JP2007112779A - Antimicrobial agent consisting of oil of condensate obtained from drying process of japanese cedar lumber - Google Patents

Antimicrobial agent consisting of oil of condensate obtained from drying process of japanese cedar lumber Download PDF

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JP2007112779A
JP2007112779A JP2005330797A JP2005330797A JP2007112779A JP 2007112779 A JP2007112779 A JP 2007112779A JP 2005330797 A JP2005330797 A JP 2005330797A JP 2005330797 A JP2005330797 A JP 2005330797A JP 2007112779 A JP2007112779 A JP 2007112779A
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oil
condensate
cedar
antibacterial agent
separated
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Takanao Matsui
隆尚 松井
Yoichi Matsushita
洋一 松下
Kazuhiro Sugamoto
和寛 菅本
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University of Miyazaki NUC
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an antimicrobial agent comprising an oil obtained by separation/recovery using a cheap separation method from a condensate obtained by cooling the exhaust discharged when drying a Japanese cedar lumber. <P>SOLUTION: This antimicrobial agent uses an oil obtained by either one of a method in which the condensate obtained by drying a Japanese cedar lumber, favorably "obisugi" Japanese cedar lumber, Cryptomeria japonica, is left at rest and the supernatant oil is decanted, a method in which solvent extraction is used, or a method in which the condensate is adsorbed in an adsorber column made of a synthetic resin and is desorbed later. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、スギ材を乾燥する工程で排出口より出る排気を冷却して得られる凝縮液から分離した油分からなる抗菌剤に関するものである。  The present invention relates to an antibacterial agent comprising an oil separated from a condensate obtained by cooling exhaust gas discharged from a discharge port in a step of drying cedar wood.

スギ材は建築用の製材などに大量に生産利用されている。近年、スギ材の人工乾燥に、加熱源として水蒸気を用いる木材乾燥機が広く用いられるようになっている。スギ材中の水分等が加熱により木材乾燥機の排気口から排気されている。この排気中の有用成分の回収が行われた例は多くはないが、非特許文献1と特許文献1を挙げることが出来る。非特許文献1では国産スギ材を最高温度120℃での高温乾燥、最高温度80℃の中温乾燥の条件で水蒸気を加熱源として乾燥し、乾燥庫内から発生する排気を冷却管を通して捕集している。排気廃液(凝縮液)の排水基準への適合性を調べる目的で、得られた凝縮液の水質汚濁項目を調査している。スギ材乾燥で得られる凝縮液は生物化学的酸素要求量(BOD)やノルマルヘキサン抽出物量が排水基準を上回る問題を指摘している。ノルマルヘキサン抽出物量は凝縮液1リットル中最高温度120℃での高温乾燥で15mg、最高温度80℃の中温乾燥で14mgと報告している。非特許文献1では国産スギ材以外に、ベイマツ材、ジマツ材及びアジアータパイン材の凝縮液の水質汚濁項目の測定を行っている。アジアータパイン材の凝縮液については、構成糖分析、酢酸エチル抽出物のガスクロマトグラフィー質量分析(GCMS)による成分分析などを行い、アンモニア消臭効果、植物生長促進効果及びセメント凝結調整効果があることを述べている。しかし、スギ材を含む他の材からの凝縮液の利用用途には言及しておらず、またその含有成分にもほとんど触れていない。特許文献1は、スギ材乾燥工程の排出蒸気の冷却で凝縮液を得て、その油分(木材精油)を取り除いた下部水層を消臭剤として利用する内容の特許である。凝縮液に含まれる酢酸やプロピオン酸がアミン類と中和反応を起し、アミン類ガス濃度を低下して消臭に働くことを明らかにしている。しかし、特許文献1では取り除いた油分の含有量や用途には触れていない。  Sugi is produced and used in large quantities for construction lumber. In recent years, wood dryers that use water vapor as a heating source have been widely used for artificial drying of cedar wood. Moisture in the cedar wood is exhausted from the exhaust port of the wood dryer by heating. Although there are not many examples in which useful components in the exhaust gas are collected, Non-Patent Document 1 and Patent Document 1 can be cited. In Non-Patent Document 1, domestically produced cedar wood is dried using steam as a heating source under the conditions of high temperature drying at a maximum temperature of 120 ° C and medium temperature drying at a maximum temperature of 80 ° C. ing. For the purpose of examining the suitability of exhaust waste liquid (condensate) to the drainage standards, we are investigating water pollution items of the obtained condensate. The condensate obtained by drying cedar has pointed out problems that the biochemical oxygen demand (BOD) and the amount of normal hexane extract exceed the drainage standard. The amount of normal hexane extract is reported to be 15 mg for high temperature drying at a maximum temperature of 120 ° C. in 1 liter of condensate and 14 mg for medium temperature drying at a maximum temperature of 80 ° C. In Non-Patent Document 1, in addition to domestically produced cedar wood, water pollution items of condensate of bay pine wood, pine wood wood, and asiata pine wood are measured. Condensed liquid of Asiatapine material is analyzed by constituent sugar analysis, component analysis by gas chromatography mass spectrometry (GCMS) of ethyl acetate extract, and has ammonia deodorization effect, plant growth promotion effect and cement setting adjustment effect States that. However, it does not mention the use of condensate from other materials including cedar, and hardly mentions the components contained therein. Patent document 1 is a patent of the content which uses a lower water layer which obtained condensate by cooling of the discharge | emission steam of a cedar material drying process, and removed the oil component (wood essential oil) as a deodorizer. It has been clarified that acetic acid and propionic acid contained in the condensate cause a neutralization reaction with amines and reduce amine gas concentration to deodorize. However, Patent Document 1 does not touch on the content or use of the removed oil.

