JP2007216250A - Brazed joint structure and its brazing method - Google Patents

Brazed joint structure and its brazing method Download PDF

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JP2007216250A
JP2007216250A JP2006038032A JP2006038032A JP2007216250A JP 2007216250 A JP2007216250 A JP 2007216250A JP 2006038032 A JP2006038032 A JP 2006038032A JP 2006038032 A JP2006038032 A JP 2006038032A JP 2007216250 A JP2007216250 A JP 2007216250A
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brazing material
supply hole
material supply
molded body
filler metal
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JP4770503B2 (en
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Hirofumi Takeuchi
広文 竹内
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Toyota Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a brazed joint structure, and its brazing method for suppressing the deposition and residual amount of a brazing filler metal in a brazing filler metal feeding hole in joining a plurality of formed bodies. <P>SOLUTION: In a brazed joint structure, a brazing filler metal feeding hole 3 is provided to a first formed body 1. The first forming body 1 and a second forming body 2 are vertically combined with each other so as to close the lower opening end of the brazing filler metal feed hole 3. A solid brazing filler metal 4 inserted in the brazing filler metal feeding hole 3 is melted, and the brazing filler metal is permeated between combined faces 7 to join the forming bodies 1, 2. A brazing filler metal positioning means for positioning the brazing filler metal 4 is provided so as to maintain a predetermined space between the inner wall surface 3a of the brazing filler metal feeding hole 3 and the outer circumferential face 4a of the brazing filler metal 4. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、2つ以上の成形体をロウ材によって接合一体化してなる、ロウ付け接合構造体およびその接合方法に関するものである。   The present invention relates to a brazed joint structure in which two or more molded bodies are joined and integrated with a brazing material, and a joining method thereof.

成形体の接合に関する技術として、例えば特許文献1に記載されているように、粉末成形体を焼結するに際してロウ付けする接合方法が知られている。この方法では、まず第1粉末成形体に設けられた凹部にロウ材を充填し、当該第1粉末成形体と第2粉末成形体とを組合わせる。次に、両粉末成形体を焼結するに際して、その焼結温度がロウ材の溶融点以上であることにより前記ロウ材を溶融させる。そして、溶融したロウ材を組合わせ面の間に浸透させ、両粉末成形体を接合するものである。   As a technique relating to the joining of molded bodies, for example, as described in Patent Document 1, a joining method in which a powder molded body is brazed when being sintered is known. In this method, first, a brazing material is filled in the concave portion provided in the first powder compact, and the first powder compact and the second powder compact are combined. Next, when both powder compacts are sintered, the sintering temperature is equal to or higher than the melting point of the brazing material, and the brazing material is melted. Then, the molten brazing material is infiltrated between the combined surfaces, and both powder compacts are joined.

特公昭57−44433号公報Japanese Patent Publication No.57-44433

しかしながら、上記特許文献1に記載された方法では、焼結時に溶融されたロウ材が、第1粉末成形体の凹部の内側壁面に付着、残存してしまい、その結果として組合わせ面の間に十分な量のロウ材が浸透せず、接合不良を招く虞があった。   However, in the method described in Patent Document 1, the brazing material melted at the time of sintering adheres and remains on the inner wall surface of the concave portion of the first powder molded body, and as a result, between the combined surfaces. There was a risk that a sufficient amount of brazing material would not permeate, resulting in poor bonding.

この発明は、上記の技術的課題に着目してなされたものであり、ロウ材供給孔内におけるロウ材の付着、残存量を減少させることを目的としたものである。   The present invention has been made paying attention to the above technical problem, and has an object of reducing the amount of adhesion and remaining amount of the brazing material in the brazing material supply hole.

この発明における請求項1に記載のロウ付け接合構造体は、上記目的を達成するために、第1成形体にロウ材供給孔を設け、該ロウ材供給孔の下側開口端が閉塞されるように、前記第1成形体と第2成形体とを上下に組み合わせ、前記ロウ材供給孔に挿入された固形のロウ材を溶融し、組み合わせ面の間にロウ材を浸透させることにより両成形体が接合されたロウ付け接合構造体において、前記ロウ材供給孔の内側壁面と前記ロウ材の外周面との間に所定の隙間を維持するように、前記ロウ材を位置決めするロウ材位置決め手段を備えていることを特徴とするものである。   In the brazed joint structure according to claim 1 of the present invention, in order to achieve the above object, a brazing material supply hole is provided in the first molded body, and a lower opening end of the brazing material supply hole is closed. As described above, the first molded body and the second molded body are combined up and down, the solid brazing material inserted into the brazing material supply hole is melted, and the brazing material is infiltrated between the combined surfaces to form both moldings. In the brazed joint structure in which the bodies are joined, the brazing material positioning means for positioning the brazing material so as to maintain a predetermined gap between the inner wall surface of the brazing material supply hole and the outer peripheral surface of the brazing material It is characterized by having.

