JP2007266486A - Transfer method of object to be transferred using temporary transfer substrate, manufacturing method of thin-film device, and electronic equipment - Google Patents

Transfer method of object to be transferred using temporary transfer substrate, manufacturing method of thin-film device, and electronic equipment Download PDF

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JP2007266486A
JP2007266486A JP2006092004A JP2006092004A JP2007266486A JP 2007266486 A JP2007266486 A JP 2007266486A JP 2006092004 A JP2006092004 A JP 2006092004A JP 2006092004 A JP2006092004 A JP 2006092004A JP 2007266486 A JP2007266486 A JP 2007266486A
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substrate
transfer
temporary
light
temporary transfer
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Atsushi Miyazaki
淳志 宮▲崎▼
Mitsutoshi Miyasaka
光敏 宮坂
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Seiko Epson Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a technique capable of shortening a processing time required for transfer on forming a thin-film device using a transfer technique. <P>SOLUTION: This method includes a step of joining via an adhesive a first substrate on which an object to be transferred is formed on one surface side via a first peeling layer, to a temporary transfer substrate having a plurality of through-holes on which a second peeling layer is provided on one surface side; step of causing peeling by giving energy to the first peeling layer, and transferring the object to be transferred to the temporary transfer substrate; step of joining the temporary transfer substrate to the second substrate; step of sealing the plurality of through-holes with a light-shielding material during each of the steps; step of causing peeling by giving optical energy to the second peeling layer from the other surface side of the temporary transfer substrate; step of removing the light-shielding material; and step of removing the adhesive by supplying a solvent to the adhesive through the plurality of through-holes of the temporary transfer substrate, and transferring the object to the second substrate. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、薄膜デバイスの転写技術の改良に関する。   The present invention relates to an improvement in transfer technology for thin film devices.

半導体素子などの積層体の形成方法として転写技術を用いる手法が知られている。例えば、特開平10−125929号公報(特許文献1)或いは特開平10−125930号公報(特許文献2)には、予め製造元基板上に剥離層を介して薄膜トランジスタ等の被転写体を形成しておき、その後、被転写体を含む被転写層を仮転写基板に接合し、剥離層に光照射して剥離を生じさせることにより、被転写体を仮転写基板に転写する手法が開示されている。この手法によれば、製造条件の異なる複数種類の薄膜素子や薄膜回路などをそれぞれに最適な条件下で仮転写基板上に形成した後で任意の転写先基板へ移動させるので、設計の幅が広がり、所望の電子機器を製造することができる。
特開平10−125929号公報 特開平10−125930号公報
As a method for forming a laminated body such as a semiconductor element, a technique using a transfer technique is known. For example, in Japanese Patent Application Laid-Open No. 10-125929 (Patent Document 1) or Japanese Patent Application Laid-Open No. 10-125930 (Patent Document 2), a transfer material such as a thin film transistor is formed on a manufacturer substrate in advance via a release layer. Then, a method is disclosed in which the transferred layer including the transferred object is bonded to the temporary transfer substrate, and the release layer is irradiated with light to cause peeling, thereby transferring the transferred object to the temporary transfer substrate. . According to this method, multiple types of thin film elements and thin film circuits with different manufacturing conditions are formed on a temporary transfer substrate under optimum conditions, and then moved to an arbitrary transfer destination substrate. The desired electronic device can be manufactured.
Japanese Patent Laid-Open No. 10-125929 JP-A-10-125930

上述した転写技術を用いた手法では、被転写体を仮転写基板に一旦保持する際に、後の工程で除去が可能となるように、水などの溶剤に可溶な接着剤(例えば、水溶性接着剤など)を用いていた。そして、2回目の転写時に、転写先基板と被転写体とを非水溶性の接着剤によって接合した後、被転写体と仮転写基板との間に介在する水溶性接着剤を水により溶解させ、除去していた。しかしながら、この水溶性接着剤を除去する過程では、転写先基板と仮転写基板との接合体の外周から両者の間隙を伝うなどして内部へ水を浸透させ、溶解していくことになるので、水と接触可能な面積が少なく、水溶性接着剤の溶解に長い時間を要していた。   In the technique using the transfer technique described above, an adhesive that is soluble in a solvent such as water (for example, water-soluble) is used so that the transfer object can be temporarily held on the temporary transfer substrate so that it can be removed in a later step. Adhesive). At the time of the second transfer, the transfer destination substrate and the transfer object are joined with a water-insoluble adhesive, and then the water-soluble adhesive interposed between the transfer object and the temporary transfer substrate is dissolved with water. , Had been removed. However, in the process of removing the water-soluble adhesive, water is infiltrated and dissolved from the outer periphery of the joined body of the transfer destination substrate and the temporary transfer substrate through the gap between the two, for example. The area that can be contacted with water is small, and it takes a long time to dissolve the water-soluble adhesive.

そこで、本発明は、転写技術を用いて薄膜デバイスを形成する際に、転写に要する処理時間を短縮化することが可能な技術を提供することを目的としている。   Therefore, an object of the present invention is to provide a technique capable of shortening the processing time required for transfer when forming a thin film device using the transfer technique.

上記目的を達成するために、本発明は、一方面側に第1の剥離層を介して被転写体が形成された第1の基板と、一方面側に第2の剥離層が設けられた透光性基板から構成される、複数の貫通孔を有する仮転写基板とを、上記被転写体と上記第2の剥離層が対向する向きで、溶剤に可溶な接着剤を介して接合する第1工程と、上記第1の基板の第1の剥離層にエネルギーを付与することによって剥離を生ぜしめ、上記被転写体を上記第1の基板から上記仮転写基板へ転写する第2工程と、上記仮転写基板の一方面と第2の基板の一方面が対向するように、上記仮転写基板と上記第2の基板とを接合する第3工程と、上記第1工程から上記第3工程の間、又はその前後に、上記仮転写基板の複数の貫通孔を各々選択的に遮光性材料で塞ぐ第4工程と、上記仮転写基板の他方面側から第2の剥離層に選択的に光エネルギーを付与することによって剥離を生ぜしめる第5工程と、上記遮光性材料を除去する第6工程と、上記仮転写基板の複数の貫通孔を介して上記接着剤に溶剤を供給することにより当該接着剤を除去し、上記被転写体を上記仮転写基板から上記第2の基板へ転写する第7工程と、を含む、仮転写基板を使用した被転写体の転写方法を提供する。   In order to achieve the above object, according to the present invention, a first substrate on which a transfer target is formed via a first release layer on one side and a second release layer on one side are provided. A temporary transfer substrate composed of a light-transmitting substrate and having a plurality of through-holes is bonded via a solvent-soluble adhesive in a direction in which the transfer target and the second release layer face each other. A first step, and a second step of transferring the transfer object from the first substrate to the temporary transfer substrate by causing the release by applying energy to the first release layer of the first substrate. A third step of bonding the temporary transfer substrate and the second substrate such that one surface of the temporary transfer substrate and one surface of the second substrate face each other, and the first step to the third step. A fourth step of selectively closing each of the plurality of through-holes of the temporary transfer substrate with a light-shielding material during or before or after A fifth step of causing peeling by selectively applying light energy to the second release layer from the other surface side of the temporary transfer substrate, a sixth step of removing the light-shielding material, and the temporary transfer A seventh step of removing the adhesive by supplying a solvent to the adhesive through a plurality of through holes of the substrate and transferring the transferred object from the temporary transfer substrate to the second substrate; A transfer method of a transfer object using a temporary transfer substrate is also provided.

