JP2007232835A - Stuck substrate manufacturing apparatus and stuck substrate manufacturing method - Google Patents

Stuck substrate manufacturing apparatus and stuck substrate manufacturing method Download PDF

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JP2007232835A
JP2007232835A JP2006051840A JP2006051840A JP2007232835A JP 2007232835 A JP2007232835 A JP 2007232835A JP 2006051840 A JP2006051840 A JP 2006051840A JP 2006051840 A JP2006051840 A JP 2006051840A JP 2007232835 A JP2007232835 A JP 2007232835A
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substrate
holding plate
lower substrate
electrodes
positioning
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JP2007232835A5 (en
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Takanori Muramoto
孝紀 村本
Takuya Ono
琢也 大野
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Ulvac Inc
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Ulvac Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a stuck substrate manufacturing apparatus which can be made compact by simplifying a constitution wherein relative alignment of two substrates is performed. <P>SOLUTION: In a stuck substrate manufacturing method, when positioning of an upper substrate (a CF substrate) and a lower substrate (an array substrate) before they are stuck is performed, driving voltage is applied to a plurality of electrodes of first and second positioning driving devices 10A to 10D provided on the holding surface 8a of a lower holding plate 8 on the basis of detection of positional deviation of the lower substrate from the upper substrate, electrostatic force is generated between each electrode and a conductive film (having a prescribed resistance value since a plurality of TFTs are formed in a matrix shape) provided to the lower substrate and the lower substrate is moved in any of directions X, Y and θ(rotational direction) to perform positioning. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、液晶やプラズマ等のフラットパネルディスプレイ(FPD)に用いられる2枚の基板を貼り合わせた貼合せ基板(パネル)を製造する際に使用して好適な貼合せ基板製造装置及び貼合せ基板製造方法に関するものである。   INDUSTRIAL APPLICABILITY The present invention is suitable for use in manufacturing a laminated substrate (panel) in which two substrates used for a flat panel display (FPD) such as liquid crystal or plasma are laminated, and a laminated substrate manufacturing apparatus and a lamination which are suitable for use. The present invention relates to a substrate manufacturing method.

液晶ディスプレイのパネルは、例えば複数のTFT(薄膜トランジスタ)がマトリクス状に形成されたアレイ基板(TFT基板)と、カラーフィルタ(赤、緑、青)や遮光膜等が形成されたカラーフィルタ基板(CF基板)とが極めて狭い間隔(数μm程度)で対向して設けられ、両基板間に液晶が封入されるとともに、両基板が光硬化性樹脂を含むシール材(接着剤)で互いに貼り合わされて製造される。   A panel of a liquid crystal display includes, for example, an array substrate (TFT substrate) in which a plurality of TFTs (thin film transistors) are formed in a matrix, and a color filter substrate (CF) in which color filters (red, green, blue), a light-shielding film, and the like are formed. The substrate is provided to face each other at a very narrow distance (several μm), the liquid crystal is sealed between the two substrates, and the two substrates are bonded to each other with a sealing material (adhesive) containing a photocurable resin. Manufactured.

このような両基板の貼合せ時には、互いに位置合せを行っておく必要がある。そのため、貼合せ基板を製造する貼合せ装置においては、貼り合わせる基板の少なくとも一方の位置を移動させて配置位置の微調整を行う位置合せ機構が備えられている。   It is necessary to align each other at the time of bonding the two substrates. Therefore, in the bonding apparatus which manufactures a bonding board | substrate, the position alignment mechanism which moves the at least one position of the bonding board | substrate and performs fine adjustment of an arrangement position is provided.

例えば特許文献1に示されている貼合せ装置では、上基板を保持する上保持板と下基板を保持する下保持板とを有しており、その下保持板を保持面上のX,Y方向及び回転方向に移動させる位置合せ機構(文献では第2移動機構)が備えられている。そして、上基板及び下基板にはそれぞれ位置合せのためのアライメントマークが設けられており、これら両基板のアライメントマークに基づいて位置ずれが生じていることを検出すると、位置合せ機構が両基板の位置ずれを補正すべく下基板を保持した下保持板を移動させるようになっている。
特開2002−229044号公報
For example, the laminating apparatus shown in Patent Document 1 has an upper holding plate for holding an upper substrate and a lower holding plate for holding a lower substrate, and the lower holding plate is placed on X and Y on the holding surface. An alignment mechanism (second movement mechanism in the literature) that moves in the direction and rotation direction is provided. An alignment mark for alignment is provided on each of the upper substrate and the lower substrate. When it is detected that a positional deviation has occurred based on the alignment marks of these both substrates, the alignment mechanism detects that both substrates are aligned. The lower holding plate holding the lower substrate is moved to correct the misalignment.
Japanese Patent Laid-Open No. 2002-229044

ところで、近年のLCD等においては更なる大画面化が要求されており、貼合せ基板の大型化が図られている。これにより、貼合せ装置においても基板を保持する上保持板や下保持板を大型化する必要がある。   By the way, in recent LCDs and the like, further enlargement of the screen is required, and the size of the bonded substrate is increased. Thereby, it is necessary to enlarge the upper holding plate and lower holding plate which hold | maintain a board | substrate also in a bonding apparatus.

そのため、位置合せ機構では、下基板の大型化に伴う重量増加のみならず下保持板の大型化に伴う重量増加をも考慮して機械的強度を高く構成する必要があるため、位置合せ機構が大型化し、ひいては貼合せ装置全体が大型化してしまう。また、これらの大型化に伴ってコストが非常に高くなることが懸念されている。   For this reason, in the alignment mechanism, it is necessary to increase the mechanical strength in consideration of not only the weight increase associated with the increase in size of the lower substrate but also the increase in weight associated with the increase in the size of the lower holding plate. The size is increased, and as a result, the entire laminating apparatus is increased in size. In addition, there is a concern that the cost will become very high with the increase in size.

本発明は、上記課題を解決するためになされたものであって、その目的は、2枚の基板の相対的な位置合せを行う構成を簡素化し、装置の小型化を図ることができる貼合せ基板製造装置及び貼合せ基板製造方法を提供することにある。   The present invention has been made in order to solve the above-mentioned problems, and the object thereof is bonding that can simplify the configuration for performing the relative alignment of two substrates and reduce the size of the apparatus. It is in providing a board | substrate manufacturing apparatus and a bonded substrate board manufacturing method.