また、請求項2に記載のロウ付け接合構造体は、請求項1の構成において、前記ロウ材位置決め手段が、前記ロウ材供給孔に挿入されたロウ材を、前記隙間を維持できる位置に誘導する傾斜構造を含むことを特徴とするものである。   According to a second aspect of the present invention, there is provided the brazed joint structure according to the first aspect, wherein the brazing material positioning means guides the brazing material inserted into the brazing material supply hole to a position where the gap can be maintained. It is characterized by including the inclined structure which does.

また、請求項3に記載のロウ付け接合構造体は、請求項2の構成において、前記傾斜構造は、前記第2成形体の組み合わせ面における前記ロウ材供給孔の下側開口端に対応する箇所に設けられた凹部の内側壁面であることを特徴とするものである。   The brazed joint structure according to claim 3 is the structure according to claim 2, wherein the inclined structure corresponds to a lower opening end of the brazing material supply hole in the combination surface of the second molded body. It is the inner wall surface of the recessed part provided in this.

さらに、請求項4に記載のロウ付け接合構造体は、請求項3の構成に加えて、前記凹部は、前記ロウ材供給孔の内法よりも小さな底面と、該内法よりも大きな開口端とを備えていることを特徴とするものである。   Furthermore, in addition to the structure of claim 3, the brazed joint structure according to claim 4 has a bottom surface smaller than an inner method of the brazing material supply hole and an opening end larger than the inner method. It is characterized by having.

またさらに、請求項5に記載のロウ付け接合構造体は、請求項2の構成において、前記傾斜構造は、下側開口端から上側開口端に向かって広がる構造を持つ前記ロウ材供給孔の内側壁面であることを特徴とするものである。   Furthermore, the brazed joint structure according to claim 5 is the structure according to claim 2, wherein the inclined structure has an inner structure extending from the lower opening end toward the upper opening end. It is a wall surface.

そして、請求項6に記載の接合方法は、第1成形体にロウ材供給孔を設け、該ロウ材供給孔の下側開口端を閉塞するように、前記第1成形体と第2成形体とを上下に組み合わせ、前記ロウ材供給孔に挿入された固形のロウ材を溶融し、組み合わせ面の間にロウ材を浸透させることにより両成形体を接合する接合方法において、前記ロウ材供給孔の内側壁面と前記ロウ材の外周面との間に所定の隙間を維持するように前記ロウ材を位置決めした状態で、前記ロウ材を溶融させることを特徴とするものである。   In the joining method according to claim 6, the first molded body and the second molded body are provided such that a brazing material supply hole is provided in the first molded body and a lower opening end of the brazing material supply hole is closed. In the joining method of joining both molded bodies by melting solid brazing material inserted into the brazing material supply hole and infiltrating the brazing material between the combined surfaces, the brazing material supply hole The brazing material is melted in a state where the brazing material is positioned so as to maintain a predetermined gap between the inner wall surface of the brazing material and the outer peripheral surface of the brazing material.

この発明によれば、ロウ材は、ロウ材供給孔の内側壁面とロウ材の外周面との接触面積がなるべく小さくなるような、あるいは両者が非接触となるような位置に維持される。したがって、ロウ材供給孔内におけるロウ材の付着、残存量が減少し、ロウ材を効率よく利用できるので、接合不良を抑制することが可能となる。   According to this invention, the brazing material is maintained at a position where the contact area between the inner wall surface of the brazing material supply hole and the outer peripheral surface of the brazing material is as small as possible, or the two are not in contact with each other. Therefore, the amount of brazing material adhered and remaining in the brazing material supply hole is reduced, and the brazing material can be used efficiently, so that it is possible to suppress poor bonding.

次に、この発明を具体例に基づいて説明する。図2において、第1粉末成形体(以下、第1成形体と略す)1と、第2粉末成形体(以下、第2成形体と略す)2とが上下に組合わされている。またこの第1成形体1には、図1に示すように、ロウ材を挿入するためのロウ材供給孔3が設けられている。より詳細には、ロウ材供給孔3は第1成形体1を同内法で貫通しており、いわゆるストレート孔となっている。さらに、第1成形体1と第2成形体2とは、このロウ材供給孔3の下側開口端を閉塞するように接触して組み合わされている。   Next, the present invention will be described based on specific examples. In FIG. 2, a first powder compact (hereinafter abbreviated as “first compact”) 1 and a second powder compact (hereinafter abbreviated as “second compact”) 2 are combined vertically. In addition, the first molded body 1 is provided with a brazing material supply hole 3 for inserting a brazing material as shown in FIG. More specifically, the brazing material supply hole 3 penetrates the first molded body 1 by the same inner method, and is a so-called straight hole. Further, the first molded body 1 and the second molded body 2 are combined in contact with each other so as to close the lower opening end of the brazing material supply hole 3.

