JP2014128830A - Volume reduction device of heat/cold insulation waste - Google Patents

Volume reduction device of heat/cold insulation waste Download PDF

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JP2014128830A
JP2014128830A JP2012288737A JP2012288737A JP2014128830A JP 2014128830 A JP2014128830 A JP 2014128830A JP 2012288737 A JP2012288737 A JP 2012288737A JP 2012288737 A JP2012288737 A JP 2012288737A JP 2014128830 A JP2014128830 A JP 2014128830A
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main casing
waste material
heat
ball screw
volume reduction
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JP5931718B2 (en
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Suenobu Uchida
季延 内田
Yoshiharu Abe
良春 阿部
Tetsuo Monoi
哲雄 物井
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MOGAMI CLEAN CENTER KK
MONOI KOKI KK
Tobishima Corp
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MOGAMI CLEAN CENTER KK
MONOI KOKI KK
Tobishima Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a volume reduction device of heat/cold insulation wastes such as asbestos inclusions, the device that can clear dimensional and gravimetric constraints, and has performance of reducing the volume of heat/cold insulation wastes into a desired shape.SOLUTION: A volume reduction device of heat/cold insulation wastes concerning the present invention is configured such that the heat/cold insulation wastes 60 dumped from an input port 12 to a pressurizing chamber 11 in a main casing 3 are reduced in volume and compressed, and discharged from a discharge port 13 formed in the wall surface part opposite to the input port 12 of the main casing 3. The device includes ball screw pressurization pressing means 20 comprising: a pressurization body 21 with two lines of side-by-side arrangement configuration in the pressurizing chamber 11 of the main casing 3; ball screws 22 with one pair of two lines of side-by-side arrangement configuration for moving each pressurization body 21 in the vertical up-and-down direction by a threaded connection outside the main casing 3; and a ball screw rotational drive mechanism part 31 of two lines of side-by-side arrangement configuration in which the heat/cold insulation wastes 60 in the pressurizing chamber 11 are compressed and reduced in volume individually using each pressurization body 21 by rotationally driving each ball screw 22 by one pair of two and applying compressive force individually to each pressurization body 21 by using the rotation of the ball screws 22.

Description

本発明は、寸法的、重量的制約をクリアでき、アスベスト含有等の保温保冷廃材を所定形状に減容化する性能を有する保温保冷廃材の減容装置に関するものである。   The present invention relates to a volume reducing device for heat and cold waste materials that can clear the dimensional and weight constraints and has the ability to reduce the volume of heat and cold waste materials containing asbestos into a predetermined shape.

アスベスト含有の保温保冷廃材又はアスベスト非含有の保温保冷廃材の減容処理については、この保温保冷廃材の人体への有害性の観点から解体除去現場から離れた別の場所での中間処理は一切容認されていない。   Regarding the volume reduction treatment of heat insulation and cooling waste materials containing asbestos or heat preservation and cold waste materials not containing asbestos, intermediate treatment at another location away from the demolition and removal site is acceptable from the viewpoint of the harmfulness of this heat insulation and cold waste material to the human body. It has not been.

また、アスベスト含有の保温保冷廃材又はアスベスト非含有の保温保冷廃材の減容装置を、例えば建造物等の解体除去現場へ搬入したり搬出したりする場合、この減容装置を工業用エレベータに積載する必要が生じるが、この際、減容装置の最大高さは2m以下、重量は2トン以下とし、更に、キャスタ又は台車にて移動可能としなければならないという制約が生じる。   In addition, when loading or unloading a volume reduction device for asbestos-containing thermal insulation waste material or non-asbestos-containing thermal insulation waste material, for example, when loading or unloading it to the site of demolition and removal of buildings, etc., this volume reduction device is loaded on an industrial elevator. However, at this time, the maximum height of the volume reduction device is 2 m or less, the weight is 2 tons or less, and there is a restriction that it must be movable by a caster or a carriage.

この種の減容装置としては、従来油圧シリンダー駆動方式で保温保冷廃材を縦方向に圧縮する構成の減容装置、油圧シリンダー駆動方式で保温保冷廃材を横方向に圧縮する構成の減容装置等が知られている。   This type of volume reduction device includes a conventional volume reduction device that compresses heat insulation and cold waste in the vertical direction using a hydraulic cylinder drive system, and a volume reduction device that compresses heat insulation and cold waste material in a horizontal direction using a hydraulic cylinder drive method. It has been known.

しかし、縦方向に圧縮する構成の減容装置の場合、保温保冷廃材の圧縮部を構成するケーシングの上部に垂直配置に油圧シリンダーが配置される構成となるため、高さ方向の制約をクリアすることができなくなる。   However, in the case of a volume reduction device configured to compress in the vertical direction, the hydraulic cylinder is arranged vertically in the upper part of the casing constituting the compression part of the heat insulation and cooling waste material, so that the restriction in the height direction is cleared. I can't do that.

また、横方向に圧縮する構成の減容装置の場合、保温保冷廃材の圧縮部を構成するケーシングの水平横方向に油圧シリンダーが配置される構成となるため、油圧シリンダーの突出部が工業用エレベータの内壁又は開閉扉の内壁にぶつかり水平方向の寸法の制約をクリアすることができなくなる。   Further, in the case of a volume reduction device configured to compress in the horizontal direction, the hydraulic cylinder is arranged in the horizontal and horizontal direction of the casing that constitutes the compressed portion of the heat insulation and cooling waste material, so that the protruding portion of the hydraulic cylinder is an industrial elevator. When it hits the inner wall of the door or the inner wall of the door, it will not be possible to clear the horizontal dimension constraint.

次に、この種の減容装置に要求される性能として、図8に示すように、保温保冷廃材の厚さを1/2とするためには、8kg/cmの圧縮力、1/3とするためには、21kg/cmの圧縮力、1/4とするためには、36kg/cmの圧縮力が必要である。このとき、圧縮室の平面積を、保温保冷廃材の基準寸法に準じて、650mm×450mmとすると、必要なプレス力は、保温保冷廃材の厚さを1/2とするためには、23トン、1/3とするためには、61トン、1/4とするためには、106トンとなる。上述した従来のアスベスト含有等保温保冷廃材の減容装置の場合においては、かかる高いプレス力を実現するため、大型の減容装置を寸法及び重量等の構造上の制約を満足できる状態に分解して解体除去現場へ搬入したうえで当該現場で組立・設置して減容作業を行い、減容作業終了後には、減容装置を分解・撤去しなければならず、減容装置の解体除去現場への搬出入に多大な労力を要していた。 Next, as the performance required for this type of volume reduction device, as shown in FIG. 8, in order to reduce the thickness of the heat insulation waste material to 1/2, the compression force of 8 kg / cm 2 , 1/3 In order to achieve this, a compressive force of 21 kg / cm 2 is required, and in order to achieve a quarter, a compressive force of 36 kg / cm 2 is required. At this time, if the flat area of the compression chamber is set to 650 mm × 450 mm in accordance with the standard dimensions of the heat and insulation waste material, the required pressing force is 23 tons in order to reduce the thickness of the heat and insulation waste material to 1/2. In order to obtain 1/3, 61 tons, and to 1/4, 106 tons. In the case of the above-described conventional volume reducing device for asbestos-containing heat insulation and cooling waste, in order to achieve such a high pressing force, the large volume reducing device is disassembled into a state that can satisfy structural constraints such as dimensions and weight. After the volume reduction work is completed, the volume reduction device must be disassembled and removed, and the volume reduction device must be disassembled and removed. It took a lot of labor to carry in and out.

特許文献1には、産業廃棄物を搬送する搬送装置、間隔を置いて直立した一対の側壁板、側壁板間の空間の延長上に水平に配置された水平方向に往復作動する主油圧作動装置、側壁板間に一端が枢支された押蓋、押蓋を枢動するよう枢支された押蓋用油圧作動装置、排出口に設けられた開閉部材、開閉部材を作動する開閉部材用油圧作動装置、排出口から排出された減容された産業廃棄物を搬送する別の搬送装置とから構成した保温保冷廃材の減容処理装置が開示されている。   Patent Document 1 discloses a transport device for transporting industrial waste, a pair of side walls standing upright at intervals, and a main hydraulic actuator that reciprocates in a horizontal direction horizontally disposed on an extension of a space between the side walls. , A pushing lid whose one end is pivotally supported between the side wall plates, a pushing lid hydraulic actuator pivotally supported to pivot the pushing lid, an opening / closing member provided at the discharge port, and an opening / closing member hydraulic operating the opening / closing member There is disclosed a volume reduction processing apparatus for heat insulation and cooling waste material composed of an operating device and another transport device for transporting a reduced volume industrial waste discharged from a discharge port.

しかし、特許文献1の場合、複数の搬送装置を必要とし、上述したような工業用エレベータに積載し得るような寸法、重量とすることは困難である。   However, in the case of Patent Document 1, a plurality of conveying devices are required, and it is difficult to obtain dimensions and weights that can be loaded on the industrial elevator as described above.

