JP2007084726A - Method for repairing matte coating and matte coating composition - Google Patents

Method for repairing matte coating and matte coating composition Download PDF

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JP2007084726A
JP2007084726A JP2005276526A JP2005276526A JP2007084726A JP 2007084726 A JP2007084726 A JP 2007084726A JP 2005276526 A JP2005276526 A JP 2005276526A JP 2005276526 A JP2005276526 A JP 2005276526A JP 2007084726 A JP2007084726 A JP 2007084726A
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paint
matte
repair
matting
coating
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JP5181414B2 (en
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Tatsuya Suzuki
達也 鈴木
Masahiko Yamanaka
雅彦 山中
Kentaro Watanabe
健太郎 渡邉
Tatsuya Ishihara
達也 石原
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Nissan Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for repairing a defective part of a coating film obtained by matte coating so that a feeling of gloss is uniform. <P>SOLUTION: The coating composition comprises particulate matting materials [A] and [B] having different average particle diameters. The coating composition comprises 1-20 parts wt. of the matting material [A] and 4-35 parts wt. of the matting material [B] in the 100 parts wt. of the solid of the coating composition. A repair part is coated with a first matting material for repair having 10-40 parts wt. total of the matting material [A] and the matting material [B] and the circumference of the repair part is coated with a second matting material for repair having a gloss value higher than that of the first matting material for repair. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、艶消し塗膜中に生じたブツ等の塗装不具合を補修する艶消し塗装補修方法、この補修に用いられる艶消し塗料組成物およびこの艶消し塗料組成物を用いた艶消し塗膜に関する。   The present invention relates to a matte paint repair method for repairing coating defects such as blisters generated in a matte paint film, a matte paint composition used for the repair, and a matte paint film using the matte paint composition About.

塗膜の艶消し感は、塗料中に含まれる艶消し材が、焼き付け時に塗膜の表層に配向して塗装表面を凹凸にし、光が乱反射することにより発現するもので、艶消し塗膜とはこうした鏡面反射率が低い塗膜をいう。車両をはじめとする種々のものに適用されている。   The matte feeling of the paint film is manifested by the matte material contained in the paint being oriented on the surface layer of the paint film during baking to make the paint surface uneven and reflecting light irregularly. Refers to such a coating film having a low specular reflectance. It is applied to various things including vehicles.

ところで、艶消し塗装された被塗物の艶消し塗膜に、ブツなどによる塗装不良が生じると、全面再塗装に代えて部分的に補修塗装することもある。   By the way, in the case where a coating failure due to the rust occurs in the matte coating of the matte coated object, a partial repair coating may be performed instead of the entire surface repainting.

この種の艶消し塗装の補修方法には、塗装不具合が生じている補修部を研いで異物を除去したのち、艶消し塗装に用いた塗料と同一種類(同一組成)の艶消し塗料を塗装して補修する方法がある。しかし、従来の補修方法では艶消し塗料が補修部周辺にも飛散し塗料ダストが付着することによる凸状部分が生成されるため、塗装面の外観が損なわれる。   This type of matte paint repair method involves sharpening the repaired part where the coating failure has occurred to remove foreign matter, and then applying the same type (same composition) of the paint used in the matte paint. There is a way to repair. However, in the conventional repairing method, the matte paint is scattered around the repaired part and the convex part is generated by the paint dust adhering to it, so that the appearance of the painted surface is impaired.

このため、補修部周辺の凸状部分を研磨する必要があり、補修工程での研磨に要する時間が長くかかり、またこうした凸状部分の研磨作業は機械化が困難であって人手によらなければならず、コストアップにもつながると言う問題があった。   For this reason, it is necessary to polish the convex part around the repaired part, it takes a long time to polish in the repair process, and the polishing work of the convex part is difficult to mechanize and must be done manually. There was also a problem that it would lead to cost increase.

そこで、補修部をペーパーで研ぎ、補修用の艶消し塗料を塗布した後、塗料ダストにぼかし液(艶消し材を含む艶消しクリヤー塗料)をスプレー塗装し、最後に焼き付けを行うことにより、塗装ダストが凸状に残るのを目立たなくし、外観が損なわれないようにする補修方法も提案されている(例えば、特許文献1参照)。   Therefore, the repair part is sharpened with paper, a matte paint for repair is applied, and then the paint dust is sprayed with a blurring liquid (matte clear paint including matte material) and finally baked. A repair method has also been proposed in which the dust remains inconspicuous and the appearance is not impaired (see, for example, Patent Document 1).

しかしながら、上記特許文献1に記載の補修方法では、補修が施された補修部は、補修部周辺の塗装不良とされる凸状部の生成が抑制されるものの、艶感が部分的に異なるという問題がある。上述したように、塗膜の艶消し感は、塗料中に含まれる艶消し材が、焼き付け時に塗膜の表層に配向して塗装表面を凹凸にするため、光が乱反射することにより得られる。したがって、膜厚や焼き付け条件によって、艶消し塗料中の艶消し材の塗膜表層での配向が異なり、艶消し感が異なる。
特開昭62−124160公報
However, in the repair method described in Patent Document 1, the repaired part is said to have a different gloss feeling, although the repaired part is restrained from generating a convex part that is considered to be poorly painted around the repaired part. There's a problem. As described above, the matte feeling of the coating film is obtained by irregular reflection of light because the matting material contained in the coating is oriented on the surface layer of the coating film to make the coating surface uneven during baking. Therefore, depending on the film thickness and baking conditions, the orientation of the matte material in the matte paint on the coating layer differs, and the matte feeling is different.
JP 62-124160 A

本発明は、艶消し塗装された塗膜の不良部分を、艶感が均一となるように補修する方法、この補修に用いられる艶消し塗料組成物およびこの艶消し塗料組成物を用いた艶消し塗膜を提供することを目的とする。
上記目的を達成するために、本発明の艶消し塗料は、平均粒径が異なる粒子状艶消し材[A]および[B]を含む塗料組成物であって、塗料組成物の固形分100重量部中に、前記艶消し材[A]を1〜20重量部、前記艶消し材[B]を4〜35重量部含み、前記艶消し材[A]および前記艶消し材[B]の合計が10〜40重量部であることを特徴とする。
The present invention relates to a method for repairing a defective portion of a matte-coated film so that the glossiness is uniform, a matte paint composition used for the repair, and a matte paint using the matte paint composition. It aims at providing a coating film.
In order to achieve the above object, the matte paint of the present invention is a paint composition containing particulate matte materials [A] and [B] having different average particle diameters, wherein the solid content of the paint composition is 100% by weight. 1 to 20 parts by weight of the matting material [A] and 4 to 35 parts by weight of the matting material [B] are included in the part, and the total of the matting material [A] and the matting material [B] Is 10 to 40 parts by weight.