一方、第2成形体2には、ロウ材供給孔3にロウ材4を挿入した後のロウ材位置決め手段として、凹部6が設けられている。この凹部6は第2成形体2において、ロウ材供給孔3の下側開口端に対応する箇所、すなわち、凹部6の軸心がロウ材供給孔3の軸心とほぼ同一になる位置に形成されている。また凹部6は、ロウ材供給孔3の内法よりも小さな幅の底面5を有している。ロウ材供給孔3へロウ材4を挿入した後、この底面5がロウ材4を載せる座面となる。   On the other hand, the second molded body 2 is provided with a recess 6 as brazing material positioning means after the brazing material 4 is inserted into the brazing material supply hole 3. The recess 6 is formed in the second molded body 2 at a position corresponding to the lower opening end of the brazing material supply hole 3, that is, a position where the axis of the recess 6 is substantially the same as the axis of the brazing material supply hole 3. Has been. The recess 6 has a bottom surface 5 having a smaller width than the inner method of the brazing material supply hole 3. After the brazing material 4 is inserted into the brazing material supply hole 3, the bottom surface 5 becomes a seating surface on which the brazing material 4 is placed.

さらに、凹部6の内側壁面は、底面5から上側開口端へ向かって広がるように傾斜している。凹部6の上側開口端は、この傾斜により、ロウ材供給孔3の内法よりも大きな幅になっている。なお、ここで説明した傾斜面がこの発明の傾斜構造に相当するものである。そして、ロウ材4はこの傾斜構造によって、その軸心が凹部6の軸心と一致する方向に誘導され、位置決めされる。その結果、ロウ材供給孔3の内側壁面3aとロウ材の外周面4aとを非接触状態に維持することができる。   Furthermore, the inner wall surface of the recess 6 is inclined so as to spread from the bottom surface 5 toward the upper opening end. The upper opening end of the recess 6 has a larger width than the inner method of the brazing material supply hole 3 due to this inclination. The inclined surface described here corresponds to the inclined structure of the present invention. The brazing material 4 is guided and positioned by this inclined structure in a direction in which its axis coincides with the axis of the recess 6. As a result, the inner wall surface 3a of the brazing material supply hole 3 and the outer peripheral surface 4a of the brazing material can be maintained in a non-contact state.

以上のような構造を持つロウ付け接合構造体を接合する過程、すなわちこの発明の方法について、より詳細に説明する。まず、図1、2に示すように第1成形体1と第2成形体2を上下に組合わせ、ロウ材4をロウ材供給孔3に挿入する。このとき前述したように、凹部6の傾斜した内側壁面によって、ロウ材4は、その軸心が凹部6の軸心と一致する方向に誘導され、位置決めされる。その結果、ロウ材供給孔3の内側壁面3aとロウ材の外周面4aとは非接触状態に維持される。   The process of joining the brazed joint structure having the above structure, that is, the method of the present invention will be described in more detail. First, as shown in FIGS. 1 and 2, the first molded body 1 and the second molded body 2 are combined vertically and the brazing material 4 is inserted into the brazing material supply hole 3. At this time, as described above, the brazing material 4 is guided and positioned by the inclined inner wall surface of the recess 6 in a direction in which the axis of the brazing material 4 coincides with the axis of the recess 6. As a result, the inner wall surface 3a of the brazing material supply hole 3 and the outer circumferential surface 4a of the brazing material are maintained in a non-contact state.

次に、両成形体1,2を焼結炉に搬入し、所定の温度で焼結させる。焼結するに際して、その焼結温度がロウ材4の溶融点以上であることにより、ロウ材4は溶融され、ロウ材4が両成形体1,2の組み合わせ面7の間に浸透していく。ここで、ロウ材供給孔3の内側壁面3aとロウ材の外周面4aとは非接触状態に維持されていることから、当該内側壁面3aへのロウ材の付着、残存量が減少し、組み合わせ面7の間に十分な量のロウ材4を浸透させることができる。このようにして、複数の成形体1,2の焼結と同時に、その接合が可能となる。   Next, both the molded bodies 1 and 2 are carried into a sintering furnace and sintered at a predetermined temperature. At the time of sintering, the sintering temperature is equal to or higher than the melting point of the brazing material 4, so that the brazing material 4 is melted and the brazing material 4 penetrates between the combined surfaces 7 of the two molded bodies 1 and 2. . Here, since the inner wall surface 3a of the brazing material supply hole 3 and the outer peripheral surface 4a of the brazing material are maintained in a non-contact state, the adhesion and remaining amount of the brazing material to the inner wall surface 3a is reduced and combined. A sufficient amount of brazing material 4 can be infiltrated between the surfaces 7. In this way, the plurality of molded bodies 1 and 2 can be joined simultaneously with the sintering.