一方、各種の樹木から得られる精油は、様々な生理活性を有し、また特有の芳香を有することから、芳香剤、アロマセラピー用精油、沐浴剤、抗菌剤など多様な用途に利用されている。スギ材から得られる精油の抽出を本来の目的とする場合には、スギ材精油は一般に材部の水蒸気蒸留または溶媒抽出によって製造される。スギ材精油には、既に抗菌性、殺ダニ活性、抗蟻活性などがあることが知られている(非特許文献2〜9参照)。また、特許文献2〜4に挙げた特許には、スギの葉や材からの精油を含有する抗菌剤、殺ダニ剤、眼科製剤用保存剤の記載がある。しかし、これらの文献で用いられた精油や抽出物は、スギの材や葉を水蒸気蒸留して得ているか、またはヘキサンなどの溶媒により抽出したのち濃縮して得ているかのいずれかである。このため、スギ材精油の製造は、水蒸気蒸留装置の設備および運転のコストや大量の抽出溶媒コストのため、製造価格が高くなる問題がある。スギ材精油の製品化においてコストとの関係から使用用途や方法が制限される問題がある。また、本発明に関係する非特許文献1での国産スギ材の乾燥凝縮液については、ノルマルヘキサン抽出物量が1リットル中14〜15mgと報告され、得られている油分含有量はかなり低いと言える。このため、非特許文献1の方法そのままでは、得られる油分の産業用途への利用には未だ難点が多いと考えられる。
特開2005−87614号公報 特開2004−238316号公報 特開平6−239714号公報 特開2002−37747号公報 特許第2681808号公報 財団法人日本住宅・木材技術センター、「平成16年度木材利用革新的技術開発促進事業報告書」(平成16年度農林水産省補助事業)、2005年3月、p.5−29 樹木抽出成分利用技術研究組合編、「樹木抽出成分利用技術研究成果集」、樹木抽出成分利用技術研究組合発行(1995年) S.−S.Chengら、「Bioactivity of selected plant essential oils against the yellow fever mosquito Aedes aegypti larvae」、Bioresource Technology、2003年、89巻、p.99−102 J.Morisawaら、「Repellents in the Japanese cedar,Cryptomeria japonica,against the pill−bug,Armadillidium vulgare」、Biosicence,Biotechnology,and Biochemistry、2002年、66巻、11号、p.2424−2428 X.H.Chenら、「Antifeedant against Acusta despesta from the Japanese cedar,Cryptomeria japonica II」、Biosicence,Biotechnology,and Biochemistry、2001年、65巻、6号、p.1434−1437 曽我部昭好ら、「オビスギ心材(Cryptomeria japonica D.Don)の殺蟻成分」、木材学会誌、2000年、46巻、2号、p.124−131 森田慎一ら、「ヤクスギ土埋木ヘキサン抽出物の抗ダニ活性成分」、木材学会誌、1994年、40巻、9号、p.996−1002 谷田貝光克ら、「ヤクスギ土埋木材の抽出成分とその殺ダニ・植物生長制御活性」、木材学会誌、1991年、37巻、4号、p.345−351 森田慎一ら、「ヤクスギ土埋木ヘキサン抽出物の殺ダニと抗菌活性」、木材学会誌、1991年、37巻、4号、p.352−357
On the other hand, essential oils obtained from various trees have various physiological activities and have unique fragrances, so they are used in various applications such as fragrances, essential oils for aromatherapy, bathing agents, antibacterial agents, etc. . When the essential purpose is to extract essential oil obtained from cedar wood, cedar wood essential oil is generally produced by steam distillation or solvent extraction of the wood. It is known that cedar wood essential oil already has antibacterial activity, acaricidal activity, anti-ant activity, and the like (see Non-Patent Documents 2 to 9). Patents listed in Patent Documents 2 to 4 include descriptions of antibacterial agents, acaricides, and preservatives for ophthalmic preparations containing essential oils from cedar leaves and materials. However, the essential oils and extracts used in these documents are either obtained by steam distillation of cedar wood or leaves, or obtained by extraction with a solvent such as hexane and then concentration. For this reason, there is a problem that the production price of cedar essential oil is high due to the cost of equipment and operation of the steam distillation apparatus and a large amount of extraction solvent. In commercialization of cedar essential oil, there is a problem that usage and method are limited due to cost. Moreover, about the dry condensate of domestic cedar wood in the nonpatent literature 1 relevant to this invention, normal hexane extract amount is reported to be 14-15 mg in 1 liter, and it can be said that the obtained oil content is quite low. . For this reason, it is thought that there are still many difficulties in using the obtained oil for industrial use as it is in the method of Non-Patent Document 1.
JP 2005-87614 A JP 2004-238316 A JP-A-6-239714 JP 2002-37747 A Japanese Patent No. 2681808 Japan Housing and Wood Technology Center, “Fiscal 2004 Innovative Technology Development Promotion Project for Wood Utilization” (FY 2004 Subsidy Project of Ministry of Agriculture, Forestry and Fisheries), March 2005, p. 5-29 Tree Extraction Component Utilization Technology Research Association, "Tree Extraction Component Utilization Technology Research Results Collection", Tree Extraction Component Utilization Technology Research Association (1995) S. -S. Cheng et al., “Bioactivity of selected plant essential oils against the yellow fever mosquito Aedes aegypti larvae”, Bioresource Technology 89, 200 years. 99-102 J. et al. Morizawa et al., "Repellents in the Japan cedar, Cryptomeria japonica, against the pill-bug, Armadillium vulgare, Bioscience, Biotechnology, 66. 2424-2428 X. H. Chen et al., “Antified against Aske despair from the Japan cedar, Cryptomeria Japan II,” Bioscience, Biotechnology, and Biochemistry 65, 1 1434-1437 Akiyoshi Sogabe et al., “Anticide component of Cryptomeria japonica D. Don”, Journal of the Wood Society, 2000, 46, 2, p. 124-131 Shinichi Morita et al., “Anti-mite active ingredient in hexane extract of Yakusugi soil buried wood”, Journal of the Wood Society, 1994, Vol. 40, No. 9, p. 996-1002 Yatsugai Mitsukatsu et al., “Extracted Yakusugi-Embedded Wood and Its Acaricide / Plant Growth Control Activity”, Journal of the Wood Society, 1991, 37, 4, p. 345-351 Shinichi Morita et al., “Acaricidal and antibacterial activity of hexane extract of Yakusugi soil buried wood”, Journal of the Wood Society, 1991, Vol. 37, No. 4, p. 352-357

本発明が解決しようとする課題は、スギ材の乾燥工程から排出される排気を冷却して得られる凝縮液を原料として、油分を大量にかつ安価に製造できる方法で分離し、スギ材乾燥凝縮液の油分からなる抗菌剤を提供することにある。  The problem to be solved by the present invention is that the condensate obtained by cooling the exhaust exhausted from the drying process of cedar is used as a raw material, and oil is separated by a method that can be produced in a large amount and at low cost. The object is to provide an antibacterial agent comprising a liquid oil.

発明者らは、スギ(Cryptomeria japonica)の材の乾燥工程から排出される排気を冷却して得られる凝縮液から分離された油分が細菌に対する抗菌活性を有することを見いだして、課題を解決した。すなわち、スギの品種には多数が知られ、どの品種のスギの材の乾燥工程から排出される排気を冷却して得られた凝縮液から分離された油分でも抗菌活性を有した。  The inventors have found that the oil separated from the condensate obtained by cooling the exhaust gas discharged from the drying process of cedar (Cryptomeria japonica) material has antibacterial activity against bacteria, and solved the problem. That is, many cedar varieties are known, and any oil separated from the condensate obtained by cooling the exhaust discharged from the drying process of any cedar wood has antibacterial activity.

スギ材乾燥凝縮液から油分を大量に安価に製造する課題のためには、材に含まれる油分が多いスギの品種の材を乾燥するときに採取される凝縮液を用いる方が有利である。油分が材部に多いスギの品種群としては、例えばオビスギやヤクスギなどが挙げられる。オビスギの材は既に宮崎県を中心に水蒸気を加熱源に用いる乾燥スギ材製造に広く利用されているので、乾燥凝縮液を大量に採取することが可能で、本発明の原料として特に好ましい。オビスギの品種群はオビアカ、アラカワ、ハアラ、エダナガ、ガリン、ヒダリマキ、ミゾロギ、ヒキ、トサアカ、トサグロ、チリメンドサ、クロ、カラツキ、タノアカ、ゲンベエ等のおよそ15品種が知られているが、これらの品種群の中から好ましく選定することができる。本発明の説明において、単にオビスギ材と標記する場合、これらの品種群のいずれかの材、もしくは品種群の混合材を指す。オビスギ以外にヤクスギなど精油成分を多く含むスギの品種の材も同様に使用可能であり、本発明のオビスギ品種群に包含する。  For the problem of inexpensively producing a large amount of oil from cedar dry condensate, it is advantageous to use a condensate collected when drying cedar varieties with a high oil content. Examples of cedar varieties having a high oil content in the lumber include Obisugi and Yakusugi. Obisugi materials are already widely used in the production of dried cedar materials using steam as a heating source mainly in Miyazaki Prefecture, so that a large amount of dried condensate can be collected and is particularly preferable as a raw material of the present invention. There are about 15 varieties of obis, arakawa, haara, edanaga, garin, hinoki maki, mizorogi, hiki, tosaaka, tosagro, chirimendosa, black, tsukitsuki, tanaka, ganbei, etc., but these varieties It can be preferably selected from among the above. In the description of the present invention, when simply referred to as Obisugi material, it refers to any material of these varieties or a mixture of varieties. In addition to Obisugi, cedar varieties containing many essential oil components such as Yakusugi can be used as well, and are included in the Obisugi variety group of the present invention.

本発明において、スギ材乾燥凝縮液の油分回収法には、分液回収、抽出回収及び吸着回収を挙げることが出来る。先ず、凝縮液を静置して上層に浮く油分を分液して回収する方法が簡単な方法の一つとして挙げることが出来る。この分液回収の場合、油分を分離した水層には幾分かの油分が微小油滴として残る。従って、より多く凝縮液油分の分離を目的にする場合には、ヘキサン、酢酸エチルなど有機溶媒等で凝縮液を抽出して必要に応じて濃縮する方法も実施可能である。さらに、合成樹脂等から製造される吸着剤カラムに水層を通し油分を吸着させ、その後有機溶媒等を用いて油分を脱着させ、必要に応じて濃縮し、本発明の油分を得ることができる。この吸着回収法は、溶媒使用量が溶媒のみによる抽出法に比べて少なくできる点で有利である。具体的には、オビスギ材乾燥凝縮液から回収できる油分量は分離方法により変動するが、1リットルあたりおよそ0.9〜1.3gを示した。非特許文献1にある国産スギ材の品種は明示されていないが、その乾燥凝縮液のヘキサン抽出物は1リットルあたり約0.015gであった。これに比べて、オビスギ品種群の材の乾燥凝縮液を使えば少なくとも数十倍の油分を採取できることになり本発明に特に好ましく使用することが出来る。製造したオビスギ材乾燥凝縮液からの油分は、油分の分離方法によらず、細菌に対する抗菌活性を有し、スギ材乾燥凝縮液油分からなる抗菌剤として利用できることを確認し、本発明を完成させた。  In the present invention, the oil recovery method of the cedar dry condensate may include liquid separation recovery, extraction recovery, and adsorption recovery. First, a method of leaving the condensate and separating and recovering the oil floating in the upper layer can be mentioned as one of simple methods. In the case of this separation recovery, some oil remains as fine oil droplets in the water layer from which the oil has been separated. Therefore, when the purpose is to separate a larger amount of the condensate oil, a method of extracting the condensate with an organic solvent such as hexane or ethyl acetate and concentrating as necessary can be performed. Further, the oil can be adsorbed through an aqueous layer through an adsorbent column manufactured from a synthetic resin, and then desorbed using an organic solvent or the like, and concentrated as necessary to obtain the oil of the present invention. . This adsorption recovery method is advantageous in that the amount of solvent used can be reduced as compared with the extraction method using only the solvent. Specifically, the amount of oil that can be recovered from the dried coniferous condensate varies depending on the separation method, but is approximately 0.9 to 1.3 g per liter. Although the varieties of domestically produced cedar wood in Non-Patent Document 1 are not specified, the hexane extract of the dried condensate was about 0.015 g per liter. Compared with this, if the dried condensate of the material of the Obisugi variety group is used, at least tens of times as much oil can be collected, which can be used particularly preferably in the present invention. It was confirmed that the oil from the dried coniferous condensate produced had antibacterial activity against bacteria and could be used as an antibacterial agent composed of the condensate dried condensate oil, and completed the present invention. It was.

