JP2007176315A - Lid structure of storage part for automobile - Google Patents

Lid structure of storage part for automobile Download PDF

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JP2007176315A
JP2007176315A JP2005377289A JP2005377289A JP2007176315A JP 2007176315 A JP2007176315 A JP 2007176315A JP 2005377289 A JP2005377289 A JP 2005377289A JP 2005377289 A JP2005377289 A JP 2005377289A JP 2007176315 A JP2007176315 A JP 2007176315A
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panel
welding
front panel
surface panel
automobile
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Atsushi Takumi
淳 内匠
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Toyoda Gosei Co Ltd
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Toyoda Gosei Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a lid structure of a storage part for an automobile whereby an obverse surface panel and a reverse surface panel can be welded together easily and securely through a vibratory welding process. <P>SOLUTION: A lid 2 to open and close the opening in the storage part 1 formed in an instrument panel 6 of the automobile has the obverse surface panel 3 and the reverse surface panel 4 combined with the reverse side of the obverse surface panel 3, wherein the reverse surface panel 4 is furnished with fusion attaching pieces 41 to perform fusion attachment with the obverse surface panel 3 while the obverse surface panel 3 is furnished with a mounting arm 5 rigidly, and a plurality of welding places for the welding pieces 41 are prescribed except the neighboring area of the mounting arm 5, and an engagement part 31 is formed to guide in the vibrating direction, and the fusion attaching pieces 41 are furnished with a reinforcing rib 42 for precluding falling in at the time of welding, so that it is possible to weld together the obverse surface panel 3 and the reverse surface panel 4 easily and certainly through the vibratory welding process. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、自動車のインストルメントパネルに設けられた収納部の開口を開閉する蓋体構造に関し、特に表面パネルと裏面パネルと背中合わせに接合してなる自動車用収納部の蓋体構造の改良に関するものである。   The present invention relates to a lid structure that opens and closes an opening of a storage section provided in an instrument panel of an automobile, and particularly relates to an improvement of a lid structure of a storage section for an automobile that is joined back to back with a front panel and a back panel. It is.


自動車のインストルメントパネルには、速度計や燃料計等の計器類を配列したダッシュボードやオーディオシステムなどが装着されているほか、車検証やカード、筆記用具その他の小物部品などを収納する収納部が設けられている。上記収納部は、一般にインストルメントパネルの助手席と対向する下面箇所に形成した開口と、この開口からインストルメントパネルの内方へ窪ませて形成した内壁部とから構成され、この収納部の開口はインストルメントパネルに揺動可能に取り付けた蓋体により開閉できるように構成されている。

The instrument panel of the car is equipped with a dashboard and audio system with instruments such as speedometers and fuel gauges, as well as a storage part for storing vehicle verifications, cards, writing instruments and other small parts. Is provided. The storage section is generally composed of an opening formed at a lower surface portion facing the passenger seat of the instrument panel, and an inner wall section formed by recessing from the opening to the inside of the instrument panel. Is configured to be opened and closed by a lid attached to the instrument panel so as to be swingable.

このような従来における収納部の蓋体構造は、インストルメントパネルと一体的な形状で、同一の表面処理を施した樹脂製の表面パネルと、樹脂製の裏面パネルと結合することにより構成される。また、表面パネルと裏面パネルとを結合する手段としては、表面パネルと裏面パネルの組合せた後、振動溶着により表面パネルと裏面パネルを一体に接合する方式のものが提案され実用に供されている。
特開2003−34187 特開平10−244881 これらの振動溶着では、インストルメントパネルと一体的な形状で、同一の表面処理を施した樹脂製の表面パネルの関係で、表面パネルと裏面パネルの結合強度が不足するため、振動方向と直行する方向に溶着片の倒れこみ防止の係合部(又はリブ)を形成していた。
Such a conventional lid structure of the storage unit is formed by combining a resin-made front panel and the resin-made back panel, which are integrated with the instrument panel and subjected to the same surface treatment. . Further, as a means for joining the front panel and the back panel, a system in which the front panel and the back panel are joined together by vibration welding after combining the front panel and the back panel is proposed and put into practical use. .
JP 2003-34187 A In these vibration weldings, the bonding strength between the front panel and the back panel is insufficient due to the relationship between the surface panel made of resin and the same surface treatment in an integral shape with the instrument panel. Engaging portions (or ribs) for preventing the welding piece from collapsing are formed in a direction perpendicular to the vibration direction.

