JP2007217594A - Acrylic water-based adhesive - Google Patents

Acrylic water-based adhesive Download PDF

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JP2007217594A
JP2007217594A JP2006040773A JP2006040773A JP2007217594A JP 2007217594 A JP2007217594 A JP 2007217594A JP 2006040773 A JP2006040773 A JP 2006040773A JP 2006040773 A JP2006040773 A JP 2006040773A JP 2007217594 A JP2007217594 A JP 2007217594A
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sensitive adhesive
acrylic
emulsion
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water
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Keiji Tsunashima
啓次 綱島
Yasuo Ochi
尉夫 大地
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DIC Corp
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Dainippon Ink and Chemicals Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain an acrylic water-based adhesive that controls branching by side reactions in emulsion polymerization, keeps flexibility of coating film even after adding a crosslinking agent, has excellent adhesive strength and holding power and excellent adhesive strength even to an uneven rough surface such as urethane foam. <P>SOLUTION: The acrylic water-based adhesive is obtained by subjecting a polymerizable monomer component comprising 0.1-10 wt.% of a carboxy group-containing ethylenic unsaturated monomer (A) and 45-99.9 wt.% of a 1-12C alkyl group-containing alkyl (meth)acrylate (B) to emulsion polymerization in the presence of a polymerization initiator (X) in an aqueous medium to give an acrylic polymer (P) and further crosslinking the acrylic polymer with an oil-soluble epoxy compound (C) and has a radical generated amount (Rd) calculated based on the used amount of the polymerization initiator (X) of 2×10<SP>-13</SP>-150×10<SP>-13</SP>mol/l/min, the gel fraction of the coating film (P) before crosslinking of ≤20 wt.% and the gel fraction of the coating film after crosslinking with the oil-soluble epoxy compound (C) of 10-50 wt.%. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、アクリル系水性粘着剤に関する。更に詳しくは、従来の粘着剤に較べて良好な接着力と保持力を有し、特にウレタンフォームなどのような凹凸のある粗面に対して、優れた接着力と保持力を有するアクリル系水性粘着剤に関する。   The present invention relates to an acrylic aqueous adhesive. More specifically, the acrylic water base has better adhesion and holding power than conventional pressure-sensitive adhesives, and has excellent adhesion and holding power, particularly on rough surfaces such as urethane foam. It relates to an adhesive.

近年、環境負荷の低減を目的に広範囲の分野で、溶剤型樹脂から水性樹脂を用いた製品への移行が急速に進んでおり、粘着剤業界においても、早期の水性化が切望されている。   In recent years, the shift from solvent-based resins to products using aqueous resins has been rapidly progressing in a wide range of fields for the purpose of reducing environmental burdens, and the water-based adhesives are also eagerly desired to be water-based at an early stage.

例えば、これまで水性粘着剤として、水性媒体中で各種のエチレン性不飽和単量体を乳化重合して得られるアクリルエマルジョン型粘着剤の開発が検討されてきた。アクリルエマルジョン型粘着剤の場合、溶剤型樹脂あるいは水性樹脂を用いた場合に限らず、保持力(即ち、形成した粘着剤層にかかる剪断方向に対する抵抗性。)を付与するために架橋剤を添加する方法が一般に行われるが、このような方法では、保持力は多少改善されるが、接着力が低下してしまう傾向にあり、接着力と保持力の両方の特性をバランス良く発現させることは困難であった。特にウレタンフォームなどの凹凸のある粗面に対しては接着力(以下、「粗面接着性」という。)が低下しやすいという問題があった。   For example, the development of an acrylic emulsion-type pressure-sensitive adhesive obtained by emulsion polymerization of various ethylenically unsaturated monomers in an aqueous medium has been studied as an aqueous pressure-sensitive adhesive. In the case of an acrylic emulsion type adhesive, not only when using a solvent type resin or an aqueous resin, but a cross-linking agent is added in order to provide holding power (that is, resistance to the shear direction applied to the formed adhesive layer). In such a method, the holding power is somewhat improved, but the adhesive strength tends to decrease, and it is difficult to express both the adhesive strength and the holding strength in a balanced manner. It was difficult. In particular, there is a problem that the adhesive strength (hereinafter referred to as “rough surface adhesion”) tends to be reduced on rough surfaces having irregularities such as urethane foam.

アクリルエマルジョン型粘着剤において、一般に溶剤型樹脂よりも水性樹脂を用いた場合に粗面接着性が劣るが、その原因の一つとして、溶剤型樹脂と水性樹脂とのポリマー構造の相異による影響が挙げられる。   Acrylic emulsion adhesives generally have poorer surface adhesion when using aqueous resins than solvent-based resins. One of the causes is the effect of differences in polymer structure between solvent-based resins and aqueous resins. Is mentioned.

即ち、乳化重合により得られるアクリル系重合体は、反応系内に過剰に存在するラジカルにより、水素引き抜き反応等の副反応を起こしやすく、ポリマー鎖が枝分かれして架橋構造をとってしまう。この架橋構造の形成により、得られる粘着剤の被膜の柔軟性が低下してしまい、更に架橋剤を添加することで一層被膜の柔軟性が損なわれる。そのため、上記のような副反応の抑制が、水性樹脂を用いた粘着剤へ移行する上での大きな課題であった。   That is, an acrylic polymer obtained by emulsion polymerization tends to cause a side reaction such as a hydrogen abstraction reaction due to radicals present in excess in the reaction system, and the polymer chain branches to take a crosslinked structure. By forming this crosslinked structure, the flexibility of the resulting pressure-sensitive adhesive film is lowered, and the flexibility of the film is further impaired by adding a crosslinking agent. For this reason, the suppression of side reactions as described above has been a major problem in shifting to a pressure-sensitive adhesive using an aqueous resin.

かかる問題に対処するために、(メタ)アクリル酸アルキルエステルを含む単量体を10時間半減期温度が70℃以下の重合開始剤を用いて一括仕込みにて乳化重合して第1の水分散液を得、これとは別に、水に重合開始剤を加えこれに(メタ)アクリル酸アルキルエステルを含む単量体の水乳化物を滴下しながら乳化重合して第2の水分散液を得、この第1及び第2の水分散液を混合する水分散型アクリル系感圧性接着剤の製造方法、が提案されており、かかる製造方法により得られる接着剤は、接着性と凝集力の2つの特性を両立できるという(例えば、特許文献1参照。)。しかしながら、特許文献1記載の製造方法で得られる粘着剤は、ウレタンフォームなどの凹凸のある粗面に対して、接着力と保持力が未だ不充分であり、決して満足できるものではなかった。   In order to deal with such a problem, a monomer containing (meth) acrylic acid alkyl ester is emulsion-polymerized by batch charging using a polymerization initiator having a 10-hour half-life temperature of 70 ° C. or less to form a first aqueous dispersion. Separately, a polymerization initiator is added to water, and emulsion polymerization is performed while dropping a water emulsion of a monomer containing (meth) acrylic acid alkyl ester thereto to obtain a second aqueous dispersion. A method for producing a water-dispersed acrylic pressure-sensitive adhesive in which the first and second aqueous dispersions are mixed has been proposed, and an adhesive obtained by such a production method has an adhesiveness and cohesive strength of 2 It is said that two characteristics can be compatible (for example, refer to Patent Document 1). However, the pressure-sensitive adhesive obtained by the production method described in Patent Document 1 is still unsatisfactory because its adhesive force and holding force are still insufficient with respect to rough surfaces such as urethane foam.

特開2002−60713号公報JP 2002-60713 A

本発明の課題は、乳化重合時の副反応の結果生じる、ポリマー鎖の枝分かれを抑制し、分岐構造の少ない実質的に直鎖構造のアクリル系重合体を得て、更に架橋剤の添加後でも被膜の柔軟性を維持でき、接着力と保持力がバランスよく共に優れ、特にウレタンフォームなどのような凹凸のある粗面に対しても接着力(粗面接着性)に優れるアクリル系水性粘着剤、を提供することである。   The object of the present invention is to suppress the branching of the polymer chain resulting from a side reaction during emulsion polymerization, to obtain a substantially linear acrylic polymer with little branched structure, and even after addition of a crosslinking agent Acrylic water-based pressure-sensitive adhesive that can maintain the flexibility of the coating, has excellent balance between adhesion and retention, and has excellent adhesion (rough surface adhesion) even on rough surfaces such as urethane foam. Is to provide.

本発明者等は、上記課題を解決すべく、鋭意研究を重ねた結果、カルボキシル基含有エチレン性不飽和単量体と特定のアルキル(メタ)アクリレートとを必須に含有する重合性単量体成分を、重合開始剤の存在下、水性媒体中で乳化重合して得られるアクリル系重合体を架橋してなるアクリル系水性粘着剤であって、(1)重合開始剤の使用量に基づき計算されるラジカル発生量(Rd)を特定の範囲内に制御することで、乳化重合時の副反応である枝分かれ反応が抑制でき、得られるアクリル系重合体のポリマー鎖が分岐構造の少ない直線構造になること、次いで、(2)前記分岐構造の少ない直線構造を有するアクリル重合体を油溶性エポキシ化合物で架橋することにより、粘着剤被膜の柔軟性が維持でき、接着力、特にウレタンフォームのような凹凸のある粗面に対しても優れた接着力(粗面接着性)を維持したまま保持力が向上すること、などを見出して本発明を完成するに到った。   As a result of intensive studies to solve the above-mentioned problems, the present inventors have obtained a polymerizable monomer component that essentially contains a carboxyl group-containing ethylenically unsaturated monomer and a specific alkyl (meth) acrylate. Is an acrylic aqueous pressure-sensitive adhesive obtained by crosslinking an acrylic polymer obtained by emulsion polymerization in an aqueous medium in the presence of a polymerization initiator, and (1) calculated based on the amount of the polymerization initiator used. By controlling the radical generation amount (Rd) within a specific range, the branching reaction, which is a side reaction during emulsion polymerization, can be suppressed, and the resulting acrylic polymer has a linear structure with few branched structures. (2) By crosslinking the acrylic polymer having a linear structure with few branched structures with an oil-soluble epoxy compound, the flexibility of the pressure-sensitive adhesive film can be maintained, and adhesive strength, particularly urethane foam, can be maintained. Such as excellent adhesion even to a rough surface having irregularities that while retaining force maintaining the (rough surface adhesiveness) is improved, and have completed the present invention have found the like.

即ち、本発明は、カルボキシル基含有エチレン性不飽和単量体(A)0.1〜10重量%と炭素原子数1〜12のアルキル基を有するアルキル(メタ)アクリレート(B)45〜99.9重量%の範囲で含有する重合性単量体成分を、重合開始剤(X)の存在下、水性媒体中で乳化重合して得られるアクリル系重合体(P)を、更に油溶性エポキシ化合物(C)により架橋させてなるアクリル系水性粘着剤であって、前記重合開始剤(X)の使用量に基づき計算されるラジカル発生量(Rd)が、反応系内の重合性単量体成分1リットル当たり、毎分2×10-13〜150×10-13モルの範囲であり、且つ、架橋前の該アクリル系重合体(P)から形成される被膜のゲル分率が20重量%以下であり、前記油溶性エポキシ化合物(C)による架橋後の被膜のゲル分率が10〜50重量%であることを特徴とするアクリル系水性粘着剤、を提供するものである。 That is, the present invention relates to an alkyl (meth) acrylate (B) 45 to 99.99 having 0.1 to 10% by weight of a carboxyl group-containing ethylenically unsaturated monomer (A) and an alkyl group having 1 to 12 carbon atoms. An acrylic polymer (P) obtained by emulsion polymerization of a polymerizable monomer component containing 9% by weight in an aqueous medium in the presence of a polymerization initiator (X), and an oil-soluble epoxy compound An aqueous acrylic pressure-sensitive adhesive crosslinked by (C), wherein the radical generation amount (Rd) calculated based on the amount of the polymerization initiator (X) used is a polymerizable monomer component in the reaction system It is in the range of 2 × 10 −13 to 150 × 10 −13 mol per liter per minute, and the gel fraction of the film formed from the acrylic polymer (P) before crosslinking is 20% by weight or less. And a rack made of the oil-soluble epoxy compound (C). The present invention provides an acrylic aqueous pressure-sensitive adhesive characterized in that the gel fraction of the coating film after the bridge is 10 to 50% by weight.

本発明のアクリル系水性粘着剤は、重合開始剤の使用量に基づき計算されるラジカル発生量を特定の範囲に制御することで、乳化重合時の副反応の結果生じる枝分かれを抑制でき、分岐構造の少ない直鎖構造のアクリル系重合体が得られ、更に前記アクリル系重合体を架橋剤として油溶性エポキシ化合物を用いて架橋させることにより、架橋後でも粘着剤で形成した被膜の柔軟性を維持でき、優れた接着力と保持力の特性を両立でき、特にウレタンフォームなどのような凹凸のある粗面に対しても優れた接着力(粗面接着性)を発現できる。   The acrylic water-based pressure-sensitive adhesive of the present invention is capable of suppressing branching resulting from side reaction during emulsion polymerization by controlling the radical generation amount calculated based on the amount of polymerization initiator used within a specific range, and has a branched structure. An acrylic polymer with a low linear structure can be obtained, and the acrylic polymer can be crosslinked with an oil-soluble epoxy compound as a crosslinking agent to maintain the flexibility of the film formed with the adhesive even after crosslinking. It is possible to achieve both excellent adhesive strength and holding power characteristics, and in particular, it can exhibit excellent adhesive strength (rough surface adhesion) even on rough surfaces with unevenness such as urethane foam.

先ず、本発明のアクリル系水性粘着剤において、第1の必須成分である、カルボキシル基含有エチレン性不飽和単量体(A)〔以下、不飽和単量体(A)ともいう。〕とは、分子内にカルボキシル基とエチレン性不飽和基を有する化合物であれば特に限定せず、例えば(メタ)アクリル酸、β−カルボキシエチル(メタ)アクリレート、2−(メタ)アクリロイルプロピオン酸、クロトン酸、イタコン酸、マレイン酸、フマル酸、イタコン酸ハーフエステル、マレイン酸ハーフエステル、無水マレイン酸、無水イタコン酸、ω−カルボキシ−ポリカプロラクトン(メタ)アクリレート、β−(メタ)アクリロイルオキシエチルハイドロゲンサクシネート、β−(メタ)ヒドロキシエチルハイドロゲンフタレート、及びこれらの塩等が挙げられ、これらは単独使用でもよく2種以上を併用してもよい。これらの中でも、単量体の重合時の安定性、接着物性、耐水白化性などに優れる点で、(メタ)アクリル酸が好ましい。   First, in the acrylic water-based pressure-sensitive adhesive of the present invention, a carboxyl group-containing ethylenically unsaturated monomer (A) [hereinafter also referred to as an unsaturated monomer (A), which is a first essential component. ] Is not particularly limited as long as it is a compound having a carboxyl group and an ethylenically unsaturated group in the molecule. For example, (meth) acrylic acid, β-carboxyethyl (meth) acrylate, 2- (meth) acryloylpropionic acid , Crotonic acid, itaconic acid, maleic acid, fumaric acid, itaconic acid half ester, maleic acid half ester, maleic anhydride, itaconic anhydride, ω-carboxy-polycaprolactone (meth) acrylate, β- (meth) acryloyloxyethyl Examples thereof include hydrogen succinate, β- (meth) hydroxyethyl hydrogen phthalate, and salts thereof. These may be used alone or in combination of two or more. Among these, (meth) acrylic acid is preferable because it is excellent in stability during polymerization of the monomer, adhesive properties, water whitening resistance, and the like.

前記不飽和単量体(A)の使用量は、重合性単量体成分の合計量に対して0.1〜10重量%の範囲であり、好ましくは1〜10重量%の範囲であり、より好ましくは2.5〜10重量%の範囲である。前記不飽和単量体(A)の使用量がかかる範囲であれば、優れた接着力と保持力を発現でき、後記架橋剤である油溶性エポキシ化合物(C)との架橋反応が効率良く進行する。   The amount of the unsaturated monomer (A) used is in the range of 0.1 to 10% by weight, preferably in the range of 1 to 10% by weight, based on the total amount of the polymerizable monomer components. More preferably, it is in the range of 2.5 to 10% by weight. As long as the amount of the unsaturated monomer (A) used is within such a range, excellent adhesion and holding power can be expressed, and the crosslinking reaction with the oil-soluble epoxy compound (C), which will be described later, efficiently proceeds. To do.

次に、第2の必須成分である、炭素原子数1〜12のアルキル基を有するアルキル(メタ)アクリレート(B)〔以下、アルキル(メタ)アクリレート(B)ともいう。〕について、以下に説明する。   Next, alkyl (meth) acrylate (B) having an alkyl group having 1 to 12 carbon atoms, which is the second essential component [hereinafter also referred to as alkyl (meth) acrylate (B). ] Will be described below.

前記アルキル(メタ)アクリレート(B)としては、例えばメチル(メタ)アクリレート、エチル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、n−ノニル(メタ)アクリレート、イソノニル(メタ)アクリレート、n−デシル(メタ)アクリレート、n−ラウリル(メタ)アクリレート等が挙げられ、これらは単独使用でもよく2種以上を併用してもよい。これらの中でも、炭素原子数が4〜9の範囲のアルキル基を有するアルキル(メタ)アクリレートが、重合性が良好であり好ましい。   Examples of the alkyl (meth) acrylate (B) include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, and n-hexyl. (Meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl (meth) acrylate, n-decyl (meth) acrylate, n -Lauryl (meth) acrylate etc. are mentioned, These may be used individually and may use 2 or more types together. Among these, an alkyl (meth) acrylate having an alkyl group having 4 to 9 carbon atoms is preferable because of good polymerizability.

