JP2007035913A - Semiconductor device - Google Patents
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- JP2007035913A JP2007035913A JP2005216887A JP2005216887A JP2007035913A JP 2007035913 A JP2007035913 A JP 2007035913A JP 2005216887 A JP2005216887 A JP 2005216887A JP 2005216887 A JP2005216887 A JP 2005216887A JP 2007035913 A JP2007035913 A JP 2007035913A
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Abstract
Description
本発明は、半導体素子の電極とリードフレームをコネクタで接続する半導体装置に関するものである。 The present invention relates to a semiconductor device in which an electrode of a semiconductor element and a lead frame are connected by a connector.
半導体装置は、半導体素子とこれを設置するためのリードフレームを有し、従来はこの半導体素子とリードフレームをAlやAu等から成るボンディングワイヤにより接合していた。しかし、半導体装置の低抵抗化の要請により、組み立て材料であるボンディングワイヤ部分の抵抗も無視できなくなってきている(特許文献1参照)。このため、ボンディングワイヤに代わり、平板状に成形された金属製のコネクタにより半導体素子とリードフレームを接続する方法が用いられるようになってきている。また、この方法を用いた際、コネクタと接する半導体素子の表面電極面積を大きくすることによって、半導体装置の更なる低抵抗化を図ることができる。 2. Description of the Related Art A semiconductor device has a semiconductor element and a lead frame for installing the semiconductor element. Conventionally, the semiconductor element and the lead frame are joined by a bonding wire made of Al, Au, or the like. However, the resistance of the bonding wire portion, which is an assembly material, cannot be ignored due to the demand for lower resistance of the semiconductor device (see Patent Document 1). For this reason, a method of connecting a semiconductor element and a lead frame by a metal connector formed in a flat plate shape instead of a bonding wire has been used. In addition, when this method is used, the resistance of the semiconductor device can be further reduced by increasing the surface electrode area of the semiconductor element in contact with the connector.
このように、半導体表面電極面積を増大させ、金属製のコネクタとの接続面積を増大させることで、半導体装置における抵抗を低減することができる。しかしながら、半導体装置は、表面電極材と半導体基材(例えばシリコン)、複数の電極材の場合は表面電極材料間、電極材と接するコネクタ等、線膨張係数の異なる材料の接合体であることから、半導体装置の温度変化に対し、表面電極面積が大きくなると、表面電極終端部に発生する熱応力が増大する。これにより、温度サイクル試験などの信頼性評価において電気特性上の性能劣化を引き起こし、電気的特性が安定しない等の問題が生じている。 Thus, the resistance in the semiconductor device can be reduced by increasing the semiconductor surface electrode area and increasing the connection area with the metal connector. However, a semiconductor device is a joined body of materials having different linear expansion coefficients, such as a surface electrode material and a semiconductor substrate (for example, silicon), in the case of a plurality of electrode materials, between surface electrode materials, a connector in contact with the electrode material, and the like. When the surface electrode area increases with respect to the temperature change of the semiconductor device, the thermal stress generated at the surface electrode termination portion increases. As a result, in the reliability evaluation such as the temperature cycle test, there is a problem that the electrical characteristics are deteriorated and the electrical characteristics are not stable.
また、表面電極面積の増大に伴い、温度変化を伴わなくとも、半導体装置の製造時に表面電極の残留応力によりウェーハが反って従来の装置では搬送できない、製造時の温度ストレスでも半導体の電気的特性を劣化させる等の問題点があった。このように、従来技術では低抵抗かつ高信頼性の両立を実現することは困難であった。
本発明は、表面電極面積増大に伴う低抵抗化の効果を損なわずに、高信頼性を実現する半導体装置を提供することを目的とする。 An object of this invention is to provide the semiconductor device which implement | achieves high reliability, without impairing the effect of the low resistance accompanying the surface electrode area increase.
本発明に係る半導体装置は、半導体素子と、前記半導体素子を載置するように構成され外部への出力のための端子を備えたリードフレームと、前記半導体素子の表面電極と前記リードフレームを電気的に接合するコネクタとを備えた半導体装置であって、前記表面電極は複数の電極片に分割され、該複数の電極片が1つの前記コネクタに接続されるように構成されたことを特徴とする。 A semiconductor device according to the present invention electrically connects a semiconductor element, a lead frame configured to mount the semiconductor element and provided with a terminal for output to the outside, a surface electrode of the semiconductor element, and the lead frame. A semiconductor device comprising a connector for jointing, wherein the surface electrode is divided into a plurality of electrode pieces, and the plurality of electrode pieces are connected to one connector. To do.
本発明によれば、表面電極面積増大に伴う低抵抗化の効果を損なわずに、高信頼性を実現する半導体装置を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the semiconductor device which implement | achieves high reliability can be provided, without impairing the effect of low resistance accompanying the surface electrode area increase.
