JP2007093168A - Heat treatment furnace - Google Patents

Heat treatment furnace Download PDF

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JP2007093168A
JP2007093168A JP2005286647A JP2005286647A JP2007093168A JP 2007093168 A JP2007093168 A JP 2007093168A JP 2005286647 A JP2005286647 A JP 2005286647A JP 2005286647 A JP2005286647 A JP 2005286647A JP 2007093168 A JP2007093168 A JP 2007093168A
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hot air
region
heat treatment
treatment furnace
air supply
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Akihiro Yamamoto
章博 山本
Mitsuhiro Ikeda
満博 池田
Naoto Hosoya
直人 細谷
Toshio Shibuya
俊夫 渋谷
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat treatment furnace capable of reducing a manufacturing cost by sharing a hot air supply device 6. <P>SOLUTION: This heat treatment furnace has an outer casing 1, an inner casing 2 provided in an inside of the outer casing 1 to form an upper space 1A, provided with an upper opening 2a in an upper face, and having an inside divided into the first area X2 and the second area X1, a work conveyer 3 provided to penetrate the insides of the outer casing 1 and the inner casing 2 and for conveying a work 30 to pass it through the inside of the inner casing 2, a plurality of heater units 5 arranged in parallel to form a space 52 therebetween each other along a work conveying direction X between the upper opening 2a and the work conveyer 3, and for heating the work, the single hot air supply device 6 for supplying hot air 6a for heating the work while passing the upper space 1A, the upper opening 2a and the space 52 between the heater units 52, and a hot air supply amount regulating mechanism for conducting regulation to make a supply amount of hot air 6a higher in the second area X1 than that in the first area X2. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は熱処理炉に関し、特にワークに付着した溶剤を揮発させる熱処理炉に関する。   The present invention relates to a heat treatment furnace, and more particularly to a heat treatment furnace that volatilizes a solvent attached to a workpiece.

従来、ワークに付着した溶剤を揮発させる熱処理炉としては、図10に示すような構造のものが使用されている。
従来の熱処理炉は、例えば主として樹脂からなるワーク130に付着した溶剤の温度を室温から揮発温度まで立ち上がらせるための昇温領域100aと、昇温領域100aと仕切板104により物理的に区画され、昇温領域100aで立ち上がせた温度を維持して、ワーク130に付着した溶剤を完全に揮発させるための均熱領域100bとの2つの領域から構成されている。
Conventionally, as a heat treatment furnace for volatilizing a solvent adhering to a work, one having a structure as shown in FIG. 10 is used.
The conventional heat treatment furnace is physically partitioned by, for example, a temperature rising region 100a for raising the temperature of the solvent adhering to the workpiece 130 made mainly of resin from room temperature to the volatilization temperature, the temperature rising region 100a and the partition plate 104, The temperature rising region 100a is maintained to maintain the temperature, and the heat equalizing region 100b for completely volatilizing the solvent adhering to the work 130 is constituted.

ワーク130は、例えば炭素鋼などの金属からなるパレット121上に載置され、ワーク搬送装置120により昇温領域100a及び均熱領域100bに搬送される。一般に、樹脂を加熱する場合には、電磁波(例えば赤外線や遠赤外線)を利用するヒータが適していることが知られており、樹脂と金属とを同時に加熱するためには、主として樹脂を加熱するヒータと主として金属を加熱する熱風の2つの熱源が必要である。このため、昇温領域100aには、主としてパレット121の温度を上昇させる熱風102aを供給する熱風供給装置101aと、主としてパレット121上に載置されるワーク130の温度を上昇させる赤外線ヒータ103aが設けられている。また、均熱領域100bには、主として昇温領域100aで上昇させたパレット121の温度を維持する熱風102bを供給する熱風供給装置101bと、主として昇温領域100aで上昇させたワーク130の温度を維持する熱風を供給する赤外線ヒータ103bが設けられている。
特開平2000−165030号公報
The workpiece 130 is placed on a pallet 121 made of a metal such as carbon steel, and is conveyed by the workpiece conveyance device 120 to the temperature rising region 100a and the soaking region 100b. Generally, when heating a resin, it is known that a heater using electromagnetic waves (for example, infrared rays or far infrared rays) is suitable. In order to heat the resin and the metal simultaneously, the resin is mainly heated. Two heat sources are required, a heater and hot air to heat the metal mainly. Therefore, a hot air supply device 101a that supplies hot air 102a that mainly raises the temperature of the pallet 121 and an infrared heater 103a that mainly raises the temperature of the workpiece 130 placed on the pallet 121 are provided in the temperature raising region 100a. It has been. Further, in the soaking area 100b, the temperature of the hot air supply device 101b that supplies hot air 102b that mainly maintains the temperature of the pallet 121 raised in the temperature raising area 100a and the temperature of the workpiece 130 that is mainly raised in the temperature raising area 100a. An infrared heater 103b that supplies hot air to be maintained is provided.
Japanese Patent Laid-Open No. 2000-165030

従来の熱処理炉においては、昇温領域100aの熱風供給装置101aが形成する熱風102aは、主としてパレット121の温度を上昇させるためのものであるので、温度の維持を目的とする均熱領域100bの熱風供給装置101bが形成する熱風102bに比べて、温度を高くする必要がある。このため、従来の熱処理炉においては、昇温領域100a及び均熱領域100bのそれぞれに熱風供給装置103a、103bを設けたが、製造コストが高いという課題があった。   In the conventional heat treatment furnace, the hot air 102a formed by the hot air supply device 101a in the temperature rising region 100a is mainly for increasing the temperature of the pallet 121. The temperature needs to be higher than the hot air 102b formed by the hot air supply device 101b. For this reason, in the conventional heat treatment furnace, the hot air supply devices 103a and 103b are provided in the temperature raising region 100a and the soaking region 100b, respectively, but there is a problem that the manufacturing cost is high.

本発明は上記課題を鑑みなされたものであり、熱風供給装置を共有させることを可能にすることにより、製造コストをダウンさせた熱処理炉を提供することを目的とする。   This invention is made | formed in view of the said subject, and it aims at providing the heat processing furnace which reduced the manufacturing cost by making it possible to share a hot-air supply apparatus.

上記目的を達成するために、本発明は以下のように構成される。   In order to achieve the above object, the present invention is configured as follows.

本発明の第1態様によれば、外側筐体と、
少なくとも上方に空間が形成されるように前記外側筐体の内側に設けられるとともに、上面に上部開口が設けられ、その内部が前記ワークの搬送方向下流側の第1の領域と前記ワークの搬送方向上流側の温度が異なる第2の領域とに、物理的に区画されることなく分かれている内側筐体と、
前記外側筐体及び前記内側筐体の内部を貫通するように設けられ、前記内側筐体の内部をワークが通過するようにワークを搬送するワーク搬送装置と、
前記内側筐体の前記上部開口と前記ワーク搬送装置との間且つ前記第1の領域と前記第2の領域とに、複数個が互いの間に隙間が形成されるように前記ワークの搬送方向に並列に配置されて、前記ワークを加熱するヒータ装置と、前記上方空間と前記上部開口と前記複数のヒータ装置間の前記隙間とを通過して前記ワークを加熱する熱風を前記第1の領域と前記第2の領域とに同時に供給する単一の熱風供給装置と、
前記熱風を、前記第1の領域よりも前記第2の領域の方が、供給量が多くなるように調整して前記ワークに供給する熱風供給量調整機構と、
を有することを特徴とする熱処理炉を提供する。
According to a first aspect of the present invention, an outer housing;
Provided at least on the inside of the outer casing so as to form a space above, and provided with an upper opening on the upper surface, the inside of which is a first region downstream of the workpiece transfer direction and the workpiece transfer direction An inner housing that is separated without being physically partitioned into a second region having a different upstream temperature; and
A workpiece transfer device that is provided so as to penetrate the inside of the outer casing and the inner casing, and that transfers a workpiece so that the workpiece passes through the inner casing;
The workpiece transfer direction such that a plurality of gaps are formed between the upper opening of the inner housing and the workpiece transfer device and between the first region and the second region. The first region is heated in parallel with the heater device for heating the workpiece, and passes through the upper space, the upper opening, and the gaps between the plurality of heater devices to heat the workpiece. And a single hot-air supply device for supplying to the second region at the same time;
A hot air supply amount adjustment mechanism that adjusts the hot air so that the supply amount in the second region is larger than that in the first region and supplies the hot air to the workpiece;
There is provided a heat treatment furnace characterized by comprising:

本発明の第2態様によれば、前記熱風量調整機構は、多数の開口が設けられ、前記内側筐体の前記上部開口と前記ヒータ装置との間且つ前記第1の領域に配置された熱風供給側板状体を有することを特徴とする第1態様に記載の熱処理炉を提供する。   According to the second aspect of the present invention, the hot air volume adjusting mechanism is provided with a large number of openings, and is arranged between the upper opening of the inner housing and the heater device and in the first region. A heat treatment furnace according to the first aspect is provided, comprising a supply-side plate-like body.

