JP2007245774A - Vehicular air-conditioner - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an inside/outside air intake unit capable of surely preventing water leakage by a simple configuration in an air-conditioner having the inside/outside air intake unit with an air inlet formed therein. <P>SOLUTION: An intake box 27 consists of upper and lower split covers 27a, 27a'. The joining position of the split covers 27a, 27a' is substantially at the center in the vertical direction of the intake box 27. Further, the intake box 27 is split at the position inward of an inside air inlet 29 from the positions of ribs 81, etc. of a mounting plate part 80 mounted on the lower side of the inside air inlet 29 opened in the intake box 27. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a vehicle air conditioner, and particularly to a technical field related to measures against water leakage in an inside / outside air intake section for introducing inside / outside air.

  Conventionally, as this type of vehicle air conditioner, an air passage in a case in which an air inlet (inside air inlet and outside air inlet) and an air outlet (defroster port, vent port, heat port, etc.) are opened is used. As a blower that blows air from the air inlet and then blows out from the air outlet, an evaporator as a cooling heat exchanger that cools the air, and a heating heat exchanger that heats the air It is generally known that a heater core and a mix damper that changes the mixing ratio of cold air via an evaporator (cooling heat exchanger) and hot air via a heater core (heating heat exchanger) are known (patent) Reference 1).

  As shown in FIG. 12, in the configuration as described above, the inside / outside air intake portion 127 in which the air introduction port is opened in the case 108 is formed in a substantially fan shape in a side view, and the outside air introduction port 128. And the inside air introduction port 129 are formed so as to open obliquely upward in the vehicle longitudinal direction. Then, the air introduced from the outside air introduction port 128 or the inside air introduction port 129 is sucked into the centrifugal fan 124 disposed so that the suction port opens in the vehicle width direction and is sent to the downstream side of the air passage. It is like that.

  A damper 134 for switching the air suction side to the outside of the vehicle or the passenger compartment is disposed inside the inside / outside air intake portion 127 of the case 108, and the outside air inlet 128 or the inside air inlet is provided by the damper 134. 129 is configured to introduce air only from any one of 129. The damper 134 is configured to be driven by a motor 133, and the motor 133 is disposed on the side wall of the inside / outside air intake portion 127 as shown in FIG.

Here, as described above, the inside / outside air intake portion 127 has the outside air introduction port 128 and the inside air introduction port 129 opened obliquely upward in the vehicle front-rear direction, and the damper 134 is moved back and forth around the rotation shaft 131. It is configured to rotate in the direction. In this configuration, the rotation shaft 131 of the damper 134 is disposed in the inside / outside air intake portion 127 so as to extend in the left-right direction. As shown in FIG. 13, the inside / outside air intake portion 127 is composed of left and right divided covers 127a and 127a ′ divided in the left-right direction.
JP 2004-249944 A

  By the way, in the configuration in which the inside / outside air intake portion is divided into left and right as described above, moisture contained in the air introduced into the inside / outside air intake portion accumulates on the lower surface inside the inside / outside air intake portion and In order to leak from the joint portion, it was necessary to provide a seal structure for preventing water leakage at the joint portion. In addition, even when the seal structure is provided at the joint portion of the inside / outside air intake portion as described above, water leakage may occur if the seal deteriorates, which is not a preferable configuration.

  The present invention has been made in view of the above points, and an object of the present invention is to provide a vehicle air conditioner having an inside / outside air intake portion having an air inlet opening, the configuration of the inside / outside air intake portion. The idea is to realize an inside / outside air intake portion that can prevent water leakage more reliably with a simple configuration.

  In order to achieve the above-mentioned object, in the vehicle air conditioner according to the present invention, the inside / outside air intake part in which the two air inlets are opened is constituted by an upper and lower cover joined at a predetermined position in the vertical direction, Water was prevented from collecting at the joint.

  Specifically, the invention according to claim 1 is directed to a vehicle air conditioner including an inside / outside air intake portion in which two air inlets for introducing air from the outside of the vehicle and the interior of the vehicle are opened. The inside / outside air intake section is composed of an upper cover and a lower cover joined at predetermined positions in the vertical direction.

  With the above configuration, the joint portion of the upper and lower covers of the inside / outside air intake portion is not formed on the lower surface inside the inside / outside air intake portion as in the conventional configuration divided into right and left, and the side surface of the inside / outside air intake portion Therefore, even if moisture contained in the air introduced into the inside / outside air intake portion accumulates on the inner lower surface, it does not leak out from the joint portion. Moreover, since the joint portion of the inside / outside air intake portion is hardly immersed in the water accumulated in the inside, it is not necessary to provide a seal structure for preventing water leakage at the joint portion, and the configuration of the joint portion is simplified. can do.

  In the above-described configuration, the air inlet is provided with a lattice portion so as to cover the air inlet, and the predetermined position is a position on a lateral rib extending in the left-right direction in the lattice portion. (Invention of claim 2) As a result, the upper and lower covers are connected to each other in the left and right direction by a part of the lateral rib at the air inlet opening in the inside / outside air intake portion, so that the rigidity of the air inlet part in the upper and lower covers is prevented from being significantly lowered can do.

  The predetermined position is preferably a substantially central position in the vertical direction of the inside / outside air intake portion (invention of claim 3). In this way, it is possible to more reliably prevent water from leaking from the joint portion of the inside / outside air intake portion, and the molds of the upper and lower covers have the same size and can be manufactured relatively easily. Become.

  Further, in the case where a joining position is formed on the lateral rib of the lattice portion, the predetermined position may be either an upper position or a lower position with respect to the center position in the vertical direction of the air inlet. Invention of 4). In this way, the joining portion where the thickness of the lateral rib is thicker than the other portions can be removed from the center position in the vertical direction of the air inlet having the largest air volume, so that the air flow is greatly hindered by the joining portion. Can be prevented.

  Furthermore, it is preferable that the predetermined position is a position above the lower surface inside the inside / outside air intake portion (invention of claim 5). If there is a bonding position below the lower surface inside the inside / outside air intake portion, water accumulated on the lower surface may leak from the bonding portion, but if the bonding position is above the lower surface, Water leakage from the joint portion can be reliably prevented. In addition, when the lower surface inside the inside / outside air intake portion is formed so as to be inclined downward toward the air blowing means, the water sucked toward the air blowing means is scattered in the horizontal direction from the lower surface and the inside / outside air Although it may adhere to the inner side surface of the intake part, even in such a case, if the joining position is set above the lower surface inside the inside / outside air intake part as described above, water leaks from the joined part. Can be surely prevented.

  Further, in the above configuration, the case having the inside / outside air intake portion and having an air outlet for blowing air into the passenger compartment is connected to the air inlet and the air outlet in the case. It is provided with an air blowing means that is provided in the air passage and sucks air from the air inlet and blows out the air from the air outlet. The opening position in the case of at least one of the two air inlets is such that the air is sucked from the air inlet toward the suction port of the blowing means in a substantially straight line. A mounting portion that bulges outward is provided on the outer surface of the case and in the vicinity of the one air introduction port at a position facing the suction port of the means. Is provided with a rib that protrudes toward the inside of the one air inlet as viewed from the upstream side in the air inflow direction, and that extends along the air inflow direction. The inner position of the one air introduction port is assumed (the invention of claim 6).

  With this configuration, at least one of the two air inlets, the air is sucked almost straight from the one air inlet to the inlet of the blowing means. Ventilation resistance in the air passage from the mouth to the blowing means can be reduced. Moreover, even when the mounting portion for mounting a motor or the like is provided in the vicinity of the at least one air introduction port in such a configuration, the mounting portion has at least one of the mounting portions. Since a rib that protrudes toward the inside of the air inlet and extends in the air inflow direction is formed, the rigidity of the mounting portion can be ensured, and the rib serves as a ventilation guide, It is possible to prevent the air flow from being largely obstructed by the ribs.

  Then, by dividing the inside / outside air intake part at the inner position of the air introduction port rather than the rib functioning as a reinforcement of the ventilation guide and the mounting part as described above, the rib is prevented from being divided in the vertical direction. be able to. As a result, the mounting portion can be reinforced with the entire rib, the air flow can be prevented from being disturbed by the division of the rib, and a function as a ventilation guide can be secured.

  As described above, according to the vehicle air conditioner according to the present invention, the inside / outside air intake portion having the two air introduction ports opened is configured by the upper and lower cases joined at a predetermined position in the vertical direction, so that a seal or the like is provided. In addition, water leakage from the joint portion can be reliably prevented with a simple configuration.

