JP2007213824A - Organic el display - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an organic EL display, which can suppress reflection within the display with high use efficiency of light and is easy to manufacture. <P>SOLUTION: The organic EL display comprises an organic EL element having at least a light emitting layer between electrodes, and a transparent member layer disposed on one surface side of the organic EL element through a fine irregular layer. The fine irregular layer includes a plurality of fine irregularities aligned at a pitch of 400 nm or less to be opposite to the organic EL element. The relation of 0.8 n<SB>1</SB><n<SB>2</SB><2n<SB>1</SB>is established between the refractive index n<SB>1</SB>of such a fine irregular layer and the refractive index n<SB>2</SB>of the transparent member layer at the site contacting with the fine irregular layer. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to an organic light emitting display, and more particularly to an organic EL display.

An organic EL display using an organic electroluminescence (EL) element has high visibility due to self-emission, is an all-solid-state display unlike a liquid crystal display, is hardly affected by temperature changes, and has a large viewing angle. In recent years, it has been put into practical use as an organic light emitting display such as a full color display device, an area color display device, and illumination.
As an organic EL display, for example, (1) a system in which three primary color organic EL elements are arranged in a predetermined pattern for each emission color, and (2) a white light emission organic EL element is used, and the three primary color color filter layers are interposed. (3) Using a blue light-emitting organic EL element, installing a color conversion phosphor layer (CCM layer) using a fluorescent dye, and converting blue light into green fluorescence or red fluorescence, the three primary colors A CCM method for displaying has been proposed.

However, in the above method (2), light incident from the organic EL element at a large incident angle with respect to the color filter layer in the display is reflected at the interface with the color filter layer and is organic. There is a problem in that the light propagates through the transparent substrate constituting the EL element and is not used for display, that is, the utilization efficiency of light emitted from the organic EL element (light incident efficiency on the color filter layer) is low. Such a problem also occurs when a part of the light emitted from the organic EL element enters the color conversion phosphor layer in the display even in the method (3). In the method (1), a color filter layer is usually provided for color correction, and the same problem as described above occurs.
In order to prevent reflection inside the display as described above, (a) the surface of the color filter layer or the color conversion phosphor layer is roughened, or (b) the reflection prevention is composed of a plurality of layers having different refractive indexes. A layer is provided on the surface of a color filter layer or a color conversion phosphor layer.

In addition, an antireflection film having an uneven portion in which a plurality of fine unevennesses are formed at a pitch equal to or less than the wavelength of light has been developed, and by arranging this antireflection film on the surface of various displays, reflection of external light can be achieved. It is known that it can be prevented (Patent Document 1).
JP 2001-264520 A

However, when a layer containing fine particles is laminated on the surface of the color filter layer or the color conversion phosphor layer by coating or the like for the purpose of roughening the surface of (a) above, irregular reflection of incident light occurs and the light is emitted from the organic EL element. As a result, a part of the light is lost, and the utilization efficiency of light emitted from the organic EL element (light incident efficiency to the color filter layer and the color conversion phosphor layer) is lowered. There is also a problem that process management for forming a certain rough surface is difficult. On the other hand, when the antireflection layer of (b) is formed, there is a problem that a multi-layer stacking process for forming the antireflection layer is required, and the number of processes increases.
In addition, when an antireflection film having an uneven portion as described above is provided on the surface of the display, reflection of external light is prevented and the image light from the display can be clearly recognized. However, it has been difficult to prevent the reflection inside the display and improve the utilization efficiency of light emitted from the organic EL element (incidence efficiency of light to the color filter layer and the color conversion phosphor layer).
The present invention has been made in view of such circumstances, and an object of the present invention is to provide an organic EL display that suppresses reflection of light inside the display, has high light utilization efficiency, and is easy to manufacture. And

In order to achieve such an object, the present invention provides an organic EL element having at least a light emitting layer between electrodes, and a transparent member layer disposed on one surface side of the organic EL element via a fine uneven layer. The fine uneven layer has a plurality of fine unevenness arranged at a pitch of 400 nm or less so as to face the organic EL element, and the refractive index n ₁ of the fine uneven layer, the transparent member layer Among them, a configuration in which a relationship of 0.8n ₁ <n ₂ <2n ₁ is established between the refractive index n _{2 of the} portion in contact with the fine uneven layer.
As another aspect of the present invention, the transparent member layer is configured to be a transparent substrate.
As another aspect of the present invention, the transparent member layer is configured such that a color filter layer and a transparent substrate are laminated from the fine uneven layer side.
As another aspect of the present invention, the transparent member layer is configured such that a color conversion phosphor layer and a transparent substrate are laminated from the fine uneven layer side.

As another aspect of the present invention, the transparent member layer is configured such that a color conversion phosphor layer, a color filter layer, and a transparent substrate are laminated from the fine unevenness layer side.
As another aspect of the present invention, the light emitting layer is configured such that the light emitting layers of the three primary colors are arranged in a desired pattern.
As another aspect of the present invention, the light emitting layer is configured to be a white light emitting layer.
As another aspect of the present invention, the light emitting layer is configured to be a blue light emitting layer.
As another aspect of the present invention, the fine concavo-convex layer is configured to also serve as a hard coat layer.
As another aspect of the present invention, the transparent member layer has a gas barrier layer as a portion in contact with the fine uneven layer.

As another aspect of the present invention, a configuration is adopted in which a gap is provided between the fine uneven layer and the organic EL element.
As another aspect of the present invention, the surface of the organic EL element facing the fine concavo-convex layer is provided with a second fine concavo-convex layer, and the second fine concavo-convex layer has a plurality of fine concavo-convex faces the fine concavo-convex layer. It was set as the structure which has so.
As another aspect of the present invention, the organic EL element is of an active matrix drive type.
As another aspect of the present invention, the antireflection film is positioned on the electrode side provided with the drive element among the opposed electrodes constituting the active matrix drive system.
As another aspect of the present invention, the antireflection film is positioned on the electrode side that does not include a drive element among the opposed electrodes that constitute the active matrix drive system.
As another aspect of the present invention, the organic EL element is of a passive matrix drive type.

  In the organic EL display of the present invention, the light emitted from the organic EL element includes a plurality of fine irregularities arranged at a pitch of 400 nm or less, including light incident at a large incident angle on the fine irregularities layer. It is taken into the fine uneven layer with high efficiency, and then enters the transparent member layer that satisfies the relationship between the fine uneven layer and a predetermined refractive index, and the optical loss due to reflection inside the display is greatly reduced. The light incident efficiency on the transparent member layer is extremely high. Moreover, since the fine uneven layer is not a laminated film, the organic EL display of the present invention is easy to manufacture.

The present invention will be described below with reference to the drawings.
[First embodiment]
FIG. 1 is a schematic configuration diagram showing an embodiment of an organic EL display of the present invention. As shown in FIG. 1, the organic EL display 1 includes an organic EL element 2 and a transparent member layer 4 disposed on one surface side of the organic EL element 2 via a fine uneven layer 3. Yes. Further, a gap is formed between the organic EL element 2 and the fine uneven layer 3, and the peripheral edge of the gap is sealed with a sealing member (not shown).
The organic EL element 2 is obtained by arranging organic EL elements 2R, 2G, and 2B of three primary colors in a predetermined pattern.
The fine uneven layer 3 has a plurality of fine unevenness arranged at a pitch of 400 nm or less, preferably 200 to 300 nm so as to face the organic EL element 2.