しかし、上記のような振動溶着方法でも蓋体端部に大きな力が加わった場合、表面パネルと裏面パネルの接合端部が剥離してしまう恐れがあった。特に、溶着片とその接合面の接触角が小さい場合、溶着片の倒れこみが発生し適切な溶着代を確保できず、接合強度が不足するという問題があった。   However, even when the vibration welding method as described above is applied with a large force on the end portion of the lid body, there is a possibility that the joining end portion of the front panel and the back panel is peeled off. In particular, when the contact angle between the welded piece and its joining surface is small, the welded piece collapses, so that an appropriate welding allowance cannot be ensured and the joining strength is insufficient.

本発明は、上記のような従来の課題を解決するためになされたもので、本発明の目的は、表面パネルと裏面パネルとを振動溶着により容易にかつ確実に溶着できることを可能にした自動車用収納部の蓋体構造を提供することにある。   The present invention has been made to solve the above-described conventional problems, and an object of the present invention is for an automobile that enables a front panel and a back panel to be easily and reliably welded by vibration welding. An object of the present invention is to provide a lid structure for a storage unit.

前記目的を達成するために本件発明の請求項1に記載の発明は、自動車のインストルメントパネルに設けられた収納部の開口を開閉する蓋体を備える自動車用収納部の蓋体であって、蓋体は、インストルメントパネルと同一の表面処理が施された表面パネルと、この表面パネルの裏面に組み合わされた裏面パネルとを有し、裏面パネルには表面パネルと溶着を行うための溶着片が形成され、表面パネルには取付部材が一体的に形成され、取付部材の近傍を除くの複数箇所に溶着片の溶着位置を規定するとともに溶着片が振動溶着の振動方向に相対的に微移動できるように案内する係合部が形成され、溶着片は、係合部が形成されていない部分の溶着片の溶着時の倒れこみを防止するための補強リブが形成され、各溶着片を表面パネルに当接させ振動溶着により表面パネルと裏面パネルを溶着したことを特徴とする。   In order to achieve the above object, the invention according to claim 1 of the present invention is a lid for an automobile storage unit including a lid for opening and closing an opening of a storage unit provided in an instrument panel of an automobile, The lid body has a front panel that has been subjected to the same surface treatment as the instrument panel, and a rear panel combined with the rear surface of the front panel, and the rear panel has a welding piece for welding to the front panel. A mounting member is integrally formed on the front panel, and the welding position of the welding piece is defined at a plurality of locations excluding the vicinity of the mounting member, and the welding piece is relatively moved in the vibration direction of vibration welding. An engaging portion is formed to guide the welding piece, and a reinforcing rib is formed on the surface of the welding piece to prevent collapse of the welding piece in a portion where the engaging portion is not formed. Abutted against the panel Wherein the welded surface panel and the back panel by vibration welding.

請求項2発明は、請求項1記載の自動車用収納部の蓋体構造において、補強リブが形成された溶着片は、前記表面パネルとの接触角が70度以下であることを特徴とする。   According to a second aspect of the present invention, in the lid structure for an automobile storage portion according to the first aspect, the welding piece on which the reinforcing rib is formed has a contact angle with the surface panel of 70 degrees or less.

請求項3の発明は、請求項1の自動車用収納部の蓋体構造において、補強リブが形成された溶着片は、表面パネルとの接触角が60度以下であることを特徴とする。   According to a third aspect of the present invention, in the lid structure of the automobile storage portion of the first aspect, the welding piece on which the reinforcing rib is formed has a contact angle with the surface panel of 60 degrees or less.