特許文献2は、投入口21から投入された産業廃棄物等の処理材の容積を減少させて排出口22から減容処理品を排出する減容機2と、搬送車の荷台位置に着脱可能に搭載されると共に内部に前記減容機2を配設した上部開放型コンテナ4とを備え、該コンテナ4の側壁43の少なくとも一部が傾倒することにより、少なくとも前記減容機2の前記投入口21にアクセスできるような作業台51を形成する構成の減容機付コンテナが提案されている。   In Patent Document 2, the volume reduction machine 2 that reduces the volume of the processing material such as industrial waste input from the input port 21 and discharges the volume-reduced product from the discharge port 22 can be attached to and detached from the loading platform position of the transport vehicle. And an open top container 4 having the volume reducer 2 disposed therein, and at least a part of the side wall 43 of the container 4 tilts, so that at least the input of the volume reducer 2 is performed. A container with a volume reducing machine configured to form a workbench 51 that can access the mouth 21 has been proposed.

しかしながら、特許文献2の場合、構成要素としてコンテナを用いることを前提としており、上述したような工業用エレベータに積載し得るような寸法、重量とすることは困難である。   However, in the case of Patent Document 2, it is assumed that a container is used as a component, and it is difficult to obtain a size and weight that can be loaded on an industrial elevator as described above.

特許文献3には、グラスウール廃材Sのより大きな減容化、及びその処理の簡便化を目的として、筒状成形シリンダー11の後面に横押しプレス2を設け、そのシリンダー11の前面を排出口とし、シリンダー11の後部に廃材Sの投入用ホッパ9を設け、シリンダー11の中程にはゲート12を設け、このゲート12と横押しプレス2の押し圧ピストン(プレスヘッド)22との協動によって、廃材Sを圧縮するように構成し、更に、シリンダー11の排出口部には製袋装置(ロール、送り装置等)を備えた構成からなる廃材減容装置が開示されている。   In Patent Document 3, a lateral press 2 is provided on the rear surface of the cylindrical molding cylinder 11 for the purpose of further reducing the volume of the glass wool waste material S and simplifying the processing, and the front surface of the cylinder 11 serves as a discharge port. A hopper 9 for introducing waste S is provided at the rear of the cylinder 11, a gate 12 is provided in the middle of the cylinder 11, and the gate 12 and the pressing piston (press head) 22 of the lateral pressing press 2 cooperate with each other. A waste volume reducing device is disclosed which is configured to compress the waste material S and further includes a bag making device (roll, feeding device, etc.) at the discharge port of the cylinder 11.

特許文献3の場合、プレス力自体は一定の要請を具備するものとみられるが、シリンダ・ピストンが直列配置の構成であることから、寸法形状が、作業現場への持ち込み、工業用エレベータ積載要請上、満足できない可能性が高いものである。
特許文献4には、環境を阻害する主圧縮室から排出される空気中の粉塵、有害なガスや臭気を軽減することを目的として、例えば廃棄物圧縮用の油圧駆動の垂直配置のピストンを含む主圧縮室4に排気口9と排気口カバー10を設け、該排気口カバー10に連通する空気清浄手段11を配置し、前記排気口9は主圧縮室4の下部側面に多数の通気孔からなる構成のプラスチック等の廃棄物の圧縮装置が提案されている。
In the case of Patent Document 3, it seems that the pressing force itself has a certain requirement, but since the cylinder and piston are arranged in series, the size and shape are brought into the work site and are required for industrial elevator loading. There is a high possibility of not being satisfied.
Patent Document 4 includes a hydraulically driven vertical piston for waste compression, for example, for the purpose of reducing dust, harmful gases and odors in the air discharged from the main compression chamber that hinders the environment. An exhaust port 9 and an exhaust port cover 10 are provided in the main compression chamber 4, and air purifying means 11 communicating with the exhaust port cover 10 is disposed. The exhaust port 9 is formed from a plurality of vent holes on the lower side surface of the main compression chamber 4. A device for compressing a waste material such as plastic having a structure as described above has been proposed.

しかし、特許文献4の廃棄物の圧縮装置の場合、油圧駆動の垂直配置のピストンを備える構成であり、上述したような高さ寸法の制約をクリアすることは難しい。   However, in the waste compression device of Patent Document 4, it is configured to include a hydraulically-driven vertical arrangement piston, and it is difficult to clear the above-described restrictions on the height dimension.

特許文献5には、アスベスト含有建材等を安全に低コストで処理することを目的として、建材等廃棄物aを投入する投入ゾーン11と、その投入ゾーン11に連続し、上記建材等廃棄物aを破砕する破砕ゾーン12と、破砕された破砕物a’を集積して固化するための固化ゾーン13とからなり、上記各ゾーン11,12,13に循環液を注入した構成からからなるアスベスト含有建材等廃棄物の処理装置が提案されている。   In Patent Document 5, for the purpose of safely processing asbestos-containing building materials and the like at a low cost, there is an input zone 11 in which building material waste a is input, and the building material waste a is continuous to the input zone 11. Containing asbestos comprising a crushing zone 12 for crushing and a solidification zone 13 for accumulating and solidifying the crushed crushed material a ', and injecting a circulating fluid into each of the zones 11, 12, 13 A processing apparatus for waste materials such as building materials has been proposed.

しかし、特許文献5の処理装置の場合、液中破砕・固化プラントとして構成することを前提としており、上述したような工業用エレベータに積載し得るような寸法とすることは困難である。   However, in the case of the processing apparatus of Patent Document 5, it is assumed that the processing apparatus is configured as a submerged crushing / solidifying plant, and it is difficult to have a size that can be loaded on an industrial elevator as described above.

特許文献6には、廃アスベストを封入したアスベスト袋体が投入される計量部を兼ねた投入部1と、投入部1にゲート11を介して連通し、投入部1から送られたアスベスト袋体に小孔を開ける孔開け室2と、孔開け室2に連通し、孔開け室2から送られたアスベスト袋体を圧縮しながら圧縮室4に送る予圧縮室3と、予圧縮室3から送られたアスベスト袋体を圧縮する圧縮室4と、圧縮室4で圧縮されたアスベスト袋体を排出しながら包装する包装手段とを備える袋詰め廃アスベストの圧縮梱包処理装置が提案されている。   Patent Document 6 discloses an asbestos bag body that is communicated with a charging section 1 that also serves as a weighing section into which an asbestos bag body filled with waste asbestos is charged, and is connected to the charging section 1 via a gate 11 and is sent from the charging section 1. From the precompression chamber 3, the perforation chamber 2 for communicating with the perforation chamber 2, the asbestos bag body sent from the perforation chamber 2 being compressed and being sent to the compression chamber 4. A compression packaging processing apparatus for bagging waste asbestos comprising a compression chamber 4 for compressing a sent asbestos bag and packaging means for packaging while discharging the asbestos bag compressed in the compression chamber 4 has been proposed.

しかし、特許文献6の圧縮梱包処理装置の場合、垂直配置の油圧シリンダー等を用いた構成であり、上述したような高さ寸法の制約をクリアすることは難しい。   However, in the case of the compression packaging processing apparatus of Patent Document 6, it is a configuration using a vertically arranged hydraulic cylinder or the like, and it is difficult to clear the above-described restriction on the height dimension.

特開平11−123369号公報JP-A-11-123369 特開2008−30946号公報JP 2008-30946 A 特開平10−323798号公報Japanese Patent Laid-Open No. 10-323798 特開2007−229622号公報JP 2007-229622 A 特開2008−272706号公報JP 2008-272706 A 特開2009−279513号公報JP 2009-279513 A

本発明が解決しようとする課題は、要求される寸法的、重量的制約をクリアでき、減容装置の分解・組立てが不要で、建造物等の解体除去現場へ直接搬入、搬出が可能で、アスベスト含有等の保温保冷廃材を所定形状に減容化する性能を有し、更に、有害な保温保冷廃材の飛散をも防止できるような保温保冷廃材の減容装置を提供することである。   The problem to be solved by the present invention is that the required dimensional and weight restrictions can be cleared, disassembling / assembling of the volume reduction device is not required, and it can be directly carried in and out of the site for demolition and removal of buildings, An object of the present invention is to provide a volume reduction device for heat insulation / cold waste materials that has the ability to reduce the volume of heat insulation / cold waste materials containing asbestos into a predetermined shape and that can prevent the scattering of harmful heat insulation / cold waste materials.