また、本発明の艶消し塗装の補修方法は、上記艶消し塗料を塗装して形成された艶消し塗膜の補修部を研ぐ工程と、前記補修部に前記艶消しクリヤー塗料と実質的に同一組成の第1補修用艶消し塗料を塗装する工程と、前記補修部周辺に前記第1補修用艶消し塗料よりも光沢値が高い第2補修用艶消し塗料を塗装する工程と、塗装された第1補修用艶消し塗料および第2補修用艶消し塗料を焼き付ける工程とを、有することを特徴とする。   Further, the matte paint repair method of the present invention comprises a step of sharpening a repair portion of a matte coating film formed by painting the matte paint, and the repair portion is substantially the same as the matte clear paint. A step of applying a matte paint for the first repair of the composition, a step of applying a matte paint for the second repair having a gloss value higher than that of the first matte paint for repair around the repair portion, and And bake the matte paint for the first repair and the matte paint for the second repair.

本発明では、艶消し材[A],[B]を含む艶消し塗料と実質的に同一組成の第1補修用艶消し塗料で補修部を塗装した後、第1補修用艶消し塗料より光沢値が高い、より具体的には平均粒径が6μm未満の艶消し材を含む、第2補修用艶消し塗料で補修部周辺を塗装するので、補修塗膜の膜厚や焼き付け条件が周囲の非補修部に対して変動しても、これに起因する艶消し材の補修塗膜表層における配向のばらつきが極めて小さくなり、非補修部と補修部との艶消し感をほぼ実質的に均一にすることができる。その結果、補修部と補修部周辺の艶感が均一となり商品性が確保でき、また、補修部と補修部周辺との境界を研磨する必要がないため、補修に要する時間も短縮できる。   In the present invention, after the repair portion is coated with the first repair matte composition having substantially the same composition as the matte paint containing the matte materials [A] and [B], the gloss is more glossy than the first repair matte paint. Since the periphery of the repaired part is painted with a matte paint for repair, which includes a matte material with a high value, more specifically, an average particle size of less than 6 μm, the film thickness and baking conditions of the repair coating film Even if it fluctuates with respect to the non-repaired part, the variation in the orientation of the matte material on the repair coating surface due to this is extremely small, and the matte feeling between the non-repaired part and the repaired part is substantially uniform. can do. As a result, the glossiness between the repaired part and the repaired part becomes uniform, and product quality can be ensured. Further, since it is not necessary to polish the boundary between the repaired part and the repaired part, the time required for repairing can be shortened.

発明の実施の形態BEST MODE FOR CARRYING OUT THE INVENTION

以下、本発明の実施形態を図面に基づいて説明する。
《艶消し塗料組成物》
本例の塗料組成物は、粒径の異なる艶消し材[A],[B]を含み、塗料組成物の固形分100重量部中に、艶消し材[A]を1〜20重量部、艶消し材[B]である樹脂ビーズを4〜35重量部含み、艶消し材[A]および艶消し材[B]である樹脂ビーズの合計が10〜40重量部である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
《Matte coating composition》
The coating composition of this example includes matting materials [A] and [B] having different particle diameters, and 1 to 20 parts by weight of matting material [A] in 100 parts by weight of the solid content of the coating composition. The resin beads as the matte material [B] are included in an amount of 4 to 35 parts by weight, and the sum of the resin beads as the matte material [A] and the matte material [B] is 10 to 40 parts by weight.

また、艶消し材[A]は平均粒径が1〜15μmの艶消し材であり、艶消し材[B]は平均粒径が2〜30μmの艶消し材であり、これら艶消し材[A],[B]の平均粒径の比[A]/[B]は、1/20〜1/2である。   The matting material [A] is a matting material having an average particle size of 1 to 15 μm, and the matting material [B] is a matting material having an average particle size of 2 to 30 μm. ], [B] The average particle size ratio [A] / [B] is 1/20 to 1/2.

すなわち、本例の艶消し塗料に含有される艶消し材[A]は、平均粒径が1〜15μm、より好ましくは2〜10μmである。1μm未満であると、シェード部のマット感、陰影感が減少したり無くなったり、また、補修部と非補修部および補修部と補修部周辺の艶感が均一にならなくなる。一方、平均粒径が15μmを超えると、塗膜外観および補修部と非補修部および補修部と補修部周辺の塗装外観が悪くなり意匠性が低下する。   That is, the matte material [A] contained in the matte paint of this example has an average particle size of 1 to 15 μm, more preferably 2 to 10 μm. When the thickness is less than 1 μm, the matte feeling and shading of the shade part are reduced or eliminated, and the glossiness around the repaired part and the non-repaired part and between the repaired part and the repaired part is not uniform. On the other hand, if the average particle diameter exceeds 15 μm, the appearance of the coating film, the repaired part and the non-repaired part, and the painted part around the repaired part and the repaired part are deteriorated and the design properties are lowered.

艶消し材[A]としては、市販されている不定形の艶消し材を使用することができ、例えば、シルクプロテイン(絹粉砕品)、ポリエチレンワックスなどの有機艶消し材、タルク・炭酸カルシウム、クレイ、カオリン、シリカなどの体質顔料等を挙げることができる。   As the matting material [A], a commercially available amorphous matting material can be used. For example, organic matting materials such as silk protein (silk pulverized product), polyethylene wax, talc / calcium carbonate, Examples thereof include extender pigments such as clay, kaolin, and silica.

この艶消し材[A]は、塗料組成物の固形分100重量部中に、1〜20重量部含むことが好ましく、より好ましくは6〜18重量部である。1重量部未満であると、シェード部のマット感や陰影感が減少したりなくなったりする。一方、20重量部を超えると、傷による艶上がりが生じてしまう。   The matting material [A] is preferably contained in an amount of 1 to 20 parts by weight, more preferably 6 to 18 parts by weight in 100 parts by weight of the solid content of the coating composition. If it is less than 1 part by weight, the matte feeling and shading of the shade part may be reduced or eliminated. On the other hand, if it exceeds 20 parts by weight, glossiness due to scratches occurs.

特に本例においては、艶消し材[B]である樹脂ビーズを配合することにより、傷による艶上がりが生じにくくなる。   In particular, in this example, glossiness due to scratches is less likely to occur by blending the resin beads as the matting material [B].

艶消し材[B]である樹脂ビーズは、平均粒径が、好ましくは2〜30μm、より好ましくは5〜20μmである。2μm未満であると、艶消し効果が少なく、一方、30μmを超えると、塗膜外観が悪くなり意匠性が低下する。なお、艶消し材[B]である樹脂ビーズは、透明な樹脂ビーズであっても着色されていてもよい。   The resin beads which are the matting material [B] preferably have an average particle diameter of 2 to 30 μm, more preferably 5 to 20 μm. When the thickness is less than 2 μm, the matting effect is small. On the other hand, when the thickness exceeds 30 μm, the appearance of the coating film is deteriorated and the design property is lowered. The resin beads that are the matte material [B] may be transparent resin beads or colored.

本例の樹脂ビーズとしては、例えば、アクリル樹脂ビーズ、ウレタン樹脂ビーズ、ポリエステル樹脂ビーズ、ポリアミド樹脂ビーズ、ポリスチレン樹脂ビーズ、ポリエチレン樹脂ビーズ、メラミン樹脂ビーズ、尿素樹脂ビーズ、フツ素樹脂ビーズ、ポリアクリロニトリル樹脂ビーズ等を挙げることができる。   Examples of the resin beads in this example include acrylic resin beads, urethane resin beads, polyester resin beads, polyamide resin beads, polystyrene resin beads, polyethylene resin beads, melamine resin beads, urea resin beads, fluorine resin beads, and polyacrylonitrile resin. Examples thereof include beads.