本発明の第3態様によれば、前記熱風量調整機構は、前記内側筐体の前記上部開口と前記ヒータ装置との間に配置された熱風供給側板状体を有し、
前記熱風供給側板状体には、前記第1の領域での開口率が前記第2の領域での開口率よりも小さくなるように多数の開口が設けられていることを特徴とする第1態様に記載の熱処理炉を提供する。
According to the third aspect of the present invention, the hot air amount adjusting mechanism has a hot air supply side plate-like body disposed between the upper opening of the inner casing and the heater device,
The hot air supply side plate-like body is provided with a plurality of openings so that an opening ratio in the first region is smaller than an opening ratio in the second region. The heat treatment furnace described in 1. is provided.

本発明の第4態様によれば、前記熱風供給側板状体は、多数の開口が設けられた第1の板状体と、前記第1の板状体とは前記ワークの搬送方向の長さが異なるように形成されるとともに多数の開口が設けられ、前記第1の板状体と相対的に移動可能に密着されて重ね合わされた第2の板状体を有し、前記第1の板状体と前記第2の板状体との相対位置を調整することで、前記第1の領域での開口率を調整可能としたものであることを特徴とする第3態様に記載の熱処理炉を提供する。   According to the 4th aspect of this invention, the said hot air supply side plate-shaped body is the length of the 1st plate-shaped body in which many opening was provided, and the said 1st plate-shaped body is the conveyance direction of the said workpiece | work. The first plate has a second plate-like body that is formed to be different from each other and provided with a large number of openings, and is movably in close contact with the first plate-like body and superimposed. The heat treatment furnace according to the third aspect, wherein the aperture ratio in the first region can be adjusted by adjusting the relative position between the sheet-like body and the second plate-like body. I will provide a.

本発明の第5態様によれば、前記熱風供給側板状体の前記第2の領域での開口率は、前記第1の領域での開口率の2倍から4倍であることを特徴とする第3態様又は第4態様に記載の熱処理炉を提供する。   According to a fifth aspect of the present invention, the aperture ratio in the second region of the hot air supply side plate is 2 to 4 times the aperture ratio in the first region. A heat treatment furnace according to the third aspect or the fourth aspect is provided.

本発明の第6態様によれば、前記熱風量供給機構は、前記第1の領域での開口率が前記第2の領域での開口率よりも小さくなるように多数の開口が設けられた前記内側筐体の前記上部開口で構成されていることを特徴とする第1態様に記載の熱処理炉を提供する。   According to the sixth aspect of the present invention, the hot air supply mechanism is provided with a plurality of openings so that an opening ratio in the first region is smaller than an opening ratio in the second region. The heat treatment furnace according to the first aspect is provided by the upper opening of the inner casing.

本発明の第7態様によれば、前記熱風量供給機構は、前記第1の領域にある前記複数のヒータ装置間の隙間を、前記第2の領域にある前記複数のヒータ装置間の隙間よりも小さくなるように調整したものであることを特徴とする第1〜6態様のいずれか一つに記載の熱処理炉を提供する。   According to the seventh aspect of the present invention, the hot air supply mechanism is configured such that a gap between the plurality of heater devices in the first region is greater than a gap between the plurality of heater devices in the second region. The heat treatment furnace according to any one of the first to sixth aspects is provided, which is adjusted to be smaller.

本発明の第8態様によれば、前記ヒータ装置は、前記ワークを加熱するヒータと、前記ヒータに直接、前記熱風供給装置で形成された前記熱風が当たらないように前記ヒータの上部を覆う屋根材と、を備えていることを特徴とする第1〜7態様のいずれか一つに記載の熱処理炉を提供する。   According to an eighth aspect of the present invention, the heater device includes a heater that heats the workpiece, and a roof that covers an upper portion of the heater so that the hot air formed by the hot air supply device does not directly hit the heater. A heat treatment furnace according to any one of the first to seventh aspects is provided.

本発明の第9態様によれば、前記内側筐体は、一側方にも前記上方空間につながる空間を有するように前記外側筐体の内側に設けられ、
前記ヒータ装置と前記ワーク搬送装置との間且つ前記ワークの搬送方向と平行な前記内側筐体の側面には、前記熱風供給装置で形成されて前記一側方空間へ流入した熱風を前記内側筐体の内部に取り入れるために、側方開口が設けられていることを特徴とする第1〜8のいずれか一つに記載の熱処理炉を提供する。
According to the ninth aspect of the present invention, the inner casing is provided inside the outer casing so as to have a space connected to the upper space on one side,
On the side surface of the inner casing between the heater device and the workpiece transfer device and parallel to the workpiece transfer direction, hot air that is formed by the hot air supply device and flows into the one side space is supplied to the inner casing. The heat treatment furnace according to any one of 1 to 8 is provided, wherein a side opening is provided for taking in the inside of the body.

本発明の第10態様によれば、前記内側筐体の内部で前記ワーク搬送手段の下方に、多数の開口が設けられた熱風排気側板状体を有し、
前記熱風排気側板状体の前記第2の領域での開口率は、前記熱風供給側板状体の前記第2の領域での開口率と同一又は大きく、
前記熱風排気側板状体の前記第1の領域での開口率は、前記熱風供給側板状体の前記第1の領域での開口率と同一又は大きいことを特徴とする第1〜9態様のいずれか一つに記載の熱処理炉を提供する。
According to the tenth aspect of the present invention, the hot air exhaust side plate-like body provided with a large number of openings is provided below the work conveying means inside the inner casing,
The aperture ratio in the second region of the hot air exhaust side plate is equal to or larger than the aperture ratio in the second region of the hot air supply side plate,
Any one of the first to ninth aspects is characterized in that an opening ratio in the first region of the hot air exhaust side plate is equal to or larger than an opening ratio in the first region of the hot air supply side plate. A heat treatment furnace according to claim 1 is provided.

本発明の第11態様によれば、前記内側筐体の内部で前記熱風排気側板状体の下方且つ前記第1の領域内に、前記熱風を排気するための排気ダクトが設けられていることを特徴とする第1〜10態様のいずれか一つに記載の熱処理炉を提供する。   According to an eleventh aspect of the present invention, an exhaust duct for exhausting the hot air is provided inside the inner casing and below the hot air exhaust side plate-like body and in the first region. A heat treatment furnace according to any one of the first to tenth aspects is provided.

本発明の第12態様によれば、前記ワーク搬送装置が貫通する前記外側筐体及び前記内側筐体の貫通部分の上側は、内側筐体の内部に向かって折れ曲がっていることを特徴とする第1〜11態様に記載の熱処理炉を提供する。   According to a twelfth aspect of the present invention, the upper side of the outer casing and the penetrating portion of the inner casing through which the workpiece transfer device passes is bent toward the inside of the inner casing. The heat treatment furnace as described in 1st-11th aspects is provided.

本発明によれば、内側筐体の上部開口と前記複数のヒータ装置間の前記隙間とを通過してワークを加熱する熱風の供給量を、第1の領域よりも第2の領域の方が多くなるように調整してワークに供給するようにしたことにより、同一の熱風供給装置を用いて仕切板等で物理的に区画することなく第1の領域と第2の領域との区別をつけることが可能となり、製造コストをダウンさせた熱処理炉を提供することができる。   According to the present invention, the supply amount of hot air that heats the workpiece through the upper opening of the inner housing and the gaps between the plurality of heater devices is set to be higher in the second region than in the first region. By adjusting so as to increase and supplying the workpiece, it is possible to distinguish between the first region and the second region without physically partitioning with a partition plate or the like using the same hot air supply device. Therefore, it is possible to provide a heat treatment furnace with reduced manufacturing costs.