これによれば、仮転写基板の複数の貫通孔を遮光性材料で塞いでいるので、2回目の転写の際に、下層に設けられた被転写体に光エネルギーによる劣化などの影響を及ぼすことがなく、仮転写基板の剥離層に選択的に光エネルギーを付与し、剥離を生じさせることが可能となる。また、遮光性材料を除去し、仮転写基板と第2の基板を接合している接着剤(以下、仮接着剤ともいう)を複数の貫通孔内に露出させることで、溶剤と接触し得る領域を顕著に増やすことが可能となるので、接着剤の除去時間を大幅に短縮することが可能となる。したがって、光エネルギーによる影響を嫌う、例えば薄膜回路などの被転写体の転写時間の短縮化及び効率化を図ることが可能となる。   According to this, since the plurality of through-holes of the temporary transfer substrate are closed with a light-shielding material, there is an influence such as deterioration due to light energy on the transfer target provided in the lower layer during the second transfer. Therefore, it is possible to selectively apply light energy to the peeling layer of the temporary transfer substrate to cause peeling. Further, the light-shielding material is removed, and an adhesive that joins the temporary transfer substrate and the second substrate (hereinafter, also referred to as temporary adhesive) is exposed in the plurality of through holes, so that it can come into contact with the solvent. Since the area can be remarkably increased, the time for removing the adhesive can be greatly shortened. Therefore, it is possible to reduce the transfer time and increase the efficiency of a transfer object such as a thin film circuit, which is not affected by light energy.

ここで、被転写体には、限定するものではないが、例えば、薄膜トランジスタ、薄膜抵抗、キャパシタ、インダクタ、回路配線、これ等を含む薄膜回路(層)、集積回路、マイクロデバイスなど(一定の機能を果たす薄膜素子)が含まれる。   Here, the material to be transferred is not limited, but includes, for example, a thin film transistor, a thin film resistor, a capacitor, an inductor, a circuit wiring, a thin film circuit (layer) including these, an integrated circuit, a microdevice, etc. Thin film element).

好ましくは、上記遮光性材料が上記溶剤に可溶であり、上記第6工程及び上記第7工程を上記溶剤中に浸漬させることにより同時に行う。これによれば、溶剤中に浸漬させることで、遮光性材料の除去と仮接着剤の除去を簡便な方法で同時に行うことが可能となる。また、剥離層に剥離が生じているため、基板の外周からの溶剤の浸透も一層促進される。さらに、遮光性材料が溶解した後には、仮接着剤の溶解が、基板の外周からのみならず、貫通孔を通じても同時に進行するので、より一層処理時間を短縮させることが可能となる。   Preferably, the light-shielding material is soluble in the solvent, and the sixth step and the seventh step are performed simultaneously by immersing in the solvent. According to this, it is possible to simultaneously remove the light-shielding material and the temporary adhesive by a simple method by being immersed in a solvent. Moreover, since peeling has occurred in the release layer, the penetration of the solvent from the outer periphery of the substrate is further promoted. Furthermore, after the light-shielding material is dissolved, the temporary adhesive dissolves not only from the outer periphery of the substrate but also through the through-holes, so that the processing time can be further shortened.

好ましくは、上記遮光性材料が塗料であり、上記第4工程が、上記第1工程から上記第3工程の間、又はその前後に、上記塗料を上記仮転写基板の他方面側から印刷により選択的に複数の貫通孔に塗布及び/又は充填する工程である。これによれば、複数の貫通孔を容易に選択的に塞ぐことが可能となる。なお、各貫通孔は、遮光可能な程度に塞がれていればよく、必ずしも貫通孔内全体に遮光性材料が充填されている必要はない。したがって、貫通孔の上部のみが塞がれている状態であってもよい。   Preferably, the light-shielding material is a paint, and the fourth step is selected by printing from the other surface side of the temporary transfer substrate during or before or after the first step to the third step. In other words, it is a step of applying and / or filling a plurality of through holes. This makes it possible to easily and selectively close the plurality of through holes. Each through hole only needs to be blocked to the extent that light can be shielded, and it is not always necessary to fill the entire through hole with a light shielding material. Therefore, only the upper part of the through hole may be closed.

本発明の他の態様は、一方面側に第1の剥離層を介して被転写体が形成された第1の基板と、一方面側に第2の剥離層が設けられた透光性基板から構成され、複数の貫通孔を有する仮転写基板とを、上記被転写体と上記第2の剥離層が対向する向きで、溶剤に可溶な接着剤を介して接合する第1工程と、上記第1の基板の第1の剥離層にエネルギーを付与することによって剥離を生ぜしめ、上記被転写体を上記第1の基板から上記仮転写基板へ転写する第2工程と、上記仮転写基板の一方面と第2の基板の一方面が対向するように、上記仮転写基板と上記第2の基板とを接合する第3工程と、上記第1工程から上記第3工程の間、又はその前後に、上記仮転写基板の他方面側を、上記複数の貫通孔に対応する位置に各々選択的に遮光性材料が配置された透光性シートで覆う第4工程と、上記仮転写基板の他方面側から第2の剥離層に選択的に光エネルギーを付与することによって剥離を生ぜしめる第5工程と、上記透光性シートを上記第2の基板から取り除く第6工程と、上記仮転写基板の複数の貫通孔を介して上記接着剤に溶剤を供給することにより当該接着剤を除去し、上記被転写体を上記仮転写基板から上記第2の基板へ転写する第7工程と、を含む、仮転写基板を使用した被転写体の転写方法を提供するものである。   Another embodiment of the present invention is a light-transmitting substrate in which a transfer substrate is formed on one surface side via a first release layer, and a second release layer is provided on one surface side. And a temporary transfer substrate having a plurality of through-holes, in a direction in which the transferred object and the second release layer are opposed to each other via a solvent-soluble adhesive, A second step of transferring the transfer object from the first substrate to the temporary transfer substrate by causing energy to be applied to the first release layer of the first substrate; and the temporary transfer substrate. A third step of bonding the temporary transfer substrate and the second substrate such that one side of the second substrate faces the other side of the second substrate, and between the first step and the third step, or Before and after, the light-shielding material is selectively placed on the other side of the temporary transfer substrate at positions corresponding to the plurality of through holes. A fourth step of covering with the placed translucent sheet, a fifth step of causing separation by selectively applying light energy to the second release layer from the other side of the temporary transfer substrate, A sixth step of removing the light-sensitive sheet from the second substrate; and removing the adhesive by supplying a solvent to the adhesive through a plurality of through holes of the temporary transfer substrate; And a seventh step of transferring from the temporary transfer substrate to the second substrate. The present invention provides a transfer method of a transfer object using the temporary transfer substrate.