本発明に係るアスベスト含有等の保温保冷廃材の減容装置は、垂直配置した主ケーシング内の加圧室にこの主ケーシングの壁面部に形成した投入口から投入されるアスベスト含有の保温保冷廃材又はアスベスト非含有の保温保冷廃材を圧縮減容し、前記主ケーシングの投入口とは反対の壁面部に形成した排出口から排出する減容装置であって、前記主ケーシングの加圧室内で保温保冷廃材に加圧面を臨ませて水平配置した複数列並設構成の加圧体と、主ケーシングの外側で垂直に、かつ、回転可能に配置されるとともに、各加圧体の両端部を貫通する状態で、かつ、ねじ結合により各加圧体を垂直上下方向に移動させる2個一対で複数列並設構成のボールねじ群と、前記複数列並設構成のボールねじ群を2個一対ずつ個別に回転駆動し、各加圧体に対してボールねじの回転による圧縮力を個別に作用させて各加圧体により前記加圧室内の保温保冷廃材を個別に圧縮減容する複数列並設構成のボールねじ回転駆動機構部と、からなるボールねじ加圧プレス手段を有することを最も主要な特徴とする。   The asbestos-containing heat insulation cold storage waste volume reducing device according to the present invention is an asbestos-containing heat insulation cold waste material introduced into a pressurization chamber in a vertically arranged main casing from an inlet formed in a wall surface portion of the main casing or A volume reduction device that compresses and reduces the temperature-retaining waste material that does not contain asbestos and discharges it from a discharge port formed on the wall surface opposite to the input port of the main casing, and is insulated and kept in a pressurized chamber of the main casing. Pressurization bodies with a plurality of rows arranged horizontally with the pressure surface facing the waste material, and arranged vertically and rotatably outside the main casing, and penetrate through both end portions of each pressurization body In this state, each pair of pressure screws is moved vertically and vertically by screw connection, and two pairs of ball screw groups arranged in parallel with each other, and two pairs of ball screws arranged in a plurality of rows arranged side by side individually To rotate each A ball screw rotation drive mechanism having a plurality of rows arranged in parallel, each of which applies compression force due to rotation of the ball screw to the body and individually compresses and reduces the heat-retaining and cooling waste material in the pressurizing chamber by each pressure body; The most important feature is that it has a ball screw pressure press means.

請求項1記載の発明によれば、2個一対で複数列並設構成のボールねじ及び加圧体を主体的に利用した構成の基に、要求される寸法的、重量的制約をクリアでき、建造物等の解体除去現場への直接搬入、搬出に不都合はなく、アスベスト含有等の保温保冷廃材を所定形状に減容化する性能を実現することができる保温保冷廃材の減容装置を実現し提供することができる。   According to the invention of claim 1, based on a configuration mainly using a ball screw and a pressurizing body in a configuration in which two pairs are arranged side by side, the required dimensional and weight constraints can be cleared. There is no inconvenience in carrying in and out directly to the site of demolition and removal of buildings, etc., and a volume reduction device for heat insulation and cold waste that can reduce the volume of heat insulation and cold waste containing asbestos to a predetermined shape has been realized. Can be provided.

請求項2記載の発明によれば、請求項1記載の発明と同様な効果を奏し、かつ、圧縮減容されたアスベスト含有等の保温保冷廃材を速やかに以降の工程に移行させることができる保温保冷廃材の減容装置を実現し提供することができる。   According to the invention described in claim 2, there is provided an effect similar to that of the invention described in claim 1, and it is possible to quickly transfer the heat-retaining waste material containing asbestos that has been compressed and reduced to the subsequent steps. A volume reduction device for cold storage waste material can be realized and provided.

請求項3記載の発明によれば、請求項2記載の発明と同様な効果を奏し、かつ、有害な塵埃の装置外への漏出を防止でき作業環境汚染を回避することもできる保温保冷廃材の減容装置を実現し提供することができる。   According to the invention described in claim 3, there is provided a warm and cold waste material that has the same effect as that of the invention described in claim 2, and that can prevent harmful dust from leaking out of the apparatus and avoid contamination of the working environment. A volume reduction device can be realized and provided.

請求項4記載の発明によれば、各ボールねじ及びその付帯要素の粉塵等による摩耗防止、作業後の主ケーシング3内の水洗洗浄時による錆付き防止等を図ることもできる保温保冷廃材の減容装置を実現し提供することができる。   According to the invention described in claim 4, it is possible to prevent the wear of each ball screw and its accessory elements due to dust and the like, and to prevent rust due to washing with water in the main casing 3 after work, etc. A container device can be realized and provided.

図1は本発明の実施例に係る減容装置の外観であって内部構造を点線で概略的に示す概略正面図である。保温保冷廃材の減容装置FIG. 1 is a schematic front view of an external appearance of a volume reduction device according to an embodiment of the present invention, schematically showing an internal structure with a dotted line. Volume reduction equipment for heat insulation and cold waste 図2は本実施例に係る減容装置の外観構成であって内部構造を点線で概略的に示す概略平面図である。FIG. 2 is a schematic plan view of the external configuration of the volume reducing device according to the present embodiment, schematically showing the internal structure with dotted lines. 図3は本実施例に係る減容装置の外観であって内部構造を点線で概略的に示す概略右側面図である。FIG. 3 is a schematic right side view of the external appearance of the volume reducing device according to the present embodiment, schematically showing the internal structure with dotted lines. 図4は図1のA−A線概略拡大断面図である。FIG. 4 is a schematic enlarged sectional view taken along line AA of FIG. 図5は図4のB−B線概略断面図である。FIG. 5 is a schematic sectional view taken along line BB in FIG. 図6は図5のC−C線概略断面図である。6 is a schematic sectional view taken along the line CC of FIG. 図7は保温保冷廃材の減容前、減容後の外観を示す説明図である。FIG. 7 is an explanatory diagram showing the appearance of the heat insulation and cooling waste material before and after volume reduction. 図8は保温保冷廃材の圧縮試験結果を圧縮率と圧縮力の関係で図示した説明図である。FIG. 8 is an explanatory diagram illustrating the compression test result of the heat and cold waste material in relation to the compression ratio and the compression force.

本発明は、要求される寸法的、重量的制約をクリアでき建造物等の解体除去現場へ搬入、搬出に不都合はなく、アスベスト含有等の保温保冷廃材を所定形状に減容化する性能を有し、更に、有害な保温保冷廃材の飛散をも防止できる保温保冷廃材の減容装置を提供するという目的を、垂直配置した主ケーシング内の加圧室にこの主ケーシングの壁面部に形成した投入口から投入されるアスベスト含有の保温保冷廃材又はアスベスト非含有の保温保冷廃材を圧縮減容し、前記主ケーシングの投入口とは反対の壁面部に形成されて、下降駆動又は上昇駆動される排出ゲートにより密閉状態又は開口状態とされる排出口から排出する減容装置であって、前記主ケーシングの加圧室内で保温保冷廃材に加圧面を臨ませて水平配置した複数列並設構成の加圧体と、主ケーシングの外側で垂直に、かつ、回転可能に配置されるとともに、主ケーシングの側壁に設けた垂直方向のスリットから突出させた各加圧体の両端部を貫通する状態で、かつ、ねじ結合により各加圧体を垂直上下方向に移動させる2個一対で複数列並設構成のボールねじ群と、前記排出口を密閉した状態で、前記主ケーシングの下部に配置した下部ケーシングに内蔵した前記複数列並設構成のボールねじ群を2個一対ずつ個別に回転駆動し、各加圧体に対してボールねじの回転による圧縮力を個別に作用させ、各加圧体により前記加圧室内の保温保冷廃材を個別に圧縮減容する複数列並設構成のボールねじ回転駆動機構部と、からなるボールねじ加圧プレス手段と、前記主ケーシングにおける投入口下部の開口領域に、開口した一端側を密接分離可能に配置する排出プッシャー用ケーシングに内蔵され、加圧室内で圧縮減容された保温保冷廃材を開口状態とされた前記排出口から押し出す排出プッシャー機構部と、前記排出プッシャー用ケーシング内、及び前記排出口を密閉した状態で実行される前記加圧室内の保温保冷廃材の圧縮減容時における前記主ケーシング内の塵埃を吸引排気する集塵機構付き排気手段と、を有する構成により実現した。   The present invention is capable of clearing the required dimensional and weight constraints, has no inconvenience in carrying in and out of buildings and other parts, and has the ability to reduce the volume of heat-retaining waste materials containing asbestos to a predetermined shape. In addition, the purpose of providing a volume reduction device for heat insulation and cooling waste material that can prevent the scattering of harmful heat insulation and cooling waste material is also formed in the pressurizing chamber in the vertically arranged main casing on the wall surface portion of this main casing Compressed and volume-reduced asbestos-containing heat insulation and cold waste material introduced from the mouth or asbestos-free heat insulation and cold waste material is formed on the wall surface portion opposite to the inlet of the main casing, and is driven to descend or drive upward A volume reduction device that discharges from a discharge port that is hermetically sealed or opened by a gate, and has a plurality of rows arranged in parallel in a pressurizing chamber of the main casing with a pressure surface facing a heat insulation and cooling waste material. In a state where the pressure body and the outer side of the main casing are vertically and rotatably arranged, and pass through both end portions of each pressure body projecting from the vertical slit provided on the side wall of the main casing, In addition, two pairs of ball screw groups configured to move each pressurizing body vertically and vertically by screw connection, and a lower casing disposed under the main casing in a state where the discharge port is sealed. A plurality of ball screw groups having a plurality of rows arranged in parallel are individually rotated and driven, and a compression force due to the rotation of the ball screw is individually applied to each pressure member. A ball screw rotation driving mechanism part having a plurality of rows arranged in parallel to compress and reduce the heat and cold waste materials in the pressure chamber individually, and a ball screw pressurizing press means comprising: Open A discharge pusher mechanism unit that pushes out the heat-retaining and cold-retaining waste material compressed and reduced in the pressure chamber from the discharge port that is open, and is built in a casing for a discharge pusher that is arranged so that one end side can be closely separated, and for the discharge pusher An exhaust means with a dust collection mechanism for sucking and exhausting dust in the main casing during compression and volume reduction of the heat insulation and cooling waste material in the pressurized chamber, which is executed in a state where the discharge port is sealed in the casing. It was realized.