The transparent member layer 4 is a transparent substrate 5 including a black matrix 8 having a pattern shape corresponding to the boundary portion between the organic EL elements 2R, 2G, and 2B. Then, the refractive index n ₁ of the fine uneven layer 3, between the refractive index n ₂ of the transparent substrate 5 constituting the transparent member layer 4, the relationship of 0.8n ₁ <n ₂ <2n ₁ is satisfied . When the refractive index n ₂ of the transparent substrate 5 in contact with the fine uneven layer 3 is less than the above range with respect to the refractive index n ₁ of the fine uneven layer 3, the interface between the fine uneven layer 3 and the transparent substrate 5 Reflection at the surface tends to occur, which is not preferable. The upper limit of the refractive index n ₂ of the transparent substrate 5 is not particularly limited, but the upper limit is twice the refractive index n ₁ of the fine uneven layer 3 in consideration of the general refractive index of the transparent material. . The same applies to the case where the transparent member layer in contact with the fine uneven layer becomes various layers as described below.
In the present invention, the refractive index is measured using a spectroscopic ellipsometer (manufactured by Horiba, Ltd.).

In such an organic EL display 1, most of the light emitted from the organic EL element 2 is captured by the fine uneven layer 3 including light incident on the fine uneven layer 3 at a large incident angle. The light that has been taken into the fine concavo-convex layer 3 and transmitted through the fine concavo-convex layer 3 is incident on the transparent member layer 4 in which the relationship between the refractive indexes n ₁ and n ₂ is established with little reflection. To do. For this reason, the light loss due to reflection inside the organic EL display 1 is greatly reduced, and the incident efficiency of light to the transparent member layer 4 becomes extremely high.

[Second form]
FIG. 2 is a schematic configuration diagram showing another embodiment of the organic EL display of the present invention. An organic EL display 1 ′ shown in FIG. 2 includes an organic EL element 2 and a transparent member layer 4 ′ disposed on one surface side of the organic EL element 2 via a fine uneven layer 3. . In this organic EL display 1 ', the transparent member layer 4' has a color filter layer 6 composed of three primary color layers 6R, 6G, 6B corresponding to the three primary color organic EL elements 2R, 2G, 2B, and colored layers 6R, 6G. , 6B is the same as the above-described organic EL display 1 except that it is configured by the transparent base material 5 provided with the black matrix 8 having a pattern shape corresponding to the boundary portion. In addition, the same member number is attached | subjected to the member similar to the organic EL display 1. FIG.

In such an organic EL display 1 ′, the fine uneven layer 3 has a plurality of fine unevenness arranged at a pitch of 400 nm or less, preferably 200 to 300 nm so as to face the organic EL element 2. . In addition, between the refractive index n ₁ of the fine concavo-convex layer 3 and the refractive index n ₂ of the color filter layer 6 which is a portion in contact with the fine concavo-convex layer 3 in the transparent member layer 4 ′, 0.8n ₁ < The relationship n ₂ <2n ₁ is established. Thereby, most of the light emitted from the organic EL element 2 is taken in by the fine concavo-convex layer 3 including the light incident on the fine concavo-convex layer 3 at a large incident angle. The light taken into the fine uneven layer 3 and transmitted through the fine uneven layer 3 is hardly reflected in the transparent member layer 4 ′ in which the relationship between the refractive indexes n ₁ and n ₂ is established. Incident. For this reason, the light loss due to reflection inside the organic EL display 1 is greatly reduced, and the incident efficiency of light on the transparent member layer 4 ′ becomes extremely high.
When the refractive index n ₂ of the color filter layer 6 varies depending on the portions of the colored layers 6R, 6G, and 6B, all the refractive indexes n ₂ of the colored layers 6R, 6G, and 6B and the refraction of the fine uneven layer 3 are obtained. It is necessary that the above relationship is established with the rate n ₁ .

[Third embodiment]
FIG. 3 is a schematic configuration diagram showing another embodiment of the organic EL display of the present invention. As shown in FIG. 3, the organic EL display 11 includes an organic EL element 12 and a transparent member layer 14 disposed on one surface side of the organic EL element 12 via a fine uneven layer 13. Yes. Further, a gap is formed between the organic EL element 12 and the fine concavo-convex layer 13, and the peripheral edge of the gap is sealed by a sealing member (not shown).
The organic EL element 12 constituting the organic EL display 11 is a white light emitting organic EL element.
The fine uneven layer 13 has a plurality of fine unevenness arranged at a pitch of 400 nm or less, preferably 200 to 300 nm so as to face the organic EL element 12.

The transparent member layer 14 includes a color filter layer 16 in which colored layers 16R, 16G, and 16B of the three primary colors are arranged in a desired pattern, and a black matrix 18 that has a pattern shape corresponding to a boundary portion between the colored layers 16R, 16G, and 16B. And a transparent base material 15 provided with. Between the refractive index n ₁ of the fine uneven layer 13 and the refractive index n ₂ of the color filter layer 16 that is a part of the transparent member layer 14 that is in contact with the fine uneven layer 13, 0.8n ₁ <n ₂ <relationship of 2n ₁ is established.
In such an organic EL display 11, most of the light emitted from the organic EL element 12 is captured by the fine uneven layer 13 including light incident on the fine uneven layer 13 at a large incident angle. Then, the light that has been taken into the fine uneven layer 13 and transmitted through the fine uneven layer 13 is incident on the transparent member layer 14 in which the relationship between the refractive indexes n ₁ and n ₂ is established with little reflection. To do. For this reason, the light loss due to reflection inside the organic EL display 11 is greatly reduced, and the incident efficiency of light to the transparent member layer 14 becomes extremely high.
When the refractive index n ₂ of the color filter layer 16 varies depending on the portions of the colored layers 16R, 16G, and 16B, all the refractive indexes n ₂ of the colored layers 16R, 16G, and 16B and the refractive index of the fine uneven layer 13 are obtained. It is necessary that the above relationship is established with the rate n ₁ .

[Fourth form]
FIG. 4 is a schematic configuration diagram showing another embodiment of the organic EL display of the present invention. The organic EL display 21 shown in FIG. 4 includes an organic EL element 22 and a transparent member layer 24 disposed on one surface side of the organic EL element 22 via a fine uneven layer 23. In addition, a gap is formed between the organic EL element 22 and the fine uneven layer 23, and the peripheral edge of the gap is sealed with a sealing member (not shown).
The organic EL element 22 constituting the organic EL display 21 is a blue light emitting organic EL element.
The fine uneven layer 23 has a plurality of fine unevenness arranged at a pitch of 400 nm or less, preferably 200 to 300 nm so as to face the organic EL element 22.

The transparent member layer 24 constituting the organic EL display 21 includes a red conversion phosphor layer 27R that converts blue light into red fluorescence, a green conversion phosphor layer 27G that converts blue light into green fluorescence, and a blue color that transmits blue light as it is. A transparent substrate including a color conversion phosphor layer 27 in which conversion dummy layers 27B are arranged in a desired pattern and a black matrix 28 having a pattern shape corresponding to the boundary portions of the layers 27R, 27G, and 27B of the color conversion phosphor layer 27 The material 25 is comprised. Between the refractive index n ₁ of the fine uneven layer 23 and the refractive index n ₂ of the color conversion phosphor layer 27 that is a part of the transparent member layer 24 that is in contact with the fine uneven layer 23, 0.8 n ₁ The relationship <n ₂ <2n ₁ is established.

In such an organic EL display 21, most of the light emitted from the organic EL element 22 is captured by the fine concavo-convex layer 23, including light incident on the fine concavo-convex layer 23 at a large incident angle. Then, the light taken into the fine uneven layer 23 and transmitted through the fine uneven layer 23 hardly reflects on the transparent member layer 24 in which the relationship between the refractive indexes n ₁ and n ₂ is established. Incident. For this reason, the light loss due to reflection inside the organic EL display 21 is greatly reduced, and the light incident efficiency on the transparent member layer 24 becomes extremely high.
When the refractive index n ₂ of the color conversion phosphor layer 27 differs depending on the layers 27R, 27G, and 27B, the refractive index n _{2 of} all the layers 27R, 27G, and 27B constituting the color conversion phosphor layer 27 It is necessary to establish the above relationship with the refractive index n ₁ of the fine uneven layer 13.