艶消し材[B]である樹脂ビーズは、塗料組成物の固形分100重量部中に、4〜35重量部含むことが好ましい。4重量部未満であると、傷による艶上がりが生じる一方で、35重量部を超えると、傷による艶上がりは良いが、塗膜外観が悪くなり意匠性が低下する。   The resin beads as the matting material [B] are preferably included in an amount of 4 to 35 parts by weight in 100 parts by weight of the solid content of the coating composition. When the amount is less than 4 parts by weight, glossiness due to scratches occurs, whereas when it exceeds 35 parts by weight, glossiness due to scratches is good, but the appearance of the coating film is deteriorated and the design properties are lowered.

本例においては、艶消し材[A]および艶消し材[B]である樹脂ビーズの合計は、塗料組成物の固形分100重量部中、10〜40重量部であることが好ましい。10重量部未満であると、低光沢の塗膜、つまり所望の艶消し感を有する塗膜を得ることができない。一方、40重量部を超えると、塗膜の凝集力が低下し、傷が付きやすくなる。   In this example, the total amount of the resin beads as the matting material [A] and the matting material [B] is preferably 10 to 40 parts by weight in 100 parts by weight of the solid content of the coating composition. When the amount is less than 10 parts by weight, a low gloss coating, that is, a coating having a desired matte feeling cannot be obtained. On the other hand, if it exceeds 40 parts by weight, the cohesive strength of the coating film is reduced and scratches are easily formed.

本例の艶消し塗料組成物は、樹脂バインダー、必要に応じて硬化剤および添加剤を含む。   The matte coating composition of this example includes a resin binder, and optionally a curing agent and additives.

本例の艶消し塗料組成物に含まれる樹脂バインダーとしては、特に限定されず、例えば、アクリル樹脂、ウレタン樹脂、ポリエステル樹脂、ポリアミド樹脂、ポリスチレン樹脂、ポリエチレン樹脂、フッ素樹脂、ポリアクリロニトリル樹脂等を挙げることができる。この樹脂バインダーは、塗料組成物が溶剤系の場合には、用いる溶剤に溶解する樹脂であり、艶消し材[B]である樹脂ビーズとは異なるものである。また、この樹脂バインダーは、数平均分子量が1000〜30000であることが好ましい。1000未満であると、塗膜物性に劣り、30000を超えると、塗料組成物自体の粘度が高くなり、塗装作業性に劣る。   The resin binder contained in the matte coating composition of this example is not particularly limited, and examples thereof include acrylic resins, urethane resins, polyester resins, polyamide resins, polystyrene resins, polyethylene resins, fluororesins, polyacrylonitrile resins, and the like. be able to. This resin binder is a resin that dissolves in the solvent used when the coating composition is solvent-based, and is different from the resin beads that are the matting material [B]. The resin binder preferably has a number average molecular weight of 1000 to 30000. When it is less than 1000, the physical properties of the coating film are inferior, and when it exceeds 30000, the viscosity of the coating composition itself becomes high and the coating workability is poor.

本例の艶消し塗料組成物に含まれる硬化剤としては、特に限定されず、上記樹脂バインダーに応じて選択することができ、たとえばメラミン樹脂、ポリイソシアネート化合物、ブロックイソシアネート化合物等を挙げることができる。   The curing agent contained in the matte coating composition of this example is not particularly limited and can be selected according to the resin binder, and examples thereof include melamine resins, polyisocyanate compounds, and blocked isocyanate compounds. .

本例の艶消し塗料組成物に含まれる添加剤としては、従来公知の添加剤、例えば、表面調整剤、粘性制御剤、ワキ防止剤、有機溶剤等を挙げることができる。   Examples of the additive contained in the matte coating composition of the present example include conventionally known additives such as a surface conditioner, a viscosity control agent, a cracking inhibitor, and an organic solvent.

この粘性制御剤としては、脂肪酸アマイドの膨潤分散体、アマイド系脂肪酸、長鎖ポリアミノアマイドのリン酸塩等のポリアマイド系のものや、酸化ポリエチレンのコロイド状膨潤分散体等のポリエチレン系のものや、有機酸スメクタイト粘土、モンモリロナイトなどの有機ベントナイド系のものや、ケイ酸アルミ、硫酸バリウム等の無機顔料や、顔料の形状により粘性が発現する扁平顔料等が挙げられる。   As the viscosity control agent, a fatty acid amide swelling dispersion, an amide fatty acid, a polyamide type such as a long chain polyaminoamide phosphate, a polyethylene type such as a colloidal swelling dispersion of polyethylene oxide, Examples thereof include organic bentonide type materials such as organic acid smectite clay and montmorillonite, inorganic pigments such as aluminum silicate and barium sulfate, and flat pigments that develop viscosity depending on the shape of the pigment.

本例の艶消し塗料組成物の塗料形態は、溶剤系、ハイソリッド系、水性系又は粉体系の何れであってもよく、1液型、2液型、多液型等を問わない。また、色相も淡彩色、濃彩色を問わない。   The paint form of the matte paint composition of this example may be any of a solvent system, a high solid system, an aqueous system, or a powder system, and may be one-pack type, two-pack type, multi-pack type, or the like. The hue may be light or dark.

本例の艶消し塗料組成物は、艶消し材[A],[B]や樹脂バインダー、硬化剤、添加剤のほかに、さらに、着色顔料および/又は体質顔料を含むことができる。   The matting paint composition of this example can further contain a coloring pigment and / or an extender pigment in addition to the matting materials [A] and [B], the resin binder, the curing agent, and the additive.

本例の艶消し塗料組成物に含まれる着色顔料としては、特に限定されず、例えば、アゾキレート系顔料、不溶性アゾ系顔料、縮合アゾ系顔料料、フタロシアニン系顔料、インジゴ顔料、ペリノン系顔料、ペリレン系顔料、ジオキサン系顔料、キナクリドン系顔料、イソインドリノン系顔料、金属錯体顔料等の有機系着色顔料や、黄鉛、黄色酸化鉄、ベンガラ、カーボンブラック、二酸化チタン等の無機着色顔料等が挙げられる。   The color pigment contained in the matte coating composition of this example is not particularly limited, and examples thereof include azo chelate pigments, insoluble azo pigments, condensed azo pigments, phthalocyanine pigments, indigo pigments, perinone pigments, and perylenes. Organic pigments such as pigments, dioxane pigments, quinacridone pigments, isoindolinone pigments, metal complex pigments, inorganic pigments such as yellow lead, yellow iron oxide, bengara, carbon black, titanium dioxide, etc. It is done.