以下、本発明の実施例に係るアスベスト含有等の保温保冷廃材60の減容装置について図面を参照して詳細に説明する。   Hereinafter, a volume reduction device for heat insulation and cooling waste 60 containing asbestos and the like according to an embodiment of the present invention will be described in detail with reference to the drawings.

本実施例に係る保温保冷廃材60の減容装置1は、図1乃至図6に示すように、中空直方体状で横置きの下部ケーシング2と、この下部ケーシング2上に垂直配置した中空直方体状の主ケーシング3と、前記主ケーシング3及び下部ケーシング2の後部(図2において上部)に配置した中空直方体状で横置きの排出プッシャー用ケーシング4とを有している。   As shown in FIGS. 1 to 6, the volume reduction device 1 for the heat insulation and cooling waste material 60 according to the present embodiment is a hollow rectangular parallelepiped-shaped lower casing 2 and a hollow rectangular parallelepiped arranged vertically on the lower casing 2. Main casing 3 and a hollow rectangular parallelepiped-shaped discharge pusher casing 4 disposed in the rear part (upper part in FIG. 2) of the main casing 3 and the lower casing 2.

前記下部ケーシング2の底部には、この下部ケーシング2を水平配置に、かつ、床面(又は地面)上を移動可能支持する所要数のキャスタ5と、この下部ケーシング2を床面(又は地面)上で定位置に固定するための所要数の固定金具6と、を配置している。
また、排出プッシャー用ケーシング4の底部にも、この排出プッシャー用ケーシング4を水平配置に、かつ、床面(又は地面)上を移動可能支持する所要数のキャスタ5を配置している。
At the bottom of the lower casing 2, a required number of casters 5 for horizontally supporting the lower casing 2 and movable on the floor (or ground), and the lower casing 2 on the floor (or ground) are provided. The required number of fixtures 6 for fixing in place above are arranged.
Also, at the bottom of the discharge pusher casing 4, a required number of casters 5 that support the discharge pusher casing 4 horizontally and on the floor (or the ground) are arranged.

前記主ケーシング3の底部領域には、アスベスト含有等の保温保冷廃材60又はアスベスト非含有の保温保冷廃材60の圧縮減容を行うための平面から見てほぼ四角形状で、かつ、一定の容積を有する加圧室11が形成され、前記主ケーシング3の前記排出プッシャー用ケーシング4側の壁面部には、図4に示すように、保温保冷廃材60を投入するための投入口12を設けている。
前記投入口12は、壁面部に配置した開閉扉12aにより開口又は閉塞可能となっている。
また、前記主ケーシング3の前記投入口12とは反対側の壁面部には、図1、図4に示すように、保温保冷廃材60を排出するための排出口13を設けるとともに、この排出口13を囲むように前記主ケーシング3の壁面部に四角筒状の排出筒体14を取り付けている。なお、図4中、61は加圧体21の最終停止線を示している。
The bottom region of the main casing 3 has a substantially rectangular shape and a constant volume as seen from the plane for compressing and reducing the heat-retaining waste material 60 containing asbestos or the like. A pressurizing chamber 11 is formed, and a wall 12 on the side of the exhaust pusher casing 4 of the main casing 3 is provided with a charging port 12 for charging the heat insulation waste material 60 as shown in FIG. .
The insertion port 12 can be opened or closed by an open / close door 12a disposed on the wall surface.
Further, as shown in FIGS. 1 and 4, a discharge port 13 for discharging the heat insulation waste 60 is provided on the wall surface of the main casing 3 opposite to the input port 12. A rectangular cylindrical discharge cylinder 14 is attached to the wall surface of the main casing 3 so as to surround the main casing 3. In FIG. 4, reference numeral 61 denotes a final stop line of the pressure body 21.

更に、前記排出口13には、図4に示すように、この排出口13を密閉状態又は開口状態とする排出ゲート15を配置するとともに、排出口13の上部の壁面部及びその近傍領域に、原動軸を下向きとして固定した排出ゲート駆動モータ16と、排出ゲート駆動モータ16の下部に前記壁面部に沿って回転可能支持され、かつ、上端部をカップリング17を介して前記排出ゲート駆動モータ16の原動軸に連結し、下端部を前記排出ゲート15の上端部に連結した構造の排出用ボールねじ18と、を設けている。   Further, as shown in FIG. 4, the discharge port 13 is provided with a discharge gate 15 that makes the discharge port 13 hermetically sealed or open, and at the upper wall surface portion of the discharge port 13 and the vicinity thereof. The discharge gate drive motor 16 fixed with the driving shaft facing downward, and supported at the lower part of the discharge gate drive motor 16 so as to be rotatable along the wall surface portion, and the upper end portion of the discharge gate drive motor 16 via the coupling 17 A discharge ball screw 18 having a structure in which a lower end portion is connected to an upper end portion of the discharge gate 15.

そして、前記排出ゲート駆動モータ16の回転により排出用ボールねじ18を回転させ排出ゲート15を下降駆動することにより前記排出口13を密閉状態とし、また、前記排出ゲート駆動モータ16の回転(逆転)により排出用ボールねじ18を回転させ排出ゲート15を上昇駆動することにより前記排出口13を開口状態とするように構成している。   Then, the discharge ball screw 18 is rotated by the rotation of the discharge gate drive motor 16 and the discharge gate 15 is driven downward to bring the discharge port 13 into a sealed state, and the discharge gate drive motor 16 is rotated (reversed). Thus, the discharge ball screw 18 is rotated to drive the discharge gate 15 upward, so that the discharge port 13 is opened.

次に、前記主ケーシング3及び下部ケーシング2に配置するボールねじ加圧プレス手段20について詳述する。   Next, the ball screw pressure press means 20 disposed in the main casing 3 and the lower casing 2 will be described in detail.

前記主ケーシング3内には、加圧室11側に加圧面21aを臨ませて水平配置した2列並設構成の直方体状の加圧体21を設けている。   In the main casing 3, a rectangular parallelepiped pressurizing body 21 having a two-row arrangement in which the pressurizing surface 21a faces the pressurizing chamber 11 and is horizontally disposed is provided.

主ケーシング3の前記投入口12、排出口13を設けた各壁面部とは直交する側の各壁面部の外側には、図1、図5に示すように、2個一対で2列並設構成の合計4個構成のボールねじ22を垂直に、かつ、回転可能に配置している。   As shown in FIG. 1 and FIG. 5, two pairs are arranged in parallel on the outside of each wall surface portion of the main casing 3 on the side orthogonal to each wall surface portion provided with the inlet 12 and outlet 13. A total of four ball screws 22 are arranged vertically and rotatably.

そして、主ケーシング3の側壁に設けた垂直方向のスリットから水平方向に突出させた各加圧体21の両側の端部21bを各ボールねじ22が貫通する状態としている。   Each ball screw 22 penetrates through end portions 21b on both sides of each pressurizing body 21 protruding in the horizontal direction from a vertical slit provided on the side wall of the main casing 3.

更に、ボールねじ22に内周ねじ部を螺合させた円柱状の移動体23の下面を各加圧体21の端部21bに固着し、これにより、各ボールねじ22の2個一対ずつの回転により2列並設配置の各加圧体21を個別に上下動させるように構成している。   Further, the lower surface of the cylindrical moving body 23 in which the inner peripheral thread portion is screwed to the ball screw 22 is fixed to the end portion 21b of each pressurizing body 21, whereby two pairs of each ball screw 22 are paired. Each pressurizing body 21 arranged in two rows by rotation is configured to move up and down individually.

