JP2007229622A - Compression apparatus of waste - Google Patents

Compression apparatus of waste Download PDF

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Publication number
JP2007229622A
JP2007229622A JP2006054496A JP2006054496A JP2007229622A JP 2007229622 A JP2007229622 A JP 2007229622A JP 2006054496 A JP2006054496 A JP 2006054496A JP 2006054496 A JP2006054496 A JP 2006054496A JP 2007229622 A JP2007229622 A JP 2007229622A
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compression
waste
air
compression apparatus
cleaning means
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Akio Aoki
昭雄 青木
Tetsuo Monoi
哲雄 物井
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MONOI KOKI KK
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MONOI KOKI KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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  • Processing Of Solid Wastes (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a compression apparatus 1 of plastics or the like, in which dust, harmful gasses, bad smells, which harm the environment and are contained in the air to be discharged from a main compression chamber, are decreased. <P>SOLUTION: An air cleaning means 11 communicated with a discharge port 9 of the main compression chamber of a compressor 1 is arranged in the compression apparatus and a primary exhaust gas storage chamber communicated with the main compression chamber is further arranged on the rear side of a main compression piston to level the amount of the air flowing in the air cleaning means 11. As a result, the air to be discharged from the main compression chamber can be cleaned efficiently. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、廃棄プラスッチクス、紙、金属およびこれらの材質にて製作された容器等の廃棄物を圧縮する装置に関する。 The present invention relates to an apparatus for compressing waste such as waste plastics, paper, metal and containers made of these materials.

プラスッチクス、紙、金属およびこれらの材質にて製作された容器等の廃棄物は再資源化工場において再資源化が図られている。家庭から袋詰め等で収集されたこれら廃棄物は、そのままでは嵩張って運搬や集積等の際に取り扱いにくい。たとえば廃棄プラスチックの場合、プラスチックの真比重は1.0前後なのに対して、単なる袋詰めの廃棄プラスチックの嵩比重は例えば0.01から0.03程度である。このためこれら廃棄物は、家庭等から収集した後中間処理場にて圧縮機を用いて嵩比重0.3−0.4程度まで立方体或いは直方体に圧縮し、バンドを巻きつけ固縛して再生工場等へ運搬されている。 Wastes such as plastics, paper, metal, and containers made of these materials are recycled at the recycling plant. These wastes collected by bagging from home are bulky as they are, and are difficult to handle during transportation and accumulation. For example, in the case of waste plastic, the true specific gravity of plastic is around 1.0, whereas the bulk specific gravity of waste plastic that is simply packaged is, for example, about 0.01 to 0.03. For this reason, these wastes are collected from households, etc., and then compressed into cubes or cuboids to a bulk specific gravity of about 0.3-0.4 using a compressor at an intermediate treatment plant. It is transported to factories.

嵩密度が低い原因は、収集された廃棄物の容積の大部分が内包される空気によって占められていることにある。これら内包されている空気は圧縮時作業室内へ排出される。 The reason for the low bulk density is that the bulk of the collected waste is occupied by the encapsulated air. These encapsulated air is discharged into the working chamber during compression.

圧縮室から排出される空気は、細かい粉塵、臭気を伴うことがある。もともとごみである廃棄物は少なからず汚れており、予期せぬ異物を含むこともある。これらが工場内に排出されることは作業者にとって健康上問題である。 The air discharged from the compression chamber may be accompanied by fine dust and odor. Waste, which is originally rubbish, is quite dirty and can contain unexpected foreign objects. It is a health problem for workers that these are discharged into the factory.

また最近では、特にプラスチックの圧縮において、ごみの中に混在する物質のみならず圧縮することによりプラスチックが化学変化をおこしプラスチックの原料や添加剤が揮発し有害なガスを発生するとの研究報告もある。 Recently, especially in the compression of plastics, there are research reports that plastics undergo chemical changes due to compression as well as substances that are mixed in the garbage, and the raw materials and additives of the plastics volatilize and generate harmful gases. .

上記課題を達成するため請求項1の発明は、圧縮容器に投入される廃棄物を、押し板を有する圧縮機によって圧縮する廃棄物の圧縮装置において、前記圧縮容器および前記押し板で形成される圧縮室に排気口を設け、該排気口に連通される空気清浄手段によって圧縮装置から排出される空気中の有害成分を除去することを特徴としている。 In order to achieve the above object, a first aspect of the present invention is a waste compression apparatus for compressing waste put into a compression container by a compressor having a push plate, and formed by the compression vessel and the push plate. An exhaust port is provided in the compression chamber, and harmful components in the air discharged from the compression device are removed by an air cleaning means communicating with the exhaust port.

