JP2007100839A - Sliding body, sliding method, and mechanical apparatus having the sliding body - Google Patents

Sliding body, sliding method, and mechanical apparatus having the sliding body Download PDF

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JP2007100839A
JP2007100839A JP2005291478A JP2005291478A JP2007100839A JP 2007100839 A JP2007100839 A JP 2007100839A JP 2005291478 A JP2005291478 A JP 2005291478A JP 2005291478 A JP2005291478 A JP 2005291478A JP 2007100839 A JP2007100839 A JP 2007100839A
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sliding
liquid
dlc
dlc film
ceramic
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JP4388516B2 (en
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Kenji Yamamoto
兼司 山本
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Kobe Steel Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sliding body having sliding members to slide via liquid, one of the sliding members having a diamond-like carbon (DLC in the following) film formed on the sliding surface thereof, where the sliding body hardly causes the wear of the sliding members even if the other sliding member (a mating member for the member having the DLC film) is made of a material to easily react on DLC, and further to provide a mechanical apparatus having the same sliding body, and a sliding method. <P>SOLUTION: The sliding body has ceramic powder having a mean grain size of 0.5 to 20 μm in the liquid at the rate of 5 to 200 μg per 1 cm<SP>3</SP>of the liquid. In the sliding method, the ceramic powder having a mean grain size of 0.5 to 20 μm is contained in the liquid at the rate of 5 to 200 μg per 1 cm<SP>3</SP>of the liquid. Further, in the sliding body or the sliding method, the hardness of the DLC film is 10 GPa or more. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は摺動体および摺動方法ならびに摺動体を有する機械装置に関する技術分野に属するものであり、詳細には、液体を介して摺動する摺動部材を有する摺動体、かかる摺動体を有する機械装置(例えば、水圧ポンプ、水圧シリンダー、切換バルブ等)、および、液体を介して摺動する摺動部材の摺動方法に関する技術分野に属するものである。   The present invention belongs to a technical field related to a sliding body, a sliding method, and a mechanical device having the sliding body. Specifically, the sliding body has a sliding member that slides through a liquid, and a machine having such a sliding body. The present invention belongs to a technical field related to a sliding method of a sliding member that slides through a device (for example, a hydraulic pump, a hydraulic cylinder, a switching valve, and the like) and a liquid.

特開平10−184692号公報(特許文献1)には、回転側部材と該回転側部材に対向摺接する固定側部材とを具備し、水を潤滑液とする水潤滑シールまたは水潤滑軸受が開示されており、その一方の部材の摺動面にTiN 膜を形成し、他方の部材の摺動面にダイヤモンドライクカーボン(以下、DLCともいう)膜または窒化クロム(CrN )膜を形成するか、他方の部材の少なくとも摺動面を炭素繊維含有ポリエーテルエーテルケトン(PEEK)または炭素繊維含有四弗化エチレン樹脂(PTFE)により形成することにより、高い焼付き面圧ならびに低摩擦係数が得られることが記載されている。   Japanese Patent Laid-Open No. 10-184692 (Patent Document 1) discloses a water-lubricated seal or a water-lubricated bearing that includes a rotation-side member and a fixed-side member that is in sliding contact with the rotation-side member and uses water as a lubricating liquid. A TiN film is formed on the sliding surface of one member, and a diamond-like carbon (hereinafter also referred to as DLC) film or a chromium nitride (CrN) film is formed on the sliding surface of the other member, By forming at least the sliding surface of the other member with carbon fiber-containing polyether ether ketone (PEEK) or carbon fiber-containing tetrafluoroethylene resin (PTFE), a high seizure surface pressure and a low coefficient of friction can be obtained. Is described.

実用新案登録第3085999号公報(特許文献2)には、湿潤環境において使用される部材にDLCを被覆することが開示されている。
特開平10−184692号公報 実用新案登録第3085999号公報
Japanese Utility Model Registration No. 3085999 (Patent Document 2) discloses that a member used in a humid environment is coated with DLC.
Japanese Patent Laid-Open No. 10-184692 Utility Model Registration No. 3085999

DLC(ダイヤモンドライクカーボン)膜は、近年自己潤滑性を示す皮膜として各種の摺動部材に用いられており、水を作動媒体あるいは潤滑媒体として作動する機械装置類の摺動膜としても使用される。   DLC (diamond-like carbon) film is used for various sliding members as a film exhibiting self-lubricating properties in recent years, and is also used as a sliding film for mechanical devices that operate using water as a working medium or lubricating medium. .

DLC膜は、炭素(場合によってはH)からなる皮膜であり、不活性であるが、DLC膜の摺動の相手の摺動部材(以下、DLC膜摺動相手材ともいう)が炭素と反応して化合物を形成するような元素(Fe、Ti等)を含有する場合、摺動によって生じる発熱や圧力によりDLC膜とDLC膜摺動相手材との反応が促進され、このため、水中といえども摩耗が促進される場合がある。   The DLC film is a film made of carbon (or H in some cases) and is inactive, but the sliding member (hereinafter also referred to as the DLC film sliding partner) of the DLC film reacts with the carbon. When an element that forms a compound (Fe, Ti, etc.) is contained, the reaction between the DLC film and the DLC film sliding mating member is promoted by heat generated or generated by sliding. Some wear may be accelerated.

前記特許文献1記載の技術のようにDLC膜摺動相手材にTiN 膜等の不活性な物質を被覆すれば、上記の問題は解決するが、DLC膜摺動相手材の形状(特に内面形状)によっては必ずしも上記のような被覆をすることが可能であるとは限らず、また、上記のような被覆をすることはコスト的にも不利である。   If the DLC film sliding mating material is coated with an inert material such as a TiN film as in the technique described in Patent Document 1, the above problem can be solved, but the shape of the DLC film sliding mating material (particularly the inner surface shape) ) May not always be possible to coat as described above, and it is also disadvantageous in cost to apply the coating as described above.

本発明はこのような事情に鑑みてなされたものであって、その目的は、液体を介して摺動する摺動部材を有し、この摺動部材の中の一方の摺動部材の摺動面にDLC(ダイヤモンドライクカーボン)膜が形成されている摺動体であって、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗が生じ難い摺動体、および、かかる摺動体を有する機械装置を提供すると共に、摺動部材の中の一方の摺動部材の摺動面にDLC膜が形成されている摺動部材を液体を介して摺動させるに際し、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗が生じ難くなる摺動方法を提供しようとするものである。   The present invention has been made in view of such circumstances, and an object thereof is to have a sliding member that slides through a liquid, and the sliding of one sliding member in the sliding member. Even if the other sliding member (DLC film sliding partner) is made of a material that easily reacts with DLC, the sliding body has a DLC (diamond-like carbon) film formed on the surface. Provided are a sliding body in which the wear of the moving member is unlikely to occur, and a mechanical device having such a sliding body, and a sliding member having a DLC film formed on the sliding surface of one of the sliding members When the other sliding member (the DLC film sliding mating material) is made of a material that easily reacts with DLC, the sliding member is less likely to wear. Is to provide a method.

本発明者らは、上記目的を達成するため、鋭意検討した結果、本発明を完成するに至った。本発明によれば上記目的を達成することができる。   As a result of intensive studies to achieve the above object, the present inventors have completed the present invention. According to the present invention, the above object can be achieved.

このようにして完成され上記目的を達成することができた本発明は、摺動体および摺動方法ならびに摺動体を有する機械装置に係わり、請求項1〜5記載の摺動体(第1〜5発明に係る摺動体)、請求項6〜10記載の摺動方法(第6〜10発明に係る摺動方法)、請求項11〜12記載の機械装置(第11〜12発明に係る機械装置)であり、それは次のような構成としたものである。   The present invention thus completed and capable of achieving the above object relates to a sliding body, a sliding method, and a mechanical device having the sliding body, and the sliding body according to claims 1 to 5 (first to fifth inventions). The sliding method according to claims 6 to 10 (sliding method according to the sixth to tenth inventions), and the mechanical device according to claims 11 to 12 (the mechanical device according to the eleventh to twelfth inventions). Yes, it has the following structure.

即ち、請求項1記載の摺動体は、液体を介して摺動する摺動部材を有する摺動体において、前記摺動部材の中の一方の摺動部材の摺動面にダイヤモンドライクカーボン膜が形成されており、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子が前記液体1cm3 当たり5〜200 μgの割合で含有されていることを特徴とする摺動体である〔第1発明〕。 That is, the sliding body according to claim 1 is a sliding body having a sliding member that slides through a liquid, and a diamond-like carbon film is formed on the sliding surface of one of the sliding members. The sliding body is characterized in that ceramic particles having an average particle diameter of 0.5 to 20 μm are contained in the liquid at a rate of 5 to 200 μg per 1 cm 3 of the liquid [first invention].