[Fifth embodiment]
FIG. 5 is a schematic configuration diagram showing another embodiment of the organic EL display of the present invention. An organic EL display 21 ′ shown in FIG. 5 includes an organic EL element 22 and a transparent member layer 24 ′ disposed on one surface side of the organic EL element 22 via a fine uneven layer 23. . In this organic EL display 21 ', the transparent member layer 24' has three primary colors corresponding to the layers 27R, 27G and 27B constituting the color conversion phosphor layer 27 between the color conversion phosphor layer 27 and the transparent substrate 25. The organic EL display 21 is the same as that described above except that the color filter layer 26 including the colored layers 26R, 26G, and 26B is provided. In addition, the same member number is attached | subjected to the member similar to the organic EL display 21. FIG.
Also in this organic EL display 21 ′, the fine uneven layer 23 has a plurality of fine unevenness arranged at a pitch of 400 nm or less, preferably in the range of 200 to 300 nm so as to face the organic EL element 22. Between the refractive index n ₁ of the fine uneven layer 23, the refractive index n ₂ of the color converting fluorescent material layer 27 is a portion in contact with the fine uneven layer 23 of the transparent member layer 24 ', 0.8n The relationship ₁ <n ₂ <2n ₁ is established.

In such an organic EL display 21 ′, most of the light emitted from the organic EL element 22 is captured by the fine concavo-convex layer 23, including light incident on the fine concavo-convex layer 23 at a large incident angle. Then, the light taken into the fine uneven layer 23 and transmitted through the fine uneven layer 23 is almost reflected on the transparent member layer 24 ′ in which the relationship between the refractive indexes n ₁ and n ₂ is established. Without incident. For this reason, light loss due to reflection inside the organic EL display 21 'is significantly reduced, and the light incident efficiency on the transparent member layer 24' is extremely high.

The organic EL display of the present invention is not limited to the above-described embodiment. For example, the fine concavo-convex layers 3, 13, and 23 constituting each organic EL display described above may also serve as a hard coat layer.
Further, as shown in FIG. 6, an organic EL display 11 ′ in which the transparent member layer 14 has a hard coat layer 19 in a portion in contact with the fine uneven layer 13 may be used. In addition, as shown in FIG. 7, the transparent member layer 14 has a gas barrier layer 19a at a portion in contact with the fine concavo-convex layer 13, and an organic EL including a hard coat layer 19b as a lower layer of the gas barrier layer 19a. The display 11 ″ may be used. In FIGS. 6 and 7, the organic EL display 11 is described as an example, but the same applies to the organic EL displays 1, 1 ′, 21, and 21 ′. It is.

  The organic EL display of the present invention may be provided with a fine uneven layer on the surface of the organic EL element. FIG. 8 shows such an example, which includes a transparent member layer 24 disposed on one surface side of the organic EL element 22 via a first fine uneven layer 23A, On the surface of the organic EL element 22, a second fine uneven layer 23B is disposed. The first fine concavo-convex layer 23A and the second fine concavo-convex layer 23B have a plurality of fine concavo-convex arranged at a pitch of 400 nm or less, preferably 200 to 300 nm so as to face each other. . In FIG. 8, the above-described organic EL display 21 is described as an example, but the same applies to the above-described organic EL displays 1, 1 ′, 11, 11 ′, 11 ″, and 21 ′.

  Furthermore, in the embodiment of the organic EL display described above, the organic EL elements 2, 12, 22 and the fine uneven layers 3, 13, 23, and the first fine uneven layer 23A and the second fine uneven portions are provided. There is a gap between the layer 23B and the organic EL elements 2, 12, and 22 in contact with the tips of the fine irregularities of the fine irregularities layers 3, 13, and 23, or the above-mentioned first The tip of the fine unevenness of the first fine uneven layer 23A may be in contact with the tip of the fine unevenness of the second fine uneven layer 23B.

Next, each component of the organic EL display of the present invention will be described.
[Fine uneven layer]
As described above, the fine uneven layers 3, 13, 23, 23A and 23B constituting the organic EL display of the present invention have a plurality of fine unevenness arranged at a pitch of 400 nm or less, preferably 200 to 300 nm. Is. The cross-sectional shape of the fine irregularities can be various shapes. For example, taking the fine uneven layer 3 as an example, the shape of the upper edge of the cross section is a sine curve as shown in FIG. 9A, and the top of the cross section is an arc shape as shown in FIG. 9B. The rising portion is linear and has a shape that swells in the apex direction, as shown in FIG. 9C, the upper edge of the cross section is a triangular wave, and as shown in FIG. It may be a thing. The same applies to the fine uneven layers 13, 23, 23A, and 23B.

The fine concavo-convex layer having the fine concavo-convex shape having such a cross-sectional shape has no resin material at the top of the fine concavo-convex, and the refractive index at this portion is the refractive index of the gas layer. And the ratio which a gas layer occupies decreases and goes to the bottom side of a fine unevenness | corrugation, a refractive index increases, and it becomes the refractive index itself of the material which comprises a fine unevenness | corrugation layer in the recessed part of a fine unevenness | corrugation. As described above, the refractive index changes substantially continuously, so that reflection of incident light is prevented in the fine uneven layers 3, 13, 23, and 23A. Further, as shown in FIG. 8, in the antireflection film 23 </ b> B disposed in the organic EL element 22, the light emitted from the organic EL element 22 is condensed to some extent in the direction of the transparent member layer 24.
Moreover, as shown in FIG. 10, the fine unevenness | corrugation of a fine unevenness | corrugation layer can be made into the shape where the convex part 3a and the recessed part 3b continued in the same direction. Further, as shown in FIG. 11 (A), the projections 3a with fine irregularities take a simple cubic lattice arrangement, and as shown in FIG. 11 (B), the projections 3a with fine irregularities are in a close-packed hexagonal lattice arrangement. It may be one that takes In particular, the arrangement of fine unevenness that is not unidirectional as shown in FIGS. 11A and 11B has no change in reflectance depending on the direction of incident light, and captures light emitted from the organic EL element. Is done with high efficiency.

For example, as shown in FIG. 9A, such fine irregularities have a pitch P of the convex portions 3a or a pitch P of the concave portions 3b of 400 nm or less, preferably in the range of 200 to 300 nm. If the pitch P exceeds 400 nm, the efficiency of capturing light emitted from the organic EL element is undesirably lowered. The lower limit is not particularly limited, but is preferably 100 nm or more in consideration of the formation accuracy of fine irregularities. Further, the height difference H between the convex and concave portions 3a and the concave portions 3b can be set in the range of 100 to 600 nm, for example. When the height difference H is 100 nm or less, the efficiency of capturing light emitted from the organic EL element is lowered, and when it exceeds 600 nm, it is difficult to form fine irregularities with a pitch P of 400 nm or less.
The fine irregularities as described above may be formed at the same time as the formation of the fine irregular layers 3, 13, 23, 23A, 23B, and the layers for the fine irregular layers 3, 13, 23, 23A, 23B are formed in advance. Thereafter, fine irregularities may be formed.

  The fine uneven layers 3, 13, 23, 23A, and 23B can be formed using a transparent resin material, and it is preferable to use a curable resin material, particularly an ionizing radiation curable resin material. When forming a fine concavo-convex layer using a curable resin material, for example, (1) when forming a layer of curable resin material by coating or the like, the layer is in a state where a mold-fitting film having fine concavo-convex surfaces is pressure-bonded (2) A method of pressing a molding means such as a molding roller on the formed uncured layer (while heating if necessary), (3) A peelable surface having fine irregularities A method of forming a transfer film by forming a layer of a curable resin material on a base material for molding by coating or the like, and performing transfer transfer using this transfer film can be employed.

