JP2007169454A5 - - Google Patents

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JP2007169454A5
JP2007169454A5 JP2005368905A JP2005368905A JP2007169454A5 JP 2007169454 A5 JP2007169454 A5 JP 2007169454A5 JP 2005368905 A JP2005368905 A JP 2005368905A JP 2005368905 A JP2005368905 A JP 2005368905A JP 2007169454 A5 JP2007169454 A5 JP 2007169454A5
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hydroxyl group
polybutadiene
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すなわち、本発明は以下の内容を含むものである。
[1](A)ポリブタジエン構造の含有率が45質量%以上である、2官能性ヒドロキシル基末端ポリブタジエン、ジイソシアネート化合物及び四塩基酸無水物を反応させて得られる線状変性ポリイミド樹脂、及び(B)エポキシ樹脂、ビスマレイミド樹脂、シアネートエステル樹脂、ビスアリルナジイミド樹脂、ビニルベンジルエーテル樹脂、ベンゾオキサジン樹脂及びビスマレイミドとジアミンの重合物から選択される1種以上の熱硬化性樹脂を含有する熱硬化性樹脂組成物が繊維からなるシート状補強基材中に含浸されていることを特徴とするプリプレグ。
[2]成分(A)の線状変性ポリイミド樹脂が、2官能性ヒドロキシル基末端ポリブタジエンとジイソシアネート化合物を、2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基に対するジイソシアネート化合物のイソシアネート基の官能基当量比が1を超える比率で反応させて得られるポリブタジエンジイソシアネート組成物に、四塩基酸二無水物を反応させて得られる線状変性ポリイミド樹脂である、上記[1]に記載のプリプレグ。
[3]成分(A)の線状変性ポリイミド樹脂が、2官能性ヒドロキシル基末端ポリブタジエンとジイソシアネート化合物を、2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基とジイソシアネート化合物のイソシアネート基の官能基当量比が1:1.5〜1:2.5となる比率で反応させて得られるポリブタジエンジイソシアネート組成物に、四塩基酸二無水物を反応させて得られる線状変性ポリイミド樹脂である、上記[1]に記載のプリプレグ。
[4]成分(A)の線状変性ポリイミド樹脂が、2官能性ヒドロキシル基末端ポリブタジエンとジイソシアネート化合物を、2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基とジイソシアネート化合物のイソシアネート基の官能基当量比が1:1.5〜1:2.5となる比率で反応させて得られるポリブタジエンジイソシアネート組成物に、四塩基酸二無水物を、原料であるジイソシアネート化合物のイソシアネート基の官能基当量X、原料である2官能ヒドロキシル末端ポリブタジエンのヒドロキシル基の官能基当量W及び四塩基酸二無水物の酸無水物基の官能基当量Yが、Y>X−W≧Y/5(W>0、X>0、Y>0)の関係を満たす比率で反応させて得られる線状変性ポリイミド樹脂である、上記[1]に記載のプリプレグ。
[5]成分(A)の線状変性ポリイミド樹脂が、上記[1]〜[4]のいずれかに記載の線状変性ポリイミド樹脂に、更に新たなイソシアネート化合物を、原料であるジイソシアネート化合物のイソシアネート官能基当量X、原料である2官能ヒドロキシル末端ポリブタジエンのヒドロキシル基官能基当量W、四塩基酸二無水物の酸無水物基の官能基当量Y及び新たに反応させるイソシアネート化合物のイソシアネート官能基当量Zが、Y−(X−W)>Z≧0(W>0、X>0、Y>0、Z>0)の関係を満たす比率で反応させて得られる線状変性ポリイミド樹脂である、上記[1]〜[4]のいずれかに記載のプリプレグ。
[6](A)分子内に下式(1−a)で表されるポリブタジエン構造及び下式(1−b)で表されるポリイミド構造を有する線状変性ポリイミド樹脂、

Figure 2007169454
[式中、R1は2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基を除いた残基を示し、R2は四塩基酸二無水物の酸無水物基を除いた残基を示し、R3はジイソシアネート化合物のイソシアネート基を除いた残基を示す。]
及び(B)エポキシ樹脂、ビスマレイミド樹脂、シアネートエステル樹脂、ビスアリルナジイミド樹脂、ビニルベンジルエーテル樹脂、ベンゾオキサジン樹脂及びビスマレイミドとジアミンの重合物から選択される1種以上の熱硬化性樹脂を含有する熱硬化性樹脂組成物が繊維からなるシート状補強基材中に含浸されていることを特徴とするプリプレグ。
]成分(A)の線状変性ポリイミド樹脂中のポリブタジエン構造の含有率が60質量%以上である、上記[1]〜[6]のいずれかに記載のプリプレグ。
]R1が、数平均分子量800〜10000である2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基を除いた残基を示す、上記[1]〜[]のいずれかに記載のプリプレグ。
]成分(A)と成分(B)の配合割合が質量比で100:1〜1:1であり、熱硬化樹脂組成物中の成分(A)及び成分(B)の合計含量が70質量%以上である、上記[1]〜[]のいずれかに記載のプリプレグ。
10]更に充填材を含有する上記[1]〜[]のいずれかに記載のプリプレグ。
11]成分(B)の熱硬化性樹脂がエポキシ樹脂である上記[1]〜[10]のいずれかに記載のプリプレグ。
12]更にエポキシ硬化剤を含有する上記[11]記載のプリプレグ。
13]シート状繊維基材の厚さが50μm以下であることを特徴とする、上記[1]〜[12]のいずれかに記載のプリプレグ
14]上記[1]〜[13]のいずれかに記載のプリプレグの硬化物により絶縁層の一部又は全部が形成されている多層プリント配線板。
15]上記[1]〜[13]のいずれかに記載のプリプレグの硬化物上に回路が形成されているフレキシブル回路基板。
16]半導体とサブストレート基板が上記[1]〜[13]のいずれかに記載の熱硬化性樹脂組成物の硬化物を介して接着されている半導体装置。That is, the present invention includes the following contents.
