JP2007021770A - Antibacterial electromagnetic wave shield laminate - Google Patents

Antibacterial electromagnetic wave shield laminate Download PDF

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JP2007021770A
JP2007021770A JP2005203271A JP2005203271A JP2007021770A JP 2007021770 A JP2007021770 A JP 2007021770A JP 2005203271 A JP2005203271 A JP 2005203271A JP 2005203271 A JP2005203271 A JP 2005203271A JP 2007021770 A JP2007021770 A JP 2007021770A
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electromagnetic wave
antibacterial
layer
wave shield
finishing material
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JP4382713B2 (en
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Masayasu Niitome
昌泰 新留
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TAKACHIHO KK
Takachiho Corp
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TAKACHIHO KK
Takachiho Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To easily provide an electromagnetic wave shield laminate showing stable antibacterial properties over a long period of time at a low cost using only a natural material without using a synthetic resin or the like. <P>SOLUTION: The antibacterial electromagnetic wave shield laminate is equipped with a substrate layer, the electromagnetic wave shield layer, which contains a metal showing antibacterial properties, formed on the substrate layer and the finish material layer, which mainly contains a porous raw material, formed on the electromagnetic wave shield layer. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、抗菌性および電磁波遮蔽性を有する電磁波シールド積層体に関する。   The present invention relates to an electromagnetic wave shield laminate having antibacterial properties and electromagnetic wave shielding properties.

近年、携帯電話等の様々な電子機器の普及に伴い、そこから漏洩する電磁波が人体や他の電子機器に及ぼす影響が懸念されている。そこで、金属板や金属メッシュ等の導電性金属層を電磁波シールド層とし、これを電磁波発生源または電磁波の影響を受けることが望ましくないものや場所の周りに配置し、電磁波を遮蔽することが行われている。例えば、建築分野では、壁や天井などの壁面に電磁波シールド層を形成し、外部からの電磁波を遮蔽することが行われている。(特許文献1、2参照)
また、電磁波シールド層表面に、抗菌性の合成樹脂層を形成してなる電磁波シールド化粧シート(特許文献3)や銀被覆繊維からなり、抗菌性、帯電性、電磁波シールド効果を有する内装建材用不織布(特許文献4)など、電磁波シールド性と抗菌性を併せ持った建材も開発されている。
実開昭62−49547号公報 実開平1−65196号公報 特開平10−217397号公報 特開平4−109698号公報
In recent years, with the widespread use of various electronic devices such as mobile phones, there is a concern about the influence of electromagnetic waves leaking from them on the human body and other electronic devices. Therefore, a conductive metal layer such as a metal plate or a metal mesh is used as an electromagnetic wave shielding layer, and this is disposed around an object or place where it is not desired to be affected by an electromagnetic wave source or electromagnetic wave to shield the electromagnetic wave. It has been broken. For example, in the building field, an electromagnetic wave shielding layer is formed on a wall surface such as a wall or a ceiling to shield external electromagnetic waves. (See Patent Documents 1 and 2)
Moreover, the nonwoven fabric for interior building materials which consists of an electromagnetic wave shield decorative sheet (patent document 3) formed by forming an antibacterial synthetic resin layer on the surface of the electromagnetic wave shield layer and silver-coated fiber, and has antibacterial properties, charging properties and electromagnetic wave shielding effects Building materials having both electromagnetic shielding properties and antibacterial properties, such as (Patent Document 4), have also been developed.
Japanese Utility Model Publication No. 62-49547 Japanese Utility Model Publication No. 1-65196 Japanese Patent Laid-Open No. 10-217397 JP-A-4-109698

上記電磁波シールド性と抗菌性を併せ持った建材は、医療施設や公共施設等において好適である。しかしながら、当該建材に合成樹脂を使用することは、近年の環境・資源問題を考慮すると決して望ましいことではない。つまり、合成樹脂製品は、リサイクル性に乏しい上、そこから揮発する微量の化学物質が人体に悪影響を及ぼす、いわゆる化学物質過敏症、シックハウス症候群とよばれる疾病を引き起こす可能性が指摘されている。   The building material having both electromagnetic shielding properties and antibacterial properties is suitable for medical facilities and public facilities. However, the use of synthetic resin for the building material is not desirable in consideration of recent environmental and resource problems. In other words, it has been pointed out that synthetic resin products have poor recyclability, and a small amount of chemical substances volatilized therefrom can cause a disease called so-called chemical hypersensitivity or sick house syndrome, which adversely affects the human body.