以下図面を参照して、本発明の実施の形態を説明する。図1は、本発明の実施形態に係る半導体装置100の構成を示す上面図である。図2は、同じく図1のC−C’面における断面図である。この実施形態では、半導体装置100は、一例としてTO−220パッケージの表面側にソース、裏面側にドレインが形成された縦型のMOSFETである。半導体素子1とリードフレーム2とが、ソース側コネクタ3及びゲート側コネクタ4によって電気的に接合されている。半導体素子1には、ソース電極7とゲート電極8が配されている。また半導体素子1,リードフレーム2,ソース側コネクタ3及びゲート側コネクタ4の間の各接合部は、半田9によって接着されている。またソース側コネクタ3はリードフレーム2が有するリードフレーム端子2aに、ゲート側コネクタ2bはリードフレーム2が有するリードフレーム端子2bにそれぞれ接続されている。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a top view showing a configuration of a
次に同装置の形成工程の一例を説明する。まず、リードフレーム2のダイパッド2c上に半田9を用いて半導体素子1をマウントして、リードフレーム2とドレインを接続する。次にリードフレーム端子2aをソース側コネクタ3を介してソース電極7に半田9を用いて接合する。同様に、リードフレーム端子2bをゲート側コネクタ4を介してゲート電極6に半田9を用いて接合する。更に、モールド樹脂10で全体を封止後リードカットし、半導体装置100を得る。
Next, an example of the formation process of the apparatus will be described. First, the
次に、同装置の半導体素子1が有するソース電極7について以下説明する。図3は、従来の半導体素子1の構成を示す上面図である。図4は、同じく図3におけるD−D’面での断面図である。半導体素子1のソース電極7は、Al電極13の上にNi電極14が配され、さらにその上にAu電極15がメッキされている。また、表面電極であるNi電極14及びAu電極15は絶縁層12によって囲まれている。
Next, the
図5は、本発明の第1の実施形態である半導体素子1の構成を示す上面図である。図6は、同じく図5におけるE−E’面での断面図である。従来の構成との相違点は、表面電極であるNi電極141及びAu電極151が、メッシュ状に形成された仕切層としての絶縁層121によって複数の電極片に分割されている点である。絶縁層121は、熱膨張係数に優れた材質であれば様々なものが利用できるが、例えばポリイミド等が好適である。また、熱膨張係数に優れた材質である限りにおいて、仕切層として導電性のものを用いても差し支えない。
FIG. 5 is a top view showing the configuration of the
このように、表面電極であるNi電極141及びAu電極151を仕切層である絶縁層121によって分割することにより、温度変化に対する応力が、分割された各電極間の絶縁層に分散され、従来起こっていた電極内の温度差による熱ひずみが減少し、温度サイクル試験などの信頼性レベルが向上させることができる。
As described above, by dividing the
また、半導体装置製作時に発生する熱応力も低減され、電気的特性の劣化を防ぐことも可能となる。 In addition, thermal stress generated at the time of manufacturing a semiconductor device is reduced, and it is possible to prevent deterioration of electrical characteristics.
更に、分割された個々の電極片の表面積は従来の表面電極の面積より小さいため、従来に比べ表面電極の反りを軽減することが可能となった。また、個々の分割された電極片の表面積を合計した全体の表面電極面積は、従来の表面電極面積とほぼ等しいため、従来の表面電極面積増大に伴う低抵抗性を十分に備えている。 Furthermore, since the surface area of each divided electrode piece is smaller than the area of the conventional surface electrode, the warpage of the surface electrode can be reduced as compared with the conventional case. Further, the total surface electrode area obtained by summing the surface areas of the individual electrode pieces is almost equal to the conventional surface electrode area, and thus sufficiently has low resistance accompanying an increase in the conventional surface electrode area.
図7及び図8は、本実施形態の性能評価として行ったシミュレーション結果である。図7は、本実施形態に従った半導体装置,従来の表面電極が小さいタイプの半導体装置,従来の表面電極が大きいタイプの半導体装置における電流と各半導体装置の消費電力との関係である。これによると、従来の表面電極が大きいタイプと本実施形態が、従来の表面電極が小さいタイプと比較し消費電力が小さいことがわかる。また、本実施形態における消費電力は従来の表面電極が大きいタイプと比較するとわずかに大きくなっているが、これは各電極間に仕切層を設置するため、仕切層の分だけ従来の表面電極が大きいタイプに比べ表面電極面積が小さくなるためである。 7 and 8 show simulation results performed as performance evaluation of this embodiment. FIG. 7 shows the relationship between the current and the power consumption of each semiconductor device in the semiconductor device according to the present embodiment, a conventional semiconductor device with a small surface electrode, and a conventional semiconductor device with a large surface electrode. According to this, it can be seen that the power consumption of the conventional type with a large surface electrode and the present embodiment is smaller than that of the conventional type with a small surface electrode. In addition, the power consumption in this embodiment is slightly larger than the type with a large conventional surface electrode, but this is because a partition layer is installed between each electrode, so that the conventional surface electrode is equivalent to the partition layer. This is because the surface electrode area is smaller than that of the larger type.