即ち本発明の好ましい実施態様の一つは、スギ材を乾燥する工程で排出口より出る排気を冷却して得られる凝縮液から分離した油分からなる抗菌剤である。  That is, one of the preferred embodiments of the present invention is an antibacterial agent comprising an oil component separated from a condensate obtained by cooling exhaust discharged from a discharge port in the step of drying cedar wood.

前述の如く、オビスギ品種群のスギは乾燥凝縮液を大量に採取することが可能であるので本発明において特に好ましく使用することが出来る。本発明の特に好ましい実施態様の一つは、オビスギ品種群のスギからなる材の乾燥工程で排出口からでる排気を冷却して得られる凝縮液から分離した油分からなる抗菌剤及びその製造法である。  As described above, cedars of the Obisugi variety group can be particularly preferably used in the present invention because a large amount of dry condensate can be collected. One of the particularly preferred embodiments of the present invention is an antibacterial agent comprising an oil separated from a condensate obtained by cooling the exhaust gas discharged from a discharge port in a drying process of a material comprising cedar varieties, and a method for producing the same. is there.

スギ材とくに好ましくはオビスギ品種群のスギからなる材の好適な乾燥温度は、60〜140℃の範囲である。それ故、本発明の好ましい実施態様の一つは、上記の乾燥温度が60〜140℃の範囲であることを特徴とする凝縮液から分離した油分からなる抗菌剤及びその製造法である。  A suitable drying temperature for cedar wood, particularly preferably wood made of cedar varieties, is in the range of 60-140 ° C. Therefore, one of the preferred embodiments of the present invention is an antibacterial agent comprising an oil separated from a condensate and a method for producing the same, wherein the drying temperature is in the range of 60 to 140 ° C.

また、本発明の好ましい実施態様の一つは、上記のスギ材、乾燥温度で得られる凝縮液を静置して、上層から分離した油分からなる抗菌剤及びその製造法である。  Moreover, one of the preferable embodiments of the present invention is an antibacterial agent comprising an oil component separated from the upper layer by standing the above-mentioned cedar wood and the condensate obtained at the drying temperature, and a method for producing the same.

本発明の好ましい実施態様の一つは、上記のスギ材、乾燥温度で得られる凝縮液を溶媒で抽出して分離した油分からなる抗菌剤及びその製造法である。その中で更に好ましくは、溶媒として有機溶媒を使用して得られた油分からなる抗菌剤及びその製造法である。特に好ましくは、有機溶媒で抽出した後、濃縮して分離して得られた油分からなる抗菌剤及びその製造法である。  One of the preferred embodiments of the present invention is an antibacterial agent comprising the above-mentioned cedar wood, an oil component obtained by extracting the condensate obtained at the drying temperature with a solvent, and a method for producing the same. Among them, more preferred are an antibacterial agent comprising an oil obtained by using an organic solvent as a solvent and a method for producing the same. Particularly preferred is an antibacterial agent comprising an oil obtained by extraction with an organic solvent, followed by concentration and separation, and a method for producing the same.

また、本発明の好ましい実施態様の一つは、上記のスギ材、乾燥温度から得られる凝縮液を吸着剤で処理して油分を吸着させたのち脱着して分離した油分からなる抗菌剤及びその製造法である。この吸着法の場合に更に好ましい実施態様の一つは、合成樹脂系の吸着剤を使用して得られた油分からなる抗菌剤及びその製造法であり、特に好ましくはイオン性基を持たない架橋重合した多孔性の樹脂を用いて得られた油分からなる抗菌剤及びその製造法である。更に、脱着の方法として溶媒を用いる方法を本発明において採用できる。好ましい溶媒としては、有機溶媒の他に水蒸気や加温した水も使用することが出来る。特に好ましくは有機溶媒である。従って、本発明の好ましい実施態様の一つは、上記の吸着剤を用いて吸着した後、有機溶媒等を使用して脱着・濃縮して分離した油分からなる抗菌剤である。  Also, one of the preferred embodiments of the present invention is an antibacterial agent comprising the above-mentioned cedar wood, an oil component separated and separated by treating the condensate obtained from the drying temperature with an adsorbent to adsorb the oil component, It is a manufacturing method. In the case of this adsorption method, one of the more preferred embodiments is an antibacterial agent comprising an oil obtained by using a synthetic resin-based adsorbent and a method for producing the same, and particularly preferably a crosslink having no ionic group. An antibacterial agent comprising an oil obtained using a polymerized porous resin and a method for producing the same. Furthermore, a method using a solvent can be employed in the present invention as a desorption method. As a preferable solvent, water vapor or warm water can be used in addition to the organic solvent. Particularly preferred are organic solvents. Accordingly, one of the preferred embodiments of the present invention is an antibacterial agent comprising an oil component that has been adsorbed using the above-mentioned adsorbent and then separated by desorption and concentration using an organic solvent or the like.

上述した本発明の方法によって得られるスギ材の乾燥工程から排出した凝縮液から分離した油分は、極めて安全性が高く、しかも各種微生物に対して優れた抗菌効果を発現する。それ故、上記の種々のプロセスで得た本発明の油分を単独で用いて抗菌剤としてもよい。また、この発明の効果を損なわない範囲で他の公知の抗菌剤、保存料成分、例えばヒノキチオール、安息香酸等と組み合わせて用いて抗菌剤として、医薬品、化粧品、食品、工業用品、家庭用品などの幅広い分野において利用することができる。  The oil separated from the condensate discharged from the cedar wood drying process obtained by the above-described method of the present invention is extremely safe and exhibits an excellent antibacterial effect against various microorganisms. Therefore, the oil of the present invention obtained by the various processes described above may be used alone as an antibacterial agent. Further, as long as the effects of the present invention are not impaired, other known antibacterial agents and preservative components such as hinokitiol and benzoic acid are used in combination as antibacterial agents, such as pharmaceuticals, cosmetics, foods, industrial products, and household products. It can be used in a wide range of fields.

さらに、実際に抗菌剤として使用するに当たっては、抗菌剤の剤型としては特に限定はされず、溶液状、ペースト状、粉末状、ブロック状などいずれの剤型にも適宜調製することができる。本発明のスギ材乾燥凝縮液油分に界面活性剤を加えると、界面活性剤の種類と添加量の調節で、均一溶解した水溶液や乳化水溶液を得ることができ、水溶性抗菌剤として用いることができる。界面活性剤の種類は陰イオン性、陽イオン性、両性または非イオン性のいずれのタイプも用いることができる。また、この発明の抗菌剤有効成分は水溶性状態でも、或いは有機溶媒に溶解した状態でもいずれでも安定して抗菌効果を発現するため、剤型の選択には限定されず、担体に担持させてその蒸気圧を利用して徐放する剤型にも調製することができる。また、油性液体をマイクロカプセルに封入する方法を適用して、本発明のスギ材乾燥凝縮液油分のマイクロカプセルを調製して用いることもできる。上記で自明の如く、本発明の好ましい実施態様の一つは、上記の工程から得られる凝縮液から上記した方法によって分離した油分を溶液状、ペースト状、粉末状、ブロック状などの剤型に調製してなる抗菌剤型である。  Furthermore, when actually used as an antibacterial agent, the dosage form of the antibacterial agent is not particularly limited, and it can be appropriately prepared in any form such as a solution, paste, powder, or block. When a surfactant is added to the cedar dry condensate oil component of the present invention, a uniformly dissolved aqueous solution or emulsified aqueous solution can be obtained by adjusting the type and addition amount of the surfactant and can be used as a water-soluble antibacterial agent. it can. As the type of the surfactant, any of anionic, cationic, amphoteric or nonionic types can be used. In addition, since the antibacterial active ingredient of the present invention stably exhibits an antibacterial effect both in a water-soluble state and dissolved in an organic solvent, it is not limited to the selection of the dosage form, and is supported on a carrier. It can also be prepared in a dosage form for sustained release using the vapor pressure. In addition, by applying a method of encapsulating an oily liquid in a microcapsule, a microcapsule of the cedar material dried condensed liquid oil of the present invention can be prepared and used. As is obvious from the above, one of the preferred embodiments of the present invention is that the oil separated from the condensate obtained from the above step by the above-mentioned method is formed into a dosage form such as a solution, paste, powder, or block. An antibacterial agent form prepared.