前記アルキル(メタ)アクリレート(B)の使用量は、重合性単量体成分の合計量に対して、好ましくは45〜99.9重量%の範囲であり、より好ましくは80〜99.9重量%の範囲である。前記アルキル(メタ)アクリレート(B)の使用量がかかる範囲であれば、目的とするアクリル系水性粘着剤で形成する被膜のガラス転移温度(Tg)の調整と、被膜の柔軟性の維持が容易にでき、優れた接着力と保持力の両方の特性をバランス良く両立でき、特にウレタンフォームなどのような凹凸のある粗面に対しても優れた接着力(粗面接着性)を有するアクリル系水性粘着剤を得ることができる。   The amount of the alkyl (meth) acrylate (B) used is preferably in the range of 45 to 99.9% by weight, more preferably 80 to 99.9% by weight based on the total amount of the polymerizable monomer components. % Range. If the amount of the alkyl (meth) acrylate (B) used is within such a range, it is easy to adjust the glass transition temperature (Tg) of the coating formed with the target acrylic aqueous pressure-sensitive adhesive and to maintain the flexibility of the coating. Acrylic that can balance both excellent adhesion and holding properties in a well-balanced manner, and has excellent adhesion (rough surface adhesion), especially for rough surfaces such as urethane foam. An aqueous pressure-sensitive adhesive can be obtained.

また、前記アルキル(メタ)アクリレート(B)の中でも、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート等の炭素原子数が1〜3の範囲のアルキル基を有するアルキル(メタ)アクリレートを、重合性単量体成分の1〜15重量%の範囲で併用すると、本発明のアクリル系水性粘着剤で形成される被膜の凝集力を、更に向上させることができる。   Among the alkyl (meth) acrylates (B), for example, alkyl (meth) acrylates having an alkyl group having 1 to 3 carbon atoms such as methyl (meth) acrylate and ethyl (meth) acrylate, When used together in the range of 1 to 15% by weight of the polymerizable monomer component, the cohesive strength of the coating film formed from the acrylic aqueous pressure-sensitive adhesive of the present invention can be further improved.

次に、本発明で必須に用いる、重合開始剤(X)と、前記重合開始剤(X)の使用量に基づき計算されるラジカル発生量(Rd)について以下に説明する。   Next, the radical generation amount (Rd) calculated based on the used amount of the polymerization initiator (X) and the polymerization initiator (X), which are essential in the present invention, will be described below.

本発明のアクリル系水性粘着剤では、重合性単量体成分を重合開始剤(X)の存在下、水性媒体中で乳化重合しアクリル系重合体(P)を得るが、その際に、前記重合開始剤(X)の使用量に基づき計算されるラジカル発生量(Rd)を、反応系内の重合性単量体成分1リットル当たり、毎分2×10-13〜150×10-13モルの範囲に制御することで、副反応により生じる枝分かれを抑制でき、得られるポリマー鎖は直線構造となる。尚、本発明で言う「重合開始剤(X)の使用量に基づき計算されるラジカル発生量(Rd)」とは、後記実施例に記載の計算式によって求められる反応系内に存在する重合性単量体成分1リットル当たり、毎分発生するラジカルの量であり、以下、2×10-13〜150×10-13mol/l/minの如く記載する。また、ラジカル発生量(Rd)は好ましくは5×10-13〜120×10-13mol/l/minであり、より好ましくは10×10-13〜100×10-13mol/l/minである。ラジカル発生量がかかる範囲であれば、良好な重合安定性が得られ、且つアクリル系重合体(P)の枝分かれ反応が更に抑制され、より柔軟な水性粘着剤の被膜となり、例えばウレタンフォームに対する接着性が一層向上する。 In the acrylic aqueous pressure-sensitive adhesive of the present invention, the polymerizable monomer component is emulsion-polymerized in an aqueous medium in the presence of the polymerization initiator (X) to obtain an acrylic polymer (P). The radical generation amount (Rd) calculated based on the amount of polymerization initiator (X) used is 2 × 10 −13 to 150 × 10 −13 mol per minute per liter of the polymerizable monomer component in the reaction system. By controlling in this range, branching caused by side reactions can be suppressed, and the resulting polymer chain has a linear structure. In the present invention, the “radical generation amount (Rd) calculated based on the amount of polymerization initiator (X) used” refers to the polymerizability present in the reaction system determined by the calculation formula described in the examples below. This is the amount of radicals generated per minute per liter of monomer component, and is described as 2 × 10 −13 to 150 × 10 −13 mol / l / min. Further, the radical generation amount (Rd) is preferably 5 × 10 -13 ~120 × 10 -13 mol / l / min, more preferably 10 × 10 -13 ~100 × 10 -13 mol / l / min is there. If the radical generation amount is within such a range, good polymerization stability can be obtained, and the branching reaction of the acrylic polymer (P) can be further suppressed, resulting in a softer water-based pressure-sensitive adhesive film, such as adhesion to urethane foam. The property is further improved.

ラジカル発生量(Rd)が2×10-13mol/l/min未満の場合は、乳化重合時に発生するラジカルの量が少なすぎて反応が充分に進行せず、所望する性能が得られないおそれがある。また、ラジカル発生量(Rd)が150×10-13mol/l/minを超える場合は、反応系内の過剰なラジカルにより副反応による枝分かれが起こり易く、そのため、得られるポリマー鎖は架橋構造をとり、被膜の柔軟性が損なわれるので、後述する必須成分である架橋剤の油溶性エポキシ化合物(C)を添加し粘着剤として用いた場合に、接着力、特にウレタンフォームに対する接着力が低下するおそれがある。 When the radical generation amount (Rd) is less than 2 × 10 −13 mol / l / min, the amount of radicals generated at the time of emulsion polymerization is so small that the reaction does not proceed sufficiently and the desired performance may not be obtained. There is. In addition, when the radical generation amount (Rd) exceeds 150 × 10 −13 mol / l / min, branching due to side reactions is likely to occur due to excessive radicals in the reaction system, and therefore the resulting polymer chain has a crosslinked structure. In addition, since the flexibility of the coating is impaired, when an oil-soluble epoxy compound (C) as a cross-linking agent, which is an essential component described later, is added and used as a pressure-sensitive adhesive, the adhesive strength, particularly the adhesive strength to urethane foam is reduced. There is a fear.

また、本発明で用いる重合開始剤(X)としては、ラジカル重合開始剤を用い、その種類には特に制限はなく、例えば、過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム等の過硫酸塩類;過酸化ベンゾイル、クメンハイドロパーオキサイド、t−ブチルハイドロパーオキサイド等の有機過酸化物類;過酸化水素;4,4’−アゾビス(4−シアノ吉草酸)、2,2’−アゾビス(2−アミジノプロパン)二塩酸塩等のアゾ系開始剤、などの種々の重合開始剤が挙げられる。これらの中でも、過硫酸塩類やアゾ系開始剤が水素引き抜き反応などの副反応を起こし難く、好ましい。前記重合開始剤は単独使用でもよく2種以上を併用してもよい。   In addition, as the polymerization initiator (X) used in the present invention, a radical polymerization initiator is used, and the kind thereof is not particularly limited. For example, persulfates such as potassium persulfate, sodium persulfate, ammonium persulfate; Organic peroxides such as benzoyl oxide, cumene hydroperoxide, t-butyl hydroperoxide; hydrogen peroxide; 4,4′-azobis (4-cyanovaleric acid), 2,2′-azobis (2-amidino) (Propane) Various polymerization initiators such as azo initiators such as dihydrochloride. Among these, persulfates and azo initiators are preferable because they hardly cause side reactions such as hydrogen abstraction reaction. The said polymerization initiator may be used individually and may use 2 or more types together.

水性媒体中で乳化重合する際の反応温度は、反応中のラジカル発生量(Rd)を前記した適正な範囲内に制御できれば、特に制限しないが、好ましくは30〜90℃の範囲である。かかる温度範囲であれば、反応中のラジカル発生量(Rd)を本発明の適正な範囲内に制御できるので反応操作が容易になり、良好な重合安定性を得ることができる。   The reaction temperature at the time of emulsion polymerization in an aqueous medium is not particularly limited as long as the radical generation amount (Rd) during the reaction can be controlled within the appropriate range described above, but is preferably in the range of 30 to 90 ° C. Within such a temperature range, the radical generation amount (Rd) during the reaction can be controlled within the proper range of the present invention, so that the reaction operation becomes easy and good polymerization stability can be obtained.

また、乳化重合中のラジカル発生量(Rd)を前述の範囲内に制御することが容易であることから、反応に用いる重合開始剤の10時間半減期温度以下で反応を完了することが好ましい。   Moreover, since it is easy to control the radical generation amount (Rd) during emulsion polymerization within the above-mentioned range, it is preferable to complete the reaction at or below the 10-hour half-life temperature of the polymerization initiator used for the reaction.

乳化重合中のラジカル発生量(Rd)を前述の範囲内に制御すると、副反応による枝分かれが抑制できるため、架橋剤である油溶性エポキシ化合物(C)を添加する前のアクリル系重合体(P)、即ち、架橋前のアクリル系重合体(P)から形成される被膜のゲル分率を20重量%以下にすることができる。架橋前のアクリル系重合体(P)から形成される被膜のゲル分率は低いほど好ましく、具体的には、アクリル系重合体(P)の架橋前の重合体から形成される被膜のゲル分率が10重量%以下であると、油溶性エポキシ化合物(C)を添加し架橋した後でも被膜の柔軟性が維持できるためより好ましく、更にはアクリル系重合体(P)の架橋前の重合体から形成される被膜のゲル分率を5重量%以下に制御すると特に好ましい。被膜の架橋前のゲル分率が20重量%を超える場合には、ポリマー鎖の分岐度が高くなり過ぎて、ポリマー鎖の直線構造が阻害され、被膜の柔軟性が低下してしまう。   When the radical generation amount (Rd) during emulsion polymerization is controlled within the above-mentioned range, branching due to side reactions can be suppressed. Therefore, the acrylic polymer (P) before the addition of the oil-soluble epoxy compound (C) as a crosslinking agent is added. ), That is, the gel fraction of the film formed from the acrylic polymer (P) before crosslinking can be reduced to 20% by weight or less. The lower the gel fraction of the film formed from the acrylic polymer (P) before cross-linking, the more preferable, specifically, the gel content of the film formed from the polymer before cross-linking of the acrylic polymer (P). When the ratio is 10% by weight or less, it is more preferable because the flexibility of the film can be maintained even after the addition of the oil-soluble epoxy compound (C) and crosslinking, and further the polymer before crosslinking of the acrylic polymer (P). It is particularly preferable to control the gel fraction of the coating formed from 5% by weight or less. When the gel fraction before crosslinking of the coating exceeds 20% by weight, the degree of branching of the polymer chain becomes too high, the linear structure of the polymer chain is inhibited, and the flexibility of the coating is lowered.

尚、本発明でいう「ゲル分率」とは、アクリル系重合体(P)から形成される被膜のトルエンに対する不溶解分の比率を意味し、後記の実施例に記載した測定方法及び式により求められる数値に基づくものである。また、架橋前だけでなく、架橋後でも同様の意味でゲル分率を使用する。   The “gel fraction” as used in the present invention means the ratio of the insoluble content of the coating formed from the acrylic polymer (P) to toluene, and is determined by the measurement method and formula described in the examples below. This is based on the required values. Further, the gel fraction is used in the same meaning not only before crosslinking but also after crosslinking.

更に、本発明において、前記アクリル系重合体(P)をアクリル系水性粘着剤として用いるためには、架橋剤である油溶性エポキシ化合物(C)の添加により、架橋後のゲル分率を10〜50重量%の範囲、好ましくは15〜45重量%の範囲に調整する。油溶性エポキシ化合物(C)による架橋後のゲル分率がかかる範囲であれば、架橋後の被膜の柔軟性を維持でき、且つ接着力と保持力の両方の特性をバランス良く両立でき、特にウレタンフォームなどのような凹凸のある粗面に対しても優れた接着力(即ち、粗面接着性。)を有するアクリル系水性粘着剤を得ることができ、また、エマルジョンの経時での増粘がなく、保存安定性にも優れる。   Furthermore, in the present invention, in order to use the acrylic polymer (P) as an acrylic water-based pressure-sensitive adhesive, the gel fraction after crosslinking is set to 10 to 10 by adding an oil-soluble epoxy compound (C) as a crosslinking agent. It is adjusted to a range of 50% by weight, preferably 15 to 45% by weight. As long as the gel fraction after crosslinking with the oil-soluble epoxy compound (C) is within the range, the flexibility of the film after crosslinking can be maintained, and both the properties of adhesion and holding power can be well balanced, especially urethane. An acrylic water-based pressure-sensitive adhesive having excellent adhesive force (that is, rough surface adhesiveness) can be obtained even on rough surfaces having irregularities such as foam, and the viscosity of the emulsion over time can be increased. And excellent storage stability.

架橋剤としての油溶性エポキシ化合物(C)の添加時期は、粘着剤被膜の柔軟性を維持し易いことから、乳化重合後に添加することが好ましい。   The oil-soluble epoxy compound (C) as a crosslinking agent is preferably added after emulsion polymerization since the flexibility of the pressure-sensitive adhesive film can be easily maintained.

前記油溶性エポキシ化合物(C)としては、例えば、デナコールEX−622〔ナガセ化成工業株式会社製〕、デナコールEX−201〔同社製〕、デナコールEX−212〔同社製〕、デナコールEX−922〔同社製〕、デナコールEX−2000〔同社製〕、デナコールEX−4000〔同社製〕、デナコールEX−721〔同社製〕、デナコールEX−221〔同社製〕、TETRAD−C〔三菱ガス化学株式会社製〕、TETRAD−X〔同社製〕などが挙げられ、これらは単独使用でもよく2種以上を併用してもよい。これらの中でも、TETRAD−CやTETRAD−Xは、エポキシ化合物中の窒素原子によりカルボキシル基との反応が促進され、架橋反応が進行し易いことから好ましい。   Examples of the oil-soluble epoxy compound (C) include Denacol EX-622 (manufactured by Nagase Kasei Kogyo Co., Ltd.), Denacol EX-201 (manufactured by the company), Denacol EX-212 (manufactured by the company), and Denacol EX-922 (manufactured by the company). , Denacol EX-2000 (manufactured by the company), Denacol EX-4000 (manufactured by the company), Denacol EX-721 (manufactured by the company), Denacol EX-221 (manufactured by the company), TETRAD-C (manufactured by Mitsubishi Gas Chemical Co., Ltd.) , TETRAD-X (manufactured by the same company) and the like, and these may be used alone or in combination of two or more. Among these, TETRAD-C and TETRAD-X are preferable because a reaction with a carboxyl group is promoted by a nitrogen atom in the epoxy compound and a crosslinking reaction easily proceeds.

尚、本発明において、油溶性エポキシ化合物(C)以外の架橋剤を用いると、かかる粘着剤で形成される被膜の架橋密度が高くなり過ぎて、特にウレタンフォームなどの粗面に対する接着性に劣るおそれがあるので、前記油溶性エポキシ化合物以外の架橋剤の使用は最小量に留めることが好ましい。   In the present invention, when a cross-linking agent other than the oil-soluble epoxy compound (C) is used, the cross-linking density of the film formed with such a pressure-sensitive adhesive becomes too high, and in particular, the adhesiveness to a rough surface such as urethane foam is inferior. Since there exists a possibility, it is preferable to use the crosslinking agent other than the said oil-soluble epoxy compound to the minimum amount.

また、架橋剤として水溶性エポキシ化合物を用いた場合には、エマルジョンが経時で増粘し、保存安定性に劣る傾向にある。この現象は、水中に存在する水溶性エポキシ化合物と酸オリゴマーなどの水溶性成分との間で架橋反応を生じて、エマルジョンの保存安定性に悪影響を与えるため、と推定している。   Further, when a water-soluble epoxy compound is used as a crosslinking agent, the emulsion thickens with time and tends to be inferior in storage stability. This phenomenon is presumed to be caused by a cross-linking reaction between a water-soluble epoxy compound present in water and a water-soluble component such as an acid oligomer, which adversely affects the storage stability of the emulsion.

また、本発明のアクリル系水性粘着剤には、本発明の所望の効果を阻害しない範囲で、架橋性を有する化合物を乳化重合することや、水溶性或いは水分散性の架橋剤を乳化重合前、乳化重合途中又は乳化重合後などの何れの工程で用いてもよい。この場合に用いる架橋剤としては、例えば多官能性エポキシ化合物、多官能性メラミン化合物、多官能性ポリアミン化合物、多官能性ポリエチレンイミン化合物、多官能性(ブロック)イソシアネート化合物、金属塩化合物等の架橋性を有するものが挙げられ、これらは単独使用でもよく2種以上を混合して使用することができる他に、水溶性又は水分散性の熱硬化性樹脂、例えば、フェノール樹脂、尿素樹脂、メラミン樹脂、ウレタン樹脂等を混和して使用することもでき、特に制限はない。   In addition, the acrylic water-based pressure-sensitive adhesive of the present invention can be obtained by subjecting a crosslinkable compound to emulsion polymerization or a water-soluble or water-dispersible cross-linking agent before emulsion polymerization within a range not inhibiting the desired effect of the present invention. It may be used in any step such as during or after emulsion polymerization. Examples of the cross-linking agent used in this case include cross-linking of polyfunctional epoxy compounds, polyfunctional melamine compounds, polyfunctional polyamine compounds, polyfunctional polyethylenimine compounds, polyfunctional (block) isocyanate compounds, metal salt compounds, and the like. In addition to being able to be used alone or in combination of two or more, water-soluble or water-dispersible thermosetting resins such as phenol resins, urea resins, melamines Resin, urethane resin, etc. can be mixed and used, and there is no particular limitation.

また、本発明のアクリル系水性粘着剤を用いて形成される被膜のガラス転移温度(Tg)は、好ましくは−25℃以下であり、より好ましくは−25〜−60℃の範囲である。アクリル系水性粘着剤を用いて形成される被膜のTgがかかる範囲あれば、優れた接着力と保持力をバランス良く得ることができる。   Moreover, the glass transition temperature (Tg) of the film formed using the acrylic aqueous pressure-sensitive adhesive of the present invention is preferably −25 ° C. or lower, more preferably −25 to −60 ° C. If the Tg of the film formed using the acrylic water-based pressure-sensitive adhesive is within a range, excellent adhesive force and holding force can be obtained in a well-balanced manner.