本例の艶消し塗料組成物に含まれる体質顔料としては、艶消し材[A]において例示した体質顔料を挙げることができる。艶消し効果を目的とせずに体質顔料として添加する場合には、平均粒径が1〜15μmのもので、かつ、塗料組成物の固形分100重量部中、3重量部以下で添加することができる。   As the extender pigment contained in the matte coating composition of this example, the extender exemplified in the matte material [A] can be exemplified. When it is added as an extender pigment without aiming for a matte effect, it may be added at an average particle diameter of 1 to 15 μm and 3 parts by weight or less in 100 parts by weight of the solid content of the coating composition. it can.

本例の艶消し塗料組成物に含まれる顔料としては、着色頗料および体質顔料のなかから、1種又は2種以上を組み合わせて用いることができる。   As the pigment contained in the matte coating composition of this example, one or a combination of two or more of coloring pigments and extender pigments can be used.

本例の艶消し塗料組成物は、上述した塗料形態に応じて、艶消し材[A],[B]並びに顔料、樹脂バインダーその他の成分を、サンドグラインダーミル、ディスパー等を用いて混練、分散する等の、当業者に周知の方法によって得ることができる。   The matte paint composition of this example is prepared by kneading and dispersing matte materials [A] and [B] and pigments, resin binders and other components using a sand grinder mill, disperser, etc. It can be obtained by methods well known to those skilled in the art.

本例の艶消し塗料組成物は、種々の基材、例えばプラスチック、金属、ガラス、発泡体およびこれらの成形品等に用いることができる。また、塗装した塗膜の上に本例の艶消し塗料を塗装して使用することもできる。   The matte coating composition of this example can be used for various substrates such as plastics, metals, glass, foams and molded articles thereof. Also, the matte paint of this example can be applied on the painted film.

上記基材は予めプライマーを塗装したものが好ましく、その上にウェット・オン・ウェットで本例の塗料組成物を上塗り塗料として塗装し、これを乾燥させることで塗膜化することができる。プライマーとしては、通常プライマーとして要求される性質、すなわち、基材および本例の塗料組成物から形成される塗膜との密着性、並びに、耐溶剤性、塗膜硬度等が良好であるものであれば特に限定されず、既存のものを使用することができる。   The substrate is preferably coated with a primer in advance, and can be formed into a coating film by applying the coating composition of this example as a top coating on wet-on-wet and drying it. As a primer, the properties normally required as a primer, that is, adhesion with a base material and a coating film formed from the coating composition of this example, solvent resistance, coating film hardness, etc. are good. There is no particular limitation as long as it exists, and existing ones can be used.

本例の塗料組成物を上記基材に塗布する方法としては特に限定されず、例えば、スプレー塗装、ロールコーター法等を挙げることができ、通常、乾燥膜厚20〜40μmに塗装することができる。上記乾燥、塗膜化する方法としても特に限定されず、例えば、常温乾燥、強制乾燥、常温硬化、焼き付け硬化等を挙げることができる。焼き付け時間としては、80〜150℃で5〜30分等を挙げることができる。   It does not specifically limit as a method of apply | coating the coating composition of this example to the said base material, For example, spray coating, a roll coater method, etc. can be mentioned, Usually, it can apply to dry film thickness 20-40 micrometers. . It does not specifically limit as said drying and the method of forming a coating film, For example, normal temperature drying, forced drying, normal temperature hardening, baking hardening, etc. can be mentioned. Examples of the baking time include 80 to 150 ° C. and 5 to 30 minutes.

艶消しクリヤーの下層であるベースコートには、顔料、光輝剤が含まれていても良く、また顔料や光輝剤が含まれていなくても良い。   The base coat, which is the lower layer of the matte clear, may contain a pigment or a brightening agent, or may not contain a pigment or a brightening agent.

本例の塗料組成物から形成される塗膜は、60度光沢値が、好ましくは1〜60、より好ましくは5〜40である。本明細書における60度光沢値とは、JIS−K−5400−6.7に準拠して行う60度における鏡面反射率を意味するものである。この60度光沢値が1未満であると、傷による艶上がりが生じてしまう一方で、60を超えると、マット感がなくなる。   The coating film formed from the coating composition of this example has a 60-degree gloss value of preferably 1 to 60, more preferably 5 to 40. The 60-degree gloss value in the present specification means a specular reflectance at 60 degrees performed in accordance with JIS-K-5400-6.7. When the 60 ° gloss value is less than 1, glossiness due to scratches occurs, whereas when it exceeds 60, the matte feeling is lost.

以上が、本発明の実施形態に係る艶消し塗料組成物であり、着色顔料などの着色材を含まない透明乃至白濁のものを特に艶消しクリヤー塗料と称し、着色材を含むものを単に艶消し塗料と称する。また、以下に説明する艶消し塗装の補修方法において用いられる塗料は補修用塗料と称し、特にこの補修用塗料が艶消し材を含む場合は補修用艶消し塗料と称することで、正規の塗装工程で用いられる塗料と、補修工程で用いられる塗料とを明確化する。   The matte paint composition according to the embodiment of the present invention has been described above, and transparent or cloudy paints that do not contain colorants such as color pigments are particularly called matte clear paints, and those that contain colorants are simply matte. This is called paint. In addition, the paint used in the matte paint repair method described below is called a repair paint, and in particular, when this repair paint contains a matte material, it is called a repair matte paint so that the normal painting process Clarify paint used in repair and paint used in repair process.

《艶消し塗装の補修方法》
次に、図1〜図6を参照して本発明に係る艶消し塗装の補修方法の第1実施形態を説明する。
《How to repair matte paint》
Next, a first embodiment of the matte paint repair method according to the present invention will be described with reference to FIGS.

図1に示す積層塗膜は、鋼板などの材料により構成される被塗物1の表面に、電着塗装などに代表される下塗り塗膜2を形成し、この下塗り塗膜2の表面に中塗り塗膜3を形成し、さらに中塗り塗膜3の表面に上塗りベース塗膜4を形成し、この上塗りベース塗膜4の表面に、上述した艶消し塗料(ここでは特に艶消しクリヤー塗料)による艶消しクリヤー塗膜5を形成したものである。なお、下塗り塗膜2、中塗り塗膜3はそれぞれ独立して焼付け硬化させ、上塗りベース塗膜4と艶消しクリヤー塗膜5はウェット・オン・ウェットで塗装したのち同時に焼付け硬化させる。   The laminated coating film shown in FIG. 1 forms an undercoat film 2 typified by electrodeposition coating on the surface of an object 1 made of a material such as a steel plate. The coating film 3 is formed, and the top coating base coating film 4 is formed on the surface of the intermediate coating film 3, and the above-described matting paint (in particular, the matting clear coating paint) is formed on the surface of the top coating base coating film 4. The matte clear coating film 5 is formed. The undercoat coating film 2 and the intermediate coating film 3 are baked and cured independently, and the topcoat base coating film 4 and the matte clear coating film 5 are baked and cured simultaneously after being applied wet-on-wet.

さて、同図に示すように、艶消しクリヤー塗膜5に異物(いわゆるブツ)10が付着した場合の補修方法を説明する。   Now, as shown in the figure, a repairing method in the case where a foreign matter (so-called shading) 10 adheres to the matte clear coating film 5 will be described.