  In the method using the above-described mold-fitting film or roller, fine irregularities can be formed as follows. First, a layer of a photosensitive resin composition is formed on an appropriate substrate, and this layer is exposed by a laser beam interference method. As a photosensitive resin composition, the thing with the film marketed for relief hologram manufacture can be utilized, for example. The exposure is performed by dividing the laser beam into two or more and causing interference to obtain a cured portion and an uncured portion having a pitch of 400 nm or less. After the exposure, development is performed according to the type of the photosensitive resin composition, for example, by removing an uncured portion with a specific solvent, and a mold surface on which a plurality of fine irregularities having a pitch of 400 nm or less is formed is formed. Get the prototype you have.

  The prototype thus obtained is made of a polymer having a relatively low molecular weight in order to facilitate the formation of irregularities, and therefore may have low solvent resistance and mechanical strength. May not be suitable for reproduction. Therefore, a metal film such as nickel is formed on the prototype by plating, a first metal mold (metal stamper) is formed, and the first metal mold is used directly, or the first metal mold is used. It is preferable to further plate the metal mold to form a plurality of second metal molds (metal stampers), and use the obtained second metal mold. Moreover, the shape of the plate-shaped mold surface obtained in this way may be formed on the roller surface, and if necessary, a mold roller that is a breeding plate (multiple plates on the same plate surface) may be used. .

  When replicating the shape of the mold surface, the original mold and the second metal mold have the same shape, and the original mold and the first metal mold have a reverse mold relationship. In addition, the shape of the fine unevenness of the fine unevenness layer and the shape of the fine unevenness of the mold surface of the mold for producing the same are in an inverse mold relationship. Therefore, in order to form a fine concavo-convex layer having fine concavo-convex of a desired shape, the shape of the fine concavo-convex can be reversed by adding a metal mold (metal stamper) by plating if necessary. . However, there are cases where there is no difference between the original mold shape and the reverse mold shape, as the cross-sectional shape of the fine irregularities is a sine curve.

  In the method of forming fine irregularities using a molding roller, the ionizing radiation curing is performed between the molding roller and the sheet material when the target sheet material is run along the molding roller. The ionizing radiation curable resin held between the molding roller and the sheet material is irradiated with ionizing radiation to crosslink and cure the ionizing radiation curable resin and adhere to the sheet material. Then, the layer of the cured product of the ionizing radiation curable resin can be peeled off from the molding roller together with the sheet-like material and wound up. Also, instead of using a mold roller, a mold film having a mold surface or a flat mold (template) is used, and the target sheet is laminated on the mold surface via an ionizing radiation curable resin. The ionizing radiation curable resin held between them is irradiated with ionizing radiation, and the ionizing radiation curable resin is crosslinked and cured to adhere to the sheet-like material. Fine irregularities can be formed by peeling off the cured layer of the ionizing radiation curable resin together with the sheet.

  As the curable resin material used for forming the fine uneven layer, a conventionally known transparent (visible light transmittance of 50% or more) resin can be used. For example, polymethyl methacrylate, polyacrylate, polycarbonate, polyvinyl alcohol, Transparent for polyvinyl pyrrolidone, hydroxyethyl cellulose, carboxymethyl cellulose, polyvinyl chloride resin, melamine resin, phenol resin, alkyd resin, epoxy resin, polyurethane resin, polyester resin, maleic acid resin, polyamide resin, etc. (visible light transmittance of 50% or more) Resin can be used. In addition, ionizing radiation curable resins having reactive vinyl groups such as acrylic acid, methacrylic acid, polyvinyl cinnamate, and ring rubber can be used. Moreover, when the fine uneven | corrugated layers 3, 13, and 23 serve as a hard-coat layer as mentioned above, it is preferable to use ionizing radiation curable resin especially as mentioned above.

[Organic EL device]
The organic EL elements 2, 12, and 22 constituting the organic EL display of the present invention basically have at least a pair of electrodes and a light emitting layer positioned between the electrodes. Further, the driving method of the organic EL element may be either a passive matrix or an active matrix.
FIG. 12 is a schematic configuration diagram illustrating an example of an organic EL element 2 of an active matrix driving method. In FIG. 12, the organic EL element 2 includes a transparent substrate 51, a pair of electrodes 52 and 54, and an organic EL light emitting layer 53 sandwiched between the electrodes 52 and 54. The same applies to the organic EL elements 12 and 22.

In the case of bottom emission in which the light from the organic EL light emitting layer 53 extracts the light from the organic EL light emitting layer 53 in the direction of arrow a in FIG. 12, the observer can easily see the light from the organic EL light emitting layer 53. It has a degree of transparency. In the case of top emission in which light from the organic EL light emitting layer 53 is extracted in the direction of arrow b in FIG. 12, an opaque base material may be used instead of the transparent base material 51. In any case, of both surfaces of the organic EL element 2, the surface in the light extraction direction from the organic EL light emitting layer 53 is a surface facing the above-described fine concavo-convex layers 3, 13, and 23, and this surface Thus, the fine uneven layer 23B is formed.
The transparent substrate 51 (including an opaque substrate instead) is made of a glass material, a resin material, or a composite material thereof, for example, a glass plate provided with a protective plastic film or a protective plastic layer Etc. are used.

Examples of the resin material and protective plastic material include fluorine resin, polyethylene, polypropylene, polyvinyl chloride, polyvinyl fluoride, polystyrene, ABS resin, polyamide, polyacetal, polyester, polycarbonate, modified polyphenylene ether, polysulfone, and polyarylate. , Polyetherimide, polyamideimide, polyimide, polyphenylene sulfide, liquid crystalline polyester, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polyoxymethylene, polyethersulfone, polyetheretherketone, polyacrylate, acrylonitrile-styrene resin, Phenolic resin, urea resin, melamine resin, unsaturated polyester resin, epoxy resin, polyurethane, Recone resins, amorphous polyolefins, and the like. Even other resin materials can be used as long as they are polymer materials that can be used for organic EL displays.
The thickness of the transparent substrate 51 is usually about 50 μm to 2.0 mm.

Such a transparent substrate 51 is more preferable if it has good gas barrier properties such as water vapor and oxygen, although it depends on the use of the organic EL display. Further, a gas barrier layer such as water vapor or oxygen may be formed on the transparent substrate 51. As such a gas barrier layer, for example, an inorganic oxide such as silicon oxide, aluminum oxide, or titanium oxide may be formed by a physical vapor deposition method such as a sputtering method or a vacuum vapor deposition method.
The electrode 52 is a pixel electrode, and constitutes an electrode wiring pattern together with signal lines and scanning lines (not shown) formed on the transparent substrate 51 and a TFT (thin film transistor) 61 as a driving element. In the case of bottom emission in which light from the organic EL light emitting layer 53 is extracted in the direction of arrow a in FIG. 12, this electrode 52 becomes a transparent electrode (pixel electrode), and the top electrode that is extracted in the direction of arrow b in FIG. In the case of emission, it may be either transparent or opaque electrode (pixel electrode).

Such an electrode 52 is not particularly limited as long as it is used in a normal organic EL display, and a metal, an alloy, a mixture thereof, or the like can be used. For example, indium tin oxide (ITO), oxidation A thin film electrode material such as indium, indium zinc oxide (IZO), zinc oxide, stannic oxide, or gold can be given. When this electrode 52 is an electrode for injecting holes, ITO, IZO, indium oxide, and gold, which are transparent or translucent materials having a large work function (4 eV or more) so that holes can be easily injected, are used. preferable. The electrode 52 preferably has a sheet resistance of several hundreds Ω / □ or less, and the thickness can be, for example, about 0.005 to 1 μm, although depending on the material.
On the other hand, the electrode 54 is a common electrode, and may be either transparent or opaque in the case of bottom emission in which light from the organic EL light emitting layer 53 is extracted in the direction of arrow a in FIG. In the case of top emission extracted in the direction of arrow b, a transparent electrode is used.