請求項2の発明は圧縮容器に投入される廃棄物を、押し板を有する圧縮機によって圧縮する廃棄物の圧縮装置において、前記押し板の背面側に閉空間を形成し、前記閉空間と前記圧縮室を連通させ、前記閉空間および前記圧縮室に連通する空気清浄手段によって、圧縮装置から排出される空気中の有害成分を除去すること特徴としている。これにより圧縮時排出される空気量の脈動を軽減し、空気清浄手段の小型化を可能としている。 According to a second aspect of the present invention, there is provided a waste compression apparatus for compressing waste put into a compression container by a compressor having a push plate, a closed space is formed on the back side of the push plate, and the closed space and the The compression chamber is communicated, and harmful components in the air discharged from the compression device are removed by the air cleaning means communicating with the closed space and the compression chamber. Thereby, the pulsation of the air amount discharged at the time of compression is reduced, and the air cleaning means can be downsized.

請求項3の発明は、前記空気清浄手段が、HEPAフィルターをふくむ炉布フィルター、活性炭によるろ過、白金又はパラジウム又は酸化チタンを触媒種として坦持した金属ハニカム触媒、白金又はパラジウム又は酸化チタンを触媒種として坦持したセラミックスハニカム触媒、白金又はパラジウム又は酸化チタンを触媒種として坦持したペレットのいずれか、またはこれらの組み合わせにて構成することを特徴としている。これにより粉塵、有害ガスを除去することができる。 According to a third aspect of the present invention, the air purifying means comprises a furnace cloth filter containing a HEPA filter, a filtration with activated carbon, a metal honeycomb catalyst carrying platinum, palladium or titanium oxide as a catalyst species, a catalyst of platinum, palladium or titanium oxide. A ceramic honeycomb catalyst supported as a seed, platinum, palladium, or a pellet supported with titanium oxide as a catalyst seed, or a combination thereof is characterized. Thereby, dust and harmful gas can be removed.

本発明によれば以下に記す顕著な効果を奏する。
廃棄プラスチック等の圧縮装置において、空気清浄手段を設けたため、環境を阻害する圧縮室から排出される空気の粉塵、有害なガス、臭気を軽減できる。更に主圧縮ピストンの背面側に主圧縮室と連通する排気一次貯留室を設けたことにより、空気清浄手段へ流入する空気量が平準化され効率的な空気清浄を可能とした。
The present invention has the following remarkable effects.
In the compression device such as waste plastic, since the air cleaning means is provided, it is possible to reduce dust, harmful gas, and odor of air discharged from the compression chamber that hinders the environment. Furthermore, by providing an exhaust primary storage chamber in communication with the main compression chamber on the back side of the main compression piston, the amount of air flowing into the air cleaning means is leveled to enable efficient air cleaning.

本発明の第1の実施形態における圧縮装置の側面図を図1に、断面図を図2にしめす。図1、図2に図示するように主圧縮室4に排気口9と排気口カバー10を、該排気口カバー10に連通する空気清浄手段11とを設けている。排気口9は主圧縮室4の下部側面に直径10mmの多数の通気孔を設け形成されている。 FIG. 1 is a side view of a compression apparatus according to the first embodiment of the present invention, and FIG. 2 is a sectional view thereof. As shown in FIGS. 1 and 2, an exhaust port 9 and an exhaust port cover 10 are provided in the main compression chamber 4, and air purifying means 11 communicating with the exhaust port cover 10 is provided. The exhaust port 9 is formed with a large number of vent holes having a diameter of 10 mm on the lower side surface of the main compression chamber 4.

図3の説明図を用いて動作、機能を以下に説明する。
廃棄プラスチックは予備圧縮室2に投入される(ステージ1)。次に予備圧縮ピストン3により廃棄プラスチックは主圧縮室4に移送される(ステージ2)。これを2−3回繰り返し、主圧縮室4を満杯状態とした後主圧縮ピストン5を作動させ圧縮をおこなう(ステージ3)。この時内包される空気は排気口9、排気口カバー10、空気清浄手段11を通って装置外に排出される。
The operation and function will be described below with reference to the explanatory diagram of FIG.
Waste plastic is put into the precompression chamber 2 (stage 1). Next, the waste plastic is transferred to the main compression chamber 4 by the preliminary compression piston 3 (stage 2). This is repeated 2-3 times, and after the main compression chamber 4 is filled, the main compression piston 5 is actuated to perform compression (stage 3). The air contained at this time is discharged out of the apparatus through the exhaust port 9, the exhaust port cover 10, and the air cleaning means 11.