上記課題を解決するために、請求項1に記載の発明は、処理室内に互いに対向する上保持板及び下保持板で相対的な位置ずれを補正して上基板及び下基板を保持し、その位置ずれ補正後に前記上保持板と下保持板との間で前記基板を加圧して貼り合せる貼合せ基板を製造する貼合せ基板製造装置であって、前記下保持板の前記下基板を保持する保持面に設けられ、複数の電極を第1の方向に並設し複数相の駆動電圧を印加すべく各相の電極同士を接続して構成される第1位置決め駆動装置と、前記下保持板の保持面に設けられ、複数の電極を前記第1の方向と異なる第2の方向に並設し複数相の駆動電圧を印加すべく各相の電極同士を接続して構成される第2位置決め駆動装置と、前記下基板は導電膜を備えてなり、その下基板の前記上基板に対する位置ずれを検出する位置ずれ検出手段と、前記位置ずれ検出手段の検出に基づいて、前記第1及び第2位置決め駆動装置の各相毎に接続された前記各電極に各相の前記駆動電圧を印加して前記下基板の導電膜に逆極性の電荷を誘導させ、その電荷誘導後に前記各電極に印加する前記駆動電圧又は極性を切り換えて前記各電極と前記導電膜との間で生じる静電力により前記下基板を前記第1,第2の方向及び各方向を組み合わせた方向のいずれかに移動させて前記下基板の位置ずれを補正するように制御する制御装置とを備えたことをその要旨とする。   In order to solve the above-mentioned problem, the invention described in claim 1 holds the upper substrate and the lower substrate by correcting the relative displacement between the upper holding plate and the lower holding plate facing each other in the processing chamber. A bonded substrate manufacturing apparatus for manufacturing a bonded substrate for pressing and bonding the substrate between the upper holding plate and the lower holding plate after positional deviation correction, and holding the lower substrate of the lower holding plate A first positioning driving device provided on a holding surface and configured by connecting a plurality of electrodes in parallel in a first direction and connecting electrodes of each phase to apply a driving voltage of a plurality of phases; and the lower holding plate A second positioning unit configured to connect a plurality of electrodes in a second direction different from the first direction and connect the electrodes of each phase to apply a driving voltage of a plurality of phases. The driving device and the lower substrate include a conductive film, and the upper substrate of the lower substrate And a drive voltage of each phase to each electrode connected to each phase of the first and second positioning drive devices based on the detection of the position shift detection means. Is applied to induce a charge of opposite polarity in the conductive film of the lower substrate, and after the charge induction, the driving voltage or polarity applied to each of the electrodes is switched to generate a static electricity generated between each of the electrodes and the conductive film. And a control device that controls to move the lower substrate in one of the first and second directions and a direction in which each direction is combined with electric power to correct the positional deviation of the lower substrate. The gist.

この発明では、基板貼合せ前の基板の位置決め時において、上基板に対する下基板の位置ずれの検出に基づき、下保持板の保持面に設けられる第1及び第2位置決め駆動装置の複数の電極に駆動電圧を印加して各電極と下基板に設けられる導電膜との間に静電力を発生させ、その下基板を第1の方向及び第1の方向と異なる第2の方向並びに各方向を組み合わせた方向のいずれかに移動させて位置決めが行われる。つまり、下保持板の保持面に設けた各位置決め駆動装置により下基板を直接的に駆動して下基板の位置決めを行う構成のため、下基板の位置決めを行うべくその下基板を保持する下保持板全体を駆動する従来の構成と比べて、下基板の位置決めを行う構成を簡素化でき小型化することができる。   In the present invention, at the time of positioning the substrates before substrate bonding, the plurality of electrodes of the first and second positioning drive devices provided on the holding surface of the lower holding plate are detected based on the detection of the positional deviation of the lower substrate with respect to the upper substrate. A driving voltage is applied to generate an electrostatic force between each electrode and the conductive film provided on the lower substrate, and the lower substrate is combined with the first direction, the second direction different from the first direction, and each direction. Positioning is performed by moving it in either direction. That is, since the lower substrate is positioned by directly driving the lower substrate by each positioning driving device provided on the holding surface of the lower holding plate, the lower holding for holding the lower substrate to position the lower substrate Compared with the conventional configuration for driving the entire plate, the configuration for positioning the lower substrate can be simplified and reduced in size.

請求項2に記載の発明は、請求項1に記載の貼合せ基板製造装置において、前記基板及び前記下保持板の保持面は矩形状をなしており、前記第1位置決め駆動装置は、前記保持面において少なくとも対角の位置に対で設けられ、前記第2位置決め駆動装置は、前記保持面において少なくとも前記第1位置決め駆動装置とは別の対角の位置に対で設けられることをその要旨とする。   According to a second aspect of the present invention, in the bonded substrate board manufacturing apparatus according to the first aspect, the holding surfaces of the substrate and the lower holding plate are rectangular, and the first positioning driving device is the holding device. The gist of the present invention is that the second positioning drive device is provided in pairs on at least a diagonal position on the surface, and the second positioning drive device is provided on the holding surface in a pair at a diagonal position different from at least the first positioning drive device. To do.

この発明では、第1位置決め駆動装置が保持面において少なくとも対角の位置に対で設けられ、第2位置決め駆動装置が保持面において少なくとも第1位置決め駆動装置とは別の対角の位置に対で設けられる。これにより、矩形状をなす下基板の四隅に位置決め駆動装置が配置され、しかも駆動方向が同一の位置決め駆動装置を対角に配置していることから、位置決め時の下基板の駆動を安定して行うことができる。   In the present invention, the first positioning drive device is provided in a pair at least in a diagonal position on the holding surface, and the second positioning drive device is provided in a pair at a diagonal position different from at least the first positioning drive device on the holding surface. Provided. As a result, the positioning drive devices are arranged at the four corners of the rectangular lower substrate, and the positioning drive devices having the same driving direction are arranged diagonally, so that the lower substrate drive at the time of positioning can be stably performed. It can be carried out.

請求項3に記載の発明は、請求項1又は2に記載の貼合せ基板製造装置において、前記第2の方向は、前記第1の方向の直交方向に設定されており、前記下基板は、前記第1,第2の方向及び前記下保持板の保持面上の回転方向のいずれかに移動されて位置ずれが補正されることをその要旨とする。   The invention according to claim 3 is the bonded substrate manufacturing apparatus according to claim 1 or 2, wherein the second direction is set to a direction orthogonal to the first direction, and the lower substrate is The gist is that the displacement is corrected by moving in one of the first and second directions and the rotation direction on the holding surface of the lower holding plate.

この発明では、第1位置決め駆動装置では下基板を第1の方向に駆動し、第2位置決め駆動装置では下基板を第1の方向と直交する第2の方向に駆動し、更に各位置決め駆動装置を所定の駆動タイミングで駆動することで下基板を保持面上の回転方向に駆動する。これにより、下基板を効率良く駆動でき下基板の位置補正を効率良く行うことができるため、下基板の位置決めにかかる時間を短縮することができる。   In the present invention, the first positioning driving device drives the lower substrate in the first direction, the second positioning driving device drives the lower substrate in the second direction orthogonal to the first direction, and each positioning driving device. Is driven at a predetermined drive timing to drive the lower substrate in the rotation direction on the holding surface. Accordingly, the lower substrate can be driven efficiently, and the position correction of the lower substrate can be performed efficiently, so that the time required for positioning the lower substrate can be shortened.

請求項4に記載の発明は、請求項1〜3のいずれか1項に記載の貼合せ基板製造装置において、前記制御装置は、前記各電極に印加する前記駆動電圧の電圧値又は印加時間を制御することをその要旨とする。   Invention of Claim 4 is a bonded substrate manufacturing apparatus of any one of Claims 1-3, The said control apparatus is a voltage value or application time of the said drive voltage applied to each said electrode. The gist is to control.

