JP2006336414A - Pile head cap, pile head structure of steel pipe pile, structure of building and pile head treating method of steel pipe pile - Google Patents

Pile head cap, pile head structure of steel pipe pile, structure of building and pile head treating method of steel pipe pile Download PDF

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JP2006336414A
JP2006336414A JP2005165671A JP2005165671A JP2006336414A JP 2006336414 A JP2006336414 A JP 2006336414A JP 2005165671 A JP2005165671 A JP 2005165671A JP 2005165671 A JP2005165671 A JP 2005165671A JP 2006336414 A JP2006336414 A JP 2006336414A
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pile
pile head
steel pipe
head cap
pipe pile
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Takashi Kojima
崇史 小島
Makoto Nishizaki
誠 西崎
Yoshinori Sumitomo
義則 住友
Tetsuo Hiramatsu
哲雄 平松
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Sekisui House Ltd
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Sekisui House Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pile head cap which does not require welding work and smoothing work of a cut face of a pile head and easily treats tilt or core eccentricity of a steel pipe pile and adjusts horizontal level of the pile head, and to provide a pile head structure of the steel pipe pile, a structure of a building, and a pile head treating method of the steel pipe pile. <P>SOLUTION: In the pile head structure 1 of the steel pipe pile, an inner lid 3 is provided inside the pile head 20 of the steel pipe pile 2 driven in the ground, and the pile head cap 4 provided with a plate 40 which covers the pile head 20 of the steel pipe pile 2 and is larger than the pile head 20 and has an injection hole 42 into which a grout material 6 is injected and a cylindrical part 41 which is projected downward from the plate 40 and has an inner diameter slightly larger than a pile diameter of the steel pipe pile 2 is fitted to the pile head 20 of the steel pipe pile 2, and a sealing material 5 fills a gap between a lower end of the cylindrical part 41 of the pile head cap 4 and an outer peripheral surface 21 of the steel pipe pile 2, and the grout material 6 injected from the injection hole 42 is filled between the pile head 20 of the steel pipe pile 2 and the pile head cap 4. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、軟弱地盤や盛土地盤を改良し住宅等の建築物を支持するために地盤に打設された鋼管杭の杭頭に設置される杭頭キャップ、鋼管杭の杭頭構造、建築物の構造、及び鋼管杭の杭頭処理方法に関する。   The present invention relates to a pile head cap installed on a pile head of a steel pipe pile placed on the ground to improve a soft ground or a built-up ground to support a building such as a house, a pile head structure of a steel pipe pile, and a building The present invention relates to a pile head processing method for steel pipe piles.

軟弱地盤や盛土地盤上に建築物を建設する際に不同沈下を防止して支持力を得るために、地下に存在する強固な支持層にまで杭を打設し、その杭の先端支持力及び周面摩擦力によって建築物を支持する工法がある。このような杭には、鋼管杭のような既製の杭や、地盤を掘削してコンクリートを注入し、固化させる場所打ち杭等があるが、住宅等の比較的小規模な建築物の支持には、無排土且つ無振動で打ち込むことができる鋼管杭が多用されている。   When building a building on soft ground or embankment, in order to prevent uneven settlement and obtain bearing capacity, piles are placed on a solid support layer in the basement. There is a method of supporting a building by peripheral frictional force. Such piles include off-the-shelf piles such as steel pipe piles, and cast-in-place piles that excavate the ground to inject concrete and solidify it, but they support relatively small buildings such as houses. Steel pipe piles that can be driven in without soil and without vibration are frequently used.

建築物の支持機構を鋼管杭に期待するには、その鋼管杭と柱や基礎等の上部構造とを接合する必要があり、従来、所定位置でガス切断された鋼管杭の上端部、いわゆる杭頭に杭頭プレート等を溶接して水平面を形成し、その水平面上に上部構造を接合している。しかし、鋼管杭は、所定の芯位置に鉛直下向きに打ち込まれるが、実際には地盤中のれき、がら等の存在や施工精度の不正確などにより、芯からずれたり、傾いて打ち込まれることがあり、それらに対して対策を講じる必要がある。   In order to expect the support mechanism of a building to be a steel pipe pile, it is necessary to join the steel pipe pile to the upper structure such as a column or foundation. Conventionally, the upper end of a steel pipe pile that has been gas-cut at a predetermined position, the so-called pile A horizontal plane is formed by welding a pile head plate or the like to the head, and the superstructure is joined on the horizontal plane. However, steel pipe piles are driven vertically downward at a predetermined core position, but in reality, they may be displaced from the core or tilted due to the presence of debris, debris, etc. in the ground or inaccurate construction accuracy. There is a need to take measures against them.