図8は、本実施形態に従った半導体装置及び従来の表面電極が大きいタイプの半導体装置における、温度サイクル試験時の初期リーク電流とリーク電流との関係を示すグラフである。温度サイクル試験は、半導体装置を製品として実装する際の温度サイクルを想定し、温度を繰り返し負荷することによって半導体装置のリーク電流の変化を調べるものである。温度を負荷する前の初期リーク電流を横軸に、温度サイクルを負荷していったときのリーク電流を縦軸にとっている。これによると、従来の表面電極が大きいタイプは、温度サイクルの回数が多くなるに従いリーク電流が大きくなっていくが、本実施形態では、温度サイクルを負荷していってもリーク電流が変化しない。この結果から、本実施形態は低抵抗性を保持しながら、高信頼性を実現することが可能であることがわかる。 FIG. 8 is a graph showing the relationship between the initial leakage current and the leakage current in the temperature cycle test in the semiconductor device according to the present embodiment and the conventional semiconductor device with a large surface electrode. The temperature cycle test assumes a temperature cycle when a semiconductor device is mounted as a product, and examines a change in leakage current of the semiconductor device by repeatedly applying temperature. The horizontal axis represents the initial leakage current before loading the temperature, and the vertical axis represents the leakage current when the temperature cycle is loaded. According to this, in the conventional type with a large surface electrode, the leakage current increases as the number of temperature cycles increases, but in this embodiment, the leakage current does not change even when the temperature cycle is loaded. From this result, it can be seen that this embodiment can achieve high reliability while maintaining low resistance.
次に、本発明の実施例における製造方法を説明する。従来の半導体装置の製造方法は、Al電極13上全面にポリイミド膜12を堆積し、マスクパターンを用いてポリイミド膜12をエッチング後、メッキ等でNi電極14及びAu電極15を形成する。本実施形態は、この従来の半導体素子製造過程において、マスクパターンを変更するだけで本実施例を実現することが可能であり、生産手順や生産コストを付加せずに実施することが可能である。
Next, the manufacturing method in the Example of this invention is demonstrated. In a conventional method for manufacturing a semiconductor device, a
また、他の実施例として、図9及び図10の様に絶縁層12をストライプ形状にしたり、図11及び図12のように他材料による仕切層を設置せず、表面電極144,154を複数の電極片に分割形成するだけでもよい。例えば、電極144,154をAl電極13上全面に形成した後、これをマスクパターンを用いてエッチングして分割を行うことができる。
As another embodiment, a plurality of
本実施例では、半導体表面電極部はメッキにてNi電極及びAu電極を形成しているが、スパッタや蒸着などの製造方法を用いても、半導体表面電極部を形成することが可能である。 In the present embodiment, the semiconductor surface electrode portion is formed with the Ni electrode and the Au electrode by plating, but the semiconductor surface electrode portion can be formed even by using a manufacturing method such as sputtering or vapor deposition.
また、本実施例では接着材料として半田を用いたが、導電性硬化材料を用いることも可能である。 In this embodiment, solder is used as the adhesive material, but a conductive curable material can also be used.
1…半導体素子、2…リードフレーム、3…ソース側コネクタ、4…ゲート側コネクタ、7…ソース電極、8…ゲート電極、9…半田、10…モールド樹脂、12,121,122,123,124…絶縁層、13…Al電極、14,141,144…Ni電極、15,151,152,153,154…Au電極。
DESCRIPTION OF
Claims (5)
前記半導体素子を載置するように構成され外部への出力のための端子を備えたリードフレームと、
前記半導体素子の表面電極と前記リードフレームを電気的に接合するコネクタと
を備えた半導体装置であって、
前記表面電極は複数の電極片に分割され、該複数の電極片が1つの前記コネクタに接続されるように構成された
ことを特徴とする半導体装置。 A semiconductor element;
A lead frame configured to place the semiconductor element and provided with a terminal for output to the outside;
A semiconductor device comprising a surface electrode of the semiconductor element and a connector for electrically joining the lead frame,
The semiconductor device, wherein the surface electrode is divided into a plurality of electrode pieces, and the plurality of electrode pieces are connected to one connector.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US9059153B2 (en) | 2012-03-21 | 2015-06-16 | Kabushiki Kaisha Toshiba | Semiconductor device |
US10128345B2 (en) | 2016-12-09 | 2018-11-13 | Fuji Electric Co., Ltd. | Semiconductor device |
US10332845B2 (en) | 2016-12-09 | 2019-06-25 | Fuji Electric Co., Ltd. | Semiconductor device |
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2005
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9059153B2 (en) | 2012-03-21 | 2015-06-16 | Kabushiki Kaisha Toshiba | Semiconductor device |
US10128345B2 (en) | 2016-12-09 | 2018-11-13 | Fuji Electric Co., Ltd. | Semiconductor device |
US10332845B2 (en) | 2016-12-09 | 2019-06-25 | Fuji Electric Co., Ltd. | Semiconductor device |
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