前記アクリル系水性粘着剤を用いて形成される被膜のTgは、カルボキシル基含有エチレン性不飽和単量体(A)と、炭素原子数1〜12のアルキル基を有するアルキル(メタ)アクリレート(B)とを必須に含有する重合性単量体成分を用い、必要に応じて前記不飽和単量体(A)及び前記アルキル(メタ)アクリレート(B)以外のその他のエチレン性不飽和単量体を、任意の比率で組み合わせて共重合させ、前記の適正な被膜のTg領域内に調整すればよい。尚、本発明でいうガラス転移温度(Tg)は、実施例に記載した方法で測定した数値に基づくものである。   Tg of the film formed using the acrylic aqueous pressure-sensitive adhesive is a carboxyl group-containing ethylenically unsaturated monomer (A) and an alkyl (meth) acrylate (B) having an alkyl group having 1 to 12 carbon atoms. ) And other ethylenically unsaturated monomers other than the unsaturated monomer (A) and the alkyl (meth) acrylate (B) as necessary. May be combined and copolymerized at an arbitrary ratio and adjusted within the Tg region of the appropriate film. In addition, the glass transition temperature (Tg) as used in the field of this invention is based on the numerical value measured by the method described in the Example.

また、アクリル系重合体(P)のテトラヒドロフラン(THF)溶解分をゲル浸透クロマトグラフィー(GPC)で測定した場合の重量平均分子量(Mw)は、好ましくは10万〜150万の範囲であり、より好ましくは20万〜120万の範囲であり、更に好ましくは25万〜100万の範囲である。アクリル系重合体(P)のTHF溶解分のMwがかかる範囲であれば、粗面接着性、保持力、接着力、耐剥がれ性などの優れた粘着特性を得ることができる。尚、GPCの測定は、ポリマー濃度が0.4%となるようにTHFに溶解し、不溶分を濾過で除去した後の溶解分のみをGPCで測定した値である。   Moreover, the weight average molecular weight (Mw) when the tetrahydrofuran (THF) dissolved content of the acrylic polymer (P) is measured by gel permeation chromatography (GPC) is preferably in the range of 100,000 to 1,500,000. Preferably it is the range of 200,000 to 1,200,000, More preferably, it is the range of 250,000 to 1,000,000. If the Mw content of the acrylic polymer (P) dissolved in THF is within such a range, excellent adhesive properties such as rough surface adhesion, holding power, adhesive strength, and peel resistance can be obtained. In addition, the measurement of GPC is the value which measured only the melt | dissolution content after melt | dissolving in THF so that a polymer concentration might be set to 0.4%, and removing the insoluble content by filtration.

前記その他のエチレン性不飽和単量体としては、例えば、ステアリル(メタ)アクリレート、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート等の(メタ)アクリル酸脂肪族エステル類又は(メタ)アクリル酸芳香族エステル類;2,2,2−トリフルオロエチル(メタ)アクリレート、パーフルオロシクロヘキシル(メタ)アクリレート、2,2,3,3−テトラフルオロプロピル(メタ)アクリレート、β−(パーフルオロオクチル)エチル(メタ)アクリレート等のフッ素含有エチレン性不飽和単量体;酢酸ビニル、プロピオン酸ビニル、ビニルブチラート、バーサチック酸ビニル等のビニルエステル類;メチルビニルエーテル、エチルビニルエーテル、プロピルビニルエーテル、ブチルビニルエーテル、アミルビニルエーテル、ヘキシルビニルエーテル等のビニルエーテル類;(メタ)アクリロニトリル等のニトリル基含有エチレン性不飽和単量体;スチレン、α−メチルスチレン、ビニルトルエン、ビニルアニソール、α−ハロスチレン、ビニルナフタリン、ジビニルスチレン等の芳香族環を有するビニル化合物;イソプレン、クロロプレン、ブタジエン、エチレン、テトラフルオロエチレン、フッ化ビニリデン、N−ビニルピロリドン等が挙げられる。これらの中でも、特に重合性単量体成分の重合時の安定性に優れる点で、(メタ)アクリル酸脂肪族エステル類又は(メタ)アクリル酸芳香族エステル類を用いることが好ましい。   Examples of the other ethylenically unsaturated monomers include (meth) acrylic acid aliphatic esters such as stearyl (meth) acrylate, phenyl (meth) acrylate, and benzyl (meth) acrylate, or (meth) acrylic fragrance. Group esters; 2,2,2-trifluoroethyl (meth) acrylate, perfluorocyclohexyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, β- (perfluorooctyl) ethyl Fluorine-containing ethylenically unsaturated monomers such as (meth) acrylates; vinyl esters such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl versatate; methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, butyl vinyl ether, amyl vinyl Vinyl ethers such as ether and hexyl vinyl ether; nitrile group-containing ethylenically unsaturated monomers such as (meth) acrylonitrile; styrene, α-methylstyrene, vinyltoluene, vinylanisole, α-halostyrene, vinylnaphthalene, divinylstyrene, etc. Vinyl compounds having an aromatic ring; isoprene, chloroprene, butadiene, ethylene, tetrafluoroethylene, vinylidene fluoride, N-vinylpyrrolidone and the like. Among these, it is preferable to use (meth) acrylic acid aliphatic esters or (meth) acrylic acid aromatic esters in terms of excellent stability during polymerization of the polymerizable monomer component.

また、本発明のアクリル系水性粘着剤のゲル分率を所望の範囲において、一層向上させることを目的とする場合には、前記その他のエチレン性不飽和単量体として、カルボニル基やカルボキシル基以外の架橋性反応基を含有するエチレン性不飽和単量体を使用することもできる。   In addition, when the purpose is to further improve the gel fraction of the acrylic aqueous pressure-sensitive adhesive of the present invention within a desired range, as the other ethylenically unsaturated monomer, other than a carbonyl group or a carboxyl group It is also possible to use an ethylenically unsaturated monomer containing a crosslinkable reactive group.

前記カルボニル基やカルボキシル基以外の架橋性反応基を含有するエチレン性不飽和単量体としては、例えば、グリシジル(メタ)アクリレート、アリルグリシジルエーテル等のグリシジル基含有重合性単量体;2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、グリセロールモノ(メタ)アクリレート等の水酸基含有重合性単量体;アミノエチル(メタ)アクリレート、N−モノアルキルアミノアルキル(メタ)アクリレート、N,N−ジアルキルアミノアルキル(メタ)アクリレート等のアミノ基含有重合性単量体;N−メチロール(メタ)アクリルアミド、N−イソプロポキシメチル(メタ)アクリルアミド、N−ブトキシメチル(メタ)アクリルアミド、N−イソブトキシメチル(メタ)アクリルアミド等のメチロールアミド基又はそのアルコキシ化物含有重合性単量体;ビニルトリクロロシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(β−メトキシエトキシ)シラン、γ−(メタ)アクリロキシプロピルトリメトキシシラン、γ−(メタ)アクリロキシプロピルトリエトキシシラン、γ−(メタ)アクリロキシプロピルメチルジメトキシシラン、γ−(メタ)アクリロキシプロピルメチルジエトキシシラン、γ−(メタ)アクリロキシプロピルトリイソプロポキシシラン、N−β−(N−ビニルベンジルアミノエチル)−γ−アミノプロピルトリメトキシシラン及びその塩酸塩等のシリル基含有重合性単量体;2−アジリジニルエチル(メタ)アクリレート等のアジリジニル基含有重合性単量体;(メタ)アクリロイルイソシアナート、(メタ)アクリロイルイソシアナートエチルのフェノール或いはメチルエチルケトオキシム付加物等のイソシアナート基及び/またはブロック化イソシアナート基含有重合性単量体;2−イソプロペニル−2−オキサゾリン、2−ビニル−2−オキサゾリン等のオキサゾリン基含有重合性単量体;(メタ)アクリルアミド、N−モノアルキル(メタ)アクリルアミド、N,N−ジアルキル(メタ)アクリルアミド等のアミド基含有重合性単量体;ジシクロペンテニル(メタ)アクリレート等のシクロペンテニル基含有重合性単量体;アリル(メタ)アクリレート等のアリル基含有重合性単量体;アクロレイン、ジアセトン(メタ)アクリルアミド等のカルボニル基含有重合性単量体;アセトアセトキシエチル(メタ)アクリレート等のアセトアセチル基含有重合性単量体等が挙げられる。   Examples of the ethylenically unsaturated monomer containing a crosslinkable reactive group other than the carbonyl group or the carboxyl group include glycidyl group-containing polymerizable monomers such as glycidyl (meth) acrylate and allyl glycidyl ether; 2-hydroxy Hydroxyl-containing polymerizable monomers such as ethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, polyethylene glycol mono (meth) acrylate, glycerol mono (meth) acrylate; aminoethyl (meth) acrylate, N-monoalkyl Amino group-containing polymerizable monomers such as aminoalkyl (meth) acrylate and N, N-dialkylaminoalkyl (meth) acrylate; N-methylol (meth) acrylamide, N-isopropoxymethyl (meth) acrylamide, N-butoxy Methyl (meta Methylolamide groups such as acrylamide and N-isobutoxymethyl (meth) acrylamide or alkoxyl-containing polymerizable monomers thereof; vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (β-methoxyethoxy) silane, γ- (meth) acryloxypropyltrimethoxysilane, γ- (meth) acryloxypropyltriethoxysilane, γ- (meth) acryloxypropylmethyldimethoxysilane, γ- (meth) acryloxypropylmethyldiethoxysilane, γ Silyl group-containing polymerizable monomers such as-(meth) acryloxypropyltriisopropoxysilane, N-β- (N-vinylbenzylaminoethyl) -γ-aminopropyltrimethoxysilane and its hydrochloride; Lydinylethyl (meth) Polymerizable monomer containing aziridinyl group such as acrylate; isocyanate group such as (meth) acryloyl isocyanate, phenol of (meth) acryloyl isocyanate ethyl or methyl ethyl ketoxime adduct and / or blocked isocyanate group Oxazoline group-containing polymerizable monomers such as 2-isopropenyl-2-oxazoline and 2-vinyl-2-oxazoline; (meth) acrylamide, N-monoalkyl (meth) acrylamide, N, N-dialkyl ( Amide group-containing polymerizable monomers such as (meth) acrylamide; Cyclopentenyl group-containing polymerizable monomers such as dicyclopentenyl (meth) acrylate; Allyl group-containing polymerizable monomers such as allyl (meth) acrylate; Acrolein , Diacetone (meth) acrylamide, etc. A carbonyl group-containing polymerizable monomer; acetoacetyl group-containing polymerizable monomers such as acetoacetoxyethyl (meth) acrylate.

更に、前記その他のエチレン性不飽和単量体として、分子中に2個以上のエチレン性不飽和基を含有する多官能性エチレン性不飽和単量体を使用することもでき、例えば、エチレングリコールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ジアリルフタレート、ジビニルベンゼン、アリル(メタ)アクリレート等が挙げられる。   Furthermore, as the other ethylenically unsaturated monomer, a polyfunctional ethylenically unsaturated monomer containing two or more ethylenically unsaturated groups in the molecule can be used. For example, ethylene glycol Di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) Examples include acrylate, diallyl phthalate, divinylbenzene, and allyl (meth) acrylate.

また、前記その他のエチレン性不飽和単量体として、乳化重合時の安定性、及びアクリル系重合体の貯蔵安定性を更に向上させることを目的とした場合には、スルホン酸基及び/またはサルフェート基(及び/又はその塩)、リン酸基及び/又はリン酸エステル基(及び/又はその塩)を含有する重合性単量体類を使用することができ、例えば、ビニルスルホン酸、スチレンスルホン酸等のビニルスルホン酸類又はその塩;アリルスルホン酸、2−メチルアリルスルホン酸等のアリル基含有スルホン酸類又はその塩;(メタ)アクリル酸2−スルホエチル、(メタ)アクリル酸2−スルホプロピル等の(メタ)アクリレート基含有スルホン酸類又はその塩;(メタ)アクリルアミド−t−ブチルスルホン酸等の(メタ)アクリルアミド基含有スルホン酸類又はその塩などが挙げられる。また、リン酸基を有するエチレン性不飽和単量体の市販品としては、「アデカリアソープPP−70」〔旭電化工業株式会社製〕、「PPE−710」〔同社製〕などが挙げられる。   In addition, as the other ethylenically unsaturated monomer, for the purpose of further improving the stability during emulsion polymerization and the storage stability of the acrylic polymer, a sulfonic acid group and / or sulfate. Polymerizable monomers containing groups (and / or salts thereof), phosphate groups and / or phosphate ester groups (and / or salts thereof) can be used, for example, vinyl sulfonic acid, styrene sulfone Vinyl sulfonic acids such as acids or salts thereof; Allyl group-containing sulfonic acids such as allyl sulfonic acid and 2-methylallyl sulfonic acid or salts thereof; (meth) acrylic acid 2-sulfoethyl, (meth) acrylic acid 2-sulfopropyl, etc. (Meth) acrylate group-containing sulfonic acids or salts thereof; (meth) acrylamide group-containing (meth) acrylamide-t-butylsulfonic acid and the like Such as sulfonic acids or salts thereof. Moreover, as a commercial item of the ethylenically unsaturated monomer which has a phosphoric acid group, "Adekaria soap PP-70" [Asahi Denka Kogyo Co., Ltd.], "PPE-710" [The company make], etc. are mentioned. .

また、本発明のアクリル系水性粘着剤を製造する際には分子量調整剤を用いてもよく、例えば、ラウリルメルカプタン、オクチルメルカプタン、ドデシルメルカプタン、2−メルカプトエタノール、チオグリコール酸オクチル、3−メルカプトプロピオン酸、チオグリセリン等のメルカプタン類、又はα−メチルスチレン・ダイマー等の連鎖移動能を有する化合物を分子量調整剤として、重合性単量体成分を乳化重合する際に添加してもよい。   Moreover, when manufacturing the acrylic water-based pressure-sensitive adhesive of the present invention, a molecular weight modifier may be used. For example, lauryl mercaptan, octyl mercaptan, dodecyl mercaptan, 2-mercaptoethanol, octyl thioglycolate, 3-mercaptopropion A compound having a chain transfer ability such as acid, mercaptans such as thioglycerin, or α-methylstyrene dimer may be added when the polymerizable monomer component is emulsion polymerized using a molecular weight regulator.

本発明のアクリル系水性粘着剤を製造する方法において、重合性単量体成分を水性媒体中で乳化重合する際に、乳化剤やその他の分散安定剤を使用して重合することができる。本発明で使用できる乳化剤としては、陰イオン性乳化剤、非イオン性乳化剤、陽イオン性乳化剤、両性乳化剤などの種々のものが使用できる。前記陰イオン性乳化剤としては、例えば、高級アルコールの硫酸エステル及びその塩、アルキルベンゼンスルホン酸塩、ポリオキシエチレンアルキルフェニルスルホン酸塩、ポリオキシエチレンアルキルジフェニルエーテルスルホン酸塩、アルキルジフェニルエーテルジスルホン酸塩、コハク酸ジアルキルエステルスルホン酸塩等;非イオン性乳化剤としては、例えば、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンジフェニルエーテル、ポリオキシエチレン−ポリオキシプロピレンブロック共重合体等;陽イオン性乳化剤としては、例えば、ドデシルアンモニウムクロライド等のアルキルアンモニウム塩等等;両性乳化剤としては、例えば、ベタインエステル型乳化剤等が挙げられ、これら乳化剤は単独使用でもよく、反応を阻害しない範囲で2種以上を併用してもよい。   In the method for producing the acrylic aqueous pressure-sensitive adhesive of the present invention, when the polymerizable monomer component is emulsion-polymerized in an aqueous medium, it can be polymerized by using an emulsifier or other dispersion stabilizer. As the emulsifier that can be used in the present invention, various types of anionic emulsifier, nonionic emulsifier, cationic emulsifier, amphoteric emulsifier and the like can be used. Examples of the anionic emulsifier include sulfates of higher alcohols and salts thereof, alkylbenzene sulfonates, polyoxyethylene alkylphenyl sulfonates, polyoxyethylene alkyl diphenyl ether sulfonates, alkyl diphenyl ether disulfonates, and succinic acid. Nonionic emulsifiers such as polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene diphenyl ether, polyoxyethylene-polyoxypropylene block copolymer, etc .; cationic Examples of the emulsifier include alkylammonium salts such as dodecyl ammonium chloride, and the like. Examples of the amphoteric emulsifier include betaine ester type emulsifiers. Is, these emulsifiers may be used alone, the reaction may be used in combination of two or more in a range that does not inhibit.

更に、一般的に「反応性乳化剤」と称される重合性不飽和基(即ち、重合し得る不飽和基)を分子内に有する乳化剤を使用することもでき、例えば、スルホン酸基及びその塩を有する「ラテムルS−180」〔花王株式会社製〕、「エレミノールJS−2」〔三洋化成工業株式会社製〕、「エレミノールRS−30」〔同社製〕等;硫酸基及びその塩を有する「アクアロンHS−10」〔第一工業製薬株式会社製〕、「アクアロンHS−20」〔同社製〕、「アクアロンKH−05」〔同社製〕、「KH−10」〔同社製〕、「アデカリアソープSE−10」〔旭電化工業株式会社製〕、「アデカリアソープSE−20」〔同社製〕、「アデカリアソープSR−10N」〔同社製〕、「アデカリアソープSR−20N」〔同社製〕等;リン酸基を有する「ニューフロンティアA−229E」〔第一工業製薬株式会社製〕等;非イオン性親水基を有する「アクアロンRN−10」〔第一工業製薬株式会社製〕、「アクアロンRN−20」〔同社製〕、「アクアロンRN−30」〔同社製〕、「アクアロンRN−50」〔同社製〕、「アクアロンER−10」〔同社製〕、「アクアロンER−20」〔同社製〕、「アクアロンER−30」〔同社製〕、「アクアロンER−40」〔同社製〕等が挙げられ、これらは単独使用でもよく2種以上を併用してもよい。反応性乳化剤を用いることは、重合時の安定性を向上させ、且つ本発明のアクリル系水性粘着剤により形成される被膜の耐水性が一層向上するため好ましい。   Furthermore, an emulsifier having a polymerizable unsaturated group (that is, a polymerizable unsaturated group) generally called “reactive emulsifier” in the molecule can be used, for example, a sulfonic acid group and a salt thereof. “Latemul S-180” (manufactured by Kao Corporation), “Eleminol JS-2” (manufactured by Sanyo Kasei Kogyo Co., Ltd.), “Eleminol RS-30” (manufactured by the same company), etc .; Aqualon HS-10 (Daiichi Kogyo Seiyaku Co., Ltd.), Aqualon HS-20 (Company), Aqualon KH-05 (Company), KH-10 (Company), Adekaria "SOPE SE-10" (manufactured by Asahi Denka Kogyo Co., Ltd.), "ADEKA rear soap SE-20" (manufactured by the company), "ADEKA rear soap SR-10N" (manufactured by the company), "ADEKA rear soap SR-20N" [the company Manufactured] etc .; phosphoric acid "New Frontier A-229E" (produced by Daiichi Kogyo Seiyaku Co., Ltd.) and the like; "Aqualon RN-10" (produced by Daiichi Kogyo Seiyaku Co., Ltd.) having a nonionic hydrophilic group, "Aqualon RN-20" [ "Aqualon RN-30" (manufactured by the company), "Aqualon RN-50" (manufactured by the company), "Aqualon ER-10" (manufactured by the company), "Aqualon ER-20" (manufactured by the company), "Aqualon" ER-30 "(manufactured by the company)," Aqualon ER-40 "(manufactured by the company), and the like. These may be used alone or in combination of two or more. The use of a reactive emulsifier is preferable because it improves the stability during polymerization and further improves the water resistance of the film formed by the acrylic aqueous pressure-sensitive adhesive of the present invention.