[1] (A) A linear modified polyimide resin obtained by reacting a bifunctional hydroxyl group-terminated polybutadiene, a diisocyanate compound, and a tetrabasic acid anhydride, having a polybutadiene structure content of 45% by mass or more , and (B ) Heat containing one or more thermosetting resins selected from epoxy resins, bismaleimide resins, cyanate ester resins, bisallyl nadiimide resins, vinyl benzyl ether resins, benzoxazine resins, and polymers of bismaleimides and diamines A prepreg characterized in that a curable resin composition is impregnated in a sheet-like reinforcing base material comprising fibers.
[2] The linear modified polyimide resin of component (A) is a bifunctional hydroxyl group-terminated polybutadiene and diisocyanate compound, and the functional group equivalent ratio of the isocyanate group of the diisocyanate compound to the hydroxyl group of the bifunctional hydroxyl group-terminated polybutadiene is 1. The prepreg according to the above [1], which is a linear modified polyimide resin obtained by reacting a tetrabutadiene dianhydride with a polybutadiene diisocyanate composition obtained by reacting at a ratio exceeding.
[3] The linear modified polyimide resin of component (A) is a bifunctional hydroxyl group-terminated polybutadiene and diisocyanate compound, and the functional group equivalent ratio of the hydroxyl group of the bifunctional hydroxyl group-terminated polybutadiene and the isocyanate group of the diisocyanate compound is 1. : A linear modified polyimide resin obtained by reacting tetrabasic acid dianhydride with a polybutadiene diisocyanate composition obtained by reacting at a ratio of 1.5 to 1: 2.5. The prepreg as described.
[4] The linear modified polyimide resin of component (A) is a bifunctional hydroxyl group-terminated polybutadiene and diisocyanate compound, and the functional group equivalent ratio of the hydroxyl group of the bifunctional hydroxyl group-terminated polybutadiene and the isocyanate group of the diisocyanate compound is 1. : Polybutadiene diisocyanate composition obtained by reacting at a ratio of 1.5 to 1: 2.5, tetrabasic acid dianhydride, functional group equivalent X of the isocyanate group of the diisocyanate compound as a raw material, raw material The functional group equivalent W of the hydroxyl group of the bifunctional hydroxyl-terminated polybutadiene and the functional group equivalent Y of the acid anhydride group of the tetrabasic dianhydride are Y> X−W ≧ Y / 5 (W> 0, X> 0, Y> 0) is a linear modified polyimide resin obtained by reacting at a ratio satisfying the relationship of Y> 0). Grayed.
[5] The linear modified polyimide resin of the component (A) is a diisocyanate compound isocyanate which is a raw material of the linear modified polyimide resin according to any one of the above [1] to [4]. Functional group equivalent X, hydroxyl group functional group equivalent W of bifunctional hydroxyl-terminated polybutadiene as a raw material, functional group equivalent Y of acid anhydride group of tetrabasic acid dianhydride, and isocyanate functional group equivalent Z of newly reacted isocyanate compound Is a linear modified polyimide resin obtained by reacting at a ratio satisfying the relationship of Y- (X-W)> Z ≧ 0 (W> 0, X> 0, Y> 0, Z> 0), The prepreg according to any one of [1] to [4].