そこで、鋼管杭の傾きや芯ずれを杭頭において処理可能な構造がある(例えば、特許文献1参照)。この構造では、一面が平面状の円形をなし、その外形が鋼管杭の径より大きく、他面が円錐状の曲面を形成する接合用治具を用いて、鋼管杭の杭頭の芯ずれや鋼管杭の傾きに対応するように、平面状の円形部が水平になるように接合用治具を鋼管杭の杭頭に載置して、その円錐状の曲面部を鋼管杭の杭頭に溶接しており、その平面状の円形部の上に上部構造である柱を接合している。
特開平8−4024号公報
Then, there exists a structure which can process the inclination and misalignment of a steel pipe pile in a pile head (for example, refer patent document 1). In this structure, a misalignment of the pile head of the steel pipe pile is made using a joining jig in which one surface has a flat circular shape, the outer shape is larger than the diameter of the steel pipe pile, and the other surface forms a conical curved surface. Place the welding jig on the pile head of the steel pipe pile so that the flat circular part is horizontal so that it corresponds to the inclination of the steel pipe pile, and the conical curved part becomes the pile head of the steel pipe pile. It welds and the column which is a superstructure is joined on the planar circular part.
JP-A-8-4024

しかしながら、一般に杭頭処理レベルは地中に位置することが多く、特許文献1の構造では、溶接姿勢が悪くなり溶接作業に困難を伴うことがあった。また、鋼管杭の杭頭は、ガス切断によって切断されるが、ガス切断された切断面は平滑性に乏しく、グラインダ等による平滑化作業が必要であり、施工の手間がかかった。また、ガス切断ではミリ単位の鉛直精度を確保し難く、そのため杭頭部と上部構造との間にスペーサー等によるレベル調整作業が必要であった。   However, in general, the pile head processing level is often located in the ground, and with the structure of Patent Document 1, the welding posture is deteriorated and the welding work is sometimes difficult. Moreover, although the pile head of a steel pipe pile is cut | disconnected by gas cutting, the cut surface cut | disconnected by gas is inferior in smoothness, and the smoothing operation | work by a grinder etc. is required, and construction work took. Further, it is difficult to ensure vertical accuracy in millimeters in gas cutting, and therefore, a level adjustment work using a spacer or the like is required between the pile head and the upper structure.

本発明は、上記の課題に鑑みてなされたものであり、溶接作業や杭頭切断面の平滑化作業が不要であり、鋼管杭の傾きや芯ずれを容易に処理でき、且つ、杭頭の水平レベルを調節できる杭頭キャップ、鋼管杭の杭頭構造、建築物の構造、及び鋼管杭の杭頭処理方法を提供することを目的とする。   The present invention has been made in view of the above problems, and does not require welding work or smoothing of the pile head cutting surface, can easily handle the inclination and misalignment of the steel pipe pile, and It aims at providing the pile head cap which can adjust a horizontal level, the pile head structure of a steel pipe pile, the structure of a building, and the pile head processing method of a steel pipe pile.

上記目的を達成するために、請求項1記載の杭頭キャップは、地盤に打ち込まれた鋼管杭の杭頭に設置される杭頭キャップであって、前記鋼管杭の杭頭を水平状態で覆い、該杭頭より大形で、経時硬化性充填材が注入される注入孔が穿設されたプレートと、該プレートから下方へ突設され、前記鋼管杭の杭径より若干大きい内径を有する円筒部と、を具備することを特徴としている。   In order to achieve the above object, the pile head cap according to claim 1 is a pile head cap installed on a pile head of a steel pipe pile driven into the ground, and covers the pile head of the steel pipe pile in a horizontal state. A plate that is larger than the pile head and in which an injection hole into which a curable filler is injected is formed, and a cylinder that protrudes downward from the plate and has an inner diameter slightly larger than the pile diameter of the steel pipe pile And a portion.

請求項2記載の杭頭キャップは、請求項1記載の杭頭キャップにおいて、前記プレートは、平面視長円形又は長方形であることを特徴としている。   The pile head cap according to claim 2 is the pile head cap according to claim 1, wherein the plate is oval or rectangular in a plan view.

請求項3記載の杭頭キャップは、請求項2記載の杭頭キャップにおいて、前記杭頭キャップは、前記プレートと前記円筒部とが偏心して取り付けられていることを特徴としている。   The pile head cap according to claim 3 is characterized in that, in the pile head cap according to claim 2, the plate and the cylindrical portion are eccentrically attached to the pile head cap.

請求項4記載の杭頭キャップは、請求項1乃至3のいずれかに記載の杭頭キャップにおいて、前記杭頭キャップは、前記円筒部の外周面側で該円筒部と前記プレートとに垂直に当接するスチフナーを具備することを特徴としている。   The pile head cap according to claim 4 is the pile head cap according to any one of claims 1 to 3, wherein the pile head cap is perpendicular to the cylindrical portion and the plate on an outer peripheral surface side of the cylindrical portion. A stiffener that abuts is provided.

請求項5記載の杭頭キャップは、請求項1乃至4のいずれかに記載の杭頭キャップにおいて、前記プレートは、前記注入孔が複数穿設されていることを特徴としている。   The pile head cap according to claim 5 is the pile head cap according to any one of claims 1 to 4, wherein the plate has a plurality of injection holes.