  And since the said upper and lower case is joined in the position of the horizontal rib of the grating | lattice part provided in the air inlet, it can prevent that the rigidity of the air inlet part of this upper and lower case falls. In particular, by making the predetermined position in the vertical direction where the upper and lower cases are joined approximately the center position in the vertical direction of the air inlet, it is possible to reduce the manufacturing cost of the inside / outside air intake portion while reliably preventing water leakage. On the other hand, if the predetermined position is set above or below the center in the vertical direction of the air introduction port, the air flow is obstructed by the joint portion of the upper and lower cases where the thickness of the lateral rib is relatively large at the air introduction port. Can be prevented. Moreover, the water leak from a junction part can be prevented more reliably by making the said predetermined position above the lower surface inside an inside / outside air taking-in part.

  Further, the air introduction port is opened in the inside / outside air intake portion so that air is sucked almost straight into the blowing means from at least one air introduction port, and outward in the vicinity of the air introduction port. In the case where a bulging attachment portion is provided and a rib projecting toward the inside of the air introduction port is formed on the attachment portion, the predetermined position is located inside the air introduction port rather than the rib, It is possible to prevent the rib from being divided up and down. Thereby, it can prevent that the function as a reinforcement of the attaching part of this rib and the function as a ventilation guide are impaired.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The following embodiments are merely preferred examples in nature, and are not intended to limit the scope of the present invention, its applications, and uses. In the description of the embodiments, for the convenience of explanation, “front” refers to the front side of the vehicle, “rear” refers to the rear side of the vehicle, “left” refers to the left side of the vehicle, and “Right” represents the right side of the vehicle.

-Overall configuration-
In FIG. 11, reference numeral 1 denotes an instrument panel installed at the front part of a left-hand drive vehicle equipped with a steering wheel (not shown) on the left side. A center blowing nozzle 2 for blowing temperature-controlled air toward the passenger's face is opened, and similar side blowing nozzles 3 and 3 are opened at the left and right ends, respectively. In addition, a pair of left and right defroster blow nozzles 4 and 4 for blowing air to open the inner surface of a front windshield (not shown) are opened at the upper front portion of the instrument panel 1. Needless to say, the present invention can also be applied to a right-hand drive vehicle having a steering wheel on the right side.

  In the instrument panel 1, a cylindrical instrument panel member 6 is disposed as a vehicle body member that extends in the vehicle width direction and forms a part of the vehicle body. And the vehicle air conditioner A which concerns on embodiment of this invention is installed in the left-right substantially center part in the instrument panel 1. FIG.

  As shown in enlarged views in FIGS. 1 to 6, the air conditioner A has a case 8. The case 8 has an outside air inlet 28 and an inside air inlet 29 as air inlets, and a defroster port 51, a vent port 52, a front heat port 57 and a rear heat port 58 as air outlets. Note that the opening positions of the outside air introduction port 28, the inside air introduction port 29, the defroster port 51, the vent port 52, the front heat port 57, and the rear heat port 58 in the case 8 are positions other than the positions described in the present embodiment. Of course, it may be changed.

  Further, inside the case 8, the outside air introduction port 28 and the inside air introduction port 29 (both air introduction ports) are connected to a defroster port 51, a vent port 52, a front heat port 57 and a rear heat port 58 (both are air outlets). ) Is provided (see FIG. 6). As shown in FIG. 6, the air passage 12 has a vent port 52, a front heat port 57, a rear heat port 58, and a defroster port after air is sucked into the air passage 12 from one of the outside air introduction port 28 or the inside air introduction port 29. A blower 23 as a blowing means for blowing out from at least one of 51, an evaporator 37 as a cooling heat exchanger for cooling air, a heater core 44 as a heating heat exchanger for heating air, and the evaporator 37 A mix damper 46 as a mixing means for supplying the mix chamber 15 by changing the mixing ratio of the cold air passing through and the hot air passing through the heater core 44, and a defroster damper 61, a vent damper 62 and a heat damper 63 as opening and closing dampers are arranged. Yes.

  1 to 6 and 8, the case 8 is formed by integrally assembling an upper case 9, a lower case 10, a heater core cover duct 11, and an intake box 27 (inside / outside air intake portion). The front half and the rear half of the lower end of the upper case 9 form a duct-like opening that is partitioned from each other, and the front half of the lower end of the upper case 9 (the peripheral edge of the duct-like opening) is on the upper side toward the front side. While inclined so as to be positioned, the rear half (the peripheral edge of the duct-shaped opening) is substantially horizontal and located above the front half (see FIG. 8). As shown in FIG. 8, the upper case 9 is composed of divided covers 9a and 9a 'which are divided into left and right at the left and right central portions, and the heater core cover duct 11 is similarly divided into left and right divided covers. 11a, 11a ′. On the other hand, the intake box 27 is composed of divided covers 27a and 27a '(upper cover and lower cover) which are divided into two in the vertical direction.

  The lower case 10 has a bottomed box-like shape, and the front half of the upper end thereof is inclined so as to be located on the upper side toward the front side in the same manner as the front half of the lower end of the upper case 9, while the rear half is the front half. It protrudes in a step shape above the upper half and is inclined forward and substantially parallel to the front half (see FIG. 8).

  The upper and lower cases 9, 10 are assembled together by joining the front half of the upper end of the lower case 10 and the front half of the lower end of the upper case 9 in an airtight manner. In this assembled state, the front half of the lower end of the upper case 9 and the front half of the upper end of the lower case 10 are sealed and connected in a duct shape, and a part of the air passage 12 is formed therein.

  A duct mounting portion 17 is formed between the lower half of the lower end of the upper case 9 and the rear half of the upper end of the lower case 10, and the heater core cover duct 11 is mounted on the duct mounting portion 17. The heater core cover duct 11 is a duct having a rectangular cross section with an upper end and a lower end opened. The upper end of the heater core cover duct 11 is in the rear half of the lower end of the upper case 9, and the lower end is airtight in the rear half of the upper end of the lower case 10. It is joined to.

  That is, as shown in FIG. 6, when the heater core cover duct 11 is mounted on a duct mounting portion 17 between the lower half of the lower end of the upper case 9 and the rear half of the upper end of the lower case 10, the upper end of the heater core cover duct 11 is The opening is connected to the opening in the rear half of the lower end of the upper case 9 and the opening of the lower end of the heater core cover duct 11 is airtightly connected to the opening in the rear half of the upper end of the lower case 10 to form a continuous duct. A hot air passage 14 which will be described later is formed as a part of the passage 12.

  An upper case-side receiving recess 18 having an arc-shaped cross-section for receiving a substantially front half of the cylindrical instrument panel member 6 is provided at the front end corresponding to the rear end of the duct mounting portion 17 in the lower half of the lower end of the upper case 9. Is formed. On the other hand, the front end portion (tip portion in the fitting direction) of the heater core cover duct 11 forms a duct wall portion, and the front end portion has an arc-shaped cover duct side accommodation recess that accommodates the substantially rear half portion of the instrument panel member 6. 19 is formed, and when the heater core cover duct 11 is fitted and mounted on the duct mounting portion 17, the instrument panel member 6 is sandwiched and fixed between the housing recesses 18 and 19, and in that state, the case 8 or air The harmony device A is supported by the instrument panel member 6.

  As shown in FIG. 8, guide rail portions 20, 20 extending in the front-rear direction are formed on the upper end portions of the left and right side walls in the rear half portion of the upper end of the lower case 10 corresponding to the lower end of the duct mounting portion 17. On the other hand, the left and right side portions of the lower end of the heater core cover duct 11 are formed with engaging portions 21 and 21 that are slidably engaged with the guide rail portions 20 and 20, respectively. The heater core cover duct 11 is mounted on the duct mounting portion 17 while sliding forward by the engagement between the guide rail portions 20 and 20.

  As shown in FIGS. 1 to 4, the upper case 9 has a hollow cylindrical fan housing 22 that forms a part of the upper case 9 at the center of the left and right front sides (this fan housing 22 is also included in the upper case 9). The blower fan 24 (which is a part of the sirocco fan constituting the blower 23) is formed integrally with the other parts of the upper case 9. The air blowing means is disposed and accommodated (see FIG. 6). As shown in FIG. 8, a motor mounting port 22a is provided on the left side wall (or the right side wall) of the fan housing 22, and a suction port 22b is further provided on the lower side (or the left side wall). Each of the discharge portions 22c is opened, and a blower motor 25 constituting the blower 23 is mounted and fixed in an airtight manner in the fan housing 22 with an output shaft (not shown) extending in the left-right direction facing the motor mounting port 22a. ing. The blower fan 24 is attached to and fixed to the output shaft of the blower motor 25 in an integrated manner.