本件発明によれば、自動車のインストルメントパネルに設けられた収納部の開口を開閉する蓋体を備える自動車用収納部の蓋体であって、蓋体は、インストルメントパネルと同一の表面処理が施された表面パネルと、この表面パネルの裏面に組み合わされた裏面パネルとを有し、裏面パネルには表面パネルと溶着を行うための溶着片が形成され、表面パネルには取付部材が一体的に形成され、取付部材の近傍を除くの複数箇所に溶着片の溶着位置を規定するとともに溶着片が振動溶着の振動方向に相対的に微移動できるように案内する係合部が形成され、溶着片は、係合部が形成されていない部分の溶着片の溶着時の倒れこみを防止するための補強リブが形成された構造としたので、表面パネルと裏面パネルとを振動溶着により容易にかつ確実に溶着できることを可能にした自動車用収納部の蓋体構造を得ることができる。

According to the present invention, there is provided a lid for an automobile storage section including a lid that opens and closes an opening of the storage section provided in the instrument panel of the automobile, and the lid has the same surface treatment as that of the instrument panel. And a rear panel combined with the rear surface of the front panel. A welding piece for welding to the front panel is formed on the rear panel, and a mounting member is integrated with the front panel. An engagement portion is formed to define the welding position of the welding piece at a plurality of locations excluding the vicinity of the attachment member and guide the welding piece so that the welding piece can be moved relatively in the vibration direction of the vibration welding. Since the piece has a structure in which a reinforcing rib is formed to prevent collapse of the welding piece at the portion where the engaging portion is not formed, the front panel and the back panel can be easily and vibrationally welded. Sure Lid structure for an automobile for receiving part that allows the can welding can be obtained in.

以下、本発明を実施するための最良の形態について説明する。   Hereinafter, the best mode for carrying out the present invention will be described.

本件発明の自動車用収納部の蓋体構造では、溶着片に形成される補強リブは溶着片に対応する係合部が形成されていない部分に設けられる。この構成とすることにより、係合部の有無に影響されず溶着強度の低下を防ぐことができる。   In the lid structure of the storage part for an automobile according to the present invention, the reinforcing rib formed on the welding piece is provided in a portion where the engaging part corresponding to the welding piece is not formed. By adopting this configuration, it is possible to prevent a decrease in welding strength without being affected by the presence or absence of the engaging portion.

表面パネルに溶着片の溶着位置を規定し溶着を案内するための係合部を形成することにより、表面パネルに溶着片を形成する場合に比べ、表面パネルの意匠面に対す影響を少なくすることができる。   By defining the welding position of the welding piece on the front panel and forming an engagement part for guiding the welding, the influence on the design surface of the front panel is reduced compared to the case where the welding piece is formed on the front panel. Can do.

表面パネルに一体的にインストルメントパネルに取付部材(取付アーム)が形成されている場合、この取付部材を形成するためにスライドコア等を用いるため、表面パネルに係合部を形成できない部分が発生する。このため、この部分に対応する裏面パネルの溶着片に補強リブを形成することにより、効果的に溶着強度を確保することができる。また、この溶着片と溶着されるパネル面との接触角が70度以下、好ましくは、接触角が60度以下の部分のみに補強リブを形成することにより、より効率的に補強強度の低下を防ぐことができる。   When a mounting member (mounting arm) is formed on the instrument panel integrally with the front panel, a slide core or the like is used to form the mounting member, so a portion where the engaging portion cannot be formed on the front panel is generated. To do. For this reason, welding strength can be effectively ensured by forming a reinforcing rib in the welding piece of the back panel corresponding to this part. Further, the reinforcing angle can be reduced more efficiently by forming the reinforcing rib only in the portion where the contact angle between the welded piece and the panel surface to be welded is 70 degrees or less, preferably 60 degrees or less. Can be prevented.

なお、振動溶着時の最低の接触角としては20度以上が好ましく、さらに30度以上あることが好ましい。   The minimum contact angle during vibration welding is preferably 20 degrees or more, and more preferably 30 degrees or more.