請求項2記載の摺動体は、前記セラミックスが酸化物系セラミックス、窒化物系セラミックス、炭化物系セラミックス、ホウ化物系セラミックスの1種以上である請求項1記載の摺動体である〔第2発明〕。   The sliding body according to claim 2 is the sliding body according to claim 1, wherein the ceramic is one or more of oxide ceramics, nitride ceramics, carbide ceramics, and boride ceramics [second invention]. .

請求項3記載の摺動体は、前記酸化物系セラミックスがAl2O3 、SiO2、ZrO2の1種以上、前記窒化物系セラミックスがSi3N4 、TiN の1種以上、前記ホウ化物系セラミックスがTiB2である請求項2記載の摺動体である〔第3発明〕。 The sliding body according to claim 3, wherein the oxide ceramic is one or more of Al 2 O 3 , SiO 2 , ZrO 2 , the nitride ceramic is one or more of Si 3 N 4 , TiN, and the boride. 3. The sliding body according to claim 2 , wherein the ceramic is TiB 2 [third invention].

請求項4記載の摺動体は、前記ダイヤモンドライクカーボン膜の硬度が10GPa 以上である請求項1〜3のいずれかに記載の摺動体である〔第4発明〕。   The sliding body according to claim 4 is the sliding body according to any one of claims 1 to 3, wherein the diamond-like carbon film has a hardness of 10 GPa or more [fourth invention].

請求項5記載の摺動体は、前記摺動部材の中の他方の摺動部材の摺動面がFeを50at%以上含有する材料よりなる請求項1〜4のいずれかに記載の摺動体である〔第5発明〕。   The sliding body according to claim 5 is the sliding body according to any one of claims 1 to 4, wherein the sliding surface of the other sliding member in the sliding member is made of a material containing Fe of 50 at% or more. There is [fifth invention].

請求項6記載の摺動方法は、液体を介して摺動する摺動部材であって該摺動部材の中の一方の摺動部材の摺動面にダイヤモンドライクカーボン膜が形成されている摺動部材を摺動させるに際し、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子を前記液体1cm3 当たり5〜200 μgの割合で含有させることを特徴とする摺動方法である〔第6発明〕。 The sliding method according to claim 6 is a sliding member that slides through a liquid, and a diamond-like carbon film is formed on a sliding surface of one of the sliding members. In sliding the moving member, the liquid contains ceramic particles having an average particle size of 0.5 to 20 μm at a rate of 5 to 200 μg per 1 cm 3 of the liquid [Sixth Method] invention〕.

請求項7記載の摺動方法は、前記セラミックスが酸化物系セラミックス、窒化物系セラミックス、炭化物系セラミックス、ホウ化物系セラミックスの1種以上である請求項6記載の摺動方法である〔第7発明〕。   The sliding method according to claim 7 is the sliding method according to claim 6, wherein the ceramic is one or more of oxide ceramics, nitride ceramics, carbide ceramics, and boride ceramics. invention〕.

請求項8記載の摺動方法は、前記酸化物系セラミックスがAl2O3 、SiO2、ZrO2の1種以上、前記窒化物系セラミックスがSi3N4 、TiN の1種以上、前記ホウ化物系セラミックスがTiB2である請求項7記載の摺動方法である〔第8発明〕。 The sliding method according to claim 8, wherein the oxide ceramic is one or more of Al 2 O 3 , SiO 2 , ZrO 2 , the nitride ceramic is one or more of Si 3 N 4 , TiN, and the boron. 8. The sliding method according to claim 7, wherein the chemical ceramic is TiB 2 [8th invention].

請求項9記載の摺動方法は、前記ダイヤモンドライクカーボン膜の硬度が10GPa 以上である請求項6〜8のいずれかに記載の摺動方法である〔第9発明〕。   The sliding method according to claim 9 is the sliding method according to any one of claims 6 to 8, wherein the hardness of the diamond-like carbon film is 10 GPa or more [9th invention].

請求項10記載の摺動方法は、前記摺動部材の中の他方の摺動部材の摺動面がFeを50at%以上含有する材料よりなる請求項6〜9のいずれかに記載の摺動方法である〔第10発明〕。   The sliding method according to claim 10, wherein the sliding surface of the other sliding member in the sliding member is made of a material containing 50 at% or more of Fe. It is a method [10th invention].

請求項11記載の機械装置は、請求項1〜5のいずれかに記載の摺動体を有することを特徴とする機械装置である〔第11発明〕。   A mechanical device according to an eleventh aspect is a mechanical device including the sliding body according to any one of the first to fifth aspects [11th invention].

請求項12記載の機械装置は、前記機械装置が水圧ポンプ、水圧シリンダー、切換バルブの1種である請求項11記載の機械装置である〔第12発明〕。   The mechanical device according to a twelfth aspect is the mechanical device according to the eleventh aspect, wherein the mechanical device is one of a hydraulic pump, a hydraulic cylinder, and a switching valve.

本発明に係る摺動体は、液体を介して摺動する摺動部材を有し、この摺動部材の中の一方の摺動部材の摺動面にDLC(ダイヤモンドライクカーボン)膜が形成されている摺動体であって、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗が生じ難く、従って、機械装置等の摺動体として好適に用いることができ、その耐久性の向上がはかれる。   The sliding body according to the present invention has a sliding member that slides through a liquid, and a DLC (diamond-like carbon) film is formed on the sliding surface of one of the sliding members. Even when the other sliding member (the DLC film sliding mating member) is made of a material that easily reacts with DLC, the sliding member is hardly worn. The sliding member can be suitably used, and the durability can be improved.

本発明に係る摺動方法によれば、摺動部材の中の一方の摺動部材の摺動面にDLC膜が形成されている摺動部材を液体を介して摺動させるに際し、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗を生じ難くすることができる。   According to the sliding method of the present invention, when the sliding member having the DLC film formed on the sliding surface of one of the sliding members is slid through the liquid, the other sliding member is slid. Even when the moving member (the DLC film sliding partner) is made of a material that easily reacts with DLC, it is possible to make the sliding member less likely to wear.

本発明に係る摺動体を有する機械装置によれば、摺動部材の摩耗が生じ難くて耐久性の向上がはかれる。   According to the mechanical device having the sliding body according to the present invention, the sliding member is hardly worn and the durability is improved.

本発明者らは、前述の目的を達成すべく、鋭意検討した結果、液体を介して摺動する摺動部材を有し、この摺動部材の中の一方の摺動部材の摺動面にDLC(ダイヤモンドライクカーボン)膜が形成されている摺動体において、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子を前記液体1cm3 当たり5〜200 μgの割合で含有させると、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗が生じ難くなると共に摩擦係数が低くなることを見出した。 As a result of intensive investigations to achieve the above-mentioned object, the present inventors have a sliding member that slides through a liquid, and the sliding surface of one of the sliding members is the sliding member. In a sliding body on which a DLC (diamond-like carbon) film is formed, if the ceramic particles having an average particle size of 0.5 to 20 μm are contained in the liquid at a ratio of 5 to 200 μg per 1 cm 3 of the liquid, the other sliding It has been found that even when the moving member (the DLC film sliding partner) is made of a material that easily reacts with DLC, the sliding member is less likely to be worn and the friction coefficient is lowered.

上記液体中に含有させたセラミックスの粒子は、摺動界面〔DLC膜が形成されている摺動体の摺動面(すなわちDLC膜表面)とDLC膜摺動相手材の摺動面との間〕に導入され、選択的にDLC膜よりも低硬度なDLC膜摺動相手材の表面に付着する。このように一旦セラミックスの粒子がDLC膜摺動相手材の表面に付着すると、摺動はDLC膜vs(対)DLC膜摺動相手材ではなく、DLC膜vsセラミックとなり、摺動面におけるDLC膜とDLC膜摺動相手材の直接接触が抑制されるため、DLC膜摺動相手材がDLCと反応を生じやすい材料よりなる場合であっても、結果として摺動部材(DLC膜摺動相手材およびDLC膜側摺動部材)の摩耗量が低減し、また、摩擦係数が低くなる。   The ceramic particles contained in the liquid have a sliding interface [between the sliding surface of the sliding body on which the DLC film is formed (that is, the surface of the DLC film) and the sliding surface of the DLC film sliding counterpart material] And selectively adheres to the surface of the DLC film sliding counterpart having a lower hardness than the DLC film. Thus, once the ceramic particles adhere to the surface of the DLC film sliding partner, the sliding becomes the DLC film vs ceramic, not the DLC film vs. DLC film sliding partner, and the DLC film on the sliding surface As a result, even if the DLC film sliding partner is made of a material that easily reacts with DLC, the sliding member (DLC film sliding counterpart) And the wear amount of the DLC film side sliding member), and the friction coefficient is lowered.