  On the other hand, the suction port 22b of the fan housing 22 is provided with the suction port of the blower fan 24 on the inner side of the housing 22, while the intake box 27 described later in detail is provided on the outer side of the housing 22. The downstream end is connected in an airtight manner (see FIG. 8). As shown in FIG. 1, the intake box 27 has a substantially bottomed cylindrical shape arranged so that the center line extends in the left-right direction. The intake end 22 b on the right side wall of the fan housing 22 has an opening end side as a downstream end. It is connected to the.

  Although the detailed configuration of the intake box 27 will be described later, as shown in FIG. 7, the front upper portion of the intake box 27 is formed so as to be inclined downward toward the front side. A substantially rectangular outside air inlet 28 opens over substantially the entire surface of the second outer wall portion. The rear portion of the intake box 27 is inclined so that the length in the left-right direction becomes shorter toward the rear side, and is substantially rectangular over substantially the entire inclined portion (first wall portion). The inside air inlet 29 is open. As will be described later, air is introduced from the outside air inlet 28 or the inside air inlet 29 by switching the position of the inside / outside air switching damper 34 disposed in the intake box 27.

  Here, the inside air introduction port 29 is opened to the vehicle interior in the instrument panel 1, while the outside air introduction port 28 communicates with the outside of the vehicle through a vehicle body cowl portion (not shown) on the front windshield front side. The outside air introduction port 28 introduces air outside the vehicle (outside air) and the inside air introduction port 29 introduces air inside the vehicle interior (inside air) into the air passage 12 in the case 8.

  As shown in FIG. 6, the discharge part 22 c of the fan housing 22 is a duct having a rectangular cross section extending obliquely downward toward the rear side, and the downstream end of the discharge part 22 c is formed in the lower part of the upper case 9. It is connected to a powertra accommodating part 35 formed by the front end part and the front end part in the lower case 10. The powertra accommodating portion 35 forms a part of the air passage 12, and a lower half portion (a portion in the lower case 10) extends downward from the downstream end portion of the discharge portion 22 c of the fan housing 22.

  The downstream end of the discharge part 22 c of the fan housing 22 is connected to the evaporator accommodating part 36 that forms a part of the air passage 12 via the powertra accommodating part 35. The evaporator accommodating portion 36 is located obliquely below the rear side of the fan housing 22 and is formed by a front portion in the lower portion of the upper case 9 and a front portion in the lower case 10. It arrange | positions so that the channel | path 12 may be crossed.

  The evaporator 37 is a tube-and-fin type heat exchanger having a substantially rectangular plate shape in which a large number of heat transfer fins are attached around the tube so that heat can be transferred. Connection pipes 37a and 37a are connected to both ends of the tube, respectively. Has been. As a result, the refrigerant gas compressed by the compressor (not shown) is cooled to form a liquid refrigerant, and the liquid refrigerant is decompressed by the decompression mechanism and then evaporated by the evaporator 37. The latent heat of vaporization causes the air from the blower fan 24 to Heat is exchanged to cool it and generate cold air. In the state where there is no evaporation of the liquid refrigerant in the tube of the evaporator 37 and no latent heat of evaporation is generated, the air flowing into the evaporator 37 is not cooled and leaves the evaporator 37 at the inflow temperature, but in this embodiment, Even in such a case, the air emitted from the evaporator 37 is cold air.

  A filter mechanism 38 is provided between the downstream end of the discharge portion 22c of the fan housing 22 and the evaporator accommodating portion 36 so as to cover the immediately upstream side of the evaporator 37 and to filter the air flowing into the evaporator 37. ing. Further, on the upstream side of the filter mechanism 38, that is, in the lower half of the powertra housing portion 35, a heat dissipating powertra 39 is attached to the right side wall (or the left side wall) of the lower case 10 so as to face the powertra housing portion 35. ing. The heat dissipating power transformer 39 is for cooling a blower motor application voltage control transistor (not shown) for controlling the voltage applied to the blower motor 25.

  The air passage 12 on the downstream side of the evaporator 37 is branched into a cold air passage 13 and a hot air passage 14. The cold air passage 13 is formed in a duct extending from the substantially upper half of the evaporator 37 downstream side (rear side) to the upper side through the front side of the cover duct side accommodating recess 19. A part or all of the cold air passing through the evaporator 37 is directly flowed.

  On the other hand, the hot air passage 14 extends rearward from a substantially lower half portion on the downstream side of the evaporator 37 and then moves upward, and opens in the latter half portion (lower end of the duct mounting portion 17) of the lower case 10 and the opening. In the heater core cover duct 11 that communicates with the lower end opening and the upper half of the upper case 9 that communicates with the upper end opening of the heater core cover duct 11 and the opening of the rear half (the upper end of the duct mounting portion 17). It extends. In the middle of the hot air passage 14, a heater core housing portion 43 that forms a part of the hot air passage 14 (air passage 12) is formed in the rear half of the upper end of the lower case 10, and the heater core 44 is formed in the heater core housing portion 43. Is arranged so as to cross the hot air passage 14. That is, as shown in FIG. 6, the heater core 44 is disposed in a substantially horizontal direction on the downstream side of the evaporator 37. Similarly to the evaporator 37, the heater core 44 is a type of heat exchanger in which a large number of heat transfer fins are attached around the tube, and both ends of the tube are connected pipes 44a and 44a (see FIGS. 1 and 2). Is connected to the water jacket (cooling water passage) of the in-vehicle engine, and the cooling water heated by the cooling of the engine is caused to flow to the heater core 44, whereby a part of the cold air cooled via the evaporator 37 or All the heat is exchanged and heated to generate hot air, and this hot air flows through the hot air passage 14. When high-temperature cooling water does not flow through the tube of the heater core 44, the air that has flowed into the heater core 44 is not heated and exits the heater core 44 at the inflow temperature. Let the air that comes out be warm air.

  As shown in FIG. 8, a mounting port 45 is formed in the right side wall (or the left side wall) of the rear half of the lower case 10, and the heater core 44 is mounted on the heater core mounting portion 43 through the mounting port 45. Is done. When the heater core 44 is mounted, the mounting port 45 is hermetically closed by the heater core 44 itself, and the connection pipes 44a and 44a are located outside the lower case 10 (case 8) in the mounting port 45. Yes.

  The downstream end (upper end) of the cold air passage 13 and the downstream end (upper end) of the hot air passage 14 are communicated with each other in the mix chamber 15 (temperature control chamber). The part which mixes these and has produced | generated the temperature control wind is shown with the dashed-dotted line in FIG. The mix chamber 15 constitutes a part of the air passage 12, and cool air and hot air are mixed in the mix chamber 15 to generate temperature-controlled air. Between the mix chamber 15 and each downstream end of the cold air passage 13 and the hot air passage 14, the mixing ratio of the cold air from the cold air passage 13 and the hot air from the hot air passage 14 is changed to adjust the temperature of the temperature-controlled air. The mix damper 46 to be changed is provided. The mix damper 46 includes two cold air and hot air damper portions 46b and 46c that swing around a support shaft 46a that is positioned between the downstream ends of the cold air passage 13 and the hot air passage 14 and extends in the left-right direction. This is a butterfly type, and both the damper portions 46b and 46c intersect with the support shaft 46a so as to form a predetermined angle (for example, 125 °) smaller than 180 ° below the support shaft 46a.

  The cold air damper portion 46b opens and closes the downstream end of the cold air passage 13, and the hot air damper portion 46c opens and closes the downstream end of the hot air passage 14, respectively, and the cold air damper portion 46b on the cold air passage 13 side. When the downstream end of the cold air passage 13 is fully closed and the communication with the mix chamber 15 is shut off, the hot air damper portion 46c on the hot air passage 14 side fully opens the downstream end of the hot air passage 14 and the mix chamber 15 On the other hand, when the cold air damper portion 46b communicates with the mix chamber 15 with the downstream end of the cold air passage 13 fully opened, the hot air damper portion 46c fully closes the downstream end of the hot air passage 14 with the mix chamber. Block communication with 15. And at the intermediate position between these two positions, the respective openings of the cold air passage 13 and the hot air passage 14 are relatively changed in the opposite directions, and the respective flow rates of the cold air and the hot air flowing into the mix chamber 15 are changed, In the mix chamber 15, the temperature of the temperature-controlled air is changed and adjusted by changing the mixing ratio of the cold air and the hot air.