[6] (A) A linear modified polyimide resin having a polybutadiene structure represented by the following formula (1-a) and a polyimide structure represented by the following formula (1-b) in the molecule;
Figure 2007169454
[Wherein R1 represents a residue from which the hydroxyl group of the polyfunctional hydroxyl group-terminated polybutadiene has been removed, R2 represents a residue from which the acid anhydride group of the tetrabasic acid dianhydride has been removed, and R3 represents a diisocyanate compound. The residue except an isocyanate group is shown. ]
And (B) one or more thermosetting resins selected from epoxy resins, bismaleimide resins, cyanate ester resins, bisallyl nadiimide resins, vinyl benzyl ether resins, benzoxazine resins, and polymers of bismaleimides and diamines. A prepreg characterized in that a thermosetting resin composition contained is impregnated in a sheet-like reinforcing base material comprising fibers.
[ 7 ] The prepreg according to any one of [1] to [6] above, wherein the content of the polybutadiene structure in the linear modified polyimide resin of the component (A) is 60% by mass or more.
[ 8 ] The prepreg according to any one of the above [1] to [ 7 ], wherein R1 represents a residue excluding the hydroxyl group of a bifunctional hydroxyl group-terminated polybutadiene having a number average molecular weight of 800 to 10,000.
[ 9 ] The blending ratio of component (A) and component (B) is 100: 1 to 1: 1 by mass ratio, and the total content of component (A) and component (B) in the thermosetting resin composition is 70. The prepreg according to any one of the above [1] to [ 8 ], which is not less than mass%.
[ 10 ] The prepreg according to any one of [1] to [ 9 ], further containing a filler.
[ 11 ] The prepreg according to any one of [1] to [ 10 ] above, wherein the thermosetting resin of component (B) is an epoxy resin.
[ 12 ] The prepreg according to the above [ 11 ], further containing an epoxy curing agent.
[ 13 ] The prepreg according to any one of [1] to [ 12 ] above, wherein the thickness of the sheet-like fiber base material is 50 μm or less.
[ 14 ] A multilayer printed wiring board in which a part or all of the insulating layer is formed of a cured product of the prepreg according to any one of [1] to [ 13 ].
[ 15 ] A flexible circuit board in which a circuit is formed on a cured product of the prepreg according to any one of [1] to [ 13 ].
[ 16 ] A semiconductor device in which a semiconductor and a substrate substrate are bonded via a cured product of the thermosetting resin composition according to any one of [1] to [ 13 ].

Claims (16)

(A)ポリブタジエン構造の含有率が45質量%以上である、2官能性ヒドロキシル基末端ポリブタジエン、ジイソシアネート化合物及び四塩基酸無水物を反応させて得られる線状変性ポリイミド樹脂、及び(B)エポキシ樹脂、ビスマレイミド樹脂、シアネートエステル樹脂、ビスアリルナジイミド樹脂、ビニルベンジルエーテル樹脂、ベンゾオキサジン樹脂及びビスマレイミドとジアミンの重合物から選択される1種以上の熱硬化性樹脂を含有する熱硬化性樹脂組成物が繊維からなるシート状補強基材中に含浸されていることを特徴とするプリプレグ。(A) A linear modified polyimide resin obtained by reacting a bifunctional hydroxyl group-terminated polybutadiene, a diisocyanate compound and a tetrabasic acid anhydride, wherein the content of the polybutadiene structure is 45% by mass or more , and (B) an epoxy resin A thermosetting resin containing at least one thermosetting resin selected from a polymer of bismaleimide resin, cyanate ester resin, bisallyl nadiimide resin, vinyl benzyl ether resin, benzoxazine resin and bismaleimide and diamine A prepreg characterized in that the composition is impregnated in a sheet-like reinforcing substrate made of fibers. 