JP2006339581A - Fluorescent substance-containing led - Google Patents

Fluorescent substance-containing led Download PDF

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JP2006339581A
JP2006339581A JP2005165415A JP2005165415A JP2006339581A JP 2006339581 A JP2006339581 A JP 2006339581A JP 2005165415 A JP2005165415 A JP 2005165415A JP 2005165415 A JP2005165415 A JP 2005165415A JP 2006339581 A JP2006339581 A JP 2006339581A
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mold member
fine particles
emitting device
silicone
fluorescent material
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JP4591690B2 (en
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Katsuyuki Imazawa
克之 今澤
Tsutomu Kashiwagi
努 柏木
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Shin Etsu Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a light emitting device which keeps the color rendering property more stable and is superior in heat resistance. <P>SOLUTION: The LED device containing a fluorescent substance 3 in at least a part of a molding. The fluorescent substance-containing molding contains silicone particles 4 dispersed for preventing the fluorescent substance from sedimentation. The LED device contains the silicone particles 4 and the fluorescent substance 3 mixed in the molding 6 and hence has a stable color rendering property, compared with the conventional LED device having a color rendering property varying in time. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明はLED発光装置に関するものであり、詳細には光の波長を長波長側にシフトする蛍光物質の性質を利用してモールド部材(封止部材)内に蛍光物質を混入し、LEDチップの発光色を変換する構成をしたLED発光装置に関するものである。   The present invention relates to an LED light-emitting device, and more specifically, a fluorescent material is mixed in a mold member (sealing member) by utilizing the property of a fluorescent material that shifts the wavelength of light to a longer wavelength side. The present invention relates to an LED light emitting device configured to convert an emission color.

従来のこの種の蛍光物質入りLED発光装置の構成を示すのが図3であり、パッケージ5にマウントされたLEDチップ1を外部環境から保護するために透光性のモールド部材6が設けられており、該モールド部材6には、蛍光物質3を適宜重量比(例えば0.3〜30%)で混入しておくものである。なお、図中2は、導電線ワイヤーである。   FIG. 3 shows the configuration of a conventional LED light emitting device of this type that contains a fluorescent material, and a translucent mold member 6 is provided to protect the LED chip 1 mounted on the package 5 from the external environment. The mold member 6 is mixed with the fluorescent material 3 in an appropriate weight ratio (for example, 0.3 to 30%). In the figure, 2 is a conductive wire.

このような従来のLED発光装置では、混入する蛍光物質の重量比によって所望の演色性のLED発光装置を得ることが可能である。   In such a conventional LED light-emitting device, it is possible to obtain an LED light-emitting device having a desired color rendering property by the weight ratio of the mixed fluorescent material.

しかしながら、このような発光装置の製造過程において、安定した演色性の発光装置を連続して作製することができなかった。具体的には、混入された蛍光物質は、透光性のモールド部材に比べ比重が大きいため、時間の経過と共にモールド部材の下方に沈降してしまう。そのため、パッケージに蛍光物質を混入したモールド部材を充填する際、充填初期と充填後期では、モールド部材内での蛍光物質の分散状態が変化してしまい、当初設計した演色性が得られない問題を生じている。   However, in the process of manufacturing such a light emitting device, it has been impossible to continuously produce a light emitting device having a stable color rendering property. Specifically, the mixed fluorescent material has a specific gravity larger than that of the translucent mold member, and therefore settles below the mold member with the passage of time. Therefore, when filling a mold member mixed with a fluorescent material into a package, the dispersion state of the fluorescent material in the mold member changes between the initial filling stage and the latter filling stage, and the originally designed color rendering property cannot be obtained. Has occurred.

また、蛍光物質の沈降状態を人為的に制御するのは困難であり、そのため安定した演色性の発光装置が得られないなどの問題を生じている。   In addition, it is difficult to artificially control the sedimentation state of the fluorescent material, which causes a problem that a light-emitting device having a stable color rendering property cannot be obtained.

そのため、安定した演色性を得るため蛍光物質がモールド部材内に沈降せず均一に分散させる方法の開発が要望されている。   Therefore, in order to obtain stable color rendering, development of a method in which a fluorescent material is uniformly dispersed without being settled in a mold member is desired.

従って、本発明は、上記の従来技術の欠点を解消し、より安定した演色性を維持し、かつ耐熱性に優れた発光装置を提供することを目的とする。   Accordingly, an object of the present invention is to provide a light-emitting device that eliminates the above-described drawbacks of the prior art, maintains more stable color rendering, and has excellent heat resistance.

本発明者らは、上記課題を解決するために鋭意検討を重ねた結果、蛍光物質を含有したモールド部材(封止部材)中に、シリコーン微粒子を分散させることにより、安定した演色性を与えるLED発光装置が得られることを知見し、本発明をなすに至った。   As a result of intensive studies in order to solve the above problems, the present inventors have obtained an LED that provides stable color rendering by dispersing silicone fine particles in a mold member (sealing member) containing a fluorescent material. The inventors have found that a light emitting device can be obtained, and have made the present invention.

従って、本発明は、モールド部材の少なくとも一部に蛍光物質が混入されてなる蛍光物質入りLED発光装置において、蛍光物質を含有した前記モールド部材は、蛍光物質の沈降を防止させるシリコーン微粒子を分散させていることを特徴とする蛍光物質入りLED発光装置を提供する。この場合、シリコーン微粒子としては、
(i)モールド部材本体の比重に対して0.5〜1.1倍の比重を有する、
(ii)モールド部材本体の弾性率よりも低い弾性率を有する、
(iii)モールド部材本体との屈折率差が±50%以内である屈折率を有する、
(iv)平均粒径が0.1〜100μmである
という(i)〜(iv)の少なくとも1つ、好ましくは全ての特性を有しているものが好適に用いられ、またモールド部材中にシリコーン微粒子を1〜20質量%の濃度で分散していることが好ましい。更に、モールド部材本体は、エポキシ樹脂、シリコーン樹脂、ユリア樹脂、フッ素樹脂、又はポリカーボネート樹脂にて形成することができる。
Accordingly, the present invention provides a fluorescent material-containing LED light emitting device in which a fluorescent material is mixed in at least a part of a mold member, and the mold member containing the fluorescent material disperses silicone fine particles that prevent sedimentation of the fluorescent material. An LED light-emitting device containing a fluorescent material is provided. In this case, as silicone fine particles,
(I) having a specific gravity of 0.5 to 1.1 times the specific gravity of the mold member body;
(Ii) having an elastic modulus lower than that of the mold member main body,
(Iii) having a refractive index whose refractive index difference from the mold member body is within ± 50%;
(Iv) At least one of (i) to (iv) having an average particle diameter of 0.1 to 100 μm, preferably having all the characteristics, is suitably used, and silicone is used in the mold member. It is preferable that fine particles are dispersed at a concentration of 1 to 20% by mass. Furthermore, the mold member main body can be formed of an epoxy resin, a silicone resin, a urea resin, a fluororesin, or a polycarbonate resin.

