JP2007120314A - Power-saving method of water circulating compressor using inverter - Google Patents

Power-saving method of water circulating compressor using inverter Download PDF

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JP2007120314A
JP2007120314A JP2005309570A JP2005309570A JP2007120314A JP 2007120314 A JP2007120314 A JP 2007120314A JP 2005309570 A JP2005309570 A JP 2005309570A JP 2005309570 A JP2005309570 A JP 2005309570A JP 2007120314 A JP2007120314 A JP 2007120314A
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inverter
compressor
power
air
water
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JP4898186B2 (en
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Hiroyuki Fukazawa
弘行 深沢
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Mitsui Seiki Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a power-saving method of a water circulating compressor driven by a motor using an inverter capable of reducing the motive power that reduces in response to a delivery quantity to an area of a low delivery quantity by reducing a rotating speed which suddenly increases an electric current when a use side air use quantity reduces. <P>SOLUTION: The purpose can be attained by supplying a small quantity of lubricating water by controlling opening-closing of a solenoid valve 2 and a throttling quantity of a throttle valve 3 by reducing the rotating speed of the motor 5 by the inverter 1 when the air use quantity reduces. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、モータ駆動による水循環式コンプレッサの省電力化方法に係り、特に、インバータを用いて回転数をコントロールし、かつ供給潤滑水のコントロールを行うようにしたインバータを用いた水循環式コンプレッサの省電力化方法に関する。   The present invention relates to a power-saving method for a water-circulating compressor driven by a motor, and more particularly, to a water-circulating compressor using an inverter that controls the rotational speed using an inverter and controls supply lubricating water. The present invention relates to a power generation method.

水循環式コンプレッサとしては各種の構成のもの、例えば「特許文献1」の如きものがあるが、本発明に対応する従来技術としては図4に示すものが一般的構造として挙げられる。
特開2000−205132(図1)
There are various types of water circulation type compressors, for example, “Patent Document 1”, and the conventional structure corresponding to the present invention is shown in FIG. 4 as a general structure.
JP 2000-205132 (FIG. 1)

図示のように、圧縮機本体4には空気容量調整弁15を介してエアクリーナ7を通過した空気(外気)が供給される。また、圧縮機本体4には潤滑水の水が供給され、この潤滑水は給水供給部9からのものとレシーバタンク10内に分離蓄溜された水11をクーラ12やフィルタ14を通し電磁弁2Aを介して供給される。コンプレッサで圧縮された圧縮空気はレシーバタンク10で空水分離され、空気は空気使用側13に送気され、分離された水はレシーバタンク10に溜る。   As shown in the figure, the air (outside air) that has passed through the air cleaner 7 is supplied to the compressor body 4 via the air capacity adjustment valve 15. The compressor body 4 is supplied with lubricating water. The lubricating water is supplied from the water supply unit 9 and the water 11 separated and stored in the receiver tank 10 is passed through a cooler 12 and a filter 14 and is solenoid-operated. Supplied via 2A. The compressed air compressed by the compressor is separated into air and water in the receiver tank 10, the air is sent to the air use side 13, and the separated water is collected in the receiver tank 10.

以上の構成の水循環式コンプレッサにおいて空気使用側の空気使用量が低減した場合には空気容量調整弁8を調整して供給空気量を調整し、コンプレッサの回転数を低減させてコンプレッサからの送気量をコントロールするようにしていた。この場合、供給潤滑水のコントロールも可能である。   In the water circulation type compressor configured as described above, when the amount of air used on the air use side is reduced, the air volume adjustment valve 8 is adjusted to adjust the supply air amount, and the rotation speed of the compressor is reduced to supply air from the compressor. I was trying to control the amount. In this case, the supply lubricating water can also be controlled.

図2は以上の従来のコンプレッサにおける回転数と電流との関係を示す線図であり、図3は空気吐出量と動力との関係を示すものである。図において点線(B)が従来の場合である。
図2において、回転数が下るに従って電流は増加するが、ある回転数(aで示す)を境として電流が急増する。一方、図3において空気吐出量が低減するとこれに伴って動力は低減するがある吐出量(b)からは動力の低減がほとんど生じない。
以上の現象は空気容量調整弁8により圧縮機本体4をコントロールする従来の水循環式コンプレッサのすべてにおいて生ずるものであり、空気使用量の低減時においての問題点とされていた。
FIG. 2 is a diagram showing the relationship between the rotational speed and current in the conventional compressor described above, and FIG. 3 shows the relationship between the air discharge amount and power. In the figure, a dotted line (B) is a conventional case.
In FIG. 2, the current increases as the rotational speed decreases, but the current rapidly increases at a certain rotational speed (indicated by “a”). On the other hand, when the air discharge amount is reduced in FIG. 3, the power is reduced accordingly, but the power reduction hardly occurs from the discharge amount (b).
The above phenomenon occurs in all of the conventional water circulation type compressors that control the compressor body 4 by the air capacity adjusting valve 8, and has been regarded as a problem when reducing the amount of air used.