本例の補修方法では、図2に示すように、まず艶消しクリヤー塗膜5(焼き付け硬化されている)に埋没するように付着した異物10を除去するためにサンドペーパーなどの研磨材を用いて研ぐ工程を有する。この研磨工程では、異物10を除去するとともに、除去した異物10の周囲を平滑にする。この範囲を補修部11という(図6参照)。   In the repair method of this example, as shown in FIG. 2, first, an abrasive such as sandpaper is used to remove the foreign matter 10 that is attached so as to be buried in the matte clear coating film 5 (baked and cured). Have a sharpening process. In this polishing step, the foreign material 10 is removed and the periphery of the removed foreign material 10 is smoothed. This range is called repair part 11 (see FIG. 6).

次いで、図3に示すように、この補修部11に、艶消しクリヤー塗膜5を形成する艶消しクリヤー塗料と同一種類(同一組成)の艶消しクリヤー塗料6を塗装する。この艶消しクリヤー塗料は、艶消しクリヤー塗膜5を形成する艶消しクリヤー塗料と同じ塗料であるが、補修工程で用いることから、特に第1補修用艶消し塗料6と称する。   Next, as shown in FIG. 3, a matte clear paint 6 of the same type (same composition) as the matte clear paint forming the matte clear coating film 5 is applied to the repair portion 11. This matte clear paint is the same paint as the matte clear paint that forms the matte clear coating film 5, but is particularly referred to as a first repair matte paint 6 because it is used in the repair process.

つまり、第1補修用艶消し塗料6は、粒径の異なる艶消し材[A],[B]を含み、塗料組成物の固形分100重量部中に、艶消し材[A]を1〜20重量部、艶消し材[B]である樹脂ビーズを4〜35重量部含み、艶消し材[A]および艶消し材[B]である樹脂ビーズの合計が10〜40重量部であって、艶消し材[A]は平均粒径が1〜15μmの艶消し材であり、艶消し材[B]は平均粒径が2〜30μmの艶消し材であり、これら艶消し材[A],[B]の平均粒径の比[A]/[B]は、1/20〜1/2である塗料である。   That is, the first repair matting paint 6 includes matting materials [A] and [B] having different particle sizes, and the matting material [A] is 1 to 100 parts by weight in the solid content of the coating composition. 20 parts by weight, including 4 to 35 parts by weight of resin beads as matting material [B], and the total of resin beads as matting material [A] and matting material [B] is 10 to 40 parts by weight The matting material [A] is a matting material having an average particle size of 1 to 15 μm, and the matting material [B] is a matting material having an average particle size of 2 to 30 μm. These matting materials [A] , [B] is a paint having a ratio [A] / [B] of 1/20 to 1/2.

次いで、図4に示すように、上記の第1補修用艶消し塗料6を硬化させないで、ウェット・オン・ウェットで、補修部11の周辺に第2補修用艶消し塗料7を塗装する。この第2補修用艶消し塗料7は、補修部11に塗装した第1補修用艶消し塗料6より光沢値が高い艶消し塗料であって、具体的には平均粒径が6μm以下の艶消し材を含む塗料である。さらに具体的には、上述した艶消しクリヤー塗膜を形成する艶消しクリヤー塗料から粒径が大きい艶消し材[B]である樹脂ビーズを除いた艶消しクリヤー塗料である。   Next, as shown in FIG. 4, the second repair mat paint 7 is applied around the repair portion 11 in a wet-on-wet manner without curing the first repair mat paint 6. The second repair matting paint 7 is a matting paint having a gloss value higher than that of the first repair matting paint 6 applied to the repair section 11, and specifically, a matte paint having an average particle size of 6 μm or less. It is a paint containing material. More specifically, it is a matte clear paint obtained by removing the resin beads which are the matte material [B] having a large particle size from the matte clear paint forming the matte clear coating film.

この第2補修用艶消し塗料7は、第1補修用艶消し塗料6を塗布した補修部11の周辺に塗装する。図6に示すように、補修部周辺とは補修部11の外縁と一部オーバーラップする円周領域をいう。   This second repair matting paint 7 is applied to the periphery of the repair portion 11 to which the first repair matting paint 6 has been applied. As shown in FIG. 6, the periphery of the repaired portion refers to a circumferential region that partially overlaps the outer edge of the repaired portion 11.

さらに、図5に示すように、補修部11と非補修部との境界部、換言すれば第1補修用艶消し塗料6及び第2補修用艶消し塗料7が塗装された部分と、これらが塗装されていない部分との境界部に、第1補修用艶消し塗料6及び第2補修用艶消し塗料7の溶剤であるシンナーを塗布したのち、これら第1補修用艶消し塗料6及び第2補修用艶消し塗料7を、例えば80℃×30分の条件で同時に焼き付ける。なお、補修部と非補修部との境界部にシンナーを塗装する工程は必須のものではなく省略することもできる。また塗布するのはシンナーに限定されず、第1補修用艶消し塗料6及び第2補修用艶消し塗料7の溶剤であれば良く、たとえば第1及び第2補修用艶消し塗料が水系塗料の場合は水を境界部に塗装する。   Furthermore, as shown in FIG. 5, the boundary between the repaired portion 11 and the non-repaired portion, in other words, the portion on which the first repair mat paint 6 and the second repair mat paint 7 are applied, and After applying thinner, which is a solvent for the first repair matting paint 6 and the second repair matting paint 7, to the boundary with the unpainted portion, these first repair matting paint 6 and second The matting paint 7 for repair is baked at the same time under the condition of 80 ° C. × 30 minutes, for example. In addition, the process of coating thinner on the boundary between the repaired part and the non-repaired part is not essential and can be omitted. The coating is not limited to thinner, and any solvent may be used as long as the first repair matting paint 6 and the second repair matting paint 7 are used. For example, the first and second repair matting paints may be water-based paints. If so, paint the border with water.

以上の補修工程により、補修部11および補修部周辺と補修部以外の部分との艶感が均一になり、補修部周辺を研磨する必要がなくなって研磨作業に要する時間を短縮できる。   By the above repairing process, the glossiness of the repaired part 11 and the periphery of the repaired part and the parts other than the repaired part become uniform, and it is not necessary to polish the periphery of the repaired part, and the time required for the polishing work can be shortened.

図7〜図11は、本発明に係る艶消し塗装の補修方法の第2実施形態を示す塗膜断面図であり、図7に示す積層塗膜の構成は上述した第1実施形態の積層塗膜と同じである。   7 to 11 are cross-sectional views of a coating film showing a second embodiment of the matte coating repair method according to the present invention, and the structure of the laminated coating film shown in FIG. 7 is the multilayer coating of the first embodiment described above. Same as membrane.

ただし、ブツなどの異物10が上塗りベース塗膜4に付着した状態で艶消しクリヤー塗料が塗布され、その結果、図7に示すように異物10が上塗りベース塗膜4まで埋没する不具合となるケースである。   However, the matte clear paint is applied in a state in which the foreign matter 10 such as blisters adheres to the topcoat base coating film 4, resulting in a problem that the foreign matter 10 is buried up to the topcoat base coating film 4 as shown in FIG. It is.