本発明は、かかる知見に基づき完成されたものである。このようにして完成された本発明に係る摺動体は、液体を介して摺動する摺動部材を有する摺動体において、前記摺動部材の中の一方の摺動部材の摺動面にダイヤモンドライクカーボン(DLC)膜が形成されており、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子が前記液体1cm3 当たり5〜200 μgの割合で含有されていることを特徴とする摺動体である〔第1発明〕。本発明に係る摺動体は、液体を介して摺動する摺動部材を有し、この摺動部材の中の一方の摺動部材の摺動面にDLC膜が形成されている摺動体であって、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗が生じ難く、また、摩擦係数が低く、従って、機械装置等の摺動体として好適に用いることができ、その耐久性の向上および摺動の円滑性の向上がはかれる。 The present invention has been completed based on such findings. The sliding body according to the present invention thus completed is a sliding body having a sliding member that slides through a liquid. The sliding body of one of the sliding members has a diamond-like surface. A sliding body characterized in that a carbon (DLC) film is formed, and ceramic particles having an average particle size of 0.5 to 20 μm are contained in the liquid at a ratio of 5 to 200 μg per 1 cm 3 of the liquid. There is [the first invention]. The sliding body according to the present invention is a sliding body having a sliding member that slides through a liquid and having a DLC film formed on the sliding surface of one of the sliding members. Even when the other sliding member (the DLC film sliding counterpart) is made of a material that easily reacts with DLC, the wear of the sliding member is difficult to occur, and the friction coefficient is low. It can be suitably used as a sliding body such as a device, and the durability and sliding smoothness can be improved.

前記液体中に含有されているセラミックスの粒子の平均粒径が0.5 〜20μmであることとしているのは、このセラミックス粒子の平均粒径が0.5 μm未満の場合、セラミック粒子は摺動界面の凹凸の間に付着し、DLC膜とDLC膜摺動相手材の直接接触を抑制する効果が低く、このため摺動部材の摩耗量および摩擦係数を充分に低減することができず、一方、セラミックス粒子の平均粒径が20μm超の場合、セラミックス粒子が摺動界面へと導入されがたく、結果としてDLC膜摺動相手材の表面(摺動面)に付着せず、このため摺動部材の摩耗量および摩擦係数を充分に低減することができなくなるからである。これに対し、セラミックスの粒子の平均粒径が0.5 〜20μmの場合、摺動部材の摩耗量および摩擦係数を充分に低減することができる。なお、かかる摺動部材の摩耗量および摩擦係数をより高水準に低減するためには、セラミックスの粒子の平均粒径が2〜10μmであることが望ましい。   The ceramic particles contained in the liquid have an average particle size of 0.5 to 20 μm. When the average particle size of the ceramic particles is less than 0.5 μm, the ceramic particles have irregularities on the sliding interface. The effect of suppressing direct contact between the DLC film and the DLC film sliding mating material is low, and therefore the wear amount and friction coefficient of the sliding member cannot be sufficiently reduced. When the average particle size exceeds 20 μm, the ceramic particles are difficult to be introduced into the sliding interface, and as a result, do not adhere to the surface (sliding surface) of the DLC film sliding mating member, and therefore the wear amount of the sliding member This is because the friction coefficient cannot be sufficiently reduced. On the other hand, when the average particle size of the ceramic particles is 0.5 to 20 μm, the wear amount and friction coefficient of the sliding member can be sufficiently reduced. In order to reduce the wear amount and friction coefficient of the sliding member to a higher level, it is desirable that the average particle size of the ceramic particles is 2 to 10 μm.

前記液体中に含有されているセラミックスの粒子の量(割合)が前記液体1cm3 当たり5〜200 μg(5〜200 μg/cm3 )であることとしているのは、このセラミックス粒子の量を5μg/cm3 未満とした場合、DLC膜摺動相手材の表面(摺動面)へのセラミックス粒子の付着がほとんど認められず、このため摺動部材の摩耗量および摩擦係数を充分に低減することができず、一方、セラミックス粒子の量:200 μg/cm3 超では、摩耗量が増加し、摩擦係数も増加するからである。これに対し、セラミックス粒子の量:5〜200 μg/cm3 の場合、摺動部材の摩耗量および摩擦係数を充分に低減することができる。なお、かかる摺動部材の摩耗量および摩擦係数をより高水準に低減するためには、セラミックス粒子の量を10〜100 μg/cm3 とすることが望ましい。 The amount (ratio) of ceramic particles contained in the liquid is 5 to 200 μg (5 to 200 μg / cm 3 ) per 1 cm 3 of the liquid. When less than / cm 3 , there is almost no adhesion of ceramic particles to the surface (sliding surface) of the DLC film sliding mating member, and therefore the wear amount and friction coefficient of the sliding member should be sufficiently reduced. On the other hand, if the amount of ceramic particles exceeds 200 μg / cm 3 , the amount of wear increases and the coefficient of friction also increases. On the other hand, when the amount of ceramic particles is 5 to 200 μg / cm 3 , the wear amount and friction coefficient of the sliding member can be sufficiently reduced. In order to reduce the wear amount and friction coefficient of the sliding member to a higher level, the amount of ceramic particles is preferably 10 to 100 μg / cm 3 .

本発明に係る摺動体において、摺動部材は液体を介して摺動する。即ち、摺動部材は液体を作動媒体あるいは潤滑媒体(潤滑剤)として摺動する。この液体としては、その種類は特には限定されず、種々の液体を用いることができるが、本発明の効果が特に発揮されるのは潤滑効果が低い水あるいはアルコールなどの液体であり、特に水の場合に顕著な摩耗抑制の効果を発揮する。   In the sliding body according to the present invention, the sliding member slides through the liquid. That is, the sliding member slides with the liquid as a working medium or a lubricating medium (lubricant). The type of the liquid is not particularly limited, and various liquids can be used. However, the effect of the present invention is particularly exerted by a liquid such as water or alcohol having a low lubricating effect, and particularly water. In this case, the effect of remarkable wear suppression is exhibited.

前記液体中に含有させるセラミックスの粒子としては、不活性であり、DLCとの反応性が低いものであれば、その種類は特には限定されず、種々のものを用いることができ、例えば、酸化物系セラミックス、窒化物系セラミックス、炭化物系セラミックス、ホウ化物系セラミックスの粒子の1種以上を用いることができる〔第2発明〕。   The ceramic particles to be contained in the liquid are not particularly limited as long as they are inert and have low reactivity with DLC, and various types can be used. One or more kinds of particles of physical ceramics, nitride ceramics, carbide ceramics, and boride ceramics can be used [second invention].

前記酸化物系セラミックス粒子としては、例えば Al2O3、SiO2、ZrO2粒子の1種以上を用いることができ、前記窒化物系セラミックス粒子としては、例えば Si3N4、TiN 粒子の1種以上を用いることができ、前記ホウ化物系セラミックスの粒子としては、例えばTiB2粒子を用いることができる〔第3発明〕。この中でも、特に優れた効果を発揮するのは、 Al2O3、SiO2、ZrO2粒子の1種以上や、 Si3N4粒子であり、これらの使用が好ましい。 As the oxide ceramic particles, for example, one or more of Al 2 O 3 , SiO 2 , ZrO 2 particles can be used, and as the nitride ceramic particles, for example, Si 3 N 4 , TiN particles 1 For example, TiB 2 particles can be used as the boride ceramic particles [third invention]. Of these, one or more of Al 2 O 3 , SiO 2 , and ZrO 2 particles and Si 3 N 4 particles exhibit particularly excellent effects, and their use is preferable.