《第1実施形態》
以下に、本発明に係る実施の形態を、図面を参照しながら説明する。
<< First Embodiment >>
Embodiments according to the present invention will be described below with reference to the drawings.

図1Aは本発明の第1実施形態に係る熱処理炉のワーク搬送方向の概略断面図を示し、図1Bは本発明の第1実施形態に係る熱処理炉のワーク搬送方向に直交する横方向の概略断面図を示している。図2は、本発明の第1実施形態に係る熱処理炉の具体的構成例を示す斜視図である。   FIG. 1A is a schematic cross-sectional view in the workpiece conveyance direction of the heat treatment furnace according to the first embodiment of the present invention, and FIG. 1B is a schematic diagram in the transverse direction orthogonal to the workpiece conveyance direction of the heat treatment furnace according to the first embodiment of the present invention. A cross-sectional view is shown. FIG. 2 is a perspective view showing a specific configuration example of the heat treatment furnace according to the first embodiment of the present invention.

図1A及び図1Bにおいて、本第1実施形態の熱処理炉は、外側筐体1と、上方及び一側方に上方空間1A及び側方空間1Bを形成するように外側筐体1の内側に設けられた、上面に上部開口部2aを有する内側筐体2と、外側筐体1の対向する一対の面1a、1b及び内側筐体2の中央部を貫通するように設けられ、内側筐体2の内部をワーク30が通過するようにワーク30を搬送するワーク搬送装置3とを有している。また、内側筐体2の上部開口2aとワーク搬送装置3の間には、複数個(例えば8個)が互いの間に隙間52が形成されるように並列に配置されて、ワーク30を加熱するヒータ装置5が設けられ、ワーク搬送装置3の下方には、側方空間1B、上方空間1A、上部開口2a、及び複数のヒータ装置5間の隙間52を通過してワーク30を加熱する熱風6aを供給する熱風供給装置6が設けられている。   1A and 1B, the heat treatment furnace of the first embodiment is provided inside the outer casing 1 so as to form an outer casing 1 and an upper space 1A and a side space 1B on the upper side and one side. The inner housing 2 having the upper opening 2a on the upper surface, the pair of opposing surfaces 1a and 1b of the outer housing 1, and the central portion of the inner housing 2 are provided so as to penetrate the inner housing 2 And a workpiece transfer device 3 that transfers the workpiece 30 so that the workpiece 30 passes through the inside. A plurality (for example, eight) of the inner casing 2 is arranged in parallel so that a gap 52 is formed between the upper opening 2a of the inner casing 2 and the workpiece transfer device 3, and the workpiece 30 is heated. The heater device 5 is provided, and below the workpiece transfer device 3, hot air that heats the workpiece 30 through the side space 1B, the upper space 1A, the upper opening 2a, and the gaps 52 between the plurality of heater devices 5 is provided. A hot air supply device 6 for supplying 6a is provided.

外側筐体1は、略直方体形状に形成され、ワーク搬送方向Xに対向する一対の面1a、1bの中央部にはそれぞれ、ワーク搬送装置3が貫通できるように貫通穴1c、1dが設けられている。外側筐体1の対向する一対の面1a、1bの貫通穴1c、1d近傍の上部1e、1fは、ヒータ装置5の熱及び熱風供給装置6からの熱風6aが外側筐体1の外部に逃げて熱処理炉内の温度が低下するのを抑えるために、内側に向かって折れ曲がっている。   The outer casing 1 is formed in a substantially rectangular parallelepiped shape, and through holes 1c and 1d are provided at the center portions of the pair of surfaces 1a and 1b facing the workpiece conveyance direction X so that the workpiece conveyance device 3 can penetrate therethrough. ing. The upper portions 1e and 1f in the vicinity of the through holes 1c and 1d of the pair of opposed surfaces 1a and 1b of the outer casing 1 are heated by the heat of the heater device 5 and the hot air 6a from the hot air supply device 6 to the outside of the outer casing 1. In order to prevent the temperature in the heat treatment furnace from decreasing, it is bent inward.

内側筐体2は、略直方体形状に形成され、少なくとも内側筐体2のワーク搬送方向Xに対向する一対の面は、外側筐体1の対向する一対の面1a、1bを共有するように設けられている。なお、内側筐体2のワーク搬送方向Xに対向する一対の面は、外側筐体1の対向する一対の面1a、1bの内側に接するように設けられてもよい。   The inner housing 2 is formed in a substantially rectangular parallelepiped shape, and at least a pair of surfaces facing the work transport direction X of the inner housing 2 are provided so as to share a pair of facing surfaces 1 a and 1 b of the outer housing 1. It has been. Note that the pair of surfaces facing the workpiece conveyance direction X of the inner housing 2 may be provided so as to be in contact with the inner surfaces of the pair of facing surfaces 1 a and 1 b of the outer housing 1.

内側筐体2の上部開口2aとヒータ装置5との間で内側筐体2の内周面には、熱風量供給機構の一例である熱風供給側板状体4が取り付けられている。熱風供給側板状体4は、均等に分散された多数の開口を有する矩形で板状の部材であり、例えばパンチングメタルやスリット板などからなる。熱風供給側板状体4の開口の形状及び配列としては、図3Aに示すような多数の丸孔を並列に配置したものや図3Bに示すような多数の長孔を千鳥状に配置したものなど様々なものが採用できる。熱風供給側板状体4のワーク搬送方向下流側の均熱領域(第1の領域)X2での開口率は、ワーク搬送方向上流側の昇温領域(第2の領域)X1での開口率よりも小さくなるように設定されている。より好ましくは、開口比率が2:1〜4:1になるように設定されている。例えば、熱風供給側板状体4の均熱領域X2での開口率は30%、昇温領域X1での開口率は15%に設定される。   On the inner peripheral surface of the inner casing 2 between the upper opening 2a of the inner casing 2 and the heater device 5, a hot air supply side plate-like body 4 which is an example of a hot air supply mechanism is attached. The hot air supply side plate-like body 4 is a rectangular and plate-like member having a large number of uniformly distributed openings, and is made of, for example, a punching metal or a slit plate. As the shape and arrangement of the openings of the hot air supply side plate-like body 4, a large number of round holes as shown in FIG. 3A are arranged in parallel, a large number of long holes as shown in FIG. 3B are arranged in a staggered manner, etc. Various things can be adopted. The aperture ratio in the soaking area (first area) X2 on the downstream side in the workpiece conveyance direction of the hot air supply side plate-like body 4 is based on the aperture ratio in the temperature rising area (second area) X1 on the upstream side in the workpiece conveyance direction. Is set to be smaller. More preferably, the opening ratio is set to 2: 1 to 4: 1. For example, the aperture ratio in the soaking area X2 of the hot air supply side plate-like body 4 is set to 30%, and the aperture ratio in the temperature raising area X1 is set to 15%.

なお、均熱領域X2と昇温領域X1とは、内側筐体2内で物理的に区画されることなく、つまり仕切板等で区画されることなく仮想的に分かれている。また、均熱領域X2と昇温領域X1との境界は、対向する一対の面1a、1b間の真ん中(図1Aの点線部分)にあることが好ましい。また、熱風供給側板状体4は、一枚の板状体からなるものに限られず、例えば、図4及び図5に示すように、開口の大きさは同一であるが長さが異なる2枚の板状体4a、4bを密着させて重ね合わせ、相対的に移動させることで、均熱領域X2での開口率が昇温領域X1での開口率よりも小さくなるようにした構成のものでもよい。   The soaking area X2 and the temperature raising area X1 are virtually separated without being physically partitioned within the inner housing 2, that is, without being partitioned by a partition plate or the like. In addition, the boundary between the soaking area X2 and the temperature raising area X1 is preferably in the middle (a dotted line portion in FIG. 1A) between a pair of opposed surfaces 1a and 1b. Further, the hot air supply side plate-like body 4 is not limited to one made of a single plate-like body. For example, as shown in FIGS. 4 and 5, two sheets having the same opening size but different lengths are used. Even if the plate-like bodies 4a and 4b are closely adhered and overlapped and relatively moved, the aperture ratio in the soaking area X2 is smaller than the aperture ratio in the temperature raising area X1. Good.