なお、本発明において、モールド部材とは、モールド部材本体と蛍光物質とシリコーン微粒子とからなるものを示し、モールド部材本体とは、このような蛍光物質及びシリコーン微粒子を含有しない状態のものを指す。   In the present invention, the mold member indicates a mold member main body, a fluorescent material, and silicone fine particles, and the mold member main body indicates a state that does not contain such a fluorescent material and silicone fine particles.

本発明のLED発光装置は、モールド部材中にシリコーン微粒子が蛍光物質と共に混入されている蛍光物質入りLED発光装置としたことで、従来は、時間の経過と共に演色性が変化していたLED発光装置に対し、安定した演色性を有する。   The LED light-emitting device of the present invention is a LED light-emitting device containing a fluorescent material in which silicone fine particles are mixed together with a fluorescent material in a mold member. Conventionally, an LED light-emitting device whose color rendering properties have changed over time. On the other hand, it has stable color rendering.

本発明のLED発光装置は、モールド部材の少なくとも一部に蛍光物質が混入されてなる蛍光物質入りLED発光装置において、蛍光物質を含有した前記モールド部材は、蛍光物質の沈降を防止させるシリコーン微粒子を分散させているものである。   The LED light-emitting device of the present invention is an LED light-emitting device containing a fluorescent material in which a fluorescent material is mixed in at least a part of a mold member. The mold member containing the fluorescent material contains silicone fine particles that prevent sedimentation of the fluorescent material. It is something that is dispersed.

図1は、このような本発明に係る蛍光物質入りLED発光装置を示すものであり、このLED発光装置は、リードフレームにマウントされたLEDチップ1を蛍光物質3が混入されたモールド部材6で覆うものである点は図3に示す従来例のものと同様であるが、モールド部材6には沈降防止剤としてシリコーン微粒子4が分散されているものである。   FIG. 1 shows such an LED light emitting device containing a fluorescent material according to the present invention. This LED light emitting device includes an LED chip 1 mounted on a lead frame with a mold member 6 mixed with a fluorescent material 3. The covering is the same as that of the conventional example shown in FIG. 3 except that the silicone fine particles 4 are dispersed in the mold member 6 as an anti-settling agent.

ここで、上記蛍光物質3及びシリコーン微粒子4が分散されるモールド部材本体6aは、公知の封止材料から形成することができ、エポキシ樹脂、シリコーン樹脂(シリコーンゴム、シリコーンゲル等のオルガノポリシロキサン硬化物(架橋物)を包含する)、ユリア樹脂、フッ素樹脂、又はポリカーボネート樹脂にて形成することができる。   Here, the mold member main body 6a in which the fluorescent substance 3 and the silicone fine particles 4 are dispersed can be formed from a known sealing material, and cured with epoxy resin, silicone resin (silicone rubber, silicone gel or other organopolysiloxane) Products (including cross-linked products), urea resins, fluororesins, or polycarbonate resins.

また、蛍光物質も公知のものを使用し得、例えば希土類元素をドープしたYAG系の蛍光物質等が一般的である。   Moreover, a well-known thing can also be used for a fluorescent substance, for example, the YAG type fluorescent substance etc. which doped the rare earth element are common.

上記蛍光物質の含有量は、モールド部材中、0.3〜30質量%、特に0.5〜25質量%であることが好ましい。   The content of the fluorescent substance is preferably 0.3 to 30% by mass, particularly 0.5 to 25% by mass in the mold member.

本発明において、モールド部材中にはシリコーン微粒子(即ち、オルガノポリシロキサン硬化物微粒子)が分散されるが、シリコーン微粒子としては、
(i)モールド部材本体の比重に対して0.5〜1.1倍の比重を有する、
(ii)モールド部材本体の弾性率よりも低い弾性率を有する、
(iii)モールド部材本体との屈折率差が±50%以内である屈折率を有する、
(iv)平均粒径が0.1〜100μmである
という(i)〜(iv)の少なくとも1つ、好ましくは全ての特性を有しているものが好適に用いられる。
In the present invention, silicone fine particles (that is, organopolysiloxane cured fine particles) are dispersed in the mold member.
(I) having a specific gravity of 0.5 to 1.1 times the specific gravity of the mold member body;
(Ii) having an elastic modulus lower than that of the mold member main body,
(Iii) having a refractive index whose refractive index difference from the mold member body is within ± 50%;
(Iv) At least one of (i) to (iv) having an average particle diameter of 0.1 to 100 μm, preferably having all the characteristics, is preferably used.

ここで、シリコーン微粒子の比重が、モールド部材の比重に対して1.1倍を超えるとシリコーン微粒子が自重で沈降してしまい、モールド部材内での分散性が悪くなってしまうおそれがある。そのため、シリコーン微粒子の比重としては、モールド部材の比重に対して0.5〜1.1倍の範囲とすることが好ましい。より好ましくは0.8〜1.0倍である。   Here, if the specific gravity of the silicone fine particles exceeds 1.1 times the specific gravity of the mold member, the silicone fine particles settle by their own weight, and the dispersibility in the mold member may be deteriorated. Therefore, the specific gravity of the silicone fine particles is preferably in the range of 0.5 to 1.1 times the specific gravity of the mold member. More preferably, it is 0.8 to 1.0 times.