請求項6記載の鋼管杭の杭頭構造は、地盤に打ち込まれた鋼管杭の杭頭の内部に内蓋が設置され、請求項1乃至5のいずれかに記載の杭頭キャップが前記鋼管杭の杭頭に嵌装され、前記杭頭キャップの円筒部の下端と前記鋼管杭の外周面との隙間を塞ぐようにシール材が設けられ、前記注入孔から注入された前記経時硬化性充填材が前記鋼管杭の杭頭と前記杭頭キャップと前記内蓋とに囲まれた部分に充填されていることを特徴としている。   The pile head structure of the steel pipe pile according to claim 6, wherein an inner lid is installed inside the pile head of the steel pipe pile driven into the ground, and the pile head cap according to any one of claims 1 to 5 is the steel pipe pile The time-curable filler filled in the pile head and provided with a sealing material so as to close the gap between the lower end of the cylindrical portion of the pile head cap and the outer peripheral surface of the steel pipe pile, and injected from the injection hole Is filled in a portion surrounded by the pile head of the steel pipe pile, the pile head cap, and the inner lid.

請求項7記載の建築物の構造は、建築物の柱、基礎梁、又は布基礎が請求項6記載の鋼管杭の杭頭構造の上に構築されたことを特徴としている。   The structure of the building described in claim 7 is characterized in that the pillar, foundation beam, or cloth foundation of the building is constructed on the pile head structure of the steel pipe pile described in claim 6.

請求項8記載の鋼管杭の杭頭処理方法は、地盤に打ち込まれた鋼管杭の杭頭を所定のレベルで切断する鋼管杭切断工程と、該鋼管杭の杭頭の内部に内蓋を設置する内蓋設置工程と、前記鋼管杭の杭頭を覆い、該杭頭より大形で、経時硬化性充填材が注入される注入孔が穿設されたプレートと、前記プレートから下方へ突設され、前記鋼管杭の杭径より若干大きい内径を有する円筒部と、を具備する杭頭キャップを前記鋼管杭の杭頭に嵌装する杭頭キャップ嵌装工程と、前記杭頭キャップのプレートの水平レベル及び芯ずれを調整して、該杭頭キャップを仮固定する杭頭キャップ調整工程と、前記杭頭キャップの円筒部の下端と前記鋼管杭の外周面との隙間を塞ぐようにシール材を設けるシール工程と、経時硬化性充填材を前記注入孔から注入して前記鋼管杭の杭頭と前記杭頭キャップとの間に充填する注入工程と、を含むことを特徴としている。   The pile head processing method of a steel pipe pile according to claim 8, wherein a steel pipe pile cutting step of cutting the pile head of the steel pipe pile driven into the ground at a predetermined level, and an inner lid is installed inside the pile head of the steel pipe pile An inner lid installation step, a plate that covers the pile head of the steel pipe pile, is larger than the pile head, and has an injection hole into which a time-hardening filler is injected, and projects downward from the plate A cylinder head having an inner diameter slightly larger than the pile diameter of the steel pipe pile, and a pile head cap fitting step of fitting a pile head cap to the pile head of the steel pipe pile, and a plate of the pile head cap A sealing material that adjusts the horizontal level and misalignment to temporarily fix the pile head cap, and seals the gap between the lower end of the cylindrical portion of the pile head cap and the outer peripheral surface of the steel pipe pile. A sealing process for providing a curable filler, and a time-curable filler is injected from the injection hole It is characterized in that it comprises, an injection step of filling between the pile head and the pile cap of the steel pipe pile Te.

本発明の請求項1の杭頭キャップによれば、この杭頭キャップを鋼管杭の杭頭に設置することにより、溶接作業や杭頭切断面の平滑化作業が不要であり、鋼管杭の傾きや芯ずれを容易に処理でき、且つ、杭頭の水平レベルを調節できる。   According to the pile head cap of claim 1 of the present invention, by installing this pile head cap on the pile head of the steel pipe pile, welding work and smoothing work of the pile head cutting surface are unnecessary, and the inclination of the steel pipe pile And misalignment can be easily handled, and the horizontal level of the pile head can be adjusted.

請求項2の杭頭キャップによれば、請求項1記載の杭頭キャップの効果に加えて、プレートが平面視長円形又は長方形であるため、鋼管杭の芯ずれに対して対応可能で、且つ経済的な部材設定が可能となる。   According to the pile head cap of claim 2, in addition to the effect of the pile head cap of claim 1, since the plate is oblong or rectangular in plan view, it can cope with misalignment of the steel pipe pile, and Economical member setting is possible.

請求項3の杭頭キャップによれば、請求項2記載の杭頭キャップの効果に加えて、プレートと円筒部とが偏心して取り付けられているため、鋼管杭の芯ずれに対してより有効に対応可能で、さらに経済的な部材設定が可能となる。   According to the pile head cap of Claim 3, in addition to the effect of the pile head cap of Claim 2, since the plate and the cylindrical part are attached eccentrically, it is more effective against misalignment of the steel pipe pile. This makes it possible to set the members more economically.