本発明に係る摺動体において、DLC膜の硬度が10GPa 以上であることが望ましい〔第4発明〕。それは、セラミックス粒子として Al2O3、SiO2、ZrO2粒子のような比較的硬質なものを用いた場合、DLC膜の硬度が10GPa 未満であると、DLC膜のアブレシブ摩耗が生じる可能性があるが、DLC膜の硬度が10GPa 以上であると、かかるDLC膜のアブレシブ摩耗の発生を抑制することができるからである。かかるDLC膜のアブレシブ摩耗の発生をより確実に抑制するためには、DLC膜の硬度が15GPa 以上であることが望ましい。 In the sliding body according to the present invention, it is desirable that the hardness of the DLC film is 10 GPa or more [fourth invention]. That is, when relatively hard particles such as Al 2 O 3 , SiO 2 , ZrO 2 particles are used as ceramic particles, if the hardness of the DLC film is less than 10 GPa, there is a possibility that abrasive wear of the DLC film may occur. However, if the hardness of the DLC film is 10 GPa or more, the occurrence of abrasive wear of the DLC film can be suppressed. In order to more reliably suppress the occurrence of such abrasive wear of the DLC film, it is desirable that the hardness of the DLC film is 15 GPa or more.

本発明に係る摺動体においては、前述のように、セラミックス粒子がDLC膜摺動相手材の表面に付着して、DLC膜とDLC膜摺動相手材の直接接触が抑制されるため、摺動部材(DLC膜摺動相手材およびDLC膜側摺動部材)の摩耗量が低減し、また、摩擦係数が低くなる。かかるDLC膜摺動相手材表面へのセラミックス粒子の付着によるDLC膜の摩耗抑制の効果は、DLC膜摺動相手材がDLCと反応を生じやすい材料すなわちDLCと反応して炭化物を形成する元素を含有する材料よりなる場合に得られるが、特にFeを50at%以上含有する材料よりなる場合や、DLC膜摺動相手材の摺動面がFeを50at%以上含有する材料よりなる場合に、上記の効果を発揮する〔第5発明〕。Feを50at%以上含有する材料ではFeとDLCのと反応を生じやすいが、Fe含有量が50at%未満の材料ではFeとDLCの反応があまり進行しない。上記のFeを50at%以上含有する材料としては、例えば、SUS304、SUS630、SUS316等のステンレス系の材料の他、SUS310、SUS430、SKD61 、SKD11 、SUJ2等がある。   In the sliding body according to the present invention, as described above, ceramic particles adhere to the surface of the DLC film sliding mating member, and direct contact between the DLC film and the DLC film sliding mating material is suppressed. The amount of wear of the members (the DLC film sliding mating member and the DLC film side sliding member) is reduced, and the friction coefficient is lowered. The effect of suppressing wear of the DLC film due to the adhesion of ceramic particles to the surface of the DLC film sliding partner material is that the DLC film sliding partner material easily reacts with DLC, that is, an element that forms carbide by reacting with DLC. It is obtained when it is made of a material containing, particularly when it is made of a material containing 50 at% or more of Fe, or when the sliding surface of the DLC film sliding counterpart material is made of a material containing 50 at% or more of Fe, [5th invention]. A material containing 50 at% or more of Fe tends to cause a reaction between Fe and DLC, but a material having a Fe content of less than 50 at% does not cause much reaction between Fe and DLC. Examples of the material containing 50 at% or more of Fe include SUS310, SUS430, SKD61, SKD11, and SUJ2 in addition to stainless steel materials such as SUS304, SUS630, and SUS316.

DLC膜摺動相手材やDLC膜摺動相手材の摺動面が、Al材のようにDLCと反応し難くて炭化物を形成しがたい材料であってDLC膜よりも低硬度の材料よりなる場合、DLC膜摺動相手材表面へのセラミックス粒子の付着により、DLC膜摺動相手材の摩耗が抑制される。   The DLC film sliding mating material and the sliding surface of the DLC film sliding mating material are materials that are difficult to react with DLC and hard to form carbides, such as Al materials, and are made of a material having a lower hardness than the DLC film. In this case, the wear of the DLC film sliding mating member is suppressed by the adhesion of the ceramic particles to the surface of the DLC film sliding mating material.

本発明に係る摺動体は、摺動部材の摩耗が生じ難いので、機械装置等の摺動体として好適に用いることができ、その耐久性の向上がはかれる。本発明に係る摺動体を有する機械装置は、摺動部材の摩耗が生じ難くて耐久性に優れている〔第11発明〕。   Since the sliding body according to the present invention is less likely to cause wear of the sliding member, the sliding body can be suitably used as a sliding body for mechanical devices and the like, and the durability thereof can be improved. The mechanical device having the sliding body according to the present invention is excellent in durability because wear of the sliding member hardly occurs [11th invention].

本発明に係る摺動体において、摺動部材は液体を作動媒体あるいは潤滑媒体として摺動する。この液体としては種々のものを用いることができるが、前述のように、本発明の効果が特に発揮されるのは潤滑効果が低い水あるいはアルコールなどの液体であり、特に水の場合に顕著な摩耗抑制の効果を発揮する。従って、本発明に係る摺動体は、水を作動媒体あるいは潤滑媒体とする機械装置に特に好適に用いることができ、その耐久性の向上がはかれる。かかる機械装置としては、水圧ポンプ、水圧シリンダー、切換バルブの1種を挙げることができる〔第12発明〕。   In the sliding body according to the present invention, the sliding member slides using liquid as a working medium or a lubricating medium. Various liquids can be used as the liquid, but as described above, the effect of the present invention is particularly exerted by a liquid such as water or alcohol having a low lubricating effect, and particularly in the case of water. Demonstrate the effect of suppressing wear. Therefore, the sliding body according to the present invention can be particularly suitably used for a mechanical device using water as a working medium or a lubricating medium, and the durability thereof can be improved. Examples of such mechanical devices include a hydraulic pump, a hydraulic cylinder, and a switching valve [12th invention].

本発明に係る摺動方法は、液体を介して摺動する摺動部材であって該摺動部材の中の一方の摺動部材の摺動面にDLC(ダイヤモンドライクカーボン)膜が形成されている摺動部材を摺動させるに際し、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子を前記液体1cm3 当たり5〜200 μgの割合で含有させることを特徴とする摺動方法である〔第6発明〕。前述の知見からわかるように、本発明に係る摺動方法によれば、摺動部材の中の一方の摺動部材の摺動面にDLC膜が形成されている摺動部材を液体を介して摺動させるに際し、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗を生じ難くすることができると共に、摩擦係数を低くすることができる。 The sliding method according to the present invention is a sliding member that slides through a liquid, and a DLC (diamond-like carbon) film is formed on the sliding surface of one of the sliding members. When the sliding member is slid, ceramic particles having an average particle size of 0.5 to 20 μm are contained in the liquid at a rate of 5 to 200 μg per 1 cm 3 of the liquid. Sixth Invention]. As can be seen from the above-described knowledge, according to the sliding method of the present invention, the sliding member having the DLC film formed on the sliding surface of one of the sliding members is interposed via the liquid. When sliding, even if the other sliding member (the DLC film sliding partner) is made of a material that easily reacts with DLC, it is possible to make the sliding member less likely to wear, and the friction coefficient. Can be lowered.

即ち、摺動部材の中の一方の摺動部材の摺動面にDLC膜が形成されている摺動部材を液体を介して摺動させるに際し、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子を前記液体1cm3 当たり5〜200 μgの割合で含有させると、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗が生じ難くなると共に摩擦係数が低くなる。前記液体中に含有させたセラミックスの粒子は、摺動界面に導入され、選択的にDLC膜よりも低硬度なDLC膜摺動相手材の表面に付着する。このように一旦セラミックスの粒子がDLC膜摺動相手材の表面に付着すると、摺動はDLC膜vs(対)DLC膜摺動相手材ではなく、DLC膜vsセラミックとなり、摺動面におけるDLC膜とDLC膜摺動相手材の直接接触が抑制されるため、DLC膜摺動相手材がDLCと反応を生じやすい材料よりなる場合であっても、結果として摺動部材(DLC膜摺動相手材およびDLC膜側摺動部材)の摩耗量が低減し、また、摩擦係数が低くなる。 That is, when a sliding member having a DLC film formed on the sliding surface of one of the sliding members is slid through the liquid, a ceramic having an average particle size of 0.5 to 20 μm is contained in the liquid. of the particles are contained in a proportion of the liquid 1 cm 3 per 5 to 200 [mu] g, even if the other slide member (DLC Makusurido mating member) is made of prone materials react with DLC, sliding The wear of the member is less likely to occur, and the friction coefficient is lowered. Ceramic particles contained in the liquid are introduced into the sliding interface, and selectively adhere to the surface of the DLC film sliding counterpart material having a lower hardness than the DLC film. Thus, once the ceramic particles adhere to the surface of the DLC film sliding mating member, the sliding becomes a DLC film vs ceramic, not a DLC film vs. DLC film sliding mating material, and the DLC film on the sliding surface As a result, even if the DLC film sliding partner is made of a material that easily reacts with DLC, the sliding member (DLC film sliding counterpart) And the wear amount of the DLC film side sliding member), and the friction coefficient is lowered.