  The material of the electrode 54 is not particularly limited as long as it is used for a normal organic EL display, and similarly to the electrode layer 52 described above, indium tin oxide (ITO), indium oxide, indium zinc oxide. Thin film electrode materials such as (IZO), zinc oxide, stannic oxide, or gold, and magnesium alloys (eg, MgAg), aluminum or alloys thereof (AlLi, AlCa, AlMg, etc.), silver, etc. it can. When this electrode 54 is an electrode for injecting electrons, a magnesium alloy, aluminum, silver or the like having a small work function (4 eV or less) is preferable so that electrons can be easily injected. Such an electrode layer 54 preferably has a sheet resistance of several hundred Ω / □ or less. For this reason, the thickness of the electrode layer 54 can be, for example, about 0.005 to 0.5 μm.

The organic EL light-emitting layer 53 constituting the organic EL element 2 has, for example, a structure in which a hole injection layer, a light-emitting layer, and an electron injection layer are stacked from the electrode layer 52 side, a structure including a single light-emitting layer, a hole injection layer A structure composed of a light emitting layer, a structure composed of a light emitting layer and an electron injection layer, a structure in which a hole transport layer is interposed between the hole injection layer and the light emitting layer, and a structure comprising a light emitting layer and an electron injection layer. A structure in which an electron transport layer is interposed therebetween can be employed.
In addition, for the purpose of adjusting the emission wavelength or improving the light emission efficiency, an appropriate material can be doped in each of the above layers.

  The light emitting layer constituting the organic EL light emitting layer 53 is composed of organic EL elements 2R, 2G, and 2B of three primary colors of red light emission, green light emission, and blue light emission in the organic EL element 2 shown in FIGS. Depending on the purpose of use of the organic EL display, a light emitting layer having a desired light emission color (for example, yellow, light blue, orange) alone, or a plurality of light emission other than red light emission, green light emission, and blue light emission Any desired combination of colors may be used. Further, the organic EL element 12 shown in FIG. 3 emits white light, and the organic EL element 22 shown in FIGS. 4 to 5 emits blue light.

Examples of the organic light emitting material used for the light emitting layer constituting the organic EL light emitting layer 53 include the following dye-based, metal complex-based, and polymer-based materials.
(1) Dye-based luminescent materials cyclopentadiene derivatives, tetraphenylbutadiene derivatives, triphenylamine derivatives, oxadiazole derivatives, pyrazoloquinoline derivatives, distyrylbenzene derivatives, distyrylarylene derivatives, silole derivatives, thiophene ring compounds, pyridine rings Examples thereof include compounds, perinone derivatives, perylene derivatives, oligothiophene derivatives, trifumanylamine derivatives, oxadiazole dimers, and pyrazoline dimers.

(2) Metal complex light emitting material Aluminum quinolinol complex, benzoquinolinol beryllium complex, benzoxazole zinc complex, benzothiazole zinc complex, azomethylzinc complex, porphyrin zinc complex, europium complex, etc. , Tb, Eu, Dy and the like, and a metal complex having oxadiazole, thiadiazole, phenylpyridine, phenylbenzimidazole, quinoline structure and the like as a ligand.

(3) Polymer-based light-emitting material Examples include polyparaphenylene vinylene derivatives, polythiophene derivatives, polyparaphenylene derivatives, polysilane derivatives, polyacetylene derivatives, polyvinylcarbazole derivatives, polyfluorene derivatives, and the like.
Furthermore, in the case of the organic EL element 22 shown in FIGS. 4 to 5, examples of the organic light emitting material that emits blue light used for the organic EL light emitting layer 53 include benzothiazole, benzimidazole, and benzoxazole. And fluorescent whitening agents, metal chelated oxinoid compounds, styrylbenzene compounds, distyrylpyrazine derivatives, aromatic dimethylidin compounds, and the like.

Specifically, benzothiazoles such as 2-2 '-(p-phenylenedivinylene) -bishenzothiazole; 2- [2- [4- (2-benzimidazolyl) phenyl] vinyl] benzimidazole, 2- [ Benzimidazoles such as 2- (4-carboxyphenyl) vinyl] benzimidazole; 2,5-bis (5,7-di-t-pentyl-2-benzoxazolyl) -1,3,4-thiadiazole, Benzoxazole series such as 4,4'-bis (5,7-t-pentyl-2-benzoxazolyl) stilbene, 2- [2- (4-chlorophenyl) vinyl] naphtho [1,2-d] oxazole And the like.
Examples of the metal chelated oxinoid compound include 8-hydroxyquinoline metal complexes such as tris (8-quinolinol) aluminum, bis (8-quinolinol) magnesium, and bis (benzo [f] -8-quinolinol) zinc. Examples include dilithium epinetridione.

Examples of the styrylbenzene compound include 1,4-bis (2-methylstyryl) benzene, 1,4-bis (3-methylstyryl) benzene, 1,4-bis (4-methylstyryl) benzene, Distyrylbenzene, 1,4-bis (2-ethylstyryl) benzene, 1,4-bis (3-ethylstyryl) benzene, 1,4-bis (2-methylstyryl) -2-methylbenzene, 1,4 -Bis (2-methylstyryl) -2-ethylbenzene and the like can be mentioned.
Examples of the distyrylpyrazine derivative include 2,5-bis (4-methylstyryl) pyrazine, 2,5-bis (4-ethylstyryl) pyrazine, and 2,5-bis [2- (1-naphthyl). Vinyl] pyrazine, 2,5-bis (4-methoxystyryl) pyrazine, 2,5-bis [2- (4-biphenyl) vinyl] pyrazine, 2,5-bis [2- (1-pyrenyl) vinyl] pyrazine Etc.

Examples of the aromatic dimethylidin compounds include 1,4-phenylene dimethylidin, 4,4-phenylene dimethylidin, 2,5-xylene dimethylidin, 2,6-naphthylene dimethylidin, 1 , 4-biphenylenedimethylidin, 1,4-p-terephenylenedimethylidin, 9,10-anthracenediyldimethylidin, 4,4'-bis (2,2-di-t-butylphenylvinyl) Biphenyl, 4,4'-bis (2,2-diphenylvinyl) biphenyl, and the like, and derivatives thereof can be mentioned.
Furthermore, as a material of the light emitting layer, a compound represented by the general formula (Rs-Q) 2-AL-OL can be exemplified (in the above formula, AL has 6 to 24 carbon atoms including a benzene ring). A hydrocarbon, OL is a phenylate ligand, Q is a substituted 8-quinolinolato ligand, Rs is a steric bond of two or more substituted 8-quinolinolato ligands to an aluminum atom. Represents an 8-quinolinolate substituent selected to interfere with. Specific examples include bis (2-methyl-8-quinolinolato) (paraphenylphenolate) aluminum (III), bis (2-methyl-8-quinolinolato) (1-naphtholato) aluminum (III), and the like.

The doping material, hole transport material, hole injection material, electron injection material, and the like used for each layer of the organic EL light emitting layer 53 may be any of inorganic materials and organic materials as exemplified below. The thickness of each layer of the organic EL light emitting layer 53 is not particularly limited, and can be, for example, about 10 to 1000 nm.
(Doping material)
Examples include perylene derivatives, coumarin derivatives, rubrene derivatives, quinacridone derivatives, squalium derivatives, porphyrin derivatives, styryl dyes, tetracene derivatives, pyrazoline derivatives, decacyclene, phenoxazone, and the like.

(Hole transport material)
Oxadiazole, oxazole, triazole, thiazole, triphenylmethane, styryl, pyrazoline, hydrazone, aromatic amine, carbazole, polyvinylcarbazole, stilbene, enamine, azine, tri Examples include phenylamine-based, butadiene-based, polycyclic aromatic compound-based, and stilbene dimer.
Further, as the π-conjugated polymer, polyacetylene, polydiacetylene, poly (P-phenylene), poly (P-phenylene sulfide), poly (P-phenylene oxide), poly (1,6-heptadiene), poly (P— Phenylene vinylene), poly (2,5-thienylene), poly (2,5-pyrrole), poly (m-phenylene sulfide), poly (4,4'-biphenylene) and the like.