  The support shaft 46a of the mix damper 46 protrudes from the right side wall (or the left side wall) of the upper case 9 to the outside of the upper case 9, and an electric actuator (not shown) is drivingly connected to the protruding portion. The electric damper controls the opening and closing of the mix damper 46 in accordance with the air conditioning mode.

  Immediately below the support shaft 46a of the mix damper 46 is located an upper end portion (downstream end portion) of a partition wall 9e that constitutes a part of the upper case 9 and partitions the cool air passage 13 and the hot air passage 14, and this partition wall 9e. An adjustment rib 48 as an adjustment means is projected from the upper end of the left and right widths with the tip (upper end) being close to the lower side of the support shaft 46a. The adjustment rib 48 supports the support shaft. The size of the gap between 46a and the inner surface of the lower upper case 9 is adjusted. By adopting such a configuration, for example, it is possible to smoothly change the temperature change when the air-conditioning mode is switched between the cold mode and the full hot mode.

  As shown in FIG. 1, the upper surface of the upper case 9 on the rear side of the fan housing 22 has the defroster port 51 on the front side, and the vent port 52 on the rear side. The defroster port 51 and the vent port 52 are partitioned by the partition wall 9b of the upper case 9 so as not to communicate. The defroster port 51 is connected to the defroster outlet nozzles 4 and 4 of the instrument panel 1 through a defroster duct (not shown), and the vent port 52 is connected to the center outlet nozzle 2 of the instrument panel 1 and the vent port (not shown). The left and right side blowing nozzles 3 and 3 are connected respectively.

  A heat duct portion 54 is integrally formed on the upper rear portion of the upper case 9. As shown in FIG. 5, the heat duct portion 54 includes a rectangular tube-shaped duct main body 54a extending obliquely downward from the upper rear portion of the upper case 9 and the left and right side walls of the rear portion of the duct main body 54a. A pair of front branch duct portions 54b and 54b projecting to the rear, and a rear branch duct portion 54c projecting so as to extend the duct body 54a obliquely downward from the left and right central portion of the rear wall of the duct body 54a. A heat passage 55 is formed in the duct main body 54a, the front branch duct portions 54b and 54b and the rear branch duct portion 54c (see FIG. 6), and the upstream end of the heat passage 55 is connected to the mix chamber 15. On the rear side of the downstream end of the hot air passage 14, that is, on the side closer to the downstream end of the hot air passage 14 than the downstream end of the cold air passage 13, in the front-rear direction. Are arranged so as to line up in series are communicated.

  The front heat ports 57 and 57 are opened at the front ends of the front branch duct portions 54b and 54b, and the rear heat port 58 is opened at the front end of the rear branch duct portion 54c. Thereby, the downstream side portion of the heat passage 55 is branched into three parts, that is, the front branch duct portions 54b and 54b and the rear branch duct portion 54c, and communicates with the front heat ports 57 and 57 and the rear heat port 58. A branch passage 55d formed in the branch duct portion 54c and extending to the rear heat port 58 extends so as to extend the heat passage 55 upstream of the branch passage 55d to the downstream side. When viewed from the left or right side of the vehicle, the branch position (opening position) of the rear branch duct portion 54c from the duct body 54a is from the mix chamber 15 as compared to the same branch position of both the front branch duct portions 54b and 54b. Located on the back side away. Reference numeral 55c denotes a branch passage of the heat passage 55 formed in the front branch duct portion 54b.

  Each front heat port 57 has an upstream end of a front heat duct (not shown) whose downstream end extends to the passenger compartment at the lower part of the instrument panel 1 (the feet of the passenger seated in the front seat). The upstream ends of the rear heat ducts (not shown) whose downstream ends extend to the rear seats of the passenger compartment are connected to each other. As a result, hot air is blown out from each front heat port 57, and it is sent to the feet of the occupants seated in the front seat via the front heat duct, while hot air is blown out from the rear heat port 58, It can be fed to the feet of the occupant seated in the rear seat via the rear heat duct.

  The mix chamber 15 not only communicates with the front heat port 57 and the rear heat port 58 but also communicates with the defroster port 51 and the vent port 52. A defroster damper 61 for opening and closing the defroster port 51 is provided between the mix chamber 15 and the defroster port 51, and a vent damper for opening and closing the vent port 52 between the mix chamber 15 and the vent port 52. 62, and between the mix chamber 15 and the front heat port 57 and the rear heat port 58, heat dampers 63 for opening and closing the heat ports 57 and 58 are respectively disposed. That is, the heat damper 63 is located upstream of the branch position of the duct body 54a to the front branch duct portions 54b and 54b and the rear branch duct portion 54c (branch position to the front and rear heat ports 57 and 58) in the heat duct portion 54a. The heat passage 55, that is, the upstream end of the heat passage 55 (the boundary with the mix chamber 15) is opened and closed. Instead of this, the heat damper 63 may be arranged on the downstream side of the upstream end of the heat passage 55 so as to open and close the portion.

  The defroster damper 61, the vent damper 62, and the heat damper 63 are all of a butterfly type having two damper portions that swing around support shafts 61a to 63a extending in the left-right direction, and both damper portions are support shafts 61a to 63a. The opening of the defroster port 51, the vent port 52, the front heat port 57, and the rear heat port 58 is changed by the rotation. The support shafts 61 a to 63 a of the defroster damper 61, the vent damper 62, and the heat damper 63 protrude from the left side wall (or right side wall) of the upper case 9 to the outside of the upper case 9. An electric actuator 66 is connected via an interlock mechanism 65 (see FIG. 3), and the electric actuator 66 controls the opening and closing of the dampers 61 to 63 in association with the air conditioning mode.

  As shown in FIGS. 2 to 6, the bottom portion of the case 8 positioned substantially below the heater core 44, that is, the bottom portion of the lower case 10 has a cross-sectional shape that expands in a tapered shape toward the upper side. That is, the front side portion 10a (one side portion) at the bottom of the lower case 10 is inclined at a predetermined inclination angle with respect to the horizontal plane so that the front side portion 10a (one side portion) is positioned on the evaporator 37 side, that is, the front side. It continues smoothly through the lower part to the lower part of the powertra accommodating part 35. On the other hand, the rear side portion 10b (other side portion) of the bottom portion of the lower case 10 is inclined at a predetermined inclination angle with respect to the horizontal plane so as to be positioned on the heater core 44 side, that is, toward the rear side. In the bottom portion of the lower case 10, a boundary portion (tapered tip portion) between the front side portion 10a and the rear side portion 10b is a lowermost end portion 10c. The lowermost end 10c of the bottom of the lower case 10 is inclined downward toward the right side (may be the left side), and the drain for draining the condensed water generated by the evaporator 37 to the right side wall. A mouth 68 is provided. 2 to 6, 69 is a drain hose connected to the drain port 68.

  Further, as shown in FIG. 6, the mix damper 46 in the upper case 9 exits from the outlet of the hot air passage 14 when the mix damper 46 is in the open state. A pair of left and right hot air bypass passages 71 and 71 for supplying a part of the hot air by bypassing the vicinity of the front end of the mix chamber 15 near the defroster port 51 are formed. By guiding a part of the warm air coming out from the downstream end of the warm air passage 14 to the position just below the defroster damper 61 via the warm air bypass passages 71, 71, the bypassed warm air is defrosted by the defroster port 51. Since it blows out from, it can improve defroster performance.

  Specifically, as shown in FIG. 10, the left and right side walls near the mix chamber 15 in the upper case 9 extend from the vicinity of the downstream end of the hot air passage 14 to the position just below the defroster damper 61. A step portion 9c that is bent outward in the left-right direction is formed, and a rib 9d protrudes in the horizontal direction so that a groove is formed between the step portion 9c and the inner surface of the side wall of the upper case 9 above the step portion 9c. ing. The groove between the step 9c and the rib 9d is covered with a guide plate 72 separate from the upper case 9 so as to form a closed cross-sectional space. A bypass passage 71 is configured. The upstream end of each warm air bypass passage 71 is opened in the vicinity of the downstream end of the warm air passage 14, and the downstream end is opened at a position almost directly below the defroster damper 61.

  Thus, by providing each warm air bypass passage 71 in the case 8, other parts outside the case 8 in the air conditioner A and the vehicle as in the case where the warm air bypass passage is formed outside the case 8. It is not necessary to consider interference with other parts, and the space outside the case 8 can be effectively secured.

  The guide plate 72 is fixedly attached to the side wall of the upper case 9 by screwing and fastening an attachment screw 72b penetrating the peripheral edge bracket to the side wall of the upper case 9 (specifically, its boss). Yes.