このように本発明の油分からなる抗菌剤は、例えば、ドライアイスとの混合形状、除菌・抗菌スプレー、あるいはエアシャワー装置など、噴霧状の形態で食品、医薬品、化粧品、工業用品、家庭用品などの幅広い分野で利用することができる。即ち本発明の好ましい実施態様の一つは、上記の工程から得られる凝縮液から上記した方法によって分離した油分を噴霧状の使用形態にした抗菌性噴霧剤である。  Thus, the antibacterial agent comprising the oil of the present invention is, for example, in the form of a mixture with dry ice, a sterilization / antibacterial spray, or an air shower device, in the form of a spray, such as food, pharmaceuticals, cosmetics, industrial products, and household products. It can be used in a wide range of fields. That is, one of the preferred embodiments of the present invention is an antibacterial propellant in which the oil separated from the condensate obtained from the above step by the method described above is used in a spray form.

食品産業や家庭からでる生ゴミの腐敗防止剤や家畜やペットの育舎などに散布する抗菌剤に利用できる。本発明の好ましい実施態様の一つは、上記の工程から得られる凝縮液から上記した方法によって分離した油分を生ゴミの腐敗防止剤や家畜やペットの育舎などに散布する抗菌性散布剤である。  It can be used as anti-corrosion agent for food waste from households and pets in the food industry and households, and as an antibacterial agent for spraying livestock and pets. One of the preferred embodiments of the present invention is an antibacterial spraying agent that sprays oil separated from the condensate obtained from the above-described process by the above-described method to an anti-corruption agent for raw garbage, livestock or a pet building. is there.

また,塗料分野で本発明の油分を配合する抗菌性塗料として利用できる。従って、本発明の好ましい実施態様の一つは、上記の工程から得られる凝縮液から上記した方法によって分離した油分を配合する抗菌性塗料である。  Moreover, it can utilize as an antimicrobial paint which mix | blends the oil of this invention in the coating-material field | area. Accordingly, one of the preferred embodiments of the present invention is an antibacterial paint that contains oil separated from the condensate obtained from the above process by the method described above.

本発明によれば、スギ材乾燥工程の排気ガスを冷却捕集して得られる凝縮液から、本発明の方法で分離・回収した油分を、抗菌活性を有する油分として利用できるようになる。スギの品種としては、材部に精油含有量の高い品種であるオビスギ品種群のスギ材を用いることで、スギ材から分離される油分を多くできる有利さがある。スギ材乾燥工程からの副生物(破棄物)の凝縮液を用いることで、スギ材等樹木の精油採取方法の既存技術である溶媒抽出法や水蒸気蒸留法に比べて、原料コストおよび油分分離・回収コストが極めて低く押さえられるメリットがある。こうして、実用的かつ量産可能なスギ材乾燥凝縮液から分離された油分からなる抗菌剤を多様な利用形態で提供できる。併せて、スギ材乾燥工程からの副生物(破棄物)の有効で実効的な水質汚濁対策を提供することが出来る。本発明の効果は、オビスギ材に適用する場合に特に効果が著しい。  ADVANTAGE OF THE INVENTION According to this invention, the oil component isolate | separated and collect | recovered by the method of this invention from the condensate obtained by cooling and collecting the exhaust gas of a cedar material drying process can be utilized now as an oil component which has antibacterial activity. As cedar varieties, the use of cedar timber from the Obisugi cultivar group, which is a cultivar with a high essential oil content, is advantageous in that the amount of oil separated from cedar timber can be increased. By using the condensate of by-products (waste materials) from the cedar wood drying process, compared to the solvent extraction method and steam distillation method, which are existing techniques for collecting essential oils of trees such as cedar wood, raw material costs and oil separation / There is a merit that the recovery cost is extremely low. Thus, the antibacterial agent composed of the oil separated from the cedar dry condensate that can be practically and mass-produced can be provided in various usage forms. In addition, it is possible to provide effective and effective water pollution countermeasures for by-products (waste materials) from the cedar wood drying process. The effect of the present invention is particularly remarkable when applied to Obisugi materials.

本発明のオビスギ材乾燥工程で得られる凝縮液の油分からなる抗菌剤は、以下の1項に述べる製造方法で製造した。本発明の抗菌剤の効力の評価は、以下の2項の方法により行った。  The antibacterial agent consisting of the oil component of the condensate obtained in the drying process of the biscuits of the present invention was manufactured by the manufacturing method described in the following item 1. The efficacy of the antibacterial agent of the present invention was evaluated by the following two methods.

1.オビスギ材乾燥工程で得られる凝縮液から油分の分離1. Separation of oil from condensate obtained in the drying process

(1)オビスギ材凝縮液の回収
木材乾燥用に一般的に用いられる蒸気乾燥式の木材乾燥機からスギ材の乾燥工程からの凝縮液の回収を行うことができる。乾燥機の排出口は通常そのまま排気を外気に放出する構造になっている。このため、排気を冷却して凝縮液として回収できるように、排気ダクトを延長して空冷で冷却するか、排気口に水冷コンデンサーを接続して冷却するかできるように改良するとよい。スギ材の乾燥温度は本発明では特に指定しなくてよい。一般的に60〜140℃の温度が乾燥条件として使われており、乾燥の経過時間に応じて乾燥温度を変化させることが多いが、凝縮液の採取は乾燥の全期間を通じて行ってよい。ただし、乾燥開始時期は乾燥機内の温度上昇のために水蒸気を乾燥機内に導入するので、この時期に採取した凝縮液はほとんど有機化合物を含まない。それ故、乾燥開始時期の排気の冷却採取をやめ、乾燥機内温度が乾燥温度付近まで上昇してから凝縮液の採取を始めることにより油分の含有量を好ましく高めることが出来る。冷却して得られた凝縮液は、上層に油層が浮く、水層に微少な油滴が分散し濁りが見られるなどの状態を示す。どのような品種のスギ材の乾燥でも凝縮液を回収できるが、好ましくは精油成分を多量に含むことが知られているヤクスギやオビスギの材の乾燥工程の凝縮液を回収するのがよい。オビスギのように乾燥スギ材の製造が広く大量に行われている品種が、原料である凝縮液を大量にかつ安価で入手可能であるので好ましい。オビスギ材乾燥凝縮液から回収できる油分量は以下に示すように分離方法により変動するが、1リットルあたりおよそ0.9〜1.3gを示した。
(1) Recovery of coniferous condensate The condensate can be recovered from the cedar drying process from a steam drying type wood dryer generally used for drying wood. The outlet of the dryer usually has a structure that releases the exhaust as it is to the outside air. For this reason, it may be improved so that the exhaust duct can be extended and cooled by air cooling, or a water-cooled condenser can be connected to the exhaust port so that the exhaust can be cooled and recovered as condensate. The drying temperature of the cedar wood is not particularly specified in the present invention. In general, a temperature of 60 to 140 ° C. is used as a drying condition, and the drying temperature is often changed according to the elapsed time of drying, but the condensate may be collected throughout the entire drying period. However, since the water vapor is introduced into the dryer at the start of drying to increase the temperature in the dryer, the condensate collected at this time contains almost no organic compound. Therefore, it is possible to preferably increase the oil content by stopping cooling and collecting the exhaust gas at the start of drying and starting collecting the condensate after the temperature inside the dryer rises to near the drying temperature. The condensate obtained by cooling exhibits a state in which an oil layer floats in the upper layer, minute oil droplets are dispersed in the aqueous layer, and turbidity is observed. Although the condensate can be recovered by drying any kind of cedar wood, it is preferable to collect the condensate from the drying process of yakusugi or obisgi, which is known to contain a large amount of essential oil components. Varieties in which dry cedar wood is widely produced in large quantities, such as Obisugi, are preferable because the condensate as a raw material can be obtained in large quantities at low cost. The amount of oil that can be recovered from the dried coniferous condensate varies depending on the separation method as shown below, but was about 0.9 to 1.3 g per liter.