また、シリコーン微粒子として、モールド部材本体の弾性率に比較して弾性率の低いシリコーン微粒子を使用することにより、モールド部材が低応力化され、LED発光装置の耐熱性を向上させることができ、高温加熱時のモールド部材の耐クラック性等を改善することができる。この場合、モールド部材本体の弾性率は、使用する樹脂の種類によっても相違するが、通常1MPa以上(例えば1〜10MPa)、好ましくは1〜5MPa程度である。一方シリコーン微粒子の弾性率は、通常0.1〜5MPa、特に0.1〜3MPa程度であるが、シリコーン微粒子の弾性率は、モールド部材本体の弾性率より1/10から1未満、特に1/5〜4/5程度に低いことが好ましい。   Further, by using silicone fine particles having a lower elastic modulus than the elastic modulus of the mold member body as the silicone fine particles, the stress of the mold member can be reduced and the heat resistance of the LED light emitting device can be improved. The crack resistance of the mold member during heating can be improved. In this case, the elastic modulus of the mold member main body is usually 1 MPa or more (for example, 1 to 10 MPa), preferably about 1 to 5 MPa, although it varies depending on the type of resin used. On the other hand, the elastic modulus of the silicone fine particles is usually about 0.1 to 5 MPa, particularly about 0.1 to 3 MPa, but the elastic modulus of the silicone fine particles is 1/10 to less than 1, more particularly 1 / less than the elastic modulus of the mold member body. It is preferably as low as about 5 to 4/5.

シリコーン微粒子の屈折率については、モールド部材との透明性を確保するため、モールド部材との屈折率差が±50%以内、特に±20%以内であることが好ましい。   With respect to the refractive index of the silicone fine particles, in order to ensure transparency with the mold member, the difference in refractive index from the mold member is preferably within ± 50%, particularly preferably within ± 20%.

更に、シリコーン微粒子の平均粒径は、0.1〜100μm、より好ましくは0.2〜50μm、更に好ましくは0.5〜20μmとすることが、蛍光物質の沈降防止性の点から好ましい。なお、平均粒径は、レーザー光回折法による粒度分布測定における質量平均値D50(即ち、累積質量が50%となるときの粒子径又はメジアン径)として測定した値である。 Further, the average particle size of the silicone fine particles is preferably 0.1 to 100 μm, more preferably 0.2 to 50 μm, and still more preferably 0.5 to 20 μm from the viewpoint of the anti-settling property of the fluorescent substance. The average particle diameter is a value measured as a mass average value D 50 (that is, a particle diameter or a median diameter when the cumulative mass is 50%) in the particle size distribution measurement by the laser light diffraction method.

ここで、シリコーン微粒子の添加で蛍光物質の沈降が防止され安定した演色性が得られる理由について考察してみると、シリコーン微粒子は、従来使用されていたモールド部材に比較して比重が大きいシリカ微粒子等の沈降防止剤とは異なり、モールド部材と比重が同等もしくは小さいものであるため、モールド部材内では沈降せず均一に分散させることが可能である。そのため、同一に混入している蛍光物質は、均一に分散しているシリコーン微粒子の存在により自重による沈降が妨げられる。従って、蛍光物質がモールド部材内に均一に分散することが可能となり、LEDチップ発光色の変換がモールド部材内全体で均一に行われるので、常に一定の演色性のLED発光装置が得られると考えられる。   Here, the reason why the addition of the silicone fine particles prevents the sedimentation of the fluorescent material and the stable color rendering can be obtained. The silicone fine particles are silica fine particles having a larger specific gravity than the conventionally used mold members. Unlike the anti-settling agent, etc., the specific gravity is equal to or smaller than that of the mold member. Therefore, the anti-settling agent can be uniformly dispersed without settling in the mold member. For this reason, the same mixed fluorescent substance is prevented from sedimentation due to its own weight due to the presence of uniformly dispersed silicone fine particles. Accordingly, the fluorescent substance can be uniformly dispersed in the mold member, and the LED chip emission color is uniformly converted throughout the mold member, so that an LED light-emitting device having a constant color rendering property can be always obtained. It is done.

本発明においては、上述したように、前記モールド部材中に、蛍光物質と共に、該蛍光物質の沈降を防止するため、シリコーン微粒子をモールド部材内に均一に分散させることにより、前記蛍光物質の沈降を防止し、蛍光物質をモールド部材内に均一に分散させるものであるが、シリコーン微粒子はモールド部材中1〜20質量%、特に2〜10質量%分散、含有していることが好ましい。   In the present invention, as described above, in order to prevent sedimentation of the fluorescent material together with the fluorescent material in the mold member, the fine particles are precipitated by uniformly dispersing the silicone fine particles in the mold member. In this method, the fluorescent material is uniformly dispersed in the mold member. Silicone fine particles are preferably contained in the mold member in an amount of 1 to 20% by mass, particularly 2 to 10% by mass.

図2に示すグラフは、蛍光物質の沈降性について、モールド部材本体として使用するシリコーン樹脂に、蛍光物質(10質量%)とシリコーン微粒子の混入度を変化させて分散させ、混合開始から1時間後の蛍光物質の沈降度を測定したものである。   The graph shown in FIG. 2 shows that the sedimentation property of the fluorescent material is dispersed in the silicone resin used as the mold member main body by changing the mixing degree of the fluorescent material (10% by mass) and the silicone fine particles, and 1 hour after the start of mixing. The degree of sedimentation of the fluorescent material was measured.

この測定の結果、混入濃度が1質量%未満である範囲では、シリコーン微粒子の沈降防止剤としての効果は急速に失われ蛍光物質の沈降が見られた。また、混入濃度が20質量%を超えると、シリコーン微粒子による遮蔽作用などにより光透過率が低下し、外部に放出されるLED発光装置としての光度が損なわれるものとなるので、混入濃度は1〜20質量%が好ましい。   As a result of this measurement, in the range where the contamination concentration was less than 1% by mass, the effect of the silicone fine particles as an anti-settling agent was rapidly lost and precipitation of the fluorescent substance was observed. Further, if the mixing concentration exceeds 20% by mass, the light transmittance decreases due to the shielding action by the silicone fine particles, and the luminous intensity as the LED light emitting device emitted to the outside is impaired. 20 mass% is preferable.