本発明に係る摺動方法は、前述のように、摺動部材の中の一方の摺動部材の摺動面にDLC膜が形成されている摺動部材を液体を介して摺動させるに際し、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子を前記液体1cm3 当たり5〜200 μgの割合で含有させるようにしている。従って、本発明に係る摺動方法によれば、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗を生じ難くすることができると共に、摩擦係数を低くすることができる。 In the sliding method according to the present invention, as described above, when the sliding member having the DLC film formed on the sliding surface of one of the sliding members is slid through the liquid, Ceramic particles having an average particle diameter of 0.5 to 20 μm are contained in the liquid at a rate of 5 to 200 μg per 1 cm 3 of the liquid. Therefore, according to the sliding method according to the present invention, even when the other sliding member (the DLC film sliding counterpart) is made of a material that easily reacts with DLC, the sliding member is hardly worn. And the friction coefficient can be lowered.

前記液体中に含有させるセラミックスの粒子の平均粒径が0.5 〜20μmであることとしている理由は、本発明に係る摺動体においてセラミックスの粒子の平均粒径が0.5 〜20μmであることとしている理由と同様である。なお、本発明に係る摺動体の場合と同様、摺動部材の摩耗量および摩擦係数をより高水準に低減するためには、セラミックスの粒子の平均粒径が2〜10μmであることが望ましい。   The reason why the average particle size of the ceramic particles contained in the liquid is 0.5 to 20 μm is that the average particle size of the ceramic particles is 0.5 to 20 μm in the sliding body according to the present invention. It is the same. As in the case of the sliding body according to the present invention, in order to reduce the wear amount and friction coefficient of the sliding member to a higher level, it is desirable that the average particle size of the ceramic particles is 2 to 10 μm.

前記液体中に含有させるセラミックスの粒子の量(割合)が5〜200 μg/cm3 であることとしている理由は、本発明に係る摺動体においてセラミックスの粒子の量(割合)が5〜200 μg/cm3 であることとしている理由と同様である。なお、本発明に係る摺動体の場合と同様、摺動部材の摩耗量および摩擦係数をより高水準に低減するためには、セラミックス粒子の量を10〜100 μg/cm3 とすることが望ましい。 The reason why the amount (ratio) of ceramic particles contained in the liquid is 5 to 200 μg / cm 3 is that the amount (ratio) of ceramic particles in the sliding body according to the present invention is 5 to 200 μg. This is the same reason as that of / cm 3 . As in the case of the sliding body according to the present invention, the amount of ceramic particles is preferably 10 to 100 μg / cm 3 in order to reduce the wear amount and friction coefficient of the sliding member to a higher level. .

本発明に係る摺動方法において、摺動部材は液体を介して摺動させる。この液体としては、本発明に係る摺動体の場合と同様、種々の液体を用いることができるが、本発明の効果が特に発揮されるのは潤滑効果が低い水あるいはアルコールなどの液体であり、特に水の場合に顕著な摩耗抑制の効果を発揮する。   In the sliding method according to the present invention, the sliding member is slid through the liquid. As this liquid, as in the case of the sliding body according to the present invention, various liquids can be used, but the effect of the present invention is particularly exerted by a liquid such as water or alcohol having a low lubricating effect, In particular, it exerts a remarkable wear suppression effect in the case of water.

前記液体中に含有させるセラミックスの粒子としては、不活性であり、DLCとの反応性が低いものであれば、その種類は特には限定されず、種々のものを用いることができ、例えば、酸化物系セラミックス、窒化物系セラミックス、炭化物系セラミックス、ホウ化物系セラミックスの粒子の1種以上を用いることができる〔第7発明〕。   The ceramic particles to be contained in the liquid are not particularly limited as long as they are inert and have low reactivity with DLC, and various types can be used. One or more particles of physical ceramics, nitride ceramics, carbide ceramics, and boride ceramics can be used [seventh invention].

前記酸化物系セラミックス粒子としては、例えば Al2O3、SiO2、ZrO2粒子の1種以上を用いることができ、前記窒化物系セラミックス粒子としては、例えば Si3N4、TiN 粒子の1種以上を用いることができ、前記ホウ化物系セラミックスの粒子としては、例えばTiB2粒子を用いることができる〔第8発明〕。この中でも、特に優れた効果を発揮するのは、 Al2O3、SiO2、ZrO2粒子の1種以上や、 Si3N4粒子であり、これらの使用が好ましい。 As the oxide ceramic particles, for example, one or more of Al 2 O 3 , SiO 2 , ZrO 2 particles can be used, and as the nitride ceramic particles, for example, Si 3 N 4 , TiN particles 1 For example, TiB 2 particles can be used as the boride ceramic particles [8th invention]. Of these, one or more of Al 2 O 3 , SiO 2 , and ZrO 2 particles and Si 3 N 4 particles exhibit particularly excellent effects, and their use is preferable.

本発明に係る摺動方法において、DLC膜の硬度が10GPa 以上であることが望ましい〔第9発明〕。この理由は、本発明に係る摺動体の場合と同様である。更に、DLC膜の硬度が15GPa 以上であることが望ましい。   In the sliding method according to the present invention, it is desirable that the hardness of the DLC film is 10 GPa or more [9th invention]. The reason for this is the same as in the case of the sliding body according to the present invention. Furthermore, it is desirable that the hardness of the DLC film is 15 GPa or more.

本発明に係る摺動方法においては、セラミックス粒子がDLC膜摺動相手材表面に付着してDLC膜とDLC膜摺動相手材の直接接触が抑制されるため、摺動部材(DLC膜摺動相手材およびDLC膜側摺動部材)の摩耗量が低減し、また、摩擦係数が低くなる。かかるDLC膜摺動相手材表面へのセラミックス粒子の付着によるDLC膜の摩耗抑制の効果は、DLC膜摺動相手材がDLCと反応を生じやすい材料よりなる場合に得られるが、特にFeを50at%以上含有する材料よりなる場合や、DLC膜摺動相手材の摺動面がFeを50at%以上含有する材料よりなる場合に、上記の効果を発揮する〔第10発明〕。   In the sliding method according to the present invention, the ceramic particles adhere to the surface of the DLC film sliding mating member and direct contact between the DLC film and the DLC film sliding mating material is suppressed. The amount of wear of the counterpart material and the DLC film side sliding member) is reduced, and the friction coefficient is reduced. The effect of suppressing wear of the DLC film due to adhesion of ceramic particles to the surface of the DLC film sliding partner material can be obtained when the DLC film sliding partner material is made of a material that easily reacts with DLC. When the material is made of a material containing at least 50% or when the sliding surface of the DLC film sliding partner material is made of a material containing 50 at% or more of Fe [10th invention].

本発明の実施例および比較例を以下説明する。なお、本発明はこの実施例に限定されるものではなく、本発明の趣旨に適合し得る範囲で適当に変更を加えて実施することも可能であり、それらはいずれも本発明の技術的範囲に含まれる。   Examples of the present invention and comparative examples will be described below. The present invention is not limited to this embodiment, and can be implemented with appropriate modifications within a range that can be adapted to the gist of the present invention, all of which are within the technical scope of the present invention. include.

2元の蒸発源を有するアンバランスト型マグネトロンスパッタリング装置を用いて基材の表面に下地層および中間層を介してDLC膜を形成して、DLC膜形成材を得た。   A DLC film forming material was obtained by forming a DLC film on the surface of the base material via an underlayer and an intermediate layer using an unbalanced magnetron sputtering apparatus having a binary evaporation source.

このとき、基材としては、硬度測定用のDLC膜形成材の作製(成膜)の場合には超硬合金基板(鏡面研磨)を用い、摺動試験用のDLC膜形成材の作製(成膜)の場合にはSUS630ステンレス鋼(熱処理:H900、硬度:Hv400)よりなる摺動試験用試験片(ディスク)を用いた。スパッタリング装置には4元の蒸発源が備わっており、Cr、Wおよび2元のCを成膜に使用した。   At this time, as a base material, a cemented carbide substrate (mirror polishing) is used in the case of producing a DLC film forming material for hardness measurement (film formation), and a DLC film forming material for a sliding test is produced (composition). In the case of a film, a sliding test specimen (disk) made of SUS630 stainless steel (heat treatment: H900, hardness: Hv400) was used. The sputtering apparatus was equipped with a quaternary evaporation source, and Cr, W and binary C were used for film formation.