図3はこの発明の第2実施形態を示している。図3によると、第1成形体1に設けられたロウ材供給孔3の内側壁面3bは、下側開口端から上側開口端に向かって広がるように傾斜している。この傾斜面が、この発明における傾斜構造に相当する。ロウ材4は、ロウ材供給孔3に挿入された後、この内側壁面3bによってロウ材供給孔3の下側開口端まで誘導され、その位置に維持される。このとき、ロウ材供給孔3の内側壁面3bは傾斜しているので、ロウ材供給孔3の内側壁面3bとロウ材の外周面4aとの間には、所定の隙間が形成される。したがって、第1実施形態と同様の作用効果を有する。   FIG. 3 shows a second embodiment of the present invention. According to FIG. 3, the inner wall surface 3 b of the brazing material supply hole 3 provided in the first molded body 1 is inclined so as to spread from the lower opening end toward the upper opening end. This inclined surface corresponds to the inclined structure in the present invention. After the brazing material 4 is inserted into the brazing material supply hole 3, it is guided to the lower opening end of the brazing material supply hole 3 by this inner wall surface 3b and maintained at that position. At this time, since the inner wall surface 3b of the brazing material supply hole 3 is inclined, a predetermined gap is formed between the inner wall surface 3b of the brazing material supply hole 3 and the outer peripheral surface 4a of the brazing material. Therefore, it has the same effect as the first embodiment.

また第2実施形態においては、前述したようにロウ材供給孔3の内側壁面そのものが、この発明の傾斜構造あるいはロウ材位置決め手段に相当する。よってロウ材供給孔3を形成する工程内で、この発明の特徴的構成であるロウ材位置決め手段を得ることができるので工程を簡素化することができる。   In the second embodiment, as described above, the inner wall surface of the brazing material supply hole 3 itself corresponds to the inclined structure or brazing material positioning means of the present invention. Therefore, since the brazing material positioning means which is a characteristic configuration of the present invention can be obtained in the process of forming the brazing material supply hole 3, the process can be simplified.

なお上記の例では、接合する成形体が粉末成形体である場合について説明したが、この発明はそれ以外にも適用できる。例えば、鋳造や鍛造で得られた金属成形体でもよい。また、ロウ材を溶融するための加熱は、粉末成形体の焼結のための加熱以外にも、ロウ材の溶融のためだけのものでもよい。   In the above example, the case where the molded body to be joined is a powder molded body, but the present invention can be applied to other cases. For example, a metal molded body obtained by casting or forging may be used. Further, the heating for melting the brazing material may be only for melting the brazing material in addition to the heating for sintering the powder compact.

この発明の第1実施形態におけるロウ材供給孔の詳細図である。It is detail drawing of the brazing material supply hole in 1st Embodiment of this invention. この発明のロウ付け接合構造体の一例を示す断面図である。It is sectional drawing which shows an example of the brazing joining structure of this invention. この発明の第2実施形態におけるロウ材供給孔の詳細図である。It is detail drawing of the brazing material supply hole in 2nd Embodiment of this invention.

符号の説明Explanation of symbols

1…第1粉末成形体、 2…第2粉末成形体、 3…ロウ材供給孔、 3a,3b…(ロウ材供給孔の)内側壁面、 4…ロウ材、 4a…(ロウ材の)外周面、 5…底面(座面)、 6…凹部、 7…(成形体の)組み合わせ面。   DESCRIPTION OF SYMBOLS 1 ... 1st powder molded object, 2 ... 2nd powder molded object, 3 ... Brazing material supply hole, 3a, 3b ... Inner wall surface (of brazing material supply hole), 4 ... Brazing material, 4a ... (Outside of brazing material) Surface, 5 ... Bottom surface (seat surface), 6 ... Recess, 7 ... Combination surface (of the molded product).