  Guide portions 72 a extending toward the left and right side walls of the opposing upper case 9 are integrally formed at a portion of each guide plate 72 positioned at the downstream end of the hot air bypass passage 71. 72, the tips of the guide portions 72a and 72a are joined together at substantially the center position on the left and right sides of the upper case 9 (simply contact or may be separated by a slight gap). That is, both the guide portions 72a and 72a are formed so as to extend in the width direction (left-right direction) of the mix chamber 15 at a portion of each guide plate 71 located at the downstream end of the warm air bypass passage 71. .

  The guide chambers 72a and 72a form an outlet chamber 16 opened toward the defroster port 51 (upper side) at the front end (part) of the mix chamber 15, that is, the outlet side of the cool air passage 13. The downstream ends of the hot air bypass passages 71 are opened in the outlet chamber 16. Thereby, a part of the warm air coming out from the downstream end of the warm air passage 14 is introduced into the two warm air bypass passages 71, 71 at the left and right sides of the upper case 9, and this warm air is supplied to the substantially mixed chamber 15. It can be guided to the position almost directly below the defroster damper 61 while bypassing most of the parts, and can be blown out substantially evenly across the left and right sides of the case 8 by the guide portions 72a and 72a of the guide plates 72 and 72.

  Further, in addition to the characteristic that the hot air is blown out almost uniformly over the entire left and right sides of the case 8 as described above, for example, the guide portions 72a and 72a of the both guide plates 72 and 72 are provided at the outlet of the hot air bypass passage 71. By changing the structure and shape, changing the cross-sectional area of the hot air bypass passage 71, and the like, it is possible to change the air volume, the wind speed, the wind direction, and the like of the guided hot air, and to widen the variation of the blowing. For example, the amount of hot air blown out at the left and right central part of the case 8 is larger than the left and right side parts, or conversely, the amount of hot air blown out at the left and right side parts of the case 8 is larger than that of the left and right central part, Further, it is possible to increase the amount of hot air blown out at the left and right central portions and the left and right side portions of the case 8 as compared with the intermediate portion between them. What is necessary is just to select these suitably as needed.

  Further, as described above, each hot air bypass passage 71 is partitioned by the step 9c and rib 9d of the upper case 9 and the guide plate 72, so that only the guide plate 72 is provided in addition to the upper case 9. The hot air bypass passage 71 can be formed, the formation thereof is easy, and the structure of the hot air bypass passage 71 is also simplified.

  In this embodiment, the step portion 9c and the rib 9d are formed on the wall portion of the upper case 9, and these are covered with the guide plate 72 to form the hot air bypass passage 71 in the closed section space. A closed cross section can be formed by projecting a pair of ribs on the wall in parallel with each other and covering them with a guide plate, or by forming a groove on the entire wall and covering the opening with the guide plate. A hot air bypass passage in the space may be formed.

  Moreover, since each said warm air bypass channel | path 71 is comprised by the closed cross-sectional space divided by the step part 9c and rib 9d of the upper case 9, and the guide plate 72 in the mix chamber 15 in the case 8, temporarily, Even if the hot air flowing through each hot air bypass passage 71 leaks out of the passage 71, the leaked hot air flows into the mix chamber 15 and does not go out of the case 8. For this reason, when a similar hot air bypass passage is formed outside the case 8, it is necessary to perform fastening of various mounting screws and a sealing structure with high accuracy in order to avoid leakage of hot air from the hot air bypass passage. However, compared with that, the seal structure for preventing leakage of the hot air bypass passage 71 can be simplified, and the number of parts can be reduced.

  Furthermore, the outlet chamber 16 having a shape opened to the front side of the defroster port 51 (upper side) is provided at the other end of the mix chamber 15 by the guide portions 72a and 72a of the guide plates 72 and 72. The outlet chamber 16 is formed by being separated from the outlet portion of the cool air passage 13 and the majority portion (portion excluding the front end portion) of the mix chamber 15 by the guide portion 72a. become. And since the downstream end of each warm air bypass passage 71 is opening to this exit chamber 16, the warm air discharged from this warm air bypass passage 71 to the exit chamber 16 exists in most parts of the above-mentioned mix chamber 15. It becomes difficult to be affected by the temperature-controlled air, particularly the flow of the cold air that has exited from the cold air passage 13. Thus, the bypassed hot air can be stably discharged.

  In this embodiment, the hot air bypass passage 71 is provided, but instead, for example, the upstream end is in the vicinity of the downstream end of the cold air passage 13 and the downstream end is substantially directly below the vent damper 62 by a similar structure. Cold air bypass passages opened at respective positions are provided, and a part of the cold air from the cold air passage 13 is introduced into the two cold air bypass passages on the left and right sides of the upper case 9, and this cold air is guided to the guide portion of the guide plate. Thus, the case 8 may be blown out substantially equally over the entire left and right sides. Furthermore, both the hot air bypass passage 71 and the cold air bypass passage can be provided. Further, the hot air bypass passage 71 and the cold air bypass passage may be provided only on the left and right sides of the upper case 9.

  As shown in FIG. 6, the cool air flowing through the cool air passage 13 is formed between a portion forming the rear wall portion of the cool air passage 13 at the lower end portion in the upper case 9 and the front wall portion of the heater core housing portion 43. Among them, there is provided a cold air guide portion 74 for guiding the cold air flowing in the vicinity of the front side (the rear end portion of the cold air passage 13) of the case-side receiving recess 18 having a circular arc cross section at the back end of the duct mounting portion 17. . The cold air guide portion 74 has a panel shape integral with the upper case 9, and an upper end portion thereof is connected to the upper case side accommodation recess 18, and is substantially parallel to the flow direction of the cold air flowing through the cold air passage 13 from the upper end portion. That is, after slightly extending in a slanting manner toward the front side toward the lower side, it bends to the rear side, and the lower end portion is connected to the front wall portion of the heater core housing portion 43. That is, the cold air guide portion 74 covers the substantially lower half of the portion that is the front wall of the case-side housing recess 18 and serves as the rear wall of the cold air passage 14, and the front surface thereof is smoothly inclined. The upper case-side receiving recess 18 has an arc shape in cross section, and the shape of the substantially lower half of the receiving recess 18 is irregular with respect to the flow of cold air. If the housing recess 18 has another shape, the substantially upper half, the other part, or the whole may be covered.

  By providing such a cold air guide portion 74, the cold air guide portion 74 guides the cold air flowing in the vicinity of the front side of the case-side housing recess 18 (the rear end portion of the cold air passage 13) to the mix chamber 15 while smoothing the flow. It is possible to prevent the cool air from being disturbed by the irregularly shaped upper case-side receiving recess 18 provided in the cool air passage 13 to generate turbulent flow or wind noise or increase the ventilation resistance. Can do.

  The upper case side accommodation recess 18 at the front end of the cold air guide part 74 or the duct mounting part 17 is a position that divides the cold air from the evaporator 37 into the cold air passage 13 and the hot air passage 14, that is, both passages 13, 14 boundary portions are arranged so as to be located at branch positions of the respective upstream ends. In addition, instead of the structure in which the housing recess 18 is arranged at the upstream end branch position of the cold air passage 13 and the hot air passage 14 in this way, if the layout of the cold air passage and the hot air passage is different from the present embodiment, both passages The accommodating portion may be arranged at the boundary position of each downstream end, and may be arranged at the boundary portion between the two passages.

  As described above, the housing recess 18 at the front end of the cold air guide portion 74 or the duct mounting portion 17 is disposed at a branching position that divides the cold air from the evaporator 37 into the cold air passage 13 and the hot air passage 14. The air flow passing through the position of the housing recess 18 can be reliably divided into two so that one is only the cold air in the cold air passage 13 and the other is only the hot air in the hot air passage 14. For this reason, for example, when the cold air passage (or the hot air passage) is formed so as to be divided into two at the position of the accommodating recess 18, the ventilation resistance of the air (cold air or hot air) flowing through the passage increases. In other words, the flow of air in each of these passages becomes smooth, and it is possible to prevent the cold air or the temperature distribution of the hot air from becoming uneven. Therefore, it is possible to make the temperature distribution of the cold air or the warm air uniform, and it becomes easy to adjust the blowing temperature in each air conditioning mode.

-Intake box-
Next, the configuration of the intake box 27 (inside / outside air intake portion), which is a characteristic part of the present invention, will be described in detail below.