また、前記乳化剤以外のその他の分散安定剤としては、例えば、ポリビニルアルコール(PVA)、繊維素エーテル、澱粉、マレイン化ポリブタジエン、マレイン化アルキッド樹脂、ポリアクリル酸(塩)、ポリアクリルアミド、水性アクリル樹脂、水性ポリエステル樹脂、水性ポリアミド樹脂、水性ポリウレタン樹脂等の合成或いは天然の水溶性高分子物質が挙げられ、これらは単独使用でもよく2種以上を併用してもよい。   Other dispersion stabilizers other than the emulsifier include, for example, polyvinyl alcohol (PVA), fiber ether, starch, maleated polybutadiene, maleated alkyd resin, polyacrylic acid (salt), polyacrylamide, and aqueous acrylic resin. Examples thereof include synthetic or natural water-soluble polymer substances such as water-based polyester resins, water-based polyamide resins, and water-based polyurethane resins, and these may be used alone or in combination of two or more.

また、本発明のアクリル系水性粘着剤を製造する方法としては、基本的には水分散型アクリル系重合体を乳化重合により得る方法であり、例えば、(1)水、重合性単量体成分、重合開始剤、必要に応じて乳化剤及び分散安定剤を一括混合して乳化重合する方法、(2)水、重合性単量体成分、及び乳化剤を予め混合したものと、重合開始剤を並行して供給して乳化重合する、所謂プレエマルジョン法、(3)水、重合性単量体成分、重合開始剤、必要に応じて乳化剤及び分散安定剤を別々に並行して供給して乳化重合する方法など各種方法が挙げられ、これら方法の中でも方法(2)は重合安定性がより良好であるので好ましい。   The method for producing the acrylic water-based pressure-sensitive adhesive of the present invention is basically a method for obtaining a water-dispersed acrylic polymer by emulsion polymerization. For example, (1) water, a polymerizable monomer component , A method of emulsion polymerization by mixing a polymerization initiator, if necessary, an emulsifier and a dispersion stabilizer, (2) a mixture of water, a polymerizable monomer component, and an emulsifier in advance and a polymerization initiator in parallel So-called pre-emulsion method, (3) water, polymerizable monomer component, polymerization initiator, and if necessary, emulsifier and dispersion stabilizer are separately supplied in parallel and emulsion polymerization Among these methods, method (2) is preferable because polymerization stability is better.

これら本発明のアクリル系水性粘着剤を製造する方法においては、乳化重合の最初からラジカル発生量(Rd)をコントロールして行ってもよいが、中でも重合性単量体成分と重合開始剤(X)のそれぞれ一部を用いて乳化重合して、初期に樹脂粒子の分散体を製造した後、これをシードとして、ラジカル発生量(Rd)を制御した乳化重合を行うことが好ましい。その際に用いる重合性単量体成分量は、全ての重合性単量体成分量の0.3〜5重量%の範囲が好ましく、ラジカル発生量に制限はないが、重合開始剤の80%以上が消費されるまで反応させることが好ましい。   In these methods for producing the acrylic aqueous pressure-sensitive adhesive of the present invention, the radical generation amount (Rd) may be controlled from the beginning of the emulsion polymerization, and among them, the polymerizable monomer component and the polymerization initiator (X It is preferable to carry out emulsion polymerization using a part of each of the above to prepare a dispersion of resin particles in the initial stage, and then perform emulsion polymerization with the radical generation amount (Rd) controlled using this as a seed. The amount of the polymerizable monomer component used at that time is preferably in the range of 0.3 to 5% by weight of the total amount of the polymerizable monomer components, and the radical generation amount is not limited, but 80% of the polymerization initiator. It is preferable to react until the above is consumed.

更に上記方法(1)〜(3)以外にも、例えば方法(4)として、予め調製した乳化液の一部を滴下した後、残りの乳化液と共に反応性乳化剤を滴下する方法がある。この方法(4)は、前述の方法(1)〜(3)に較べて、重合安定性がより向上するだけでなく、得られるアクリル系水性粘着剤で形成される被膜の耐水性がより良好であるため、より好ましい。   In addition to the above methods (1) to (3), for example, as a method (4), there is a method in which a part of an emulsion prepared in advance is dropped and then a reactive emulsifier is dropped together with the remaining emulsion. This method (4) not only improves the polymerization stability compared to the above-mentioned methods (1) to (3), but also has a better water resistance of the film formed from the resulting acrylic aqueous pressure-sensitive adhesive. Therefore, it is more preferable.

本発明のアクリル系水性粘着剤のより効果的な製造方法である方法(4)について、更に詳細に述べる。   The method (4), which is a more effective method for producing the acrylic aqueous pressure-sensitive adhesive of the present invention, will be described in more detail.

本発明のアクリル系水性粘着剤を製造する方法(4)は、重合性単量体成分と界面活性剤を含有する乳化液を水性媒体が存在する反応容器内に連続又は分割して供給し反応させる製造方法であって、反応工程(I)として、前記乳化液の全供給量の10〜90重量%を供給し反応させる工程と、反応工程(II)として、前記乳化液の残量及び重合性単量体成分と重合し得る不飽和基を分子中に含む界面活性剤(即ち、反応性乳化剤)とを同時に連続又は分割して供給し反応させる工程とを有する。   In the method (4) for producing the acrylic aqueous pressure-sensitive adhesive of the present invention, an emulsion containing a polymerizable monomer component and a surfactant is continuously or dividedly supplied into a reaction vessel containing an aqueous medium and reacted. And a reaction step (I) in which 10 to 90% by weight of the total supply amount of the emulsion is supplied and reacted, and a reaction step (II) in which the remaining amount of the emulsion and polymerization are performed. And a step of supplying and reacting a surfactant (that is, a reactive emulsifier) containing a polymerizable monomer component and a polymerizable unsaturated group in the molecule simultaneously or continuously.

このとき後から添加する、即ち、反応工程(II)で添加する反応性乳化剤の供給方法は、特に制限されるものではなく、残りの乳化液に混合して供給する方法、又は乳化液と別々に並行して反応容器内に供給する方法など適宜選択すればよい。   At this time, the method of supplying the reactive emulsifier to be added later, that is, the reactive emulsifier to be added in the reaction step (II) is not particularly limited, and is mixed with the remaining emulsion or supplied separately or separately from the emulsion. The method of supplying into the reaction vessel in parallel with the above may be selected as appropriate.

また、反応工程(II)で用いる反応性乳化剤の種類には特に制限がなく、前述の反応性乳化剤から任意に選択し使用することができるが、これらの中でも下記一般式(1a)又は(1b)で表される反応性乳化剤を使用すると、理由は定かではないが、特にウレタンフォームなどの凹凸のある粗面に対しても接着力(即ち、粗面接着性。)に優れる効果を得ることができるため、より好ましい。   Moreover, there is no restriction | limiting in particular in the kind of reactive emulsifier used by reaction process (II), Although it can select and use arbitrarily from the above-mentioned reactive emulsifier, among these, following general formula (1a) or (1b) If the reactive emulsifier represented by) is used, the reason is not clear, but an effect that is excellent in adhesive force (that is, rough surface adhesiveness) is obtained even on uneven surfaces such as urethane foam. Is more preferable.

下記一般式(1a)で表される反応性乳化剤の市販品としては、例えば、アクアロンKH−05〔第一工業製薬株式会社製〕、KH−10〔同社製〕などが挙げられる。また、下記一般式(1b)で表される反応性乳化剤の市販品としては、例えば、アクアロンHS−10〔第一工業製薬株式会社製〕、HS−20〔同社製〕、BC−05〔同社製〕、BC−10〔同社製〕、BC−20〔同社製〕などが挙げられる。   As a commercial item of the reactive emulsifier represented with the following general formula (1a), Aqualon KH-05 [made by Daiichi Kogyo Seiyaku Co., Ltd.], KH-10 [made by the company], etc. are mentioned, for example. Moreover, as a commercial item of the reactive emulsifier represented by the following general formula (1b), for example, Aqualon HS-10 [Daiichi Kogyo Seiyaku Co., Ltd.], HS-20 [made by the company], BC-05 [the company] Product], BC-10 [manufactured by the company], BC-20 [manufactured by the company], and the like.

Figure 2007217594
Figure 2007217594













(式中、Rは炭素原子数6〜18の直鎖構造、分岐構造又は環状構造を有するアルキル基であり、nは3〜150の整数を示す。) (In the formula, R is an alkyl group having a straight chain structure, a branched structure or a cyclic structure having 6 to 18 carbon atoms, and n represents an integer of 3 to 150.)

上記一般式(1a)又は(1b)で表される反応性乳化剤を添加する乳化液(残りの乳化液)の割合は、全ての乳化液の10〜90重量%の範囲であり、好ましくは20〜80重量%の範囲であり、より好ましくは30〜70重量%である。反応性乳化剤を添加する乳化液(残りの乳化液)の割合がかかる範囲であれば、特にウレタンフォームなどの凹凸のある粗面に対しても優れた接着力(即ち、粗面接着性。)を得ることができる。   The proportion of the emulsion (remaining emulsion) to which the reactive emulsifier represented by the general formula (1a) or (1b) is added is in the range of 10 to 90% by weight of all the emulsions, preferably 20 It is in the range of ˜80% by weight, more preferably 30 to 70% by weight. If the ratio of the emulsion (remaining emulsion) to which the reactive emulsifier is added is within such a range, particularly excellent adhesive force (that is, rough surface adhesion) even on rough surfaces such as urethane foam. Can be obtained.

また、重合開始剤(X)の供給方法は、例えば、常に一定速度〔一定のラジカル発生量(Rd)〕で制御しながら供給する方法、供給速度が徐々に変化する方法、更に、前記した重合性単量体成分を反応工程(I)と反応工程(II)で分割して供給する方法であって反応工程(I)と反応工程(II)で異なる速度で重合開始剤を供給する方法などが挙げられ、何れの方法も前記ラジカル発生量(Rd)の範囲内になるように制御し供給すれば特に制限はない。これら供給方法の中でも、常に一定速度〔一定のラジカル発生量(Rd)〕で制御しながら供給する方法が、良好な重合安定性が得られ、ポリマー構造の制御が容易であるため、好ましい。   The method for supplying the polymerization initiator (X) is, for example, a method in which the polymerization initiator is constantly controlled at a constant rate [a constant radical generation amount (Rd)], a method in which the supply rate is gradually changed, and the polymerization described above. A method in which a reactive monomer component is dividedly supplied in reaction step (I) and reaction step (II) and a polymerization initiator is supplied at different rates in reaction step (I) and reaction step (II), etc. Any method is not particularly limited as long as it is controlled and supplied so as to be within the range of the radical generation amount (Rd). Among these supply methods, a method of supplying while always controlling at a constant rate [a constant radical generation amount (Rd)] is preferable because good polymerization stability is obtained and the control of the polymer structure is easy.

本発明のアクリル系水性粘着剤に含まれるエマルジョン粒子の平均粒子径は、特に制限はないが、好ましくは50〜1000nmの範囲である。尚、本発明でいう「エマルジョン粒子の平均粒子径」とは、エマルジョン粒子の体積基準での50%メジアン径をいい、実施例に記載の動的光散乱法により得られる値に基づくものである。   The average particle size of the emulsion particles contained in the acrylic aqueous pressure-sensitive adhesive of the present invention is not particularly limited, but is preferably in the range of 50 to 1000 nm. The “average particle diameter of emulsion particles” as used in the present invention refers to the 50% median diameter of emulsion particles based on the volume, and is based on the value obtained by the dynamic light scattering method described in the examples. .

本発明のアクリル系水性粘着剤の固形分濃度は、特に制限はないが、好ましくは40〜70重量%の範囲である。固形分濃度がかかる範囲であれば、製造時の作業性、及び使用時の乾燥性などに優れる。   The solid content concentration of the acrylic aqueous pressure-sensitive adhesive of the present invention is not particularly limited, but is preferably in the range of 40 to 70% by weight. When the solid content concentration is within such a range, the workability during production and the drying property during use are excellent.

本発明のアクリル系水性粘着剤には、例えば、ウレタンフォームなどのような表面に凹凸を有する被着体、あるいはポリオレフィン系材料のような低極性被着体等への接着性及び耐剥がれ性などの物性を向上させる目的で、粘着付与樹脂(D)を添加することが好ましい。   The acrylic water-based pressure-sensitive adhesive of the present invention has, for example, adhesion to an adherend having an uneven surface such as urethane foam, or a low-polar adherend such as a polyolefin-based material, and resistance to peeling. For the purpose of improving the physical properties, it is preferable to add a tackifier resin (D).

前記粘着付与樹脂(D)の添加量は、アクリル系重合体(P)に対して、好ましくは5〜50重量%の範囲であり、より好ましくは10〜40重量%の範囲である。粘着付与樹脂の添加量がかかる範囲であれば、優れた接着力と耐剥がれ性をバランスよく得ることができる。   The addition amount of the tackifying resin (D) is preferably in the range of 5 to 50% by weight, more preferably in the range of 10 to 40% by weight with respect to the acrylic polymer (P). If the addition amount of the tackifying resin is within such a range, it is possible to obtain a good balance between excellent adhesive strength and peeling resistance.

前記粘着付与樹脂(D)としては、特に制限はなく、例えば、脂肪族系石油樹脂、芳香族系石油樹脂、脂環族系石油系樹脂等の石油系樹脂;ロジン樹脂、ロジンエステル樹脂、不均化ロジン樹脂、重合ロジン樹脂、重合ロジンエステル樹脂、ロジンフェノール樹脂等のロジン系樹脂;テルペン樹脂、芳香族変性テルペン樹脂、水素添加テルペン樹脂、テルペンフェノール樹脂等のテルペン系樹脂などが挙げられ、これらは単独使用でもよく2種以上を併用してもよい。これらの中でも、テルペン系樹脂を用いると、粗面接着性と耐剥がれ性を両立できるため、特に好ましい。   The tackifier resin (D) is not particularly limited, and examples thereof include petroleum resins such as aliphatic petroleum resins, aromatic petroleum resins, and alicyclic petroleum resins; rosin resins, rosin ester resins, Rosin resins such as leveled rosin resin, polymerized rosin resin, polymerized rosin ester resin, rosin phenol resin; terpene resins such as terpene resin, aromatic modified terpene resin, hydrogenated terpene resin, terpene phenol resin, etc. These may be used alone or in combination of two or more. Among these, the use of a terpene resin is particularly preferable because it can achieve both rough surface adhesion and peeling resistance.

前記粘着付与樹脂(D)の市販品としては、例えば、スーパーエステルE−720〔荒川化学工業株式会社製〕、スーパーエステルE−730−55〔同社製〕、スーパーエステルE−788〔同社製〕、スーパーエステルE−865〔同社製〕、スーパーエステルE−865NT〔同社製〕、タマノルE−100〔同社製〕、タマノルE−200〔同社製〕、タマノルE−200NT〔同社製〕、ハリエスターSK−816E〔ハリマ化成株式会社製〕、ハリエスターSK−816E〔同社製〕、ハリエスターSK−822E〔同社製〕、ハリエスターSK−370N〔同社製〕などが挙げられ、これらは単独使用でもよく2種以上を併用してもよい。   Examples of commercially available tackifier resins (D) include Superester E-720 (manufactured by Arakawa Chemical Co., Ltd.), Superester E-730-55 (manufactured by the company), Superester E-788 (manufactured by the company). , Superester E-865 (manufactured by the company), Superester E-865NT (manufactured by the company), Tamanol E-100 (manufactured by the company), Tamanoru E-200 (manufactured by the company), Tamanol E-200NT (manufactured by the company), Harrier Star SK-816E (manufactured by Harima Kasei Co., Ltd.), Harrier Star SK-816E (manufactured by the company), Harrier Star SK-822E (manufactured by the company), Harrier Star SK-370N (manufactured by the company), and the like can be mentioned. You may use 2 or more types together.

また、本発明のアクリル系水性粘着剤には、本発明の所望の効果を阻害しない範囲で、例えば、充填剤、顔料、pH調整剤、被膜形成助剤、レベリング剤、増粘剤、撥水剤、消泡剤等の公知の添加剤を併用することができる。   In addition, the acrylic aqueous pressure-sensitive adhesive of the present invention includes, for example, a filler, a pigment, a pH adjuster, a film forming aid, a leveling agent, a thickener, a water repellent, as long as the desired effects of the present invention are not impaired. Known additives such as agents and antifoaming agents can be used in combination.

本発明のアクリル系水性粘着剤は、例えば、基材とアクリル系水性粘着剤の層(複層構造であってもよい。)とから構成される種々の粘着製品に利用できる。   The acrylic water-based pressure-sensitive adhesive of the present invention can be used, for example, in various pressure-sensitive adhesive products composed of a base material and a layer of acrylic water-based pressure-sensitive adhesive (may have a multilayer structure).