Claims (6)

第1成形体にロウ材供給孔を設け、該ロウ材供給孔の下側開口端が閉塞されるように、前記第1成形体と第2成形体とを上下に組み合わせ、前記ロウ材供給孔に挿入された固形のロウ材を溶融し、組み合わせ面の間にロウ材を浸透させることにより両成形体が接合されたロウ付け接合構造体において、
前記ロウ材供給孔の内側壁面と前記ロウ材の外周面との間に所定の隙間を維持するように、前記ロウ材を位置決めするロウ材位置決め手段を備えていることを特徴とするロウ付け接合構造体。
A brazing material supply hole is provided in the first molded body, and the first molded body and the second molded body are combined vertically so that the lower opening end of the brazing material supply hole is closed. In the brazed joint structure in which both molded bodies are joined by melting the solid brazing material inserted into the brazing material and infiltrating the brazing material between the combined surfaces,
Brazing joining characterized by comprising brazing material positioning means for positioning the brazing material so as to maintain a predetermined gap between the inner wall surface of the brazing material supply hole and the outer peripheral surface of the brazing material Structure.
前記ロウ材位置決め手段が、前記ロウ材供給孔に挿入されたロウ材を、前記隙間を維持できる位置に誘導する傾斜構造を含むことを特徴とする請求項1に記載のロウ付け接合構造体。   2. The brazed joint structure according to claim 1, wherein the brazing material positioning unit includes an inclined structure that guides the brazing material inserted into the brazing material supply hole to a position where the gap can be maintained. 前記傾斜構造は、前記第2成形体の組み合わせ面における前記ロウ材供給孔の下側開口端に対応する箇所に設けられた凹部の内側壁面であることを特徴とする請求項2に記載のロウ付け接合構造体。   3. The brazing according to claim 2, wherein the inclined structure is an inner wall surface of a recess provided at a position corresponding to a lower opening end of the brazing material supply hole in the combination surface of the second molded body. Bonded structure. 前記凹部は、前記ロウ材供給孔の内法よりも小さな底面と、該内法よりも大きな開口端とを備えていることを特徴とする請求項3に記載のロウ付け接合構造体。   4. The brazed joint structure according to claim 3, wherein the recess includes a bottom surface smaller than an inner method of the brazing material supply hole and an opening end larger than the inner method. 前記傾斜構造は、下側開口端から上側開口端に向かって広がる構造を持つ前記ロウ材供給孔の内側壁面であることを特徴とする請求項2に記載のロウ付け接合構造体。   3. The brazed joint structure according to claim 2, wherein the inclined structure is an inner wall surface of the brazing material supply hole having a structure that widens from the lower opening end toward the upper opening end. 第1成形体にロウ材供給孔を設け、該ロウ材供給孔の下側開口端を閉塞するように、前記第1成形体と第2成形体とを上下に組み合わせ、前記ロウ材供給孔に挿入された固形のロウ材を溶融し、組み合わせ面の間にロウ材を浸透させることにより両成形体を接合する接合方法において、
前記ロウ材供給孔の内側壁面と前記ロウ材の外周面との間に所定の隙間を維持するように前記ロウ材を位置決めした状態で、前記ロウ材を溶融させることを特徴とする接合方法。
The first molded body is provided with a brazing material supply hole, and the first molded body and the second molded body are combined vertically so as to close the lower opening end of the brazing material supply hole. In the joining method of joining both molded bodies by melting the inserted solid brazing material and infiltrating the brazing material between the combined surfaces,
A joining method comprising melting the brazing material in a state where the brazing material is positioned so as to maintain a predetermined gap between an inner wall surface of the brazing material supply hole and an outer peripheral surface of the brazing material.
JP2006038032A 2006-02-15 2006-02-15 Brazed joint structure and joining method thereof Expired - Fee Related JP4770503B2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59127968A (en) * 1983-01-13 1984-07-23 Oki Electric Ind Co Ltd Positioning jig for leadless parts
JPH07169791A (en) * 1993-10-05 1995-07-04 At & T Corp Matching of element with substrate
JP2001138041A (en) * 1999-11-09 2001-05-22 Mitsubishi Materials Corp Method of manufacturing sintered metal joined body
JP2002100865A (en) * 2000-09-21 2002-04-05 Murata Mfg Co Ltd Forming method of end-surface electrode

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59127968A (en) * 1983-01-13 1984-07-23 Oki Electric Ind Co Ltd Positioning jig for leadless parts
JPH07169791A (en) * 1993-10-05 1995-07-04 At & T Corp Matching of element with substrate
JP2001138041A (en) * 1999-11-09 2001-05-22 Mitsubishi Materials Corp Method of manufacturing sintered metal joined body
JP2002100865A (en) * 2000-09-21 2002-04-05 Murata Mfg Co Ltd Forming method of end-surface electrode

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