JP2007237519A - Resin accumulating piping and its manufacturing method - Google Patents
Resin accumulating piping and its manufacturing method Download PDFInfo
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- JP2007237519A JP2007237519A JP2006061731A JP2006061731A JP2007237519A JP 2007237519 A JP2007237519 A JP 2007237519A JP 2006061731 A JP2006061731 A JP 2006061731A JP 2006061731 A JP2006061731 A JP 2006061731A JP 2007237519 A JP2007237519 A JP 2007237519A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
- B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
- B29C65/3432—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding comprising several wires, e.g. in the form of several independent windings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
- B29C65/346—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint being a coating or being printed, e.g. being applied as a paint or forming a printed circuit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3468—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
- B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/362—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising at least a single wire, e.g. in the form of a winding
- B29C65/3632—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising at least a single wire, e.g. in the form of a winding comprising several wires, e.g. in the form of several independent windings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/366—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a coating or being printed, e.g. being applied as a paint or forming a printed circuit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
- B29C65/3676—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/24—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
- B29C66/242—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/24—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
- B29C66/244—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being non-straight, e.g. forming non-closed contours
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
- B29C66/5346—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
- B29C66/53461—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3468—Batteries, accumulators or fuel cells
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Fuel Cell (AREA)
Abstract
Description
本発明は、樹脂集積配管の製造方法および樹脂集積配管に関し、さらに詳しくは、積層した樹脂プレートを溶着して樹脂プレート間に流路を形成する際に、流路に流体漏れが生じないように確実に、かつ容易に溶着するようにした樹脂集積配管の製造方法および樹脂集積配管に関するものである。 The present invention relates to a method for manufacturing a resin integrated pipe and a resin integrated pipe. More specifically, when a laminated resin plate is welded to form a flow path between resin plates, fluid leakage does not occur in the flow path. The present invention relates to a resin integrated piping manufacturing method and a resin integrated piping that are surely and easily welded.
近年、燃料電池システムの開発が盛んに行なわれ、これに伴って、燃料電池システムに用いられる配管構造についても種々の提案がされている(例えば、特許文献1参照)。この特許文献1の提案では、アルミニウムなどからなるプレートに、流路を構成する溝を設け、この溝を設けた2枚のプレートの面間を接合することにより、プレート間に流路を一体的に形成して、複雑な配管を省スペースで集積度を高くして設けるようにしている。また、溝の表面に防蝕層を形成して、流通する腐食性流体による流路の腐食を防止し、配管の長寿命化を図るようにしている。
In recent years, fuel cell systems have been actively developed, and along with this, various proposals have been made for piping structures used in fuel cell systems (see, for example, Patent Document 1). In the proposal of
このような集積配管では、プレートを樹脂で成形することにより、製造を容易にし、かつ軽量化を図ることができるが、樹脂で成形したプレートは、接合面にゆがみが生じ易くなる。そのため、プレートどうしを確実に溶着して、流体漏れのない流路を形成することが困難になるという問題があった。また、確実に溶着しようとすれば、プレートどうしを強固に圧着しながら溶着する必要があるなど、作業が複雑になるという問題があった。
本発明の目的は、積層した樹脂プレートを溶着して樹脂プレート間に流路を形成する際に、流路に流体漏れが生じないように確実に、かつ容易に溶着するようにした樹脂集積配管の製造方法および樹脂集積配管を提供することにある。 An object of the present invention is to provide a resin integrated pipe that is surely and easily welded so that no fluid leaks in the flow path when the laminated resin plates are welded to form a flow path between the resin plates. It is in providing the manufacturing method of this, and resin integrated piping.
上記目的を達成するため本発明の樹脂集積配管の製造方法は、2枚の樹脂プレートの少なくとも一方の樹脂プレートに溝部を設けるとともに、該溝部の外縁に沿って連続する金属配線を配置し、該金属配線を挟むように前記2枚の樹脂プレートを積層し、該金属配線を加熱して周囲の樹脂を溶融することにより、前記樹脂プレートどうしを溶着して、該樹脂プレート間に前記溝部からなる流路を形成するようにしたことを特徴とするものである。 In order to achieve the above object, a method for producing a resin integrated pipe according to the present invention is provided with a groove in at least one resin plate of two resin plates, and by arranging continuous metal wiring along the outer edge of the groove, The two resin plates are laminated so as to sandwich the metal wiring, and the resin wiring is welded by heating the metal wiring to melt the surrounding resin, and the groove portion is formed between the resin plates. A flow path is formed.