この発明では、制御装置により各電極に印加する駆動電圧の電圧値又は印加時間が制御されるため、例えば下基板を移動させる距離を微小に制御することができる。
請求項5に記載の発明は、請求項1〜4のいずれか1項に記載の貼合せ基板製造装置において、前記貼合せ基板は、フラットパネルディスプレイに用いられるものであり、前記下基板は、前記導電膜を構成すべく複数の薄膜トランジスタがマトリクス状に形成されたアレイ基板であることをその要旨とする。
In the present invention, since the voltage value or the application time of the drive voltage applied to each electrode is controlled by the control device, for example, the distance for moving the lower substrate can be minutely controlled.
Invention of Claim 5 is a bonded substrate manufacturing apparatus of any one of Claims 1-4. WHEREIN: The said bonded substrate is used for a flat panel display, The said lower substrate is, The gist of the invention is an array substrate in which a plurality of thin film transistors are formed in a matrix to form the conductive film.

この発明では、フラットパネルディスプレイに用いられるアレイ基板の位置決めを行う構成を簡素化でき、その構成を小型化することができる。
請求項6に記載の発明は、処理室内に互いに対向する上保持板及び下保持板で相対的な位置ずれを補正して上基板及び下基板を保持し、その位置ずれ補正後に前記上保持板と下保持板との間で前記基板を加圧して貼り合せる貼合せ基板を製造する貼合せ基板製造方法であって、前記下保持板の前記下基板を保持する保持面に設けられ、複数の電極を第1の方向に並設し複数相の駆動電圧を印加すべく各相の電極同士を接続して構成される第1位置決め駆動装置と、前記下保持板の保持面に設けられ、複数の電極を前記第1の方向と異なる第2の方向に並設し複数相の駆動電圧を印加すべく各相の電極同士を接続して構成される第2位置決め駆動装置とを備え、前記下基板は導電膜を備えてなりその下基板の前記上基板に対する位置ずれの検出に基づいて、前記第1及び第2位置決め駆動装置の各相毎に接続された前記各電極に各相の前記駆動電圧を印加して前記下基板の導電膜に逆極性の電荷を誘導させ、その電荷誘導後に前記各電極に印加する前記駆動電圧又は極性を切り換えて前記各電極と前記導電膜との間で生じる静電力により前記下基板を前記第1,第2の方向及び各方向を組み合わせた方向のいずれかに移動させて前記下基板の位置ずれを補正し、その位置ずれ補正後に貼り合せを実施することをその要旨とする。
In the present invention, the configuration for positioning the array substrate used in the flat panel display can be simplified, and the configuration can be reduced in size.
According to a sixth aspect of the present invention, the upper holding plate and the lower holding plate facing each other in the processing chamber are used to correct the relative positional deviation to hold the upper substrate and the lower substrate, and after the positional deviation correction, the upper holding plate A bonded substrate manufacturing method for manufacturing a bonded substrate that presses and bonds the substrate between the lower holding plate and is provided on a holding surface that holds the lower substrate of the lower holding plate, A first positioning driving device configured by connecting electrodes in each phase so that electrodes are juxtaposed in a first direction and applying a driving voltage of a plurality of phases; and a plurality of electrodes provided on a holding surface of the lower holding plate, And a second positioning driving device configured by connecting electrodes of each phase to apply a driving voltage of a plurality of phases in parallel in a second direction different from the first direction, The substrate is provided with a conductive film, and detection of displacement of the lower substrate relative to the upper substrate is performed. Based on this, the drive voltage of each phase is applied to each electrode connected to each phase of the first and second positioning drive devices to induce a reverse polarity charge in the conductive film of the lower substrate, The lower substrate is combined with the first and second directions by the electrostatic force generated between the electrodes and the conductive film by switching the drive voltage or polarity applied to the electrodes after charge induction. The gist of the present invention is to correct the positional deviation of the lower substrate by moving it in any direction, and perform bonding after correcting the positional deviation.

この発明においても、前記請求項1に記載の発明と同様に、下保持板の保持面に設けた各位置決め駆動装置により下基板を直接的に駆動して下基板の位置決めを行う構成のため、その構成を簡素化でき小型化することができる。   Also in this invention, as in the invention described in claim 1 above, for the configuration in which the lower substrate is positioned by directly driving the lower substrate by each positioning driving device provided on the holding surface of the lower holding plate, The configuration can be simplified and the size can be reduced.

従って、上記記載の発明によれば、2枚の基板の相対的な位置合せを行う構成を簡素化でき、装置の小型化を図ることができる貼合せ基板製造装置及び貼合せ基板製造方法を提供することができる。   Therefore, according to the above-described invention, it is possible to simplify a configuration for performing relative alignment of two substrates and to provide a bonded substrate manufacturing apparatus and a bonded substrate manufacturing method capable of downsizing the apparatus. can do.

以下、本発明を具体化した一実施の形態を図面に従って説明する。
図1は、液晶ディスプレイに用いる貼合せ基板(パネル)を製造する貼合せ基板製造装置を示す。ベース板1上にはステージ2が配設され、そのステージ2上には上方に開口する下側容器3が支持されている。また、前記ベース板1には支持枠4が固定され、その支持枠4の上端部には上部駆動機構5が支持されている。
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, an embodiment of the invention will be described with reference to the drawings.
FIG. 1 shows a bonded substrate manufacturing apparatus for manufacturing a bonded substrate (panel) used for a liquid crystal display. A stage 2 is disposed on the base plate 1, and a lower container 3 that opens upward is supported on the stage 2. A support frame 4 is fixed to the base plate 1, and an upper drive mechanism 5 is supported on the upper end portion of the support frame 4.

前記上部駆動機構5の下側には前記下側容器3に対向するように開口する上側容器6が支持され、その上側容器6は前記上部駆動機構5により昇降可能に支持されている。そして、上側容器6の下端開口部が下側容器3の上端開口部に当接するまで下降すると、上側容器6と下側容器3とで密封される空間で処理室(真空チャンバ)7が形成されるようになっている。因みに、前記下側容器3の開口端面にはシール材が取着されており、前記上側容器6とで形成する処理室7の気密性を確保するようになっている。   An upper container 6 that opens to face the lower container 3 is supported on the lower side of the upper drive mechanism 5, and the upper container 6 is supported by the upper drive mechanism 5 so as to be movable up and down. When the lower end opening of the upper container 6 is lowered until it contacts the upper end opening of the lower container 3, a processing chamber (vacuum chamber) 7 is formed in a space sealed by the upper container 6 and the lower container 3. It has become so. Incidentally, a sealing material is attached to the opening end surface of the lower container 3 so as to ensure the airtightness of the processing chamber 7 formed with the upper container 6.