また、上記抗菌剤が添加された合成樹脂層は、抗菌剤を添加する分、作製コストや手間がかかり、なおかつ表面に形成されるため、光や熱に曝され易く、長期にわたり安定した抗菌性を維持できないという問題があり、これは銀被覆繊維からなる内装建材用不織布も同様である。   In addition, the synthetic resin layer to which the above antibacterial agent is added is costly and labor-intensive for the addition of the antibacterial agent, and because it is formed on the surface, it is easily exposed to light and heat, and has stable antibacterial properties over a long period of time. Cannot be maintained, and this is the same for nonwoven fabrics for interior building materials made of silver-coated fibers.

上記を鑑みて、本発明は、合成樹脂等を用いず天然素材のみで、容易かつ低コストに、安定した抗菌性を示す電磁波シールド積層体を提供することを目的とする。   In view of the above, an object of the present invention is to provide an electromagnetic wave shield laminate that exhibits stable antibacterial properties easily and at low cost using only natural materials without using a synthetic resin or the like.

出願人は、上記課題を解決するために、鋭意検討した結果、下地層上に、抗菌性を示す金属を含む電磁波シールド層と多孔質原料を主として含む仕上材層とを順次積層形成すると、当該仕上材層表面(積層体の表面)に付着した菌が、仕上材層内部の孔を介して、抗菌性を示す金属を含む電磁波シールド層表面に移動可能であるため、当該電磁波シールド層を抗菌活性層としても活用することができるということを見出し、本発明を為すに至った。   As a result of intensive investigations to solve the above problems, the applicant has formed an electromagnetic wave shielding layer containing a metal exhibiting antibacterial properties and a finishing material layer mainly containing a porous raw material on the underlying layer in order. Since the bacteria attached to the surface of the finishing material layer (the surface of the laminate) can move to the surface of the electromagnetic shielding layer containing antibacterial metal through the pores inside the finishing material layer, the electromagnetic shielding layer is antimicrobial. It has been found that it can also be used as an active layer, and has led to the present invention.

すなわち、本発明は、下記(1)〜(4)に記載の事項をその特徴とするものである。   That is, the present invention is characterized by the following items (1) to (4).

(1)下地層と、前記下地層上に形成され、抗菌性を示す金属を含む電磁波シールド層と、前記電磁波シールド層上に形成され、多孔質原料を主として含む仕上材層と、
を備えることを特徴とする、抗菌性電磁波シールド積層体。
(1) an underlayer, an electromagnetic wave shielding layer formed on the underlayer and containing a metal exhibiting antibacterial properties, a finishing material layer formed on the electromagnetic wave shielding layer and mainly containing a porous raw material,
An antibacterial electromagnetic wave shield laminate comprising:

(2)前記抗菌性を示す金属が、銀、銅、亜鉛、アルミニウムからなる群から選択される1種以上であることを特徴とする上記(1)記載の抗菌性電磁波シールド積層体。   (2) The antibacterial electromagnetic wave shield laminate according to the above (1), wherein the antibacterial metal is at least one selected from the group consisting of silver, copper, zinc and aluminum.

(3)前記多孔質原料が、シラス、ボラ、珪藻土、貝殻粉末からなる群から選択される1種以上であることを特徴とする上記(1)または(2)記載の抗菌性電磁波シールド積層体。   (3) The antibacterial electromagnetic wave shield laminate according to (1) or (2), wherein the porous material is at least one selected from the group consisting of shirasu, mullet, diatomaceous earth, and shell powder. .

(4)前記仕上材層が、シラスを主成分として含む無機系仕上材からなることを特徴とする上記(1)または(2)記載の抗菌性電磁波シールド積層体。   (4) The antibacterial electromagnetic shield laminate according to (1) or (2), wherein the finishing material layer is made of an inorganic finishing material containing shirasu as a main component.