  As described above, the intake box 27 is a substantially bottomed cylindrical member arranged so that the center line extends in the left-right direction, and the opening end is connected to the suction port 22 b on the right side wall of the fan housing 22. (See FIG. 8). The lower portion of the intake box 27 is inclined downward toward the one end (on the fan housing 22 side), and the sectional area of the opening end of the intake box 27 is larger than that of the other portion. Largely formed. That is, the lower surface 27f inside the intake box 27 is inclined so as to be positioned downward toward the opening end.

  Further, as described above, the intake box 27 is inclined so that the front portion thereof is positioned downward as it goes to the front side, and the inclined portion has a substantially rectangular outside air that opens over substantially the entire surface. An introduction port 28 is formed. On the other hand, the rear portion of the intake box 27 is formed with an inclined surface that inclines so that the lateral length of the box 27 becomes shorter toward the rear side. A substantially rectangular inside air inlet 29 is provided.

  That is, the inside air inlet 29 is provided so as to open the other end that is inclined at a position facing the opening end of the intake box 27. As a result, the inside air taken in from the inside air introduction port 29 flows almost straight to the suction port of the blower fan 24 (suction port 22b of the fan housing 22). Therefore, it is possible to reduce the ventilation resistance on the side of the inside air inlet, which is relatively easily affected by the ventilation resistance, and to improve the efficiency of the entire apparatus. In the present embodiment, the inside air introduction port 29 is opened at the other end of the intake box 27. However, this is not a limitation, and only the outside air introduction port 28 is opened at the other end of the intake box 27. Alternatively, both inlets 28 and 29 may be opened at the other end.

  Further, as shown in FIG. 7, the other end side of the intake box 27 is inclined so that the length in the axial direction becomes shorter toward the rear side, so that friction when taking in the inside air from the inside air introduction port 29 is made. The resistance can be reduced, and this can also improve the efficiency of the entire apparatus.

  Further, as shown in FIG. 7, the angle formed by the inclined surface (second outer wall portion) where the outside air introduction port 28 is formed and the inclined surface (first outer wall portion) where the inside air introduction port 29 is formed is the upper surface. Since it has an acute angle of less than 90 degrees in view, it is possible to reduce the movable range of an inside / outside air switching damper 34 described later that opens one of the two openings and closes the other. In addition to simplification, when the outside air is introduced from the outside air introduction port 28, the outside air is smoothly taken into the blower fan 24 by the inside / outside air switching damper 34 that blocks the inside air introduction port 29. Can be improved.

  The outside air introduction port 28 and the inside air introduction port 29 are provided with lattice-like grills 30 and 30 (lattice portions) so as to cover the respective openings. By providing such grills 30, 30, it is possible to prevent relatively large foreign matter taken in together with the outside air or the inside air from flowing into the blower fan 24.

  Inside the intake box 27, there is arranged an inside / outside air switching damper 34 that rotates around a support shaft 31 (see FIGS. 1 and 2, etc.) disposed so as to extend in the vertical direction at the right end thereof. . The support shaft 31 of the inside / outside air switching damper 34 is supported by the intake box 27 at both ends thereof, the lower end portion protrudes outside from the intake box 27, and the electric actuator 33 via the link mechanism 32 extends to the protrusion portion. Are driven and connected, and the air to be introduced into the fan housing 22 is supplied from the outside air introduction port 28 or from the outside air introduction port 29 by the rotation switching around the support shaft 31 of the inside / outside air switching damper 34 by the electric actuator 33. I switch to one of shyness.

  The electric actuator 33 is attached to the lower side of the attachment plate portion 80 (attachment portion) formed integrally with the lower portion of the intake box 27. Specifically, the mounting plate portion 80 is a plate-like portion that bulges toward the right side from the lower side of the inside air inlet 29 that is the opening end on the other end side of the intake box 27, and The electric actuator 33 is suspended and supported via a bolt in a mounting hole provided in the plate portion 80. The electric actuator 33 has an output shaft (not shown) projecting upward from the electric actuator 33 and is drivingly connected to the projecting portion of the support shaft 31 of the inside / outside air switching damper 34 via the link mechanism 32.

  The mounting plate 80 is provided in the vicinity of the center of the inside air inlet 29 of the intake box 27 when viewed from above, and bulges to substantially the same position as the tip of the other end of the intake box 27. A plurality of reinforcing ribs 81, 81,... Extending in the axial direction of the intake box 27 are arranged in parallel on the upper surface of the mounting plate portion 80. That is, each of these ribs 81 is formed along the flow direction of the inside air so as not to inhibit the flow of the inside air taken in from the inside air introduction port 29, and also serves as a ventilation guide. Yes. Each rib 81 is provided on the mounting plate portion 80 so that the upstream end of the inside air is positioned near the tip of the other end of the intake box 27. The rib 81 located on the side is longer in the flow direction of the inside air.

  Each rib 81 is integrated with the lattice portion of the grill 30 on the inside air introduction port 29 side, while the upstream portion of the inside air flow has its upper portion (protruding end) on the lower portion (base end). Part) is formed obliquely so that the length in the flow direction of the inside air is shorter. Thus, by forming the ribs 81 integrally with the grill 30, the grills 30 can be reinforced by the ribs 81, and gaps are generated between the ribs 81 and the grills 30, and the gaps are formed. This can prevent the flow of the inside air from being disturbed.

  Further, the height of each rib 81 is lower than the center position in the vertical direction of the inside air introduction port 29. In this embodiment, as shown in FIG. It is formed so that it may be 1 height. Thus, by suppressing the protruding height of the inside air introduction port 29 of each rib 81 to an appropriate height, the flow of inside air is greatly increased by each rib 81 while ensuring the strength of the mounting plate portion 80. Inhibition can be prevented. That is, in the inside air introduction port 29, the central portion has a relatively large amount of air sucked by the blower fan 24. Therefore, by preventing the ribs 81 from projecting to the central portion, the flow of the inside air is changed. It is possible to prevent the rib 81 from being largely hindered.

  As shown in FIGS. 8 and 9, the intake box 27 is divided into upper and lower parts, and divided covers 27 a and 27 a ′ (upper cover and lower cover) are combined. That is, as shown in FIG. 9, the intake box 27 is divided into two upper and lower portions at a substantially central position in the vertical direction, and in the grills 30 and 30 portions of the outside air introduction port 28 and the inside air introduction port 29, a horizontal direction It is divided by a rib portion (lateral rib) extending in the direction. In this way, by dividing the intake box 27 vertically at a substantially central position in the vertical direction, it is possible to prevent water contained in the air introduced into the intake box 27 from leaking from the joint portion. Further, since the divided covers 27a and 27a 'are formed so as to be divided at the central position in the vertical direction, the molds of the divided covers 27a and 27a' can be made substantially the same size. Further, since the intake box 27 is divided at the center in the vertical direction, the divided covers 27a and 27a ′ are arranged with respect to the inside / outside air switching damper 34 and the support shaft 31 that are erected in the vertical direction inside the intake box 27. Assembling work becomes relatively easy.

  In addition, as described above, the introduction ports 28 and 29 are divided at the rib portions extending in the lateral direction of the grills 30 and 30, so that the rigidity of the introduction ports 28 and 29 portions of the divided cover portions 27a and 27a ′ is increased. Can be prevented from significantly lowering, whereby the rigidity at the inlets 28 and 29 of the intake box 27 can be ensured.

  Further, the grill 30 of the inside air introduction port 29 is divided at a position higher than the ribs 81, 81,... Protruding above the mounting plate 80, and the ribs 81, 81,. It is supposed not to. In this way, by avoiding the ribs 81, 81,... And dividing the intake box 27, it is possible to prevent the strength of the ribs 81, 81,. In addition, it is possible to prevent the air flow from being disturbed and obstructed by the gap when the ribs 81, 81,. As a result, the mounting plate portion 80 can be reinforced with the ribs 81, 81,... As a whole, and the function of the ribs 81, 81,.

  Note that the joint surface of the intake box 27 is located above the lower surface 27f in relation to the lower surface 27f inside the intake box 27. In this way, even when water accumulates on the lower surface 27f, it is possible to reliably prevent water from leaking from the joint surface, and the lower surface 27f is sucked into the blower fan 24 as in the present embodiment. Even in a structure that is inclined downward toward the opening end of the intake box 27 where the mouth is positioned, even when the blower fan 24 is blown horizontally so that water on the lower surface 27f inside the intake box 27 is sucked in. Since the position of the joint surface is higher than the height at which water is scattered, it is possible to reliably prevent water from leaking from the joint surface.