熱風供給側板状体4の下面には梯子状の取付フレーム7が取り付けられている。取付フレーム7の下面には8個のヒータ装置5が取り付けられている。ヒータ装置5は、図6に示すように、電磁波(例えば赤外線ヒータや遠赤外線ヒータ)を利用するヒータの一例である矩形のパネルヒータ5aと、パネルヒータ5aの上部を覆う台形状の屋根材5bと、パネルヒータ5aと屋根材5bとを連結する複数の棒状の保持部材5cとを有している。   A ladder-like mounting frame 7 is attached to the lower surface of the hot air supply side plate-like body 4. Eight heater devices 5 are attached to the lower surface of the attachment frame 7. As shown in FIG. 6, the heater device 5 includes a rectangular panel heater 5a that is an example of a heater that uses electromagnetic waves (for example, an infrared heater or a far-infrared heater), and a trapezoidal roof material 5b that covers the upper portion of the panel heater 5a. And a plurality of rod-shaped holding members 5c that connect the panel heater 5a and the roofing material 5b.

熱風供給側板状体4と各屋根材5bとは、熱風供給側板状体4を通過した熱風6aの風速を緩和、低減するための空間51を形成するように設けられている。なお、屋根材5bの形状は、図6に示すような断面台形状の他にも、例えば断面半円状や断面コ字状であってもよい。   The hot air supply side plate-like body 4 and each roof material 5b are provided so as to form a space 51 for relaxing and reducing the wind speed of the hot air 6a that has passed through the hot air supply side plate-like body 4. The shape of the roofing material 5b may be, for example, a semicircular cross section or a U-shaped cross section, in addition to the trapezoidal cross section as shown in FIG.

パネルヒータ5aは、2枚を1組として4つの組に分けて温度設定される。例えば、内側筐体2のワーク搬送方向Xの長さを800mm、ワーク搬送速度を160mm/分として、ワーク30の目標温度を80℃、125℃、又は150℃とした場合、熱風供給装置6の熱風6aの温度及びパネルヒータ5aの各組のそれぞれの設定温度は、下記表1のようになる。   The panel heater 5a is divided into four groups with two sheets as one group, and the temperature is set. For example, when the length of the inner casing 2 in the workpiece conveyance direction X is 800 mm, the workpiece conveyance speed is 160 mm / min, and the target temperature of the workpiece 30 is 80 ° C., 125 ° C., or 150 ° C., the hot air supply device 6 The temperature of the hot air 6a and the set temperature of each set of the panel heater 5a are as shown in Table 1 below.

Figure 2007093168
Figure 2007093168

つまり、昇温領域X1の2組は、ワーク30の温度を上昇させることを目的とするためワーク30の目標温度よりもかなり高い温度に設定され、均熱領域X2の2組は、ワーク30の温度を維持させることを目的とするためワーク30の目標温度よりもやや高い程度の温度に設定される。なお、具体的な設定温度については上記に限られず、内側筐体2のワーク搬送方向Xの長さやワーク搬送速度、内側筐体2の体積などに応じて適宜設定すればよい。   That is, the two sets of the temperature raising region X1 are set to temperatures considerably higher than the target temperature of the workpiece 30 for the purpose of raising the temperature of the workpiece 30, and the two sets of the soaking region X2 are In order to maintain the temperature, the temperature is set to a slightly higher temperature than the target temperature of the workpiece 30. The specific set temperature is not limited to the above, and may be set as appropriate according to the length of the inner casing 2 in the workpiece transfer direction X, the workpiece transfer speed, the volume of the inner casing 2, and the like.

ワーク搬送装置3は、例えば、ワーク搬送方向Xに平行な内側筐体2の対向する一対の面2b,2cに沿って突設された複数のプーリ3a,3aと、複数のプーリ3a,3a上を滑動可能に架設されたチェーン3b,3bと、チェーン3b,3b上に載置され、例えば駆動用モータ(図示していない)によりチェーン3b,3bが駆動することによって、ワーク搬送方向Xに移送されるパレット3cを備えている。パレット3cは、例えば炭素鋼などの金属で形成されている。例えば主として樹脂から形成されたワーク30は、パレット3cに保持されてワーク搬送方向Xに移送される。   The workpiece transfer device 3 includes, for example, a plurality of pulleys 3a and 3a protruding along a pair of opposing surfaces 2b and 2c of the inner casing 2 parallel to the workpiece transfer direction X, and a plurality of pulleys 3a and 3a. Are slidably mounted on the chains 3b and 3b, and are placed on the chains 3b and 3b. For example, the chains 3b and 3b are driven by a drive motor (not shown) to transfer in the workpiece conveyance direction X. The pallet 3c is provided. The pallet 3c is formed, for example with metals, such as carbon steel. For example, the workpiece 30 mainly made of resin is held on the pallet 3c and transferred in the workpiece conveyance direction X.

ワーク搬送装置3と熱風供給装置6との間には、熱風排気側板状体8と仕切板9とが順に内側筐体2の内周面に取り付けられている。熱風排気側板状体8は、熱風供給側板状体4と同様の構成を有する。つまり、熱風排気側板状体8には均等に分散した多数の開口が設けられており、熱風排気側板状体8の均熱領域X2での開口率は、昇温領域X1の開口率よりも小さくなるように設定されている。また、熱風排気側板状体8の昇温領域X1での開口率は、熱風供給側板状体4の昇温領域X1の開口率と同一又は大きく、熱風排気側板状体8の均熱領域X2での開口率は、熱風供給側板状体4の均熱領域での開口率と同一又は大きくなるように設定されている。   A hot air exhaust side plate-like body 8 and a partition plate 9 are sequentially attached to the inner peripheral surface of the inner housing 2 between the work transfer device 3 and the hot air supply device 6. The hot air exhaust side plate-like body 8 has the same configuration as the hot air supply side plate-like body 4. That is, the hot air exhaust side plate-like body 8 is provided with a large number of uniformly dispersed openings, and the hot air exhaust side plate-like body 8 has an opening ratio in the soaking area X2 smaller than the opening ratio of the temperature raising area X1. It is set to be. Moreover, the opening rate in the temperature rising region X1 of the hot air exhaust side plate-like body 8 is the same as or larger than the opening ratio of the temperature rising region X1 of the hot air supply side plate-like body 4, and in the soaking region X2 of the hot air exhaust side plate-like body 8. Is set to be the same as or larger than the opening ratio in the soaking area of the hot air supply side plate-like body 4.

仕切板9は、熱風排気側板状体8の下方に熱風排気側板状体8と平行に取り付けられ、熱風排気側板状体8を通過した熱風6aが熱風供給装置6に当たらないようにしている。仕切板9には排気用貫通穴9aが設けられ、排気用貫通穴9aには熱風排気側板状体8を通過した熱風6aを排気するための円筒状の排気用ダクト10が接続されている。排気用貫通穴9a及び排気ダクト用10は、上記のように熱風排気側板状体8の開口率を設定したため、均熱領域X2より昇温領域X1の方が熱風排気側板状体8を通過する熱風6aの量が多いので、仕切板9のワーク搬送方向上流側(昇温領域X1)に設けている。   The partition plate 9 is attached below the hot air exhaust side plate 8 in parallel with the hot air exhaust side plate 8 so that the hot air 6 a that has passed through the hot air exhaust side plate 8 does not hit the hot air supply device 6. The partition plate 9 is provided with an exhaust through hole 9a, and a cylindrical exhaust duct 10 for exhausting the hot air 6a that has passed through the hot air exhaust side plate-like body 8 is connected to the exhaust through hole 9a. Since the through hole for exhaust 9a and the exhaust duct 10 set the opening ratio of the hot air exhaust side plate-like body 8 as described above, the temperature rising region X1 passes through the hot air exhaust side plate-like body 8 rather than the soaking region X2. Since there is much quantity of the hot air 6a, it has provided in the workpiece conveyance direction upstream (temperature raising area | region X1) of the partition plate 9. FIG.