次に、本件発明の実施の形態について、図を参照して説明を行う。図1に本件発明の蓋体構造の自動車用収納部を有するインストルメントパネルの斜視図、図2に本件発明の蓋体構造の自動車用収納部の斜視図、図3は本件発明の表面パネルの裏面側を示す斜視図、図4は本件発明の裏面パネルの斜視図、図5は図2のA−A断面図を示す。   Next, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of an instrument panel having an automobile storage portion with a lid structure according to the present invention, FIG. 2 is a perspective view of an automobile storage portion with a lid structure according to the present invention, and FIG. 3 is a front panel of the present invention. FIG. 4 is a perspective view of the back panel of the present invention, and FIG. 5 is a cross-sectional view taken along the line AA of FIG.

図1に本件発明の蓋体構造の自動車用収納部を有するインストルメントパネルを示す。このインストルメントパネルに設けられた、収納部1はインストルメントパネルの意匠形状と合わせるため上側に大きな曲率を有する意匠形状となっている。図2において、収納部1の後側に物品を収納するための収納本体10が設けられ、この全面に蓋体2が設けられている。この蓋体2の両側面には、収納本体10に揺動可能取付ける取付部材としての取付アーム5が形成されている。   FIG. 1 shows an instrument panel having an automobile storage portion having a lid structure according to the present invention. The storage portion 1 provided in the instrument panel has a design shape having a large curvature on the upper side in order to match the design shape of the instrument panel. In FIG. 2, a storage body 10 for storing articles is provided on the rear side of the storage unit 1, and a lid 2 is provided on the entire surface. On both side surfaces of the lid 2, mounting arms 5 are formed as mounting members that are swingably mounted to the storage body 10.

図3は、表面パネル3の裏面側を示し、左右両側に取付アーム5が表面パネル3と一体的に形成されている。この表面パネル3の裏面略中央部分には、裏面パネル4(図4参照)に形成された溶着片41の図面の上下方向の移動を規制し、振動溶着の振動方向に相対的に微移動できるように案内する係合部31が上下に設けられている。この係合部31は5mm程度の△形状の突起で、表面パネル3の表面(意匠面)に対するひけ等の影響はほとんどない。表面パネル3の左右両側には収納本体10に取付けるための取付アーム5が設けられている。この取付アーム5の近傍は、取付アーム5の肉抜きをするため金型にスライドコア用いるので、係合部31は形成できない。(図3斜線のコアスライド範囲(左側の部分のみを示している))
図4は、裏面パネル4の表面パネルと溶着する側を示し、全体に表面パネル3と溶着するための溶着片41が裏面パネル4全体に横方向に連続して形成されている。この裏面パネル4の上側の曲率が小さく、溶着片41と表面パネル3との接触角が70度以下になる場所で、表面パネル3に係合部31が形成さていない部分に対応する溶着片41に補強リブ42が形成されている。この補強リブ42は、振動溶着を行うときに溶着片と表面パネルとの接触角が小さいことにより発生する溶着片41の倒れこみを防止する。この補強リブ42は、表面パネル3への溶着代を残して溶着片41の上部まで達すように形成され、△形状又は台形形状となっている。また、裏面パネル全体の強度を高めるための縦リブが縦方向に連続して設けられている。この縦リブ43は、振動溶着時に表面パネル3に当接して緩衝しないような高さで形成されている。なお、図面左側の2ヶ所に関しては、縦リブ43に連続して補強リブ42が形成されている。
FIG. 3 shows the back side of the front panel 3, and mounting arms 5 are formed integrally with the front panel 3 on both the left and right sides. The movement of the welding piece 41 formed on the back panel 4 (see FIG. 4) in the vertical direction in the drawing is restricted at a substantially central part of the back surface of the front panel 3, and can be relatively slightly moved in the vibration direction of vibration welding. Thus, the engaging portion 31 that guides is provided vertically. The engaging portion 31 is a Δ-shaped protrusion of about 5 mm, and is hardly affected by sink marks or the like on the surface (design surface) of the front panel 3. Attachment arms 5 for attachment to the storage body 10 are provided on the left and right sides of the front panel 3. Since the slide core is used in the mold in the vicinity of the mounting arm 5 for removing the thickness of the mounting arm 5, the engaging portion 31 cannot be formed. (Figure 3 hatched core slide range (only the left part is shown))
FIG. 4 shows the side of the back panel 4 that is to be welded to the front panel, and a welding piece 41 for welding to the front panel 3 is formed on the entire back panel 4 continuously in the lateral direction. The weld piece 41 corresponding to a portion where the engagement portion 31 is not formed on the front panel 3 at a place where the curvature of the upper side of the back panel 4 is small and the contact angle between the weld piece 41 and the front panel 3 is 70 degrees or less. Reinforcing ribs 42 are formed. The reinforcing rib 42 prevents the welding piece 41 from falling down due to a small contact angle between the welding piece and the front panel when performing vibration welding. The reinforcing rib 42 is formed so as to reach the upper part of the welding piece 41 while leaving a welding margin to the front panel 3, and has a Δ shape or a trapezoidal shape. Moreover, the vertical rib for raising the intensity | strength of the whole back panel is provided in the vertical direction continuously. The vertical ribs 43 are formed at such a height that they abut against the front panel 3 and are not buffered during vibration welding. Note that reinforcing ribs 42 are formed continuously with the vertical ribs 43 at the two positions on the left side of the drawing.