基材をエタノールにて超音波洗浄した後、スパッタリング装置内に導入し、1×10-3Pa以下の真空に排気後、約300℃まで基材を加熱して、脱ガスを実施した。その後、基材温度を200℃前後の一定に保ちながらArイオンによるクリーニングを行った。 The substrate was ultrasonically cleaned with ethanol, introduced into a sputtering apparatus, evacuated to a vacuum of 1 × 10 −3 Pa or less, and then heated to about 300 ° C. for degassing. Thereafter, cleaning with Ar ions was performed while keeping the substrate temperature constant at around 200 ° C.

このイオンクリーニングの後、基材表面にCr/Cr−C/DLCあるいはCr/W/W−C/DLCの層構成の皮膜を形成して、DLC膜形成材を得た。なお、Cr/Cr−C/DLCの層構成の皮膜は、基材上に下地層としてCr層を形成し、その上に中間層としてCr−C(Cr炭化物)層を形成し、その上にDLC層を形成したものである。Cr/W/W−C/DLCの層構成の皮膜は、基材上に下地層としてCr層を形成し、その上に第1中間層としてW層、その上に第2中間層としてW−C(W炭化物)層を形成し、その上にDLC層を形成したものである。   After this ion cleaning, a film having a layer structure of Cr / Cr-C / DLC or Cr / W / WC / DLC was formed on the surface of the substrate to obtain a DLC film forming material. In addition, the film of the layer structure of Cr / Cr-C / DLC forms a Cr layer as a base layer on a base material, forms a Cr-C (Cr carbide) layer as an intermediate layer thereon, and further on it A DLC layer is formed. A film having a layer structure of Cr / W / WC / DLC is formed by forming a Cr layer as a base layer on a substrate, a W layer as a first intermediate layer thereon, and a W-layer as a second intermediate layer thereon. A C (W carbide) layer is formed, and a DLC layer is formed thereon.

ここで、中間層の厚みは合計で0.2μm程度であり、DLC部(DLC層)の厚みは1〜2μmである。DLC層形成時の成膜条件は、ターゲットへの投入電力を2.5kWとし、ガスにはAr+CH4 の混合ガス(CH4 濃度:10vol %)を0.6Paの全圧下で用いた。基板バイアスは0〜150Vで変化させてDLC膜の硬度を制御した。 Here, the thickness of the intermediate layer is about 0.2 μm in total, and the thickness of the DLC part (DLC layer) is 1 to 2 μm. The film formation conditions for forming the DLC layer were as follows: the input power to the target was 2.5 kW, and a gas mixture of Ar + CH 4 (CH 4 concentration: 10 vol%) was used under a total pressure of 0.6 Pa. The substrate bias was varied from 0 to 150 V to control the hardness of the DLC film.

このような皮膜形成により得られたDLC膜形成材について、皮膜の硬度の測定および摺動試験を行った。   The DLC film forming material obtained by such film formation was subjected to measurement of film hardness and a sliding test.

このとき、皮膜の硬度の測定はマイクロビッカース硬度計を用いて行った。摺動試験はボールオンディスク摺動試験により行った。このボールオンディスク摺動試験は、ディスク:DLC膜形成材、ボール:3/8インチ径のSUS630ステンレス鋼(熱処理:H900、硬度:Hv400)、潤滑液:蒸留水(液量約80cm3 )とし、この潤滑液(蒸留水)中にセラミックスの粒子を投入し、しゅう動速度:0.5m/s、垂直荷重:2Nの条件で、しゅう動距離:1000mとして、摺動させることにより行った。そして、しゅう動距離:1000mの時点で摩擦係数を測定し、1000m摺動後にボール及びディスクの摩耗量を測定してボール及びディスクの比摩耗量を求めた。 At this time, the hardness of the film was measured using a micro Vickers hardness meter. The sliding test was performed by a ball-on-disk sliding test. This ball-on-disk sliding test is performed using a disk: DLC film forming material, a ball: 3/8 inch diameter SUS630 stainless steel (heat treatment: H900, hardness: Hv400), lubricating liquid: distilled water (liquid amount: about 80 cm 3 ). The ceramic particles were put into this lubricating liquid (distilled water) and slid at a sliding distance of 1000 m under a sliding speed of 0.5 m / s and a vertical load of 2 N. Then, the friction coefficient was measured at a sliding distance of 1000 m, and the wear amount of the ball and disk was measured after sliding for 1000 m to obtain the specific wear amount of the ball and disk.

ここで、ボールの比摩耗量は、ボールの摩耗体積(摩耗した部分の体積)をしゅう動距離と垂直荷重の積で除した値とした。ディスクの比摩耗量は、ディスクの摩耗体積をしゅう動距離と垂直荷重の積で除した値とした。上記ボールの摩耗体積は、ボールの摩耗部分の半径または直径より算出した。上記ディスクの摩耗体積は、しゅう動トラックの溝(摩耗痕)の断面積を4箇所で測定し、トラックの円周を乗じて求めた。   Here, the specific wear amount of the ball was a value obtained by dividing the wear volume of the ball (volume of the worn portion) by the product of the sliding distance and the vertical load. The specific wear amount of the disk was a value obtained by dividing the wear volume of the disk by the product of the sliding distance and the vertical load. The wear volume of the ball was calculated from the radius or diameter of the wear part of the ball. The wear volume of the disk was determined by measuring the cross-sectional area of the groove (wear mark) of the sliding track at four locations and multiplying by the track circumference.

かかるボールの摩耗体積およびディスクの摩耗体積の求め方について、図を用いて、より具体的に説明する。図1に摺動試験後のボールの一例を模式図で示す。この図は斜視図である。図2に摺動試験後のディスクの一例を模式図で示す。図2の(a)は上面図であり、図2の(b)は図2の(a)に示す溝(摩耗痕)部を断面からみた図である。この図1において、rはボールの直径、dはボールの摩耗部分の直径を示すものである。この図1に示すボールの場合、ボールの摩耗体積は、このrおよびdより算出する。上記図2の(b)において、Aは溝(摩耗痕)の断面積を示すものである。上記図2に示すディスクの場合、ディスクの摩耗体積は、このようなAを4箇所で測定し、その平均値にトラックの円周(溝部の中央部の円周)長さを乗じて求める。   The method for obtaining the wear volume of the ball and the wear volume of the disk will be described more specifically with reference to the drawings. FIG. 1 is a schematic diagram showing an example of the ball after the sliding test. This figure is a perspective view. FIG. 2 is a schematic diagram showing an example of the disk after the sliding test. 2A is a top view, and FIG. 2B is a cross-sectional view of the groove (wear mark) portion shown in FIG. 2A. In FIG. 1, r represents the diameter of the ball, and d represents the diameter of the worn part of the ball. In the case of the ball shown in FIG. 1, the wear volume of the ball is calculated from r and d. In FIG. 2B, A indicates the cross-sectional area of the groove (wear scar). In the case of the disk shown in FIG. 2, the wear volume of the disk is obtained by measuring such A at four locations and multiplying the average value by the track circumference (circumference at the center of the groove).

なお、上記ディスクのDLC膜形成材は、本発明に係る摺動体、摺動方法での一方の摺動部材(摺動面にDLC膜が形成されている摺動部材)の例に相当する材料の試験片に相当し、上記ボールのSUS630ステンレス鋼は、本発明に係る摺動体、摺動方法での他方の摺動部材(DLC膜摺動相手材)の例に相当する材料の試験片に相当する。上記潤滑液の蒸留水は、本発明に係る摺動体、摺動方法での液体を介して摺動する摺動部材の液体の例に相当する。上記セラミックスの粒子の中、平均粒径0.5 〜20μmを満たすものは、本発明に係る摺動体、摺動方法において用いられる(液体中に含有させる)セラミックスの粒子の例に相当する。   The DLC film forming material of the disk is a material corresponding to an example of one sliding member (sliding member having a DLC film formed on the sliding surface) in the sliding body and sliding method according to the present invention. SUS630 stainless steel of the above ball is a test piece made of a material corresponding to an example of the other sliding member (DLC film sliding mating material) in the sliding body and sliding method according to the present invention. Equivalent to. The distilled water of the lubricating liquid corresponds to an example of the liquid of the sliding member that slides through the liquid in the sliding body and sliding method according to the present invention. Among the ceramic particles, those having an average particle size of 0.5 to 20 μm correspond to examples of ceramic particles used (contained in the liquid) used in the sliding body and sliding method according to the present invention.