前記各ボールねじ22の上端部は、前記主ケーシング3内の上部に配置した各フランジ形ユニット25により回転可能に支持され、また、前記各ボールねじ22の下端部は各カップリング24を介して後述するボールねじ回転駆動機構部31に連結する構成としている。   An upper end portion of each ball screw 22 is rotatably supported by each flange-type unit 25 disposed at an upper portion in the main casing 3, and a lower end portion of each ball screw 22 is connected via each coupling 24. It is configured to be connected to a ball screw rotation drive mechanism 31 described later.

前記下部ケーシング2内には、図2、図5及び図6に示すように、ボールねじ回転駆動機構部31を設けている。   As shown in FIGS. 2, 5 and 6, a ball screw rotation drive mechanism 31 is provided in the lower casing 2.

このボールねじ回転駆動機構部31は、前記排出口を密閉した状態で、前記主ケーシングの下部に配置した下部ケーシング2に内蔵した前記2列配置の各加圧体21に対応した横置きで2個並列配置の駆動モータ32と、前記2個一対の各ボールねじ22の下方位置に各々配置した2個一対ずつで2列配置からなる合計4個の減速機33と、を有している。   The ball screw rotation drive mechanism 31 is installed in a horizontal position corresponding to the two rows of pressurizing bodies 21 built in the lower casing 2 disposed in the lower part of the main casing with the discharge port sealed. The drive motors 32 are arranged in parallel with each other, and a total of four speed reducers 33 in a two-row arrangement with two pairs each arranged at a position below the two pairs of ball screws 22.

更に、ボールねじ回転駆動機構部31は、前記駆動モータ32の原動軸と、2個一対の減速機33のうち、駆動モータ32に近い側の減速機33の水平入力軸との間を連結する第1カップリング34aと、前記駆動モータ32に近い側の減速機33の水平出力軸と、一対のフランジ形ユニット35により水平配置に、かつ、回転可能に支持されている連結シャフト36の一端側との間に配置した第2カップリング34bと、前記連結シャフト36の他端側と、駆動モータ32に遠い側の減速機33の水平入力軸との間に配置した第3カップリング34cと有し、これらを2列並列配置としている。   Further, the ball screw rotation drive mechanism 31 connects between the driving shaft of the drive motor 32 and the horizontal input shaft of the speed reducer 33 on the side closer to the drive motor 32 of the two pairs of speed reducers 33. One end side of a connecting shaft 36 that is horizontally supported by a first coupling 34a, a horizontal output shaft of a speed reducer 33 on the side close to the drive motor 32, and a pair of flange-shaped units 35 and is rotatably supported. A second coupling 34b disposed between the second coupling 34b, a second coupling 34c disposed between the other end of the connecting shaft 36 and the horizontal input shaft of the speed reducer 33 far from the drive motor 32. These are arranged in two rows in parallel.

そして、前記2個一対ずつの減速機33の垂直出力軸を前記各ボールねじ22の下端部に配置した各カップリング24に連結し、これにより、前記2個並列配置の各駆動モータ32の回転によりボールねじ回転駆動機構部31を介して前記2個一対ずつの各ボールねじ22を、2個一対ずつ個別に(各列別に)回転駆動し、各列の加圧体21に対して一対ずつのボールねじ22の回転による圧縮力を個別に作用させ、各加圧体21により前記加圧室11内の保温保冷廃材60を個別に圧縮減容する構成としている。   Then, the vertical output shafts of the two pairs of speed reducers 33 are connected to the couplings 24 arranged at the lower ends of the ball screws 22, thereby rotating the two drive motors 32 arranged in parallel. The two pairs of each ball screw 22 are individually rotated (by each row) through the ball screw rotation drive mechanism 31 by a pair, and the pair of pressure screws 21 in each row are paired one by one. The compression force generated by the rotation of the ball screw 22 is individually applied, and the heat retaining and cooling waste materials 60 in the pressurizing chamber 11 are individually compressed and reduced by the pressurizing bodies 21.

次に、前記排出プッシャー用ケーシング4に設けた排出プッシャー機構部41について、図2、図4、図6を参照して説明する。   Next, the discharge pusher mechanism 41 provided in the discharge pusher casing 4 will be described with reference to FIGS. 2, 4, and 6.

前記排出プッシャー用ケーシング4の一端側は、前記主ケーシングにおける投入口下部の開口領域に対して開口した一端側を密接分離可能に配置するようになっている。   The one end side of the discharge pusher casing 4 is arranged so that the one end side opened with respect to the opening region of the lower portion of the main casing in the main casing can be closely separated.

前記排出プッシャー機構部41は、排出プッシャー用ケーシング4の側壁部に配置するとともに、原動軸にスプロケット43を取り付けた排出プッシャー用駆動モータ42と、前記排出プッシャー用ケーシング4内において、この排出プッシャー用ケーシング4内をその長さ方向に移動可能に、かつ、垂直に配置した四角板状の排出プッシャー(押し出し板)44と、前記排出プッシャー用ケーシング4内の前記排出プッシャー用駆動モータ42と横並びの位置に配置した軸受ユニット45と、この軸受ユニット45により、前記排出プッシャー用ケーシング4の四角形状を呈する空間の中央位置となる配置で一端側が回転可能に支持されるとともに、排出プッシャー用ケーシング4内を長さ方向に延在されて、かつ、前記排出プッシャー44の中心部を貫通させた排出プッシャー用ボールねじ46と、排出プッシャー用ボールねじ46と、前記排出プッシャー44よりも軸受ユニット45側で前記排出プッシャー用ボールねじ46に内周ねじ部を螺合させ、かつ、前記前記排出プッシャー44と一体に連結した円柱状の移動体47と、前記排出プッシャー用ボールねじ46の一端側の端部に配置したスプロケット46aと、前記スプロケット43と、スプロケット46aとに掛けわたしたチェーン48と、を有している。   The discharge pusher mechanism 41 is disposed on the side wall of the discharge pusher casing 4, and in the discharge pusher drive motor 42 having a sprocket 43 attached to a driving shaft and the discharge pusher casing 4. A rectangular plate-shaped discharge pusher (extrusion plate) 44 that is movable in the length direction of the casing 4 and arranged vertically, and the discharge pusher drive motor 42 in the discharge pusher casing 4 are arranged side by side. A bearing unit 45 arranged at a position, and the bearing unit 45 is rotatably supported at one end side in an arrangement that is a central position of a rectangular space of the discharge pusher casing 4, and in the discharge pusher casing 4. Extending in the length direction and the discharge pusher 4 The discharge pusher ball screw 46 penetrating through the center of the discharge pusher, the discharge pusher ball screw 46, and the inner peripheral screw portion screwed into the discharge pusher ball screw 46 closer to the bearing unit 45 than the discharge pusher 44. And a cylindrical moving body 47 integrally connected to the discharge pusher 44, a sprocket 46a disposed at one end of the discharge pusher ball screw 46, the sprocket 43, and the sprocket 46a. And a chain 48 that has been hung.

そして、排出プッシャー用駆動モータ42の回転力をチェーン駆動により排出プッシャー用ボールねじ46に伝達し、前記移動体47とともに排出プッシャー44を前記加圧室11側に移動させ、加圧室11内で圧縮減容された保温保冷廃材60を開口状態とされた前記排出口13から外方に押し出し可能に構成している。   The rotational force of the discharge pusher drive motor 42 is transmitted to the discharge pusher ball screw 46 by chain drive, and the discharge pusher 44 is moved together with the moving body 47 to the pressurizing chamber 11 side. The heat-retaining waste material 60 that has been compressed and reduced in volume is configured to be able to be pushed outward from the discharge port 13 that is open.

なお、図3において、49は前記排出プッシャー用ケーシング4上に配置した減容前の保温保冷廃材60を載置する載置テーブル49である。   In FIG. 3, reference numeral 49 denotes a mounting table 49 on which the heat insulation and cooling waste material 60 before volume reduction is placed on the discharge pusher casing 4.

本実施例に係るアスベスト含有等の保温保冷廃材60の減容装置1は、更に、図1、図2に概略的に示すように、前記加圧室11内の保温保冷廃材60の圧縮減容時における前記主ケーシング3内に生じる塵埃、及び前記排出プッシャー用ケーシング4内に入り込む塵埃を吸引排気する集塵機構付き排気手段51を備えている。   As shown schematically in FIGS. 1 and 2, the volume reduction device 1 for the heat insulation and cooling waste material 60 containing asbestos and the like according to the present embodiment further compresses and reduces the volume of the heat insulation and cooling waste material 60 in the pressurizing chamber 11. There is provided exhaust means 51 with a dust collecting mechanism for sucking and exhausting dust generated in the main casing 3 and dust entering the discharge pusher casing 4 at the time.

前記集塵機構付き排気手段51は、前記下部ケーシング2における前記駆動モータ32の位置の上側の上壁面部に配置した中空直方体状の排気箱52を有している。   The exhaust means 51 with a dust collection mechanism has a hollow rectangular parallelepiped exhaust box 52 disposed on the upper wall surface of the lower casing 2 above the position of the drive motor 32.