図5は、図2の補強リブ42を有する部分A−A断面を示す。溶着片41と表面パネル3の接触角が小さい上側部分の溶着片41のみに補強リブ42が形成されている。この接触角は50度程度となっている。また、上述したように表面パネル3への溶着代を残して溶着片41の上部まで達すように形成され、△形状となっている。   FIG. 5 shows a section AA having the reinforcing rib 42 of FIG. Reinforcing ribs 42 are formed only on the welding piece 41 in the upper part where the contact angle between the welding piece 41 and the front panel 3 is small. This contact angle is about 50 degrees. Further, as described above, it is formed so as to reach the upper part of the welding piece 41 while leaving the welding allowance to the front panel 3, and has a Δ shape.

以上のような構成の表面パネル3と裏面パネル4を製品の横方向に振動させる振動溶着装置にセットし、振幅±1mm程度で振動溶着を行い蓋体2を製造した。   The front panel 3 and the back panel 4 configured as described above were set in a vibration welding apparatus that vibrates in the lateral direction of the product, and vibration welding was performed with an amplitude of about ± 1 mm to manufacture the lid body 2.

この結果、図5の示す蓋体2の表面パネル3の上端にB方向の力を加える試験を行ったところ、補強リブ42がない場合は、70Nで剥離したものが、補強リブ42を設けた場合は、180Nまで向上した。   As a result, when a test in which a force in the B direction was applied to the upper end of the surface panel 3 of the lid body 2 shown in FIG. 5 was performed, if there was no reinforcing rib 42, the one peeled at 70N provided the reinforcing rib 42. In the case, it was improved to 180N.

上記実施例では自動車の収納部の蓋体構造に本発明を適用したが、飛行機、船舶、列車などの座席に設けられる収納部の蓋体構造、あるいは家庭用の収納部の蓋体構造など、種々の分野で利用することができる。   In the above embodiment, the present invention is applied to the lid structure of the storage section of the automobile, but the lid structure of the storage section provided on the seat of an airplane, ship, train, etc., or the lid structure of the storage section for home use, It can be used in various fields.

本件発明の自動車用収納部のインストルメントパネルの斜視図。The perspective view of the instrument panel of the storage part for motor vehicles of this invention. 本件発明の蓋体構造の自動車用収納部の斜視図。The perspective view of the accommodating part for motor vehicles of the cover body structure of this invention. 本件発明の表面パネルの裏面側を示す斜視図。The perspective view which shows the back surface side of the surface panel of this invention. 本件発明の裏面パネルの斜視図。The perspective view of the back surface panel of this invention. 図1のA−A断面図。AA sectional drawing of FIG.