上記試験の結果を表1〜2に示す。なお、表1〜2のDLC比摩耗量やボール比摩耗量の欄において単位の(×10-7mm3N-1m-1 )は、(×10-7mm3N-1 m-1)のことである。DLC比摩耗量は、ディスクのDLC膜形成材の比摩耗量のことである。 The result of the said test is shown to Tables 1-2. Incidentally, the unit in the column of the DLC ratio wear amount and the ball ratio wear amount in Table 1~2 (× 10-7mm3N-1m-1 ) , by the (× 10 -7 mm 3 N -1 m -1) is there. The DLC specific wear amount is a specific wear amount of the DLC film forming material of the disk.

表1からわかるように、No.3A の場合、潤滑液(蒸留水)中にセラミックス粒子を投入していない。これに対し、No.4A 〜9Aの場合は、潤滑液(蒸留水)中に平均粒径2μmのセラミックスの粒子を投入して前記蒸留水1cm3 当たり10μgの割合で含有させており、この場合はNo.3A の場合に比較し、ディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)およびボールの比摩耗量が小さく、また、摩擦係数が小さい。 As can be seen from Table 1, in the case of No. 3A, ceramic particles are not put into the lubricating liquid (distilled water). On the other hand, in the case of No. 4A to 9A, ceramic particles having an average particle diameter of 2 μm are introduced into the lubricating liquid (distilled water) and contained at a rate of 10 μg per 1 cm 3 of the distilled water. Compared to the case of No. 3A, the specific wear amount of the DLC film forming material of the disk (DLC specific wear amount) and the specific wear amount of the ball are small, and the friction coefficient is small.

No.1B の場合、潤滑液(蒸留水)中に平均粒径0.3 μmのセラミックスの粒子を投入して前記蒸留水1cm3 当たり10μgの割合で含有させており、この場合のディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)、ボールの比摩耗量および摩擦係数はNo.3A の場合と同等である。No.7B 〜8Bの場合、潤滑液(蒸留水)中に平均粒径29μmまたは150 μmのセラミックスの粒子を投入して前記蒸留水1cm3 当たり10μgの割合で含有させており、この場合のディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)、ボールの比摩耗量および摩擦係数はNo.3A の場合と同等である。 In the case of No. 1B, ceramic particles with an average particle size of 0.3 μm are introduced into the lubricating liquid (distilled water) and contained at a rate of 10 μg per 1 cm 3 of the distilled water. In this case, the DLC film is formed on the disk. The specific wear amount of the material (DLC specific wear amount), the specific wear amount of the ball and the friction coefficient are the same as in the case of No. 3A. In the case of No.7B to 8B, ceramic particles having an average particle size of 29 μm or 150 μm are introduced into the lubricating liquid (distilled water) and contained at a rate of 10 μg per 1 cm 3 of the distilled water. The specific wear amount (DLC specific wear amount) of the DLC film forming material, the specific wear amount of the ball, and the friction coefficient are the same as in the case of No. 3A.

No.2B 〜6Bの場合、潤滑液(蒸留水)中に平均粒径が0.5 〜20μmの範囲内にある(平均粒径0.5 〜20μmを満たす)セラミックスの粒子を投入して前記蒸留水1cm3 当たり10μgの割合で含有させており、この場合はNo.3A の場合に比較し、また、No.1B やNo.7B 〜8Bの場合に比較し、ディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)およびボールの比摩耗量が小さく、また、摩擦係数が小さい。 In the case of No. 2B to 6B, ceramic particles having an average particle size in the range of 0.5 to 20 μm (filled with an average particle size of 0.5 to 20 μm) are introduced into the lubricating liquid (distilled water) and 1 cm 3 of the distilled water In this case, the specific wear amount of the DLC film forming material of the disk (compared to the case of No. 3A and the case of No. 1B and No. 7B to 8B) ( DLC specific wear amount) and the specific wear amount of the ball are small, and the friction coefficient is small.

No.1C の場合、潤滑液(蒸留水)中に平均粒径4μmのセラミックスの粒子を投入して前記蒸留水1cm3 当たり1μgの割合で含有させており、この場合のディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)、ボールの比摩耗量および摩擦係数はNo.3A の場合と同等である。 No.7C〜8Cの場合、潤滑液(蒸留水)中に平均粒径4μmのセラミックスの粒子を投入して前記蒸留水1cm3 当たり250 μgまたは500 μgの割合で含有させており、この場合のディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)、ボールの比摩耗量および摩擦係数はNo.3A の場合と同等である。 In the case of No. 1C, ceramic particles having an average particle diameter of 4 μm are introduced into the lubricating liquid (distilled water) and contained at a rate of 1 μg per 1 cm 3 of the distilled water. In this case, the DLC film forming material for the disk The specific wear amount (DLC specific wear amount), the specific wear amount of the ball and the friction coefficient are the same as in the case of No. 3A. In the case of No. 7C to 8C, ceramic particles having an average particle size of 4 μm are introduced into the lubricating liquid (distilled water) and contained at a rate of 250 μg or 500 μg per 1 cm 3 of the distilled water. The specific wear amount of the DLC film forming material of the disk (DLC specific wear amount), the specific wear amount of the ball and the friction coefficient are the same as in the case of No. 3A.

No.2C 〜6Cの場合、潤滑液(蒸留水)中に平均粒径4μmのセラミックスの粒子を投入して前記蒸留水1cm3 当たり5〜200 μgの範囲内の割合(5〜200 μg/cm3 を満たす割合)で含有させており、この場合はNo.3A の場合に比較し、また、No.1C やNo.7C 〜8Cの場合に比較し、ディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)およびボールの比摩耗量が小さく、また、摩擦係数が小さい。 In the case of No. 2C to 6C, ceramic particles having an average particle diameter of 4 μm are introduced into the lubricating liquid (distilled water), and the rate is within the range of 5 to 200 μg per 1 cm 3 of the distilled water (5 to 200 μg / cm 3 ). In this case, the specific wear amount of the DLC film forming material of the disk is compared with the case of No. 3A and compared with the case of No. 1C or No. 7C to 8C. (DLC specific wear amount) and the specific wear amount of the ball are small, and the friction coefficient is small.

表2からわかるように、No.1D 〜6Dの場合、潤滑液(蒸留水)中に平均粒径4μmのセラミックスの粒子を投入して前記蒸留水1cm3 当たり7μgで含有させているが、DLC膜形成材でのDLC膜の硬度を変化させている。DLC膜の硬度が5GPa や7GPa の場合に比較し、DLC膜の硬度が12GPa 、15GPa 、20GPa 、25GPa の場合、ディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)およびボールの比摩耗量が小さい。特にDLC比摩耗量は、DLC膜の硬度が高いほど、小さい。 As can be seen from Table 2, in the case of No. 1D to 6D, ceramic particles having an average particle diameter of 4 μm are introduced into the lubricating liquid (distilled water) and contained at 7 μg per 1 cm 3 of the distilled water. The hardness of the DLC film in the film forming material is changed. Compared to the DLC film hardness of 5 GPa or 7 GPa, the DLC film hardness is 12 GPa, 15 GPa, 20 GPa, or 25 GPa. The amount is small. In particular, the DLC specific wear amount is smaller as the hardness of the DLC film is higher.

No.1E 〜6Eの場合、ボールの材料としてSUS630ステンレス鋼に代えてSUS304ステンレス鋼または Ti-6Al-4V(チタン合金)あるいはA5052(アルミ合金)を用いている。そして、潤滑液(蒸留水)中に平均粒径4μmのセラミックスの粒子を投入した場合と投入しない場合について摺動試験を行ったものである。ボールとして上記のいずれの材料を用いた場合も、上記セラミックスの粒子を投入した場合は、投入しない場合に比較してディスクのDLC膜形成材の比摩耗量(DLC比摩耗量)およびボールの比摩耗量が小さく、また、摩擦係数が小さい。   In the case of No. 1E to 6E, SUS304 stainless steel, Ti-6Al-4V (titanium alloy) or A5052 (aluminum alloy) is used as the ball material instead of SUS630 stainless steel. A sliding test was conducted for the case where ceramic particles having an average particle diameter of 4 μm were introduced into the lubricating liquid (distilled water) and the case where ceramic particles were not introduced. When any of the above materials is used as the ball, when the ceramic particles are charged, the specific wear amount (DLC specific wear amount) of the DLC film forming material of the disk and the ratio of the ball are compared with the case where the ceramic particles are not charged. Wear amount is small and coefficient of friction is small.

