JP2007187333A - Burning device - Google Patents

Burning device Download PDF

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Publication number
JP2007187333A
JP2007187333A JP2006003377A JP2006003377A JP2007187333A JP 2007187333 A JP2007187333 A JP 2007187333A JP 2006003377 A JP2006003377 A JP 2006003377A JP 2006003377 A JP2006003377 A JP 2006003377A JP 2007187333 A JP2007187333 A JP 2007187333A
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Japan
Prior art keywords
firing
heat insulating
furnace
air
heat
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Pending
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JP2006003377A
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Japanese (ja)
Inventor
Tadahiro Nakamura
忠浩 中村
Shuji Hattori
修治 服部
Shigeru Matsukawa
茂 松川
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP2006003377A priority Critical patent/JP2007187333A/en
Publication of JP2007187333A publication Critical patent/JP2007187333A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
    • Y02P80/15On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply

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  • Tunnel Furnaces (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a burning device that can reduce air consumption and power consumption. <P>SOLUTION: Air forced into a burning furnace is air produced by blowers 12 and 22. A furnace body 5 is covered with a heat insulator, and the material of the heat insulator is a ceramic powder reinforced with an inorganic fiber. Upper and lower faces of the furnace body 5 are a paneled heat insulator 10, and side faces thereof are a quilted heat insulator 11. Exhaust heat in an exhaust duct 1 is recovered by a heat exchanger 13 and used for preheating objects 2 to be input for treatment. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、各種部材に対して焼成処理などを行うための焼成装置に関するものである。   The present invention relates to a baking apparatus for performing a baking process on various members.

従来において、この種の各種部材に対する焼成処理などを行うために用いる焼成装置は、図3の従来における焼成装置の要部概要構成図に示すように、通常、焼成炉における炉体5が加熱焼成用のヒータ4とヒータブロックとで形成されており、被処理物2が搬送機構3によって搬送され、炉体5の中を通過させることにより所定の焼成処理を実施するものである。   Conventionally, as shown in the schematic configuration diagram of the main part of the conventional baking apparatus in FIG. 3, the furnace 5 used in the baking furnace is usually heated and fired. For example, the workpiece 2 is transported by the transport mechanism 3 and is passed through the furnace body 5 to perform a predetermined firing process.

また、排気のための排気ダクト1を備え、焼成炉内にパージエア8と冷却エア7を圧縮エア6による打ち込む方式がとられている。   Further, an exhaust duct 1 for exhaust is provided, and purge air 8 and cooling air 7 are driven by compressed air 6 into a firing furnace.

なお、この出願に関する先行技術文献情報としては、例えば、特許文献1が知られている。
特開2001−330371号公報
As prior art document information relating to this application, for example, Patent Document 1 is known.
JP 2001-330371 A

しかしながら、前記従来の焼成装置では、焼成炉内に打ち込むエアに圧縮エア6を用いる方式であり、この方式ではエア消費量が多量であり、エアコストがかかる。   However, the conventional baking apparatus uses a method in which compressed air 6 is used as the air to be driven into the baking furnace, and this method requires a large amount of air consumption and high air cost.

また、炉体5には特に断熱構造が施されていない方式であり、この方式では必要な断熱(不要な熱拡散防止)が不十分であり、焼成炉内における熱が外部に逃げて効率が悪く、電力消費量が多くなる。   In addition, the furnace body 5 is not provided with a heat insulating structure, and in this method, the necessary heat insulation (unnecessary heat diffusion prevention) is insufficient, and the heat in the firing furnace escapes to the outside and the efficiency is increased. Poor and power consumption increases.

さらにまた、排熱も外部に放出する方式であり、この方式では熱回収が困難であり、かつ効率が悪く、それゆえに焼成装置自体のエア消費量と電力消費量が多いという課題を有していた。   Furthermore, the exhaust heat is also released to the outside, and this method has a problem that heat recovery is difficult and efficiency is low, and therefore, the air consumption and power consumption of the baking apparatus itself are large. It was.

本発明は、前記課題を解決しようとするものであり、焼成炉内に打ち込むエアを圧縮エアからブロアによるエアに変更し、炉体を断熱構造とし断熱材として無機質ファイバーで補強したセラミック粉末を使用し、炉体の上下面にパネル型断熱材を、側面にキルティング型断熱材を使用し、更に排熱を熱交換器により回収し、それを投入前の被処理物用の予熱として利用することにより、エア消費量と電力消費量を削減することができる焼成装置を提供することを目的とするものである。   The present invention is to solve the above-mentioned problems, and the air to be injected into the firing furnace is changed from compressed air to air by a blower, and the furnace body has a heat insulating structure and uses ceramic powder reinforced with inorganic fibers as a heat insulating material. Panel heat insulation is used on the upper and lower surfaces of the furnace body, quilting heat insulation is used on the side, and exhaust heat is recovered by a heat exchanger, which is used as preheating for the workpiece before being charged. Thus, an object of the present invention is to provide a baking apparatus capable of reducing air consumption and power consumption.

前記目的を達成するために、本発明は以下の構成を有するものである。   In order to achieve the above object, the present invention has the following configuration.