符号の説明Explanation of symbols

1…収納部
2…蓋体
3…表面パネル
4…裏面パネル
5…取付アーム(取付部材)
6…インストルメントパネル
10…収納本体
31…係合部
41…溶着片
42…補強リブな
43…縦リブ

DESCRIPTION OF SYMBOLS 1 ... Storage part 2 ... Cover
3 ... Front panel 4 ... Back panel 5 ... Mounting arm (mounting member)
6 ... Instrument panel 10 ... Storage body 31 ... Engagement part 41 ... Weld piece 42 ... Reinforcing rib 43 ... Vertical rib

Claims (3)

自動車のインストルメントパネルに設けられた収納部の開口を開閉する蓋体を備える自動車用収納部の蓋体であって、
前記蓋体は、前記インストルメントパネルと同一の表面処理が施された表面パネルと、この表面パネルの裏面に組み合わされた裏面パネルとを有し、
前記裏面パネルには前記表面パネルと溶着を行うための溶着片が形成され、
前記表面パネルには取付部材が一体的に形成され、該取付部材の近傍を除くの複数箇所に前記溶着片の溶着位置を規定するとともに該溶着片が振動溶着の振動方向に相対的に微移動できるように案内する係合部が形成され、
前記溶着片は、前記係合部が形成されていない部分の該溶着片の溶着時の倒れこみを防止するための補強リブが形成され、
前記各溶着片を前記表面パネルに当接させ振動溶着により該表面パネルと前記裏面パネルを溶着したことを特徴とする自動車用収納部の蓋体構造。
A lid for an automobile storage unit including a lid for opening and closing an opening of the storage unit provided in the instrument panel of the automobile,
The lid has a front panel that has been subjected to the same surface treatment as the instrument panel, and a back panel combined with the back of the front panel,
A welding piece for performing welding with the front panel is formed on the back panel,
A mounting member is integrally formed on the front panel, and the welding position of the welding piece is defined at a plurality of positions excluding the vicinity of the mounting member, and the welding piece is relatively moved in the vibration direction of vibration welding. An engaging portion is formed to guide as possible,
The welding piece is formed with a reinforcing rib for preventing collapse of the welding piece at a portion where the engagement portion is not formed,
A lid structure for a storage part for an automobile, wherein each welding piece is brought into contact with the front panel and the front panel and the rear panel are welded by vibration welding.
前記補強リブが形成された前記溶着片は、前記表面パネルとの接触角が70度以下であることを特徴とする請求項1に記載の自動車用収納部の蓋体構造。 2. The lid structure of a storage part for an automobile according to claim 1, wherein the welding piece on which the reinforcing rib is formed has a contact angle with the surface panel of 70 degrees or less. 前記補強リブが形成された前記溶着片は、前記表面パネルとの接触角が60度以下であることを特徴とする請求項1に記載の自動車用収納部の蓋体構造。

The lid structure of the storage part for an automobile according to claim 1, wherein the welding piece formed with the reinforcing rib has a contact angle with the surface panel of 60 degrees or less.

JP2005377289A 2005-12-28 2005-12-28 Lid structure of storage part for automobile Pending JP2007176315A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009078607A (en) * 2007-09-25 2009-04-16 Toyoda Gosei Co Ltd Knee protecting airbag device
JP2009078706A (en) * 2007-09-26 2009-04-16 Toyoda Gosei Co Ltd Airbag device for knee protection
JP2009078608A (en) * 2007-09-25 2009-04-16 Toyoda Gosei Co Ltd Knee protecting airbag device
JP2020125068A (en) * 2019-02-06 2020-08-20 トヨタ車体株式会社 Glove box

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009078607A (en) * 2007-09-25 2009-04-16 Toyoda Gosei Co Ltd Knee protecting airbag device
JP2009078608A (en) * 2007-09-25 2009-04-16 Toyoda Gosei Co Ltd Knee protecting airbag device
JP2009078706A (en) * 2007-09-26 2009-04-16 Toyoda Gosei Co Ltd Airbag device for knee protection
JP2020125068A (en) * 2019-02-06 2020-08-20 トヨタ車体株式会社 Glove box
JP7151522B2 (en) 2019-02-06 2022-10-12 トヨタ車体株式会社 glove box

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