前記排気箱52の上面部には、図1、図2に示すように、排気箱52内に連通させた2個の排気受筒53a、53bを設け、また、前記排気箱52の一方の側面部には、図2に示すように、排気箱52内に連通させた2個の排気受筒53c、53dを設けている。   As shown in FIGS. 1 and 2, two exhaust receiving cylinders 53 a and 53 b communicated in the exhaust box 52 are provided on the upper surface of the exhaust box 52, and one side surface of the exhaust box 52 is provided. As shown in FIG. 2, two exhaust receiving cylinders 53 c and 53 d communicated with each other in the exhaust box 52 are provided in the section.

更に、前記排気箱52の一方の端面部には排気箱52内に連通させた排気筒54を設け、図示しない排気ポンプに接続するようになっている。なお、前記排気箱52には、防塵フィルター(図示せず)が内蔵されている。   Further, an exhaust cylinder 54 communicated with the inside of the exhaust box 52 is provided on one end surface portion of the exhaust box 52, and is connected to an exhaust pump (not shown). The exhaust box 52 incorporates a dustproof filter (not shown).

また、前記主ケーシング3の両側壁部には、図1に示すように、前記主ケーシング3内の空間に連通させるとともに、外壁部の一部から側方に突出させた排気送出筒部56、56を備える四角皿型状の排気用カバー体55、55を取り付けている。   Further, as shown in FIG. 1, the both side walls of the main casing 3 communicate with the space in the main casing 3 and exhaust discharge cylinders 56 projecting sideways from a part of the outer wall, Square dish-shaped exhaust cover bodies 55 and 55 having 56 are attached.

同様に、前記排出プッシャー用ケーシング4の両側壁部には、図2に示すように、排出プッシャー用ケーシング4内の空間に連通させるとともに、外壁部の一部から側方に突出させた排気送出筒部58、58を備える四角皿型状の排気用カバー体57、57を取り付けている。   Similarly, as shown in FIG. 2, the both side walls of the exhaust pusher casing 4 communicate with the space in the exhaust pusher casing 4 and exhaust gas is protruded laterally from a part of the outer wall. Square dish-shaped exhaust cover bodies 57 and 57 each having cylindrical portions 58 and 58 are attached.

そして、主ケーシング3における一方の排気送出筒部56と前記排気受筒53a、他方の排気送出筒部56と前記排気受筒53bとを、例えば合成樹脂材からなる円筒状のダクト(図1に2点鎖線で示す)D1、D2により接続している。   Then, one exhaust delivery cylinder portion 56 and the exhaust reception cylinder 53a in the main casing 3 and the other exhaust delivery cylinder portion 56 and the exhaust reception cylinder 53b are connected to a cylindrical duct (for example, in FIG. 1) made of a synthetic resin material. They are connected by D1 and D2 (indicated by a two-dot chain line).

また、前記排出プッシャー用ケーシング4における一方の排気送出筒部58と前記排気受筒53c、他方の排気送出筒部58と前記排気受筒53dとを、例えば合成樹脂材からなる円筒状のダクト(図2に2点鎖線で示す)D3、D4により接続している。   In addition, one exhaust delivery cylinder portion 58 and the exhaust receiving cylinder 53c, and the other exhaust delivery cylinder portion 58 and the exhaust reception cylinder 53d in the exhaust pusher casing 4 are connected to a cylindrical duct (for example, made of a synthetic resin material). They are connected by D3 and D4 (indicated by a two-dot chain line in FIG. 2).

本実施例に係る保温保冷廃材60の減容装置1において、図5に2点鎖線で示すように、主ケーシング3内の前記各ボールねじ22及びその付帯要素の外周部に、例えば蛇腹状チューブのような密閉封止部材59を配置し、前記各ボールねじ22の外周部を密閉状態に覆う構成とすることもできる。   In the volume reduction device 1 for the heat insulation and cooling waste 60 according to the present embodiment, as shown by a two-dot chain line in FIG. 5, for example, a bellows-like tube is provided on the outer periphery of each of the ball screws 22 and its auxiliary elements in the main casing 3. The sealing member 59 as described above may be arranged to cover the outer periphery of each ball screw 22 in a sealed state.

本実施例に係る保温保冷廃材60の減容装置1における具体的仕様の一部について言及すると、図1に示すように、減容装置1自体の最大高さH=1980mm、図2に示すように、最大長さL=2100mm、重量約1.4トンに構成する例を挙げることができる。   When a part of the specific specification in the volume reduction device 1 of the heat insulation and cooling waste material 60 according to the present embodiment is mentioned, as shown in FIG. 1, the maximum height H of the volume reduction device 1 itself is 1980 mm, as shown in FIG. An example in which the maximum length L = 2100 mm and the weight is about 1.4 tons can be given.

また、前記ボールねじ加圧プレス手段20の保温保冷廃材60に対するプレス力としては、40トン(20トン×2)等の例を挙げることができる。このとき、一つの加圧体21の加圧面21aの面積を332mm×468mmとしているので、保温保冷廃材60に加えることのできる圧縮力は、12.9kg/cmとなる。これは、保温保冷廃材の厚さを2/5に減容化できる圧縮力に相当する。 Further, examples of the pressing force of the ball screw pressure pressing means 20 against the heat insulation and waste material 60 include 40 tons (20 tons × 2). At this time, since the area of the pressing surface 21a of one pressing body 21 is set to 332 mm × 468 mm, the compressive force that can be applied to the heat and cold waste material 60 is 12.9 kg / cm 2 . This corresponds to a compressive force that can reduce the thickness of the heat insulation waste material to 2/5.

以上説明した本実施例に係るアスベスト含有等の保温保冷廃材60の減容装置1の作用効果について以下に説明する。   The effect of the volume reduction apparatus 1 of the heat insulation and cooling waste material 60 containing asbestos or the like according to the present embodiment described above will be described below.

本実施例に係る保温保冷廃材60の減容装置1においては、まず、主ケーシング3内の加圧室11内に、投入口12からアスベスト含有の保温保冷廃材60又はアスベスト非含有の保温保冷廃材60を投入する。   In the volume reduction device 1 for the heat insulation and cooling waste material 60 according to this embodiment, first, the asbestos-containing heat insulation and cooling waste material 60 or the asbestos-free heat insulation and cooling waste material is introduced into the pressurizing chamber 11 in the main casing 3 from the inlet 12. 60 is input.

次に、前記排出ゲート15により排出口13を閉じて加圧室11内を密閉状態とし、前記各駆動モータ32の回転力により2列並設構成の各ボールねじ22を2個一対ずつ個別に回転駆動し、各加圧体21をボールねじ22の回転により下降させて、保温保冷廃材60に対して圧縮力を個別に作用させ、この保温保冷廃材60を個別に圧縮減容する。   Next, the discharge gate 15 is closed by the discharge gate 15 to make the inside of the pressurizing chamber 11 hermetically sealed, and two ball screws 22 arranged in two rows by the rotational force of the drive motors 32 are individually paired one by one. Rotation drive is performed, each pressurizing member 21 is lowered by the rotation of the ball screw 22, and a compressive force is individually applied to the heat insulation and cold waste material 60, and the heat insulation and cold waste material 60 is individually compressed and reduced in volume.

なお、前記各駆動モータ32を同期回転させ、2列の加圧体21により同時に保温保冷廃材60に対して圧縮力を付与し圧縮減容することももちろん可能である。   Of course, the drive motors 32 can be synchronously rotated to simultaneously compress and reduce the volume by applying a compressive force to the heat insulation and cooling waste 60 by the two rows of pressurizing bodies 21.

図7は、保温保冷廃材60の減容前、減容後の形態を示すものである。   FIG. 7 shows the form of the heat insulation and cooling waste material 60 before volume reduction and after volume reduction.

本実施例に係る保温保冷廃材60の減容装置1の場合、保温保冷廃材60に対する1回の圧縮減容動作で、保温保冷廃材60のかさ容積を減容前に比べ減容後においては約1/3に減容することができることを確認できた。   In the case of the volume reduction device 1 for the heat and cold waste material 60 according to the present embodiment, the bulk volume of the heat and cold waste material 60 is reduced after the volume reduction by one compression and volume reduction operation with respect to the heat and cold waste material 60. It was confirmed that the volume could be reduced to 1/3.

このように、本実施例に係る保温保冷廃材60の減容装置1によれば、要求される寸法的、重量的制約をクリアでき、建造物等の解体除去現場へ搬入、搬出に不都合はなく、保温保冷廃材60を所定形状に減容化する性能を実現することができる。   Thus, according to the volume reduction device 1 of the heat insulation and cooling waste material 60 according to the present embodiment, the required dimensional and weight restrictions can be cleared, and there is no inconvenience in carrying in and taking out the building to the demolition removal site. In addition, it is possible to realize the performance of reducing the volume of the heat and cold waste 60 into a predetermined shape.