次に、本発明で使用するシリコーン微粒子について更に詳述する。本発明で用いられるシリコーン微粒子は、シリコーンゴム微粒子、シリコーン樹脂(ポリオルガノシルセスキオキサン樹脂)微粒子等種々選定し得、公知のもの、市販品を使用することができるが、平均粒径が0.1〜100μmのシリコーンゴム球状微粒子にポリオルガノシルセスキオキサン樹脂を被覆してなる、シリコーンゴム弾性層(コア層)とポリオルガノシルセスキオキサン樹脂層(即ち、三次元網状のシリコーン樹脂からなる表面層)とからなる、いわゆるコア−シェル型の複合微粒子であることが好ましく、この製造方法としては、平均粒径が0.1〜100μmのシリコーンゴム球状微粒子の水分散液に、アルカリ性物質又はアルカリ性水溶液とオルガノトリアルコキシシランを添加し、オルガノトリアルコキシシランを加水分解縮合反応させるとよく、この方法で本発明に好適なものを製造することができる。このシリコーンゴム球状微粒子は、分子構造式中に下記一般式(1)
−(R1 2SiO)a− (1)
(式中、R1はメチル基、エチル基、プロピル基、ブチル基などのアルキル基、フェニル基、トリル基などのアリール基、ビニル基、アリル基などのアルケニル基、β−フェニルエチル基、β−フェニルプロピル基などのアラルキル基、クロロメチル基、3,3,3−トリフルオロプロピル基などの1価ハロゲン化炭化水素基、更にはエポキシ基、アミノ基、メルカプト基、アクリロキシ基、メタクリロキシ基などの反応性基含有の有機基から選択される1種又は2種以上の炭素数1〜20の1価の基で、その90モル%以上がメチル基であることが好ましいものであり、aは5未満では線状オルガノポリシロキサンの特徴が十分に出ないため、内部応力低下及び潤滑性向上の効果が十分に得られなくなる。aの最大値は特に定めるものではないが、実際に5,000より大きいとシリコーンゴム球状微粒子の製造が困難となるために、aは5〜5,000、好ましくは10〜1,000の数)で示される線状オルガノポリシロキサンブロックを有する分子の、ゴム弾性を持つ球状の硬化物からなるものである。
Next, the silicone fine particles used in the present invention will be described in more detail. The silicone fine particles used in the present invention can be selected from various types such as silicone rubber fine particles and silicone resin (polyorganosilsesquioxane resin) fine particles. Known and commercially available products can be used, but the average particle size is 0. .Silicon rubber elastic layer (core layer) and polyorganosilsesquioxane resin layer (that is, from a three-dimensional network silicone resin) obtained by coating 1-100 μm silicone rubber spherical fine particles with polyorganosilsesquioxane resin The surface layer is preferably a so-called core-shell type composite fine particle, and as a production method thereof, an alkaline substance is added to an aqueous dispersion of silicone rubber spherical fine particles having an average particle size of 0.1 to 100 μm. Alternatively, an alkaline aqueous solution and organotrialkoxysilane are added to hydrolyze the organotrialkoxysilane. It is preferable to carry out a decomposition condensation reaction, and by this method, a product suitable for the present invention can be produced. This silicone rubber spherical fine particle has the following general formula (1)
-(R 1 2 SiO) a- (1)
Wherein R 1 is an alkyl group such as a methyl group, an ethyl group, a propyl group or a butyl group, an aryl group such as a phenyl group or a tolyl group, an alkenyl group such as a vinyl group or an allyl group, a β-phenylethyl group, a β -Aralkyl groups such as phenylpropyl group, monovalent halogenated hydrocarbon groups such as chloromethyl group, 3,3,3-trifluoropropyl group, and further epoxy group, amino group, mercapto group, acryloxy group, methacryloxy group, etc. It is preferable that 90 mol% or more is a methyl group in which 1 type or 2 types or more of monovalent groups having 1 to 20 carbon atoms are selected from organic groups containing reactive groups. If the ratio is less than 5, the characteristics of the linear organopolysiloxane cannot be sufficiently obtained, so that the effects of lowering internal stress and improving lubricity cannot be obtained sufficiently. However, if it is actually larger than 5,000, it becomes difficult to produce silicone rubber spherical fine particles. Therefore, a is a linear organopolysiloxane block represented by a number of 5 to 5,000, preferably 10 to 1,000. It consists of a spherical cured product with rubber elasticity of molecules having

また、このシリコーンゴム球状微粒子はその粒子中にシリコーンオイル、オルガノシラン、無機系粉末、有機系粉末などを含有していてもよいが、この球状微粒子は平均粒径が0.1μm未満では粒子の流動性が低くなり、凝集性も高くなるし、100μmを超えるとエポキシ樹脂の成形性、エポキシ樹脂の特性を損なうおそれがあるので、球状微粒子の平均粒径は0.1〜100μmとすることが好ましく、より好ましい範囲は1〜30μmである。   In addition, the silicone rubber spherical fine particles may contain silicone oil, organosilane, inorganic powder, organic powder, etc. in the particles, but the spherical fine particles have a particle size of less than 0.1 μm. The fluidity becomes low, the cohesiveness becomes high, and if it exceeds 100 μm, the moldability of the epoxy resin and the properties of the epoxy resin may be impaired. Therefore, the average particle diameter of the spherical fine particles may be 0.1 to 100 μm. A more preferable range is 1 to 30 μm.

このシリコーンゴム球状微粒子の製造における架橋方式としては、メトキシシリル基(≡SiOCH3)とヒドロキシシリル基(≡SiOH)などとの縮合反応、メルカプトシリル基(≡SiSH)とビニルシリル基(≡SiCH=CH2)とのラジカル反応、ビニルシリル基(≡SiCH=CH2)と≡SiH基との付加反応によるものなどが例示されるが、反応性、反応工程上の点からは付加反応によるものが好ましいので、これには(a)ビニル基含有オルガノポリシロキサンと(b)オルガノハイドロジェンポリシロキサンを(c)白金系触媒の存在下で付加反応させて硬化させる組成物を用いることが好ましい。上記(a)成分はシリコーンゴム球状微粒子を与えるオルガノポリシロキサンの主成分であり、(c)成分の触媒作用により(b)成分と付加反応して硬化する成分である。(a)成分は1分子中にケイ素原子に結合したビニル基を少なくとも2個有することが必要であり、このビニル基は分子のどの部分に存在してもよいが、少なくとも分子の末端に存在することが好ましい。ビニル基以外のケイ素原子に結合した有機基としては前述のR1と同様の1価の有機基から選択されるものが挙げられるが、その90モル%以上がメチル基であることが望ましい。また、このものの分子構造は直鎖状であっても少量の分岐が混在したものであってもよく、本成分の分子量も特に限定されるものではない。この(a)成分としては、例えば下記一般式