本例の補修方法では、図8に示すように、まず上塗りベース塗膜に埋没した異物10を除去するために、サンドペーパーなどの研磨材を用いて研ぐ工程を有する。本例では、異物10が上塗りベース塗膜4にまで達しているので、艶消しクリヤー塗膜5だけでなく、上塗りベース塗膜4の一部も研ぎ出し、異物10を除去するとともに、除去した異物10の周囲を平滑にする。   In the repair method of this example, as shown in FIG. 8, in order to remove the foreign material 10 embedded in the topcoat base coating film, there is a step of sharpening with an abrasive such as sandpaper. In this example, since the foreign matter 10 reaches the top coat base coating 4, not only the matte clear coating film 5 but also a part of the top coat base coat 4 is sharpened to remove the foreign matter 10 and remove the foreign matter removed. Smooth around 10.

次いで、図9に示すように、この補修部11に、上塗りベース塗膜4を形成する上塗りベース塗料と同一種類(同一組成)の上塗りベース塗料9を塗装し、上塗りベース塗膜を形成する。さらに、同図に示すように、この補修部11の上塗りベース塗料9の上に、ウェット・オン・ウェットで、艶消しクリヤー塗膜5を形成する艶消しクリヤー塗料と同一種類(同一組成)の艶消しクリヤー塗料6を塗装する。   Next, as shown in FIG. 9, the top coat base coating 9 is applied to the repair portion 11 with the same type (same composition) as the top coat base paint that forms the top coat base coating 4. Furthermore, as shown in the figure, the same type (same composition) as the matte clear paint for forming the matte clear coating film 5 on the top coat base paint 9 of the repair portion 11 in a wet-on-wet manner. Apply matte clear paint 6.

この艶消しクリヤー塗料6は、艶消しクリヤー塗膜5を形成する艶消しクリヤー塗料と同じ塗料であるが、補修工程で用いることから、特に第1補修用艶消し塗料6と称する。   The matte clear paint 6 is the same paint as the matte clear paint that forms the matte clear coating film 5, but is particularly referred to as the first repair matte paint 6 because it is used in the repair process.

つまり、第1補修用艶消し塗料6は、粒径の異なる艶消し材[A],[B]を含み、塗料組成物の固形分100重量部中に、艶消し材[A]を1〜20重量部、艶消し材[B]である樹脂ビーズを4〜35重量部含み、艶消し材[A]および艶消し材[B]である樹脂ビーズの合計が10〜40重量部であって、艶消し材[A]は平均粒径が1〜15μmの艶消し材であり、艶消し材[B]は平均粒径が2〜30μmの艶消し材であり、これら艶消し材[A],[B]の平均粒径の比[A]/[B]は、1/20〜1/2である塗料である。   That is, the first repair matting paint 6 includes matting materials [A] and [B] having different particle sizes, and the matting material [A] is 1 to 100 parts by weight in the solid content of the coating composition. 20 parts by weight, including 4 to 35 parts by weight of resin beads as matting material [B], and the total of resin beads as matting material [A] and matting material [B] is 10 to 40 parts by weight The matting material [A] is a matting material having an average particle size of 1 to 15 μm, and the matting material [B] is a matting material having an average particle size of 2 to 30 μm. These matting materials [A] , [B] is a paint having a ratio [A] / [B] of 1/20 to 1/2.

次いで、図10に示すように、上記の上塗りベース塗料9及び第1補修用艶消し塗料6を硬化させないで、ウェット・オン・ウェットで、補修部11の周辺に第2補修用艶消し塗料7を塗装する。この第2補修用艶消し塗料7は、補修部11に塗装した第1補修用艶消し塗料6より光沢値が高い艶消し塗料であって、具体的には平均粒径が6μm未満の艶消し材を含む塗料である。さらに具体的には、上述した艶消しクリヤー塗膜を形成する艶消しクリヤー塗料から粒径が大きい艶消し材[B]である樹脂ビーズを除いた艶消しクリヤー塗料である。   Next, as shown in FIG. 10, the second base matte paint 7 around the repair portion 11 is wet-on-wet without curing the top coat base paint 9 and the first repair matte paint 6. Paint. This second repair matting paint 7 is a matting paint having a gloss value higher than that of the first repair matting paint 6 applied to the repair section 11, and specifically, a matte paint having an average particle size of less than 6 μm. It is a paint containing material. More specifically, it is a matte clear paint obtained by removing the resin beads which are the matte material [B] having a large particle size from the matte clear paint forming the matte clear coating film.

この第2補修用艶消し塗料7は、第1補修用艶消し塗料6を塗布した補修部11の周辺に塗装する。本例においても、補修部周辺とは、図6に示す補修部11の外縁と一部オーバーラップする円周領域をいう。   This second repair matting paint 7 is applied to the periphery of the repair portion 11 to which the first repair matting paint 6 has been applied. Also in this example, the periphery of the repair portion refers to a circumferential region that partially overlaps the outer edge of the repair portion 11 shown in FIG.

さらに、図11に示すように、補修部11と非補修部との境界部、換言すれば第1補修用艶消し塗料6及び第2補修用艶消し塗料7が塗装された部分と、これらが塗装されていない部分との境界部に、第1補修用艶消し塗料6及び第2補修用艶消し塗料7の溶剤であるシンナーを塗布したのち、これら上塗りベース塗料9、第1補修用艶消し塗料6及び第2補修用艶消し塗料7を、例えば80℃×30分の条件で同時に焼き付ける。なお、補修部と非補修部との境界部にシンナーを塗装する工程は必須のものではなく省略することもできる。また塗布するのはシンナーに限定されず、第1補修用艶消し塗料6及び第2補修用艶消し塗料7の溶剤であれば良く、たとえば第1及び第2補修用艶消し塗料が水系塗料の場合は水を境界部に塗装する。   Furthermore, as shown in FIG. 11, the boundary part between the repaired part 11 and the non-repaired part, in other words, the part coated with the first repair matting paint 6 and the second repair matting paint 7, After applying thinner, which is the solvent of the first repair matting paint 6 and the second repair matting paint 7, to the boundary with the unpainted portion, these top coat base paint 9 and the first repair matting The paint 6 and the second repair mat paint 7 are simultaneously baked under the condition of 80 ° C. × 30 minutes, for example. In addition, the process of coating thinner on the boundary between the repaired part and the non-repaired part is not essential and can be omitted. The coating is not limited to thinner, and any solvent may be used as long as the first repair matting paint 6 and the second repair matting paint 7 are used. For example, the first and second repair matting paints may be water-based paints. If so, paint the border with water.

以上の補修工程により、補修部11および補修部周辺と補修部以外の部分との艶感が均一になり、補修部周辺を研磨する必要がなくなって研磨作業に要する時間を短縮できる。   By the above repairing process, the glossiness of the repaired part 11 and the periphery of the repaired part and the parts other than the repaired part become uniform, and it is not necessary to polish the periphery of the repaired part, and the time required for the polishing work can be shortened.