請求項4の杭頭キャップによれば、請求項1乃至3のいずれかに記載の杭頭キャップの効果に加えて、杭頭キャップは、円筒部の外周面側に円筒部とプレートとに垂直に当接するスチフナーを具備しているため、プレートの厚さを薄くでき、より経済的な部材設定が可能となる。   According to the pile head cap of claim 4, in addition to the effect of the pile head cap according to any one of claims 1 to 3, the pile head cap is perpendicular to the cylindrical portion and the plate on the outer peripheral surface side of the cylindrical portion. Since the stiffener is in contact with the plate, the thickness of the plate can be reduced, and more economical member setting is possible.

請求項5の杭頭キャップによれば、請求項1乃至4のいずれかに記載の杭頭キャップの効果に加えて、プレートは、注入孔が複数穿設されているため、一度に複数の注入孔から経時硬化性充填材を注入可能であり、また、その注入孔により空気の流出入が容易となり、さらに、その注入孔から経時硬化性充填材の注入経過を容易に視認できる。   According to the pile head cap of claim 5, in addition to the effect of the pile head cap according to any one of claims 1 to 4, since the plate has a plurality of injection holes, a plurality of injections at a time. The time-curable filler can be injected from the hole, and the injection hole facilitates the inflow / outflow of air, and the injection process of the time-curable filler can be easily visually confirmed from the injection hole.

請求項6の鋼管杭の杭頭構造によれば、地盤に打ち込まれた鋼管杭の杭頭の内部に内蓋が設置され、請求項1乃至5のいずれかに記載の杭頭キャップが前記鋼管杭の杭頭に嵌装され、前記杭頭キャップの円筒部の下端と前記鋼管杭の外周面との隙間を塞ぐようにシール材が設けられ、前記注入孔から注入された前記経時硬化性充填材が前記鋼管杭の杭頭と前記杭頭キャップと前記内蓋とに囲まれた部分に充填されているため、鋼管杭と杭頭キャップは、経時硬化性充填材により固定され、溶接作業が不要である。また、経時硬化性充填材が鋼管杭の杭頭と杭頭キャップと内蓋とに囲まれた部分に充填されるため、杭頭キャップのプレートが杭頭切断面に直接載置されず、杭頭切断面の平滑化作業が不要である。さらに、この杭頭キャップを鋼管杭の杭頭に設置することにより鋼管杭の傾きや芯ずれを容易に処理でき、且つ、杭頭の水平レベルを調節できる。   According to the pile head structure of the steel pipe pile according to claim 6, an inner lid is installed inside the pile head of the steel pipe pile driven into the ground, and the pile head cap according to any one of claims 1 to 5 is the steel pipe The time-curing filling that is fitted to the pile head of the pile and provided with a sealing material so as to close the gap between the lower end of the cylindrical portion of the pile head cap and the outer peripheral surface of the steel pipe pile, and is injected from the injection hole Since the material is filled in a portion surrounded by the pile head of the steel pipe pile, the pile head cap and the inner lid, the steel pipe pile and the pile head cap are fixed by a time-hardening filler, and welding work is performed. It is unnecessary. In addition, since the time-hardening filler is filled in the part surrounded by the pile head of the steel pipe pile, the pile head cap and the inner lid, the plate of the pile head cap is not placed directly on the cut surface of the pile head, There is no need to smooth the head cut surface. Furthermore, by installing this pile head cap on the pile head of the steel pipe pile, the inclination and misalignment of the steel pipe pile can be easily handled, and the horizontal level of the pile head can be adjusted.

請求項7の建築物の構造によれば、建築物の柱、基礎梁、又は布基礎が請求項6記載の鋼管杭の杭頭構造の上に構築されているため、杭頭キャップにより鋼管杭の傾きや芯ずれが処理され、建築物の柱、基礎梁、又は布基礎からの荷重を鋼管杭に確実に伝達して建築物を支持できる。   According to the structure of the building of claim 7, since the pillar, foundation beam, or cloth foundation of the building is constructed on the pile head structure of the steel pipe pile according to claim 6, the steel pipe pile by the pile head cap Inclination and misalignment are processed, and the building can be supported by reliably transmitting the load from the pillar, foundation beam, or cloth foundation of the building to the steel pipe pile.

請求項8の鋼管杭の杭頭処理方法によれば、地盤に打ち込まれた鋼管杭の杭頭を所定のレベルで切断する鋼管杭切断工程と、該鋼管杭の杭頭の内部に内蓋を設置する内蓋設置工程と、前記鋼管杭の杭頭に杭頭キャップを嵌装する杭頭キャップ嵌装工程と、杭頭キャップの杭頭プレートの水平レベル及び芯ずれを調整して、該杭頭キャップを仮固定する杭頭キャップ調整工程と、前記杭頭キャップの円筒部の下端と前記鋼管杭の外周面との隙間を塞ぐようにシール材を設けるシール工程と、経時硬化性充填材を前記孔から注入する注入工程と、を含むため、溶接作業や杭頭切断面の平滑化作業が不要であり、鋼管杭の傾きや芯ずれを容易に処理でき、且つ、杭頭の水平レベルを調節できる。   According to the pile head processing method of a steel pipe pile according to claim 8, a steel pipe pile cutting step of cutting the pile head of the steel pipe pile driven into the ground at a predetermined level, and an inner lid inside the pile head of the steel pipe pile Adjusting the horizontal level and misalignment of the pile head plate of the pile head cap, the pile head cap fitting step of fitting the pile head cap to the pile head of the steel pipe pile, A pile head cap adjusting step for temporarily fixing the head cap, a sealing step for providing a sealing material so as to close a gap between the lower end of the cylindrical portion of the pile head cap and the outer peripheral surface of the steel pipe pile, and a temporally curable filler. Including the injection step of injecting from the hole, so that welding work and smoothing work of the pile head cutting surface are unnecessary, the inclination and misalignment of the steel pipe pile can be easily processed, and the horizontal level of the pile head can be increased. Can be adjusted.