成分(A)の線状変性ポリイミド樹脂が、2官能性ヒドロキシル基末端ポリブタジエンとジイソシアネート化合物を、2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基に対するジイソシアネート化合物のイソシアネート基の官能基当量比が1を超える比率で反応させて得られるポリブタジエンジイソシアネート組成物に、四塩基酸二無水物を反応させて得られる線状変性ポリイミド樹脂である、請求項1に記載のプリプレグ。  The linear modified polyimide resin of component (A) is a ratio in which the functional group equivalent ratio of the isocyanate group of the diisocyanate compound to the hydroxyl group of the bifunctional hydroxyl group-terminated polybutadiene exceeds 1 The prepreg according to claim 1, which is a linear modified polyimide resin obtained by reacting a tetrabutadiene dianhydride with a polybutadiene diisocyanate composition obtained by reacting with a polybutadiene. 成分(A)の線状変性ポリイミド樹脂が、2官能性ヒドロキシル基末端ポリブタジエンとジイソシアネート化合物を、2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基とジイソシアネート化合物のイソシアネート基の官能基当量比が1:1.5〜1:2.5となる比率で反応させて得られるポリブタジエンジイソシアネート組成物に、四塩基酸二無水物を反応させて得られる線状変性ポリイミド樹脂である、請求項1に記載のプリプレグ。  The linear modified polyimide resin of component (A) has a bifunctional hydroxyl group-terminated polybutadiene and diisocyanate compound, and the functional group equivalent ratio of the hydroxyl group of the bifunctional hydroxyl group-terminated polybutadiene and the isocyanate group of the diisocyanate compound is 1: 1. The prepreg according to claim 1, which is a linear modified polyimide resin obtained by reacting a tetrabasic acid dianhydride with a polybutadiene diisocyanate composition obtained by reacting at a ratio of 5 to 1: 2.5. 成分(A)の線状変性ポリイミド樹脂が、2官能性ヒドロキシル基末端ポリブタジエンとジイソシアネート化合物を、2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基とジイソシアネート化合物のイソシアネート基の官能基当量比が1:1.5〜1:2.5となる比率で反応させて得られるポリブタジエンジイソシアネート組成物に、四塩基酸二無水物を、原料であるジイソシアネート化合物のイソシアネート基の官能基当量X、原料である2官能ヒドロキシル末端ポリブタジエンのヒドロキシル基の官能基当量W及び四塩基酸二無水物の酸無水物基の官能基当量Yが、Y>X−W≧Y/5(W>0、X>0、Y>0)の関係を満たす比率で反応させて得られる線状変性ポリイミド樹脂である、請求項1に記載のプリプレグ。  The linear modified polyimide resin of component (A) has a bifunctional hydroxyl group-terminated polybutadiene and diisocyanate compound, and the functional group equivalent ratio of the hydroxyl group of the bifunctional hydroxyl group-terminated polybutadiene and the isocyanate group of the diisocyanate compound is 1: 1. A polybutadiene diisocyanate composition obtained by reacting at a ratio of 5 to 1: 2.5, tetrabasic acid dianhydride, a functional group equivalent X of an isocyanate group of a diisocyanate compound as a raw material, a bifunctional hydroxyl as a raw material The functional group equivalent W of the hydroxyl group of the terminal polybutadiene and the functional group equivalent Y of the acid anhydride group of the tetrabasic acid dianhydride are Y> X−W ≧ Y / 5 (W> 0, X> 0, Y> 0). The prepreg according to claim 1, which is a linear modified polyimide resin obtained by reacting at a ratio satisfying the relationship of 成分(A)の線状変性ポリイミド樹脂が、請求項1〜4のいずれか1項に記載の線状変性ポリイミド樹脂に、更に新たなイソシアネート化合物を、原料であるジイソシアネート化合物のイソシアネート官能基当量X、原料である2官能ヒドロキシル末端ポリブタジエンのヒドロキシル基官能基当量W、四塩基酸二無水物の酸無水物基の官能基当量Y及び新たに反応させるイソシアネート化合物のイソシアネート官能基当量Zが、Y−(X−W)>Z≧0(W>0、X>0、Y>0、Z>0)の関係を満たす比率で反応させて得られる線状変性ポリイミド樹脂である、請求項1〜4のいずれか1項に記載のプリプレグ。  The linear functionalized polyimide resin of the component (A) is added to the linear modified polyimide resin according to any one of claims 1 to 4 with a new isocyanate compound, the isocyanate functional group equivalent X of the diisocyanate compound as a raw material. The hydroxyl group functional group equivalent W of the bifunctional hydroxyl-terminated polybutadiene as the raw material, the functional group equivalent Y of the acid anhydride group of the tetrabasic acid dianhydride, and the isocyanate functional group equivalent Z of the isocyanate compound to be newly reacted are Y- (X-W)> Z ≧ 0 (W> 0, X> 0, Y> 0, Z> 0) It is a linear modified polyimide resin obtained by reacting at a ratio satisfying the relationship. The prepreg according to any one of the above. (A)分子内に下式(1−a)で表されるポリブタジエン構造及び下式(1−b)で表されるポリイミド構造を有する線状変性ポリイミド樹脂、