表1は艶消しクリヤー塗膜の性能試験結果、図1および図2は本発明の艶消し塗装補修方法を示す。   Table 1 shows the performance test results of the matte clear coating film, and FIGS. 1 and 2 show the matte paint repair method of the present invention.

《塗板の作製》
実施例1〜10及び比較例1〜6の塗板は以下のようにして作製した。
《Preparation of coated plate》
The coated plates of Examples 1 to 10 and Comparative Examples 1 to 6 were produced as follows.

まず、リン酸亜鉛処理した厚さ0.8mm、70mm×150mmのダル鋼板に、カチオン電着塗料(日本ペイント社製カチオン型電着塗料パワートップU600M)を、乾燥膜厚が20μmとなるように電着塗装した後、160℃で30分間焼き付けた。その後、グレー中塗り塗料(日本油脂社製ハイエピコNo.560)を30μm塗装し、140℃で30分間焼き付けた。   First, a cation electrodeposition paint (cation type electrodeposition paint Power Top U600M manufactured by Nippon Paint Co., Ltd.) is applied to a 0.8 mm thick, 70 mm × 150 mm thick steel plate treated with zinc phosphate so that the dry film thickness is 20 μm. After electrodeposition coating, it was baked at 160 ° C. for 30 minutes. Thereafter, a gray intermediate coating (High Epico No. 560 manufactured by Nippon Oil & Fats Co., Ltd.) was applied at 30 μm and baked at 140 ° C. for 30 minutes.

次に、第1層(ベースコート塗膜層)および第2層(艶消しクリヤー塗膜層)からなる積層塗膜を形成した。第1層は、溶剤型黒色塗料(日本油脂社製2液型ウレタン塗料ハイウレタンNo.7000)を乾燥膜厚が10μmとなるようにスプレー塗装し、第2層は、溶剤型艶消しクリヤー塗料(日本合成化学工業社製ゴーセプレンA−1001に住友バイエルウレタン社製イソシアネート・スミジュールN75を100/30で混合したもの)を乾燥膜厚が30μmとなるようにウェット・オン・ウェットでスプレー塗装し、その後、80℃で30分間焼き付けた。   Next, a laminated coating film composed of a first layer (basecoat coating film layer) and a second layer (matte clear coating film layer) was formed. The first layer is spray-coated with a solvent-type black paint (Nippon Yushi Co., Ltd., two-component urethane paint, high urethane No. 7000) so that the dry film thickness is 10 μm, and the second layer is a solvent-type matte clear paint (Nippon Synthetic Chemical Industry Gosseplen A-1001 mixed with Sumitomo Bayer Urethane isocyanate / Sumidule N75 at 100/30) was spray-coated wet-on-wet so that the dry film thickness was 30 μm. Then, baking was performed at 80 ° C. for 30 minutes.

なお、実施例1〜10及び比較例1〜6それぞれの、第2層を構成する溶剤型艶消しクリヤー塗料に含まれる艶消し材[A]の平均粒径、艶消し材[B]の平均粒径、艶消し材[A],[B]の含有量は表1のとおりである。   In addition, the average particle diameter of the matte material [A] and the average of the matte material [B] contained in the solvent-type matte clear paint constituting the second layer in each of Examples 1 to 10 and Comparative Examples 1 to 6 Table 1 shows the particle sizes and the contents of the matte materials [A] and [B].

《補修方法》
上記のようにして作製された実施例1〜10及び比較例1〜6のそれぞれの塗板について、図1〜図5に示す第1実施形態に係る補修方法と、図7〜図11に示す第2実施形態に係る補修方法を用いて補修した。その際に用いた第1補修用艶消し塗料は先に塗装された艶消しクリヤー塗料と同じ塗料であって、艶消し材[A]の平均粒径、艶消し材[B]の平均粒径、艶消し材[A],[B]の含有量は表1のとおりである。
《Repair method》
About each coating board of Examples 1-10 produced as mentioned above and Comparative Examples 1-6, the repair method which concerns on 1st Embodiment shown in FIGS. 1-5, and the 1st shown in FIGS. Repair was performed using the repair method according to the second embodiment. The first repair matte paint used at that time is the same paint as the previously applied matte clear paint, and the average particle size of the matte material [A] and the average particle size of the matte material [B] Table 1 shows the contents of the matting materials [A] and [B].

また、第2補修用艶消し塗料に含有される艶消し材の平均粒径と、この艶消し材の含有量は表1のとおりである。   Table 1 shows the average particle size of the matting material contained in the second repair matting paint and the content of the matting material.

《塗膜性能》
得られた塗板の塗膜(補修前)の艶感は、非補修部を、光沢計を用いて60度光沢で評価し、光沢値が30度以下を◎、30〜60を○、60〜80を△、80以上を×とした。
<Film performance>
The glossiness of the coating film (before repair) of the obtained coated plate is evaluated by evaluating the non-repaired portion with a glossiness of 60 degrees using a gloss meter. 80 is Δ and 80 or more is X.

また、補修後の補修部と非補修部との艶感の差は目視にて評価し、艶感に全く差がないときを○、艶感に殆ど差がないときを△、艶感に差があるときを×とした。これらの結果を表1に示す。

Figure 2007084726
In addition, the difference in glossiness between the repaired part and the non-repaired part after repair is visually evaluated. When there is no difference in glossiness, ○, when there is almost no difference in glossiness, When there was, it was set as x. These results are shown in Table 1.
Figure 2007084726

この結果から明らかなように、実施例1〜10の補修部と非補修部との艶感の差は、比較例1〜6に比べて良好である。   As is clear from this result, the difference in glossiness between the repaired part and the non-repaired part in Examples 1 to 10 is better than those in Comparative Examples 1 to 6.

なお、以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記の実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。   The embodiment described above is described in order to facilitate understanding of the present invention, and is not described in order to limit the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents belonging to the technical scope of the present invention.