前記基材としては、特に制限はなく、例えば、紙、プラスチックフィルム、不織布、編布、織布、金属、ガラス素材(ガラス板、ガラス繊維等)、セラミック等、有機及び無機の種々の素材が挙げられる。   The substrate is not particularly limited, and examples thereof include various organic and inorganic materials such as paper, plastic film, nonwoven fabric, knitted fabric, woven fabric, metal, glass material (glass plate, glass fiber, etc.), ceramic, and the like. Can be mentioned.

本発明のアクリル系水性粘着剤の粘着剤層を形成する方法には、特に限定はないが、例えば、基材の上に前記アクリル系水性粘着剤を直接塗工して乾燥させる直接法;シリコーン化合物、フッ素化合物等の離型剤で処理された紙、プラスチックフィルム等の離型材の上に、前記水性粘着剤を塗工し乾燥させ粘着剤層を形成させた後、前記粘着剤層の上に基材を重ねて加圧し、前記基材上に粘着剤層を転写する転写法、などが挙げられる。   The method for forming the pressure-sensitive adhesive layer of the acrylic aqueous pressure-sensitive adhesive of the present invention is not particularly limited. For example, a direct method in which the acrylic water-based pressure-sensitive adhesive is directly coated on a substrate and dried; silicone The aqueous adhesive is coated on a release material such as paper or plastic film treated with a release agent such as a compound or a fluorine compound, and dried to form an adhesive layer. And a method of transferring the pressure-sensitive adhesive layer onto the base material.

塗工方法としては、特に限定しないが、例えば、塗工機としてロールコーター、コンマコーター、リップコーター、ファウンテンダイコーター、グラビアコーター等を使用する方法が挙げられる。   Although it does not specifically limit as a coating method, For example, the method of using a roll coater, a comma coater, a lip coater, a fountain die coater, a gravure coater etc. as a coating machine is mentioned.

本発明のアクリル系水性粘着剤の性状(固形分濃度、粘度、pH)は、適宜設定すればよく、特に限定しないが、好ましくは、固形分濃度が40〜70重量%の範囲、粘度が10〜10,000mPa・s(BM型粘度計、60回転/分、25℃)の範囲、及びpH6〜9の範囲である。   The properties (solid content concentration, viscosity, pH) of the acrylic aqueous pressure-sensitive adhesive of the present invention may be appropriately set and are not particularly limited, but preferably the solid content concentration is in the range of 40 to 70% by weight and the viscosity is 10%. It is the range of -10,000 mPa * s (BM type viscometer, 60 rotations / minute, 25 degreeC), and the range of pH 6-9.

また、上記直接法で塗工する場合には、塗工方法の種類にもよるが、一般に、より高速で塗工するためには低粘度であることが求められることが多い。また、上記転写法で塗工する場合には、粘度が300〜10,000mPa・s(同上)のものが好ましい。   In addition, in the case of coating by the above direct method, although depending on the type of coating method, in general, a low viscosity is often required for coating at a higher speed. Moreover, when applying by the said transfer method, a thing with a viscosity of 300-10,000 mPa * s (same as above) is preferable.

以下、本発明を実施例と比較例により、一層、具体的に説明するが、本発明の範囲はこれら実施例に限定されるものではない。以下において、特に断らない限り、「%」は重量%、「部」は重量部をそれぞれ示すものとする。   EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention further more concretely, the scope of the present invention is not limited to these Examples. In the following, unless otherwise specified, “%” represents “% by weight”, and “part” represents “part by weight”.

[ラジカル発生量(Rd)の計算方法]
反応系内に存在する重合性単量体成分1リットル当たり、毎分発生するラジカル発生量(Rd)は、以下の式で求めた。
Rd(mol/l/min)=c/2/t/60
c;重合開始剤の濃度(mol/l)
t;半減期(hr)
前記の式中の半減期(t)は、以下の式で求めた。
t=ln2/k
k;分解速度定数
前記の分解速度定数(k)は以下のArrheniusの式より求めた。
k=A×exp(−ΔE/RT)
A ;頻度因子
ΔE;活性化エネルギー(J/mol)
R ;気体定数
T ;温度(K)
[Calculation method of radical generation amount (Rd)]
The radical generation amount (Rd) generated per minute per liter of the polymerizable monomer component present in the reaction system was determined by the following formula.
Rd (mol / l / min) = c / 2 / t / 60
c: Concentration of polymerization initiator (mol / l)
t: Half-life (hr)
The half-life (t) in the above formula was determined by the following formula.
t = ln2 / k
k: Decomposition rate constant The decomposition rate constant (k) was determined from the following Arrhenius equation.
k = A × exp (−ΔE / RT)
A: frequency factor ΔE; activation energy (J / mol)
R: Gas constant T: Temperature (K)

[ゲル分率の測定方法]
厚さ25μmのポリエチレンテレフタレート(PET)フィルムの表面に、乾燥後における膜厚が25μmとなるように後記実施例で得られたアクリル系水性粘着剤を塗布し、100℃で2分間乾燥して粘着シートを作成し、これを50mm×50mmの大きさに切り取ったものを試料とした。次に、予め上記試料のトルエン浸漬前の重量(G)と粘着剤塗布前(基材のみ)の重量(G)を測定しておき、トルエン溶液中に常温で24時間浸漬した。そして、浸漬後の試料のトルエン不溶解分を300メッシュ金網で濾過することにより分離し、110℃で1時間乾燥した後の残さの重量(G)を測定し、以下の式に従ってゲル分率を求めた。
ゲル分率(重量%)=〔(G−G)/(G−G)〕×100
[Measurement method of gel fraction]
The acrylic aqueous pressure-sensitive adhesive obtained in Examples below was applied to the surface of a 25 μm-thick polyethylene terephthalate (PET) film so that the film thickness after drying was 25 μm, and dried at 100 ° C. for 2 minutes for adhesion. A sheet was prepared and cut into a size of 50 mm × 50 mm as a sample. Next, the weight (G 1 ) of the sample before immersion in toluene and the weight (G 0 ) before application of the adhesive (base material only) were measured in advance, and immersed in a toluene solution at room temperature for 24 hours. And the toluene insoluble part of the sample after immersion is separated by filtering with a 300 mesh wire mesh, the weight (G 2 ) of the residue after drying at 110 ° C. for 1 hour is measured, and the gel fraction is determined according to the following formula: Asked.
Gel fraction (wt%) = [(G 2 -G 0) / ( G 1 -G 0) ] × 100

[ガラス転移温度(Tg)の測定方法]
後記実施例で得られた水分散型アクリル系重合体を乾燥後の膜厚が0.3mmとなるようにガラス板に塗布し、25℃で24時間乾燥した後、ガラス板から剥離し、更に100℃で5分間乾燥したものを試料とし、直径5mm、深さ2mmのアルミニウム製円筒型セルに試料約10mgを秤取し、DSC−2920モジュレイテッド型示差走査型熱量計〔TAインスツルメント社製〕を用い、窒素雰囲気下で−150℃から20℃/分の昇温速度で100℃まで昇温した時の吸熱曲線を測定して求めた。
[Measurement method of glass transition temperature (Tg)]
The water-dispersed acrylic polymer obtained in the examples described later was applied to a glass plate so that the film thickness after drying was 0.3 mm, dried at 25 ° C. for 24 hours, and then peeled off from the glass plate. Samples dried at 100 ° C. for 5 minutes were weighed in an aluminum cylindrical cell having a diameter of 5 mm and a depth of 2 mm, and a DSC-2920 modulated differential scanning calorimeter [TA Instruments Inc. The endothermic curve was measured when the temperature was raised from −150 ° C. to 100 ° C. at a rate of temperature increase of 20 ° C./min in a nitrogen atmosphere.

[平均粒子径の測定方法]
マイクロトラックUPA型粒度分布測定装置〔日機装株式会社製〕にて測定した平均粒子径(体積基準での50%メジアン径)の値を求めた。
[Measurement method of average particle size]
The average particle diameter (50% median diameter on a volume basis) measured with a Microtrac UPA type particle size distribution measuring apparatus (manufactured by Nikkiso Co., Ltd.) was determined.

[エマルジョンの安定性の評価方法]
合成した水性樹脂分散体に架橋剤として所定量のエポキシ化合物を配合、攪拌してアクリル系水性粘着剤を作成した。得られたアクリル系水性粘着剤を25℃の恒温槽に静置し、72時間後のアクリル系水性粘着剤の粘度変化の有無によりエマルジョンの粘度安定性を評価した。
◎:粘度は変化していない。
○:わずかに増粘している。
△:極端な増粘が認められるが、流動性はある。
×:ゲル化しており、流動性はない。
[Method of evaluating emulsion stability]
A predetermined amount of an epoxy compound was blended with the synthesized aqueous resin dispersion as a crosslinking agent and stirred to prepare an acrylic aqueous adhesive. The obtained acrylic water-based pressure-sensitive adhesive was allowed to stand in a thermostatic bath at 25 ° C., and the viscosity stability of the emulsion was evaluated based on whether or not the viscosity of the acrylic water-based pressure-sensitive adhesive changed after 72 hours.
A: The viscosity is not changed.
○: Slightly thickened.
(Triangle | delta): Although extreme thickening is recognized, there exists fluidity | liquidity.
X: Gelled and not fluid.

[接着力の測定方法]
厚さ25μmのPETフィルムの表面に、乾燥後における膜厚が25μmとなるように後記実施例で得られたアクリル系水性粘着剤を塗布し、100℃で2分間乾燥して粘着シートを作成した。粘着シート及び被着体として鏡面仕上げしたステンレス板を用いて、JIS Z−0237に準じて23℃、相対湿度50%の雰囲気下で180度剥離強度を測定し、接着力を評価した。
[Measurement method of adhesive strength]
The acrylic aqueous pressure-sensitive adhesive obtained in Examples below was applied to the surface of a PET film having a thickness of 25 μm so that the film thickness after drying was 25 μm, and dried at 100 ° C. for 2 minutes to prepare a pressure-sensitive adhesive sheet. . Using an adhesive sheet and a stainless steel plate with a mirror finish as the adherend, the 180 ° peel strength was measured in an atmosphere of 23 ° C. and 50% relative humidity in accordance with JIS Z-0237 to evaluate the adhesive strength.

[粗面接着性(ウレタンフォームに対する接着性)の評価方法]
厚さ25μmのPETフィルムの表面に、乾燥後における膜厚が25μmとなるように後記実施例で得られたアクリル系水性粘着剤を塗布し、100℃で2分間乾燥して粘着シートを作成した。この基材を23℃、相対湿度50%の雰囲気下でECS系ウレタンフォームへ2kgロールにて貼り合わせ、その直後に手でゆっくりと引き剥がし、その際のウレタンフォーム表面の破壊状態を目視にて以下の基準で評価した。
◎;ウレタンフォーム表面がほぼ完全に破壊した。
○;ウレタンフォーム表面が少し破壊し、一部が粘着剤層へ転着した。
△;ウレタンフォーム表面がわずかに粘着剤層へ転着したのみ。
×;ウレタンフォーム表面が粘着剤層へ転着せず、原型を保持した。
[Evaluation method of rough surface adhesion (adhesion to urethane foam)]
The acrylic aqueous pressure-sensitive adhesive obtained in Examples below was applied to the surface of a PET film having a thickness of 25 μm so that the film thickness after drying was 25 μm, and dried at 100 ° C. for 2 minutes to prepare a pressure-sensitive adhesive sheet. . This substrate was bonded to an ECS urethane foam in an atmosphere of 23 ° C. and 50% relative humidity with a 2 kg roll, and immediately after that, it was slowly peeled off by hand, and the destruction state of the urethane foam surface at that time was visually observed. Evaluation was made according to the following criteria.
A: The urethane foam surface was almost completely destroyed.
○: The surface of the urethane foam was slightly broken, and part of the surface was transferred to the pressure-sensitive adhesive layer.
Δ: The urethane foam surface was transferred slightly to the pressure-sensitive adhesive layer.
X: The surface of the urethane foam was not transferred to the pressure-sensitive adhesive layer, and the original shape was retained.

[保持力の測定方法]
接着力の測定時と同様にして粘着シートを作成し、ステンレス板に接着面積が25mm×25mmとなるように粘着シートを貼付け、40℃にて1kgの荷重をかけ、ずれ落ちるまでの時間を測定し、その保持時間を保持力とした。また、12時間後にも保持されていた場合には、保持時間を12時間以上とし、初期貼付け位置からのずれ幅を測定し、併記した。
[Method of measuring holding force]
Create a pressure-sensitive adhesive sheet in the same way as when measuring the adhesive strength, affix the pressure-sensitive adhesive sheet to the stainless steel plate so that the bonding area is 25 mm x 25 mm, apply a 1 kg load at 40 ° C, and measure the time until slipping off The holding time was defined as holding force. Moreover, when it was hold | maintained after 12 hours, the holding time was made into 12 hours or more, the shift | offset | difference width from the initial sticking position was measured, and it described together.

[タックの測定方法]
接着力の測定時と同様にして粘着シートを作成し、JIS Z−0237の球転法に準じて23℃、相対湿度50%の雰囲気下で測定した。
[Tack measurement method]
A pressure-sensitive adhesive sheet was prepared in the same manner as the measurement of adhesive force, and measured in an atmosphere of 23 ° C. and 50% relative humidity according to the ball rolling method of JIS Z-0237.

〔実施例1〕
(1)乳化液(I−a)の調製
容器に、乳化剤としてラテムルE−118B〔花王株式会社製;有効成分25%〕10部と脱イオン水100部を入れ、均一に溶解した。そこに、炭素原子数1〜12のアルキル基を有するアルキル(メタ)アクリレート(B)〔以下、アルキル(メタ)アクリレート(B)と略す。〕として2−エチルヘキシルアクリレート300部、n−ブチルアクリレート150部、メチルメタクリレート40部、カルボキシル基含有エチレン性不飽和単量体(A)〔以下、不飽和単量体(A)と略す。〕としてアクリル酸10部、及びラウリルメルカプタン1部を加えて乳化し、乳化液(I−a)を得た。
攪拌機、還流冷却管、窒素導入管、温度計、滴下漏斗を備えた反応容器に、乳化剤のラテムルE−118Bを0.2部と脱イオン水320部を入れ、窒素を吹き込みながら85℃まで昇温した。攪拌下、過硫酸カリウム水溶液10部(固形分0.5%)を添加し、続いて乳化液(I−a)を6.1部仕込み、85℃を保ちながら1時間で重合させ、樹脂粒子の分散体を製造した後、これをシードとして引き続き、残りの乳化液(I−a)604.9部と過硫酸カリウム水溶液45部(固形分1%)を、別々の滴下漏斗を使用し反応容器を85℃に保ちながら6時間かけて滴下して重合した。
滴下終了後、同温度にて2時間攪拌した後、内容物を冷却し、pHが8.0になるようにアンモニア水(有効成分10%)で調整し、これを200メッシュ金網で濾過し、水分散型アクリル系重合体(P)を得た。ここで得られた水分散型アクリル系重合体(P)の固形分濃度、粘度、平均粒子径、重量平均分子量(Mw)、該水分散型アクリル系重合体(P)から得られる被膜のガラス転移温度(Tg)、及びゲル分率を表1に示した。
(2)アクリル系水性粘着剤(II−a)の製造
上記の水分散型アクリル系重合体(P)に、レベリング剤としてサーフィノール420〔エアー・プロダクツ・ジャパン株式会社製;有効成分100%〕1.2部、架橋剤の油溶性エポキシ化合物(C)としてTETRAD−C〔三菱ガス化学株式会社製;有効成分100%〕0.3部、粘着付与樹脂(D)としてタマノルE−100〔荒川化学工業株式会社製;有効成分52%〕250部を添加、1時間攪拌した後、100メッシュ金網で濾過し、本発明のアクリル系水性粘着剤(II−a)を得た。このアクリル系水性粘着剤(II−a)の安定性、及び該アクリル系水性粘着剤を用いて得た被膜のゲル分率(トルエン不溶解分率)、粘着シートの接着力、粗面接着力、保持力及びタックの評価結果を表1に示した。
[Example 1]
(1) Preparation of Emulsified Liquid (Ia) 10 parts of Latemul E-118B [manufactured by Kao Corporation; active ingredient 25%] as an emulsifier and 100 parts of deionized water were uniformly dissolved in a container. The alkyl (meth) acrylate (B) having an alkyl group having 1 to 12 carbon atoms [hereinafter abbreviated as alkyl (meth) acrylate (B). ] 2-ethylhexyl acrylate 300 parts, n-butyl acrylate 150 parts, methyl methacrylate 40 parts, carboxyl group-containing ethylenically unsaturated monomer (A) [hereinafter abbreviated as unsaturated monomer (A). ] 10 parts of acrylic acid and 1 part of lauryl mercaptan were added and emulsified to obtain an emulsion (Ia).
In a reaction vessel equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, 0.2 part of emulsifier Latemul E-118B and 320 parts of deionized water were added, and the temperature was raised to 85 ° C. while blowing nitrogen. Warm up. Under stirring, 10 parts of an aqueous potassium persulfate solution (solid content 0.5%) was added, and then 6.1 parts of an emulsion (Ia) was charged and polymerized in 1 hour while maintaining 85 ° C. to obtain resin particles. Then, using this as a seed, 604.9 parts of the remaining emulsion (Ia) and 45 parts of aqueous potassium persulfate solution (solid content 1%) were reacted using separate dropping funnels. While keeping the container at 85 ° C., the polymerization was carried out dropwise over 6 hours.
After completion of the dropwise addition, the mixture was stirred at the same temperature for 2 hours, then the contents were cooled, adjusted with aqueous ammonia (active ingredient 10%) so that the pH was 8.0, and this was filtered through a 200 mesh wire net, A water-dispersed acrylic polymer (P) was obtained. Solid content concentration, viscosity, average particle diameter, weight average molecular weight (Mw) of the water-dispersed acrylic polymer (P) obtained here, and glass of the coating obtained from the water-dispersed acrylic polymer (P) Table 1 shows the transition temperature (Tg) and the gel fraction.
(2) Manufacture of acrylic water-based pressure-sensitive adhesive (II-a) Surfinol 420 [manufactured by Air Products Japan; active ingredient 100%] as a leveling agent to the water-dispersed acrylic polymer (P) described above 1.2 parts, TETRAD-C [Mitsubishi Gas Chemical Co., Ltd .; active ingredient 100%] 0.3 parts as crosslinker oil-soluble epoxy compound (C), Tamanor E-100 [Arakawa as tackifier resin (D) Chemical Industry Co., Ltd .; active ingredient 52%] 250 parts were added and stirred for 1 hour, followed by filtration through a 100 mesh wire mesh to obtain the acrylic aqueous pressure-sensitive adhesive (II-a) of the present invention. Stability of this acrylic water-based pressure-sensitive adhesive (II-a), and the gel fraction (toluene-insoluble fraction) of the film obtained using the acrylic water-based pressure-sensitive adhesive, the adhesive strength of the pressure-sensitive adhesive sheet, the rough surface adhesive strength, Table 1 shows the evaluation results of holding force and tack.