本発明によれば、下地層上に、抗菌性を示す電磁波シールド層と多孔質原料を主として含む仕上材層を形成するだけで、合成樹脂等を用いず天然素材のみで、容易かつ低コストに、安定した抗菌性と高い電磁波遮蔽効果を示す抗菌性電磁波シールド積層体を提供することが可能となる。つまり、本発明の積層体においては、電磁波シールド層を抗菌性電磁波シールド層として機能させることができるため、仕上材層に別途抗菌性を付与するコストや手間を省くことができ、なおかつ仕上材層が当該抗菌性電磁波シールド層を保護する役目を果たすため、長期にわたり安定した抗菌性を維持することが可能となる。   According to the present invention, it is possible to easily and cost-effectively only a natural material without using a synthetic resin or the like only by forming an anti-bacterial electromagnetic shielding layer and a finishing material layer mainly containing a porous raw material on the base layer. It is possible to provide an antibacterial electromagnetic wave shield laminate exhibiting stable antibacterial properties and a high electromagnetic wave shielding effect. That is, in the laminate of the present invention, since the electromagnetic wave shielding layer can function as an antibacterial electromagnetic wave shielding layer, it is possible to save the cost and labor of separately providing antibacterial properties to the finishing material layer, and the finishing material layer. Since it plays a role of protecting the antibacterial electromagnetic wave shielding layer, it becomes possible to maintain a stable antibacterial property over a long period of time.

また、本発明の抗菌性電磁波シールド積層体は、仕上材層が多孔質であるため、調湿性、断熱性、吸音性、消臭性などにも優れ、これら特性が特に要望される医療施設やその他の公共施設等における内装材などの建材として好適である。   Further, the antibacterial electromagnetic wave shield laminate of the present invention is excellent in humidity control, heat insulation, sound absorption, deodorization, etc. because the finishing material layer is porous. It is suitable as a building material such as an interior material in other public facilities.

本発明は、下地層と、当該下地層上に形成され、抗菌性を示す金属を含む電磁波シールド層と、当該電磁波シールド層上に形成され、多孔質原料を主として含む仕上材層と、を備える抗菌性電磁波シールド積層体をその特徴とするものである。   The present invention comprises an underlayer, an electromagnetic wave shielding layer formed on the underlayer and containing a metal exhibiting antibacterial properties, and a finishing material layer formed on the electromagnetic wave shielding layer and mainly containing a porous raw material. The antibacterial electromagnetic wave shield laminate is characterized.

上記下地層としては、電磁波シールド層を形成することができれば、特に限定されないが、例えば、石膏ボード、ベニヤ板、コンクリート板、モルタル用耐水合板、または石綿板等、公知の建築材の他、紙、布帛、フィルム等が挙げられる。   The base layer is not particularly limited as long as an electromagnetic wave shielding layer can be formed, for example, gypsum board, plywood board, concrete board, water-resistant plywood for mortar, or asbestos board, in addition to known building materials, paper, Examples include fabrics and films.

上記電磁波シールド層としては、導電性を示し、かつ抗菌性を示す金属を含むものであればよく、特に限定されないが、電磁波シールドとして公知の金属板、金属網、金属箔、金属含有塗膜などを用いることで、施工コストを低減することができる。また、導電性を示し、かつ抗菌性を示す金属としては、特に限定されないが、例えば、銀、銅、亜鉛、アルミニウム等を挙げることができ、これらは単独でも2種以上含まれていてもよい。   The electromagnetic wave shielding layer is not particularly limited as long as it contains a metal that exhibits conductivity and exhibits antibacterial properties, and is known as an electromagnetic wave shield, such as a metal plate, a metal net, a metal foil, and a metal-containing coating film. By using, construction cost can be reduced. Moreover, although it does not specifically limit as a metal which shows electroconductivity and antibacterial property, For example, silver, copper, zinc, aluminum etc. can be mentioned, These may be individual or may be contained 2 or more types. .