(2)凝縮液上澄みの分液による油分の分離
凝縮液を数日間静置すると、油層と水層の分離が進む。上層の油層を分液して凝縮液油分を分離できる。この油分は特別な処理をすることなく使用できる。残った水層は微少な油滴が分散し濁りが見られ、油層の分液で回収しきれない油分が存在する。この方法で得た油分を凝縮液油分と呼ぶ。
(2) Separation of oil by separation of condensate supernatant When the condensate is allowed to stand for several days, separation of the oil layer and the water layer proceeds. The condensate oil can be separated by separating the upper oil layer. This oil can be used without any special treatment. In the remaining water layer, fine oil droplets are dispersed and turbidity is observed, and there is an oil component that cannot be recovered by separating the oil layer. The oil obtained by this method is called the condensate oil.

(3)凝縮液または凝縮液下層の水層の有機溶媒抽出による油分の分離
凝縮液または(2)で述べた操作で残った水層を0.05〜5.0部のヘキサンや酢酸エチルのような有機溶媒と0.2〜10時間、好ましくは1から3時間撹拌抽出したのちに、静置後有機溶媒層を分液する。この操作をさらに1〜5回、好ましくは1〜2回繰り返すと、油分を有機溶媒で抽出できる。抽出した有機溶媒層は無水硫酸ナトリウム、無水硫酸マグネシウム、無水塩化カルシウムなどのような乾燥剤で乾燥後濃縮し、凝縮液抽出物が得られる。極性の低いヘキサンによる抽出では凝縮液中の極性の高い有機物質が抽出しきれないので、ヘキサン抽出後に引き続きジクロロメタン、クロロホルム、酢酸エチルなどの高極性溶媒を用いて抽出するとほとんどの油分を回収可能になる。回収できる油分量は原料とするスギ材の品種に影響を受けるが、本発明のオビスギ材水蒸気乾燥凝縮液からのヘキサン抽出物は1リットルあたり1.0g以上である。非特許文献1で行われた国産スギ材水蒸気乾燥凝縮液のヘキサン抽出物量は1リットルあたり0.014〜0.015gであり、本発明との違いが見られる。もちろん、ヘキサン抽出を行わず、ジクロロメタン、クロロホルム、酢酸エチルなどで最初から抽出する方法を用いてもよい。この方法で凝縮液を抽出して得た油分を凝縮液溶媒抽出物と呼ぶ。
(3) Separation of oil by organic solvent extraction of condensate or water layer below condensate. Condensate or water layer remaining after the operation described in (2) is mixed with 0.05 to 5.0 parts of hexane or ethyl acetate. After stirring and extracting with such an organic solvent for 0.2 to 10 hours, preferably 1 to 3 hours, the organic solvent layer is separated after standing. If this operation is repeated 1 to 5 times, preferably 1 to 2 times, the oil can be extracted with an organic solvent. The extracted organic solvent layer is dried with a desiccant such as anhydrous sodium sulfate, anhydrous magnesium sulfate, and anhydrous calcium chloride and then concentrated to obtain a condensate extract. Extraction with low-polarity hexane cannot extract highly polar organic substances in the condensate, so extraction with a highly polar solvent such as dichloromethane, chloroform, or ethyl acetate after extraction with hexane makes it possible to recover most oils. Become. The amount of oil that can be recovered is affected by the varieties of cedar wood used as a raw material, but the hexane extract from the Obisugi wood steam-dried condensate of the present invention is 1.0 g or more per liter. The amount of hexane extract of the domestically produced cedar steam dried condensate performed in Non-Patent Document 1 is 0.014 to 0.015 g per liter, which is different from the present invention. Of course, a method of extracting from the beginning with dichloromethane, chloroform, ethyl acetate or the like without performing hexane extraction may be used. The oil obtained by extracting the condensate by this method is called a condensate solvent extract.

(4)凝縮液または凝縮液下層の水層の吸着樹脂への吸着・脱離による油分の分離
凝縮液または(2)で述べた操作で残った水層を疎水性吸着樹脂粒子を詰めたカラムに通して吸着させ、カラムの水を排除した後にメタノール、アセトン、酢酸エチルのような有機溶媒で溶出させ、溶出液を無水硫酸ナトリウム、無水硫酸マグネシウム、無水塩化カルシウムなどのような乾燥剤で乾燥後濃縮すると、凝縮液吸着分離物が得られる。疎水性吸着樹脂粒子は、イオン性基を持たない架橋重合した多孔性の樹脂粒子であれば広範な樹脂の使用が可能である。例えば、架橋ポリスチレン樹脂、架橋ポリスチレンをハロゲン化した樹脂、架橋ポリエチレン樹脂、架橋ポリプロピレン樹脂、架橋ポリ(メタクリル酸エステル)樹脂、架橋ポリ(アクリル酸エステル)樹脂などが使用でき、あるいはこれらの架橋共重合樹脂粒子も使用できる。吸着樹脂粒子1部のカラムに凝縮液50〜1000部を通して油分を吸着できるが、望ましくは吸着剤1部に対して50〜200部とするのがよい。凝縮液を通して油分を吸着させた吸着樹脂カラムは、空気または窒素などをしばらく流して十分に充填した吸着樹脂粒子の水を除く。その後、メタノール、エタノール、アセトン、酢酸エチルなどの有機溶媒を流して、吸着した油分を脱着させる。あるいは、複数種の溶媒を順次変えて流したり、混合溶媒として流したりすることも脱着に有効である。有機溶媒を流す量は留出液から有機物が確認できなくなる時点とする。有機溶媒による抽出法に比べて疎水性吸着樹脂を用いて吸着分離する方法の方が、有機溶媒の使用量を減少できる。この方法で凝縮液から得た油分を凝縮液吸着分離物と呼ぶ。
(4) Separation of oil by adsorption / desorption of condensate or water layer below condensate into a condensate or a column packed with hydrophobic adsorbent resin particles in the water layer remaining after the operation described in (2) Adsorb through a column and drain the column water, then elute with an organic solvent such as methanol, acetone, or ethyl acetate, and dry the eluate with a desiccant such as anhydrous sodium sulfate, anhydrous magnesium sulfate, or anhydrous calcium chloride. After concentrating, a condensate adsorbed separation is obtained. A wide variety of resins can be used as the hydrophobic adsorptive resin particles as long as they are crosslinked polymerized porous resin particles having no ionic group. For example, cross-linked polystyrene resin, resin obtained by halogenating cross-linked polystyrene, cross-linked polyethylene resin, cross-linked polypropylene resin, cross-linked poly (methacrylic ester) resin, cross-linked poly (acrylic ester) resin can be used, or cross-linked copolymers thereof. Resin particles can also be used. The oil can be adsorbed through 50 to 1000 parts of the condensate on the column of 1 part of the adsorbent resin particles, but preferably 50 to 200 parts with respect to 1 part of the adsorbent. The adsorption resin column in which the oil is adsorbed through the condensate removes the water of the adsorption resin particles sufficiently filled by flowing air or nitrogen for a while. Thereafter, an organic solvent such as methanol, ethanol, acetone or ethyl acetate is flowed to desorb the adsorbed oil. Alternatively, it is also effective for desorption to sequentially change a plurality of types of solvents to flow or to flow as a mixed solvent. The amount of the organic solvent to flow is set to the time when organic substances can no longer be confirmed from the distillate. Compared with the extraction method using an organic solvent, the method using an adsorption separation using a hydrophobic adsorption resin can reduce the amount of the organic solvent used. The oil obtained from the condensate by this method is called a condensate adsorbed separation.