以下、本発明の実施形態に係る杭頭キャップ、鋼管杭の杭頭構造、及び建築物の構造について図面に基づいて説明する。
図1は、本実施の形態に係る鋼管杭の杭頭構造1の概略構成を示す断面図であるが、図示するように、地盤中に打ち込まれた鋼管杭2、内蓋3、杭頭キャップ4、シール材5、及びグラウト材(経時硬化性充填材)6を主体に構成される。
Hereinafter, the pile head cap which concerns on embodiment of this invention, the pile head structure of a steel pipe pile, and the structure of a building are demonstrated based on drawing.
FIG. 1 is a cross-sectional view illustrating a schematic configuration of a pile head structure 1 of a steel pipe pile according to the present embodiment. As illustrated, a steel pipe pile 2, an inner lid 3, and a pile head cap that are driven into the ground. 4, the seal material 5, and the grout material (a time-hardening filler) 6.

鋼管杭2は、一般に用いられる鋼管杭であって、必要な径及び長さを有したものである。なお、図示しないが、鋼管杭2を打設しやすいように、その先端部分に螺旋翼や掘削爪が設けられたものであってもよい。   The steel pipe pile 2 is a steel pipe pile generally used, and has a necessary diameter and length. In addition, although not shown in figure, the spiral wing | blade and the excavation nail | claw may be provided in the front-end | tip part so that the steel pipe pile 2 may be driven easily.

内蓋3は、鋼管杭2の内側を塞ぐための円盤状の蓋体であって、後述するグラウト材6が注入される際にそのグラウト材6が鋼管杭2の内側へ流入するのを防止するためのものである。この内蓋3は、鋼管杭2の杭頭20の内部に設置される。なお、内蓋3は、鋼板のほか、合成樹脂等の他の素材から作製してもよく、溶接や接着剤による接着等適宜の方法により設置してよい。   The inner lid 3 is a disc-shaped lid for closing the inside of the steel pipe pile 2 and prevents the grout material 6 from flowing into the steel pipe pile 2 when a grout material 6 described later is injected. Is to do. The inner lid 3 is installed inside the pile head 20 of the steel pipe pile 2. The inner lid 3 may be made of other materials such as a synthetic resin in addition to a steel plate, and may be installed by an appropriate method such as welding or bonding with an adhesive.

杭頭キャップ4は、さまざまな実施形態が可能であるが、まず、第1の実施形態に係る杭頭キャップ4は、図2及び図3に示すように、鋼管杭2の杭頭20を覆うプレート40と、プレート40から下方に突設されてなる円筒部41とを具備してなるものである。   Various embodiments of the pile head cap 4 are possible. First, the pile head cap 4 according to the first embodiment covers the pile head 20 of the steel pipe pile 2 as shown in FIGS. 2 and 3. The plate 40 and a cylindrical portion 41 projecting downward from the plate 40 are provided.

プレート40は、平板状の鋼板からなるものである。鋼管杭2の杭頭20は略水平面となるように切断されるのが通常であり、その杭頭20の開口部を封止するようにプレート40が杭頭20の上端を水平状態で覆うものとなる。プレート40の大きさは、杭頭キャップ4を嵌装する鋼管杭の杭頭20より大形である。したがって、杭頭キャップ4を鋼管杭2の杭頭20に嵌装させた場合に、プレート40は鋼管杭2の上端面を覆い、且つプレート2の周縁部が上端面の外周より外側となって、プレート40の周縁部が鋼管杭2の上端から水平方向へ突出した状態となる。このように、プレート40が鋼管杭2の杭頭20よりも大きいため、芯ずれに対して簡便に対応できる。なお、本実施の形態では、図3に示すように、プレート40は平面視で円形の平板であるが、プレート40の形状は円形に限定されるものではなく、矩形等の他の形状を採用してもよい。また、プレート40は、鋼板のほか、合成樹脂等の他の素材から作製してもよく、その厚みは求められる強度に応じて適宜設定される。   The plate 40 is made of a flat steel plate. The pile head 20 of the steel pipe pile 2 is usually cut so as to be substantially horizontal, and the plate 40 covers the upper end of the pile head 20 in a horizontal state so as to seal the opening of the pile head 20. It becomes. The size of the plate 40 is larger than the pile head 20 of the steel pipe pile into which the pile head cap 4 is fitted. Therefore, when the pile head cap 4 is fitted to the pile head 20 of the steel pipe pile 2, the plate 40 covers the upper end surface of the steel pipe pile 2, and the peripheral edge of the plate 2 is outside the outer periphery of the upper end surface. And the peripheral part of the plate 40 will be in the state which protruded from the upper end of the steel pipe pile 2 to the horizontal direction. Thus, since the plate 40 is larger than the pile head 20 of the steel pipe pile 2, it can respond easily to misalignment. In the present embodiment, as shown in FIG. 3, the plate 40 is a circular flat plate in plan view, but the shape of the plate 40 is not limited to a circle, and other shapes such as a rectangle are adopted. May be. Further, the plate 40 may be made of other materials such as a synthetic resin in addition to the steel plate, and the thickness is appropriately set according to the required strength.