ステージ1からステージ3を2−3回繰り返し、所定の減容が終了するとステージ4に示す様にゲート7をあけ押し出しピストン6で矩形状に圧縮された廃棄プラスチックを固縛ステージ8へ押し出し、この部位にて固縛を行う。 Stages 1 to 3 are repeated 2-3 times. When the predetermined volume reduction is completed, the gate 7 is opened as shown in the stage 4 and the waste plastic compressed into a rectangular shape by the piston 6 is pushed out to the lashing stage 8. Secure at site.

主圧縮室4からの空気は、空気清浄手段9により粉塵ならびに有害なガス成分を除去された後装置外に排出される。空気清浄手段9は粉塵を捕捉するHEPAフィルターおよび揮発性ガスを分解処理するため電気ヒーターにより空気を概略350度Cに加熱したのち白金を触媒種として坦持した金属ハニカム触媒フィルターにて構成されている(図示せず)。又、必要に応じて排気空気を吸引する送風機を有している。(図示せず) The air from the main compression chamber 4 is discharged out of the apparatus after dust and harmful gas components are removed by the air cleaning means 9. The air cleaning means 9 is composed of a HEPA filter that captures dust and a metal honeycomb catalyst filter that supports platinum as a catalyst species after heating air to approximately 350 degrees C with an electric heater to decompose volatile gas. (Not shown). Moreover, it has a blower for sucking exhaust air as required. (Not shown)

空気清浄手段11の内部構成はさまざまなものが考えられるが、廃棄プラスチックおよび廃棄プラスチック容器を圧縮減容する際発生する有害成分は粉塵および揮発性ガスであるため、HEPAフィルターをふくむ炉布フィルター、活性炭によるろ過、白金又はパラジウム又は酸化チタンを触媒種として坦持した金属ハニカム触媒、白金又はパラジウム又は酸化チタンを触媒種として坦持したセラミックハニカム触媒、白金又はパラジウム又は酸化チタンを触媒種として坦持したペレットが有効であった。 Although various internal configurations of the air cleaning means 11 are conceivable, since harmful components generated when compressing and reducing waste plastic and waste plastic containers are dust and volatile gas, a furnace cloth filter including a HEPA filter, Filtration with activated carbon, metal honeycomb catalyst with platinum, palladium or titanium oxide supported as catalyst species, ceramic honeycomb catalyst with platinum, palladium or titanium oxide supported as catalyst species, platinum, palladium or titanium oxide supported as catalyst species The pellets were effective.

本発明の第2の実施形態における圧縮装置の側面からみた部分断面図を図4に、断面図を図5にしめす。
空気清浄手段11による揮発性ガス等の有害成分の除去性能は、排出された有害ガスを含む空気が空気清浄手段11の内部に配置された活性炭や各種触媒層を通過する時間(接触時間という)が重要なパラメーターとなり、一般的には1秒以上必要とされる。したがって排出される空気量が脈動する場合、排出率の最大値に合わせて空気清浄手段11を設計することになる。本発明において、排気口9からの排気は、主圧縮ピストン5が下降するときのみ行われる。このため主圧縮ピストン5の降下スピードが遅いほど空気清浄手段11は小さくてすむ。一方降下スピードは圧縮機の処理能力に関連するため降下スピードを遅くすると圧縮効率は低下する。
FIG. 4 shows a partial cross-sectional view of the compression device according to the second embodiment of the present invention as viewed from the side, and FIG. 5 shows the cross-sectional view thereof.
The removal performance of harmful components such as volatile gas by the air cleaning means 11 is the time (referred to as contact time) for the air containing the exhausted harmful gas to pass through the activated carbon and various catalyst layers disposed inside the air cleaning means 11. Is an important parameter and generally requires more than 1 second. Therefore, when the amount of discharged air pulsates, the air cleaning means 11 is designed in accordance with the maximum value of the discharge rate. In the present invention, exhaust from the exhaust port 9 is performed only when the main compression piston 5 descends. For this reason, the slower the lowering speed of the main compression piston 5, the smaller the air cleaning means 11 is. On the other hand, since the descent speed is related to the processing capacity of the compressor, the compression efficiency decreases if the descent speed is slowed down.