本発明に係る艶消し塗装の補修方法の第1実施形態を示す塗膜断面図(補修前)である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a coating film (before repair) showing a first embodiment of a matte paint repair method according to the present invention. 本発明に係る艶消し塗装の補修方法の第1実施形態を示す塗膜断面図(研磨工程)である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a coating cross-sectional view (polishing step) showing a first embodiment of a matte paint repair method according to the present invention. 本発明に係る艶消し塗装の補修方法の第1実施形態を示す塗膜断面図(第1補修用艶消し塗料塗装工程)である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a coating film showing a first embodiment of a matte paint repair method according to the present invention (first matte paint coating process for repair). 本発明に係る艶消し塗装の補修方法の第1実施形態を示す塗膜断面図(第2補修用艶消し塗料塗装工程)である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a coating film showing a first embodiment of a matte paint repair method according to the present invention (second matte paint coating process for repair). 本発明に係る艶消し塗装の補修方法の第1実施形態を示す塗膜断面図(シンナー塗装工程)である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a coating film (thinner coating process) showing a first embodiment of a matte coating repair method according to the present invention. 本発明に係る艶消し塗装の補修方法の第1実施形態を示す塗膜断面図であり、補修部、補修部周辺及び補修部と非補修部の境界部の別を示す。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a coating film showing a first embodiment of a matte paint repair method according to the present invention, showing a repair portion, a periphery of the repair portion, and a boundary between the repair portion and the non-repair portion. 本発明に係る艶消し塗装の補修方法の第2実施形態を示す塗膜断面図(補修前)である。It is coating-film sectional drawing (before repair) which shows 2nd Embodiment of the repair method of the matte painting which concerns on this invention. 本発明に係る艶消し塗装の補修方法の第2実施形態を示す塗膜断面図(研磨工程)である。It is coating film sectional drawing (polishing process) which shows 2nd Embodiment of the repair method of the matte painting which concerns on this invention. 本発明に係る艶消し塗装の補修方法の第2実施形態を示す塗膜断面図(上塗りベース塗料塗装工程、第1補修用艶消し塗料塗装工程)である。FIG. 5 is a cross-sectional view of a coating film showing a second embodiment of the matte coating repair method according to the present invention (top coat base paint coating process, first repair mat paint coating process). 本発明に係る艶消し塗装の補修方法の第2実施形態を示す塗膜断面図(第2補修用艶消し塗料塗装工程)である。It is coating-film sectional drawing (the matte paint coating process for 2nd repair) which shows 2nd Embodiment of the repair method of the matte painting which concerns on this invention. 本発明に係る艶消し塗装の補修方法の第2実施形態を示す塗膜断面図(シンナー塗装工程)である。It is coating film sectional drawing (thinner coating process) which shows 2nd Embodiment of the repair method of the matte painting which concerns on this invention.

符号の説明Explanation of symbols

1…被塗物
2…下塗り塗膜
3…中塗り塗膜
4…上塗りベース塗膜
5…艶消しクリヤー塗膜
6…第1補修用艶消し塗料
7…第2補修用艶消し塗料
8…シンナー
9…上塗りベース塗料
10…異物
11…補修部
DESCRIPTION OF SYMBOLS 1 ... To-be-coated object 2 ... Undercoat film 3 ... Intermediate coat film 4 ... Top coat base film 5 ... Matte clear paint film 6 ... First repair mat paint 7 ... Second repair mat paint 8 ... Thinner 9 ... Topcoat base paint 10 ... Foreign matter 11 ... Repair part

Claims (8)

平均粒径が異なる粒子状艶消し材[A]および[B]を含む塗料組成物であって、塗料組成物の固形分100重量部中に、前記艶消し材[A]を1〜20重量部、前記艶消し材[B]を4〜35重量部含み、前記艶消し材[A]および前記艶消し材[B]の合計が10〜40重量部であることを特徴とする艶消し塗料。 A coating composition comprising particulate matting materials [A] and [B] having different average particle diameters, wherein the matting material [A] is added in an amount of 1 to 20 weights in 100 parts by weight of the solid content of the coating composition. Part, 4 to 35 parts by weight of the matting material [B], and the matting material [A] and the matting material [B] are 10 to 40 parts by weight in total. . 前記艶消し材[A]の平均粒径が1〜15μm、前記艶消し材[B]の平均粒径が2〜30μmであり、これら艶消し材[A]および[B]の平均粒径の比[A]/[B]が、1/20〜1/2であることを特徴とする請求項1記載の艶消し塗料。 The matting material [A] has an average particle size of 1 to 15 μm, the matting material [B] has an average particle size of 2 to 30 μm, and the matting materials [A] and [B] have an average particle size of The matte paint according to claim 1, wherein the ratio [A] / [B] is 1/20 to 1/2. 請求項1または2に記載の艶消し塗料を塗装して形成された艶消し塗膜の補修部を研ぐ工程と、前記補修部に前記艶消しクリヤー塗料と実質的に同一組成の第1補修用艶消し塗料を塗装する工程と、前記補修部周辺に前記第1補修用艶消し塗料よりも光沢値が高い第2補修用艶消し塗料を塗装する工程と、塗装された第1補修用艶消し塗料および第2補修用艶消し塗料を焼き付ける工程とを、有することを特徴とする艶消し塗装の補修方法。 A step of sharpening a repaired part of the matte coating film formed by applying the matte paint according to claim 1 or 2, and a first repairing material having substantially the same composition as the matte clear paint in the repaired part. A step of applying a matte paint, a step of applying a second repair matte paint having a gloss value higher than that of the first repair matte around the repair portion, and a painted first repair matte And a step of baking the paint and the second repair mat paint. 請求項1又は2に記載の艶消し塗料を、先に塗装されたベースコート塗料の上に塗装して形成された艶消し塗膜の補修部を研ぐ工程と、前記補修部に前記ベースコート塗料を塗装する工程と、塗装された前記ベースコート塗料の上に前記艶消し塗料と実質的に同一組成の第1補修用艶消し塗料を塗装する工程と、前記補修部周辺に前記第1補修用艶消し塗料よりも光沢値が高い第2補修用艶消し塗料を塗装する工程と、塗装されたベースコート塗料、第1補修用艶消し塗料および第2補修用艶消し塗料を焼き付ける工程とを、有することを特徴とする艶消し塗装の補修方法。 A step of sharpening a repaired portion of a matte paint film formed by applying the matte paint according to claim 1 on the basecoat paint previously applied, and the basecoat paint is applied to the repaired portion A step of applying a first matting paint for repair having substantially the same composition as the matte paint on the painted base coat paint, and the first matting paint for repair around the repair portion. A step of applying a matte paint for second repair having a higher gloss value and a step of baking the matte paint for base coating, the first matte paint for repair and the matte paint for second repair. How to repair matte paint. 前記第2補修用艶消し塗料は、平均粒径が6μm未満の艶消し材を含むことを特徴とする請求項3または4に記載の艶消し塗装の補修方法。 The matte paint repair method according to claim 3 or 4, wherein the second repair matte paint includes a matte material having an average particle size of less than 6 µm. 前記ベースコート塗料又は前記艶消し塗料が、着色顔料および/または光輝材を含むことを特徴とする請求項3〜5の何れかに記載の艶消し塗装の補修方法。 The matte paint repair method according to claim 3, wherein the base coat paint or the matte paint contains a color pigment and / or a bright material. 前記焼き付ける工程において、前記補修部と非補修部との境界部分に溶剤を塗布した後に、焼き付けを行うことを特徴とする請求項3〜6の何れかに記載の艶消し塗装の補修方法。 The matte coating repair method according to any one of claims 3 to 6, wherein, in the baking step, baking is performed after a solvent is applied to a boundary portion between the repaired portion and the non-repaired portion. 請求項1又は2に記載の艶消し塗料を塗装してなることを特徴とする艶消し塗膜。
A matte paint film, which is formed by applying the matte paint according to claim 1 or 2.
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JP2013028778A (en) * 2011-07-27 2013-02-07 Hyundai Motor Co Ltd Matte clear coating composition for vehicle
JP2017502161A (en) * 2013-11-18 2017-01-19 ビーエーエスエフ コーティングス ゲゼルシャフト ミット ベシュレンクテル ハフツングBASF Coatings GmbH Topcoat composition and mixer system for producing a coating composition used as a filler

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