前記下側容器3内の底面には、載置される矩形状の下基板W2(図2参照)の大きさに対応した矩形状の保持面8aをその上面に有する下保持板8が配設されている。また、下側容器3には基板昇降装置9が昇降可能に支持され、昇降駆動装置9aにより下基板W2の搬入及び上基板W1との貼り合わせが完了した貼合せ基板Wの搬出時において昇降される。因みに、図1では基板昇降装置9が下保持板8から突出した位置にあり、図2に示す基板貼合せ時には下保持板8の上面の保持面8aから下側に収納される。   A lower holding plate 8 having a rectangular holding surface 8a corresponding to the size of a rectangular lower substrate W2 (see FIG. 2) to be placed on the bottom surface in the lower container 3 is disposed. Has been. The lower container 3 supports a substrate lifting / lowering device 9 so that it can be lifted / lowered. The lifting / lowering driving device 9a lifts / lowers the substrate when the lower substrate W2 is carried in and bonded to the upper substrate W1. The Incidentally, in FIG. 1, the substrate lifting device 9 is in a position protruding from the lower holding plate 8, and is stored below the holding surface 8 a on the upper surface of the lower holding plate 8 when bonding the substrates shown in FIG. 2.

前記下保持板8の保持面8aの四隅には、図3に示すように、下基板W2の位置補正及び静電保持を行うための4つの位置決め駆動装置10A〜10Dがそれぞれ対応する位置に備えられている。対角の位置に対で設けられる第1位置決め駆動装置10A,10Cは、下保持板8の保持面8aに載置される下基板W2をX方向に移動させる駆動装置であり、第1位置決め駆動装置10A,10Cとは別の対角の位置に対で設けられる第2位置決め駆動装置10B,10Dは、その下基板W2をX方向と直交するY方向に移動させる駆動装置である。また、これら第1及び第2位置決め駆動装置10A〜10Dを組み合わせた所定の駆動タイミングで駆動することで、下保持板8上で回転方向(θ方向)に下基板W2を回転させることも可能となっている。   At the four corners of the holding surface 8a of the lower holding plate 8, as shown in FIG. 3, four positioning drive devices 10A to 10D for correcting the position of the lower substrate W2 and electrostatic holding are provided at corresponding positions. It has been. The first positioning driving devices 10A and 10C provided in pairs at diagonal positions are driving devices that move the lower substrate W2 placed on the holding surface 8a of the lower holding plate 8 in the X direction, and are first positioning drive. The second positioning drive devices 10B and 10D provided in pairs at diagonal positions different from the devices 10A and 10C are drive devices that move the lower substrate W2 in the Y direction orthogonal to the X direction. Further, the lower substrate W2 can be rotated in the rotation direction (θ direction) on the lower holding plate 8 by driving at a predetermined driving timing in which the first and second positioning driving devices 10A to 10D are combined. It has become.

前記第1及び第2位置決め駆動装置10A〜10Dは、図4に示すように、パルス駆動誘導電荷形の駆動装置にて構成されている。詳しくは、第1及び第2位置決め駆動装置10A〜10Dの本体内には複数(例えば9個)の電極a〜iが内蔵されており、各電極a〜iは下基板W2を移動させる方向、即ち第1位置決め駆動装置10A,10CではX方向、第2位置決め駆動装置10B,10DではY方向に並設されている。また、各電極a〜iの内、2個置きの電極a,d,gが第1電源端子T1に接続され、電極b,e,hが第2電源端子T2に接続され、電極c,f,iが第3電源端子T3に接続されている。つまり、各電源端子T1〜T3には、各相の電極a〜i同士が接続されている。そして、各電源端子T1〜T3には、図5に示す制御装置20からドライバ回路21を介して所定のタイミングで各相に対応した駆動電圧(+V、−V及び0V)が印加される。   As shown in FIG. 4, the first and second positioning drive devices 10 </ b> A to 10 </ b> D are configured by pulse drive induced charge type drive devices. Specifically, a plurality of (for example, nine) electrodes a to i are built in the main bodies of the first and second positioning drive devices 10A to 10D, and each of the electrodes a to i moves the lower substrate W2. That is, the first positioning drive devices 10A and 10C are arranged in parallel in the X direction, and the second positioning drive devices 10B and 10D are arranged in parallel in the Y direction. Of the electrodes ai, every two electrodes a, d, g are connected to the first power supply terminal T1, the electrodes b, e, h are connected to the second power supply terminal T2, and the electrodes c, f , I are connected to the third power supply terminal T3. That is, the electrodes a to i of the respective phases are connected to the power terminals T1 to T3. Then, drive voltages (+ V, −V, and 0 V) corresponding to each phase are applied to the power supply terminals T1 to T3 through the driver circuit 21 from the control device 20 illustrated in FIG.

ここで、本実施の形態の貼合せ基板Wは液晶ディスプレイに用いられるパネルであり、上基板W1はカラーフィルタ(赤、緑、青)及び遮光膜が形成されたカラーフィルタ基板(CF基板)、下基板W2は複数のTFT(薄膜トランジスタ)がマトリクス状に形成されたアレイ基板(TFT基板)である。アレイ基板である下基板W2の上面には、所定抵抗値を有する導電膜15が形成された基板と言うことになる。   Here, the bonded substrate W of the present embodiment is a panel used in a liquid crystal display, and the upper substrate W1 is a color filter substrate (CF substrate) on which a color filter (red, green, blue) and a light-shielding film are formed, The lower substrate W2 is an array substrate (TFT substrate) in which a plurality of TFTs (thin film transistors) are formed in a matrix. This means that the conductive film 15 having a predetermined resistance value is formed on the upper surface of the lower substrate W2, which is an array substrate.

そして、下基板W2を移動させるには、先ず図4(a)に示すように、各電源端子T1,T2,T3にそれぞれ+V,−V,0Vの駆動電圧を印加する。すると、電極a,d,gには+電荷、電極b,e,hには−電荷が生じ、図4(b)に示すように、下基板W2の導電膜15に各電極a,d,g,b,e,hと逆極性の電荷を誘導し、その導電膜15に各電極a,d,g,b,e,hの電荷のパターンを転写する。尚、このとき、下基板W2は下保持板8に対し静電力による吸引力(保持力)にて相互間の摩擦力以上に保持される。   In order to move the lower substrate W2, first, as shown in FIG. 4A, driving voltages of + V, −V, and 0V are applied to the power terminals T1, T2, and T3, respectively. Then, a positive charge is generated on the electrodes a, d, and g, and a negative charge is generated on the electrodes b, e, and h. As shown in FIG. 4B, the electrodes a, d, and g are formed on the conductive film 15 of the lower substrate W2. Charges having opposite polarities to those of g, b, e, and h are induced, and the charge patterns of the electrodes a, d, g, b, e, and h are transferred to the conductive film 15. At this time, the lower substrate W <b> 2 is held on the lower holding plate 8 by a suction force (holding force) by electrostatic force more than the frictional force between them.