排気用ダクト10には、排気用ダクト10内に流れ込んだ熱風6aを外側筐体1の外部に排出するために外側筐体1の面1aの仕切板9より下方に設けられた排気用ブロア15が接続されている。
外側筐体1の下面1g上には、熱風供給装置6と循環ブロア11とが配置されている。熱風供給装置6は、外側筐体1の下面1gから立設して仕切板9と接続されている1組の仕切壁17,17と外側筐体1の下面1gと仕切板9とに囲まれた空間18内に配置されている。循環ブロア11は、外側筐体1の内側且つ空間18の外側に配置され、仕切壁17を貫通する連結ダクト12により熱風供給装置6と連結されている。
In the exhaust duct 10, an exhaust blower 15 provided below the partition plate 9 on the surface 1 a of the outer casing 1 in order to discharge the hot air 6 a flowing into the exhaust duct 10 to the outside of the outer casing 1. Is connected.
On the lower surface 1 g of the outer casing 1, a hot air supply device 6 and a circulation blower 11 are arranged. The hot air supply device 6 is surrounded by a pair of partition walls 17, 17 that are erected from the lower surface 1 g of the outer housing 1 and connected to the partition plate 9, and the lower surface 1 g of the outer housing 1 and the partition plate 9. It is arranged in the space 18. The circulation blower 11 is disposed inside the outer casing 1 and outside the space 18, and is connected to the hot air supply device 6 by a connecting duct 12 that penetrates the partition wall 17.

循環ブロア11には、一端が仕切壁17を貫通して熱風供給装置6の近傍の空間18に接続された筒状の給気ダクト16が接続されている。循環ブロア11は、駆動により発熱する熱風供給装置6により温められた空間18内の空気を、給気ダクト16を介して取り入れ、連結ダクト12を介して熱風供給装置6へ供給する。熱風供給装置6は、上方空間1Aに供給する熱風6aの温度が前記表1に示す温度になるように、循環ブロア11により連結ダクト12を介して供給された前記空気を加熱して熱風6aを生成する。なお、熱風供給装置6は、極めて短時間(例えば1秒間)で本熱処理炉内の空気を入れ替えられるような熱風送風能力を有するように構成されている。   Connected to the circulation blower 11 is a cylindrical air supply duct 16 having one end passing through the partition wall 17 and connected to a space 18 near the hot air supply device 6. The circulation blower 11 takes in the air in the space 18 heated by the hot air supply device 6 that generates heat by driving through the air supply duct 16 and supplies the air to the hot air supply device 6 through the connection duct 12. The hot air supply device 6 heats the air supplied via the connecting duct 12 by the circulation blower 11 so that the temperature of the hot air 6a supplied to the upper space 1A becomes the temperature shown in Table 1 above. Generate. Note that the hot air supply device 6 is configured to have a hot air blowing capability so that the air in the heat treatment furnace can be replaced in a very short time (for example, 1 second).

また、熱風供給装置6は、筒状の連結ダクト13を介して、連結ダクト13の横方向の断面積よりも広い横方向の断面積を有するように形成された広径部19と接続されている。広径部19は、内側筐体2の側方空間1Bと隣接する面2dの下方に設けられた供給用貫通穴2eを介して側方空間1Bと接続されている。広径部19の横方向の断面積は、側方空間1Bの横方向の断面積よりも狭く形成されている。   The hot air supply device 6 is connected to a wide-diameter portion 19 formed so as to have a cross-sectional area in the horizontal direction larger than the cross-sectional area in the horizontal direction of the connecting duct 13 via the cylindrical connecting duct 13. Yes. The wide-diameter portion 19 is connected to the side space 1B via a supply through hole 2e provided below the surface 2d adjacent to the side space 1B of the inner housing 2. The cross-sectional area in the horizontal direction of the wide-diameter portion 19 is formed to be narrower than the cross-sectional area in the horizontal direction of the side space 1B.

なお、連結ダクト13と側方空間1Bとは、垂直方向の開口位置をずらして形成されている。つまり、熱風供給装置6より生成された熱風6aは、連結ダクト13を通過して広径部19の内壁(図2では仕切板9)に衝突し、拡散されてから側方空間1B側へ供給されるようになっている。なお、このようにして側方空間1Bに供給された熱風6aは、側方空間1Bの横方向の断面積が広径部19の横方向の断面積よりも広くなっているので、さらに流れが乱されて拡散されやすくなり、その結果、上方空間1Aの全体にわたって一様に供給されることとなる。   The connecting duct 13 and the side space 1B are formed by shifting the opening positions in the vertical direction. That is, the hot air 6 a generated by the hot air supply device 6 passes through the connecting duct 13, collides with the inner wall (partition plate 9 in FIG. 2) of the wide diameter portion 19, is diffused, and then supplied to the side space 1 </ b> B side. It has come to be. Note that the hot air 6a supplied to the side space 1B in this way has a larger cross-sectional area in the lateral direction of the side space 1B than the lateral cross-sectional area of the wide-diameter portion 19, so that the flow is further increased. It is easily disturbed and diffused, and as a result, it is supplied uniformly over the entire upper space 1A.

なお、排気ダクト10は、本熱処理炉内のクリーン化の観点から上記のように構成したが、熱風供給装置6の熱効率を重視して循環ブロア11と直接接続されるように構成してもよい。
本第1実施形態の熱処理炉は以上のように構成されている。
The exhaust duct 10 is configured as described above from the viewpoint of cleaning in the heat treatment furnace. However, the exhaust duct 10 may be configured to be directly connected to the circulation blower 11 with emphasis on the thermal efficiency of the hot air supply device 6. .
The heat treatment furnace of the first embodiment is configured as described above.

本第1実施形態の熱処理炉によれば、熱風供給側板状体4の開口率を昇温領域X1よりも均熱領域X2の方が小さくなるようにしているので、内側筐体2の上部開口2aと複数のヒータ装置5間の隙間52とを通過してワーク30を加熱する熱風6aの供給量が、昇温領域X1よりも均熱領域X2の方が少なくなるように調整される。このように調整された熱風6aと上記のように温度設定されたパネルヒータ5aとにより、ワーク30は、図7の実線Aに示す理想的な温度曲線のように温度変化する。つまり、昇温領域X1で目標温度まで温度上昇し、均熱領域X2でその目標温度を維持するように温度変化する。したがって、昇温領域X1と均熱領域X2とに熱風を供給する熱風供給装置6をそれぞれに設ける必要が無く、つまり熱風供給装置6を共有させることが可能となり、熱処理炉の製造コストをダウンさせることができる。   According to the heat treatment furnace of the first embodiment, the opening ratio of the hot air supply side plate-like body 4 is set to be smaller in the soaking area X2 than in the temperature raising area X1, so that the upper opening of the inner casing 2 is opened. 2a and the supply amount of the hot air 6a that passes through the gaps 52 between the plurality of heater devices 5 and heats the workpiece 30 are adjusted so that the soaking area X2 is smaller than the heating area X1. Due to the hot air 6a adjusted in this way and the panel heater 5a whose temperature is set as described above, the temperature of the work 30 changes as shown in an ideal temperature curve shown by a solid line A in FIG. That is, the temperature rises to the target temperature in the temperature raising region X1, and the temperature changes so as to maintain the target temperature in the soaking region X2. Therefore, it is not necessary to provide the hot air supply devices 6 for supplying hot air to the temperature raising region X1 and the soaking region X2, respectively, that is, the hot air supply device 6 can be shared, and the manufacturing cost of the heat treatment furnace is reduced. be able to.

また、主として樹脂から形成されたワークを金属で形成されたパレット上に載置した状態で加熱する場合、電磁波(例えば赤外線ヒータや遠赤外線ヒータ)利用し、主としてワークを加熱するヒータ及び主としてパレットを加熱する熱風の2つの熱源を併用するが、熱風が直接当たる領域では熱風の風速により、図7の点線Bに示すように、ワークの温度が下がるため、ワークに加熱ムラが発生するおそれがある。   In addition, when heating a workpiece mainly made of resin on a pallet made of metal, an electromagnetic wave (for example, an infrared heater or a far-infrared heater) is used to heat the workpiece and mainly the pallet. Although two heat sources of hot air to be heated are used in combination, the temperature of the work is lowered as shown by the dotted line B in FIG. .