〔実施例2〕
(1)乳化液(I−b−1)、及び乳化液(I−b−2)の調製
容器に、乳化剤としてラテムルE−118B〔花王株式会社製;有効成分25%〕10部と脱イオン水100部を入れ、均一に溶解した。そこに、アルキル(メタ)アクリレート(B)として2−エチルヘキシルアクリレート200部、n−ブチルアクリレート250部、メチルメタクリレート25部、不飽和単量体(A)としてアクリル酸25部、及びラウリルメルカプタン0.5部を加えて乳化し、乳化液(I−b−1)を得た。
攪拌機、還流冷却管、窒素導入管、温度計、滴下漏斗を備えた反応容器に、乳化剤のラテムルE−118Bを0.2部と脱イオン水320部を入れ、窒素を吹き込みながら60℃まで昇温した。攪拌下、過硫酸アンモニウム水溶液10部(固形分1%)を添加し、続いて乳化液(I−b−1)を6.1部仕込み、60℃を保ちながら1時間で重合させ、樹脂粒子の分散体を製造した後、これをシードとして引き続き残りの乳化液(I−b−1)の一部(302.2部)と過硫酸アンモニウム水溶液22.5部(有効成分2%)を、別々の滴下漏斗を使用して反応容器を60℃に保ちながら3時間かけて滴下して重合した。この間、滴下しなかった乳化液(I−b−1)(302.2部)に、反応性乳化剤であるアクアロンKH−10〔第一工業製薬株式会社製;有効成分100%〕5部を加え、均一になるまで攪拌し、乳化液(I−b−2)を調製した。
乳化液(I−b−1)の滴下終了後、直ちに乳化液(I−b−2)を307.2部と、過硫酸アンモニウム水溶液22.5部(有効成分2%)を別々の滴下漏斗を使用して反応容器を60℃に保ちながら3時間かけて滴下重合した。滴下終了後、同温度にて2時間攪拌した後、内容物を冷却し、pHが8.0になるようにアンモニア水(有効成分10%)で調整した。これを200メッシュ金網で濾過し、水分散型アクリル系重合体(P)を得た。ここで得られた水分散型アクリル系重合体(P)の固形分濃度、粘度、平均粒子径、重量平均分子量(Mw)、該水分散型アクリル系重合体(P)から得られる被膜のガラス転移温度(Tg)、ゲル分率を表1に示した。
(2)アクリル系水性粘着剤(II−b)の製造
上記の水分散型アクリル系重合体に、レベリング剤としてサーフィノール420〔エアー・プロダクツ・ジャパン株式会社製;有効成分100%〕1.2部、架橋剤の油溶性エポキシ化合物(C)としてTETRAD−C〔三菱ガス化学株式会社製;有効成分100%〕0.1部、粘着付与樹脂(D)としてタマノルE−100を150部、及びスーパーエステルE−788〔荒川化学工業格式会社製;有効成分50%〕150部を添加、1時間攪拌した後、100メッシュ金網で濾過し、本発明のアクリル系水性粘着剤(II−b)を得た。このアクリル系水性粘着剤(II−b)の安定性、及び該アクリル系水性粘着剤を用いて得た被膜のゲル分率(トルエン不溶解分率)、及び粘着シートの接着力、粗面接着力、保持力、タックの評価結果を表1に示した。
[Example 2]
(1) Preparation of Emulsified Liquid (Ib-1) and Emulsified Liquid (Ib-2) 10 parts of Latemul E-118B (manufactured by Kao Corporation; active ingredient 25%) and deionized as an emulsifier in a container 100 parts of water was added and dissolved uniformly. There, 200 parts of 2-ethylhexyl acrylate as alkyl (meth) acrylate (B), 250 parts of n-butyl acrylate, 25 parts of methyl methacrylate, 25 parts of acrylic acid as unsaturated monomer (A), and lauryl mercaptan. 5 parts was added and emulsified to obtain an emulsified liquid (Ib-1).
In a reaction vessel equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, 0.2 part of emulsifier Latemul E-118B and 320 parts of deionized water were added, and the temperature was raised to 60 ° C. while blowing nitrogen. Warm up. Under stirring, 10 parts of an aqueous ammonium persulfate solution (solid content: 1%) was added, and then 6.1 parts of an emulsion (Ib-1) was charged and polymerized in 1 hour while maintaining 60 ° C. After producing the dispersion, a part (302.2 parts) of the remaining emulsion (Ib-1) and 22.5 parts (2% active ingredient) of an aqueous ammonium persulfate solution were separately separated using this as a seed. Using a dropping funnel, polymerization was carried out by dropping over 3 hours while keeping the reaction vessel at 60 ° C. During this time, 5 parts of Aqualon KH-10 [Daiichi Kogyo Seiyaku Co., Ltd .; active ingredient 100%], which is a reactive emulsifier, is added to the emulsion (Ib-1) (302.2 parts) that was not added dropwise. The mixture was stirred until it became uniform to prepare an emulsion (Ib-2).
Immediately after the completion of the dropwise addition of the emulsion (Ib-1), 307.2 parts of the emulsion (Ib-2) and 22.5 parts of an aqueous ammonium persulfate solution (2% active ingredient) were placed in separate dropping funnels. Using the reaction vessel, the polymerization was carried out dropwise over 3 hours while keeping the reaction vessel at 60 ° C. After completion of the dropwise addition, the mixture was stirred at the same temperature for 2 hours, and then the contents were cooled and adjusted with aqueous ammonia (10% active ingredient) so that the pH was 8.0. This was filtered through a 200-mesh wire mesh to obtain a water-dispersed acrylic polymer (P). Solid content concentration, viscosity, average particle diameter, weight average molecular weight (Mw) of the water-dispersed acrylic polymer (P) obtained here, and glass of the coating obtained from the water-dispersed acrylic polymer (P) Table 1 shows the transition temperature (Tg) and the gel fraction.
(2) Manufacture of acrylic water-based pressure-sensitive adhesive (II-b) Surfinol 420 [manufactured by Air Products Japan Co., Ltd .; active ingredient 100%] 1.2 as a leveling agent in the above water-dispersed acrylic polymer Part, 0.1 part of TETRAD-C [Mitsubishi Gas Chemical Co., Ltd .; active ingredient 100%] as the oil-soluble epoxy compound (C) of the crosslinking agent, 150 parts of Tamanol E-100 as the tackifier resin (D), and After adding 150 parts of Super Ester E-788 (Arakawa Chemical Industries, Ltd .; active ingredient 50%) and stirring for 1 hour, the mixture was filtered through a 100 mesh wire mesh, and the acrylic aqueous adhesive (II-b) of the present invention was added. Obtained. Stability of the acrylic water-based pressure-sensitive adhesive (II-b), gel fraction of the film obtained using the acrylic water-based pressure-sensitive adhesive (toluene-insoluble fraction), adhesive strength of the pressure-sensitive adhesive sheet, rough surface adhesive strength Table 1 shows the evaluation results of the holding force and tack.

〔実施例3〕
(1)乳化液(I−c−1)、及び乳化液(I−c−2)の調製
容器に、乳化剤としてラテムルE−118B〔花王株式会社製;有効成分25%〕10部と脱イオン水100部を入れ、均一に溶解した。そこに、アルキル(メタ)アクリレート(B)として2−エチルヘキシルアクリレート435部、メチルメタクリレート50部、不飽和単量体(A)としてアクリル酸15部、及びラウリルメルカプタン1部を加えて乳化し、乳化液(I−c−1)を得た。
攪拌機、還流冷却管、窒素導入管、温度計、滴下漏斗を備えた反応容器に、乳化剤のラテムルE−118Bを0.2部と脱イオン水270部を入れ、窒素を吹き込みながら75℃まで昇温した。攪拌下、過硫酸カリウム水溶液10部(固形分0.5%)を添加し、続いて乳化液(I−c−1)を6.1部仕込み、75℃を保ちながら1時間で重合させ、樹脂粒子の分散体を製造した後、これをシードとして引き続き、残りの乳化液(I−c−1)の一部(423.4部)と、過硫酸カリウム水溶液66.5部(有効成分1%)を、別々の滴下漏斗を使用して反応容器を75℃に保ちながら4.5時間かけて滴下して重合した。この間、滴下しなかった乳化液(I−c−1)(181.5部)に、反応性乳化剤であるアクアロンKH−0530〔第一工業製薬株式会社製;有効成分30%〕1.5部を加え、均一になるまで攪拌し、乳化液(I−c−2)を調製した。
乳化液(I−c−1)の滴下終了後、直ちに乳化液(I−c−2)(183部)と、過硫酸カリウム水溶液28.5部(有効成分1%)を別々の滴下漏斗を使用して反応容器を75℃に保ちながら1.5時間かけて滴下重合した。滴下終了後、同温度にて2時間攪拌した後、内容物を冷却し、pHが8.0になるようにアンモニア水(有効成分10%)で調整した。これを200メッシュ金網で濾過し、水分散型アクリル系重合体(P)を得た。ここで得られた水分散型アクリル系重合体(P)の固形分濃度、粘度、平均粒子径、重量平均分子量(Mw)、該水分散型アクリル系重合体(P)から得られる被膜のガラス転移温度(Tg)、ゲル分率を表1に示した。
(2)アクリル系水性粘着剤(II−c)の製造
上記の水分散型アクリル系重合体(P)に、レベリング剤としてサーフィノール420〔エアー・プロダクツ・ジャパン株式会社製;有効成分100%〕1.2部、架橋剤の油溶性エポキシ化合物(C)としてデナコールEX−201〔ナガセ化成工業株式会社製;有効成分100%〕0.3部を添加、1時間攪拌した後、100メッシュ金網で濾過し、本発明のアクリル系水性粘着剤(II−c)を得た。このアクリル系水性粘着剤(II−c)の安定性、及び該アクリル系水性粘着剤を用いて得た被膜のゲル分率(トルエン不溶解分率)、及び粘着シートの接着力、粗面接着力、保持力、タックの評価結果を表1に示した。
Example 3
(1) Preparation of Emulsified Liquid (Ic-1) and Emulsified Liquid (Ic-2) 10 parts of Latemul E-118B [manufactured by Kao Corporation; active ingredient 25%] and deionized as an emulsifier in a container 100 parts of water was added and dissolved uniformly. Then, 435 parts of 2-ethylhexyl acrylate as alkyl (meth) acrylate (B), 50 parts of methyl methacrylate, 15 parts of acrylic acid as unsaturated monomer (A), and 1 part of lauryl mercaptan were added to emulsify, and emulsify. A liquid (Ic-1) was obtained.
In a reaction vessel equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, 0.2 part of emulsifier Latemul E-118B and 270 parts of deionized water were added, and the temperature was raised to 75 ° C. while blowing nitrogen. Warm up. Under stirring, 10 parts of an aqueous potassium persulfate solution (solid content 0.5%) was added, and then 6.1 parts of an emulsion (Ic-1) was charged and polymerized in 1 hour while maintaining 75 ° C. After producing a dispersion of resin particles, using this as a seed, a part (423.4 parts) of the remaining emulsion (Ic-1) and 66.5 parts of an aqueous potassium persulfate solution (active ingredient 1) %) Was polymerized dropwise over 4.5 hours using a separate dropping funnel while keeping the reaction vessel at 75 ° C. During this time, Aqualon KH-0530 (Daiichi Kogyo Seiyaku Co., Ltd .; active ingredient 30%) 1.5 parts which is a reactive emulsifier is added to the emulsion (Ic-1) (181.5 parts) which was not dripped. And stirred until uniform to prepare an emulsion (Ic-2).
Immediately after the dropping of the emulsion (Ic-1), the emulsion (Ic-2) (183 parts) and the potassium persulfate aqueous solution 28.5 parts (active ingredient 1%) were put into separate dropping funnels. Using the reaction vessel, the polymerization was carried out dropwise over 1.5 hours while keeping the reaction vessel at 75 ° C. After completion of the dropwise addition, the mixture was stirred at the same temperature for 2 hours, and then the contents were cooled and adjusted with aqueous ammonia (10% active ingredient) so that the pH was 8.0. This was filtered through a 200-mesh wire mesh to obtain a water-dispersed acrylic polymer (P). Solid content concentration, viscosity, average particle diameter, weight average molecular weight (Mw) of the water-dispersed acrylic polymer (P) obtained here, and glass of the coating obtained from the water-dispersed acrylic polymer (P) Table 1 shows the transition temperature (Tg) and the gel fraction.
(2) Production of acrylic water-based pressure-sensitive adhesive (II-c) Surfinol 420 [manufactured by Air Products Japan; active ingredient 100%] as a leveling agent to the water-dispersed acrylic polymer (P) described above 1.2 parts, 0.3 parts of Denacol EX-201 (manufactured by Nagase Chemicals Co., Ltd .; active ingredient 100%) as an oil-soluble epoxy compound (C) as a crosslinking agent was added and stirred for 1 hour. Filtration was performed to obtain an acrylic aqueous pressure-sensitive adhesive (II-c) of the present invention. Stability of the acrylic aqueous pressure-sensitive adhesive (II-c), gel fraction of the film obtained using the acrylic aqueous pressure-sensitive adhesive (toluene-insoluble fraction), adhesive strength of adhesive sheet, rough surface adhesive strength Table 1 shows the evaluation results of the holding force and tack.

〔実施例4〕
(1)乳化液(I−d−1)、及び乳化液(I−d−2)の調製
容器に、乳化剤としてラテムルE−118B〔花王株式会社製;有効成分25%〕10部と脱イオン水100部を入れ、均一に溶解した。そこに、アルキル(メタ)アクリレート(B)として2−エチルヘキシルアクリレート250部、n−ブチルアクリレート230部、不飽和単量体(A)としてアクリル酸20部、及びラウリルメルカプタン0.5部を加えて乳化し、乳化液(I−d−1)を得た。
攪拌機、還流冷却管、窒素導入管、温度計、滴下漏斗を備えた反応容器に、乳化剤のラテムルE−118Bを0.2部と脱イオン水320部を入れ、窒素を吹き込みながら45℃まで昇温した。攪拌下、過硫酸アンモニウム水溶液10部(固形分5%)を添加し、続いて乳化液(I−d−1)を6.1部仕込み、45℃を保ちながら1時間で重合させ、樹脂粒子の分散体を製造した後、これをシードとして引き続き、残りの乳化液(I−d−1)の一部(90.7部)と、過硫酸アンモニウム水溶液6.75部(有効成分10%)を、別々の滴下漏斗を使用して反応容器を45℃に保ちながら1時間かけて滴下して重合した。この間、滴下しなかった乳化液(I−d−1)(513.7部)に、反応性乳化剤であるアクアロンKH−10〔第一工業製薬株式会社製;有効成分100%〕3部を加え、均一になるまで攪拌し、乳化液(I−d−2)を調製した。
乳化液(I−d−1)の滴下終了後、直ちに乳化液(I−d−2)(516.7部)と、過硫酸アンモニウム水溶液38.25部(有効成分10%)を別々の滴下漏斗を使用して反応容器を45℃に保ちながら5時間かけて滴下重合した。滴下終了後、同温度にて2時間攪拌した後、内容物を冷却し、pHが8.0になるようにアンモニア水(有効成分10%)で調整した。これを200メッシュ金網で濾過し、水分散型アクリル系重合体を得た。ここで得られた水分散型アクリル系重合体(P)の固形分濃度、粘度、平均粒子径、重量平均分子量(Mw)、該水分散型アクリル系重合体(P)から得られる被膜のガラス転移温度(Tg)、ゲル分率を表1に示した。
(2)アクリル系水性粘着剤(II−d)の製造
上記の水分散型アクリル系重合体(P)に、レベリング剤としてサーフィノール420〔エアー・プロダクツ・ジャパン株式会社製;有効成分100%〕1.2部、架橋剤の油溶性エポキシ化合物(C)としてTETRAD−C〔三菱ガス化学株式会社製;有効成分100%〕0.1部、粘着付与樹脂(D)としてスーパーエステルE−788〔荒川化学工業株式会社製;有効成分50%〕150部を添加、1時間攪拌した後、100メッシュ金網で濾過し、本発明のアクリル系水性粘着剤(II−d)を得た。このアクリル系水性粘着剤(II−d)の安定性、及び該アクリル系水性粘着剤を用いて得た被膜のゲル分率(トルエン不溶解分率)、および粘着シートの接着力、粗面接着力、保持力、タックの評価結果を表1に示した。
Example 4
(1) Preparation of Emulsified Liquid (Id-1) and Emulsified Liquid (Id-2) In a container, 10 parts of Latemul E-118B (manufactured by Kao Corporation; active ingredient 25%) and deionized as an emulsifier 100 parts of water was added and dissolved uniformly. Thereto, 250 parts of 2-ethylhexyl acrylate, 230 parts of n-butyl acrylate as alkyl (meth) acrylate (B), 20 parts of acrylic acid as unsaturated monomer (A), and 0.5 part of lauryl mercaptan were added. The mixture was emulsified to obtain an emulsion (Id-1).
In a reaction vessel equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, 0.2 part of emulsifier Latemul E-118B and 320 parts of deionized water were added, and the temperature was raised to 45 ° C. while blowing nitrogen. Warm up. Under stirring, 10 parts of an aqueous ammonium persulfate solution (5% solids) was added, and then 6.1 parts of an emulsion (Id-1) was charged and polymerized in 1 hour while maintaining 45 ° C. After producing the dispersion, using this as a seed, a part (90.7 parts) of the remaining emulsion (Id-1) and 6.75 parts of an aqueous ammonium persulfate solution (10% active ingredient) Using a separate dropping funnel, polymerization was carried out by dropping over 1 hour while keeping the reaction vessel at 45 ° C. During this time, 3 parts of Aqualon KH-10 (Daiichi Kogyo Seiyaku Co., Ltd .; active ingredient 100%), which is a reactive emulsifier, is added to the emulsion (Id-1) (513.7 parts) that was not dripped. The mixture was stirred until it became uniform to prepare an emulsion (Id-2).
Immediately after completion of the dropwise addition of the emulsion (Id-1), separate the emulsion (Id-2) (516.7 parts) and 38.25 parts of an aqueous ammonium persulfate solution (10% active ingredient) in separate dropping funnels. Was used for dropwise polymerization over 5 hours while keeping the reaction vessel at 45 ° C. After completion of the dropwise addition, the mixture was stirred at the same temperature for 2 hours, and then the contents were cooled and adjusted with aqueous ammonia (10% active ingredient) so that the pH was 8.0. This was filtered through a 200-mesh wire mesh to obtain a water-dispersed acrylic polymer. Solid content concentration, viscosity, average particle diameter, weight average molecular weight (Mw) of the water-dispersed acrylic polymer (P) obtained here, and glass of the coating obtained from the water-dispersed acrylic polymer (P) Table 1 shows the transition temperature (Tg) and the gel fraction.
(2) Production of acrylic water-based pressure-sensitive adhesive (II-d) Surfinol 420 [manufactured by Air Products Japan; active ingredient 100%] as a leveling agent to the water-dispersed acrylic polymer (P) described above 1.2 parts, TETRAD-C [Mitsubishi Gas Chemical Co., Ltd .; active ingredient 100%] 0.1 part as an oil-soluble epoxy compound (C) as a crosslinking agent, superester E-788 [Tackifier resin (D) as [D] Arakawa Chemical Industries, Ltd .; active ingredient 50%] 150 parts were added and stirred for 1 hour, followed by filtration through a 100 mesh wire netting to obtain the acrylic aqueous pressure-sensitive adhesive (II-d) of the present invention. Stability of this acrylic water-based pressure-sensitive adhesive (II-d), gel fraction (toluene-insoluble fraction) of the film obtained using this acrylic water-based pressure-sensitive adhesive, adhesive strength of adhesive sheet, rough surface adhesive strength Table 1 shows the evaluation results of the holding force and tack.