また、本発明の樹脂集積配管は、上記に記載された製造方法により製造されたことを特徴とするものである。 The resin integrated pipe of the present invention is manufactured by the manufacturing method described above.
本発明の樹脂集積配管の製造方法によれば、溝部の外縁に沿うように配置した連続する金属配線を挟むように樹脂プレートを積層して加熱することで、積層した樹脂プレートの溝部に沿った樹脂を溶融させることができる。これにより、互いの樹脂プレートは、溝部により構成される流路に沿って、むら無く確実に溶着して、流体漏れのない流路を容易に形成することができる。この製造方法により、流路の流体漏れがない優れた品質の樹脂集積配管を得ることができる。 According to the manufacturing method of the resin integrated pipe of the present invention, the resin plate is laminated and heated so as to sandwich the continuous metal wiring arranged along the outer edge of the groove, so that the groove is formed along the groove of the laminated resin plate. The resin can be melted. Thereby, the mutual resin plates can be surely welded uniformly along the flow path constituted by the groove portions, and a flow path without fluid leakage can be easily formed. With this manufacturing method, it is possible to obtain an excellent quality resin integrated pipe that does not cause fluid leakage in the flow path.
以下、本発明の樹脂集積配管の製造方法を図に示した実施形態に基づいて説明する。
図1に例示するように、本発明の製造方法により製造される第1実施形態の樹脂集積配管1は、2枚の樹脂プレート2、3で構成され、互いを積層して溶着することにより製造される。一方の樹脂プレート2には、溝部4a、4bが設けられ、溝部4a、4bの外縁に沿って連続する金属配線5a、5bが配置されている。
Hereinafter, the manufacturing method of the resin integrated piping of this invention is demonstrated based on embodiment shown in the figure.
As illustrated in FIG. 1, the resin integrated
他方の樹脂プレート3には、後述するセンサ8c類を接続する外部装置取付け孔6と、一方の樹脂プレート2の金属配線5a、5bのそれぞれの端子E、Eに対応する位置に配線端子孔7a、7bが設けられている。
The
この2枚の樹脂プレート2、3を金属配線5a、5bを挟むように積層することにより、図2、3に示すように溝部4a、4bが覆われて、樹脂プレート2、3の間に溝部4a、4bにより構成される流路9a、9bが形成される。
By laminating the two
外部装置取付け孔6は、形成後の流路9a、9bの上方に位置して、外部装置取付け孔6を通じて流路9a、9bと外部とが連通するように構成される。配線端子孔7a、7bは、それぞれの金属配線5a、5bの端子E、Eの上方に位置して、配線端子孔7a、7bを通じて端子E、Eが露出するように構成される。金属配線5a、5bの端子E、Eを配線端子孔7a、7bから外部へ突出させるように設けてもよい。
The external
この金属配線5a、5bは、一方の樹脂プレート2の表面に予め固定してあるので、ずれることがなく、積層作業を迅速に行なうことができる。金属配線5a、5bは、樹脂プレート2に固設せずに分離して別個に設け、樹脂プレート2、3を積層する際に積層面に配置するようにしてもよい。
Since the
次いで、樹脂プレート2、3を積層した状態で金属配線5a、5bのそれぞれの端子E、Eに図示しない溶着装置の通電端子を接続して、金属配線5a、5bに通電させる。これにより、金属配線5a、5bはジュール熱を発生して加熱され、金属配線5a、5bの周囲の樹脂が溶融するため、積層した樹脂プレート2、3どうしが溶着する。
Next, in a state where the
金属配線5a、5bは、溝部4a、4bの外縁に沿って連続配置されているため、互いの樹脂プレート2、3間を、形成される流路9a、9bに沿って、むら無く確実に溶着することができる。これにより、樹脂集積配管1の流路9a、9bを流体漏れのないように形成することが可能となり、優れた品質の樹脂集積配管1を得ることができる。
Since the
この溶着の際には、互いの樹脂プレート2、3を過度に圧着する必要がなく、また、それぞれの金属配線5a、5bは急速に全部分が加熱されるので、複雑な作業をすることなく溶着を行なうことができる。また、金属配線5a、5bの周辺の樹脂を局部的に溶融させるので、流路9a、9bに溶融した樹脂のバリがはみ出すトラブルを防止して溶着することが容易になる。