本発明の請求項1に記載の発明は、特に、搬送された被処理物を、焼成炉を構成する炉体の中空を通過させながら所定の焼成処理を行う焼成装置において、前記焼成炉内に打ち込むエアをブロアで発生させたエアとするという構成を有しており、これにより、必要かつ最適なエア量のみとなり、エア消費量を削減できるという作用効果を有する。   The invention according to claim 1 of the present invention is a firing apparatus for performing a predetermined firing process while passing the hollow object of the furnace body constituting the firing furnace, in particular, in the firing furnace. It has a configuration in which the air to be driven is air generated by a blower, thereby having only the necessary and optimum air amount and the effect of reducing air consumption.

本発明の請求項2に記載の発明は、特に、断熱材に無機質ファイバーで補強したセラミック粉末を使用した構成を有しており、これにより、加熱焼成時における熱の不要な拡散が防止でき、高耐熱で断熱性に優れ、電力消費量を削減できるという作用効果を有する。   The invention described in claim 2 of the present invention particularly has a configuration using ceramic powder reinforced with inorganic fibers as a heat insulating material, thereby preventing unnecessary diffusion of heat during heating and firing, It has high heat resistance, excellent heat insulation, and has the effect of reducing power consumption.

本発明の請求項3に記載の発明は、特に、炉体の上下面にパネル型断熱材を使用し、側面にキルティング型断熱材を使用した構成を有しており、これにより、断熱構造が簡単でかつ断熱効果が増し、電力消費量を削減できるという作用効果を有する。   The invention according to claim 3 of the present invention has a configuration in which panel type heat insulating materials are used on the upper and lower surfaces of the furnace body, and quilting type heat insulating materials are used on the side surfaces. It has a function and effect that it is simple and the heat insulation effect is increased and the power consumption can be reduced.

本発明の請求項4に記載の発明は、特に、焼成炉の排熱を熱交換器により回収し、投入前の被処理物の予熱として使用した構成を有しており、これにより、熱の使用効率が向上し、電力消費量を削減できるという作用効果を有する。   The invention according to claim 4 of the present invention has a configuration in which the exhaust heat of the baking furnace is recovered by a heat exchanger and used as preheating of the object to be processed before charging. Use efficiency is improved and power consumption can be reduced.

本発明の焼成装置は、焼成炉内への打ち込みエアにブロアによるエアの使用、断熱材で覆った炉体、断熱材として無機質ファイバーで補強したセラミック粉末の使用、炉体の上下面にパネル型断熱材の使用、側面にキルティング型断熱材の使用、そして排熱を熱交換器により回収して投入前の被処理物の予熱として利用する構成であり、エア消費量と電力消費量の削減ができるという効果を有するものである。   The firing apparatus of the present invention uses blower air to be fired into a firing furnace, a furnace body covered with a heat insulating material, a ceramic powder reinforced with inorganic fibers as a heat insulating material, and a panel type on the upper and lower surfaces of the furnace body. Use heat insulation, use quilted heat insulation on the side, and recover waste heat with a heat exchanger and use it as preheating of the workpiece before charging, reducing air consumption and power consumption It has the effect of being able to.

以下、実施の形態を用いて、本発明の特に請求項1〜4に記載の発明について図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は本発明の実施の形態における焼成装置の要部概要構成図、図2は同焼成装置における断熱材を説明するための要部構成斜視図である。   FIG. 1 is a schematic configuration diagram of a main part of a baking apparatus according to an embodiment of the present invention, and FIG. 2 is a perspective view of a main part structure for explaining a heat insulating material in the baking apparatus.

図1において、炉体5は各種の焼成処理を行う焼成炉を構成する中心構成体であり、被処理物2を搭載し移動自在な搬送機構3における高耐熱材でなる帯状体を通過させる中空を有し、加熱用のヒータ4とヒータブロックにより形成されており、被処理物2を焼成炉における炉体5の中空を通過させることにより、所定の焼成処理を行うものである。   In FIG. 1, a furnace body 5 is a central structural body that constitutes a firing furnace that performs various firing treatments, and is a hollow that allows a belt-like body made of a high heat-resistant material to pass through a transfer mechanism 3 that is mounted with a workpiece 2 and is movable. And is formed by a heater 4 and a heater block for heating, and a predetermined firing process is performed by passing the workpiece 2 through the hollow of the furnace body 5 in the firing furnace.

ブロア12およびブロア22により発生させたエアを、前方のパージエア8と後方の冷却エア7として焼成炉内に打ち込むものである。   The air generated by the blower 12 and the blower 22 is driven into the firing furnace as the front purge air 8 and the rear cooling air 7.

なお、炉体5は無機質ファイバーで補強したセラミック粉末を使用してなる断熱材で覆う内部断熱構造とし、さらに、炉体5の上下面には図2に示すようなパネル型断熱材10を施し、側面には同じくフレキシブルなキルティング型断熱材11を炉体5の構造構成における断熱に最適となるように施している。   The furnace body 5 has an internal heat insulating structure covered with a heat insulating material using ceramic powder reinforced with inorganic fibers, and a panel type heat insulating material 10 as shown in FIG. The flexible quilting type heat insulating material 11 is similarly applied to the side surface so as to be optimal for heat insulation in the structural configuration of the furnace body 5.