円筒部41は、鋼管杭2の外径よりも若干大きい内径を有する円筒状の鋼製部材であって、プレート40の下面に溶接により接合されている。この円筒部41の長さは、鋼管杭2の杭頭20に杭頭キャップ4を設置してグラウト材6が注入された後にグラウト材6との間に十分な摩擦力を得ることができる長さに設定される。また、円筒部41の内径及び長さは、鋼管杭2の傾きを処理できるように、適宜設定される。この円筒部41を鋼管杭2の杭頭20の外周に外嵌して、杭頭キャップ4を鋼管杭2の杭頭20に嵌装する。   The cylindrical portion 41 is a cylindrical steel member having an inner diameter slightly larger than the outer diameter of the steel pipe pile 2 and is joined to the lower surface of the plate 40 by welding. The cylindrical portion 41 is long enough to obtain a sufficient frictional force with the grout material 6 after the pile head cap 4 is installed on the pile head 20 of the steel pipe pile 2 and the grout material 6 is injected. Is set. Moreover, the internal diameter and length of the cylindrical part 41 are suitably set so that the inclination of the steel pipe pile 2 can be processed. The cylindrical portion 41 is fitted on the outer periphery of the pile head 20 of the steel pipe pile 2, and the pile head cap 4 is fitted on the pile head 20 of the steel pipe pile 2.

また、第2の実施形態の杭頭キャップ4としては、図4及び図5に示すように、プレート40を平面視長円形とするとともに、プレート40と円筒部41を偏心して取り付けた杭頭キャップ4がある。この杭頭キャップ4によれば、鋼管杭2の杭頭20の位置と芯の位置がずれている場合に、その芯の位置に対してプレート40の長手方向を向けてプレート40上に芯が通るように調節でき、全方向にプレート40を大きくするより経済的な部材設定が可能である。なお、この実施形態では、プレート40を平面視長円形としたが、長方形であっても同様の効果を奏する。また、この実施形態では、平面視長円形であるとともに、プレート40と円筒部41を偏心して取り付けているが、どちらかのみの状態の杭頭キャップ4であってもよい。   Moreover, as the pile head cap 4 of 2nd Embodiment, as shown in FIG.4 and FIG.5, while making plate 40 oval in planar view, the plate 40 and the cylindrical part 41 attached eccentrically, and the pile head cap There are four. According to this pile head cap 4, when the position of the pile head 20 of the steel pipe pile 2 and the position of the core are shifted, the core is placed on the plate 40 with the longitudinal direction of the plate 40 facing the position of the core. It can be adjusted to pass through, and more economical member setting is possible by increasing the plate 40 in all directions. In this embodiment, the plate 40 is oval in plan view, but the same effect can be obtained even if it is rectangular. Moreover, in this embodiment, while being oval in plan view, the plate 40 and the cylindrical portion 41 are eccentrically attached, but the pile head cap 4 in only one of the states may be used.

さらに、第3の実施形態の杭頭キャップ4としては、図6及び図7に示すように、円筒部の外周面にスチフナー43を設けたり、注入孔42を複数穿設した杭頭キャップ4がある。このように、スチフナー43をプレート40及び円筒部41に垂直に当接させて溶接して設けることによってプレート40の強度をスチフナー43が補うことができるため、プレート40を薄く設定でき、経済的な部材設定が可能である。また、注入孔42を複数穿設することによって、一度に複数の注入孔42からグラウト材6を注入可能であり、またグラウト材6を注入する注入孔42とは別の注入孔42から空気が流出入してグラウト材6の注入が容易になり、さらに、グラウト材6を注入する注入孔42とは別の注入孔42からグラウト材6が注入されている経過を容易に視認でき、施工しやすい。なお、この実施形態の杭頭キャップ4は、スチフナー43と複数の注入孔42を備えているが、どちらかのみを備えた杭頭キャップ4であってもよい。   Furthermore, as the pile head cap 4 of the third embodiment, as shown in FIGS. 6 and 7, a pile head cap 4 provided with a stiffener 43 on the outer peripheral surface of the cylindrical portion or a plurality of injection holes 42 is provided. is there. Thus, since the stiffener 43 can supplement the strength of the plate 40 by providing the stiffener 43 by being brought into contact with the plate 40 and the cylindrical portion 41 so as to be welded, the plate 40 can be set thin and economical. Member setting is possible. Further, by forming a plurality of injection holes 42, it is possible to inject the grout material 6 from the plurality of injection holes 42 at a time, and air is injected from an injection hole 42 different from the injection holes 42 for injecting the grout material 6. The grouting material 6 can be easily injected by flowing in and out, and the grouting material 6 can be easily injected from the injection hole 42 different from the injection hole 42 for injecting the grouting material 6. Cheap. In addition, although the pile head cap 4 of this embodiment is provided with the stiffener 43 and the some injection hole 42, the pile head cap 4 provided only with either may be sufficient.