次いで、下基板W2の導電膜15に転写した電荷が所定量以上残留するタイミングで、図4(c)に示すように、各電源端子T1,T2,T3に印加する駆動電圧をそれぞれ−V,+V,−Vに切り換え、電極a,d,gに−電荷、電極b,e,hに+電荷、電極c,f,iに−電荷を生じさせる。すると、下基板W2の導電膜15に転写した電荷と、電極a,d,g及び電極b,e,hで生じる電荷とがそれぞれ同極性となって互いに反発し、下基板W2に浮上力が生じる。また、下基板W2の導電膜15に転写した電荷と、移動方向の次の電極a〜iで生じる電荷とでは逆極性となるため、移動方向の次の電極a〜iに吸引力が生じ、その吸引力が下基板W2の移動方向への駆動力となる。このように浮上力と駆動力が作用する下基板W2は、図4(d)に示すように、電極a〜iの1個分移動する。   Next, at a timing when a predetermined amount or more of the charge transferred to the conductive film 15 on the lower substrate W2 remains, as shown in FIG. 4C, the drive voltages applied to the power supply terminals T1, T2, and T3 are set to −V, Switching to + V and -V causes a negative charge on the electrodes a, d and g, a positive charge on the electrodes b, e and h, and a negative charge on the electrodes c, f and i. Then, the charges transferred to the conductive film 15 of the lower substrate W2 and the charges generated at the electrodes a, d, g and the electrodes b, e, h are repelled with each other, and the levitation force is exerted on the lower substrate W2. Arise. In addition, since the charge transferred to the conductive film 15 of the lower substrate W2 and the charge generated in the next electrodes a to i in the moving direction have opposite polarities, an attractive force is generated in the next electrodes a to i in the moving direction, The suction force becomes a driving force in the moving direction of the lower substrate W2. Thus, the lower substrate W2 on which the levitation force and the driving force act is moved by one of the electrodes a to i as shown in FIG.

次いで、下基板W2の導電膜15に転写した電荷が次第に消失しようとするため、図4(e)に示すように、各電源端子T1,T2,T3に印加する駆動電圧をそれぞれ0V,+V,−Vとして、下基板W2の導電膜15に転写した電荷の再充電を行う。つまり、前記図4(b)と同様の状態とし、以降は各電極a〜iに印加する駆動電圧を1相ずらして各ステップを繰り返すことにより、第1及び第2位置決め駆動装置10A〜10Dは下基板W2を所定量移動させるようになっている。また、各電極a〜iに印加する駆動電圧を逆相とすれば、下基板W2を逆方向に移動させることも可能になっている。   Next, since the charge transferred to the conductive film 15 of the lower substrate W2 is going to disappear gradually, as shown in FIG. 4E, the drive voltages applied to the power supply terminals T1, T2, T3 are set to 0V, + V, As −V, the charge transferred to the conductive film 15 of the lower substrate W2 is recharged. That is, the first and second positioning drive devices 10A to 10D are set in the same state as in FIG. 4B, and thereafter the steps are repeated by shifting the drive voltage applied to the electrodes a to i by one phase. The lower substrate W2 is moved by a predetermined amount. Further, if the driving voltages applied to the electrodes ai are in reverse phase, the lower substrate W2 can be moved in the reverse direction.

ここで、上基板W1と下基板W2とのそれぞれにはアライメントマークが設けられている。このアライメントマークは製造装置の所定部位に取り付けられた図5に示すCCDカメラ22により撮影され、このCCDカメラ22からの撮影データは画像処理装置23を介して制御装置20に入力される。制御装置20は、その撮影データに基づき上基板W1に対して下基板W2がX,Y方向及びθ方向のいずれの方向に位置ずれが生じているかを演算し、この演算結果に基づいて下基板W2の位置ずれを補正するように第1及び第2位置決め駆動装置10A〜10Dを制御している。   Here, an alignment mark is provided on each of the upper substrate W1 and the lower substrate W2. This alignment mark is photographed by the CCD camera 22 shown in FIG. 5 attached to a predetermined part of the manufacturing apparatus, and photographing data from the CCD camera 22 is input to the control device 20 via the image processing device 23. The control device 20 calculates whether the lower substrate W2 is displaced in the X, Y direction or θ direction with respect to the upper substrate W1 based on the imaging data, and based on the calculation result, the lower substrate The first and second positioning drive devices 10A to 10D are controlled so as to correct the position shift of W2.

図1に示すように、前記下保持板8の上方には上保持板11が配設され、その上保持板11は前記上部駆動機構5により昇降可能に支持されている。上保持板11には、上基板W1を吸着する真空チャック機能及び静電チャック機能が備えられ、それらの各機能は制御装置20により制御される。そして、上記した下基板W2の位置補正後に、真空とした処理室7内で上保持板11が下保持板8に向かって下降し、その上保持板11と下保持板8との間で上基板W1(CF基板)と下基板W2(TFT基板)とが液晶を封入して接着剤(光硬化性樹脂を含むシール材)にて貼り合わされる。   As shown in FIG. 1, an upper holding plate 11 is disposed above the lower holding plate 8, and the upper holding plate 11 is supported by the upper drive mechanism 5 so as to be movable up and down. The upper holding plate 11 has a vacuum chuck function and an electrostatic chuck function for attracting the upper substrate W <b> 1, and these functions are controlled by the control device 20. Then, after correcting the position of the lower substrate W 2, the upper holding plate 11 descends toward the lower holding plate 8 in the vacuum processing chamber 7, and the upper holding plate 11 and the lower holding plate 8 move upward. A substrate W1 (CF substrate) and a lower substrate W2 (TFT substrate) are sealed with liquid crystal and bonded together with an adhesive (a sealing material containing a photocurable resin).

このとき、前記上部駆動機構5に設けられるロードセル24では、上保持板11の加圧力(荷重)の検出が行われており、図5に示す制御装置20若しくは破線にて示す演算装置25ではその加圧力の演算が行われている。そして、制御装置20は、その演算結果に基づき上基板W1と下基板W2との貼り合わせに必要な加圧力が生じるように、前記上部駆動機構5の駆動部分である加圧板上下モータ26をドライバ回路27を通じて制御している。   At this time, the load cell 24 provided in the upper drive mechanism 5 detects the applied pressure (load) of the upper holding plate 11, and the control device 20 shown in FIG. The pressure is calculated. Then, the control device 20 drives the pressure plate up / down motor 26, which is a drive portion of the upper drive mechanism 5, so as to generate a pressing force necessary for bonding the upper substrate W1 and the lower substrate W2 based on the calculation result. Control is performed through the circuit 27.

因みに、制御装置20は、基板貼合せ時において、図4(b)や図4(e)のように下基板W2に静電力による保持力が生じるように第1及び第2位置決め駆動装置10A〜10Dを制御し、位置決めした下基板W2の下保持板8上での位置ずれを抑制している。つまり、第1及び第2位置決め駆動装置10A〜10Dは静電チャック機能も有している。   Incidentally, the control device 20 includes the first and second positioning driving devices 10A to 10A, so that the holding force by the electrostatic force is generated on the lower substrate W2 as shown in FIG. 4B and FIG. 10D is controlled to suppress the positional deviation on the lower holding plate 8 of the positioned lower substrate W2. That is, the first and second positioning drive devices 10A to 10D also have an electrostatic chuck function.

そして、このようにして上基板W1と下基板W2とが貼り合わされた貼合せ基板Wが製造され、前記上部駆動機構5による上保持板11の上昇とともに処理室7内を大気圧に戻し、製造された貼合せ基板Wが前記基板昇降装置9の持ち上げ後に次工程へと搬出されるようになっている。   Then, a bonded substrate W in which the upper substrate W1 and the lower substrate W2 are bonded together is manufactured in this way, and the inside of the processing chamber 7 is returned to atmospheric pressure as the upper holding plate 11 is raised by the upper drive mechanism 5. The bonded substrate stack W is transported to the next step after the substrate lifting device 9 is lifted.