Figure 2006339581

(式中、R1は上記と同じ、b及びcは0、1、2又は3、かつb+c=3であり、dは正数、eは0又は正数、かつ2b+e≧2である。)
Figure 2006339581

(式中、R1は上記と同じ、fは2以上の整数、gは0又は正の整数、かつf+g=4〜8である。)
Figure 2006339581

(式中、R1は上記と同じ、hは1、2又は3、iは0、1又は2、かつh+i=3であり、j、k及びLは正数である。)
などで示されるものが挙げられるが、上述したようにビニル基を2個以上有するものである。 As a crosslinking method in the production of the silicone rubber spherical fine particles, a condensation reaction of a methoxysilyl group (≡SiOCH 3 ) and a hydroxysilyl group (≡SiOH), a mercaptosilyl group (≡SiSH) and a vinylsilyl group (≡SiCH═CH 2 )), radical reaction with vinylsilyl group (≡SiCH═CH 2 ) and ≡SiH group, etc. are exemplified, but from the viewpoint of reactivity and reaction process, the reaction by addition reaction is preferable. For this, it is preferable to use a composition in which (a) a vinyl group-containing organopolysiloxane and (b) an organohydrogenpolysiloxane are added and reacted in the presence of (c) a platinum-based catalyst. The component (a) is a main component of organopolysiloxane that gives the silicone rubber spherical fine particles, and is a component that is cured by addition reaction with the component (b) by the catalytic action of the component (c). The component (a) needs to have at least two vinyl groups bonded to silicon atoms in one molecule, and these vinyl groups may exist in any part of the molecule, but exist at least at the end of the molecule. It is preferable. Examples of the organic group bonded to the silicon atom other than the vinyl group include those selected from the same monovalent organic groups as those described above for R 1, and 90 mol% or more of them is preferably a methyl group. Further, the molecular structure of this component may be linear or a mixture of a small amount of branches, and the molecular weight of this component is not particularly limited. As the component (a), for example, the following general formula
Figure 2006339581

(Wherein R 1 is the same as above, b and c are 0, 1, 2 or 3, and b + c = 3, d is a positive number, e is 0 or a positive number, and 2b + e ≧ 2.)
Figure 2006339581

(In the formula, R 1 is the same as above, f is an integer of 2 or more, g is 0 or a positive integer, and f + g = 4 to 8).
Figure 2006339581

(In the formula, R 1 is the same as above, h is 1, 2 or 3, i is 0, 1 or 2, and h + i = 3, and j, k and L are positive numbers.)
As mentioned above, it has two or more vinyl groups.

次に、上記の(b)成分は(a)成分の架橋剤であり、本成分中のケイ素原子に結合した水素原子(SiH基)が(c)成分の触媒作用により(a)成分中のビニル基と付加反応して硬化する。従って、この(b)成分は1分子中にケイ素原子に結合した水素原子を少なくとも2個有することが必要であり、この水素原子以外のケイ素原子に結合した有機基は前述のR1と同様の1価の有機基から選択されるものであるが、その90モル%以上がメチル基であることが好ましい。この(b)成分の分子構造は特に限定されるものではなく、直鎖状、分岐状又は環状のいずれでも、又はこれらの混在したものであってもよく、分子量にも特に限定はないが、(a)成分との相溶性を良好にするために、25℃の粘度を1〜10,000mPa・sとすることが好ましい。 Next, the component (b) is a crosslinking agent of the component (a), and the hydrogen atom (SiH group) bonded to the silicon atom in the component is converted into the component (a) by the catalytic action of the component (c). Cures by addition reaction with vinyl group. Therefore, the component (b) needs to have at least two hydrogen atoms bonded to a silicon atom in one molecule, and the organic group bonded to the silicon atom other than the hydrogen atom is the same as the above-described R 1 . Although it is selected from monovalent organic groups, it is preferable that 90 mol% or more thereof is a methyl group. The molecular structure of the component (b) is not particularly limited, and may be linear, branched or cyclic, or a mixture thereof, and the molecular weight is not particularly limited, In order to improve the compatibility with the component (a), the viscosity at 25 ° C. is preferably 1 to 10,000 mPa · s.

また、この成分の添加量は、(a)成分中のビニル基1個に対し本成分のケイ素原子に結合した水素原子が0.5個未満となるような量の場合には良好な硬化性を得にくく、水素原子が20個を超えるような量の場合には硬化後のゴムの物理的性質が低下するので、この水素原子が0.5〜20個、好ましくは0.5〜5個となる量とすればよい。この(b)成分としては、例えば下記一般式

Figure 2006339581

(式中、R1は上記と同じ、mは0又は1、nは2又は3、かつm+n=3であり、pは0又は正数、qは0又は正数、かつ2m+q≧2である。)
Figure 2006339581

(式中、R1は上記と同じ、rは2以上の整数、sは0又は正の整数、かつr+s=4〜8である。)
Figure 2006339581

(式中、R1は上記と同じ、tは1、2又は3、uは0、1又は2、かつt+u=3であり、v、w及びxは正数である。)
などで示されるものが挙げられるが、SiH基を2個以上、特に3個以上有するものである。 In addition, when the amount of this component is such that the number of hydrogen atoms bonded to the silicon atom of this component is less than 0.5 per one vinyl group in component (a), good curability is obtained. When the amount is more than 20 hydrogen atoms, the physical properties of the rubber after curing deteriorate, so that 0.5 to 20 hydrogen atoms, preferably 0.5 to 5 hydrogen atoms. It may be the amount that becomes. As the component (b), for example, the following general formula
Figure 2006339581

(In the formula, R 1 is the same as above, m is 0 or 1, n is 2 or 3, and m + n = 3, p is 0 or a positive number, q is 0 or a positive number, and 2m + q ≧ 2. .)
Figure 2006339581

(In the formula, R 1 is the same as above, r is an integer of 2 or more, s is 0 or a positive integer, and r + s = 4 to 8).
Figure 2006339581

(In the formula, R 1 is the same as above, t is 1, 2 or 3, u is 0, 1 or 2, and t + u = 3, and v, w and x are positive numbers.)
And the like are those having 2 or more, particularly 3 or more SiH groups.