シール材5は、杭頭キャップ4の円筒部41の下端と鋼管杭2の外周面21との隙間を塞ぐためのものであって、一般に防水処理等に用いられるコーキング材やシーリング材、テープ等であり、グラウト材6が杭頭キャップ4の円筒部41の下端と鋼管杭2の外周面21との隙間から漏れないようにできるものであればよい。   The sealing material 5 is for closing a gap between the lower end of the cylindrical portion 41 of the pile head cap 4 and the outer peripheral surface 21 of the steel pipe pile 2, and is generally a caulking material, a sealing material, a tape, etc. used for waterproofing processing. What is necessary is just to be able to prevent the grout material 6 from leaking from the gap between the lower end of the cylindrical portion 41 of the pile head cap 4 and the outer peripheral surface 21 of the steel pipe pile 2.

グラウト材6は、時間が経過すると硬化する性質を有する充填材であり、杭頭キャップ4のプレート40に穿設された注入孔42から注入されて鋼管杭2と杭頭キャップ4との間に充填される。このグラウト材6には、エポキシ系樹脂やモルタル等が用いられるが、構造設計上要求される荷重に対応できるようにのグラウト材6に用いる材料を適宜に選択する。また、微細な隙間にも充填可能なように、流動性に優れた材質のものが好ましい。   The grout material 6 is a filler that has a property of hardening over time. The grout material 6 is injected from the injection hole 42 formed in the plate 40 of the pile head cap 4 and between the steel pipe pile 2 and the pile head cap 4. Filled. An epoxy resin, mortar, or the like is used for the grout material 6, and a material used for the grout material 6 is appropriately selected so that it can cope with a load required for structural design. Moreover, the material of the material excellent in fluidity | liquidity is preferable so that it can be filled also into a fine clearance gap.

なお、このグラウト材6が鋼管杭2と杭頭キャップ4との間に介在することにより、引張りや圧縮等の上部構造から杭頭キャップ4に加わる力が鋼管杭2に伝達されるが、鋼管杭2の杭頭20の外周面21や杭頭キャップ4の円筒部41の内周面に凹凸を施したり、バンド等の摩擦部材を別途鋼管杭2の杭頭20の外周面21に設置することにより、グラウト材6の硬化後に鋼管杭2とグラウト材6、杭頭キャップ4とグラウト材6の接着強度を大きくして杭頭キャップ4に加わる力がより鋼管杭2に伝達されるようにしてもよい。   In addition, although this grout material 6 intervenes between the steel pipe pile 2 and the pile head cap 4, the force applied to the pile head cap 4 from the upper structure such as tension and compression is transmitted to the steel pipe pile 2. The outer peripheral surface 21 of the pile head 20 of the pile 2 and the inner peripheral surface of the cylindrical portion 41 of the pile head cap 4 are uneven, or a friction member such as a band is separately installed on the outer peripheral surface 21 of the pile head 20 of the steel pipe pile 2. Thus, after the grout material 6 is hardened, the steel pipe pile 2 and the grout material 6 and the bond strength between the pile head cap 4 and the grout material 6 are increased so that the force applied to the pile head cap 4 is transmitted to the steel pipe pile 2 more. May be.

上記のように構成される本鋼管杭の杭頭構造1では、杭頭キャップ4の上面が所定のレベルで水平状態に固定されるため、この杭頭キャップ4上に建築物のさまざまな上部構造を接合した建築物の構造7を形成して建築物の上部構造からの荷重を鋼管杭2に伝達できる。この第1の実施形態の建築物の構造7として、図8に示すように、鋼管杭2の杭頭20に嵌装された杭頭キャップ4に上部構造である鋼製の柱8の下端を直接接合する構造がある。この場合、柱8の下端を溶接により杭頭キャップ4に直接接合できる。このように、鋼管杭2に傾きや芯ずれがあっても鋼管杭の杭頭構造1により鋼管杭2の傾きや芯ずれが処理されるため、その杭頭キャップ4上に柱8を立設した建築物の構造7を形成して、建築物の荷重を柱8から鋼管杭2に確実に伝達して建築物を支持できる。   In the pile head structure 1 of the steel pipe pile configured as described above, since the upper surface of the pile head cap 4 is fixed in a horizontal state at a predetermined level, various upper structures of the building are formed on the pile head cap 4. The structure 7 of the building joined together can be formed and the load from the superstructure of the building can be transmitted to the steel pipe pile 2. As shown in FIG. 8, as the structure 7 of the building of the first embodiment, the lower end of the steel column 8 which is an upper structure is attached to the pile head cap 4 fitted to the pile head 20 of the steel pipe pile 2. There is a direct bonding structure. In this case, the lower end of the column 8 can be directly joined to the pile head cap 4 by welding. In this way, even if the steel pipe pile 2 is inclined or misaligned, the steel pipe pile 2 has the head structure 1 to handle the inclination and misalignment of the steel pipe pile 2, so that the column 8 is erected on the pile head cap 4. The building structure 7 is formed, and the building load can be reliably transmitted from the column 8 to the steel pipe pile 2 to support the building.