次に、本実施の形態の特徴的な作用効果を記載する。
(1)本実施の形態では、基板貼合せ前の上基板W1(CF基板)と下基板W2(アレイ基板)との位置決め時において、上基板W1に対する下基板W2の位置ずれの検出に基づき、下保持板8の保持面8aに設けられる第1及び第2位置決め駆動装置10A〜10Dの複数の電極a〜iに駆動電圧を印加して各電極a〜iと下基板W2に設けられる導電膜15(複数のTFTがマトリクス状に形成されることで所定抵抗値を有する導電膜となる)との間に静電力を発生させ、その下基板W2をX,Y方向及びθ方向のいずれかに移動させて位置決めを行う構成としている。つまり、下保持板8の保持面8aに設けた各位置決め駆動装置10A〜10Dにより下基板W2を直接的に駆動して下基板W2の位置決めを行う構成のため、下基板の位置決めを行うべくその下基板を保持する下保持板全体を駆動する従来の構成と比べて、下基板W2の位置決めを行う構成を簡素化できて小型化でき、製造装置全体の小型化を図ることができる。
Next, characteristic actions and effects of the present embodiment will be described.
(1) In the present embodiment, when positioning the upper substrate W1 (CF substrate) and the lower substrate W2 (array substrate) before bonding the substrates, based on the detection of the displacement of the lower substrate W2 with respect to the upper substrate W1, A conductive film provided on each electrode ai and the lower substrate W2 by applying a driving voltage to the plurality of electrodes ai of the first and second positioning drive devices 10A-10D provided on the holding surface 8a of the lower holding plate 8. 15 (a conductive film having a predetermined resistance value is formed by forming a plurality of TFTs in a matrix), and the lower substrate W2 is placed in any of the X, Y, and θ directions. The positioning is performed by moving it. In other words, since the lower substrate W2 is directly driven by the positioning driving devices 10A to 10D provided on the holding surface 8a of the lower holding plate 8 to position the lower substrate W2, the lower substrate W2 is positioned to be positioned. Compared with the conventional configuration for driving the entire lower holding plate for holding the lower substrate, the configuration for positioning the lower substrate W2 can be simplified and reduced in size, and the entire manufacturing apparatus can be reduced in size.

(2)本実施の形態では、第1位置決め駆動装置10A,10Cが保持面8aにおいて対角の位置に対で設けられ、第2位置決め駆動装置10B,10Dが保持面8aにおいて第1位置決め駆動装置10A,10Cとは別の対角の位置に対で設けられている。これにより、矩形状をなす下基板W2の四隅に位置決め駆動装置10A〜10Dが配置され、しかも駆動方向が同一の位置決め駆動装置10A〜10Dを対角に配置していることから、位置決め時の下基板W2の駆動を安定して行うことができる。   (2) In the present embodiment, the first positioning drive devices 10A and 10C are provided in pairs at diagonal positions on the holding surface 8a, and the second positioning drive devices 10B and 10D are the first positioning drive devices on the holding surface 8a. 10A and 10C are provided in pairs at different diagonal positions. As a result, the positioning driving devices 10A to 10D are arranged at the four corners of the rectangular lower substrate W2, and the positioning driving devices 10A to 10D having the same driving direction are arranged diagonally. The substrate W2 can be driven stably.

(3)本実施の形態では、第1位置決め駆動装置10A,10Cでは下基板W2をX方向に駆動し、第2位置決め駆動装置10B,10Dでは下基板W2をX方向と直交するY方向に駆動し、更に各位置決め駆動装置10A〜10Dを所定の駆動タイミングで駆動することで下基板W2を保持面8a上の回転方向に駆動する。これにより、下基板W2を効率良く駆動でき下基板W2の位置補正を効率良く行うことができるため、下基板W2の位置決めにかかる時間を短縮することができる。   (3) In the present embodiment, the first positioning drive devices 10A and 10C drive the lower substrate W2 in the X direction, and the second positioning drive devices 10B and 10D drive the lower substrate W2 in the Y direction orthogonal to the X direction. Further, the positioning substrate 10A to 10D is driven at a predetermined driving timing to drive the lower substrate W2 in the rotation direction on the holding surface 8a. Accordingly, the lower substrate W2 can be driven efficiently, and the position correction of the lower substrate W2 can be performed efficiently, so that the time required for positioning the lower substrate W2 can be shortened.

(4)本実施の形態では、下基板W2の位置ずれをCCDカメラ22の撮影とその画像処理にて非接触で検出する構成としているため、位置ずれを検出する手段の上基板W1や下基板W2等への接触を防止することができる。   (4) In this embodiment, since the positional deviation of the lower substrate W2 is detected in a non-contact manner by the photographing of the CCD camera 22 and its image processing, the upper substrate W1 and the lower substrate of the means for detecting the positional deviation. Contact with W2 etc. can be prevented.

尚、本発明の実施の形態は、以下のように変更してもよい。
・上記実施の形態では、下保持板8の保持面8aに直接的に下基板W2を保持したが、下基板W2が当接される保持面8a上のいずれかに多孔質シート(ポーラスシート)を敷設してもよい。このようにすれば、例えば下基板W2がゴミ等で傷ついたりすることを抑制できる。また、下基板W2を保持する静止摩擦抵抗が大きくなるため、下基板W2の位置ずれをより好適に抑制することができる。
The embodiment of the present invention may be modified as follows.
In the above embodiment, the lower substrate W2 is directly held on the holding surface 8a of the lower holding plate 8. However, a porous sheet (porous sheet) is provided on any of the holding surfaces 8a with which the lower substrate W2 comes into contact. May be laid. In this way, it is possible to suppress the lower substrate W2 from being damaged by dust or the like, for example. Further, since the static frictional resistance for holding the lower substrate W2 is increased, it is possible to more suitably suppress the positional deviation of the lower substrate W2.

・上記実施の形態では、X方向駆動用の第1位置決め駆動装置10A,10CとY方向駆動用の第2位置決め駆動装置10B,10Dとを用いたが、駆動方向はこれに限らず、第1,第2位置決め駆動装置の駆動方向を直交以外の異なる方向(第1,第2の方向)に設定した構成のものを用いてもよい。   In the above embodiment, the first positioning drive devices 10A and 10C for driving in the X direction and the second positioning drive devices 10B and 10D for driving in the Y direction are used. However, the drive direction is not limited to this, and the first , A configuration in which the driving direction of the second positioning driving device is set to different directions (first and second directions) other than orthogonal may be used.