As the charge transfer polymer complex, polystyrene / AgC104, polyvinylnaphthalene / TCNE, polyvinylnaphthalene / P-CA, polyvinylnaphthalene / DDQ, polyvinylmesitylene / TCNE, polynaphthaacetylene / TCNE, polyvinylanthracene / Br2, polyvinylanthracene / I2 , Polyvinyl anthracene / TNB, polydimethylaminostyrene / CA, polyvinyl imidazole / CQ, poly-P-phenylene / I2, poly-1-vinylpyridine / I2, poly-4-vinylpyridine / I2, poly-P-1- Examples include phenylene, I2, polyvinylpyridium, TCNQ, and the like. Further, TCNQ-TTF and the like are exemplified as a charge transfer low molecular complex, and polycopper phthalocyanine and the like are exemplified as a polymer metal complex.
As the hole transport material, a material having a low ionization potential is preferable, and in particular, a butadiene system, an enamine system, a hydrazone system, and a triphenylamine system are preferable.

(Hole injection material)
Phenylamine, starburst amine, phthalocyanine, oxide such as vanadium oxide, molybdenum oxide, ruthenium oxide, aluminum oxide, amorphous carbon, polyaniline, polythiophene derivative, triazole derivative, oxadiazole derivative, imidazole derivative, polyaryl Alkane derivatives, pyrazoline derivatives, pyrazolone derivatives, phenylenediamine derivatives, arylamine derivatives, amino-substituted chalcone derivatives, oxazole derivatives, styrylanthracene derivatives, fluorenone derivatives, hydrazone derivatives, stilbene derivatives, silazane derivatives, polysilanes, aniline copolymers, And dielectric polymer oligomers such as thiophene oligomers.

  Furthermore, examples of the hole injection material include a porphyrin compound, an aromatic tertiary amine compound, and a styrylamine compound. Examples of the porphyrin compound include polyfin, 1,10,15,20-tetraphenyl-21H, 23H-polyfin copper (II), aluminum phthalocyanine chloride, copper octamethylphthalocyanine, and the like. In addition, aromatic tertiary amine compounds and styrylamine compounds include N, N, N ′, N′-tetraphenyl-4,4′-diaminophenyl, N, N′-diphenyl-N, N′-bis. (3-methylphenyl)-[1,1′-biphenyl] -4,4′-diamine, 4- (di-p-tolylamino) -4 ′-[4 (di-p-tolylamino) styryl] stilbene, 3, -Methoxy-4'-N, N-diphenylaminostilbenzene, 4,4'-bis [N- (1-naphthyl) -N-phenylamino] biphenyl, 4,4 ', 4 "-tris [N- ( 3-methylphenyl) -N-phenylamino] triphenylamine and the like.

(Electron injection material)
Calcium, barium, lithium aluminum, lithium fluoride, strontium, magnesium oxide, magnesium fluoride, strontium fluoride, calcium fluoride, barium fluoride, aluminum oxide, strontium oxide, calcium oxide, polymethyl methacrylate, sodium polystyrene sulfonate, Nitro-substituted fluorene derivatives, anthraquinodimethane derivatives, diphenylquinone derivatives, thiopyrandioxide derivatives, heterocyclic tetracarboxylic anhydrides such as naphthaleneperylene, carbodiimides, fluorenylidenemethane derivatives, anthraquinodimethane and anthrone derivatives, oxa Diazole derivatives, thiazole derivatives in which the oxygen atom of the above oxadiazole ring is substituted with a sulfur atom, quinoxaline known as an electron withdrawing group Can quinoxaline derivative having, tris (8-quinolinol) metal complexes of 8-quinolinol derivatives, such as aluminum, phthalocyanine, metal phthalocyanine, a distyryl pyrazine derivatives.

Each layer constituting the organic EL light emitting layer 53 can be formed by forming a film by a printing method such as gravure offset printing or a screen printing method, a vacuum vapor deposition method through a photomask, or the like.
Further, in the case of a passive matrix driving type organic EL element, for example, without providing the TFT 61, the signal line, and the scanning line, the electrode 52 is formed in a stripe shape in a predetermined direction, and the electrode 54 is orthogonal to the electrode 52. It can be formed in a stripe shape in the direction to be. Also in the passive matrix driving method, the light extraction direction from the organic EL light emitting layer 53 may be any of the above-described bottom emission and top emission.

[Transparent member layer]
The transparent base materials 5, 15 and 25 constituting the transparent member layers 4, 4 ', 14, and 24 are provided on the viewer side, and are such that the viewer can easily see the light from the organic EL element. It has transparency. As such transparent base materials 5, 15 and 25, the transparent materials mentioned as the transparent base material 51 can be used.

Further, the color filter layers 6, 16, and 26 constituting the transparent member layers 4 ', 14, and 24 are for color correction of the light from the organic EL elements 2, 12, and 22, and for enhancing the color purity. The red colored layers 6R, 16R, and 26R, the green colored layers 6G, 16G, and 26G, and the blue colored layers 6B, 16B, and 26B constituting the color filter layers 6, 16, and 26 are emission characteristics of the organic EL elements 2, 12, and 22, respectively. Depending on the material, the material can be appropriately selected. For example, it can be formed of a pigment dispersion composition containing a pigment, a pigment dispersant, a binder resin, a reactive compound and a solvent. The thickness of such color filter layers 6, 16, and 26 can be appropriately set according to the material of each colored layer, the light emission characteristics of the organic EL elements 2, 12, and 22 and the like, for example, about 1 to 3 μm. Can be set by range.
The color conversion phosphor layer 27 constituting the transparent member layer 24 includes a red conversion phosphor layer 27R that converts blue light into red fluorescence, a green conversion phosphor layer 27G that converts blue light into green fluorescence, and blue light. The blue conversion dummy layers 27B that are transmitted as they are are arranged in a desired pattern.

  The red conversion phosphor layer 27 </ b> R and the green conversion phosphor layer 27 </ b> G are layers made of a single fluorescent dye or a layer containing a fluorescent dye in a resin. Examples of the fluorescent dye used for the red conversion phosphor layer 27R that converts blue light emission into red fluorescence include cyanine dyes such as 4-dicyanomethylene-2-methyl-6- (p-dimethylaminostyryl) -4H-pyran, Examples include pyridine dyes such as 1-ethyl-2- [4- (p-dimethylaminophenyl) -1,3-butadienyl] -pyridium-perchlorate, rhodamine dyes such as rhodamine B and rhodamine 6G, and oxazine dyes. It is done. Moreover, as a fluorescent dye used for the green conversion phosphor layer 27G that converts blue light emission into green fluorescence, 2,3,5,6-1H, 4H-tetrahydro-8-trifluoromethylquinolidino (9,9a) , 1-gh) coumarin, 3- (2'-benzothiazolyl) -7-diethylaminocoumarin, 3- (2'-benzimidazolyl) -7-N, N-diethylaminocoumarin and other coumarin dyes, basic yellow 51 and other coumarins Examples thereof include dye-based dyes and naphthalimide dyes such as Solvent Yellow 11 and Solvent Yellow 116. Furthermore, various dyes such as direct dyes, acid dyes, basic dyes, and disperse dyes can be used as long as they have fluorescence. The above fluorescent dyes can be used alone or in combination of two or more. When the red conversion phosphor layer 27R and the green conversion phosphor layer 27G contain a fluorescent dye in the resin, the content of the fluorescent dye takes into account the fluorescent dye used, the thickness of the color conversion phosphor layer, and the like. For example, it may be about 0.1 to 1 part by weight with respect to 100 parts by weight of the resin used.