〔実施例5〕
(1)乳化液(I−e−1)、及び乳化液(I−e−2)の調製
容器に、乳化剤としてラテムルE−118B〔花王株式会社製;有効成分25%〕10部と脱イオン水100部を入れ、均一に溶解した。そこに、アルキル(メタ)アクリレート(B)として2−エチルヘキシルアクリレート130部、n−ブチルアクリレート350部、不飽和単量体(A)としてアクリル酸20部、及びラウリルメルカプタン0.5部を加えて乳化し、乳化液(I−e−1)を得た。
攪拌機、還流冷却管、窒素導入管、温度計、滴下漏斗を備えた反応容器に、乳化剤のラテムルE−118Bを0.2部と脱イオン水320部を入れ、窒素を吹き込みながら65℃まで昇温した。攪拌下、4,4−アゾビス(4−シアノ吉草酸)水溶液(アンモニア水で中和して溶解。以下同様)10部(固形分1.5%)を添加し、続いて乳化液(I−e−1)を6.1部仕込み、65℃を保ちながら1時間で重合させ、樹脂粒子の分散体を製造した後、これをシードとして引き続き、残りの乳化液(I−e−1)の一部(242部)と、4,4−アゾビス(4−シアノ吉草酸)水溶液18部(固形分3%)を、別々の滴下漏斗を使用して反応容器を65℃に保ちながら2時間かけて滴下して重合した。この間、滴下しなかった乳化液(I−e−1)(362.4部)に、反応性乳化剤であるアクアロンKH−0530〔第一工業製薬株式会社製;有効成分30%〕4部を加え、均一になるまで攪拌し、乳化液(I−e−2)を調製した。
乳化液(I−e−1)の滴下終了後、直ちに乳化液(I−e−2)(366.4部)と、4,4−アゾビス(4−シアノ吉草酸)27部(固形分3%)を別々の滴下漏斗を使用して反応容器を65℃に保ちながら4時間かけて滴下重合した。滴下終了後、同温度にて2時間攪拌した後、内容物を冷却し、pHが8.0になるようにアンモニア水(有効成分10%)で調整した。これを200メッシュ金網で濾過し、水分散型アクリル系重合体(P)を得た。ここで得られた水分散型アクリル系重合体(P)の固形分濃度、粘度、平均粒子径、重量平均分子量(Mw)、該水分散型アクリル系重合体(P)から得られる被膜のガラス転移温度(Tg)、ゲル分率を表1に示した。
(2)アクリル系水性粘着剤(II−e)の製造
上記の水分散型アクリル系重合体(P)に、レベリング剤としてサーフィノール420〔エアー・プロダクツ・ジャパン株式会社製;有効成分100%〕1.2部、架橋剤の油溶性エポキシ化合物(C)としてTETRAD−C〔三菱ガス化学株式会社製;有効成分100%〕0.2部、粘着付与樹脂(D)としてタマノルE−100〔荒川化学工業株式会社製;有効成分52%〕100部、及びスーパーエステルE−730−55〔荒川化学工業株式会社製;有効成分55%〕100部を添加、1時間攪拌した後、100メッシュ金網で濾過し、本発明のアクリル系水性粘着剤(II−e)を得た。このアクリル系水性粘着剤(II−e)の安定性、及び該アクリル系水性粘着剤を用いて得た被膜のゲル分率(トルエン不溶解分率)、および粘着シートの接着力、粗面接着力、保持力、タックの評価結果を表1に示した。
Example 5
(1) Preparation of Emulsified Liquid (Ie-1) and Emulsified Liquid (Ie-2) 10 parts of Latemul E-118B [manufactured by Kao Corporation; active ingredient 25%] and deionized as an emulsifier in a container 100 parts of water was added and dissolved uniformly. Thereto, 130 parts of 2-ethylhexyl acrylate, 350 parts of n-butyl acrylate as alkyl (meth) acrylate (B), 20 parts of acrylic acid as unsaturated monomer (A), and 0.5 part of lauryl mercaptan were added. The mixture was emulsified to obtain an emulsion (Ie-1).
In a reaction vessel equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, 0.2 part of emulsifier Latemul E-118B and 320 parts of deionized water were added, and the temperature was raised to 65 ° C. while blowing nitrogen. Warm up. While stirring, 10 parts of a 4,4-azobis (4-cyanovaleric acid) aqueous solution (neutralized with aqueous ammonia and dissolved; the same applies hereinafter) (solid content 1.5%) was added, followed by emulsion (I- After charging 6.1 parts of e-1) and polymerizing in 1 hour while maintaining 65 ° C. to produce a dispersion of resin particles, the remaining emulsion (I-e-1) Part (242 parts) and 18 parts of an aqueous solution of 4,4-azobis (4-cyanovaleric acid) (solid content: 3%) were added over 2 hours while maintaining the reaction vessel at 65 ° C. using a separate dropping funnel. The solution was dropped and polymerized. During this time, 4 parts of Aqualon KH-0530 (Daiichi Kogyo Seiyaku Co., Ltd .; active ingredient 30%), which is a reactive emulsifier, is added to the emulsion (Ie-1) (362.4 parts) that was not dripped. The mixture was stirred until it became uniform to prepare an emulsion (Ie-2).
Immediately after completion of the dropwise addition of the emulsion (Ie-1), the emulsion (Ie-2) (366.4 parts) and 27 parts of 4,4-azobis (4-cyanovaleric acid) (solid content 3) %) Was dropped and polymerized over 4 hours using a separate dropping funnel while keeping the reaction vessel at 65 ° C. After completion of the dropwise addition, the mixture was stirred at the same temperature for 2 hours, and then the contents were cooled and adjusted with aqueous ammonia (10% active ingredient) so that the pH was 8.0. This was filtered through a 200-mesh wire mesh to obtain a water-dispersed acrylic polymer (P). Solid content concentration, viscosity, average particle diameter, weight average molecular weight (Mw) of the water-dispersed acrylic polymer (P) obtained here, and glass of the coating obtained from the water-dispersed acrylic polymer (P) Table 1 shows the transition temperature (Tg) and the gel fraction.
(2) Production of acrylic water-based pressure-sensitive adhesive (II-e) Surfinol 420 [manufactured by Air Products Japan; active ingredient 100%] as a leveling agent to the water-dispersed acrylic polymer (P) described above 1.2 parts, TETRAD-C [Mitsubishi Gas Chemical Co., Ltd .; active ingredient 100%] 0.2 parts as crosslinker oil-soluble epoxy compound (C), Tamanor E-100 [Arakawa as tackifier resin (D) 100 parts by chemical industry; active ingredient 52%] and 100 parts of super ester E-730-55 [manufactured by Arakawa Chemical Industries; 55% active ingredient] were added and stirred for 1 hour. Filtration was performed to obtain an acrylic aqueous pressure-sensitive adhesive (II-e) of the present invention. Stability of this acrylic water-based pressure-sensitive adhesive (II-e), gel fraction (toluene insoluble fraction) of the film obtained using the acrylic water-based pressure-sensitive adhesive, and adhesive strength and rough surface adhesive strength of the pressure-sensitive adhesive sheet Table 1 shows the evaluation results of the holding force and tack.

〔比較例1〕
(1)乳化液(I−f−1)、及び乳化液(I−f−2)の調製
容器に、乳化剤としてラテムルE−118B〔花王株式会社製;有効成分25%〕10部と脱イオン水100部を入れ、均一に溶解した。そこに、アルキル(メタ)アクリレート(B)として2−エチルヘキシルアクリレート240部、n−ブチルアクリレート245部、不飽和単量体(A)としてアクリル酸15部、その他のエチレン性不飽和単量体としてγ−メタクリロプロピルトリメトキシシラン0.5部、及びラウリルメルカプタン0.5部を加えて乳化し、乳化液(I−f−1)を得た。
攪拌機、還流冷却管、窒素導入管、温度計、滴下漏斗を備えた反応容器に、乳化剤のラテムルE−118Bを0.2部と脱イオン水320部を入れ、窒素を吹き込みながら55℃まで昇温した。攪拌下、過硫酸アンモニウム水溶液10部(固形分1%)を添加し、続いて乳化液(I−f−1)を6.1部仕込み、55℃を保ちながら1時間で重合させた。引き続き、残りの乳化液(I−f−1)の一部(362.9部)と、過硫酸アンモニウム水溶液27部(有効成分2%)を、別々の滴下漏斗を使用して反応容器を60℃に保ちながら4時間かけて滴下して重合した。この間、滴下しなかった乳化液(I−f−1)(242部)に、反応性乳化剤であるアクアロンKH−0530〔第一工業製薬株式会社製;有効成分30%〕4部を加え、均一になるまで攪拌し乳化液(I−f−2)を調製した。
乳化液(I−f−1)の滴下終了後、直ちに乳化液(I−f−2)(246部)と、過硫酸アンモニウム水溶液18部(有効成分2%)を別々の滴下漏斗を使用して反応容器を55℃に保ちながら2時間かけて滴下重合した。滴下終了後、同温度にて2時間攪拌した後、内容物を冷却し、pHが8.0になるようにアンモニア水(有効成分10%)で調整した。これを200メッシュ金網で濾過し、水分散型アクリル系重合体(P)を得た。ここで得られた水分散型アクリル系重合体(P)の固形分濃度、粘度、平均粒子径、重量平均分子量(Mw)、該水分散型アクリル系重合体から得られる被膜のガラス転移温度(Tg)、ゲル分率を表2に示した。
(2)アクリル系水性粘着剤(II−f)の製造
上記の水分散型アクリル系重合体(P)に、レベリング剤としてサーフィノール420〔エアー・プロダクツ・ジャパン株式会社製;有効成分100%〕1.2部、粘着付与樹脂(D)としてタマノルE−100〔荒川化学工業株式会社製;有効成分52%〕250部を添加、1時間攪拌した後、100メッシュ金網で濾過しアクリル系水性粘着剤(II−f)を得た。このアクリル系水性粘着剤の安定性、及び該アクリル系水性粘着剤を用いて得た被膜のゲル分率(トルエン不溶解分率)、及び粘着シートの接着力、粗面接着力、保持力、タックの評価結果を表2に示した。
[Comparative Example 1]
(1) Preparation of Emulsified Liquid (If-1) and Emulsified Liquid (If-2) 10 parts of Latemul E-118B (manufactured by Kao Corporation; active ingredient 25%) and deionized as an emulsifier in a container. 100 parts of water was added and dissolved uniformly. There, 240 parts of 2-ethylhexyl acrylate as alkyl (meth) acrylate (B), 245 parts of n-butyl acrylate, 15 parts of acrylic acid as unsaturated monomer (A), and other ethylenically unsaturated monomers 0.5 part of γ-methacrylopropyltrimethoxysilane and 0.5 part of lauryl mercaptan were added and emulsified to obtain an emulsion (If-1).
In a reaction vessel equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, 0.2 part of emulsifier Latemul E-118B and 320 parts of deionized water were added, and the temperature was raised to 55 ° C. while blowing nitrogen. Warm up. Under stirring, 10 parts of an aqueous ammonium persulfate solution (solid content: 1%) was added, and then 6.1 parts of an emulsion (If-1) was charged and polymerized in 1 hour while maintaining 55 ° C. Subsequently, a part (362.9 parts) of the remaining emulsion (If-1) and 27 parts of an aqueous ammonium persulfate solution (2% active ingredient) were placed in a reaction vessel at 60 ° C. using a separate dropping funnel. The polymerization was carried out dropwise over 4 hours while maintaining the temperature. During this time, 4 parts of Aqualon KH-0530 (Daiichi Kogyo Seiyaku Co., Ltd .; active ingredient 30%), which is a reactive emulsifier, is added to the emulsion (If-1) (242 parts) that was not added dropwise, and uniform. The mixture was stirred until an emulsion (If-2) was prepared.
Immediately after completion of the dropwise addition of the emulsion (If-1), the emulsion (If-2) (246 parts) and 18 parts of an aqueous ammonium persulfate solution (2% active ingredient) were separately added using a dropping funnel. While maintaining the reaction vessel at 55 ° C., dropwise polymerization was performed over 2 hours. After completion of the dropwise addition, the mixture was stirred at the same temperature for 2 hours, and then the contents were cooled and adjusted with aqueous ammonia (10% active ingredient) so that the pH was 8.0. This was filtered through a 200-mesh wire mesh to obtain a water-dispersed acrylic polymer (P). The solid content concentration, viscosity, average particle diameter, weight average molecular weight (Mw) of the water-dispersed acrylic polymer (P) obtained here, and the glass transition temperature of the coating obtained from the water-dispersed acrylic polymer ( Tg) and the gel fraction are shown in Table 2.
(2) Production of acrylic water-based pressure-sensitive adhesive (II-f) Surfinol 420 [manufactured by Air Products Japan; active ingredient 100%] as a leveling agent to the water-dispersed acrylic polymer (P) described above 1.2 parts, 250 parts of Tamanol E-100 [Arakawa Chemical Industries, Ltd .; active ingredient 52%] as an tackifier resin (D) was added and stirred for 1 hour, then filtered through a 100 mesh wire net and an acrylic aqueous adhesive. Agent (II-f) was obtained. Stability of this acrylic water-based pressure-sensitive adhesive, gel fraction (toluene insoluble fraction) of the film obtained using this acrylic water-based pressure-sensitive adhesive, and adhesive strength, rough surface adhesive strength, holding strength, tack of the pressure-sensitive adhesive sheet The evaluation results are shown in Table 2.