また、電磁波シールド層を形成する方法は、電磁波シールド層の形態、施工箇所等に応じ適宜公知の方法により行うことができ、特に限定されない。例えば、電磁波シールド層が金属板である場合は、これを接着剤や固定金具により下地層上に固定すればよく、電磁波シールド層が金属含有塗膜である場合は、金属含有塗料を所定厚みとなるように下地層上に塗布、乾燥して形成すればよい。   Moreover, the method of forming an electromagnetic wave shielding layer can be suitably performed by a well-known method according to the form of an electromagnetic wave shielding layer, a construction location, etc., and is not specifically limited. For example, when the electromagnetic wave shielding layer is a metal plate, it may be fixed on the base layer with an adhesive or a fixing bracket. When the electromagnetic wave shielding layer is a metal-containing coating film, the metal-containing paint is set to a predetermined thickness. It may be formed by coating and drying on the base layer.

また、上記電磁波シールド層の厚みは、電磁波を遮蔽することができる厚みであれば、特に限定されないが、電磁波シールド効果、施工性、コスト等を考慮すると、1μm〜1mmの範囲であることが好ましい。   The thickness of the electromagnetic shielding layer is not particularly limited as long as it can shield electromagnetic waves, but it is preferably in the range of 1 μm to 1 mm in consideration of the electromagnetic shielding effect, workability, cost, and the like. .

上記仕上材層としては、多孔質原料を主として含むものであれば良く、特に限定されない。多孔質原料を主として含むことにより、仕上材層に、電磁波シールド層表面(仕上材層と接する面)と当該仕上材層表面(積層体の外表面)を繋ぐ多数の孔が存在することになり、当該孔を介して菌が移動することが可能となる。上記多孔質原料としては、特に限定されないが、例えば、数nm〜数十μm程度の多数の孔を有するシラス、ボラ、珪藻土、貝殻粉末などを用いることができる。中でも、シラスを主原料として含む無機系仕上材を用いると、シラス自身が有する抗菌性による相乗効果を期待することができ、さらにはマイナスイオン発生効果を享受することも可能である。より好ましくは、主原料であるシラスの他に、セメントや石膏等の結合材、弾性を付与するための粘土材、シラスバルーン、接着補強材等を含む無機系仕上材であり、例えば、「中霧島壁」(株式会社高千穂製、商品名、シラス含有無機系建築用仕上材)が挙げられる。   The finishing material layer is not particularly limited as long as it mainly contains a porous raw material. By mainly containing the porous raw material, the finishing material layer has a large number of holes connecting the surface of the electromagnetic wave shielding layer (the surface in contact with the finishing material layer) and the surface of the finishing material layer (the outer surface of the laminate). The bacteria can move through the holes. Although it does not specifically limit as said porous raw material, For example, shirasu, mullet, diatomaceous earth, shell powder, etc. which have many holes about several nm-several dozen micrometer can be used. Among these, when an inorganic finishing material containing shirasu as a main raw material is used, a synergistic effect due to the antibacterial property possessed by shirasu itself can be expected, and further, the negative ion generation effect can be enjoyed. More preferably, in addition to Shirasu as the main raw material, inorganic finishing materials including a binder such as cement and gypsum, a clay material for imparting elasticity, a Shirasu balloon, an adhesive reinforcing material, etc. Kirishima wall "(manufactured by Takachiho Co., Ltd., trade name, finishing material for inorganic building containing shirasu).