本発明はこれを解決するためになされたものである。
図4又は図5に示すように本圧縮機は、排気口9を覆う排気口カバー10、押し板背面に形成した排気一次貯留室13と両者を連通するダクト12と空気清浄手段11から構成されている。また排気一次貯留室13と空気清浄手段11は連通されている。
The present invention has been made to solve this problem.
As shown in FIG. 4 or 5, the compressor is composed of an exhaust port cover 10 that covers the exhaust port 9, an exhaust primary storage chamber 13 formed on the back of the push plate, a duct 12 that communicates both, and an air purifying means 11. ing. Further, the exhaust primary storage chamber 13 and the air cleaning means 11 are in communication.

排気口9からは排出される空気は、排気口カバー10、ダクト12を通って排気一次貯留室13へ搬送される。排気一次貯留室13は主圧縮ピストン5が降下するとその分容積が順次増加し排気量に合わせた容積が確保される。このため、ピストン降下に伴う排気は、排気一次貯留室13に一次貯留され空気清浄手段11への急激な流入を防ぐことができる。 The air discharged from the exhaust port 9 is conveyed to the exhaust primary storage chamber 13 through the exhaust port cover 10 and the duct 12. When the main compression piston 5 is lowered, the exhaust primary storage chamber 13 is sequentially increased in volume, and a volume corresponding to the exhaust amount is secured. For this reason, the exhaust gas accompanying the lowering of the piston is primarily stored in the exhaust primary storage chamber 13 and can be prevented from suddenly flowing into the air cleaning means 11.

空気清浄手段11は、排気ポンプ(図示せず)を有し、排気一次貯留室13およびこれに連通する主圧縮室4を常に負圧としている。これにより、空気清浄手段11への空気の流入を平準化するとともに、主圧縮室4から外部への空気の漏れを防いでいる。 The air cleaning means 11 has an exhaust pump (not shown), and the exhaust primary storage chamber 13 and the main compression chamber 4 communicating with the exhaust primary storage chamber 13 are always kept at negative pressure. As a result, the inflow of air into the air cleaning means 11 is leveled and air leakage from the main compression chamber 4 to the outside is prevented.

上記作用は、主圧縮ピストン5の上部に設けた排気一次貯留室13と主圧縮ピストン5の下部の主圧縮室4とを連通することによって達成される。たとえば主圧縮ピストン5の側面に空気が連通する溝を設ける、あるいは主圧縮ピストン5に貫通孔を設けることによって同等の効果を得ることができる。したがって主圧縮ピストン5の上部に設けた排気一次貯留室13と主圧縮ピストン5の下部の主圧縮室4とを連通する方法については上記の方法に限定されない。 The above action is achieved by communicating the primary exhaust storage chamber 13 provided in the upper part of the main compression piston 5 with the main compression chamber 4 in the lower part of the main compression piston 5. For example, an equivalent effect can be obtained by providing a groove through which air communicates with the side surface of the main compression piston 5 or providing a through hole in the main compression piston 5. Therefore, the method of communicating the exhaust primary storage chamber 13 provided in the upper part of the main compression piston 5 and the main compression chamber 4 in the lower part of the main compression piston 5 is not limited to the above method.

本発明は、廃棄プラスッチクス、紙、金属およびこれらの材質にて製作された容器等の廃棄物の圧縮装置に関する。 The present invention relates to a device for compressing waste such as waste plastics, paper, metal, and containers made of these materials.

本発明の第1の実施形態における圧縮装置の側面図The side view of the compression apparatus in the 1st Embodiment of this invention 本発明の第1の実施形態における圧縮装置の断面図Sectional drawing of the compression apparatus in the 1st Embodiment of this invention 本発明の第1の実施形態における圧縮装置の説明図Explanatory drawing of the compression apparatus in the 1st Embodiment of this invention 本発明の第2の実施形態における圧縮装置の側面からみた部分断面図The fragmentary sectional view seen from the side of the compression apparatus in the 2nd Embodiment of this invention 本発明の第2の実施形態における圧縮装置の断面図Sectional drawing of the compression apparatus in the 2nd Embodiment of this invention

符号の説明Explanation of symbols

1・・・圧縮装置
2・・・予備圧縮室
3・・・予備圧縮ピストン
4・・・主圧縮室
5・・・主圧縮ピストン
6・・・押し出しピストン
7・・・ゲート
8・・・結束ステージ
9・・・排気口
10・・・排気口カバー
11・・・空気清浄手段
12・・・ダクト
13・・・排気一次貯留室
DESCRIPTION OF SYMBOLS 1 ... Compression apparatus 2 ... Pre-compression chamber 3 ... Pre-compression piston 4 ... Main compression chamber 5 ... Main compression piston 6 ... Extrusion piston 7 ... Gate 8 ... Bundling Stage 9 ... exhaust port 10 ... exhaust port cover 11 ... air cleaning means 12 ... duct 13 ... primary exhaust storage chamber