  The fastening covers 27a, 27a ′ of the intake box 27 are respectively formed with bolt fastening portions 27b, 27b,... And engaging portions 27c. By connecting them together, the divided covers 27a, 27a ′. Are now united. Further, the joint surfaces of the divided covers 27a and 27a ′ are provided with a convex portion (not shown) on one cover 27a and a concave portion 27d that engages with the convex portion on the other cover 27a ′, respectively. The engagement between the convex portion and the concave portion 27d makes it difficult for air to leak outward from the joint surface. Here, in the conventional configuration, the intake box 27 is formed by right and left division like the other upper case 9 and the like, so that moisture contained in the air introduced into the intake box 27 is contained in the intake box. It is necessary to provide a seal structure on the joint surface so that it does not accumulate in the joint surface and leak from the joint surface. However, if the intake box 27 is divided vertically as in this embodiment, such a seal structure is not required. Therefore, the configuration of the joint surface can be simplified as described above.

  Reference numeral 27e shown in FIG. 7 and FIG. 9 is a frame-shaped foaming urethane seal member that is attached around the outside air inlet 28, and is in contact with the joint surface with the vehicle body cowl portion. This is to prevent noise caused by leakage and vibration.

-Operation of air conditioner A-
Next, operation | movement of the air conditioning apparatus A of the above structures is demonstrated below.

  By the switching operation of the inside / outside air switching damper 34 in the intake box 27, the outside air introduction port 28 or the inside air introduction port 29 is fully opened, and the operation of the blower 23 causes the outside air from the outside air introduction port 28 or from the inside air introduction port 29 to be opened. The inside air is sucked into the upstream end portion of the air passage 12 in the case 8, that is, into the fan housing 22, and this air is discharged from the discharge portion 22 c of the fan housing 22 and then vertically placed in the evaporator accommodating portion 36 of the case 8. The air is cooled by the heat exchange with the evaporator 37 and becomes cold air. In the state where the evaporator 37 does not evaporate the liquid refrigerant and no latent heat of evaporation is generated, the evaporator 37 is not cooled and the cool air at the inflow temperature is generated.

  When the mix damper 46 fully opens the cold air passage 13 and fully closes the hot air passage 14, the entire cold air from the evaporator 37 flows into the cold air passage 13 without flowing into the hot air passage 14. It is introduced into the mix chamber 15 on the downstream side through the passage 13 and becomes temperature-controlled air.

  On the other hand, when the mix damper 46 fully closes the cool air passage 13 and fully opens the warm air passage 14, the entire cool air from the evaporator 37 flows into the warm air passage 14 without flowing into the cool air passage 13. It is introduced into the mix chamber 15 on the downstream side through the hot air passage 14. Since the heater core 44 horizontally disposed in the heater core housing portion 43 is disposed in the hot air passage 14, the cold air is heated to the heater core 44 by heat exchange while passing through the hot air passage 14, The warm air flows into the mix chamber 15 on the downstream side of the warm air passage 14 and becomes temperature-controlled air. Note that when high-temperature cooling water does not flow through the tube of the heater core 44, warm air remains at the inflow temperature that is not heated from the heater core 44.

  Furthermore, by changing the mix damper 46 so that one opening of the cold air passage 13 or the hot air passage 14 is relatively opposite to the other opening, the flow rate of the cold air in the cold air passage 13 is changed. The flow rate of the warm air in the warm air passage 14 changes in the opposite direction. As a result, the flow rates of the cool air and the hot air flowing into the mix chamber 15 are adjusted, and in the mix chamber 15, the temperature-controlled air whose temperature is changed and adjusted is generated.

  Basically, the temperature-controlled air is generated in the mix chamber 15 in this way. This temperature-controlled air is supplied to a defroster port 51 communicating with the defroster blow nozzles 4 and 4 of the instrument panel 1, a vent port 52 connected to the center blow nozzle 2 and the left and right side blow nozzles 3 and 3 of the instrument panel 1, The air is blown out from at least a part of the front heat port 57 connected to the front heat duct or the rear heat port 58 connected to the rear heat duct. Whether one of the plurality of outlets is selected is switched by switching between opening and closing of the defroster damper 61, the vent damper 62, and the heat damper 63 according to the air conditioning mode.

  Further, when the air conditioning mode is the heat mode (or heat / diff mode), as shown in FIG. 6, the heat damper 63 is fully opened, and the upper damper portion 63b and the lower damper portion 63c are ducts in the heat duct portion 54. The heat damper 55 is disposed substantially parallel to the extending direction of the heat passage 55 in the main body 54a or the rear branch duct portion 54c, and the lower damper portion 63c of the heat damper 63 causes the upstream side portion of the heat passage 55 to be lower than the lower damper portion 63c. The first passage 55a located on the downstream end side or the lower side of the hot air passage 14 and the second passage 55b located on the opposite side or the upper side of the lower air damper portion 63c with respect to the lower damper portion 63c are substantially vertically arranged. Divided into two equal parts. Since the heat damper 63 is disposed at the upstream end of the heat passage 55 (the boundary portion with the mix chamber 15) and in the vicinity of the outlet end of the hot air passage 14, when the heat damper 63 is fully opened, A part of the hot air to be introduced into the mix chamber 15 hits the lower surface of the lower damper portion 63c of the heat damper 63 and flows into the first passage 55a while being guided by the heat damper 63. The hot air flows from the cold air passage 13 in the mix chamber 15. The first passage 55a flows to the rear branch duct portion 54c side facing the lower damper portion 63c of the heat damper 63 and remains mostly warm air without being mixed with the cold air, and most of the first passage 55a branches in the rear branch duct 54c. The rear seat is blown out from the rear heat port 58 through the passage 55d and connected to the rear heat port 58. It is sent to the feet of the seated occupant.

  On the other hand, in the mix chamber 15, the remaining hot air and cold air are mixed to generate temperature-controlled air (which is also hot air) that is relatively cooler than the hot air flowing toward the rear branch duct portion 54 c. However, front branch duct portions 54b and 54b with front heat ports 57 open are formed on the left and right side walls of the duct body 54a between the heat damper 63 and the rear heat port 58 at the lower end of the rear branch duct portion 54c of the heat duct portion 54. Since the branch connection is made, the temperature-controlled air flows through the second passage 55b between the heat damper 63 and the upper portion of the case 8 above (the back side of the air mainly guided to the rear heat port 58). Flow toward the rear branch duct portion 54c, and most of the gas flows into the branch passage 55c in the front branch duct portions 54b and 54b on the way, and flows into the respective downstream ends. Blown out from Ntohito port 57, sent to the seated occupant at the foot of the front seat via the front heat duct connected to the front heat port 57.

  Thus, since warm air having a temperature relatively higher than the temperature-controlled air (warm air) blown out from the front heat port 57 is blown out from the rear heat port 58, the rear heat duct connected to the rear heat port 58 Even if the length is longer than the front heat duct connected to the front heat port 57 and the heat loss when passing through the rear heat duct is large, the rear heat is compensated to compensate for the heat loss. High temperature hot air flows through the duct, and the temperature of the hot air blown out to the feet of the seated occupant in the rear seat can be maintained at a relatively high temperature to improve the heating performance of the rear seat.

  By the way, when the air discharged from the blower 23 passes through the evaporator 37 and is cooled by heat exchange with the evaporator 37, condensed water is generated along with the cooling, and this condensed water is discharged from the evaporator 37 to the case. 8 flows down. However, in the present embodiment, the bottom portion of the lower case 10 that is substantially below the heater core 44 is arranged such that the front side portion 10a faces upward toward the evaporator 37 and the rear side portion 10b faces upward toward the heater core 44. The condensate flowing down from the evaporator 37 is inclined to the lower side of the lower case 10 at the bottom of the evaporator 37 and inclined to the upper side. The condensed water dropped on the front side portion 10a flows to the rear side toward the lowermost end portion 10c at the bottom of the lower case 10 and accumulates at the lowermost end portion 10c. Since the drain port 68 is opened at the lowermost end portion 10 c, the drain water accumulated in the lower part of the lower case 10 is discharged from the drain port 68 through the drain hose 69 to the outside of the case 8.

  Even if the condensed water that has accumulated in the heat transfer fin portion of the evaporator 37 scatters downstream from the evaporator 37 due to a sudden increase in the amount of air blown by the blower 23, the condensed water ( For example, water droplets mainly scattered from the lower half portion of the evaporator 37 fall on the rear side portion 10b of the bottom of the lower case 10 and then flow to the drain port 68 after hitting the inner surface of the heater core 44 and the surrounding case 8. On the other hand, water droplets of condensed water (e.g., mainly scattered from the upper half of the evaporator 37) from the evaporator 37 to the cold air passage 13 hit the wall of the case 8, the mix damper 46, etc., and then fall naturally to the hot air passage. 14 and the heater core 44, it falls to the rear side 10 b of the bottom of the lower case 10 and flows to the drain port 68, and these condensed water is discharged out of the case 8 from the drain port 68. As described above, the condensed water can be reliably discharged out of the case 8, and the condensed water can be prevented from accumulating in the case 8, and the reliability and merchantability of the vehicle air conditioner A can be improved.