The blue conversion dummy layer 27B transmits blue light emitted from the organic EL element 22 as it is and sends it to the color filter layer 26, and is substantially the same as the red conversion phosphor layer 27R and the green conversion phosphor layer 27G. It can be set as the transparent resin layer of thickness.
When the red conversion phosphor layer 27R and the green conversion phosphor layer 27G contain a fluorescent dye in the resin, the resins include polymethyl methacrylate, polyacrylate, polycarbonate, polyvinyl alcohol, polyvinyl pyrrolidone, hydroxyethyl cellulose, carboxy Transparent (visible light transmittance 50% or more) resin such as methyl cellulose, polyvinyl chloride resin, melamine resin, phenol resin, alkyd resin, epoxy resin, polyurethane resin, polyester resin, maleic acid resin, polyamide resin can be used. . When the pattern of the color conversion phosphor layer 27 is formed by a photolithography method, for example, a photo-curing resist having a reactive vinyl group such as acrylic acid, methacrylic acid, polyvinyl cinnamate, or ring rubber Resin can be used. Further, these resins can be used for the blue conversion dummy layer 27B.

  When the red color conversion phosphor layer 27R and the green color conversion phosphor layer 27G constituting the color conversion phosphor layer 27 are formed of a single fluorescent dye, for example, a band shape is formed by a vacuum deposition method or a sputtering method through a desired pattern mask. Can be formed. When forming a layer containing a fluorescent dye in the resin, for example, a coating solution in which the fluorescent dye and the resin are dispersed or solubilized is applied by a method such as spin coating, roll coating, or cast coating. The red conversion phosphor layer 27R and the green conversion phosphor layer 27G can be formed by a method of forming a film and patterning the film by a photolithography method, a method of pattern printing the coating liquid by a screen printing method, or the like. The blue conversion dummy layer 27B is formed by applying a desired photosensitive resin paint by a method such as spin coating, roll coating, or cast coating, and patterning this by a photolithography method, or a desired resin coating solution. Can be formed by a method of pattern printing by a screen printing method or the like.

  The thickness of the color conversion phosphor layer 27 can exhibit a function in which the red conversion phosphor layer 27R and the green conversion phosphor layer 27G sufficiently absorb the blue light emitted from the organic EL element 22 and generate fluorescence. The fluorescent dye to be used, the concentration of the fluorescent dye, etc. can be set as appropriate, for example, about 10 to 20 μm, and the red conversion phosphor layer 27R and the green conversion phosphor The thickness of the layer 27G may be different.

  Further, for example, as shown in FIG. 6, when the transparent member layer 14 has a hard coat layer 19 in a portion in contact with the fine concavo-convex layer 13, the hard coat layer 19 has a step difference in a lower layer such as the color filter layer 16. When (surface unevenness) is present, this step is eliminated, the transparent member layer 14 is flattened, and the flattening action is performed to prevent occurrence of uneven thickness of the fine uneven layer 13. Such a hard coat layer 19 can be formed of a transparent (visible light transmittance of 50% or more) resin. Specifically, an ionizing radiation curable resin or a thermosetting resin having an acrylate-based or methacrylate-based reactive vinyl group can be used. Moreover, as transparent resin, polymethyl methacrylate, polyacrylate, polycarbonate, polyvinyl alcohol, polyvinyl pyrrolidone, hydroxyethyl cellulose, carboxymethyl cellulose, polyvinyl chloride resin, melamine resin, phenol resin, alkyd resin, epoxy resin, polyurethane resin, polyester resin, A maleic acid resin, a polyamide resin, etc. can be used.

The thickness of the hard coat layer 19 can be set in a range where a planarizing action can be exhibited in consideration of the material to be used, and can be appropriately set in a range of about 1 to 5 μm, for example.
Further, for example, as shown in FIG. 7, the transparent member layer 14 has a gas barrier layer 19 a at a portion in contact with the fine concavo-convex layer 13, and a hard coat layer 19 b is provided as a lower layer of the gas barrier layer 19 a. The hard coat layer 19b can be the same as the hard coat layer 19 described above. The gas barrier layer 19a may be formed by, for example, an inorganic oxide such as silicon oxide, aluminum oxide, or titanium oxide by a physical vapor deposition method such as a sputtering method or a vacuum vapor deposition method.
The above-mentioned embodiment is an illustration and this invention is not limited to these. For example, the black matrix 8, 18, 28 may not be provided.

Next, an Example is shown and this invention is demonstrated further in detail.
[Example 1]
(Formation of fine uneven layer on transparent member layer)
As a transparent member layer, a soda glass substrate (manufactured by Central Glass Co., Ltd.) having a size of 150 mm × 150 mm and a thickness of 0.7 mm was prepared. In the center of the glass substrate, an ultraviolet curable acrylate resin (JNPC manufactured by JSR Corporation) was placed. Next, from above, a polycarbonate mold sheet on which fine irregularities were formed was covered so that the mold surface was in contact with the acrylate resin. Then, the mold sheet was pressed against the glass substrate using a roller, and the acrylate resin between the glass substrate and the mold sheet was spread over the entire surface of the glass substrate. In this state, the acrylate resin was irradiated with ultraviolet rays, and the entire surface was further heated and pressurized, and then the mold sheet was peeled off. Thereby, on the glass substrate, a fine concavo-convex layer having a fine concavo-convex layer having a shape as shown in FIGS. 9A and 11B and a pitch P of 300 nm and a height difference between the convex and concave portions of 300 nm. Formed. The thickness from the convex part front-end | tip of this fine uneven | corrugated layer to a glass substrate was 2.0 micrometers. Further, the refractive index n ₁ of the fine uneven layer was 1.53, and the refractive index n ₂ of the glass substrate was 1.50.

(Production of organic EL element)
A soda glass substrate (manufactured by Central Glass Co., Ltd.) having a thickness of 150 mm × 150 mm and a thickness of 0.7 mm is prepared, and an indium tin oxide (ITO) electrode film having a thickness of 150 nm is formed on the glass substrate by an ion plating method. Then, a photosensitive resist was applied on the ITO electrode film, mask exposure, development, and etching of the ITO electrode film were performed to form a first electrode layer (transparent electrode layer).
Next, on the first electrode layer, a partition wall coating (photograph ZPN1100 manufactured by Nippon Zeon Co., Ltd.) is applied over the entire surface to cover the insulating layer by spin coating, and prebaked (70 ° C., 30 minutes). It was. Then, it exposed using the photomask for predetermined | prescribed partition, developed with the developing solution (Nippon ZEON Co., Ltd. product ZTMA-100), and then post-baked (100 degreeC, 30 minutes). As a result, a plurality of partition walls were formed in parallel with an interval of 280 μm. The partition wall had a shape with a height of 10 μm, a lower portion (insulating layer side) width of 15 μm, and an upper portion width of 26 μm.

Next, a blue organic EL light-emitting layer composed of a hole injection layer, a light-emitting layer, and an electron injection layer was formed by a vacuum deposition method using the partition walls as a mask.
That is, first, 4,4 ′, 4 ″ -tris [N- (3-methylphenyl) -N-phenylamino] triphenylamine is deposited to a thickness of 200 nm through a mask having an opening of 130 mm × 130 mm. Then, 4,4′-bis [N- (1-naphthyl) -N-phenylamino] biphenyl is deposited to a thickness of 20 nm, and the partition walls become a mask pattern. The hole injection layer material passed through only between them, and a hole injection layer was formed on the transparent electrode layer.
Next, in the same manner as described above, 4,4′-bis (2,2-diphenylvinyl) biphenyl was deposited to a thickness of 50 nm using the partition walls as a mask to form a light emitting layer.

Further, tris (8-quinolinol) aluminum was vapor-deposited to a thickness of 20 nm to form an electron injection layer.
Next, magnesium and silver are simultaneously vapor-deposited in a region where the partition walls are formed through a mask having an opening of 150 mm × 150 mm by vacuum vapor deposition (magnesium vapor deposition rate = 1.3 to 1.4 nm / Second, silver deposition rate = 0.1 nm / second). Thereby, the partition was used as a mask, and a second electrode layer (back electrode layer) having a thickness of 200 nm made of a magnesium / silver mixture was formed on the organic EL light emitting layer. This second electrode layer was present on the organic EL light emitting layer as a band-shaped pattern having a width of 280 μm, and a dummy back electrode layer was also formed on the upper surface of the partition wall.
The organic EL element was obtained by the above method.