2.凝縮液から得られた油分の細菌への抗菌作用
凝縮液から得られた油分の抗菌効果の確認は、一般的に行われている寒天培地を用いる方法や液体培地を用いる方法のいずれで行ってもよい。本発明では日本化学療法学会が定めた「最小発育阻止濃度(MIC)測定法(1981年改訂)」(Chemotherapy、1981、29巻、1号、p.76−79)に準じて、凝縮液から得られた油分を2倍希釈法で培地に添加した試験培地を用い、前培養した細菌を植菌して30℃で48時間後コロニー形成の有無を判定してMIC値を求めた。抗菌試験はグラム陽性細菌としてBacillus subtilis subsp.subtilis NBRC 13719、Micrococcus luteus NBRC 3333、Mycobacterium vaccae NBRC 14118、Staphylococcus epidermidis NBRC 12993を、またグラム陰性細菌としてEscherichia coliK−12NBRC 3301、Proteus mirabilis NBRC 13300、Pseudomonas fluorescens NBRC 3757、Ralstonia solanearum No.8224を用いた。R.Solanearumはトマトなどナス科植物に青枯病を引き起こす植物病原性細菌である。また、その他の細菌の幾つかは日和見感染菌としての可能性が指摘されている。前出の油分分離方法1.(2)〜(4)で得たいずれの凝縮液の油分もグラム陽性細菌には1024μg/mL以下で抗菌作用を示した。また、グラム陰性細菌では、P.mirabilisおよびR.solanearumには1024μg/mL以下で抗菌作用を示し、抗菌剤として多用途に使用可能と考えられる。
2. Antibacterial action on bacteria of oil obtained from condensate The antibacterial effect of oil obtained from condensate can be confirmed by either a method using an agar medium or a method using a liquid medium. Also good. In the present invention, from the condensate according to “Minimum Growth Inhibitory Concentration (MIC) Measurement Method (revised in 1981)” (Chemotherapie, 1981, 29, No. 1, p. 76-79) determined by the Japanese Society of Chemotherapy. Using a test medium in which the obtained oil was added to the medium by a 2-fold dilution method, precultured bacteria were inoculated, and after 48 hours at 30 ° C., the presence or absence of colony formation was determined to determine the MIC value. The antibacterial test was carried out as Bacillus subtilis subsp. subtilis NBRC 13719, Micrococcus luteus NBRC 3333, Mycobacterium vaccae NBRC 14118, Staphylococcus epidermidis NBRC 12993, and also gram Escherichia coliK-12NBRC 3301 as negative bacteria, Proteus mirabilis NBRC 13300, Pseudomonas fluorescens NBRC 3757, Ralstonia solanearum No. 8224 was used. R. Solanearum is a phytopathogenic bacterium that causes bacterial wilt in solanaceous plants such as tomatoes. In addition, some other bacteria have been pointed out as possible opportunistic infections. The above oil separation method 1. The oil content of any of the condensates obtained in (2) to (4) showed antibacterial action against gram-positive bacteria at 1024 μg / mL or less. In the case of gram-negative bacteria, P. mirabilis and R.M. Solanearum exhibits an antibacterial action at 1024 μg / mL or less, and is considered to be usable for various purposes as an antibacterial agent.

以下に実施例を示し、本発明をさらに詳しく説明する。  The following examples illustrate the present invention in more detail.

宮崎県産のオビスギ芯持ち角材(130×130×3000 mm)56本を木材乾燥機(九州オリンピア(株)製 型式MHB−5MR)に入れ、以下のスケジュールで高温乾燥を行った。第1段階:乾球温度90℃(7時間)次いで乾球温度85℃(17時間)、第2段階:乾球温度120℃、湿球温度95℃(27時間)、第3段階:乾球温度110℃、湿球温度90℃(49時間)、第4段階:乾球温度100℃、湿球温度80℃(49時間)。乾燥機排出口から第2段階から第4段階で出る排気を水冷式のコンデンサーを通して約50℃以下に冷却して、液化した溶液を集めて、スギ材乾燥凝縮液として使用した。凝縮液のpHは3.3であった。  56 Obisugi cored squares (130 × 130 × 3000 mm) from Miyazaki Prefecture were placed in a wood dryer (model MHB-5MR, manufactured by Kyushu Olympia Co., Ltd.), and high temperature drying was performed according to the following schedule. First stage: dry bulb temperature 90 ° C. (7 hours), then dry bulb temperature 85 ° C. (17 hours), second stage: dry bulb temperature 120 ° C., wet bulb temperature 95 ° C. (27 hours), third stage: dry bulb Temperature 110 ° C., wet bulb temperature 90 ° C. (49 hours), fourth stage: dry bulb temperature 100 ° C., wet bulb temperature 80 ° C. (49 hours). The exhaust gas discharged from the second stage through the fourth stage from the dryer outlet was cooled to about 50 ° C. or less through a water-cooled condenser, and the liquefied solution was collected and used as a cedar dry condensate. The pH of the condensate was 3.3.

スギ材凝縮液10Lを1週間静置した後、上層の油層を分液して約9.5gの淡褐色油状物として、凝縮液油分を得た。得られた凝縮液油分はガスクロマトグラフ質量スペクトル(GCMS)の測定により含有成分を分析した。GCMS測定はガスクロマトグラム質量分析計GCMS−QP2010(島津製作所)を用いて行った。GCMS測定条件は、試料濃度10mg/mL(溶媒は酢酸エチル)、キャピラリーカラムDB−WAX(0.25mm内径、長さ30m、コーティング厚さ0.25μm、J&Wサイエンティフィク)、キャリアガスHe、カラムガス流速1.0mL/分、スプリット比30/1、注入温度250℃、恒温槽温度変化[40℃(1分間保持)、40−245℃へ昇温(昇温速度10℃/分、1.0−21.5分)、245℃保持(21.5−50分)]、インターフェース温度250℃、核四重極質量計検出器、イオン源温度200℃である。測定結果を図1に示す。  After 10 L of cedar condensate was allowed to stand for 1 week, the upper oil layer was separated to obtain a condensate oil as about 9.5 g of a light brown oil. The obtained condensate oil component was analyzed for components by gas chromatograph mass spectrum (GCMS) measurement. GCMS measurement was performed using a gas chromatogram mass spectrometer GCMS-QP2010 (Shimadzu Corporation). GCMS measurement conditions are: sample concentration 10 mg / mL (solvent is ethyl acetate), capillary column DB-WAX (0.25 mm inner diameter, length 30 m, coating thickness 0.25 μm, J & W Scientific), carrier gas He, column gas flow rate 1.0 mL / min, split ratio 30/1, injection temperature 250 ° C., constant temperature bath temperature change [40 ° C. (1 minute hold), temperature rise to 40-245 ° C. (temperature increase rate 10 ° C./min, 1.0- 21.5 minutes), 245 ° C. hold (21.5-50 minutes)], interface temperature 250 ° C., nuclear quadrupole mass meter detector, ion source temperature 200 ° C. The measurement results are shown in FIG.

スギ材乾燥凝縮液1000mLを三角フラスコに入れ、ヘキサン200mLを加えた。この中に撹拌子を入れ、マグネチックスターラー上で室温で1時間撹拌した。その後、溶液を分液ロートで有機層と水層に分液した。水層は同じヘキサン抽出操作をさらに2回繰り返した。合わせたヘキサン抽出液に無水硫酸ナトリウムを加えて乾燥後、ろ過により硫酸ナトリウムを取り除いた。ろ液から減圧下で溶媒を留去して、1.10gの淡褐色油状のヘキサン抽出物を得た。  1000 mL of cedar dry condensate was placed in an Erlenmeyer flask, and 200 mL of hexane was added. A stir bar was placed therein, and the mixture was stirred for 1 hour at room temperature on a magnetic stirrer. Thereafter, the solution was separated into an organic layer and an aqueous layer with a separatory funnel. For the aqueous layer, the same hexane extraction operation was repeated twice more. To the combined hexane extracts, anhydrous sodium sulfate was added and dried, and then sodium sulfate was removed by filtration. The solvent was distilled off from the filtrate under reduced pressure to obtain 1.10 g of a light brown oily hexane extract.

ヘキサン抽出後に残った水層に酢酸エチル200mLを加えた。撹拌子を入れ、マグネチックスターラー上で室温で1時間撹拌した。水層は同じ酢酸エチル抽出操作をさらに2回繰り返した。合わせた酢酸エチル抽出液に無水硫酸ナトリウムを加えて乾燥後、ろ過により硫酸ナトリウムを取り除いた。ろ液から減圧下で溶媒を留去して、0.187gの淡褐色油状の酢酸エチル抽出物を得た。  200 mL of ethyl acetate was added to the aqueous layer remaining after hexane extraction. A stir bar was added and the mixture was stirred on a magnetic stirrer at room temperature for 1 hour. For the aqueous layer, the same ethyl acetate extraction operation was repeated two more times. To the combined ethyl acetate extract, anhydrous sodium sulfate was added and dried, and then sodium sulfate was removed by filtration. The solvent was distilled off from the filtrate under reduced pressure to obtain 0.187 g of a light brown oily ethyl acetate extract.