これによれば、予め貫通孔に対応する位置に選択的に遮光性材料が配置された透光性シートで、仮転写基板を覆うので、2回目の転写の際に、下層に設けられた被転写体に光エネルギーによる劣化などの影響をより簡便に回避し、仮転写基板の剥離層に選択的に光エネルギーを付与し、剥離を生じさせることが可能となる。また、透光性シートを取り除くことで、容易に仮接着剤を複数の貫通孔内に露出させることができ、それにより溶剤との接触領域を顕著に増やすことが可能となるので、接着剤の除去時間を大幅に短縮することが可能となる。したがって、光エネルギーによる影響を嫌う、例えば薄膜回路などの被転写体の転写時間の更なる短縮化及び効率化を図ることが可能となる。   According to this, since the temporary transfer substrate is covered with the light-transmitting sheet in which the light-shielding material is selectively disposed at the position corresponding to the through hole in advance, the covering provided in the lower layer is performed during the second transfer. It is possible to more easily avoid the influence of deterioration or the like due to light energy on the transfer body, and selectively apply light energy to the peeling layer of the temporary transfer substrate to cause peeling. Further, by removing the translucent sheet, it is possible to easily expose the temporary adhesive into the plurality of through holes, thereby significantly increasing the contact area with the solvent. The removal time can be greatly shortened. Therefore, it is possible to further reduce the transfer time and increase the efficiency of the transfer object such as a thin film circuit, which dislikes the influence of light energy.

また、上記第4工程の代わりに、上記第1工程から上記第3工程の間、又はその前後に、上記仮転写基板の他方面側を透光性シートで覆う第8工程と、上記透光性シートの上記複数の貫通孔に各々対応する位置に遮光性材料を選択的に配置する第9工程とを含んでもよい。   Further, instead of the fourth step, an eighth step of covering the other surface side of the temporary transfer substrate with a translucent sheet between or before and after the first step to the third step, and the light transmitting A ninth step of selectively disposing a light-shielding material at a position corresponding to each of the plurality of through holes of the conductive sheet.

好ましくは、上記遮光性材料が塗料であり、上記第9工程が上記塗料を印刷により塗布する工程である。これによれば、複数の貫通孔に対応する位置に容易に遮光性材料を配置することが可能となる。   Preferably, the light-shielding material is a paint, and the ninth step is a step of applying the paint by printing. According to this, it becomes possible to easily dispose the light shielding material at positions corresponding to the plurality of through holes.

好ましくは、上記第7工程を上記溶剤中に浸漬させることにより行う。これによれば、仮接着剤の溶解が、基板の外周及び貫通孔から同時に進行することになるので、処理時間の一層の短縮化を図ることができる。また、剥離層に剥離が生じているため、基板の外周からの溶剤の浸透も促進され、より一層の処理時間の短縮化が図られる。   Preferably, the seventh step is performed by immersing in the solvent. According to this, since the dissolution of the temporary adhesive proceeds simultaneously from the outer periphery and the through hole of the substrate, the processing time can be further shortened. In addition, since peeling occurs in the peeling layer, the penetration of the solvent from the outer periphery of the substrate is promoted, and the processing time can be further shortened.

本発明の薄膜デバイスの製造方法は、上記のいずれかの被転写体の転写方法を用いている。したがって、製造時間の短縮化を図ることができ、かつ、歩留まりよく薄膜デバイスを製造することが可能となる。   The method for manufacturing a thin film device of the present invention uses any of the above-described transfer methods for a transfer target. Therefore, the manufacturing time can be shortened and a thin film device can be manufactured with a high yield.

本発明の電子機器は、上記薄膜デバイスの製造方法によって製造される薄膜デバイスを含んで構成される。これによれば、信頼性が高く、かつ処理時間の短縮化が図られた転写技術を用いて製造した薄膜デバイスを使用しているので、電子機器のコストダウン及び信頼性の向上が期待できる。   An electronic apparatus according to the present invention includes a thin film device manufactured by the method for manufacturing a thin film device. According to this, since the thin film device manufactured using the transfer technique with high reliability and shortening of the processing time is used, it is possible to expect the cost reduction and the improvement of the reliability of the electronic apparatus.

以下、本発明の実施形態について、図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(第1の実施形態)
本実施形態を、薄膜デバイスを製造する方法を例に採り、図1から図4を参照しながら説明する。なお、図2から図4は、本実施形態の薄膜デバイスの製造方法を説明するための工程図であり、図1は、本発明の光エネルギー付与工程を説明するための仮転写基板の上面図である。また、図3(B)は、図1(A)のA−A'方向における断面図に該当する。
(First embodiment)
The present embodiment will be described with reference to FIGS. 1 to 4 by taking a method of manufacturing a thin film device as an example. 2 to 4 are process diagrams for explaining the method of manufacturing the thin film device of this embodiment, and FIG. 1 is a top view of the temporary transfer substrate for explaining the light energy application process of the present invention. It is. FIG. 3B corresponds to a cross-sectional view in the AA ′ direction in FIG.

図2(A)に示すように、転写元基板12(第1の基板)の一方面側に剥離層14(第1の剥離層)を形成する。転写元基板12としては、適当な厚さを有し、耐熱性材料から構成される基板が用いられる。具体的には、例えば半導体装置のプロセス温度である350℃〜1000℃程度に耐え得る材料から構成されているもの、例えば、石英ガラスやソーダガラス等が用いられる。また、転写元基板12は、後の工程で剥離層14に光エネルギーを付与し得るように、照射する光の波長に対して透明であることが望ましい。また、剥離層14としては、光照射などのエネルギー付与を受けることによって剥離を生じる特性を有するものが用いられる。このような剥離層14としては、例えばアモルファスシリコン膜等の半導体膜、金属膜、導電性の酸化物膜、導電性の高分子膜、導電性のセラミックス膜などが挙げられる。剥離層14の形成方法としては、特に限定されず、たとえば、CVD、スパッタリング等の各種気相成膜法、めっき法、塗布法等の公知の方法により形成し得る。   As shown in FIG. 2A, a release layer 14 (first release layer) is formed on one side of a transfer source substrate 12 (first substrate). As the transfer source substrate 12, a substrate having an appropriate thickness and made of a heat resistant material is used. Specifically, for example, a material made of a material that can withstand a process temperature of about 350 ° C. to 1000 ° C. that is a process temperature of a semiconductor device, for example, quartz glass or soda glass is used. Moreover, it is desirable that the transfer source substrate 12 is transparent with respect to the wavelength of light to be irradiated so that light energy can be applied to the release layer 14 in a later step. Moreover, as the peeling layer 14, what has the characteristic which produces peeling by receiving energy provision, such as light irradiation, is used. Examples of the peeling layer 14 include a semiconductor film such as an amorphous silicon film, a metal film, a conductive oxide film, a conductive polymer film, and a conductive ceramic film. The method for forming the release layer 14 is not particularly limited, and can be formed by a known method such as various vapor deposition methods such as CVD and sputtering, a plating method, and a coating method.