本発明は、以上の問題点を解消すべく発明されたものであり、使用空気量の低減時において電流の急増する回転数を従来のものより大幅に下げると共に吐出量の低下に伴って動力の低減する度合を従来より低吐出量の所まで下げて全体として省電力化を図るようにしたインバータを用いた水循環式コンプレッサの省電力化方法を提供することを目的とする。   The present invention has been invented to solve the above-mentioned problems. When the amount of air used is reduced, the rotational speed at which the current rapidly increases is significantly lower than that of the conventional one, and the power is reduced as the discharge amount decreases. It is an object of the present invention to provide a power-saving method for a water circulation compressor using an inverter that reduces the degree of reduction to a lower discharge amount than before and thereby saves power as a whole.

本発明は、以上の目的を達成するために、請求項1の発明は、空気容量調整弁を設けないモータ駆動の水循環式コンプレッサの空気用量低減時における省電力化方法であって、該方法は、前記空気使用量に対応してインバータ制御によってモータ回転数を変化させると共にコンプレッサに供給される潤滑水の流量をコントロールすることを特徴とする。   In order to achieve the above object, the present invention provides a power saving method at the time of air dose reduction in a motor-driven water circulation compressor that does not include an air capacity adjustment valve. The motor rotation speed is changed by inverter control corresponding to the amount of air used, and the flow rate of lubricating water supplied to the compressor is controlled.

また、請求項2の発明は、潤滑水の流量コントロールが、流路内に配置される2つの電磁弁の開閉及び絞り弁のコントロールによって行われることを特徴とする。   The invention according to claim 2 is characterized in that the flow control of the lubricating water is performed by opening and closing two electromagnetic valves arranged in the flow path and controlling the throttle valve.

本発明の請求項1のインバータを用いた水循環式コンプレッサの省電力化方法によれば、空気使用量の低減時においてはそれに対応してインバータによるモータの回転数が調整されると共に供給される潤滑水の流量がコントロールされ、これによって以上の問題点を解決することができる。   According to the power saving method of the water circulation type compressor using the inverter according to the first aspect of the present invention, when the air consumption is reduced, the rotational speed of the motor by the inverter is adjusted and the lubrication supplied accordingly. The flow rate of water is controlled, and this can solve the above problems.

また、本発明の請求項2のインバータを用いた水循環式コンプレッサの省電力化方法によれば、供給される潤滑水の流量のコントロールが、空気使用量に対応した電磁弁の開閉と絞り弁のコントロールにより行われ、低回転時に対応する潤滑水の供給ができる。   According to the power saving method of the water circulation type compressor using the inverter according to claim 2 of the present invention, the flow rate of the supplied lubricating water can be controlled by opening / closing the electromagnetic valve corresponding to the amount of air used and the throttle valve. It is performed by control, and lubrication water corresponding to low rotation can be supplied.

以下、本発明のインバータを用いた水循環式コンプレッサの省電力化方法の実施の形態を図面を参照して詳述する。
圧縮機本体4はモータ5により駆動され、モータ5はインバータ1により回転制御される。なお、インバータ1は空気使用量によりインバータ1をコントロールする制御部6に連結される。また、圧縮機本体4にはエアクリーナ7を介して外気が導入される。なお、本発明のコンプレッサには従来技術における空気容量調整弁8(図4)は設けられていない。また、圧縮機本体4には潤滑水が供給されるがこの潤滑水は給水供給部9からの潤滑水とレシーバタンク10に蓄溜している水11をクーラ12、フィルタ14で電磁弁2を介して導入されるものがある。また、電磁弁2は第1の電磁弁2a及び第2の電磁弁2bの2つからなり、第2の電磁弁2bには絞り弁3が設けられている。
DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment of a power saving method of a water circulation compressor using an inverter of the present invention will be described in detail with reference to the drawings.
The compressor body 4 is driven by a motor 5, and the motor 5 is rotationally controlled by an inverter 1. The inverter 1 is connected to a control unit 6 that controls the inverter 1 based on the amount of air used. Further, outside air is introduced into the compressor body 4 via an air cleaner 7. The compressor of the present invention is not provided with the air capacity adjustment valve 8 (FIG. 4) in the prior art. In addition, lubricating water is supplied to the compressor body 4, and the lubricating water is supplied from the water supply unit 9 and the water 11 stored in the receiver tank 10 by the cooler 12 and the filter 14 by the electromagnetic valve 2. Some are introduced through. Moreover, the electromagnetic valve 2 consists of two, the 1st electromagnetic valve 2a and the 2nd electromagnetic valve 2b, and the throttle valve 3 is provided in the 2nd electromagnetic valve 2b.