上記仕上材層は、例えば、多孔質原料を主として含む仕上材を電磁波シールド層上に塗布、乾燥する、多孔質原料を主として含む仕上材パネルを電磁波シールド層上に固定するなどの方法により形成することができる。また、上記仕上材層の厚みは、特に限定されないが、5〜200mmの範囲であることが好ましく、30〜100mmの範囲であることがより好ましい。仕上材層の厚みが5mm未満であると、壁面の意匠性や電磁波シールド層を保護する役割が低下する傾向があり、さらには多孔質性であることにより得られる種々の特性も低下してしまう傾向にある。一方、厚みが200mmを越えると、電磁波シールド層と仕上材層表面を繋ぐ孔の割合が減少し、抗菌性が低下する傾向にあり、さらには施工性が低下し、コストが上昇してしまう。   The finishing material layer is formed, for example, by a method of applying and drying a finishing material mainly containing a porous raw material on the electromagnetic wave shielding layer, or fixing a finishing material panel mainly containing a porous raw material on the electromagnetic wave shielding layer. be able to. Moreover, the thickness of the said finishing material layer is although it does not specifically limit, It is preferable that it is the range of 5-200 mm, and it is more preferable that it is the range of 30-100 mm. If the thickness of the finishing material layer is less than 5 mm, the role of protecting the design of the wall surface and the electromagnetic wave shielding layer tends to be reduced, and various characteristics obtained by being porous are also reduced. There is a tendency. On the other hand, when the thickness exceeds 200 mm, the ratio of the holes connecting the electromagnetic wave shielding layer and the surface of the finishing material layer is decreased, the antibacterial property tends to be decreased, and the workability is further decreased and the cost is increased.

本発明の抗菌性電磁波シールド積層体は、建築物壁面を下地層とし、その上に抗菌性電磁波シールド層、多孔質性仕上材層が順次積層されたものであっても、所定形状、大きさを有する下地層パネル上に抗菌性電磁波シールド層、多孔質性仕上材層が順次積層されたパネル状であってもよい。パネル状とした場合には、これを建築物壁面の所望位置に固定して施工することができる。   The antibacterial electromagnetic wave shield laminate of the present invention has a predetermined shape and size even when an antibacterial electromagnetic wave shield layer and a porous finishing material layer are sequentially laminated on a building wall surface as an underlayer. A panel shape in which an antibacterial electromagnetic wave shielding layer and a porous finishing material layer are sequentially laminated on a base layer panel having the above structure may be used. In the case of a panel shape, this can be fixed at a desired position on the building wall surface.

以下、実施例により、本願発明をより詳細に説明する。   Hereinafter, the present invention will be described in more detail by way of examples.

(実施例1)
<抗菌性電磁波シールドパネルの作製>
下地層として、厚み10mmのプラスターボード上に、銀を含む電磁波シールド塗料(光用産業株式会社製、商品名SE−160R)を、乾燥重量が300g/m(2回塗り)となるように塗布、乾燥して電磁波シールド層を形成した後、さらに当該電磁波シールド層上に、無機系仕上材である中霧島壁(株式会社高千穂製、商品名)を塗布、乾燥し、厚み5mmの仕上材層を形成することで、抗菌性電磁波シールド積層体パネルを作製した。
Example 1
<Preparation of antibacterial electromagnetic shielding panel>
As an underlayer, an electromagnetic wave shielding paint containing silver (trade name SE-160R, manufactured by Kogyo Sangyo Co., Ltd.) is applied onto a 10 mm thick plaster board so that the dry weight is 300 g / m 2 (twice applied). After drying to form an electromagnetic shielding layer, an inorganic finishing material, Naka-Kirishima wall (trade name, manufactured by Takachiho Co., Ltd.) is applied onto the electromagnetic shielding layer, dried, and a finishing material layer having a thickness of 5 mm. By forming, an antibacterial electromagnetic wave shield laminate panel was produced.

<電磁波シールド性の評価>
上記で得た積層体パネルについて、MIL−STD−285に基づき、(社)日本建築学会が策定した「建物の現場における電磁シールド性能測定法」に準拠した挿入損失法により、電磁波シールド性能を評価した。
<Evaluation of electromagnetic shielding properties>
The laminate panel obtained above was evaluated for electromagnetic wave shielding performance by the insertion loss method based on MIL-STD-285 based on the “Method for measuring electromagnetic shielding performance at the building site” formulated by the Architectural Institute of Japan. did.

その結果、図1に示すとおり、幅広い周波数帯で、平均以上の電磁波シールド性が確認された。   As a result, as shown in FIG. 1, electromagnetic shielding properties above the average were confirmed in a wide frequency band.