そこで、本第1実施形態の熱処理炉においては、熱風供給側板状体4と各屋根材5bとにより、熱風供給側板状体4を通過した熱風6aの風速を緩和、低減する空間51を形成しているので、ワーク30に熱風6aが直接当たらず、図7の実線Aに示す理想的な温度曲線に近づけることができる。   Therefore, in the heat treatment furnace of the first embodiment, the hot air supply side plate 4 and each roofing material 5b form a space 51 for relaxing and reducing the wind speed of the hot air 6a that has passed through the hot air supply side plate 4. Therefore, the hot air 6a does not directly hit the work 30 and can be brought close to the ideal temperature curve shown by the solid line A in FIG.

また、本第1実施形態の熱処理炉においては、熱風排気側板状体8を熱風供給側板状体4と同様に構成し、又、排気用ダクト10を昇温領域X1に設けているので、ワーク30に供給した熱風6aを円滑に排気することができ、熱風6aがワーク30の近傍に滞留しない。したがって、さらに図7の実線Aに示す理想的な温度曲線に近づけることができる。なお、上記はワーク30の目標温度が高くなるほど効果がある。   Further, in the heat treatment furnace of the first embodiment, the hot air exhaust side plate-like body 8 is configured in the same manner as the hot air supply side plate-like body 4 and the exhaust duct 10 is provided in the temperature rising region X1. The hot air 6 a supplied to the air 30 can be smoothly exhausted, and the hot air 6 a does not stay near the work 30. Therefore, it can be brought closer to the ideal temperature curve shown by the solid line A in FIG. The above is more effective as the target temperature of the work 30 is higher.

また、本第1実施形態の熱処理炉においては、熱風排気側板状体8により、ワーク30に供給する熱風6aの量を調整できるので、昇温領域X1と均熱領域X2との間に垂直に仕切板を設けて別々の領域にすることを必要としない。したがって、熱処理炉の小型化を図ることも可能である。   Further, in the heat treatment furnace of the first embodiment, the amount of hot air 6a supplied to the workpiece 30 can be adjusted by the hot air exhaust side plate-like body 8, so that it is vertically between the temperature raising region X1 and the soaking region X2. It is not necessary to provide a partition plate to separate areas. Therefore, it is possible to reduce the size of the heat treatment furnace.

また、本第1実施形態の熱処理炉においては、熱風供給装置6により生成された熱風6aが、連結ダクト13を介して広径部19に供給され、広径部19で拡散されてから、側方空間1B、上方空間1Aへと供給されるようになっているので、上方空間1Aの全体にわたって一様に供給される。   Further, in the heat treatment furnace of the first embodiment, the hot air 6 a generated by the hot air supply device 6 is supplied to the wide diameter portion 19 through the connecting duct 13 and diffused by the wide diameter portion 19. Since it is supplied to the side space 1B and the upper space 1A, it is supplied uniformly over the entire upper space 1A.

なお、本第1実施形態においては、パネルヒータ5aを8枚設置し、2枚を1組として4つの組に分けたが、これに限られない。例えば、パネルヒータ5aを4枚設置し、1枚で1組として4つの組に分けてもよい。但し、パネルヒータ5aの枚数及び/又は組数が奇数であると、昇温領域X1と均熱領域X2との境界がはっきりせず、図7の実線Aに示す理想的な温度曲線のようにならないおそれがある。したがって、パネルヒータ5aの枚数及び組数は偶数にするのが好ましく、さらには4の倍数にするのが好ましい。   In the first embodiment, eight panel heaters 5a are installed and two are divided into four groups, but the present invention is not limited to this. For example, four panel heaters 5a may be installed, and one sheet may be divided into four groups. However, if the number of panel heaters 5a and / or the number of sets is an odd number, the boundary between the temperature raising region X1 and the soaking region X2 is not clear, as in the ideal temperature curve shown by the solid line A in FIG. There is a risk of not becoming. Accordingly, the number and the number of the panel heaters 5a are preferably an even number, and more preferably a multiple of 4.

《第2実施形態》
図8は本発明の第2実施形態に係る熱処理炉の横方向の概略断面図を示している。本第2実施形態の熱処理炉は、側方開口2f、及びフィルタ14を有する点で本第1実施形態の熱処理炉とは異なる。その他の同一符号を付した点においては同様であるので、重複する説明は省略する。
<< Second Embodiment >>
FIG. 8 shows a schematic cross-sectional view in the lateral direction of the heat treatment furnace according to the second embodiment of the present invention. The heat treatment furnace of the second embodiment is different from the heat treatment furnace of the first embodiment in that the side opening 2f and the filter 14 are provided. The other points with the same reference numerals are the same, and redundant description is omitted.

図8において、側方開口2fは、ワーク搬送装置3とヒータ装置5との間且つ内側筐体2の側方空間1Bと隣接する面2dに、内側筐体2のワーク搬送方向Xの長さにわたって設けられている。側方開口2fは、側方空間1Bを通じて移動してきた熱風6aが上部空間1A側にも供給されるように、側方空間1Bの横方向の断面積よりも開口面積が小さく形成されている。   In FIG. 8, the side opening 2 f is a length in the workpiece conveyance direction X of the inner casing 2 on a surface 2 d adjacent to the side space 1 B of the inner casing 2 between the workpiece conveying device 3 and the heater device 5. It is provided over. The side opening 2f is formed to have an opening area smaller than the cross-sectional area in the lateral direction of the side space 1B so that the hot air 6a moving through the side space 1B is also supplied to the upper space 1A side.

フィルタ14は、側方空間1Bの側方開口2fと貫通穴2eとの間の側方空間1Bに設けられている。フィルタ14は、HEPAフィルタなどの高性能フィルタであり、ワーク30に供給する熱風6aの空気清浄度を高めている(例えば1.6個以下/10リットル)。   The filter 14 is provided in the side space 1B between the side opening 2f of the side space 1B and the through hole 2e. The filter 14 is a high-performance filter such as a HEPA filter, and increases the air cleanliness of the hot air 6a supplied to the workpiece 30 (for example, 1.6 pieces or less / 10 liters).

本第2実施形態の熱処理炉によれば、上記のように側方開口2fを設けたことにより、各パネルヒータ5a間の隙間52を通ってワーク30に供給される熱風6aのみに依存せずにワーク30の温度を上昇させることができる。これにより、ワーク30を温度上昇させる時間が短縮できるとともに、熱風6aの風速によるワーク30の温度低下(図7の点線B)を抑えて、ワーク30の温度曲線を図7の実線Aに示す理想的な温度曲線に近づけることができる。
なお、本実施形態の熱処理炉において、側方開口2fは単なる一つの開口としたが、熱風供給側板状体4や熱風排気側板状体8に設けた開口のように、均等に分散した多数の開口から形成されるものであってもよい。また、側方開口2fは、均熱領域X2での開口率が昇温領域X1での開口率よりも小さくなるように形成されてもよい。
According to the heat treatment furnace of the second embodiment, by providing the side openings 2f as described above, it does not depend only on the hot air 6a supplied to the work 30 through the gaps 52 between the panel heaters 5a. In addition, the temperature of the work 30 can be increased. This shortens the time during which the temperature of the workpiece 30 is raised, suppresses the temperature drop of the workpiece 30 due to the wind speed of the hot air 6a (dotted line B in FIG. 7), and shows the ideal temperature curve of the workpiece 30 indicated by a solid line A in FIG. Close to a typical temperature curve.
In the heat treatment furnace of the present embodiment, the side opening 2f is a single opening, but a number of uniformly distributed openings such as the openings provided in the hot air supply side plate 4 and the hot air exhaust side plate 8 are provided. It may be formed from an opening. Further, the side openings 2f may be formed so that the opening ratio in the soaking area X2 is smaller than the opening ratio in the temperature rising area X1.