図2(B)に示すように、剥離層14上に複数の被転写体16aを含む被転写層16を形成する。各被転写体16aは、例えば、複数の薄膜素子(例えば薄膜トランジスタ)や配線などを含んで構成されるものである。   As shown in FIG. 2B, a transfer layer 16 including a plurality of transfer objects 16 a is formed on the release layer 14. Each transferred body 16a includes, for example, a plurality of thin film elements (for example, thin film transistors), wirings, and the like.

更に、同図に示すように、複数の貫通孔26を有する仮転写基板20の剥離層22(第2の剥離層)側の面と転写元基板12の被転写層16側の面との間に、例えば水溶性接着剤などの仮接着剤18(溶剤に可溶な接着剤)を介在させることによって、仮転写基板20と転写元基板12とを接合する。   Further, as shown in the figure, between the surface on the release layer 22 (second release layer) side of the temporary transfer substrate 20 having a plurality of through holes 26 and the surface on the transfer target layer 16 side of the transfer source substrate 12. The temporary transfer substrate 20 and the transfer source substrate 12 are joined to each other by interposing a temporary adhesive 18 (a solvent-soluble adhesive) such as a water-soluble adhesive.

仮転写基板20は、後の工程で剥離層22に照射する光の波長に対して透明な透光性基板24とその一方面側に設けられた剥離層22から構成されている。透光性基板24としては、特段の耐熱性を有する必要がないため、ガラス基板、プラスチック基板など種々のものを用いることができる。また、仮転写基板20には、透光性基板24と剥離層22を貫通する複数の貫通孔26が設けられている。各貫通孔26の数及び径については、特に限定されず、適宜決定すれることができる。各貫通孔26の径は、例えば、1μm〜1mm程度に設定される。このような貫通孔26は、例えば、フォトリソグラフィー技術、エッチング技術又はレーザ加工技術等を用いて形成することができる。   The temporary transfer substrate 20 includes a translucent substrate 24 that is transparent with respect to the wavelength of light irradiated on the release layer 22 in a later step, and a release layer 22 provided on one side thereof. Since the light-transmitting substrate 24 does not need to have special heat resistance, various substrates such as a glass substrate and a plastic substrate can be used. In addition, the temporary transfer substrate 20 is provided with a plurality of through holes 26 penetrating the translucent substrate 24 and the release layer 22. The number and diameter of each through hole 26 are not particularly limited and can be determined as appropriate. The diameter of each through hole 26 is set to about 1 μm to 1 mm, for example. Such a through hole 26 can be formed using, for example, a photolithography technique, an etching technique, a laser processing technique, or the like.

図2(C)に示すように、転写元基板12の剥離層14に、エネルギーを付与することによって、剥離層14と転写元基板12との界面又は剥離層14の層内に剥離を生じさせる。   As shown in FIG. 2C, energy is applied to the release layer 14 of the transfer source substrate 12 to cause peeling at the interface between the release layer 14 and the transfer source substrate 12 or in the layer of the release layer 14. .

具体的には、同図に図示したように、転写元基板12を介して剥離層14にレーザ光L1を照射して剥離層14にレーザアブレーションを生じさせる。ここで、アブレーションとは、照射される光を吸収した固体材料(剥離層14の構成材料)が光化学的または熱的に励起され、その表面や内部の原子または分子の結合が切断されて放出される状態であり、主に、剥離層14の構成材料の全部または一部が溶融、蒸散(気化)等の相変化を生じる現象として現れる。また、相変化によって微小な発泡状態となり、結合力が低下することもある。   Specifically, as shown in the figure, the release layer 14 is irradiated with laser light L1 through the transfer source substrate 12 to cause laser ablation in the release layer 14. Here, the ablation means that a solid material that absorbs irradiated light (a constituent material of the peeling layer 14) is photochemically or thermally excited, and its surface or internal atoms or molecules are cut and released. It appears mainly as a phenomenon in which all or part of the constituent material of the release layer 14 undergoes a phase change such as melting or transpiration (vaporization). In addition, a phase change may result in a fine foamed state, which may reduce the bonding force.

これにより、図2(D)に示すように、被転写層16は、転写元基板12から分離され、仮転写基板20側に転写される。   As a result, as shown in FIG. 2D, the transferred layer 16 is separated from the transfer source substrate 12 and transferred to the temporary transfer substrate 20 side.

次に、図3(A)に示すように、仮転写基板20の被転写層16が存在する一方面と転写先基板32(第2の基板)の一方面とが対向するように、仮転写基板20と転写先基板32とを接着剤34を介して接合する。本工程において用いられる接着剤34としては、永久接着剤が用いられ、その好適な例としては、反応硬化型接着剤、熱硬化型接着剤、光硬化型接着剤(例:紫外線硬化型接着剤)、嫌気硬化型接着剤等が挙げられる。接着剤の組成は、エポキシ系、アクリレート系、シリコーン系のいずれであってもよい。   Next, as shown in FIG. 3A, the temporary transfer is performed so that one surface of the temporary transfer substrate 20 where the transfer target layer 16 exists and one surface of the transfer destination substrate 32 (second substrate) face each other. The substrate 20 and the transfer destination substrate 32 are bonded via an adhesive 34. As the adhesive 34 used in this step, a permanent adhesive is used, and preferable examples thereof include a reaction curable adhesive, a thermosetting adhesive, and a photocurable adhesive (for example, an ultraviolet curable adhesive). ), Anaerobic curable adhesives and the like. The composition of the adhesive may be any of epoxy, acrylate, and silicone.