また、排気ダクト1からの排熱を熱交換器13により回収し、焼成炉に投入前の被処理物2を予熱するための予熱空気14として活用している。   Further, exhaust heat from the exhaust duct 1 is recovered by a heat exchanger 13 and used as preheated air 14 for preheating the workpiece 2 before being put into the firing furnace.

ブロア12、ブロア22によりパージエア8と冷却エア7を焼成炉内に打ち込むことにより、必要かつ最適なエアとなり、エア消費量の削減が図れる。   The purge air 8 and the cooling air 7 are driven into the firing furnace by the blower 12 and the blower 22, so that the necessary and optimum air is obtained and the air consumption can be reduced.

また、炉体5を断熱材で覆う内部断熱構造とし、その断熱材に無機質ファイバーで補強したセラミック粉末の使用、さらに炉体5の上下面にパネル型断熱材10を、そして側面にキルティング型断熱材11を使用、さらにまた排気ダクト1からの排熱を熱交換器13により回収し、投入前の被処理物2の予熱空気14として利用することにより、エア消費量の削減と電力消費量の削減が図れるものである。   Also, the furnace body 5 has an internal heat insulating structure that covers the heat insulating material, ceramic powder reinforced with inorganic fibers is used as the heat insulating material, the panel-type heat insulating material 10 is provided on the upper and lower surfaces of the furnace body 5, and the quilting type heat insulating material is provided on the side surface. The material 11 is used, and the exhaust heat from the exhaust duct 1 is recovered by the heat exchanger 13 and used as the preheated air 14 of the workpiece 2 before being charged, thereby reducing air consumption and reducing power consumption. Reduction can be achieved.

本発明にかかる焼成装置は、エア消費量と電力消費量の削減が図れるという効果を有し、各種部材の焼成処理などに用いる焼成装置などの用途として有用である。   The firing apparatus according to the present invention has an effect of reducing air consumption and power consumption, and is useful as a firing apparatus used for firing treatment of various members.

実施の形態における焼成装置の要部概要構成図Main part outline | summary block diagram of the baking apparatus in embodiment 同焼成装置における断熱材を説明するための要部構成斜視図Main part configuration perspective view for explaining a heat insulating material in the baking apparatus 従来における焼成装置の要部概要構成図Overview of main components of conventional firing equipment

符号の説明Explanation of symbols

1 排気ダクト
2 被処理物
3 搬送機構
4 ヒータ
5 炉体
6 圧縮エア
7 冷却エア
8 パージエア
10 パネル型断熱材
11 キルティング型断熱材
12、22 ブロア
13 熱交換器
14 予熱空気
DESCRIPTION OF SYMBOLS 1 Exhaust duct 2 To-be-processed object 3 Conveyance mechanism 4 Heater 5 Furnace body 6 Compressed air 7 Cooling air 8 Purge air 10 Panel type heat insulating material 11 Quilting type heat insulating material 12, 22 Blower 13 Heat exchanger 14 Preheated air

Claims (4)

搬送された被処理物を、焼成炉を構成する炉体の中空を通過させながら所定の焼成処理を行う焼成装置において、前記焼成炉内に打ち込むエアをブロアで発生させたエアとしたことを特徴とする焼成装置。 In the firing apparatus for performing a predetermined firing process while passing the object to be treated passing through the hollow of the furnace body constituting the firing furnace, the air driven into the firing furnace is air generated by a blower. A firing apparatus. 炉体を断熱材で覆う内部断熱構造とし、前記断熱材に無機質ファイバーで補強したセラミック粉末を使用したことを特徴とする請求項1に記載の焼成装置。 The firing apparatus according to claim 1, wherein the furnace body has an internal heat insulating structure that covers the heat insulating material, and ceramic powder reinforced with inorganic fibers is used for the heat insulating material. 炉体の上下面にパネル型断熱材を使用し、側面にキルティング型断熱材を使用したことを特徴とする請求項2に記載の焼成装置。 The firing apparatus according to claim 2, wherein panel-type heat insulating materials are used on the upper and lower surfaces of the furnace body, and quilting-type heat insulating materials are used on the side surfaces. 焼成炉の排熱を熱交換器により回収し、投入前の被処理物の予熱として使用することを特徴とする請求項2に記載の焼成装置。 The calcining apparatus according to claim 2, wherein the waste heat of the calcining furnace is recovered by a heat exchanger and used as preheating of the workpiece before being charged.
JP2006003377A 2006-01-11 2006-01-11 Burning device Pending JP2007187333A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011196615A (en) * 2010-03-19 2011-10-06 Jfe Steel Corp Waste heat recovery equipment of heating furnace, and method of utilizing waste heat

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011196615A (en) * 2010-03-19 2011-10-06 Jfe Steel Corp Waste heat recovery equipment of heating furnace, and method of utilizing waste heat

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