At the time of this welding, it is not necessary to press the
金属配線5a、5bのそれぞれの端子E、Eは、端子間で溶着むらが生じないように、互いの端子E、Eをオーバラップさせるように配置することが好ましい。溶着後に、必要に応じて配線端子孔7a、7bは溶融させる等によりシール処理をしておく。
The terminals E and E of the
完成した樹脂集積配管1には、図4、5に例示するように、それぞれの外部装置取付け孔6に、延設チューブ8a、8b、センサ8c、電磁弁8d等の必要な装置や部品が装着され、流路9a、9bに接続される。
As shown in FIGS. 4 and 5, the completed resin integrated
樹脂プレート2、3に用いる樹脂としては、熱可塑性樹脂が用いられ、ポリエチレン、ポリプロピレン、ポリブテン、ポリメチルペンテン等のポリオレフィン、ナイロン6、ナイロン66、ナイロン610、ナイロン612、ナイロン11、ナイロン12、ナイロン46、芳香族ナイロン等のポリアミド、ポリテトラフルオロエチレン、トラフルオロエチレン-パーフルオロアルキルビニルエーテル共重合体、テトラフルオロエチレン-ヘキサフルオロプロピレン共重合体、テトラフルオロエチレン-エチレン共重合体、ポリビニリデンフルオライド、ポリクロロトリフルオロエチレン等のフッ素樹脂、ポリブチレンテレフタレート、ポリエチレンテレフタレート等のポリエステル、ポリ塩化ビニル、ポリアセタール、ポリフェニレンエーテル、ポリサルホン、ポリエーテルサルホン、ポリフェニレンサルファイド等を例示することができる。
As the resin used for the
流路9a、9bを流通する流体が強酸や強アルカリ等の腐食性流体の場合は、耐腐食性に優れたポリオレフィン、フッ素樹脂を用いるのが好ましい。また、純水や食料・飲料用途の流体の場合は、流路9a、9bを形成する素材成分の低溶出性が求められるので、ポリオレフィン、フッ素樹脂を用いるのが好ましい。
When the fluid flowing through the
また、流路9a、9bの内圧等に対して機械的強度が不足する場合は、樹脂プレート2、3に用いる樹脂に樹脂補強材を混入して、強度を上げることもできる。この場合の樹脂補強材としては、ガラス繊維、カーボン繊維、アルミナ繊維、アラミド繊維、ボロン繊維、PBO(ポリ-p-フェニレンベンゾビスオキサゾール)繊維等の繊維状充填剤、カーボン、炭酸カルシウム、クレイ、シリカ等の粉末状充填剤、マイカ、タルク、黒鉛等の平板状充填剤、ガラスバルーン、シラスバルーン等の球状充填剤を例示することができる。耐熱性(高温時の剛性)が必要な場合は、上記の繊維状充填剤が好ましい。
In addition, when the mechanical strength is insufficient with respect to the internal pressure or the like of the
樹脂プレート2、3は、射出成形、プレス成形、真空成形、圧空成形等の一般的な樹脂成形方法で製造することができる。外部装置取付け孔6や配線端子孔7a、7bは、樹脂プレート2、3成形時に一緒に形成することもでき、樹脂プレート2、3の成形後に形成することもできる。
The
樹脂プレート2、3はそれぞれ、単層の樹脂で成形することもできるが、複層構造として、異なる種類の樹脂、発泡した樹脂などを積層した構造としてもよい。
Each of the
金属配線5a、5bとしては、銅、銅合金、アルミニウム、アルミニウム合金、ステンレス鋼、鉄鋼、ニッケルクロム合金等の線材を用いることができる。それぞれの金属配線5a、5bの端子E、Eの間の電気抵抗値は、例えば、0.5Ω〜1kΩ程度にすることで、電力1kW以下の汎用の電源装置を用いて溶着を行なうことができる。
As the
金属配線5a、5bは、プリント基板の回路パターンを製造するように、銅箔等を樹脂プレート2に貼付けた後、所定のパターンになるようにマスキングをしてエッチングを行なうことにより、またはフォトレジスト等の既存の方法により、導電パターンとして樹脂プレート2に形成することもできる。このように導電パターンとして形成することにより、ばらつきのない同一の金属配線5a、5bを短時間で大量に形成することができる。
The
この樹脂集積配管1には、樹脂プレート2、3を溶着するために使用した金属配線5a、5bが埋設された状態となっているので、外部の電気、電子装置の電気配線を配線端子孔7a、7bにつなぐことにより、この金属配線5a、5bを、接続した外部装置の電気配線の一部として使用することもでき、センサ8c、電磁弁8d等の装置や部品と外部との接続線として使用することもできる。その際には、金属配線5a、5bが過度に加熱しないような電流で作動する外部装置を接続する。
Since the
また、図8に示すように溝部4a、4bの外縁とは無関係な独立した金属配線5cを埋設するようにして配線端子孔7cを設け、配線端子孔7cに外部の電気配線Lをつないで、この金属配線5cをセンサ8c、電磁弁8d等の装置や部品と外部との接続線とすることもできる。
Further, as shown in FIG. 8, a
尚、上記の実施形態に示したように、溝部4a、4b毎に金属配線5a、5bを配置するのではなく、図6に例示するように、すべての溝部4a、4bに連続するような1つの金属配線5cを配置するようにしてもよい。このように構成することにより、配線端子孔7aの数を減らすことができ、溶着作業をより簡素化することができる。