図3(B)に示すように、各貫通孔26を遮光性材料40で選択的に塞ぐ(図1参照)。ここで、遮光性材料40としては、後の工程で剥離層22に照射される光エネルギーを吸収及び/又は反射するなどして、遮光し得る材料が用いられる。また、後の仮接着剤を溶解させる工程で、仮接着剤を溶解させる溶剤に対し、可溶な材料であることが好ましい。これにより、後の仮接着剤を溶解させる工程において、同時にこの遮光性材料40をも除去することが可能となり、工程を簡略化することができる。   As shown in FIG. 3B, each through hole 26 is selectively closed with a light shielding material 40 (see FIG. 1). Here, as the light-shielding material 40, a material that can be shielded by absorbing and / or reflecting light energy applied to the release layer 22 in a later step is used. Moreover, it is preferable that it is a material soluble with respect to the solvent which melt | dissolves a temporary adhesive in the process of dissolving a temporary adhesive later. Thereby, it becomes possible to remove the light-shielding material 40 at the same time in the process of dissolving the temporary adhesive later, and the process can be simplified.

各貫通孔26は、後の工程で光が貫通孔26内に侵入しない程度に遮光性材料40で塞がれていればよく、必ずしも貫通孔内全体が遮光性材料40で充填されている必要はない。したがって、各貫通孔26の上部のみが遮光性材料40で覆われている状態であってもよい。   Each through-hole 26 only needs to be blocked by the light-shielding material 40 to the extent that light does not enter the through-hole 26 in a later step, and the entire through-hole 26 is necessarily filled with the light-shielding material 40. There is no. Therefore, only the upper part of each through hole 26 may be covered with the light shielding material 40.

このような遮光性材料40としては、例えば、塗料を用いることができる。塗料は、染料又は顔料のいずれであってもよい。塗料の色相は特に限定されるものではないが、赤、緑、青、茶、紫、黒などの各系統色が好ましく用いられる。特に、カーボンブラックに代表されるカーボン粒子を含む塗料を使用すると、広い波長範囲の光を吸収することができるので、遮蔽性が高く好ましい。また、遮光性材料40としては、例えば水溶性接着剤などの後の工程で除去可能な材料に上記塗料を混合したものを用いてもよい。   As such a light shielding material 40, for example, a paint can be used. The paint may be either a dye or a pigment. The hue of the paint is not particularly limited, but each system color such as red, green, blue, brown, purple, and black is preferably used. In particular, when a paint containing carbon particles typified by carbon black is used, light in a wide wavelength range can be absorbed. Moreover, as the light-shielding material 40, for example, a material obtained by mixing the above paint with a material that can be removed in a subsequent process such as a water-soluble adhesive may be used.

遮光性材料40は、特に限定するものではないが、例えばスクリーン印刷などの印刷技術により各貫通孔26を選択的に塗布及び/又は充填することができる。これによれば、容易に選択的塗布及び/又は充填が可能となるので好ましい。なお、貫通孔26内には、上述の仮転写基板20と転写元基板12とを接合する過程で接着剤18が侵入している場合があり、そのような場合には、この接着剤18上に塗料を塗布することにより貫通孔26を塞ぐことが可能である。しかし、接着剤18が貫通孔26内に侵入しておらず、塗布ができないような場合には、塗料を貫通孔26内に充填することが好ましい。   The light shielding material 40 is not particularly limited, but the through holes 26 can be selectively applied and / or filled by a printing technique such as screen printing. This is preferable because selective application and / or filling can be easily performed. Note that the adhesive 18 may enter the through hole 26 in the process of joining the temporary transfer substrate 20 and the transfer source substrate 12 described above. It is possible to close the through hole 26 by applying a paint to the surface. However, when the adhesive 18 does not enter the through hole 26 and cannot be applied, it is preferable to fill the through hole 26 with a paint.

図3(C)に示すように、仮転写基板20の被転写層16が存在しない面側(他方面側)から、剥離層22に光エネルギーを付与して剥離層22に剥離を生じさせる。具体的には、透光性基板24を介して剥離層22にレーザ光L2を照射して剥離層22と透光性基板24との界面又は剥離層22の層内に、上述したレーザアブレーションを生じさせる。   As shown in FIG. 3C, light energy is applied to the release layer 22 from the surface side (the other surface side) of the temporary transfer substrate 20 where the transfer target layer 16 does not exist, thereby causing the release layer 22 to peel off. Specifically, the laser ablation is performed on the interface between the release layer 22 and the light-transmitting substrate 24 or in the layer of the release layer 22 by irradiating the release layer 22 with the laser light L2 through the light-transmitting substrate 24. Cause it to occur.

図4(A)に示すように、剥離が生じている転写先基板32と仮転写基板20との接合体50を、上記接着剤18を溶解することのできる溶剤44の入った槽42中に浸漬させる。具体的には、例えば接着剤18として水溶性接着剤を用いた場合には、水の入った水槽に接合体50を浸漬させる。接合体50全体を溶剤44に浸漬させることで、接着剤18の除去と、遮光性材料40の除去を同時に行うことができる。また、接合体50の剥離層22に剥離が生じているので、転写先基板32と仮転写基板20との間への溶剤の浸透が促進され、さらに、遮光性材料40が除去されると、開口した貫通孔26からも溶剤が浸透していくので、接着剤18の溶解が一層促進される。これにより、接着剤18の溶解処理時間が、一層短縮化される。   As shown in FIG. 4A, the joined body 50 of the transfer destination substrate 32 and the temporary transfer substrate 20 where peeling has occurred is placed in a tank 42 containing a solvent 44 capable of dissolving the adhesive 18. Soak. Specifically, for example, when a water-soluble adhesive is used as the adhesive 18, the joined body 50 is immersed in a water tank containing water. By immersing the entire bonded body 50 in the solvent 44, the adhesive 18 and the light-shielding material 40 can be removed at the same time. In addition, since peeling occurs in the peeling layer 22 of the bonded body 50, penetration of the solvent between the transfer destination substrate 32 and the temporary transfer substrate 20 is promoted, and further, when the light shielding material 40 is removed, Since the solvent permeates through the opened through hole 26, the dissolution of the adhesive 18 is further promoted. Thereby, the melt | dissolution processing time of the adhesive agent 18 is shortened further.

なお、接合体50全体を溶剤に浸漬させる代わりに、仮転写基板20の他方面側のみを溶剤に浸して貫通孔26内にのみ溶剤を進行させるようにしてもよい。また、溶剤を仮転写基板20の他方面側から、加圧しつつ吹きかけることにより、遮光性材料40を除去し、開口した各貫通孔26に溶剤を導入するようにしてもよい。各貫通孔26を介して溶剤が供給され、接着剤18が溶解され除去されると、仮転写基板20は転写先基板32から分離される。   Instead of immersing the entire bonded body 50 in the solvent, only the other surface side of the temporary transfer substrate 20 may be immersed in the solvent so that the solvent advances only in the through hole 26. Alternatively, the light-shielding material 40 may be removed by spraying the solvent from the other surface side of the temporary transfer substrate 20 while applying pressure, and the solvent may be introduced into each opened through hole 26. When the solvent is supplied through each through hole 26 and the adhesive 18 is dissolved and removed, the temporary transfer substrate 20 is separated from the transfer destination substrate 32.