(c)成分は、ケイ素原子に結合したビニル基と、ケイ素原子に結合した水素原子とを付加反応させる触媒であり、例えば白金担持カーボンあるいはシリカ、塩化白金酸、白金−オレフィン錯体、白金−アルコール錯体、白金−リン錯体、白金配位化合物等が挙げられる。この成分の使用量は、(a)成分に対し白金原子の量で1ppm未満では硬化が遅くなる上、触媒毒の影響も受け易い一方、100ppmを超えても特に硬化速度の向上等を期待することができず経済性の面で好ましくないので、1〜100ppmとなる範囲が好ましい。   Component (c) is a catalyst for addition reaction of a vinyl group bonded to a silicon atom and a hydrogen atom bonded to a silicon atom. For example, platinum-supported carbon or silica, chloroplatinic acid, platinum-olefin complex, platinum-alcohol Complexes, platinum-phosphorus complexes, platinum coordination compounds and the like can be mentioned. The amount of this component used is less than 1 ppm of platinum atoms relative to component (a), and curing is slow and susceptible to the effects of catalyst poisons. This is not preferable in terms of economy because it cannot be performed, and a range of 1 to 100 ppm is preferable.

シリコーンゴム球状微粒子は、上記した(a)成分を(c)成分の存在下で(b)成分と反応させて硬化させる際に、球状微粒子とすることにより製造できるが、これには(a)成分、(b)成分及び(c)成分の混合物を高温のスプレードライ中で硬化させる方法、有機溶媒中で硬化させる方法、エマルジョン状の混合物としたのち硬化させる方法などがある。これらの中では、本発明に用いられるシリコーン微粒子の製造において、シリコーンゴム球状微粒子を水分散液として使用するとよいことから、エマルジョン状の混合物としたのちエマルジョン粒子中で硬化させる方法とすることが好ましい。この方法においては、まず上記した(a)成分としてのビニル基含有オルガノポリシロキサンと(b)成分としてのオルガノハイドロジェンポリシロキサンの所定量を混合してオルガノポリシロキサン組成物を調製し、次いで得られた組成物に水と界面活性剤を添加した上で、市販のホモミキサーなどを用いてこれをエマルジョン化する。ここに使用する界面活性剤としては、硬化反応に悪影響を及ぼすことの少ないポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンソルビタン脂肪酸エステル及びグリセリン脂肪酸エステルなどのノニオン系界面活性剤から選択することが好ましい。   Silicone rubber spherical fine particles can be produced by forming spherical fine particles when the component (a) is reacted with the component (b) in the presence of the component (c) and cured. There are a method of curing a mixture of the component, the component (b) and the component (c) in high temperature spray drying, a method of curing in an organic solvent, a method of curing after making an emulsion mixture, and the like. Among these, in the production of the silicone fine particles used in the present invention, it is preferable to use the silicone rubber spherical fine particles as an aqueous dispersion. Therefore, it is preferable to use a method in which the mixture is made into an emulsion and then cured in the emulsion particles. . In this method, first, an organopolysiloxane composition is prepared by mixing a predetermined amount of the above-described vinyl group-containing organopolysiloxane as the component (a) and the organohydrogenpolysiloxane as the component (b). Water and a surfactant are added to the resulting composition, and this is emulsified using a commercially available homomixer or the like. As the surfactant used here, nonionic surfactants such as polyoxyethylene alkylphenyl ether, polyoxyethylene alkyl ether, polyoxyethylene sorbitan fatty acid ester and glycerin fatty acid ester which have little adverse effect on the curing reaction are used. It is preferable to select.

界面活性剤の添加量はエマルジョン100質量部に対して0.01質量部より少ないと微細な粒子とすることができず、20質量部より多くすると後記する後工程でのポリオルガノシルセスキオキサン樹脂を被覆させることが困難となるので、0.01〜20質量部の範囲とすることが必要であるが、好ましい範囲は0.05〜10質量部である。   If the addition amount of the surfactant is less than 0.01 parts by mass with respect to 100 parts by mass of the emulsion, fine particles cannot be formed. If the addition amount is more than 20 parts by mass, the polyorganosilsesquioxane in the later step described later is used. Since it becomes difficult to coat the resin, the range of 0.01 to 20 parts by mass is necessary, but a preferable range is 0.05 to 10 parts by mass.

また、このエマルジョン中における上記した(a)成分としてのビニル基含有オルガノポリシロキサンと(b)成分としてのオルガノハイドロジェンポリシロキサンの含有量は、これらがエマルジョン100質量部中に1質量部より少ないと効率的に不利となるし、80質量部より多くすると独立した硬化粒子のエマルジョンとすることができなくなるので、1〜80質量部の範囲、より好ましくは10〜60質量部の範囲とするのがよい。なお、このシリコーンゴム球状微粒子中にシリコーンオイル、シラン、無機系粉末、有機系粉末などを含有させる場合には、このエマルジョン化をする際に(a)成分と(b)成分からなるオルガノポリシロキサン組成物中にこれらを混合しておけばよい。   In addition, the content of the vinyl group-containing organopolysiloxane as the component (a) and the organohydrogenpolysiloxane as the component (b) in the emulsion is less than 1 part by mass in 100 parts by mass of the emulsion. It becomes disadvantageous efficiently, and if it exceeds 80 parts by mass, it becomes impossible to make an emulsion of independent cured particles, so it is in the range of 1 to 80 parts by mass, more preferably in the range of 10 to 60 parts by mass. Is good. When the silicone rubber spherical fine particles contain silicone oil, silane, inorganic powder, organic powder, etc., the organopolysiloxane comprising the components (a) and (b) These may be mixed in the composition.

このようにして調製されたエマルジョンは、次いで(c)成分としての白金系触媒を添加してオルガノポリシロキサンを硬化させることによりシリコーンゴム硬化物の分散体とする。この白金系触媒には公知の反応制御剤を添加してもよいし、白金系触媒及び反応制御剤が水に分散し難いものである場合には界面活性剤を用いて水分散が可能となるようにしてから添加してもよい。このようにオルガノポリシロキサンを触媒で硬化させることにより平均粒径が0.1〜100μmであるシリコーンゴム球状微粒子の水性分散液を得ることができる。   The emulsion thus prepared is then added to a platinum-based catalyst as the component (c) to cure the organopolysiloxane to obtain a dispersion of a cured silicone rubber. A known reaction control agent may be added to the platinum-based catalyst, and when the platinum-based catalyst and the reaction control agent are difficult to disperse in water, it becomes possible to disperse in water using a surfactant. After that, it may be added. Thus, by curing organopolysiloxane with a catalyst, an aqueous dispersion of spherical silicone rubber fine particles having an average particle size of 0.1 to 100 μm can be obtained.