<抗菌性の評価>
上記で得た積層体パネルを50mm×50mmの大きさにカットして作製したサンプルパネルの仕上材層に、UV照射を行い、その表面を殺菌した後、当該サンプルを、仕上材層表面がシャーレ内の菌液に接するように配置し、この状態で、温度35℃、相対湿度90%以上の条件下、24時間培養した後、生菌数を確認した。生菌数の確認は、菌液回収SCDLP培地10mlでサンプルの仕上材層表面を洗浄し、菌液を回収し、これを標準寒天培地で35℃、48時間培養して行った。
<Evaluation of antibacterial properties>
The finish panel of the sample panel prepared by cutting the laminate panel obtained above to 50 mm × 50 mm is irradiated with UV to sterilize the surface, and then the surface of the finish layer is Petri dish. In this state, the cells were cultured under conditions of a temperature of 35 ° C. and a relative humidity of 90% or more for 24 hours, and then the number of viable bacteria was confirmed. The number of viable cells was confirmed by washing the surface of the finishing material layer of the sample with 10 ml of the bacterial solution collection SCDLP medium, collecting the bacterial solution, and culturing it on a standard agar medium at 35 ° C. for 48 hours.

また、電磁波シールド層を形成しなかった以外は、実施例1と同様にして作成したパネル(下地層+仕上材層)についても上記同様に抗菌性評価を行った(比較例1)。   Moreover, antibacterial evaluation was similarly performed about the panel (underlayer + finishing material layer) produced like Example 1 except not having formed an electromagnetic wave shielding layer (comparative example 1).

さらに、実施例1で作成したパネルの表面(仕上材層表面)を滅菌済みポリエチレンフィルムで覆い、仕上材層の孔を塞いだ状態のサンプルパネルについても上記同様に抗菌性評価を行った(比較例2、大腸菌のみ)。   Furthermore, the antibacterial evaluation was performed in the same manner as above for the sample panel in which the surface of the panel (finishing material layer surface) prepared in Example 1 was covered with a sterilized polyethylene film and the holes of the finishing material layer were closed (Comparison) Example 2, E. coli only).

抗菌性評価の結果を表1に示す。

Figure 2007021770
The results of antibacterial evaluation are shown in Table 1.
Figure 2007021770

表1から、実施例1のサンプルは比較例1や2のサンプルと比較して、優れた抗菌性を示すことが分かる。   From Table 1, it can be seen that the sample of Example 1 exhibits excellent antibacterial properties as compared with the samples of Comparative Examples 1 and 2.

実施例1で作製した抗菌性電磁波シールドパネルの電磁波シールド性能を示すグラフ。2 is a graph showing the electromagnetic shielding performance of the antibacterial electromagnetic shielding panel produced in Example 1.

Claims (4)

下地層と、
前記下地層上に形成され、抗菌性を示す金属を含む電磁波シールド層と、
前記電磁波シールド層上に形成され、多孔質原料を主として含む仕上材層と、
を備えることを特徴とする、抗菌性電磁波シールド積層体。
An underlayer,
An electromagnetic wave shielding layer formed on the underlayer and containing a metal exhibiting antibacterial properties;
A finishing material layer formed on the electromagnetic shielding layer and mainly including a porous raw material;
An antibacterial electromagnetic wave shield laminate comprising:
前記抗菌性を示す金属が、銀、銅、亜鉛、アルミニウムからなる群から選択される1種以上であることを特徴とする請求項1記載の抗菌性電磁波シールド積層体。   The antibacterial electromagnetic wave shield laminate according to claim 1, wherein the antibacterial metal is at least one selected from the group consisting of silver, copper, zinc and aluminum. 前記多孔質原料が、シラス、ボラ、珪藻土、貝殻粉末からなる群から選択される1種以上であることを特徴とする請求項1または2記載の抗菌性電磁波シールド積層体。   The antibacterial electromagnetic wave shield laminate according to claim 1 or 2, wherein the porous raw material is at least one selected from the group consisting of shirasu, mullet, diatomaceous earth, and shell powder. 前記仕上材層が、シラスを主成分として含む無機系仕上材からなることを特徴とする請求項1または2記載の抗菌性電磁波シールド積層体。   The antibacterial electromagnetic wave shield laminate according to claim 1, wherein the finishing material layer is made of an inorganic finishing material containing shirasu as a main component.
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