Figure 2007169454
[式中、R1は2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基を除いた残基を示し、R2は四塩基酸二無水物の酸無水物基を除いた残基を示し、R3はジイソシアネート化合物のイソシアネート基を除いた残基を示す。]
及び(B)エポキシ樹脂、ビスマレイミド樹脂、シアネートエステル樹脂、ビスアリルナジイミド樹脂、ビニルベンジルエーテル樹脂、ベンゾオキサジン樹脂及びビスマレイミドとジアミンの重合物から選択される1種以上の熱硬化性樹脂を含有する熱硬化性樹脂組成物が繊維からなるシート状補強基材中に含浸されていることを特徴とするプリプレグ。
(A) a linear modified polyimide resin having a polybutadiene structure represented by the following formula (1-a) and a polyimide structure represented by the following formula (1-b) in the molecule;
Figure 2007169454
[Wherein R1 represents a residue from which the hydroxyl group of the polyfunctional hydroxyl group-terminated polybutadiene has been removed, R2 represents a residue from which the acid anhydride group of the tetrabasic acid dianhydride has been removed, and R3 represents a diisocyanate compound. The residue except an isocyanate group is shown. ]
And (B) one or more thermosetting resins selected from epoxy resins, bismaleimide resins, cyanate ester resins, bisallyl nadiimide resins, vinyl benzyl ether resins, benzoxazine resins, and polymers of bismaleimides and diamines. A prepreg characterized in that a thermosetting resin composition contained is impregnated in a sheet-like reinforcing base material comprising fibers.
成分(A)の線状変性ポリイミド樹脂中のポリブタジエン構造の含有率が60質量%以上である、請求項1〜6のいずれか1項に記載のプリプレグ。  The prepreg according to any one of claims 1 to 6, wherein the content of the polybutadiene structure in the linear modified polyimide resin of the component (A) is 60% by mass or more. R1が、数平均分子量800〜10000である2官能性ヒドロキシル基末端ポリブタジエンのヒドロキシル基を除いた残基を示す、請求項1〜のいずれか1項に記載のプリプレグ。The prepreg according to any one of claims 1 to 7 , wherein R1 represents a residue excluding a hydroxyl group of a bifunctional hydroxyl group-terminated polybutadiene having a number average molecular weight of 800 to 10,000. 成分(A)と成分(B)の配合割合が質量比で100:1〜1:1であり、熱硬化樹脂組成物中の成分(A)及び成分(B)の合計含量が70質量%以上である、請求項1〜のいずれか1項に記載のプリプレグ。The mixing ratio of the component (A) and the component (B) is 100: 1 to 1: 1 by mass ratio, and the total content of the component (A) and the component (B) in the thermosetting resin composition is 70% by mass or more. The prepreg according to any one of claims 1 to 8 , which is 更に充填材を含有する請求項1〜のいずれか1項に記載のプリプレグ。The prepreg according to any one of claims 1 to 9, further comprising a filler. 成分(B)の熱硬化性樹脂がエポキシ樹脂である請求項1〜10のいずれか1項に記載のプリプレグ。The prepreg according to any one of claims 1 to 10 , wherein the thermosetting resin of the component (B) is an epoxy resin. 更にエポキシ硬化剤を含有する請求項11記載のプリプレグ。The prepreg according to claim 11 , further comprising an epoxy curing agent. シート状繊維基材の厚さが50μm以下であることを特徴とする、請求項1〜12のいずれか1項に記載のプリプレグWherein the thickness of the sheet-like fiber substrate is 50μm or less, prepreg according to any one of claims 1 to 12. 請求項1〜13のいずれか1項に記載のプリプレグの硬化物により絶縁層の一部又は全部が形成されている多層プリント配線板。Multilayer printed wiring board in which a part or all of the insulating layer is formed with a cured product of the prepreg according to any one of claims 1 to 13. 請求項1〜13のいずれか1項に記載のプリプレグの硬化物上に回路が形成されているフレキシブル回路基板。FPCB circuit is formed on the cured product of the prepreg according to any one of claims 1 to 13. 半導体とサブストレート基板が請求項1〜13のいずれか1項に記載の熱硬化性樹脂組成物の硬化物を介して接着されている半導体装置。The semiconductor device in which a semiconductor and the substrate board is bonded via cured thermosetting resin composition according to any one of claims 1 to 13.
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