図4(B)に示すように、被転写層16が仮転写基板20から転写先基板32(例えば、可撓性の樹脂基板)へ転写され、転写先基板32上に被転写体が形成されることになる。   As shown in FIG. 4B, the transfer target layer 16 is transferred from the temporary transfer substrate 20 to the transfer destination substrate 32 (for example, a flexible resin substrate), and a transfer target is formed on the transfer destination substrate 32. Will be.

本実施形態によれば、仮転写基板の複数の貫通孔を遮光性材料で塞いでいるので、2回目の転写の際に、下層に設けられた薄膜素子(被転写体)に光エネルギーによる影響を及ぼすことがなく、仮転写基板の剥離層に選択的に光エネルギーを付与し、剥離を生じさせることが可能となる。また、遮光性材料を除去し、仮転写基板と第2の基板を接合している接着剤(以下、仮接着剤ともいう)を複数の貫通孔内に露出させることで、溶剤と接触し得る領域(面積)を顕著に増やすことが可能となるので、接着剤の除去時間を大幅に短縮することが可能となる。したがって、光エネルギーによる影響を嫌う、例えば薄膜回路などの被転写体の転写時間の短縮化及び効率化を図ることが可能となる。   According to the present embodiment, since the plurality of through holes of the temporary transfer substrate are closed with a light-shielding material, the thin film element (transfer object) provided in the lower layer is affected by light energy during the second transfer. It is possible to selectively give light energy to the peeling layer of the temporary transfer substrate without causing the peeling to cause peeling. Further, the light-shielding material is removed, and an adhesive that joins the temporary transfer substrate and the second substrate (hereinafter, also referred to as temporary adhesive) is exposed in the plurality of through holes, so that it can come into contact with the solvent. Since the region (area) can be remarkably increased, the time for removing the adhesive can be greatly shortened. Therefore, it is possible to reduce the transfer time and increase the efficiency of a transfer object such as a thin film circuit, which is not affected by light energy.

なお、上記例では、各貫通孔26を、仮転写基板20と転写先基板32とを接合した後で遮光性材料40により塞いだが、遮光性材料40で塞ぐ時期はこれに限定されず、剥離層14へ光エネルギーを付与する工程の前であればいつでもよい。   In the above example, each through-hole 26 is closed with the light-shielding material 40 after the temporary transfer substrate 20 and the transfer destination substrate 32 are joined. Any time before the step of applying light energy to the layer 14 may be used.

(第2の実施形態)
第1の実施形態では、各貫通孔26を遮光性材料40で個別に塞いだが、本実施形態では、図5(A)及び図5(B)に示すように、予め各貫通孔26に対応する位置に遮光性材料62がそれぞれ配置された透光性シート60を用いて、剥離層14に光エネルギーを付与して剥離を生ぜしめる工程(図3(C)の工程参照)の前に、仮転写基板20の他面側を覆うことにより、下層に設けられた被転写体16aに光エネルギーの影響が及ぶことを回避する。
(Second Embodiment)
In the first embodiment, each through hole 26 is individually covered with the light-shielding material 40, but in this embodiment, as shown in FIGS. 5A and 5B, it corresponds to each through hole 26 in advance. Before the step (refer to the step of FIG. 3 (C)) of applying light energy to the peeling layer 14 to cause peeling using the light-transmitting sheet 60 in which the light-shielding materials 62 are respectively disposed at the positions where By covering the other surface side of the temporary transfer substrate 20, it is possible to avoid the influence of light energy on the transfer target 16a provided in the lower layer.

本実施形態の薄膜デバイスの製造方法は、遮光性材料40を個別に塗布する代わりに、予め各貫通孔26に対応する位置に遮光性材料62が配置された透光性シート60を用い、剥離層14に光エネルギーを付与後に当該透光性シート60を取り除く以外は、第1の実施形態と同様の工程で行うことができる。   The thin film device manufacturing method according to the present embodiment uses a light-transmitting sheet 60 in which a light-shielding material 62 is previously arranged at a position corresponding to each through-hole 26 instead of individually applying the light-shielding material 40 and peeling. Except for removing the translucent sheet 60 after applying light energy to the layer 14, it can be performed in the same process as in the first embodiment.

透光性シート60は、遮光性材料62が配置された領域以外は、後の工程で剥離層14に光エネルギーを選択的に付与可能なように、後に照射する光の波長に対し、透明な材料で構成されているものが用いられる。遮光性材料62は、上述したものと同様のものが用いられる。   The translucent sheet 60 is transparent to the wavelength of light to be irradiated later, so that light energy can be selectively imparted to the release layer 14 in a later step, except for the region where the light shielding material 62 is disposed. What consists of material is used. As the light shielding material 62, the same material as described above is used.

本実施形態によれば、予め所定位置に透光性材料62が配置された透光性シート60を用いるので、より簡便な方法で、剥離層14に光エネルギーを付与する際に、下層に設けられた薄膜素子(被転写体)を光エネルギーの影響から保護することが可能となる。また、その後も各貫通孔26に溶剤を供給する前に、透光性シート60を取り除くだけで各貫通孔26を露出することができるので、作業時間のより短縮化・効率化を図ることが可能となる。   According to this embodiment, since the translucent sheet 60 in which the translucent material 62 is arranged in advance at a predetermined position is used, when light energy is applied to the release layer 14 by a simpler method, it is provided in the lower layer. It is possible to protect the thin film element (transfer object) from the influence of light energy. In addition, since each through-hole 26 can be exposed by simply removing the translucent sheet 60 before supplying the solvent to each through-hole 26, the working time can be further shortened and made more efficient. It becomes possible.

なお、予め遮光性材料62が配置された透光性シート60を用いる代わりに、遮光性材料62が配置されていない透光性シート60を、一旦仮転写基板20上に載置した後に、遮光性材料62を各貫通孔26に対応する位置に配置してもよい。   Instead of using the light-transmitting sheet 60 on which the light-shielding material 62 is previously disposed, the light-transmitting sheet 60 on which the light-shielding material 62 is not disposed is once placed on the temporary transfer substrate 20 and then light-shielded. The property material 62 may be disposed at a position corresponding to each through hole 26.

なお、本発明は上述した実施形態の内容に限定されることなく、本発明の要旨の範囲内で種々に変形実施が可能である。   The present invention is not limited to the contents of the above-described embodiments, and various modifications can be made within the scope of the gist of the present invention.