得られたヘキサン抽出物とヘキサン抽出後の残水溶液の酢酸エチル抽出物のGCMSの測定を実施例1と同様に行った。測定結果を図2および図3に示す。  GCMS measurement of the obtained hexane extract and the ethyl acetate extract of the residual aqueous solution after hexane extraction was carried out in the same manner as in Example 1. The measurement results are shown in FIGS.

スギ材乾燥凝縮液2000mLを三角フラスコに入れ、酢酸エチル400mLを加えた。この中に撹拌子を入れ、マグネチックスターラー上で室温で1時間撹拌した。その後、溶液を分液ロートで有機層と水層に分液した。水層は同じ酢酸エチル抽出操作をさらに2回繰り返した。合わせた酢酸エチル抽出液に無水硫酸ナトリウムを加えて乾燥後、ろ過により硫酸ナトリウムを取り除いた。ろ液から減圧下で溶媒を留去して、淡褐色油状物として1.23gの酢酸エチル抽出物を得た。得られた酢酸エチル抽出物のGCMSの測定を実施例1と同様に行った結果は、実施例1の凝縮液油分のGCMSクロマトグラムとほとんど同じスペクトルを示し、含有成分に違いは見られなかった。The cedar wood dry condensate 2000mL was put into the Erlenmeyer flask, and ethyl acetate 400mL was added. A stir bar was placed therein, and the mixture was stirred for 1 hour at room temperature on a magnetic stirrer. Thereafter, the solution was separated into an organic layer and an aqueous layer with a separatory funnel. For the aqueous layer, the same ethyl acetate extraction operation was repeated two more times. To the combined ethyl acetate extract, anhydrous sodium sulfate was added and dried, and then sodium sulfate was removed by filtration. The solvent was distilled off from the filtrate under reduced pressure to obtain 1.23 g of ethyl acetate extract as a light brown oil. The results of GCMS measurement of the obtained ethyl acetate extract in the same manner as in Example 1 showed almost the same spectrum as the GCMS chromatogram of the condensate oil in Example 1, and no difference was found in the components contained. .

架橋ポリスチレン系合成吸着樹脂としてHP20(比表面積600m/g、細孔半径20−30nm、三菱化学(株)製)を用いた。一晩真空乾燥したHP20を20gとり、メタノールを加えて懸濁溶液とした。これをガラスウール栓をしたガラスカラム管(2.0cm I.D.×30cm)に流し込み、上からメタノール100mLを流して洗浄した。さらにメタノール:蒸留水=1:1の混合溶媒150mL、蒸留水500mLを順次流して蒸留水に置換した。カラム内の水面を吸着剤の上面ぎりぎりまで下げ、凝縮液1000mLを約40mL/分の流速で流し、油分を吸着させた。カラムから留出した水溶液を吸着残液とした。凝縮液をすべて流し終わった後、カラム上部にガス流入口を持つゴム栓をし、窒素ガスを流してカラム内の水分をできるだけ除去した。カラムにメタノール150mLを流し吸着物を脱離し溶出させた。次に酢酸エチル150mLを流して吸着物を完全に溶出させた。合わせた溶出液を減圧下で濃縮した。濃縮物に水分が少量残っていたので、濃縮物を酢酸エチルに溶かし、無水硫酸ナトリウムを加えて乾燥した。ろ過により硫酸ナトリウムを取り除き、ろ液を再度減圧下で濃縮し、淡褐色油成仏として1.17gのHP20吸着分離物を得た。得られたHP20吸着分離物のGCMSの測定結果を図4に示す。実施例1の凝縮液油分のGCMSクロマトグラムとほとんど同じクロマトグラムを示し、含有成分に違いは見られなかった。HP20 (specific surface area 600 m 2 / g, pore radius 20-30 nm, manufactured by Mitsubishi Chemical Corporation) was used as a crosslinked polystyrene-based synthetic adsorption resin. 20 g of HP20 vacuum-dried overnight was taken, and methanol was added to make a suspension. This was poured into a glass column tube (2.0 cm ID × 30 cm) with a glass wool stopper, and washed with 100 mL of methanol from above. Further, 150 mL of a mixed solvent of methanol: distilled water = 1: 1 and 500 mL of distilled water were sequentially flowed to replace with distilled water. The water surface in the column was lowered to the upper surface of the adsorbent, and 1000 mL of the condensate was allowed to flow at a flow rate of about 40 mL / min to adsorb the oil. The aqueous solution distilled from the column was used as the adsorption residue. After all the condensate had flowed, a rubber stopper having a gas inlet was provided at the top of the column, and nitrogen gas was flowed to remove as much water as possible in the column. 150 mL of methanol was passed through the column to desorb and elute the adsorbate. Next, 150 mL of ethyl acetate was flowed to elute the adsorbate completely. The combined eluate was concentrated under reduced pressure. Since a small amount of water remained in the concentrate, the concentrate was dissolved in ethyl acetate and dried over anhydrous sodium sulfate. Sodium sulfate was removed by filtration, and the filtrate was concentrated again under reduced pressure to obtain 1.17 g of an HP20 adsorbed product as a pale brown oil-buddha. FIG. 4 shows the GCMS measurement results of the obtained HP20 adsorption / separation product. The GCMS chromatogram of the condensate oil component of Example 1 was almost the same as that of the GCMS chromatogram, and no difference was found in the contained components.

吸着樹脂をHP20から架橋ポリスチレン樹脂SP700(比表面積1200m/g、細孔半径9nm、三菱化学(株)製)、ブロム化した架橋ポリスチレン樹脂SP207(比表面積600m/g、細孔半径8−12nm、三菱化学(株)製)および架橋ポリメタクリル酸メチル樹脂HP2MG(比表面積500m/g、細孔半径20−30nm、三菱化学(株)製)にそれぞれ代えた以外は実施例4と全く同様の方法で吸着分離物を得た。凝縮液1000mLから得られた淡褐色油状の吸着分離物は、SP700で1.10g、SP207で0.81g、HP2MGで1.20gであった。The adsorption resin is HP20 to crosslinked polystyrene resin SP700 (specific surface area 1200 m 2 / g, pore radius 9 nm, manufactured by Mitsubishi Chemical Corporation), brominated crosslinked polystyrene resin SP207 (specific surface area 600 m 2 / g, pore radius 8 − 12 nm, manufactured by Mitsubishi Chemical Co., Ltd.) and crosslinked polymethyl methacrylate resin HP2MG (specific surface area 500 m 2 / g, pore radius 20-30 nm, manufactured by Mitsubishi Chemical Co., Ltd.). An adsorption separation product was obtained in the same manner. The light brown oily adsorption separation obtained from 1000 mL of the condensate was 1.10 g for SP700, 0.81 g for SP207, and 1.20 g for HP2MG.

実施例1〜4で製造した凝縮液の油分(試験試料)を100mgずつサンプル管に取り、2.5mLのエタノールを加えてよく溶かし、0.22μmのメンブレンフィルターを通して滅菌ろ過して、40mg/mLの試料濃度の試験試料エタノール溶液を調製した。オートクレーブ滅菌したミューラーヒントン寒天培地20mLに試験試料エタノール溶液を既定の量添加し混合した後、シャーレに注ぎ、室温まで冷却して寒天平板の試験培地を調製した。試験培地の試験試料濃度は4096μmから128μmまで二倍希釈系列として調製した。同様にして一つの濃度系列について3個のシャーレの試験培地を用意した。  100 mg of the oil (test sample) of the condensate prepared in Examples 1 to 4 was taken into a sample tube, and 2.5 mL of ethanol was added to dissolve well, and sterile filtered through a 0.22 μm membrane filter to obtain 40 mg / mL. A test sample ethanol solution having a sample concentration of was prepared. A predetermined amount of a test sample ethanol solution was added to and mixed with 20 mL of autoclaved Mueller Hinton agar medium, poured into a petri dish, cooled to room temperature, and an agar plate test medium was prepared. The test sample concentration of the test medium was prepared as a 2-fold dilution series from 4096 μm to 128 μm. Similarly, three petri dish test media were prepared for one concentration series.