外気の導入と潤滑水を導入された圧縮機本体4はモータ5により駆動され、圧縮空気はレシーバタンク10に導入されここで気水分離される。空気は空気使用側13に送られて使用され、分離した水11は前記のようにクーラ12側に送られて循環使用される。   The compressor main body 4 into which the outside air is introduced and the lubricating water is introduced is driven by the motor 5, and the compressed air is introduced into the receiver tank 10 where the air and water are separated. The air is sent to the air use side 13 for use, and the separated water 11 is sent to the cooler 12 side for circulation as described above.

以上の構造の水循環式コンプレッサにおいて使用空気量が低減するとこれを検知した制御部6がインバータ1をコントロールしモータ5の回転数を制御し、圧縮機本体4が低回転で駆動する。この場合、従来技術のように圧縮機本体への潤滑水の導入量をコントロールしないと圧縮機本体4に潤滑水供給増が生じて円滑な回転ができず電流や動力が低減されない。
そこで本発明では低回転になった場合には第1の電磁弁2aを閉止し第2の電磁弁2bを開として絞り弁3の絞り量を加減して適量の少量の水を圧縮機本体1に供給する。これにより従来技術のものより低回転運転ができ電流や動力の低減が図れる。
When the amount of air used in the water circulation compressor having the above structure is reduced, the control unit 6 that detects this reduces the inverter 1 to control the number of rotations of the motor 5, and the compressor body 4 is driven at a low speed. In this case, unless the amount of lubricating water introduced into the compressor body is controlled as in the prior art, the supply of lubricating water increases in the compressor body 4 and smooth rotation cannot be achieved, and current and power are not reduced.
Therefore, in the present invention, when the engine speed is low, the first solenoid valve 2a is closed and the second solenoid valve 2b is opened, and the throttle amount of the throttle valve 3 is adjusted so that an appropriate amount of small amount of water is supplied to the compressor body 1. To supply. As a result, the motor can be operated at a lower speed than that of the prior art, and the current and power can be reduced.

図2及び図3は本発明の水循環式コンプレッサにおける回転数−電流線図及び吐出量−動力線図である。図2及び図3において実線(A)で示すものが本発明であり、点線(B)で示すものは前記のように従来技術のものである。   2 and 3 are a rotation speed-current diagram and a discharge amount-power diagram in the water circulation compressor of the present invention. 2 and 3, the solid line (A) indicates the present invention, and the dotted line (B) indicates the prior art as described above.

図2において従来技術では回転数がa点以下になると電流が急激に増加するが、本発明はインバータ1による回転制御と供給潤滑水の流量のコントロールによりaよりも小さいa′における回転数の所まで電流の急激な増加は見られない。   In FIG. 2, in the prior art, when the rotational speed becomes point a or less, the current increases sharply. There is no rapid increase in current.

また、図3において従来技術の場合には吐出量がb点に示す低吐出量になるまでは電圧が吐出量に比例して低減するが、点線(B)で示すようにb点以下では吐出量が少なくなっても動力の低下は少ない。一方、本発明の場合は、インバータを用いた水循環式コンプレッサの省電力化方法であり、実線(A)で示すように吐出量がb点以下になっても動力の低減ができ、吐出量がb>b′の更に低い吐出量になって始めて動力の低減がゆるくなる。   In the case of the prior art in FIG. 3, the voltage decreases in proportion to the discharge amount until the discharge amount becomes a low discharge amount indicated by the point b. However, as shown by the dotted line (B), the discharge is performed below the point b. Even if the amount is reduced, there is little decrease in power. On the other hand, in the case of the present invention, it is a power-saving method of a water circulation compressor using an inverter, and as shown by a solid line (A), the power can be reduced even if the discharge amount becomes b point or less, and the discharge amount is reduced. Only when the discharge amount becomes lower than b> b ′, the reduction in power becomes loose.