Claims (3)

圧縮容器に投入される廃棄物を、押し板を有する圧縮機によって圧縮する廃棄物の圧縮装置において、前記圧縮容器および前記押し板で形成される圧縮室に排気口を設け、該排気口に接続される空気清浄手段によって圧縮装置から排出される空気中の有害成分を除去すること特徴とする廃棄物の圧縮装置。 In a waste compression apparatus for compressing waste put into a compression container by a compressor having a push plate, an exhaust port is provided in a compression chamber formed by the compression container and the push plate, and connected to the exhaust port A waste compression apparatus, wherein harmful components in the air discharged from the compression apparatus are removed by an air cleaning means. 圧縮容器に投入される廃棄物を、押し板を有する圧縮機によって圧縮する廃棄物の圧縮装置において、前記押し板の背面側に閉空間を形成し、前記閉空間と前記圧縮室を連通させ、前記閉空間および前記圧縮室に連通する空気清浄手段によって、圧縮装置から排出される空気中の有害成分を除去すること特徴とする廃棄物の圧縮装置。 In a waste compression apparatus that compresses waste put into a compression container by a compressor having a push plate, a closed space is formed on the back side of the push plate, and the closed space and the compression chamber are communicated with each other. A waste compression apparatus, wherein harmful components in the air discharged from the compression apparatus are removed by an air cleaning means communicating with the closed space and the compression chamber. 前記空気清浄手段がHEPAフィルターをふくむ炉布フィルター、活性炭によるろ過、白金又はパラジウム又は酸化チタンを触媒種として坦持した金属ハニカム触媒、白金又はパラジウム又は酸化チタンを触媒種として坦持したセラミックスハニカム触媒、白金又はパラジウム又は酸化チタンを触媒種として坦持したペレットのいずれかまたは、これらの組み合わせにて構成することを特徴とする請求項1又は請求項2に記載の廃棄物の圧縮装置。
Furnace filter including HEPA filter, filtration by activated carbon, metal honeycomb catalyst supporting platinum, palladium or titanium oxide as catalyst species, ceramic honeycomb catalyst supporting platinum, palladium or titanium oxide as catalyst species The waste compression apparatus according to claim 1 or 2, comprising any one of pellets carrying platinum, palladium, or titanium oxide as a catalyst species, or a combination thereof.
JP2006054496A 2006-03-01 2006-03-01 Compression apparatus of waste Pending JP2007229622A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014128830A (en) * 2012-12-28 2014-07-10 Tobishima Corp Volume reduction device of heat/cold insulation waste
CN107684876A (en) * 2017-10-23 2018-02-13 成都凯米拉科技有限公司 The powder stock feeding apparatus of water treatment agent
CN111746032A (en) * 2020-07-06 2020-10-09 胡红建 Preparation process of activated carbon
CN113509999A (en) * 2021-07-30 2021-10-19 中国建筑一局(集团)有限公司 Building solid waste treatment device

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JPH0449971A (en) * 1990-06-15 1992-02-19 Udo Nobuyuki Apparatus for treating medical appliances
JPH06269762A (en) * 1993-03-19 1994-09-27 Matsushita Electric Ind Co Ltd Refuse treating machine
JPH07308649A (en) * 1994-05-19 1995-11-28 Kuraudo:Kk Method and apparatus for treating waste material such as plastic film
JP2004188480A (en) * 2002-12-13 2004-07-08 Jfe Plant & Service Corp Apparatus and method for compressing waste material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0449971A (en) * 1990-06-15 1992-02-19 Udo Nobuyuki Apparatus for treating medical appliances
JPH06269762A (en) * 1993-03-19 1994-09-27 Matsushita Electric Ind Co Ltd Refuse treating machine
JPH07308649A (en) * 1994-05-19 1995-11-28 Kuraudo:Kk Method and apparatus for treating waste material such as plastic film
JP2004188480A (en) * 2002-12-13 2004-07-08 Jfe Plant & Service Corp Apparatus and method for compressing waste material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014128830A (en) * 2012-12-28 2014-07-10 Tobishima Corp Volume reduction device of heat/cold insulation waste
CN107684876A (en) * 2017-10-23 2018-02-13 成都凯米拉科技有限公司 The powder stock feeding apparatus of water treatment agent
CN111746032A (en) * 2020-07-06 2020-10-09 胡红建 Preparation process of activated carbon
CN113509999A (en) * 2021-07-30 2021-10-19 中国建筑一局(集团)有限公司 Building solid waste treatment device

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