(Production of organic EL display)
The glass substrate (transparent member layer) was disposed so that the fine uneven layer described above formed a 0.2 mm gap and opposed to the glass substrate of the organic EL element thus produced. In this state, the periphery of the gap was filled with an ultraviolet curable adhesive and fixed with a coin, thereby obtaining the organic EL display of the present invention.
With respect to this organic EL display, emission luminance (cd / m ² ) was measured when a voltage of 8.0 V was applied between the first electrode and the second electrode, and the results are shown in Table 1 below.

[Example 2]
Example 1 is the same as Example 1 except that magnesium fluoride (refractive index n ₁ is 1.37) is used instead of UV curable acrylate resin (JNPC manufactured by JSR Corporation) as a material for forming the fine uneven layer. Similarly, the organic EL display of the present invention was obtained.
With respect to this organic EL display, the emission luminance (cd / m ² ) when the applied voltage was 8.0 V was measured in the same manner as in Example 1, and the results are shown in Table 1 below.

[Example 3]
As a material for forming the fine concavo-convex layer, a silica-based coating material (insulated hard coating material NHC manufactured by Nissan Chemical Industries, Ltd.) and a refractive index n ₁ are used instead of an ultraviolet curable acrylate resin (JNPC manufactured by JSR Corporation). 1.89) was used, and an organic EL display of the present invention was obtained in the same manner as in Example 1 except that a glass substrate having a refractive index n ₂ of 1.56 was used as the glass substrate.
With respect to this organic EL display, the emission luminance (cd / m ² ) when the applied voltage was 8.0 V was measured in the same manner as in Example 1, and the results are shown in Table 1 below.

[Comparative Example 1]
As a material for forming the fine concavo-convex layer, a silica-based coating material (insulated hard coating material NHC manufactured by Nissan Chemical Industries, Ltd.) and a refractive index n ₁ are used instead of an ultraviolet curable acrylate resin (JNPC manufactured by JSR Corporation). An organic EL display was obtained in the same manner as in Example 1 except that 1.89) was used.
With respect to this organic EL display, the emission luminance (cd / m ² ) when the applied voltage was 8.0 V was measured in the same manner as in Example 1, and the results are shown in Table 1 below.

[Comparative Example 2]
An organic EL display was obtained in the same manner as in Example 1 except that the fine uneven pitch P formed on the fine uneven layer was 500 nm.
With respect to this organic EL display, the emission luminance (cd / m ² ) when the applied voltage was 8.0 V was measured in the same manner as in Example 1, and the results are shown in Table 1 below.

[Comparative Example 3]
An organic resin was used in the same manner as in Example 1 except that the acrylate resin used for forming the fine uneven layer of Example 1 was used and a flat resin layer having a thickness of 2.0 μm was formed instead of the fine uneven layer. An EL display was obtained.
With respect to this organic EL display, the emission luminance (cd / m ² ) when the applied voltage was 8.0 V was measured in the same manner as in Example 1, and the results are shown in Table 1 below.

表１に示されるように、実施例１〜３の有機ＥＬディスプレイは、比較例１〜３の有機ＥＬディスプレイに比べて発光輝度が大きく、有機ＥＬ素子で発光した光の利用効率が高いことが確認された。

As shown in Table 1, the organic EL displays of Examples 1 to 3 have higher emission luminance than the organic EL displays of Comparative Examples 1 to 3, and the utilization efficiency of light emitted from the organic EL elements is high. confirmed.

  It is useful in the manufacture of various organic light emitting displays such as full color display devices, area color display devices, and lighting.

It is a schematic block diagram which shows one Embodiment of the organic electroluminescent display of this invention. It is a schematic block diagram which shows other embodiment of the organic electroluminescent display of this invention. It is a schematic block diagram which shows other embodiment of the organic electroluminescent display of this invention. It is a schematic block diagram which shows other embodiment of the organic electroluminescent display of this invention. It is a schematic block diagram which shows other embodiment of the organic electroluminescent display of this invention. It is a schematic block diagram which shows other embodiment of the organic electroluminescent display of this invention. It is a schematic block diagram which shows other embodiment of the organic electroluminescent display of this invention. It is a schematic block diagram which shows other embodiment of the organic electroluminescent display of this invention. It is a figure which shows the example of the cross-sectional shape of the fine unevenness | corrugation of a fine unevenness | corrugation layer. It is a perspective view which shows the structure of the fine unevenness | corrugation of a fine uneven | corrugated layer. It is a top view which shows the structure of the fine unevenness | corrugation of a fine uneven | corrugated layer. It is a schematic block diagram which shows an example of the organic EL element which comprises the organic EL display of this invention.

Explanation of symbols

1, 1 ', 11, 11', 11 ", 21, 21 ', 21" ... Organic EL display 2, 12, 22 ... Organic EL element 3, 13, 23, 23A, 23B ... Fine uneven layer 3a ... Convex part 3b ... concave portion 4, 4 ', 14, 24 ... transparent member layer 5, 15, 25 ... transparent base material 6, 16, 26 ... color filter layer 8, 18, 28 ... black matrix 27 ... color conversion phosphor layer 51 ... Transparent substrate 52, 54 ... Electrode 53 ... Organic EL light emitting layer 61 ... TFT (Thin film transistor)

Claims (16)

An organic EL element having at least a light-emitting layer between electrodes, and a transparent member layer disposed on one surface side of the organic EL element via a fine uneven layer, wherein the fine uneven layer has a pitch of 400 nm or less. The refractive index n ₁ of the fine uneven layer and the refractive index n _{2 of the} portion of the transparent member layer that contacts the fine uneven layer are arranged so as to face the organic EL element. An organic EL display in which a relationship of 0.8n ₁ <n ₂ <2n ₁ is established between   The organic EL display according to claim 1, wherein the transparent member layer is a transparent substrate.   2. The organic EL display according to claim 1, wherein the transparent member layer is formed by laminating a color filter layer and a transparent base material from the fine uneven layer side.   2. The organic EL display according to claim 1, wherein the transparent member layer is formed by laminating a color conversion phosphor layer and a transparent substrate from the fine concavo-convex layer side.   2. The organic EL display according to claim 1, wherein the transparent member layer is formed by laminating a color conversion phosphor layer, a color filter layer, and a transparent base material from the fine uneven layer side.   4. The organic EL display according to claim 2, wherein the light emitting layer is formed by arranging the light emitting layers of the three primary colors in a desired pattern.   The organic EL display according to claim 3, wherein the light emitting layer is a white light emitting layer.   6. The organic EL display according to claim 4, wherein the light emitting layer is a blue light emitting layer.   9. The organic EL display according to claim 1, wherein the fine uneven layer serves also as a hard coat layer.   The organic EL display according to claim 1, wherein the transparent member layer has a gas barrier layer as a portion in contact with the fine uneven layer.   The organic EL display according to claim 1, wherein a gap is provided between the fine uneven layer and the organic EL element.   A second fine uneven layer is provided on the surface of the organic EL element facing the fine uneven layer, and the second fine uneven layer has a plurality of fine unevenness so as to face the fine uneven layer. The organic EL display according to any one of claims 1 to 11.   The organic EL display according to any one of claims 1 to 12, wherein the organic EL element is of an active matrix driving type.   14. The organic EL display according to claim 13, wherein the antireflection film is located on an electrode side provided with a drive element among opposed electrodes constituting the active matrix drive system.   14. The organic EL display according to claim 13, wherein the antireflection film is located on an electrode side that does not include a drive element among opposed electrodes constituting the active matrix drive system.   The organic EL display according to claim 1, wherein the organic EL element is of a passive matrix driving type.

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