以上のように、本発明では空気使用量が低減した場合に従来技術より低回転数や低吐出量の所まで電流及び動力の低減ができ、低回転時における省電力化が可能になる。   As described above, in the present invention, when the amount of air used is reduced, the current and power can be reduced to a lower rotational speed and lower discharge amount than in the prior art, and it is possible to save power at the time of low speed.

本発明は、図1に示した水循環式コンプレッサについて説明したが、その型式は図示のものに限定するものではなく、モータ駆動されるすべての形式の水循環式コンプレッサに適用され、その利用範囲は広い。   Although the present invention has been described with respect to the water circulation compressor shown in FIG. 1, the type is not limited to that shown in the drawings, and is applicable to all types of water circulation compressors that are driven by a motor. .

本発明の適用される水循環式コンプレッサの模式的構成図。The typical block diagram of the water circulation type compressor to which this invention is applied. 回転数と電流との関係を示す線図。The diagram which shows the relationship between rotation speed and an electric current. 吐出量と動力との関係を示す線図。The diagram which shows the relationship between discharge amount and motive power. 従来の一般的な水循環式コンプレッサの模式的構成図。The typical block diagram of the conventional general water circulation type compressor.

符号の説明Explanation of symbols

1 インバータ
2 電磁弁
2a 第1の電磁弁
2b 第2の電磁弁
3 絞り弁
4 圧縮機本体
5 モータ
6 制御部
7 エアクリーナ
8 空気容量調整弁
9 給水供給部
10 レシーバタンク
11 水
12 クーラ
13 空気使用側
14 フィルタ
DESCRIPTION OF SYMBOLS 1 Inverter 2 Solenoid valve 2a 1st solenoid valve 2b 2nd solenoid valve 3 Throttle valve 4 Compressor body 5 Motor 6 Control part 7 Air cleaner 8 Air capacity adjustment valve 9 Water supply supply part 10 Receiver tank 11 Water 12 Cooler 13 Air use Side 14 filter

Claims (2)

空気容量調整弁を設けないモータ駆動の水循環式コンプレッサの空気用量低減時における省電力化方法であって、該方法は、前記空気使用量に対応してインバータ制御によってモータ回転数を変化させると共にコンプレッサに供給される潤滑水の流量をコントロールすることを特徴とするインバータを用いた水循環式コンプレッサの省電力化方法。   A power saving method at the time of air volume reduction of a motor-driven water circulation compressor not provided with an air capacity adjustment valve, wherein the method changes the motor rotation speed by inverter control corresponding to the air usage amount and the compressor A method for reducing the power consumption of a water circulation compressor using an inverter, characterized in that the flow rate of lubricating water supplied to the inverter is controlled. 潤滑水の流量コントロールが、流路内に配置される2つの電磁弁の開閉及び絞り弁のコントロールによって行われることを特徴とする請求項1に記載のインバータを用いた水循環式コンプレッサの省電力化方法。   The power saving of the water circulation type compressor using the inverter according to claim 1, wherein the flow rate of the lubricating water is controlled by opening and closing two solenoid valves arranged in the flow path and controlling the throttle valve. Method.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011256739A (en) * 2010-06-07 2011-12-22 Mitsui Seiki Kogyo Co Ltd Method for preventing excessive supply of lubricating oil in oil lubrication type compressor using inverter

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0681782A (en) * 1992-08-28 1994-03-22 Hitachi Ltd Capacity controller for inverter-driven screen compressor
JPH0842476A (en) * 1994-08-02 1996-02-13 Hitachi Ltd Oil cooled type rotary compressor

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0681782A (en) * 1992-08-28 1994-03-22 Hitachi Ltd Capacity controller for inverter-driven screen compressor
JPH0842476A (en) * 1994-08-02 1996-02-13 Hitachi Ltd Oil cooled type rotary compressor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011256739A (en) * 2010-06-07 2011-12-22 Mitsui Seiki Kogyo Co Ltd Method for preventing excessive supply of lubricating oil in oil lubrication type compressor using inverter

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