・上記実施の形態では、下保持板8の保持面8aの四隅に位置決め駆動装置10A〜10Dを配設したが、位置決め駆動装置の数や配置を適宜変更してもよい。例えば、四隅の位置決め駆動装置10A〜10Dに加え、中央部等に位置決め駆動装置を追加してもよい。また、四隅以外の場所に位置決め駆動装置を配設してもよい。また、X方向駆動用の第1位置決め駆動装置10A,10Cを対角の位置に対で配置し、Y方向駆動用の第2位置決め駆動装置10B,10Dを第1位置決め駆動装置10A,10Cとは別の対角の位置に対で配置したが、X方向駆動用の第1位置決め駆動装置とY方向駆動用の第2位置決め駆動装置の配置の組み合わせも適宜変更してもよい。   In the above embodiment, the positioning drive devices 10A to 10D are arranged at the four corners of the holding surface 8a of the lower holding plate 8. However, the number and arrangement of the positioning drive devices may be changed as appropriate. For example, in addition to the positioning drive devices 10A to 10D at the four corners, a positioning drive device may be added to the central portion or the like. Moreover, you may arrange | position a positioning drive apparatus in places other than four corners. Also, the first positioning drive devices 10A and 10C for driving in the X direction are arranged in pairs at diagonal positions, and the second positioning drive devices 10B and 10D for driving in the Y direction are the first positioning drive devices 10A and 10C. Although the two diagonal positions are arranged in pairs, the combination of the arrangement of the first positioning drive device for driving in the X direction and the second positioning drive device for driving in the Y direction may be changed as appropriate.

・上記実施の形態では、位置決め駆動装置10A〜10Dの電極a〜iを9個としたが、電極の数はこれに限らず、8個以下や10個以上としてもよい。また、各電極a〜iを3個の電源端子T1〜T3にそれぞれ接続して3相の駆動電圧を印加する構成としたが、駆動電圧を3相以外としてもよい。   In the embodiment described above, the electrodes a to i of the positioning drive devices 10A to 10D are nine, but the number of electrodes is not limited to this, and may be eight or less or ten or more. Moreover, although each electrode ai was connected to the three power supply terminals T1-T3, respectively, and it was set as the structure which applies a three-phase drive voltage, it is good also as a drive voltage except three phases.

・上記実施の形態では、各電極a〜iに印加する駆動電圧を+V,−V,0Vのいずれか(極性及びオンオフの切り替え)としたが、各電極a〜iに印加する駆動電圧の電圧値又は印加時間を制御してもよい。このようにすれば、例えば下基板W2を移動させる距離を微小に制御することができる。   In the above embodiment, the drive voltage applied to each of the electrodes a to i is any of + V, −V, and 0V (switching between polarity and on / off), but the voltage of the drive voltage applied to each of the electrodes a to i The value or application time may be controlled. In this way, for example, the distance by which the lower substrate W2 is moved can be finely controlled.

・上記実施の形態では、下基板W2の位置ずれを検出する手段としてCCDカメラ22を用いて非接触で検出したが、これ以外の非接触型の検出手段や接触型の検出手段を用いてもよい。   In the above embodiment, the CCD camera 22 is used for non-contact detection as a means for detecting the positional deviation of the lower substrate W2. However, other non-contact type detection means and contact type detection means may be used. Good.

・上記実施の形態では、液晶ディスプレイに用いる貼合せ基板を製造する製造装置であったが、プラズマ等、他のフラットパネルディスプレイに用いる貼合せ基板を製造する製造装置であってもよい。この場合、導電膜を有する側の基板を下保持板に保持する構成とする。   In the above embodiment, the manufacturing apparatus manufactures a bonded substrate used for a liquid crystal display, but may be a manufacturing apparatus that manufactures a bonded substrate used for another flat panel display such as plasma. In this case, the substrate having the conductive film is held by the lower holding plate.

本実施の形態における貼合せ基板製造装置を示す概略構成図である。It is a schematic block diagram which shows the bonded substrate manufacturing apparatus in this Embodiment. (a)(b)は貼合せ基板を説明するための説明図である。(A) (b) is explanatory drawing for demonstrating a bonding board | substrate. 位置決め駆動装置を有する下保持板の平面図である。It is a top view of the lower holding plate which has a positioning drive device. (a)〜(e)は位置決め駆動装置の動作を説明するための説明図である。(A)-(e) is explanatory drawing for demonstrating operation | movement of a positioning drive device. 貼合せ基板製造装置の電気的構成を説明するためのブロック図である。It is a block diagram for demonstrating the electrical structure of a bonded substrate manufacturing apparatus.

符号の説明Explanation of symbols

7…処理室、8…下保持板、8a…保持面、10A,10C…第1位置決め駆動装置、10B,10D…第2位置決め駆動装置、11…上保持板、15…導電膜、22…位置ずれ検出手段を構成するCCDカメラ、W…貼合せ基板、W1…上基板、W2…下基板、a〜i…電極。   DESCRIPTION OF SYMBOLS 7 ... Processing chamber, 8 ... Lower holding plate, 8a ... Holding surface, 10A, 10C ... 1st positioning drive device, 10B, 10D ... 2nd positioning drive device, 11 ... Upper holding plate, 15 ... Conductive film, 22 ... Position CCD camera constituting deviation detection means, W ... bonded substrate, W1 ... upper substrate, W2 ... lower substrate, ai ... electrodes.

Claims (6)