  As mentioned above, in this embodiment, since the intake box 27 was divided | segmented up and down at the approximate center position of the up-down direction, the water contained in the air introduced in this intake box 27 is the junction part of division | segmentation case 27a, 27a '. It is possible to surely prevent the leakage. In addition, unlike the conventional structure divided into left and right, the joint portion is hardly immersed by the water accumulated in the intake box 27, so that it is not necessary to provide a seal for preventing water leakage at the joint portion. The structure of the joining portion can be simplified. Further, by dividing at a substantially central position in the vertical direction, the respective molds of the divided covers 27a and 27a ′ constituting the intake box 27 can be made to have the same size, and the divided covers 27a, The work when assembling the inside / outside air switching damper 34 and its support shaft 31 with respect to 27a 'is also relatively easy.

  Further, the outside air introduction port 28 and the inside air introduction port 29 that open to the intake box 27 are divided along the ribs in the horizontal direction of the grills 30, 30 provided at the introduction ports 28, 29. 27a ', a portion of the ribs in the lateral direction of the grills 30 and 30 are bridged to the portions constituting the inlets 28 and 29, and the rigidity of the inlet ports 28 and 29 is significantly reduced. Can be prevented. Thereby, it is possible to prevent the rigidity of the joint portion from being lowered in a state where the divided covers 27a and 27a 'are combined.

  The intake box 27 has an inside air introduction port 29 so that the inside air is sucked into the intake box 27 almost straightly with respect to the suction port of the blower fan 24. Therefore, the inside air is sucked into the blower fan 24. The ventilation resistance at the time can be reduced, and the efficiency of the entire apparatus can be improved. An electric actuator 33 for driving an inside / outside air switching damper 34 for switching the air suction side between inside air and outside air inside the intake box 27 is attached to the lower portion of the inside air introduction port 29. , The ribs 81, 81, etc. extending along the flow direction of the inside air are provided on the upper side of the mounting plate portion 80 to reinforce the mounting plate portion 80. 81,... Can prevent the flow of the inside air from being obstructed.

  Further, the intake box 27 is vertically divided at a position on the inner side of the inside air introduction port 29 with respect to the ribs 81, 81,... Projecting upward from the mounting plate portion 80. Since the ribs 81, 81,... Can be reinforced as a whole, the ribs 81, 81,... Can be reinforced, and the ribs 81, 81,. be able to.

(Other embodiments)
The configuration of the present invention is not limited to the above embodiment, but includes various other configurations. That is, in the above embodiment, the intake box 27 is divided at a substantially central position in the vertical direction. However, the present invention is not limited to this, and the intake box 27 may be divided at a position above or below the central position in the vertical direction. As described above, if the upper and lower positions are divided from the central position, the joint portions at the inlets 28 and 29 of the divided covers 27a and 27a ′ are thicker than the other lateral ribs. The vertical position of the joint portion can be removed from the central position in the vertical direction of the inlets 28 and 29 having the largest air volume, and the air flow can be prevented from being hindered. In any case, the dividing position is preferably above the lower surface 27 f inside the intake box 27.

  Moreover, in the said embodiment, although the attachment plate part 80 for attaching the electric actuator 33 which drives the inside / outside air switching damper 34 is provided under the inside air introduction port 29 of the intake box 27, it is not limited to this. For example, it may be provided on the upper side or the side of the inside air introduction port 29.

  Further, in the present embodiment, as shown in FIG. 7, the lengths of the ribs 81, 81,... Provided in the mounting plate 80 are changed in accordance with the shape of the intake box 27 to protrude to the same position. However, the present invention is not limited to this, and the lengths of the ribs 81 in the flow direction of the inside air may be the same so that the frictional resistance of the ribs 81 with respect to the inside air is approximately the same. In this way, variation in ventilation resistance between the ribs 81, 81,... Can be eliminated.

  Further, in the present embodiment, the shape of the ribs 81, 81,... Is devised for the mounting plate portion 80 for mounting the electric actuator 33 that drives the inside / outside air switching damper 34. However, the present invention is not limited to this. For example, when a mounting plate portion is formed in the vicinity of the inside air introduction port 29 to provide a mounting bracket to the case 8 and a rib is provided on the mounting plate portion, a mounting portion for providing other components is provided. You may apply when providing the rib which inhibits the flow of the inside air taken in from the said inside air introduction port 29. FIG.

  As described above, in the vehicle air conditioner according to the present invention, the inside / outside air intake portion having the inside air introduction port and the outside air introduction port opened is configured by the upper and lower divided covers, so that water leakage from the inside / outside air intake portion can be achieved. Therefore, it is particularly useful for an air conditioner for passenger cars, for example.

1 is a perspective view of a vehicle air conditioner according to an embodiment of the present invention. It is a right view of the air conditioning apparatus for vehicles. It is a left view of the vehicle air conditioner. It is a front view which shows the air conditioning apparatus for vehicles seeing from the front side of a vehicle. It is a rear view which shows the air conditioning apparatus for vehicles seeing from the vehicle rear side. It is sectional drawing along the front-back direction of the vehicle air conditioner which concerns on embodiment of this invention. It is a perspective view of an intake box. It is a disassembled perspective view of the air conditioning apparatus for vehicles. It is a disassembled perspective view of an intake box. FIG. 7 is an enlarged sectional view taken along line XX in FIG. 6. It is a perspective view which shows the instrument panel of the vehicle with which the air conditioning apparatus for vehicles was mounted | worn. It is a figure equivalent to FIG. 2 of the conventional vehicle air conditioner. It is a disassembled perspective view of the conventional intake box.

Explanation of symbols

A Air Conditioner 8 Case 12 Air Passage 22a Motor Mounting Port 22b Suction Port 22c Discharge Port 24 Blower Fan (Blower Unit)
27 Intake box (inside / outside air intake part)
27a Split cover (upper cover)
27a 'Split cover (lower cover)
28 Outside air inlet (air inlet)
29 Inside air inlet (air inlet)
30 Grill (grid)
31 Support shaft 32 Link mechanism 33 Electric actuator 34 Inside / outside air switching damper 51 Defroster port (air outlet)
52 Vent port (air outlet)
57 Front heat port (air outlet)
58 Rear heat port (air outlet)
80 Mounting plate (mounting part)
81 Rib 127 Intake box 127a, 127a 'Dividing cover 134 Inside / outside air switching damper

Claims (6)

A vehicle air conditioner including an inside / outside air intake portion in which two air inlets for introducing air from outside and inside the vehicle are respectively opened,
The vehicle air conditioner is characterized in that the inside / outside air intake section includes an upper cover and a lower cover joined at predetermined positions in the vertical direction. In claim 1,
The air inlet is provided with a lattice portion so as to cover the air inlet,
The vehicle air conditioner according to claim 1, wherein the predetermined position is a position on a lateral rib extending in a left-right direction in the lattice portion. In any one of Claim 1 or 2,
The vehicle air conditioner according to claim 1, wherein the predetermined position is a substantially central position in the vertical direction of the inside / outside air intake portion. In any one of Claim 1 or 2,
The vehicle air conditioner according to claim 1, wherein the predetermined position is one of an upper position and a lower position with respect to the vertical center position of the air inlet. In any one of Claims 1-4,
The vehicle air conditioner according to claim 1, wherein the predetermined position is a position above a lower surface inside the inside / outside air intake section. In any one of Claims 1-5,
While having the above-mentioned inside / outside air intake part, a case in which an air outlet for blowing out air into the passenger compartment is opened,
Provided in an air passage that connects the air inlet and the air outlet in the case, and includes air blowing means that sucks air from the air inlet and blows out the air from the air outlet,
The opening position in the case of at least one of the two air inlets is such that air is sucked from the air inlet toward the suction port of the blower in a substantially straight line. A position facing the inlet,
A mounting portion that bulges outward is provided on the outer surface of the case and in the vicinity of the one air inlet, and the mounting portion has the above-mentioned configuration when viewed from the upstream side in the air inflow direction. A rib protruding toward the inside of one air inlet and extending along the air inflow direction is provided,
The vehicle air conditioner according to claim 1, wherein the predetermined position is an inner position of the one air inlet than the rib.

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