例えば、仮転写基板20における貫通孔26の数、大きさ、分布を、転写元基板上の被転写体の配置パターンに対応させることが出来る。より具体的には、例えば、貫通孔26の位置を被転写体16aが形成された領域以外の領域に対応する位置に設けるようにしてもよく、これにより仮転写基板20と転写先基板32との接合時に、貫通孔26が被転写体16a上に位置することで、被転写体16aにかかる圧力分布にばらつきが生じるのを回避することができ、被転写体16aの撓みや歪みを回避することができる。   For example, the number, size, and distribution of the through holes 26 in the temporary transfer substrate 20 can be made to correspond to the arrangement pattern of the transfer object on the transfer source substrate. More specifically, for example, the position of the through-hole 26 may be provided at a position corresponding to a region other than the region where the transfer target 16a is formed, whereby the temporary transfer substrate 20 and the transfer destination substrate 32 When the through holes 26 are positioned on the transfer target body 16a at the time of joining, it is possible to avoid variations in the pressure distribution applied to the transfer target body 16a, and to avoid bending and distortion of the transfer target body 16a. be able to.

また、上述した実施形態では、液体溶解性の接着剤の一例として水溶性接着剤、溶剤として水を用いた場合について説明していたが、本発明の適用範囲はこれに限定されるものではなく、事後的に何らかの溶剤を用いて溶解・除去することが可能な接着剤であればいかなるものも溶剤に可溶な接着剤として採用し得る。   In the above-described embodiment, the case where a water-soluble adhesive is used as an example of a liquid-soluble adhesive and water is used as a solvent has been described. However, the scope of application of the present invention is not limited thereto. Any adhesive that can be dissolved and removed using any solvent can be adopted as a solvent-soluble adhesive.

次に、上述した製造方法によって製造される薄膜デバイスを備える電子機器の例について説明する。本実施形態にかかる薄膜デバイスは、各種の電子機器において、表示部を構成する液晶表示パネルやエレクトロルミネッセンス表示パネルなどの製造や、回路部の製造などに適用することができる。   Next, an example of an electronic apparatus including a thin film device manufactured by the manufacturing method described above will be described. The thin film device according to the present embodiment can be applied to the manufacture of a liquid crystal display panel, an electroluminescence display panel, and the like that constitute a display unit, a circuit unit, and the like in various electronic devices.

図6は、電子機器の例を示す概略斜視図である。図6(A)は携帯電話への適用例であり、当該携帯電話530はアンテナ部531、音声出力部532、音声入力部533、操作部534、表示部535を備えている。   FIG. 6 is a schematic perspective view illustrating an example of an electronic device. FIG. 6A shows an application example to a mobile phone, and the mobile phone 530 includes an antenna portion 531, an audio output portion 532, an audio input portion 533, an operation portion 534, and a display portion 535.

図6(B)はビデオカメラへの適用例であり、当該ビデオカメラ540は受像部541、操作部542、音声入力部543、表示部544を備えている。   FIG. 6B shows an application example to a video camera. The video camera 540 includes an image receiving unit 541, an operation unit 542, an audio input unit 543, and a display unit 544.

図6(C)はテレビジョン装置への適用例であり、当該テレビジョン装置550は表示部551を備えている。   FIG. 6C illustrates an example of application to a television device. The television device 550 includes a display portion 551.

図6(D)はロールアップ式テレビジョン装置への適用例であり、当該ロールアップ式テレビジョン装置560は表示部561を備えている。また、本発明にかかる薄膜デバイスは、上述した例に限らず各種の電子機器に適用可能である。例えばこれらの他に、表示機能付きファックス装置、デジタルカメラのファインダ、携帯型TV、電子手帳、電光掲示盤、宣伝公告用ディスプレイなどにも活用することができる。   FIG. 6D illustrates an application example to a roll-up television device, and the roll-up television device 560 includes a display portion 561. Further, the thin film device according to the present invention is not limited to the above-described example, and can be applied to various electronic devices. For example, in addition to these, it can also be used for a fax machine with a display function, a finder for a digital camera, a portable TV, an electronic notebook, an electric bulletin board, a display for advertisements, and the like.

図1は、本発明の光エネルギー付与工程を説明するための仮転写基板の上面図である。FIG. 1 is a top view of a temporary transfer substrate for explaining the light energy application process of the present invention. 図2は、本実施形態の薄膜デバイスの製造方法を説明するための工程図である。FIG. 2 is a process diagram for explaining the thin film device manufacturing method of the present embodiment. 図3は、本実施形態の薄膜デバイスの製造方法を説明するための工程図である。FIG. 3 is a process diagram for explaining the thin film device manufacturing method of the present embodiment. 図4は、本実施形態の薄膜デバイスの製造方法を説明するための工程図である。FIG. 4 is a process diagram for explaining the thin film device manufacturing method of the present embodiment. 図5は、第二の実施形態を説明するための説明図である。図5(A)は透光性シートを載置した仮転写基板と転写先基板との接合体の上面図であり、図5(B)は、のB−B'方向における断面図である。FIG. 5 is an explanatory diagram for explaining the second embodiment. FIG. 5A is a top view of a joined body of a temporary transfer substrate and a transfer destination substrate on which a translucent sheet is placed, and FIG. 5B is a cross-sectional view in the BB ′ direction. 図6は、薄膜デバイスを使用した電子機器の例を説明する説明図である。FIG. 6 is an explanatory diagram illustrating an example of an electronic device using a thin film device.

符号の説明Explanation of symbols

12 転写元基板、14 剥離層、16 被転写層、16a 被転写体、18 接着剤、20 仮転写基板、22 剥離層、24 透光性基板、26 貫通孔、32 転写先基板、34 接着剤、40 遮光性材料、42 槽、44 溶剤、50 接合体、60 透光性シート、62 遮光性材料、530 携帯電話、540 ビデオカメラ、550 テレビジョン装置、560 ロールアップ式テレビジョン装置、L1 レーザ光、L2 レーザ光 12 Transfer source substrate, 14 Release layer, 16 Transfer layer, 16a Transfer object, 18 Adhesive, 20 Temporary transfer substrate, 22 Release layer, 24 Translucent substrate, 26 Through hole, 32 Transfer destination substrate, 34 Adhesive 40 light-shielding material, 42 tanks, 44 solvent, 50 joined body, 60 translucent sheet, 62 light-shielding material, 530 mobile phone, 540 video camera, 550 television device, 560 roll-up television device, L1 laser Light, L2 laser light

Claims (9)