滅菌したミューラーヒントン液体培地10mLを入れた試験管に、保存用の斜面培地より試供菌を白金耳でとり入れた。30℃で48時間静置培養し、前培養液とした。それぞれの細菌に対して濁度(660nm)と細菌数(CFU)との関係をプロットした検量線を作成した。前培養液の濁度から細菌数を求め、滅菌食塩水で希釈して細菌濃度を約10CFU/mLとした。この細菌溶液を試験培地に画線塗抹したのち、30℃で48時間静置培養した。48時間後に細菌によるコロニー形成の有無を判定し、最小発育阻止濃度(MIC)を求めた。なお、試験試料の溶解に使用したエタノールによる細菌発育への影響が無いことをエタノールのみを添加したブランク培地を用いて確認した。また、市販抗生物質のアンピシリンナトリウム塩とクロラムフェニコールをポジティブコントロールとして用い、同様の方法でMICを求めた。抗菌試験の結果を表にまとめる。The test bacteria were introduced with a platinum loop from a sloped medium for storage into a test tube containing 10 mL of sterilized Mueller Hinton liquid medium. Static culture was performed at 30 ° C. for 48 hours to prepare a preculture solution. A calibration curve in which the relationship between turbidity (660 nm) and the number of bacteria (CFU) was plotted was prepared for each bacterium. The number of bacteria was determined from the turbidity of the preculture and diluted with sterile saline to a bacterial concentration of about 10 6 CFU / mL. This bacterial solution was smeared on the test medium and then statically cultured at 30 ° C. for 48 hours. After 48 hours, the presence or absence of bacterial colonies was determined and the minimum inhibitory concentration (MIC) was determined. In addition, it confirmed using the blank culture medium which added only ethanol that there was no influence on bacterial growth by ethanol used for melt | dissolution of a test sample. Moreover, MIC was calculated | required by the same method using ampicillin sodium salt and chloramphenicol which are commercially available antibiotics as a positive control. The antibacterial test results are summarized in a table.

Figure 2007112779
Figure 2007112779

本発明の抗菌活性を有するスギ材乾燥凝縮液の油分は、スギ材中に含まれる精油成分を主体としており、天然由来で高い安全性が期待できることから、配合または塗布するなどで除菌効果や防腐効果を要求される製品を製造するために有用である。例えば、食品産業や家庭からでる生ゴミの腐敗防止剤や家畜やペットの育舎などに散布する抗菌剤に利用できる。また,塗料分野で本発明の油分を配合する抗菌性塗料として利用できる。併せて、スギ材乾燥工程からの副生物(破棄物)の有効で実効的な水質汚濁対策を提供することが出来る。本発明の効果は、オビスギ材に適用する場合に特に効果が著しいので産業上の利用可能性が高まる。The oil content of the cedar dry condensate having antibacterial activity of the present invention is mainly composed of essential oil components contained in the cedar wood, and since it can be expected to be highly natural and safe, it can be sterilized by mixing or applying it. It is useful for producing products that require antiseptic effects. For example, it can be used as an anti-corrosion agent for garbage from the food industry and households, and as an antibacterial agent to be sprayed on livestock or pet buildings. Moreover, it can utilize as an antimicrobial paint which mix | blends the oil of this invention in the coating-material field | area. In addition, it is possible to provide effective and effective water pollution countermeasures for by-products (waste materials) from the cedar wood drying process. Since the effect of the present invention is particularly remarkable when applied to Obisugi materials, the industrial applicability increases.

実施例1で得られた凝縮液油分のGCMSクロマトグラムである。縦軸はトータルイオンクロマト(TIC)、また横軸は保持時間(分)で、以下の図も同じである。2 is a GCMS chromatogram of the condensate oil obtained in Example 1. FIG. The vertical axis represents total ion chromatography (TIC), and the horizontal axis represents retention time (minutes). 実施例2で得られた凝縮液ヘキサン抽出物のGCMSクロマトグラムである。2 is a GCMS chromatogram of the condensate hexane extract obtained in Example 2. FIG. 実施例2で得られた凝縮液をヘキサン抽出後に酢酸エチル抽出して得られた酢酸エチル抽出物のGCMSクロマトグラムである。It is a GCMS chromatogram of the ethyl acetate extract obtained by extracting the condensate obtained in Example 2 with hexane and then extracting with ethyl acetate. 実施例4で得られたHP20吸着分離物のGCMSクロマトグラムである。4 is a GCMS chromatogram of the HP20 adsorption separated product obtained in Example 4.

Claims (12)

スギ材の乾燥工程で出る排気を冷却して得られる凝縮液から分離した油分からなる抗菌剤。  An antibacterial agent consisting of oil separated from the condensate obtained by cooling the exhaust gas from the cedar drying process. スギ材がオビスギ品種群のスギからなる材であることを特徴とする請求項1に記載の油分からなる抗菌剤。  The antibacterial agent comprising an oil according to claim 1, wherein the cedar material is a material made of cedar from the Obisugi variety group. 乾燥温度が60〜140℃の範囲であることを特徴とする請求項1乃至2のいずれかに記載の油分からなる抗菌剤。  The antibacterial agent comprising an oil according to any one of claims 1 to 2, wherein the drying temperature is in the range of 60 to 140 ° C. 凝縮液を静置して、油層を分液することを特徴とする請求項1乃至3のいずれかに記載の油分からなる抗菌剤。  The antibacterial agent comprising an oil according to any one of claims 1 to 3, wherein the condensate is allowed to stand to separate the oil layer. 凝縮液を有機溶媒で抽出して分離することを特徴とする請求項1乃至3のいずれかに記載の油分からなる抗菌剤。  The antibacterial agent comprising an oil according to any one of claims 1 to 3, wherein the condensate is extracted with an organic solvent and separated. 凝縮液を吸着剤で処理して油分を吸着させたのち、吸着剤から脱着して分離したことを特徴とする請求項1乃至3のいずれかに記載の油分からなる抗菌剤。  The antibacterial agent comprising an oil according to any one of claims 1 to 3, wherein the condensate is treated with an adsorbent to adsorb an oil, and then desorbed and separated from the adsorbent. スギ材の乾燥工程で出る排気を冷却して得られる凝縮液から分離した油分からなる抗菌剤の製造方法。  A method for producing an antibacterial agent comprising an oil separated from a condensate obtained by cooling exhaust gas discharged in a cedar wood drying process. スギ材がオビスギ品種群のスギからなる材であることを特徴とする請求項7に記載の油分からなる抗菌剤の製造方法。  The method for producing an antibacterial agent comprising an oil according to claim 7, wherein the cedar material is a material made of cedar from the Obisugi variety group. 乾燥温度が60〜140℃の範囲であることを特徴とする請求項7乃至8のいずれかに記載の油分からなる抗菌剤の製造方法。  The method for producing an antibacterial agent comprising an oil according to any one of claims 7 to 8, wherein the drying temperature is in the range of 60 to 140 ° C. 凝縮液を静置して、油層を分液することを特徴とする請求項7乃至9のいずれかに記載の油分からなる抗菌剤の製造方法。  The method for producing an antibacterial agent comprising an oil according to any one of claims 7 to 9, wherein the condensate is allowed to stand to separate the oil layer. 凝縮液を有機溶媒で抽出して分離することを特徴とする請求項7乃至9のいずれかに記載の油分からなる抗菌剤の製造方法。  The method for producing an antibacterial agent comprising an oil according to any one of claims 7 to 9, wherein the condensate is extracted with an organic solvent and separated. 凝縮液を吸着剤で処理して油分を吸着させたのち、吸着剤から脱着して分離したことを特徴とする請求項7乃至9のいずれかに記載の油分からなる抗菌剤の製造方法。  The method for producing an antibacterial agent comprising an oil according to any one of claims 7 to 9, wherein the condensate is treated with an adsorbent to adsorb the oil, and then desorbed and separated from the adsorbent.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013510930A (en) * 2009-11-11 2013-03-28 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Methods to improve recovery of catnip oil
JP2021023917A (en) * 2019-08-09 2021-02-22 国立大学法人 宮崎大学 Metal replenisher obtainable from wood drying waste liquid, method of decolorizing wood drying waste liquid and method of recovering heartwood components

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Publication number Priority date Publication date Assignee Title
JPH11279016A (en) * 1998-03-31 1999-10-12 Paint House:Kk Termite-controlling agent
JP2005087614A (en) * 2003-09-19 2005-04-07 Miyazaki Prefecture Deodorant using drying effluent of wood

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11279016A (en) * 1998-03-31 1999-10-12 Paint House:Kk Termite-controlling agent
JP2005087614A (en) * 2003-09-19 2005-04-07 Miyazaki Prefecture Deodorant using drying effluent of wood

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013510930A (en) * 2009-11-11 2013-03-28 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Methods to improve recovery of catnip oil
JP2021023917A (en) * 2019-08-09 2021-02-22 国立大学法人 宮崎大学 Metal replenisher obtainable from wood drying waste liquid, method of decolorizing wood drying waste liquid and method of recovering heartwood components
JP7284995B2 (en) 2019-08-09 2023-06-01 国立大学法人 宮崎大学 Metal replenisher obtained from wood drying waste liquid, method for decolorizing wood drying waste liquid, and method for recovering wood core components

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