本発明に用いられるシリコーン微粒子はこのシリコーンゴム球状微粒子にポリオルガノシルセスキオキサン樹脂が被覆されたものが好適に用いられるが、このポリオルガノシルセスキオキサンは、下記一般式(2)
2SiO3/2 (2)
で示されるシロキサン単位を構成単位とする樹脂状の重合物である。この式中のR2はメチル基、エチル基、プロピル基、ブチル基などのアルキル基、フェニル基、トリル基などのアリール基、ビニル基、アリル基などのアルケニル基、β−フェニルエチル基、β−フェニルプロピル基などのアラルキル基、クロロメチル基、3,3,3−トリフルオロプロピル基などの1価ハロゲン化炭化水素基、更にはエポキシ基、アミノ基、メルカプト基、アクリロキシ基、メタクリロキシ基などの反応性基を有する1価の有機基から選択される1種又は2種以上からなる炭素数1〜20の有機基である。なお、このR2はその50モル%以上がメチル基であることが好ましく、上記したR2SiO3/2単位の他にその被覆性を損なわない範囲で少量のR2 2SiO2/2単位、R2 3SiO1/2単位、SiO2単位が含有されていてもよい。
As the silicone fine particles used in the present invention, those obtained by coating the silicone rubber spherical fine particles with a polyorganosilsesquioxane resin are preferably used. The polyorganosilsesquioxane is represented by the following general formula (2).
R 2 SiO 3/2 (2)
It is a resinous polymer having a siloxane unit represented by R 2 in this formula is an alkyl group such as a methyl group, an ethyl group, a propyl group or a butyl group, an aryl group such as a phenyl group or a tolyl group, an alkenyl group such as a vinyl group or an allyl group, a β-phenylethyl group, a β -Aralkyl groups such as phenylpropyl group, monovalent halogenated hydrocarbon groups such as chloromethyl group, 3,3,3-trifluoropropyl group, and further epoxy group, amino group, mercapto group, acryloxy group, methacryloxy group, etc. It is a C1-C20 organic group which consists of 1 type, or 2 or more types selected from the monovalent organic group which has these reactive groups. In addition, it is preferable that 50 mol% or more of this R 2 is a methyl group. In addition to the above R 2 SiO 3/2 unit, a small amount of R 2 2 SiO 2/2 unit is within the range not impairing its covering property. , R 2 3 SiO 1/2 units and SiO 2 units may be contained.

このポリオルガノシルセスキオキサン樹脂は、シリコーンゴム球状微粒子の表面全面を均一に被覆していてもよいし、表面の一部を被覆していてもよいが、このポリオルガノシルセスキオキサン樹脂の量は、これがシリコーンゴム球状微粒子100質量部に対し1質量部未満では得られるシリコーン微粒子の流動性、分散性及び本発明の樹脂組成物への分散性が乏しくなり、500質量部より多くなるとシリコーンゴム球状微粒子の特性、つまり低応力化効果が十分に発揮されなくなるので、1〜500質量部とすることが必要であるが、好ましくは5〜100質量部とすればよい。
なお、シリコーンゴム球状微粒子をポリオルガノシルセスキオキサン樹脂で被覆する方法としては、公知の方法が採用し得る。
The polyorganosilsesquioxane resin may be uniformly coated on the entire surface of the silicone rubber spherical fine particles, or may be partially coated on the surface. When the amount is less than 1 part by mass with respect to 100 parts by mass of the silicone rubber spherical fine particles, the flowability and dispersibility of the silicone fine particles obtained and the dispersibility in the resin composition of the present invention are poor. Since the characteristics of the rubber spherical fine particles, that is, the effect of reducing the stress cannot be sufficiently exhibited, it is necessary to set the amount to 1 to 500 parts by mass, preferably 5 to 100 parts by mass.
In addition, a well-known method can be employ | adopted as a method of coat | covering a silicone rubber spherical fine particle with a polyorgano silsesquioxane resin.

次に、実施例及び比較例を用いて本発明を詳細に説明するが、本発明は本実施例に限定されるものではない。   Next, the present invention will be described in detail using examples and comparative examples, but the present invention is not limited to the examples.

[実施例1〜6]
図1に示すように、LEDチップは発光波長が430nmの青色発光のものを使用し、パッケージ開口部内に、シリコーン樹脂で封止硬化し、モールド部材を形成したLED発光装置を3個形成した。シリコーン樹脂モールド部材本体には、3質量%の蛍光物質と、シリコーン微粒子(シリコーン樹脂と同等比重)を沈降防止剤として3質量%で分散混合させてある(実施例1)。同様に、沈降防止剤の質量比のみを代えて1、6、9、12、18質量%で分散混合させたものをそれぞれ実施例2〜6とした。
[Examples 1 to 6]
As shown in FIG. 1, the LED chip used was a blue light emitting device having an emission wavelength of 430 nm, and three LED light emitting devices were formed in the package opening by sealing and curing with a silicone resin to form a mold member. In the silicone resin mold member main body, 3% by mass of a fluorescent substance and silicone fine particles (specific gravity equivalent to that of silicone resin) are dispersed and mixed at 3% by mass as an anti-settling agent (Example 1). Similarly, Examples 2 to 6 were prepared by dispersing and mixing at 1, 6, 9, 12, and 18% by mass, except for the mass ratio of the anti-settling agent.

ここで、使用したシリコーン微粒子は、シリコーンゴム弾性層(コア層)にポリオルガノシルセスキオキサン樹脂層が被覆されたもので、以下の性状を有する。
平均粒径:0.8μm
比重 :1.01
弾性率 :1MPa
屈折率 :1.41(25℃)
一方、上記シリコーン樹脂モールド部材本体の比重は1.02、弾性率は2MPa、屈折率は1.41(25℃)であった。
Here, the silicone fine particle used is a silicone rubber elastic layer (core layer) coated with a polyorganosilsesquioxane resin layer, and has the following properties.
Average particle size: 0.8 μm
Specific gravity: 1.01
Elastic modulus: 1 MPa
Refractive index: 1.41 (25 ° C.)
On the other hand, the specific gravity of the silicone resin mold member main body was 1.02, the elastic modulus was 2 MPa, and the refractive index was 1.41 (25 ° C.).