〔比較例2〕
(1)乳化液(I−g−1)、及び乳化液(I−g−2)の調製
容器に、乳化剤としてラテムルE−118B〔花王株式会社製;有効成分25%〕10部と脱イオン水100部を入れ、均一に溶解した。そこに、アルキル(メタ)アクリレート(B)として2−エチルヘキシルアクリレート180部、n−ブチルアクリレート300部、不飽和単量体(A)としてアクリル酸20部、及びラウリルメルカプタン1部を加えて乳化し、乳化液(I−g−1)を得た。
攪拌機、還流冷却管、窒素導入管、温度計、滴下漏斗を備えた反応容器に、乳化剤のラテムルE−118Bを0.2部と脱イオン水320部を入れ、窒素を吹き込みながら65℃まで昇温した。攪拌下、4,4−アゾビス(4−シアノ吉草酸)水溶液(アンモニア水で中和し溶解。以下同様)10部(固形分1%)を添加し、続いて乳化液(I−g−1)を6.1部仕込み、65℃を保ちながら1時間で重合させた。引き続き、残りの乳化液(I−g−1)の一部(242部)と、4,4−アゾビス(4−シアノ吉草酸)水溶液18部(有効成分2%)を、別々の滴下漏斗を使用して反応容器を65℃に保ちながら2時間かけて滴下して重合した。この間、滴下しなかった乳化液(I−g−1)(362.9部)に、反応性乳化剤であるアクアロンKH−10〔第一工業製薬株式会社製;有効成分100%〕3部を加え、均一になるまで攪拌し、乳化液(I−g−2)を調製した。
乳化液(I−g−1)の滴下終了後、直ちに乳化液(I−g−2)(365.9部)と、4,4−アゾビス(4−シアノ吉草酸)27部水溶液(有効成分2%)を別々の滴下漏斗を使用して反応容器を65℃に保ちながら4時間かけて滴下重合した。滴下終了後、同温度にて2時間攪拌した後、内容物を冷却し、pHが8.0になるようにアンモニア水(有効成分10%)で調整した。これを200メッシュ金網で濾過し、水分散型アクリル系重合体(P)を得た。ここで得られた水分散型アクリル系重合体(P)の固形分濃度、粘度、平均粒子径、重量平均分子量(Mw)、該水分散型アクリル系重合体(P)から得られる被膜のガラス転移温度(Tg)、ゲル分率を表2に示した。
(2)アクリル系水性粘着剤(II−g)の製造
上記の水分散型アクリル系重合体(P)に、レベリング剤としてサーフィノール420〔エアー・プロダクツ・ジャパン株式会社製;有効成分100%〕1.2部、架橋剤として水溶性のエポキシ化合物であるデナコールEX−614B〔ナガセ化成工業株式会社製;有効成分100%〕0.4部、粘着付与樹脂(D)としてタマノルE−100〔荒川化学工業株式会社製;有効成分50%〕100部、及びスーパーエステルE−730−55〔荒川化学工業株式会社製;有効成分55%〕100部を添加、1時間攪拌した後、100メッシュ金網で濾過し、アクリル系水性粘着剤(II−g)を得た。このアクリル系水性粘着剤(II−g)の安定性、及び該アクリル系水性粘着剤を用いて得た被膜のゲル分率(トルエン不溶解分率)、及び粘着シートの接着力、粗面接着力、保持力、タックの評価結果を表2に示した。
[Comparative Example 2]
(1) Preparation of Emulsified Liquid (Ig-1) and Emulsified Liquid (Ig-2) In a container, 10 parts of Latemul E-118B (manufactured by Kao Corporation; active ingredient 25%) and deionized as an emulsifier 100 parts of water was added and dissolved uniformly. Thereto, 180 parts of 2-ethylhexyl acrylate as alkyl (meth) acrylate (B), 300 parts of n-butyl acrylate, 20 parts of acrylic acid as unsaturated monomer (A), and 1 part of lauryl mercaptan were added and emulsified. The emulsion (Ig-1) was obtained.
In a reaction vessel equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, 0.2 part of emulsifier Latemul E-118B and 320 parts of deionized water were added, and the temperature was raised to 65 ° C. while blowing nitrogen. Warm up. While stirring, 10 parts of a 4,4-azobis (4-cyanovaleric acid) aqueous solution (neutralized with aqueous ammonia and dissolved; the same applies hereinafter) (solid content 1%) was added, followed by emulsion (I-g-1 ) Was charged in 6.1 parts and polymerized in 1 hour while maintaining 65 ° C. Subsequently, a part (242 parts) of the remaining emulsion (I-g-1) and 18 parts (active ingredient 2%) of an aqueous solution of 4,4-azobis (4-cyanovaleric acid) were added to a separate dropping funnel. The reaction vessel was used and polymerized dropwise over 2 hours while maintaining the reaction vessel at 65 ° C. During this time, 3 parts of Aqualon KH-10 (Daiichi Kogyo Seiyaku Co., Ltd .; active ingredient 100%), which is a reactive emulsifier, was added to the emulsion (Ig-1) (362.9 parts) that was not added dropwise. The mixture was stirred until it became uniform to prepare an emulsion (Ig-2).
Immediately after completion of the dropwise addition of the emulsion (Ig-1), the emulsion (Ig-2) (365.9 parts) and 27 parts of 4,4-azobis (4-cyanovaleric acid) aqueous solution (active ingredients) 2%) was dropped and polymerized over 4 hours using a separate dropping funnel while keeping the reaction vessel at 65 ° C. After completion of the dropwise addition, the mixture was stirred at the same temperature for 2 hours, and then the contents were cooled and adjusted with aqueous ammonia (10% active ingredient) so that the pH was 8.0. This was filtered through a 200-mesh wire mesh to obtain a water-dispersed acrylic polymer (P). Solid content concentration, viscosity, average particle diameter, weight average molecular weight (Mw) of the water-dispersed acrylic polymer (P) obtained here, and glass of the coating obtained from the water-dispersed acrylic polymer (P) Table 2 shows the transition temperature (Tg) and the gel fraction.
(2) Manufacture of acrylic water-based pressure-sensitive adhesive (II-g) Surfinol 420 [manufactured by Air Products Japan; active ingredient 100%] as a leveling agent to the water-dispersed acrylic polymer (P) described above 1.2 parts, Denacol EX-614B (manufactured by Nagase Kasei Kogyo Co., Ltd .; active ingredient 100%) as a crosslinking agent as a crosslinking agent 0.4 part, Tamanor E-100 [Arakawa as a tackifier resin (D) 100 parts by Chemical Industry Co., Ltd .; active ingredient 50%] and 100 parts Superester E-730-55 [Arakawa Chemical Industries, Ltd .; 55% active ingredient] were added and stirred for 1 hour. Filtration gave an acrylic aqueous adhesive (II-g). Stability of this acrylic water-based pressure-sensitive adhesive (II-g), gel fraction (toluene-insoluble fraction) of a film obtained using the acrylic water-based pressure-sensitive adhesive, and adhesive strength and rough surface adhesive strength of the pressure-sensitive adhesive sheet Table 2 shows the evaluation results of the holding force and tack.

〔比較例3〕
(1)分散液(I−h−1)の製造
攪拌機、窒素導入管、コンデンンサー(冷却管)、原料仕込口、温度計を備えた内容積が2リットルの反応容器に、25℃の脱イオン水75部を仕込み、攪拌下、窒素導入管から50ml/分の流量で窒素ガスを導入した。120分後、反応容器内の溶存酸素濃度を測定したところ、2.3ppmであった。反応容器内を攪拌下、窒素ガスを導入しながら、ポリオキシエチレンノニルフェニルエーテル〔HLB=14〕1部、ドデシルベンゼンスルホン酸ソーダ1部、2−エチルヘキシルアクリレート70部、アクリル酸エチル27部、アクリル酸5部を仕込み、全体を均一に乳化した。その後、反応容器内温度を50℃に調整した。次に、反応容器内温度が50℃であることを確認後、2,2−アゾビス[2−メチル−N−(フェニルメチル)−プロピオンアミジン]ジハイドロクロライド0.02部を加え、50℃に8時間維持して乳化重合を行った後、内容物を冷却し、分散液(I−h−1)を得た。
[Comparative Example 3]
(1) Production of dispersion (Ih-1) In a reaction vessel equipped with a stirrer, a nitrogen introducing tube, a condenser (cooling tube), a raw material charging port, and a thermometer, deionized at 25 ° C. 75 parts of water was charged, and nitrogen gas was introduced at a flow rate of 50 ml / min from a nitrogen introduction tube with stirring. After 120 minutes, the dissolved oxygen concentration in the reaction vessel was measured and found to be 2.3 ppm. While introducing nitrogen gas under stirring in the reaction vessel, 1 part of polyoxyethylene nonylphenyl ether [HLB = 14], 1 part of sodium dodecylbenzenesulfonate, 70 parts of 2-ethylhexyl acrylate, 27 parts of ethyl acrylate, acrylic 5 parts of acid was charged and the whole was uniformly emulsified. Thereafter, the temperature in the reaction vessel was adjusted to 50 ° C. Next, after confirming that the temperature in the reaction vessel was 50 ° C., 0.02 part of 2,2-azobis [2-methyl-N- (phenylmethyl) -propionamidine] dihydrochloride was added, and the mixture was heated to 50 ° C. After carrying out emulsion polymerization by maintaining for 8 hours, the content was cooled to obtain a dispersion (Ih-1).

(2)乳化液(I−h−2)の調製
先ず、容器内にポリオキシエチレンノニルフェニルエーテル〔HLB=14〕4部、ドデシルベンゼンスルホン酸ソーダ4部、脱イオン水60部を加え、均一に溶解した。そこに、2−エチルヘキシルアクリレート280部、アクリル酸エチル108部、アクリル酸10部を仕込み、全体を均一に乳化し乳化液(I−h−2)を得た。
攪拌機、窒素導入管、コンデンンサー(冷却管)、原料仕込口、温度計を備えた反応容器に、25℃の脱イオン水280部、過硫酸アンモニウム1部を水40部に溶解した溶液を加え、窒素置換しながら70℃に加温した。これに、前述の乳化液(I−h−2)を、滴下漏斗を用いて3時間かけて滴下し重合させた。滴下終了後、同温度にて2時間攪拌した後、内容物を冷却した。
冷却後、同反応容器内に、別途合成した分散液(I−h−1)を混合し、pHが8.0になるようにアンモニア水(有効成分10%)で調整した。これを200メッシュ金網で濾過し、水分散型アクリル系重合体(P)を得た。ここで得られた水分散型アクリル系重合体(P)の固形分濃度、粘度、平均粒子径、重量平均分子量(Mw)、該水分散型アクリル系重合体(P)から得られる被膜のガラス転移温度(Tg)、ゲル分率を表2に示した。
(3)アクリル系水性粘着剤(II−h)の製造
上記の水分散型アクリル系重合体(P)に、レベリング剤としてサーフィノール420〔エアー・プロダクツ・ジャパン株式会社製;有効成分100%〕2.4部、エポキシ架橋剤であるTEPIC〔日産化学工業株式会社製〕0.025部を水1部に溶解した水溶液を添加した後、100メッシュ金網で濾過し、アクリル系水性粘着剤(II−h)を得た。このアクリル系水性粘着剤(II−h)の安定性、及び該アクリル系水性粘着剤を用いて得た被膜のゲル分率(トルエン不溶解分率)、及び粘着シートの接着力、粗面接着力、保持力、タックの評価結果を表2に示した。
(2) Preparation of emulsion (Ih-2) First, 4 parts of polyoxyethylene nonylphenyl ether [HLB = 14], 4 parts of sodium dodecylbenzenesulfonate, and 60 parts of deionized water were added to the container. Dissolved in. Thereto, 280 parts of 2-ethylhexyl acrylate, 108 parts of ethyl acrylate, and 10 parts of acrylic acid were charged, and the whole was uniformly emulsified to obtain an emulsion (Ih-2).
To a reaction vessel equipped with a stirrer, a nitrogen inlet tube, a condenser (cooling tube), a raw material charging port, and a thermometer, a solution obtained by dissolving 280 parts of deionized water at 25 ° C. and 1 part of ammonium persulfate in 40 parts of water was added. Warm to 70 ° C. with displacement. The above-mentioned emulsion (Ih-2) was dropped and polymerized over 3 hours using a dropping funnel. After completion of the dropwise addition, the contents were cooled after stirring for 2 hours at the same temperature.
After cooling, a separately synthesized dispersion (Ih-1) was mixed in the same reaction vessel, and adjusted with aqueous ammonia (10% active ingredient) so that the pH was 8.0. This was filtered through a 200-mesh wire mesh to obtain a water-dispersed acrylic polymer (P). Solid content concentration, viscosity, average particle diameter, weight average molecular weight (Mw) of the water-dispersed acrylic polymer (P) obtained here, and glass of the coating obtained from the water-dispersed acrylic polymer (P) Table 2 shows the transition temperature (Tg) and the gel fraction.
(3) Production of acrylic water-based pressure-sensitive adhesive (II-h) Surfinol 420 [manufactured by Air Products Japan; active ingredient 100%] as a leveling agent to the water-dispersed acrylic polymer (P) described above After adding an aqueous solution in which 0.025 part of TEPIC (manufactured by Nissan Chemical Industries, Ltd.) as an epoxy crosslinking agent in 1 part of water was added to 2.4 parts, the mixture was filtered through a 100-mesh wire mesh and an acrylic aqueous adhesive (II -H) was obtained. Stability of this acrylic water-based pressure-sensitive adhesive (II-h), gel fraction (toluene-insoluble fraction) of a film obtained using this acrylic water-based pressure-sensitive adhesive, adhesive strength of adhesive sheet, rough surface adhesive strength Table 2 shows the evaluation results of the holding force and tack.

Figure 2007217594
Figure 2007217594



Figure 2007217594
Figure 2007217594

表1及び表2中の略号の名称は、以下の通りである。
注1)CVA;4,4−アゾビス(4−シアノ吉草酸)
注2)AMP;2,2−アゾビス[2−メチル−N−(フェニルメチル)−プロピオンアミジン]ジハイドロクロライド
注3)γ−MPS;γ−メタクリロキシプロピルトリメトキシシラン
The names of the abbreviations in Table 1 and Table 2 are as follows.
Note 1) CVA; 4,4-azobis (4-cyanovaleric acid)
Note 2) AMP; 2,2-azobis [2-methyl-N- (phenylmethyl) -propionamidine] dihydrochloride Note 3) γ-MPS; γ-methacryloxypropyltrimethoxysilane

本発明のアクリル系水性粘着剤は、優れた接着力と保持力を両立でき、特にウレタンフォームなどのような凹凸のある粗面に対しても接着力(即ち、粗面接着性。)に優れ、基材とアクリル系水性粘着剤の層とから構成される種々の粘着製品に利用でき、前記基材としては、特に制限はなく、例えば、紙、プラスチックフィルム、不織布、編布、織布、金属、ガラス素材(ガラス板、ガラス繊維製品等)、セラミック等、有機及び無機の種々の素材が挙げられる。

The acrylic water-based pressure-sensitive adhesive of the present invention can achieve both excellent adhesive force and holding force, and is particularly excellent in adhesive force (that is, rough surface adhesiveness) even on rough surfaces having irregularities such as urethane foam. , And can be used for various adhesive products composed of a base material and an acrylic water-based adhesive layer, and the base material is not particularly limited. For example, paper, plastic film, nonwoven fabric, knitted fabric, woven fabric, Various organic and inorganic materials such as metals, glass materials (glass plates, glass fiber products, etc.), ceramics and the like can be mentioned.

Claims (5)

カルボキシル基含有エチレン性不飽和単量体(A)0.1〜10重量%と炭素原子数1〜12のアルキル基を有するアルキル(メタ)アクリレート(B)45〜99.9重量%の範囲で含有する重合性単量体成分を、重合開始剤(X)の存在下、水性媒体中で乳化重合して得られるアクリル系重合体(P)を、更に油溶性エポキシ化合物(C)により架橋させてなるアクリル系水性粘着剤であって、前記重合開始剤(X)の使用量に基づき計算されるラジカル発生量(Rd)が、反応系内の重合性単量体成分1リットル当たり、毎分2×10-13〜150×10-13モルの範囲であり、且つ、架橋前の該アクリル系重合体(P)から形成される被膜のゲル分率が20重量%以下であり、前記油溶性エポキシ化合物(C)による架橋後の被膜のゲル分率が10〜50重量%であることを特徴とするアクリル系水性粘着剤。 In the range of 0.1 to 10% by weight of the carboxyl group-containing ethylenically unsaturated monomer (A) and 45 to 99.9% by weight of alkyl (meth) acrylate (B) having an alkyl group having 1 to 12 carbon atoms. The acrylic polymer (P) obtained by emulsion polymerization of the polymerizable monomer component contained in the aqueous medium in the presence of the polymerization initiator (X) is further crosslinked with the oil-soluble epoxy compound (C). A radical generation amount (Rd) calculated on the basis of the amount of the polymerization initiator (X) used is an acrylic water-based pressure-sensitive adhesive produced per liter of polymerizable monomer component in the reaction system per minute. The range of 2 × 10 −13 to 150 × 10 −13 mol and the gel fraction of the film formed from the acrylic polymer (P) before crosslinking is 20% by weight or less, and the oil-soluble property Gel of coating after crosslinking with epoxy compound (C) An acrylic water-based pressure-sensitive adhesive having a fraction of 10 to 50% by weight. 更に、粘着付与樹脂(D)として、テルペン系樹脂を用いてなる請求項1記載のアクリル系水性粘着剤。 The acrylic water-based pressure-sensitive adhesive according to claim 1, wherein a terpene-based resin is used as the tackifier resin (D). 前記重合性単量体成分と界面活性剤とを含有する乳化液を水性媒体が存在する反応容器内に供給して反応させ得られるアクリル系水性粘着剤であって、前記乳化液の全量の10〜90重量%を供給し反応する反応工程(I)と、残りの乳化液と前記重合性単量体成分と重合し得る不飽和基を分子中に有する界面活性剤(反応性乳化剤)とを同時に供給して反応する工程(II)により得られる請求項1又は2記載のアクリル系水性粘着剤。 An acrylic aqueous pressure-sensitive adhesive obtained by supplying an emulsion containing a polymerizable monomer component and a surfactant into a reaction vessel in which an aqueous medium is present and allowing the emulsion to react. A reaction step (I) for reacting by supplying 90% by weight, and a surfactant (reactive emulsifier) having an unsaturated group capable of polymerizing with the remaining emulsion and the polymerizable monomer component in the molecule; The acrylic water-based pressure-sensitive adhesive according to claim 1 or 2, which is obtained by the step (II) of supplying and reacting simultaneously. 使用する重合開始剤量から計算上求められるラジカル発生量(Rd)が、反応系内の重合性単量体成分1リットル当たり、毎分5×10-13〜120×10-13モルの範囲となるように前記乳化液を連続して供給して反応する反応工程(I)と、該ラジカル発生量(Rd)が、反応系内の重合性単量体成分1リットル当たり、毎分5×10-13〜120×10-13モルの範囲となるように、残りの乳化液と前記重合性単量体成分と重合し得る不飽和基を分子中に有する界面活性剤とを同時に連続して供給して反応する反応工程(II)により得られる請求項3に記載のアクリル系水性粘着剤。 Radical generation amount obtained computationally from the polymerization initiator amount used (Rd) is, per polymerizable monomer component 1 l in the reaction system, and the range of min 5 × 10 -13 ~120 × 10 -13 mol The reaction step (I) in which the emulsion is continuously supplied and reacted, and the radical generation amount (Rd) is 5 × 10 5 per minute per liter of the polymerizable monomer component in the reaction system. -13 to 120 × 10 -13 mol of the remaining emulsion and a surfactant having in the molecule thereof an unsaturated group capable of being polymerized with the polymerizable monomer component are continuously and continuously supplied. The acrylic water-based pressure-sensitive adhesive according to claim 3, which is obtained by the reaction step (II) that reacts as described above. 使用する重合開始剤量から計算上求められるラジカル発生量(Rd)が、反応系内の重合性単量体成分1リットル当たり、毎分5×10-13〜120×10-13モルの範囲である請求項1又は2に記載のアクリル系水性粘着剤。


The radical generation amount (Rd) calculated from the amount of polymerization initiator used is in the range of 5 × 10 −13 to 120 × 10 −13 mol per minute per liter of the polymerizable monomer component in the reaction system. The acrylic water-based pressure-sensitive adhesive according to claim 1 or 2.


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