なお、表1のNo.2A の場合、潤滑液(蒸留水)中に平均粒径4μmのセラミックスの粒子を投入して前記蒸留水1cm3 当たり10μgの割合で含有させているが、ディスクの材料としてDLC膜形成材に代えてSUS630ステンレス鋼(熱処理:H900、硬度:Hv400)を用いており、この場合のディスク(SUS630ステンレス鋼)の比摩耗量およびボールの比摩耗量は極めて大きく、また、摩擦係数が極めて大きい。 In the case of No. 2A in Table 1, ceramic particles having an average particle diameter of 4 μm are introduced into the lubricating liquid (distilled water) and contained at a rate of 10 μg per 1 cm 3 of the distilled water. SUS630 stainless steel (heat treatment: H900, hardness: Hv400) is used instead of the DLC film forming material, and the specific wear amount of the disk (SUS630 stainless steel) and the specific wear amount of the ball in this case are extremely large. The friction coefficient is extremely large.

表1のNo.1A の場合、潤滑液(蒸留水)中へのディスクの材料としてDLC膜形成材に代えてSUS630ステンレス鋼(熱処理:H900、硬度:Hv400)を用いており、しかも潤滑液(蒸留水)中にセラミックス粒子を投入していない(それ以外のものも投入していない)。この場合のディスク(SUS630ステンレス鋼)の比摩耗量およびボールの比摩耗量は極めて大きく、また、摩擦係数が極めて大きい。   In the case of No. 1A in Table 1, SUS630 stainless steel (heat treatment: H900, hardness: Hv400) is used instead of the DLC film forming material as the material of the disk in the lubricating liquid (distilled water), and the lubricating liquid ( Distilled water) is not charged with ceramic particles (other than that). In this case, the specific wear amount of the disk (SUS630 stainless steel) and the specific wear amount of the ball are extremely large, and the friction coefficient is extremely large.

Figure 2007100839
Figure 2007100839

Figure 2007100839
Figure 2007100839

本発明に係る摺動体は、液体を介して摺動する摺動部材の中の一方の摺動部材の摺動面にDLC膜が形成されており、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる場合であっても、摺動部材の摩耗が生じ難く、従って、水圧ポンプ、水圧シリンダー、切換バルブ等の機械装置の摺動体として好適に用いることができ、その耐久性の向上がはかれて有用である。本発明に係る摺動方法は、液体を介して摺動する摺動部材の中の一方の摺動部材の摺動面にDLC膜が形成されており、他方の摺動部材(DLC膜摺動相手材)がDLCと反応を生じやすい材料よりなる摺動体であっても、摺動部材の摩耗を生じ難くすることができ、従って、摺動体の耐久性の向上がはかれて有用である。   In the sliding body according to the present invention, the DLC film is formed on the sliding surface of one of the sliding members that slide through the liquid, and the other sliding member (the DLC film sliding partner) is formed. Even if the material is made of a material that easily reacts with DLC, it is difficult for the sliding member to be worn. Therefore, it is preferably used as a sliding body for a mechanical device such as a hydraulic pump, a hydraulic cylinder, or a switching valve. It is useful because of its improved durability. In the sliding method according to the present invention, the DLC film is formed on the sliding surface of one of the sliding members that slide through the liquid, and the other sliding member (DLC film sliding) Even if the mating material is a sliding body made of a material that easily reacts with DLC, it is possible to make the sliding member less likely to wear, and therefore, the durability of the sliding body is improved and useful.

摺動試験後のボールの一例を示す模式図である。It is a schematic diagram which shows an example of the ball | bowl after a sliding test. 摺動試験後のディスクの一例を示す模式図であって、図2の(a)は上面図であり、図2の(b)は図2の(a)に示す溝を断面からみた図である。FIG. 2A is a schematic view showing an example of a disk after a sliding test, and FIG. 2A is a top view, and FIG. 2B is a cross-sectional view of the groove shown in FIG. is there.

Claims (12)

液体を介して摺動する摺動部材を有する摺動体において、前記摺動部材の中の一方の摺動部材の摺動面にダイヤモンドライクカーボン膜が形成されており、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子が前記液体1cm3 当たり5〜200 μgの割合で含有されていることを特徴とする摺動体。 In a sliding body having a sliding member that slides through a liquid, a diamond-like carbon film is formed on the sliding surface of one of the sliding members, and the average particle size in the liquid A sliding body comprising 0.5 to 20 μm ceramic particles in a ratio of 5 to 200 μg per 1 cm 3 of the liquid. 前記セラミックスが酸化物系セラミックス、窒化物系セラミックス、炭化物系セラミックス、ホウ化物系セラミックスの1種以上である請求項1記載の摺動体。   The sliding body according to claim 1, wherein the ceramic is one or more of oxide ceramics, nitride ceramics, carbide ceramics, and boride ceramics. 前記酸化物系セラミックスがAl2O3 、SiO2、ZrO2の1種以上、前記窒化物系セラミックスがSi3N4 、TiN の1種以上、前記ホウ化物系セラミックスがTiB2である請求項2記載の摺動体。 The oxide ceramic is at least one of Al 2 O 3 , SiO 2 and ZrO 2 , the nitride ceramic is at least one of Si 3 N 4 and TiN, and the boride ceramic is TiB 2. 2. The sliding body according to 2. 前記ダイヤモンドライクカーボン膜の硬度が10GPa 以上である請求項1〜3のいずれかに記載の摺動体。   The sliding body according to claim 1, wherein the diamond-like carbon film has a hardness of 10 GPa or more. 前記摺動部材の中の他方の摺動部材の摺動面がFeを50at%以上含有する材料よりなる請求項1〜4のいずれかに記載の摺動体。   The sliding body according to any one of claims 1 to 4, wherein a sliding surface of the other sliding member in the sliding member is made of a material containing 50 at% or more of Fe. 液体を介して摺動する摺動部材であって該摺動部材の中の一方の摺動部材の摺動面にダイヤモンドライクカーボン膜が形成されている摺動部材を摺動させるに際し、前記液体中に平均粒径0.5 〜20μmのセラミックスの粒子を前記液体1cm3 当たり5〜200 μgの割合で含有させることを特徴とする摺動方法。 When sliding a sliding member that slides through a liquid and having a diamond-like carbon film formed on the sliding surface of one of the sliding members, the liquid A sliding method characterized by containing ceramic particles having an average particle size of 0.5 to 20 μm in a ratio of 5 to 200 μg per 1 cm 3 of the liquid. 前記セラミックスが酸化物系セラミックス、窒化物系セラミックス、炭化物系セラミックス、ホウ化物系セラミックスの1種以上である請求項6記載の摺動方法。   The sliding method according to claim 6, wherein the ceramic is one or more of oxide ceramics, nitride ceramics, carbide ceramics, and boride ceramics. 前記酸化物系セラミックスがAl2O3 、SiO2、ZrO2の1種以上、前記窒化物系セラミックスがSi3N4 、TiN の1種以上、前記ホウ化物系セラミックスがTiB2である請求項7記載の摺動方法。 The oxide ceramic is at least one of Al 2 O 3 , SiO 2 and ZrO 2 , the nitride ceramic is at least one of Si 3 N 4 and TiN, and the boride ceramic is TiB 2. 7. The sliding method according to 7. 前記ダイヤモンドライクカーボン膜の硬度が10GPa 以上である請求項6〜8のいずれかに記載の摺動方法。   The sliding method according to claim 6, wherein the diamond-like carbon film has a hardness of 10 GPa or more. 前記摺動部材の中の他方の摺動部材の摺動面がFeを50at%以上含有する材料よりなる請求項6〜9のいずれかに記載の摺動方法。   The sliding method according to any one of claims 6 to 9, wherein a sliding surface of the other sliding member in the sliding member is made of a material containing 50 at% or more of Fe. 請求項1〜5のいずれかに記載の摺動体を有することを特徴とする機械装置。   A mechanical device comprising the sliding body according to claim 1. 前記機械装置が水圧ポンプ、水圧シリンダー、切換バルブの1種である請求項11記載の機械装置。
The mechanical device according to claim 11, wherein the mechanical device is one of a hydraulic pump, a hydraulic cylinder, and a switching valve.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011027056A (en) * 2009-07-28 2011-02-10 Daishin Seiki Kk Pump for high pressure washer
JP2017227260A (en) * 2016-06-22 2017-12-28 株式会社酉島製作所 Abrasion resistant member and mechanical seal using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011027056A (en) * 2009-07-28 2011-02-10 Daishin Seiki Kk Pump for high pressure washer
JP2017227260A (en) * 2016-06-22 2017-12-28 株式会社酉島製作所 Abrasion resistant member and mechanical seal using the same

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