[比較例]
モールド部材形成時に沈降防止剤を入れない他は実施例と同様にして発光装置を形成させた。
[Comparative example]
A light emitting device was formed in the same manner as in the example except that no anti-settling agent was added when forming the mold member.

このような作製した発光装置の演色性を評価するため、各々の発光装置の色度を大塚電子製(LP−3400)によって測定した(表1)。また、LED発光装置の高温時の信頼性を評価するため、260℃でのIRリフローを実施し、モールド部材の外観検査を実施した(表2)。   In order to evaluate the color rendering properties of the produced light emitting devices, the chromaticity of each light emitting device was measured by Otsuka Electronics (LP-3400) (Table 1). Further, in order to evaluate the reliability of the LED light emitting device at a high temperature, IR reflow at 260 ° C. was performed, and an appearance inspection of the mold member was performed (Table 2).

これら実施例1〜6の発光装置と比較例の発光装置の色度をそれぞれ比較した結果を表1に示す。表1から、実施例1〜6の場合、各々の発光装置で大きな色度のズレは生じなかった。また、比較例では、3個の発光装置で色度が大きく異なっており、従って本発明によれば、沈降防止剤としてシリコーン微粒子の混入により演色性を安定させることができた。   Table 1 shows the results of comparing the chromaticities of the light emitting devices of Examples 1 to 6 and the light emitting device of the comparative example. From Table 1, in the case of Examples 1-6, the shift | offset | difference of big chromaticity did not arise in each light-emitting device. In the comparative example, the chromaticity of the three light emitting devices is greatly different. Therefore, according to the present invention, the color rendering can be stabilized by mixing the silicone fine particles as an anti-settling agent.

Figure 2006339581
Figure 2006339581

また、実施例1〜6の発光装置と比較例の発光装置で高温時の信頼性を評価した結果を表2に示す。表2から、実施例1〜6の場合、各々の発光装置でモールド部材のクラック、モールド部材とパッケージとの剥離等の外観不良は発生しなかった。また、比較例では一部装置で、モールド部材のクラックが発生しており、高温過熱時の安定した信頼性が得られなかった。   Table 2 shows the results of evaluating the reliability at high temperatures with the light emitting devices of Examples 1 to 6 and the light emitting device of the comparative example. From Table 2, in the case of Examples 1-6, appearance defects, such as a crack of a mold member and peeling of a mold member and a package, did not occur in each light emitting device. Moreover, in the comparative example, cracks in the mold member occurred in some devices, and stable reliability during high temperature overheating could not be obtained.

Figure 2006339581
Figure 2006339581

本発明に係る蛍光物質入りLED発光装置の実施形態を模式的に示す断面図である。It is sectional drawing which shows typically embodiment of the LED light-emitting device containing a fluorescent substance which concerns on this invention. 沈降防止剤濃度と蛍光物質の沈降度との関係を示す図である。It is a figure which shows the relationship between a sedimentation inhibitor concentration and the sedimentation degree of a fluorescent substance. 従来例を模式的に示す断面図である。It is sectional drawing which shows a prior art example typically.

符号の説明Explanation of symbols

1 LEDチップ
2 導電性ワイヤー
3 蛍光物質
4 シリコーン微粒子
5 パッケージ
6 モールド部材
DESCRIPTION OF SYMBOLS 1 LED chip 2 Conductive wire 3 Fluorescent substance 4 Silicone fine particle 5 Package 6 Mold member

Claims (7)

モールド部材の少なくとも一部に蛍光物質が混入されてなる蛍光物質入りLED発光装置において、蛍光物質を含有した前記モールド部材は、蛍光物質の沈降を防止させるシリコーン微粒子を分散させていることを特徴とする蛍光物質入りLED発光装置。   In an LED light-emitting device containing a fluorescent material in which a fluorescent material is mixed in at least a part of the mold member, the mold member containing the fluorescent material has dispersed therein silicone fine particles that prevent sedimentation of the fluorescent material. LED light emitting device containing fluorescent material. 前記モールド部材本体の比重に対して0.5〜1.1倍の比重であるシリコーン微粒子を分散させている請求項1に記載の発光装置。   The light emitting device according to claim 1, wherein silicone fine particles having a specific gravity of 0.5 to 1.1 times the specific gravity of the mold member main body are dispersed. 前記モールド部材本体の弾性率に対して弾性率が低いシリコーン微粒子を分散させている請求項1又は2に記載の発光装置。   The light-emitting device according to claim 1, wherein silicone fine particles having a low elastic modulus relative to an elastic modulus of the mold member main body are dispersed. 前記モールド部材本体との屈折率差が±50%以内であるシリコーン微粒子を分散させている請求項1、2又は3に記載の発光装置。   The light-emitting device according to claim 1, 2, or 3, wherein silicone fine particles having a refractive index difference with respect to the mold member main body within ± 50% are dispersed. 前記モールド部材内に平均粒径が0.1〜100μmのシリコーン微粒子を分散させている請求項1乃至4のいずれか1項に記載の発光装置。   The light-emitting device according to claim 1, wherein silicone fine particles having an average particle diameter of 0.1 to 100 μm are dispersed in the mold member. 前記モールド部材は、前記シリコーン微粒子を1〜20質量%の濃度で分散させている請求項1乃至5のいずれか1項に記載の発光装置。   The light emitting device according to any one of claims 1 to 5, wherein the mold member has the silicone fine particles dispersed therein at a concentration of 1 to 20% by mass. 前記モールド部材本体は、エポキシ樹脂、シリコーン樹脂、ユリア樹脂、フッ素樹脂、又はポリカーボネート樹脂からなる請求項1乃至6のいずれか1項に記載の発光装置。   The light emitting device according to any one of claims 1 to 6, wherein the mold member body is made of an epoxy resin, a silicone resin, a urea resin, a fluororesin, or a polycarbonate resin.
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