また、上述した保温保冷廃材60の圧縮減容時に、前記集塵機構付き排気手段51を動作させ、前記前記主ケーシング3内に生じる塵埃を吸引排気することによって、加圧室11内を負圧にとすることにより、有害な塵埃の装置外への漏出を防止でき作業環境汚染を回避することができる。   Further, when the above-mentioned heat insulation and cooling waste material 60 is compressed and reduced in volume, the exhaust means 51 with the dust collection mechanism is operated to suck and exhaust the dust generated in the main casing 3, thereby bringing the pressure chamber 11 into a negative pressure. By doing so, leakage of harmful dust to the outside of the apparatus can be prevented, and contamination of the work environment can be avoided.

次に、排出口13を開き、排出プッシャー機構部41を動作させて、前記排出プッシャー44により前記加圧室11内で圧縮減容された保温保冷廃材60を、前記排出口13から外方に押し出し、以降の工程に移行させる。   Next, the discharge port 13 is opened, and the discharge pusher mechanism 41 is operated, so that the heat insulation waste 60 compressed and reduced in the pressurizing chamber 11 by the discharge pusher 44 is moved outward from the discharge port 13. Extrude and move to the subsequent process.

これにより、圧縮減容された保温保冷廃材60を自動的に装置外に排出し、次工程に移行させることができる。   As a result, the compressed and volume-retained thermal insulation waste material 60 can be automatically discharged out of the apparatus and transferred to the next step.

更に、上述した図5に示すような前記各ボールねじ22、及びその付帯要素の外周部に、密閉封止部材59を配置する構成とすれば、前記各ボールねじ22及びその付帯要素の粉塵等による摩耗防止、作業後の主ケーシング3内の水洗洗浄時による錆付き防止等を図ることができる利点がある。   Further, if the hermetic sealing member 59 is disposed on the outer periphery of each of the ball screws 22 and their associated elements as shown in FIG. 5 described above, the dust etc. of each of the ball screws 22 and their associated elements, etc. There is an advantage that it is possible to prevent wear due to rusting and prevent rusting due to washing and washing in the main casing 3 after work.

なお、本実施例に係る保温保冷廃材60の減容装置1において、前記下部ケーシング2、主ケーシング3、前記排出プッシャー用ケーシング4等に、図示しないがフックを取り付け、ユニックやクレーンにより吊り降ろし可能とする構成を採用することも可能である。   In the volume reduction device 1 for the heat insulation and cooling waste material 60 according to the present embodiment, hooks (not shown) can be attached to the lower casing 2, the main casing 3, the discharge pusher casing 4 and the like, and can be suspended by a unic or crane. It is also possible to adopt the configuration as follows.

また、本実施例に係る保温保冷廃材60の減容装置1においては、ボールねじ加圧プレス手段20を構成する前記加圧体21、ボールねじ22、ボールねじ回転駆動機構部31を2列並設配置としたが、これに限らず、3列並設配置、4列並設配置等とすることも可能である。   Further, in the volume reduction device 1 for the heat and cold waste material 60 according to the present embodiment, the pressurizing body 21, the ball screw 22, and the ball screw rotation drive mechanism portion 31 constituting the ball screw pressurizing press means 20 are arranged in two rows. However, the present invention is not limited to this, and a three-row arrangement, a four-row arrangement, or the like is also possible.

本発明は、寸法的、重量的に制約があり、かつ、圧縮対象物に対する大きな圧縮力が要請されるような圧縮プレス装置として広範に応用可能である。   The present invention is widely applicable as a compression press apparatus that is limited in terms of dimensions and weight and that requires a large compressive force to be compressed.

1 保温保冷廃材の減容装置
2 下部ケーシング
3 主ケーシング
4 排出プッシャー用ケーシング
5 キャスタ
6 固定金具
11 加圧室
12 投入口
12a 開閉扉
13 排出口
14 排出筒体
15 排出ゲート
16 排出ゲート駆動モータ
17 カップリング
18 排出用ボールねじ
20 ボールねじ加圧手段
21 加圧体
21a 加圧面
21b 端部
22 ボールねじ
23 移動体
24 カップリング
25 フランジ形ユニット
31 ボールねじ回転駆動機構部
32 駆動モータ
33 減速機
34a 第1カップリング
34b 第2カップリング
34c 第3カップリング
35 フランジ形ユニット
36 連結シャフト
41 排出プッシャー機構部
42 排出プッシャー用駆動モータ
43 スプロケット
44 排出プッシャー
45 軸受ユニット
46 排出プッシャー用ボールねじ
46a スプロケット
47 移動体
48 チェーン
49 載置テーブル
51 集塵機構付き排気手段
52 排気箱
53a 排気受筒
53b 排気受筒
53c 排気受筒
53d 排気受筒
54 排気筒
55 排気用カバー体
56 排気送出筒部
57 排気用カバー体
58 排気送出筒部
59 密閉封止部材
60 保温保冷廃材
61 最終停止線
DESCRIPTION OF SYMBOLS 1 Volume reduction apparatus of heat insulation cold storage waste material 2 Lower casing 3 Main casing 4 Discharge pusher casing 5 Caster 6 Fixing metal 11 Pressurization chamber 12 Input port 12a Open / close door 13 Discharge port 14 Discharge cylinder 15 Discharge gate 16 Discharge gate drive motor 17 Coupling 18 Ball screw for discharging 20 Ball screw pressurizing means 21 Pressurizing body 21a Pressurizing surface 21b End portion 22 Ball screw 23 Moving body 24 Coupling 25 Flange unit 31 Ball screw rotation drive mechanism section 32 Drive motor 33 Reducer 34a First coupling 34b Second coupling 34c Third coupling 35 Flange unit 36 Connecting shaft 41 Discharge pusher mechanism 42 Discharge pusher drive motor 43 Sprocket 44 Discharge pusher 45 Bearing unit 46 Discharge pusher Shear ball screw 46a Sprocket 47 Moving body 48 Chain 49 Placement table 51 Exhaust means with dust collecting mechanism 52 Exhaust box 53a Exhaust receiving cylinder 53b Exhaust receiving cylinder 53c Exhaust receiving cylinder 53d Exhaust receiving cylinder 54 Exhaust cylinder 55 Exhaust cover body 56 Exhaust Delivery cylinder part 57 Exhaust cover body 58 Exhaust delivery cylinder part 59 Sealing sealing member 60 Thermal insulation waste material 61 Final stop line

Claims (4)