As shown in the above embodiment, the
図7に樹脂集積配管1の第2実施形態を例示する。この樹脂集積配管1の他方の樹脂プレート3には、第1実施形態と異なり、配線端子孔7a、7bを設けていない。この樹脂集積配管1を製造するには、樹脂プレート2、3を積層した後、外側から金属配線5a、5bに近づけた高周波誘導コイルに交流電流を流して、高周波誘導加熱により金属配線5a、5bを加熱し、この加熱により互いの樹脂プレート2、3を溶着する。
FIG. 7 illustrates a second embodiment of the resin integrated
このように、一般的な高周波誘導加熱を利用することにより、配線端子孔7a、7bを不要にして樹脂プレート2、3どうしを溶着することができる。
Thus, by using general high frequency induction heating, it is possible to weld the
なお、本発明の樹脂集積配管1は、燃料電池に用いる配管の他に、金属に対して腐食など化学的影響を大きく与える流体を流通させる化学プラント、食品製造ライン、半導体製造ライン等に使用される各種装置、機器の配管として用いることができる。
The resin integrated
1 樹脂集積配管
2、3 樹脂プレート
4a、4b 溝部
5a、5b、5c 金属配線
6 外部装置取付け孔
7a、7b、7c 配線端子孔
8a、8b 延設チューブ 8c センサ 8d 電磁弁
9a、9b 流路
DESCRIPTION OF
9a, 9b flow path
Claims (7)
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Cited By (2)
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WO2017002973A1 (en) * | 2015-07-02 | 2017-01-05 | コニカミノルタ株式会社 | Bonded body and method for producing bonded body |
EP3521000A4 (en) * | 2016-09-28 | 2020-05-06 | Universidad De Sevilla | Method for joining substrates and plastics using an area of controlled heat adhesion |
Citations (3)
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JPH11207826A (en) * | 1998-01-28 | 1999-08-03 | Three Bond Co Ltd | Manufacture of resin-made intake manifold |
JP2003346874A (en) * | 2002-05-24 | 2003-12-05 | Mitsubishi Heavy Ind Ltd | Channel built-in pedestal and fuel cell power generating system using the same |
JP2004299363A (en) * | 2003-04-01 | 2004-10-28 | Nix Inc | Electro-fused body, and joint and joining method using the electro-fused body |
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2006
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11207826A (en) * | 1998-01-28 | 1999-08-03 | Three Bond Co Ltd | Manufacture of resin-made intake manifold |
JP2003346874A (en) * | 2002-05-24 | 2003-12-05 | Mitsubishi Heavy Ind Ltd | Channel built-in pedestal and fuel cell power generating system using the same |
JP2004299363A (en) * | 2003-04-01 | 2004-10-28 | Nix Inc | Electro-fused body, and joint and joining method using the electro-fused body |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017002973A1 (en) * | 2015-07-02 | 2017-01-05 | コニカミノルタ株式会社 | Bonded body and method for producing bonded body |
EP3521000A4 (en) * | 2016-09-28 | 2020-05-06 | Universidad De Sevilla | Method for joining substrates and plastics using an area of controlled heat adhesion |
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