一方面側に第1の剥離層を介して被転写体が形成された第1の基板と、一方面側に第2の剥離層が設けられた透光性基板から構成される、複数の貫通孔を有する仮転写基板とを、前記被転写体と前記第2の剥離層が対向する向きで、溶剤に可溶な接着剤を介して接合する第1工程と、
前記第1の基板の前記第1の剥離層にエネルギーを付与することによって剥離を生ぜしめ、前記被転写体を前記第1の基板から前記仮転写基板へ転写する第2工程と、
前記仮転写基板の一方面と第2の基板の一方面が対向するように、前記仮転写基板と前記第2の基板とを接合する第3工程と、
前記第1工程から前記第3工程の間、又はその前後に、前記仮転写基板の前記複数の貫通孔を各々選択的に遮光性材料で塞ぐ第4工程と、
前記仮転写基板の他方面側から前記第2の剥離層に選択的に光エネルギーを付与することによって剥離を生ぜしめる第5工程と、
前記遮光性材料を除去する第6工程と、
前記仮転写基板の前記複数の貫通孔を介して前記接着剤に溶剤を供給することにより当該接着剤を除去し、前記被転写体を前記仮転写基板から前記第2の基板へ転写する第7工程と、
を含む、仮転写基板を使用した被転写体の転写方法。
A plurality of through-holes composed of a first substrate having a transfer member formed on one surface side via a first release layer and a translucent substrate having a second release layer provided on one surface side A first step of bonding a temporary transfer substrate having holes to each other via a solvent-soluble adhesive in a direction in which the transfer target and the second release layer face each other;
A second step of causing peeling by applying energy to the first peeling layer of the first substrate, and transferring the transferred object from the first substrate to the temporary transfer substrate;
A third step of bonding the temporary transfer substrate and the second substrate such that one surface of the temporary transfer substrate and one surface of the second substrate face each other;
A fourth step of selectively closing each of the plurality of through holes of the temporary transfer substrate with a light-shielding material during or before or after the first step to the third step;
A fifth step of causing peeling by selectively applying light energy to the second peeling layer from the other surface side of the temporary transfer substrate;
A sixth step of removing the light-shielding material;
The adhesive is removed by supplying a solvent to the adhesive through the plurality of through holes of the temporary transfer substrate, and the transfer object is transferred from the temporary transfer substrate to the second substrate. Process,
And a transfer method of a transfer object using a temporary transfer substrate.
前記遮光性材料が前記溶剤に可溶であり、前記第6工程及び前記第7工程を前記溶剤中に浸漬させることにより同時に行う、請求項1に記載の被転写体の転写方法。   2. The transfer method of a transfer object according to claim 1, wherein the light-shielding material is soluble in the solvent, and the sixth step and the seventh step are simultaneously performed by immersing in the solvent. 前記遮光性材料が塗料であり、前記第4工程が、前記第1工程から前記第3工程の間、又はその前後に、前記塗料を前記仮転写基板の他方面側から印刷により選択的に複数の貫通孔に塗布及び/又は充填する工程である、請求項1又は請求項2に記載の被転写体の転写方法。   The light-shielding material is a paint, and the fourth step is selectively performed by printing from the other surface side of the temporary transfer substrate between the first step and the third step or before and after the fourth step. The method for transferring a transfer object according to claim 1 or 2, wherein the through hole is applied and / or filled. 一方面側に第1の剥離層を介して被転写体が形成された第1の基板と、一方面側に第2の剥離層が設けられた透光性基板から構成され、複数の貫通孔を有する仮転写基板とを、前記被転写体と前記第2の剥離層が対向する向きで、溶剤に可溶な接着剤を介して接合する第1工程と、
前記第1の基板の前記第1の剥離層にエネルギーを付与することによって剥離を生ぜしめ、前記被転写体を前記第1の基板から前記仮転写基板へ転写する第2工程と、
前記仮転写基板の一方面と第2の基板の一方面が対向するように、前記仮転写基板と前記第2の基板とを接合する第3工程と、
前記第1工程から前記第3工程の間、又はその前後に、前記仮転写基板の他方面側を、前記複数の貫通孔に対応する位置に各々選択的に遮光性材料が配置された透光性シートで覆う第4工程と、
前記仮転写基板の他方面側から前記第2の剥離層に選択的に光エネルギーを付与することによって剥離を生ぜしめる第5工程と、
前記透光性シートを前記第2の基板から取り除く第6工程と、
前記仮転写基板の前記複数の貫通孔を介して前記接着剤に溶剤を供給することにより当該接着剤を除去し、前記被転写体を前記仮転写基板から前記第2の基板へ転写する第7工程と、
を含む、仮転写基板を使用した被転写体の転写方法。
A plurality of through-holes are formed of a first substrate having a transfer member formed on one surface side via a first release layer and a translucent substrate having a second release layer provided on one surface side. A first step of bonding a temporary transfer substrate having a first and second transfer layers and a second release layer facing each other via a solvent-soluble adhesive;
A second step of causing peeling by applying energy to the first peeling layer of the first substrate, and transferring the transferred object from the first substrate to the temporary transfer substrate;
A third step of bonding the temporary transfer substrate and the second substrate such that one surface of the temporary transfer substrate and one surface of the second substrate face each other;
A light-transmitting material in which a light-shielding material is selectively disposed on the other surface side of the temporary transfer substrate at positions corresponding to the plurality of through-holes during or before and after the first step to the third step. A fourth step of covering with an adhesive sheet;
A fifth step of causing peeling by selectively applying light energy to the second peeling layer from the other surface side of the temporary transfer substrate;
A sixth step of removing the translucent sheet from the second substrate;
The adhesive is removed by supplying a solvent to the adhesive through the plurality of through holes of the temporary transfer substrate, and the transfer object is transferred from the temporary transfer substrate to the second substrate. Process,
And a transfer method of a transfer object using a temporary transfer substrate.
前記第4工程の代わりに、前記第1工程から前記第3工程の間、又はその前後に、前記仮転写基板の他方面側を透光性シートで覆う第8工程と、前記透光性シートの前記複数の貫通孔に各々対応する位置に遮光性材料を選択的に配置する第9工程とを含む、請求項4に記載の被転写体の転写方法。   Instead of the fourth step, an eighth step of covering the other surface side of the temporary transfer substrate with a translucent sheet during or before and after the first step to the third step, and the translucent sheet And a ninth step of selectively disposing a light-shielding material at a position corresponding to each of the plurality of through-holes. 前記遮光性材料が塗料であり、前記第9工程が前記塗料を印刷により塗布する工程である、請求項5に記載の被転写体の転写方法。   The method for transferring a transfer object according to claim 5, wherein the light-shielding material is a paint, and the ninth step is a step of applying the paint by printing. 前記第7工程を前記溶剤中に浸漬させることにより行う、請求項4又は5に記載の被転写体の転写方法。   The method for transferring a transfer object according to claim 4 or 5, wherein the seventh step is carried out by immersing in the solvent. 請求項1〜7のいずれかに記載の被転写体の転写方法を用いた薄膜デバイスの製造方法。   The manufacturing method of the thin film device using the transfer method of the to-be-transferred body in any one of Claims 1-7. 請求項8に記載の薄膜デバイスの製造方法によって製造される薄膜デバイスを含んで構成される電子機器。

The electronic device comprised including the thin film device manufactured by the manufacturing method of the thin film device of Claim 8.

JP2006092004A 2006-03-29 2006-03-29 Transfer method of object to be transferred using temporary transfer substrate, manufacturing method of thin-film device, and electronic equipment Pending JP2007266486A (en)

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