垂直配置した主ケーシング内の加圧室にこの主ケーシングの壁面部に形成した投入口から投入されるアスベスト含有の保温保冷廃材又はアスベスト非含有の保温保冷廃材を圧縮減容し、前記主ケーシングの投入口とは反対の壁面部に形成した排出口から排出する減容装置であって、
前記主ケーシングの加圧室内で保温保冷廃材に加圧面を臨ませて水平配置した複数列並設構成の加圧体と、
主ケーシングの外側で垂直に、かつ、回転可能に配置されるとともに、各加圧体の両端部を貫通する状態で、かつ、ねじ結合により各加圧体を垂直上下方向に移動させる2個一対で複数列並設構成のボールねじ群と、
前記複数列並設構成のボールねじ群を2個一対ずつ個別に回転駆動し、各加圧体に対してボールねじの回転による圧縮力を個別に作用させて各加圧体により前記加圧室内の保温保冷廃材を個別に圧縮減容する複数列並設構成のボールねじ回転駆動機構部と、
からなるボールねじ加圧プレス手段を有することを特徴とする保温保冷廃材の減容装置。
Compression and volume reduction of the asbestos-containing thermal insulation waste material or the asbestos-free thermal insulation waste material introduced from the inlet formed in the wall of the main casing into the pressurizing chamber in the vertically arranged main casing, A volume reduction device that discharges from a discharge port formed on the wall surface opposite to the input port,
Pressurized bodies of a plurality of rows arranged side by side with the pressure surface facing the heat insulation and cooling waste material in the pressure chamber of the main casing,
Two pairs that are arranged vertically and rotatably on the outside of the main casing, and that move through the both ends of each pressurizing body and move each pressurizing body vertically and vertically by screw connection And a group of ball screws arranged in multiple rows,
Two ball screw groups having a plurality of rows arranged side by side are individually rotated and driven, and a compression force due to the rotation of the ball screw is individually applied to each pressurizing body so that each pressurizing body causes the pressurizing chamber to A ball screw rotation drive mechanism part of a plurality of rows arranged in parallel to compress and reduce the heat and cold waste materials individually,
A volume-reducing device for heat and cold waste materials, characterized in that it has a ball screw pressure press means.
垂直配置した主ケーシング内の加圧室にこの主ケーシングの壁面部に形成した投入口から投入されるアスベスト含有の保温保冷廃材又はアスベスト非含有の保温保冷廃材を圧縮減容し、前記主ケーシングの投入口とは反対の壁面部に形成した排出口から排出する減容装置であって、
前記主ケーシングの加圧室内で保温保冷廃材に加圧面を臨ませて水平配置した複数列並設構成の加圧体と、主ケーシングの外側で垂直に、かつ、回転可能に配置されるとともに、主ケーシングの側壁に設けた垂直方向のスリットから突出させた前記各加圧体の両端部を貫通する状態で、かつ、ねじ結合により各加圧体を垂直上下方向に移動させる2個一対で複数列並設構成のボールねじ群と、前記主ケーシングの下部に配置した下部ケーシングに内蔵した前記複数列並設構成のボールねじ群を2個一対ずつ個別に回転駆動し、各加圧体に対してボールねじの回転による圧縮力を個別に作用させて各加圧体により前記加圧室内の保温保冷廃材を個別に圧縮減容する複数列並設構成のボールねじ回転駆動機構部と、からなるボールねじ加圧プレス手段と、
前記主ケーシングにおける投入口下部の開口領域に、開口した一端側を密接分離可能に配置する排出プッシャー用ケーシングに内蔵され、加圧室内で圧縮減容された保温保冷廃材を前記排出口から押し出す排出プッシャー機構部と、
を有することを特徴とする保温保冷廃材の減容装置。
Compression and volume reduction of the asbestos-containing thermal insulation waste material or the asbestos-free thermal insulation waste material introduced from the inlet formed in the wall of the main casing into the pressurizing chamber in the vertically arranged main casing, A volume reduction device that discharges from a discharge port formed on the wall surface opposite to the input port,
In the pressurization chamber of the main casing, pressurizing bodies with a plurality of rows arranged horizontally with the pressurizing surface facing the heat insulation and cooling waste material, and arranged vertically and rotatably outside the main casing, A pair of two, each moving in the vertical vertical direction by screw coupling, in a state of passing through both end portions of each pressure body projecting from a vertical slit provided on the side wall of the main casing A pair of ball screws arranged in a row and a plurality of ball screws arranged in a plurality of rows arranged in a lower casing disposed in the lower part of the main casing are individually rotated and driven in pairs. And a ball screw rotation drive mechanism having a plurality of rows arranged in parallel, each of which compresses and reduces the heat and insulation waste material in the pressurizing chamber individually by applying a compression force due to the rotation of the ball screw. Ball screw press And the stage,
In the opening area of the lower part of the inlet of the main casing, a discharge pusher casing that is arranged so that one end of the opening can be closely separated is discharged, and the heat-retaining waste material compressed and reduced in the pressure chamber is discharged from the outlet. A pusher mechanism,
A volume reduction device for heat and cold waste materials, characterized by comprising:
垂直配置した主ケーシング内の加圧室にこの主ケーシングの壁面部に形成した投入口から投入されるアスベスト含有の保温保冷廃材又はアスベスト非含有の保温保冷廃材を圧縮減容し、前記主ケーシングの投入口とは反対の壁面部に形成され、下降駆動又は上昇駆動される排出ゲートにより密閉状態又は開口状態とされる排出口から排出する減容装置であって、
前記主ケーシングの加圧室内で保温保冷廃材に加圧面を臨ませて水平配置した複数列並設構成の加圧体と、主ケーシングの外側で垂直に、かつ、回転可能に配置されるとともに、主ケーシングの側壁に設けた垂直方向のスリットから突出させた各加圧体の両端部を貫通する状態で、かつ、ねじ結合により各加圧体を垂直上下方向に移動させる2個一対で複数列並設構成のボールねじ群と、前記排出口を密閉した状態で、前記主ケーシングの下部に配置した下部ケーシングに内蔵した前記複数列並設構成のボールねじ群を2個一対ずつ個別に回転駆動し、各加圧体に対してボールねじの回転による圧縮力を個別に作用させ、各加圧体により前記加圧室内の保温保冷廃材を個別に圧縮減容する複数列並設構成のボールねじ回転駆動機構部と、からなるボールねじ加圧プレス手段と、
前記主ケーシングにおける投入口下部の開口領域に、開口した一端側を密接分離可能に配置する排出プッシャー用ケーシングに内蔵され、加圧室内で圧縮減容された保温保冷廃材を開口状態とされた前記排出口から押し出す排出プッシャー機構部と、
前記排出プッシャー用ケーシング内、及び前記排出口を密閉した状態で実行される前記加圧室内の保温保冷廃材の圧縮減容時における前記主ケーシング内の塵埃を吸引排気する集塵機構付き排気手段と、
を有することを特徴とする保温保冷廃材の減容装置。
Compression and volume reduction of the asbestos-containing thermal insulation waste material or the asbestos-free thermal insulation waste material introduced from the inlet formed in the wall of the main casing into the pressurizing chamber in the vertically arranged main casing, A volume reduction device that is formed on a wall surface opposite to the input port and discharges from a discharge port that is closed or opened by a discharge gate that is driven downward or driven upward,
In the pressurization chamber of the main casing, pressurizing bodies with a plurality of rows arranged horizontally with the pressurizing surface facing the heat insulation and cooling waste material, and arranged vertically and rotatably outside the main casing, A pair of two rows each of which moves through the vertical vertical direction by screw connection in a state of passing through both end portions of each pressure body projecting from a vertical slit provided on the side wall of the main casing A pair of ball screws arranged side by side and the ball screw group arranged in a plurality of rows arranged in the lower casing disposed in the lower part of the main casing in a state in which the discharge port is sealed, are individually rotated and driven in pairs. And a plurality of juxtaposed ball screws configured to individually apply a compression force due to the rotation of the ball screw to each pressurizing body, and to individually compress and reduce the heat insulation and cooling waste in the pressurizing chamber by each pressurizing body. Rotation drive mechanism And a ball screw pressure press means that,
In the opening area in the lower part of the inlet in the main casing, the heat insulation holding waste material compressed and reduced in the pressurized chamber is opened in the casing for the exhaust pusher that is arranged so that the one end side opened can be closely separated. A discharge pusher mechanism that pushes out from the discharge port;
Exhaust means with a dust collection mechanism for sucking and exhausting dust in the main casing at the time of compression and volume reduction of the warm and cold waste material in the pressurized chamber, which is executed in a state where the discharge pusher casing and the discharge port are sealed;
A volume reduction device for heat and cold waste materials, characterized by comprising:
前記複数列並設構成のボールねじ群の外周を密閉状態に覆う密閉封止部材を更に備えることを特徴とする請求項1乃至3のいずれかに記載の保温保冷廃材の減容装置。   The volume retention device for heat and cold insulation waste materials according to any one of claims 1 to 3, further comprising a hermetic sealing member that covers the outer periphery of the ball screw group configured in a plurality of rows in a row.
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Citations (9)

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Publication number Priority date Publication date Assignee Title
US246410A (en) * 1881-08-30 Automatic sash-pivot
US1723348A (en) * 1925-07-20 1929-08-06 Hansen John Power baling machine
US3911810A (en) * 1974-05-23 1975-10-14 Ann Arbor Baler Company Baling machine
JPS59107798A (en) * 1982-12-10 1984-06-22 Lion Eng Kk Method and device for disposing used corrugated fibre board box
US4641574A (en) * 1985-12-04 1987-02-10 Whirlpool Corporation Power screw protector for refuse compactor
WO2007037403A1 (en) * 2005-09-30 2007-04-05 Yoshinobu Hayashi Method of treating asbestos with silicone resin
JP2007229622A (en) * 2006-03-01 2007-09-13 Akio Aoki Compression apparatus of waste
JP2008126203A (en) * 2006-11-24 2008-06-05 Yoshinobu Hayashi Disposal method of abandoned outfit used for asbestos related work
JP2008230679A (en) * 2007-03-22 2008-10-02 Sugiyasu Corp Packaging device for compressor unit

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US246410A (en) * 1881-08-30 Automatic sash-pivot
US1723348A (en) * 1925-07-20 1929-08-06 Hansen John Power baling machine
US3911810A (en) * 1974-05-23 1975-10-14 Ann Arbor Baler Company Baling machine
JPS59107798A (en) * 1982-12-10 1984-06-22 Lion Eng Kk Method and device for disposing used corrugated fibre board box
US4641574A (en) * 1985-12-04 1987-02-10 Whirlpool Corporation Power screw protector for refuse compactor
WO2007037403A1 (en) * 2005-09-30 2007-04-05 Yoshinobu Hayashi Method of treating asbestos with silicone resin
JP2007229622A (en) * 2006-03-01 2007-09-13 Akio Aoki Compression apparatus of waste
JP2008126203A (en) * 2006-11-24 2008-06-05 Yoshinobu Hayashi Disposal method of abandoned outfit used for asbestos related work
JP2008230679A (en) * 2007-03-22 2008-10-02 Sugiyasu Corp Packaging device for compressor unit

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