また、本第2実施形態の熱処理炉によれば、熱風形成装置6より生成された熱風6aに塵や埃が含まれていてもフィルタ14により除去されるので、ワーク30に空気清浄度の高い熱風6aを供給することが可能になる。   Further, according to the heat treatment furnace of the second embodiment, even if dust or dirt is contained in the hot air 6a generated by the hot air forming device 6, it is removed by the filter 14, so that the work 30 has high air cleanliness. Hot air 6a can be supplied.

なお、本発明は上記実施形態に限定されるものではなく、その他種々の態様で実施できる。例えば、上記実施形態において、熱風供給側板状体4は、内側筐体2の上部開口2aの下方に設けたが、内側筐体2の上部開口2aを塞ぐように内側筐体2の上部に取り付けられてもよい。また、内側筐体2の上部開口2a自体が、熱風供給側板状体4と同様にして、多数の開口から形成され、均熱領域X2での開口率が昇温領域X1での開口率よりも小さくなるように形成されてもよい。   In addition, this invention is not limited to the said embodiment, It can implement with another various aspect. For example, in the above-described embodiment, the hot air supply side plate-like body 4 is provided below the upper opening 2a of the inner housing 2, but is attached to the upper portion of the inner housing 2 so as to close the upper opening 2a of the inner housing 2. May be. Further, the upper opening 2a itself of the inner housing 2 is formed of a large number of openings in the same manner as the hot air supply side plate-like body 4, and the opening ratio in the soaking area X2 is higher than the opening ratio in the temperature raising area X1. You may form so that it may become small.

また、上記実施形態において、熱風供給側板状体4は、昇温領域X1にも均熱領域X2にも設けたが、図9に示すように、均熱領域X2のみに設けても同様の効果を奏するようにすることが可能である。   Moreover, in the said embodiment, although the hot-air supply side plate-shaped body 4 was provided in the temperature rising area | region X1 and the soaking | uniform-heating area | region X2, as shown in FIG. It is possible to play.

また、上記実施形態においては、ワーク30に供給される熱風6aの供給量が均熱領域X2よりも昇温領域X1の方が多くなるようにする熱風量調整機構を、熱風供給側板状体4の昇温領域及び均熱領域X1,X2での開口率を調整することによって実現したが、各パネルヒータ5a間の隙間52の大きさを調整することによっても実現することは可能である。   Moreover, in the said embodiment, the hot air supply side plate-like body 4 is a hot air supply side plate-like body 4 in which the supply amount of the hot air 6a supplied to the workpiece | work 30 is larger in the temperature rising area | region X1 than the soaking | uniform-heating area | region X2. This is realized by adjusting the aperture ratio in the temperature raising region and the soaking region X1, X2, but it can also be realized by adjusting the size of the gap 52 between the panel heaters 5a.

また、上記実施形態においては、熱風供給装置6を内側筐体2の下部に配置したが、内側筐体2の側方や上方に配置されてもよい。   Moreover, in the said embodiment, although the hot air supply apparatus 6 was arrange | positioned in the lower part of the inner side housing | casing 2, you may arrange | position at the side of the inner side housing | casing 2, or the upper direction.

なお、上記様々な実施形態のうちの任意の実施形態を適宜組み合わせることにより、それぞれの有する効果を奏するようにすることができる。   It is to be noted that, by appropriately combining arbitrary embodiments of the various embodiments described above, the effects possessed by them can be produced.

本発明にかかる熱処理炉は、熱風供給装置を共有させることを可能にすることにより、製造コストをダウンさせることができる効果を有し、特にワークに付着した溶剤を揮発させる熱処理炉として有用である。   The heat treatment furnace according to the present invention has an effect of reducing the manufacturing cost by making it possible to share the hot air supply device, and is particularly useful as a heat treatment furnace for volatilizing the solvent adhering to the workpiece. .

本発明の第1実施形態に係る熱処理炉のワーク搬送方向の概略断面図Schematic cross-sectional view in the workpiece transfer direction of the heat treatment furnace according to the first embodiment of the present invention 本発明の第1実施形態に係る熱処理炉の横方向の概略断面図Schematic sectional view in the lateral direction of the heat treatment furnace according to the first embodiment of the present invention. 本発明の第1実施形態に係る熱処理炉の斜視図1 is a perspective view of a heat treatment furnace according to a first embodiment of the present invention. 熱風供給側板状体の一例を示す図The figure which shows an example of a hot air supply side plate-shaped object 熱風供給側板状体の他の例を示す図The figure which shows the other example of a hot air supply side plate-shaped object 熱風供給側板状体の変形例を示す斜視図The perspective view which shows the modification of a hot air supply side plate-shaped object 熱風供給側板状体の変形例を示す断面図Sectional drawing which shows the modification of a hot air supply side plate-shaped object ヒータ装置の一部拡大斜視図Partially enlarged perspective view of the heater device ワークの温度変化を示すグラフGraph showing temperature change of workpiece 本発明の第2実施形態に係る熱処理炉の横方向の概略断面図Schematic sectional view in the lateral direction of the heat treatment furnace according to the second embodiment of the present invention 本発明の他の実施形態に係る熱処理炉の一部拡大断面図The partially expanded sectional view of the heat processing furnace which concerns on other embodiment of this invention. 従来の熱処理炉のワーク搬送方向の概略断面図Schematic cross-sectional view in the workpiece transfer direction of a conventional heat treatment furnace

符号の説明Explanation of symbols

1 外側筐体
1a、1b 面
1c、1d 貫通穴
1e、1f 屈曲部
1g 下面
2 内側筐体
2a 上部開口
2b、2c、2d 面
2e 貫通穴
2f 側部開口
3 ワーク搬送装置
3a プーリ
3b チェーン
3c パレット
4 熱風供給側板状体
4a、4b スリット板
5 ヒータ装置
5a パネルヒータ
5b 屋根材
5c 保持部材
6 熱風供給装置
7 取付フレーム
8 熱風排気側板状体
9 仕切板
10 排気用ダクト
11 循環ブロア
12、13 連結ダクト
14 フィルタ
15 排気用ブロア
16 供給ダクト
17 仕切壁
18 空間
19 広径部
DESCRIPTION OF SYMBOLS 1 Outer housing | casing 1a, 1b surface 1c, 1d Through-hole 1e, 1f Bending part 1g Lower surface 2 Inner housing | casing 2a Upper opening 2b, 2c, 2d surface 2e Through-hole 2f Side opening 3 Work conveyance apparatus 3a Pulley 3b Chain 3c Pallet 4 Hot Air Supply Side Plate 4a, 4b Slit Plate 5 Heater Device 5a Panel Heater 5b Roof Material 5c Holding Member 6 Hot Air Supply Device 7 Mounting Frame 8 Hot Air Exhaust Side Plate 9 Partition Plate 10 Exhaust Duct 11 Circulating Blower 12, 13 Connection Duct 14 Filter 15 Exhaust blower 16 Supply duct 17 Partition wall 18 Space 19 Wide diameter portion

Claims (12)