処理室内に互いに対向する上保持板及び下保持板で相対的な位置ずれを補正して上基板及び下基板を保持し、その位置ずれ補正後に前記上保持板と下保持板との間で前記基板を加圧して貼り合せる貼合せ基板を製造する貼合せ基板製造装置であって、
前記下保持板の前記下基板を保持する保持面に設けられ、複数の電極を第1の方向に並設し複数相の駆動電圧を印加すべく各相の電極同士を接続して構成される第1位置決め駆動装置と、
前記下保持板の保持面に設けられ、複数の電極を前記第1の方向と異なる第2の方向に並設し複数相の駆動電圧を印加すべく各相の電極同士を接続して構成される第2位置決め駆動装置と、
前記下基板は導電膜を備えてなり、その下基板の前記上基板に対する位置ずれを検出する位置ずれ検出手段と、
前記位置ずれ検出手段の検出に基づいて、前記第1及び第2位置決め駆動装置の各相毎に接続された前記各電極に各相の前記駆動電圧を印加して前記下基板の導電膜に逆極性の電荷を誘導させ、その電荷誘導後に前記各電極に印加する前記駆動電圧又は極性を切り換えて前記各電極と前記導電膜との間で生じる静電力により前記下基板を前記第1,第2の方向及び各方向を組み合わせた方向のいずれかに移動させて前記下基板の位置ずれを補正するように制御する制御装置と
を備えたことを特徴とする貼合せ基板製造装置。
The upper holding plate and the lower holding plate facing each other in the processing chamber are used to correct the relative positional deviation to hold the upper substrate and the lower substrate, and after the positional deviation correction, between the upper holding plate and the lower holding plate, It is a bonded substrate manufacturing apparatus for manufacturing a bonded substrate for pressing and bonding a substrate,
Provided on a holding surface for holding the lower substrate of the lower holding plate, and configured by connecting a plurality of electrodes in parallel in a first direction and connecting electrodes of each phase to apply a driving voltage of a plurality of phases. A first positioning drive device;
Provided on the holding surface of the lower holding plate, a plurality of electrodes are juxtaposed in a second direction different from the first direction, and electrodes of each phase are connected to apply a driving voltage of a plurality of phases. A second positioning drive device,
The lower substrate comprises a conductive film, and a displacement detection means for detecting displacement of the lower substrate relative to the upper substrate;
Based on the detection of the displacement detection means, the drive voltage of each phase is applied to each electrode connected to each phase of the first and second positioning drive devices to reverse the conductive film of the lower substrate. Polarity charges are induced, and after the charge induction, the driving voltage or polarity applied to each electrode is switched, and the lower substrate is moved to the first and second by electrostatic force generated between each electrode and the conductive film. And a control device that controls to correct the positional deviation of the lower substrate by moving in any one of the directions and the directions in which the directions are combined.
請求項1に記載の貼合せ基板製造装置において、
前記基板及び前記下保持板の保持面は矩形状をなしており、
前記第1位置決め駆動装置は、前記保持面において少なくとも対角の位置に対で設けられ、
前記第2位置決め駆動装置は、前記保持面において少なくとも前記第1位置決め駆動装置とは別の対角の位置に対で設けられることを特徴とする貼合せ基板製造装置。
In the bonded substrate manufacturing apparatus according to claim 1,
The holding surfaces of the substrate and the lower holding plate have a rectangular shape,
The first positioning drive device is provided in pairs at least at diagonal positions on the holding surface,
The bonded substrate manufacturing apparatus, wherein the second positioning drive device is provided in pairs on the holding surface at a diagonal position different from at least the first positioning drive device.
請求項1又は2に記載の貼合せ基板製造装置において、
前記第2の方向は、前記第1の方向の直交方向に設定されており、
前記下基板は、前記第1,第2の方向及び前記下保持板の保持面上の回転方向のいずれかに移動されて位置ずれが補正されることを特徴とする貼合せ基板製造装置。
In the bonded substrate manufacturing apparatus of Claim 1 or 2,
The second direction is set to a direction orthogonal to the first direction,
The bonded substrate manufacturing apparatus according to claim 1, wherein the lower substrate is moved in one of the first and second directions and the rotation direction on the holding surface of the lower holding plate to correct a positional shift.
請求項1〜3のいずれか1項に記載の貼合せ基板製造装置において、
前記制御装置は、前記各電極に印加する前記駆動電圧の電圧値又は印加時間を制御することを特徴とする貼合せ基板製造装置。
In the bonded substrate manufacturing apparatus of any one of Claims 1-3,
The said control apparatus controls the voltage value or the application time of the said drive voltage applied to each said electrode, The bonded substrate manufacturing apparatus characterized by the above-mentioned.
請求項1〜4のいずれか1項に記載の貼合せ基板製造装置において、
前記貼合せ基板は、フラットパネルディスプレイに用いられるものであり、
前記下基板は、前記導電膜を構成すべく複数の薄膜トランジスタがマトリクス状に形成されたアレイ基板であることを特徴とする貼合せ基板製造装置。
In the bonded substrate manufacturing apparatus of any one of Claims 1-4,
The bonded substrate is used for a flat panel display,
The bonded substrate manufacturing apparatus, wherein the lower substrate is an array substrate in which a plurality of thin film transistors are formed in a matrix to constitute the conductive film.
処理室内に互いに対向する上保持板及び下保持板で相対的な位置ずれを補正して上基板及び下基板を保持し、その位置ずれ補正後に前記上保持板と下保持板との間で前記基板を加圧して貼り合せる貼合せ基板を製造する貼合せ基板製造方法であって、
前記下保持板の前記下基板を保持する保持面に設けられ、複数の電極を第1の方向に並設し複数相の駆動電圧を印加すべく各相の電極同士を接続して構成される第1位置決め駆動装置と、
前記下保持板の保持面に設けられ、複数の電極を前記第1の方向と異なる第2の方向に並設し複数相の駆動電圧を印加すべく各相の電極同士を接続して構成される第2位置決め駆動装置とを備え、
前記下基板は導電膜を備えてなりその下基板の前記上基板に対する位置ずれの検出に基づいて、前記第1及び第2位置決め駆動装置の各相毎に接続された前記各電極に各相の前記駆動電圧を印加して前記下基板の導電膜に逆極性の電荷を誘導させ、その電荷誘導後に前記各電極に印加する前記駆動電圧又は極性を切り換えて前記各電極と前記導電膜との間で生じる静電力により前記下基板を前記第1,第2の方向及び各方向を組み合わせた方向のいずれかに移動させて前記下基板の位置ずれを補正し、その位置ずれ補正後に貼り合せを実施することを特徴とする貼合せ基板製造方法。
The upper holding plate and the lower holding plate facing each other in the processing chamber are used to correct the relative positional deviation to hold the upper substrate and the lower substrate, and after the positional deviation correction, between the upper holding plate and the lower holding plate, A bonded substrate manufacturing method for manufacturing a bonded substrate to be bonded by pressurizing the substrate,
Provided on a holding surface for holding the lower substrate of the lower holding plate, and configured by connecting a plurality of electrodes in parallel in a first direction and connecting electrodes of each phase to apply a driving voltage of a plurality of phases. A first positioning drive device;
Provided on the holding surface of the lower holding plate, a plurality of electrodes are juxtaposed in a second direction different from the first direction, and electrodes of each phase are connected to apply a driving voltage of a plurality of phases. A second positioning drive device,
The lower substrate is provided with a conductive film, and based on detection of positional deviation of the lower substrate with respect to the upper substrate, each phase is connected to each electrode connected to each phase of the first and second positioning driving devices. Applying the driving voltage to induce a charge of opposite polarity in the conductive film of the lower substrate, and switching the driving voltage or polarity applied to the electrodes after the charge induction between the electrodes and the conductive film The position of the lower substrate is corrected by moving the lower substrate in one of the first and second directions and the direction in which each direction is combined by the electrostatic force generated in step 1, and the bonding is performed after the position deviation is corrected. A method for producing a bonded substrate, comprising:
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11293202A (en) * 1998-04-15 1999-10-26 Mitsubishi Heavy Ind Ltd Apparatus and method for lamination
JP2001250854A (en) * 1999-12-28 2001-09-14 Nikon Corp Carrying method and device, positioning method and device, substrate retaining method and device, exposure method and projection aligner, device and manufacturing method thereof
JP2003241158A (en) * 2002-02-22 2003-08-27 Shibaura Mechatronics Corp Apparatus and method for sticking substrate together
JP2004309594A (en) * 2003-04-02 2004-11-04 Fujitsu Ltd Stuck substrate manufacturing apparatus, and stuck substrate manufacturing method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11293202A (en) * 1998-04-15 1999-10-26 Mitsubishi Heavy Ind Ltd Apparatus and method for lamination
JP2001250854A (en) * 1999-12-28 2001-09-14 Nikon Corp Carrying method and device, positioning method and device, substrate retaining method and device, exposure method and projection aligner, device and manufacturing method thereof
JP2003241158A (en) * 2002-02-22 2003-08-27 Shibaura Mechatronics Corp Apparatus and method for sticking substrate together
JP2004309594A (en) * 2003-04-02 2004-11-04 Fujitsu Ltd Stuck substrate manufacturing apparatus, and stuck substrate manufacturing method

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