外側筐体と、
少なくとも上方に空間が形成されるように前記外側筐体の内側に設けられるとともに、上面に上部開口が設けられ、その内部が前記ワークの搬送方向下流側の第1の領域と前記ワークの搬送方向上流側の温度が異なる第2の領域とに、物理的に区画されることなく分かれている内側筐体と、
前記外側筐体及び前記内側筐体の内部を貫通するように設けられ、前記内側筐体の内部をワークが通過するようにワークを搬送するワーク搬送装置と、
前記内側筐体の前記上部開口と前記ワーク搬送装置との間且つ前記第1の領域と前記第2の領域とに、複数個が互いの間に隙間が形成されるように前記ワークの搬送方向に並列に配置されて、前記ワークを加熱するヒータ装置と、前記上方空間と前記上部開口と前記複数のヒータ装置間の前記隙間とを通過して前記ワークを加熱する熱風を前記第1領域と前記第2の領域とに同時に供給する単一の熱風供給装置と、
前記熱風を、前記第1の領域よりも前記第2の領域の方が、供給量が多くなるように調整して前記ワークに供給する熱風供給量調整機構と、
を有することを特徴とする熱処理炉。
An outer housing;
Provided at least on the inside of the outer casing so as to form a space above, and provided with an upper opening on the upper surface, the inside of which is a first region downstream of the workpiece transfer direction and the workpiece transfer direction An inner housing that is separated without being physically partitioned into a second region having a different upstream temperature; and
A workpiece transfer device that is provided so as to penetrate the inside of the outer casing and the inner casing, and that transfers a workpiece so that the workpiece passes through the inner casing;
The workpiece transfer direction such that a plurality of gaps are formed between the upper opening of the inner housing and the workpiece transfer device and between the first region and the second region. A heater device that heats the workpiece, and hot air that heats the workpiece through the upper space, the upper opening, and the gaps between the plurality of heater devices, and the first region. A single hot air supply device for supplying to the second region at the same time;
A hot air supply amount adjustment mechanism that adjusts the hot air so that the supply amount in the second region is larger than that in the first region and supplies the hot air to the workpiece;
A heat treatment furnace characterized by comprising:
前記熱風量調整機構は、多数の開口が設けられ、前記内側筐体の前記上部開口と前記ヒータ装置との間且つ前記第1の領域に配置された熱風供給側板状体を有することを特徴とする請求項1に記載の熱処理炉。   The hot air amount adjusting mechanism includes a hot air supply side plate-like body provided with a plurality of openings and disposed between the upper opening of the inner housing and the heater device and in the first region. The heat treatment furnace according to claim 1. 前記熱風量調整機構は、前記内側筐体の前記上部開口と前記ヒータ装置との間に配置された熱風供給側板状体を有し、
前記熱風供給側板状体には、前記第1の領域での開口率が前記第2の領域での開口率よりも小さくなるように多数の開口が設けられていることを特徴とする請求項1に記載の熱処理炉。
The hot air amount adjusting mechanism has a hot air supply side plate-like body disposed between the upper opening of the inner casing and the heater device,
2. The hot air supply side plate-like body is provided with a number of openings so that an aperture ratio in the first region is smaller than an aperture ratio in the second region. The heat treatment furnace described in 1.
前記熱風供給側板状体は、多数の開口が設けられた第1の板状体と、前記第1の板状体とは前記ワークの搬送方向の長さが異なるように形成されるとともに多数の開口が設けられ、前記第1の板状体と相対的に移動可能に密着されて重ね合わされた第2の板状体を有し、前記第1の板状体と前記第2の板状体との相対位置を調整することで、前記第1の領域での開口率を調整可能としたものであることを特徴とする請求項3に記載の熱処理炉。   The hot air supply side plate-like body is formed such that the first plate-like body provided with many openings and the first plate-like body have different lengths in the conveyance direction of the workpiece and many An opening is provided, the second plate has a second plate that is movably in close contact with the first plate and overlapped, and the first plate and the second plate The heat treatment furnace according to claim 3, wherein an opening ratio in the first region can be adjusted by adjusting a relative position between the first heat treatment furnace and the heat treatment furnace. 前記熱風供給側板状体の前記第2の領域での開口率は、前記第1の領域での開口率の2倍から4倍であることを特徴とする請求項3又は請求項4に記載の熱処理炉。   The aperture ratio in the second region of the hot air supply side plate-like body is 2 to 4 times the aperture ratio in the first region. Heat treatment furnace. 前記熱風量供給機構は、前記第1の領域での開口率が前記第2の領域での開口率よりも小さくなるように多数の開口が設けられた前記内側筐体の前記上部開口で構成されていることを特徴とする請求項1に記載の熱処理炉。   The hot air supply mechanism is configured by the upper opening of the inner casing provided with a large number of openings so that an opening ratio in the first region is smaller than an opening ratio in the second region. The heat treatment furnace according to claim 1, wherein the heat treatment furnace is provided. 前記熱風量供給機構は、前記第1の領域にある前記複数のヒータ装置間の隙間を、前記第2の領域にある前記複数のヒータ装置間の隙間よりも小さくなるように調整したものであることを特徴とする請求項1〜6のいずれか一つに記載の熱処理炉。   The hot air supply mechanism adjusts a gap between the plurality of heater devices in the first region to be smaller than a gap between the plurality of heater devices in the second region. The heat treatment furnace according to claim 1, wherein the heat treatment furnace is provided. 前記ヒータ装置は、前記ワークを加熱するヒータと、前記ヒータに直接、前記熱風供給装置で形成された前記熱風が当たらないように前記ヒータの上部を覆う屋根材と、を備えていることを特徴とする請求項1〜7のいずれか一つに記載の熱処理炉。   The heater device includes: a heater that heats the workpiece; and a roof material that covers an upper portion of the heater so that the hot air formed by the hot air supply device does not directly hit the heater. The heat treatment furnace according to any one of claims 1 to 7. 前記内側筐体は、一側方にも前記上方空間につながる空間を有するように前記外側筐体の内側に設けられ、
前記ヒータ装置と前記ワーク搬送装置との間且つ前記ワークの搬送方向と平行な前記内側筐体の側面には、前記熱風供給装置で形成されて前記一側方空間へ流入した熱風を前記内側筐体の内部に取り入れるために、側方開口が設けられていることを特徴とする請求項1〜8のいずれか一つに記載の熱処理炉。
The inner housing is provided inside the outer housing so as to have a space connected to the upper space on one side,
On the side surface of the inner casing between the heater device and the workpiece transfer device and parallel to the workpiece transfer direction, hot air that is formed by the hot air supply device and flows into the one side space is supplied to the inner casing. The heat treatment furnace according to any one of claims 1 to 8, wherein a side opening is provided for taking in the inside of the body.
前記内側筐体の内部で前記ワーク搬送手段の下方に、多数の開口が設けられた熱風排気側板状体を有し、
前記熱風排気側板状体の前記第2の領域での開口率は、前記熱風供給側板状体の前記第2の領域での開口率と同一又は大きく、
前記熱風排気側板状体の前記第1の領域での開口率は、前記熱風供給側板状体の前記第1の領域での開口率と同一又は大きいことを特徴とする請求項1〜9のいずれか一つに記載の熱処理炉。
A hot air exhaust side plate-like body provided with a large number of openings below the work conveying means inside the inner casing,
The aperture ratio in the second region of the hot air exhaust side plate is equal to or larger than the aperture ratio in the second region of the hot air supply side plate,
The aperture ratio in the first region of the hot air exhaust side plate is equal to or larger than the aperture ratio in the first region of the hot air supply side plate. The heat treatment furnace as described in any one.
前記内側筐体の内部で前記熱風排気側板状体の下方且つ前記第1の領域内に、前記熱風を排気するための排気ダクトが設けられていることを特徴とする請求項1〜10のいずれか一つに記載の熱処理炉。   11. The exhaust duct for exhausting the hot air is provided inside the inner housing and below the hot air exhaust side plate-like body and in the first region. The heat treatment furnace as described in any one. 前記ワーク搬送装置が貫通する前記外側筐体及び前記内側筐体の貫通部分の上側は、内側筐体の内部に向かって折れ曲がっていることを特徴とする請求項1〜11に記載の熱処理炉。   The heat treatment furnace according to claim 1, wherein upper sides of the outer casing and the penetrating portion of the inner casing through which the workpiece transfer device passes are bent toward the inside of the inner casing.
JP2005286647A 2005-09-30 2005-09-30 Heat treatment furnace Pending JP2007093168A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008146815A1 (en) * 2007-05-28 2008-12-04 Senju Metal Industry Co., Ltd. Heating furnace
JP2010230292A (en) * 2009-03-30 2010-10-14 Kawakami Tekkosho:Kk Heating furnace
JP2013160431A (en) * 2012-02-03 2013-08-19 Denso Corp Rapid heating device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008146815A1 (en) * 2007-05-28 2008-12-04 Senju Metal Industry Co., Ltd. Heating furnace
JPWO2008146815A1 (en) * 2007-05-28 2010-08-19 千住金属工業株式会社 heating furnace
JP2010230292A (en) * 2009-03-30 2010-10-14 Kawakami Tekkosho:Kk Heating furnace
JP2013160431A (en) * 2012-02-03 2013-08-19 Denso Corp Rapid heating device

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