また、第2の実施形態の建築物の構造7として、図9に示すように、複数の鋼管杭の杭頭構造1上に鋼製のI形鋼からなる基礎梁9を架け渡す構造も可能である。この場合も、基礎梁9の下フランジを溶接により杭頭キャップ4に直接接合できる。この第2の実施形態の建築物の構造7でも第1の実施形態と同様に、鋼管杭2に傾きや芯ずれがあっても鋼管杭の杭頭構造1により鋼管杭2の傾きや芯ずれが処理されるため、その杭頭キャップ4上に基礎梁9を架設した建築物の構造7を形成して、建築物の荷重を基礎梁9から鋼管杭2に確実に伝達して建築物を支持できる。   Moreover, as the structure 7 of the building of 2nd Embodiment, as shown in FIG. 9, the structure which bridges the foundation beam 9 which consists of steel I-shaped steel on the pile head structure 1 of several steel pipe piles is also possible. It is. Also in this case, the lower flange of the foundation beam 9 can be directly joined to the pile head cap 4 by welding. Even in the structure 7 of the building of the second embodiment, as in the first embodiment, even if the steel pipe pile 2 has an inclination or misalignment, the steel pipe pile head structure 1 of the steel pipe pile 2 causes the inclination or misalignment of the steel pipe pile 2. Therefore, the building structure 7 with the foundation beam 9 installed on the pile head cap 4 is formed, and the building load is transmitted from the foundation beam 9 to the steel pipe pile 2 with certainty. I can support it.

さらに、第3の実施形態の建築物の構造7として、図10に示すように、複数の鋼管杭の杭頭構造1上に鉄筋コンクリートの布基礎10を打設する構造も可能である。この場合、鋼管杭2の周囲を埋め戻して割栗石等を敷きこみ、捨てコンクリートを設けて型枠を設置する等の通常の布基礎10を敷設するための作業を適宜行って、杭頭キャップ4で蓋された鋼管杭2上に布基礎10を打設する。また、図示しないが、プレート40の上面に異形鉄筋等を上方に延びるように溶接し、布基礎10との付着力を増すようにしてもよい。この第3の実施形態の建築物の構造7でも第1及び第2の実施形態と同様に、鋼管杭2に傾きや芯ずれがあっても鋼管杭2の傾きや芯ずれが処理されるため、その杭頭キャップ4上に布基礎10を打設した建築物の構造7を形成して、建築物の荷重を布基礎10から鋼管杭2に確実に伝達して建築物を支持できる。   Furthermore, as the building structure 7 of the third embodiment, as shown in FIG. 10, a structure in which a reinforced concrete cloth foundation 10 is placed on a pile head structure 1 of a plurality of steel pipe piles is also possible. In this case, a pile head cap is appropriately performed by laying back the periphery of the steel pipe pile 2 and laying crack stones, etc., laying a normal cloth foundation 10 such as disposing concrete and installing a formwork. The cloth foundation 10 is placed on the steel pipe pile 2 covered with 4. Although not shown, a deformed reinforcing bar or the like may be welded to the upper surface of the plate 40 so as to extend upward to increase the adhesive force with the fabric foundation 10. Even in the structure 7 of the building of the third embodiment, as in the first and second embodiments, even if the steel pipe pile 2 has an inclination or misalignment, the inclination or misalignment of the steel pipe pile 2 is processed. The building structure 7 in which the fabric foundation 10 is placed on the pile head cap 4 is formed, and the building load can be reliably transmitted from the fabric foundation 10 to the steel pipe pile 2 to support the building.

以下、本鋼管杭の杭頭処理方法について説明する。この方法は、鋼管杭切断工程と、内蓋設置工程と、杭頭キャップ嵌装工程と、杭頭キャップ調整工程と、シール工程と、注入工程とからなる。以下、各工程ついて説明する。   Hereinafter, the pile head processing method of this steel pipe pile is demonstrated. This method includes a steel pipe pile cutting step, an inner lid installation step, a pile head cap fitting step, a pile head cap adjusting step, a sealing step, and an injection step. Hereinafter, each process will be described.

〔鋼管杭切断工程〕
まず、地盤に打設された鋼管杭2の杭頭20を所定のレベルにおいてガス切断等により切断する。このとき、杭頭20の切断面を平滑に仕上げる必要はなく、従来よりも施工の手間を省略できる。
[Steel pipe pile cutting process]
First, the pile head 20 of the steel pipe pile 2 placed in the ground is cut at a predetermined level by gas cutting or the like. At this time, it is not necessary to finish the cut surface of the pile head 20 smoothly, and the labor of construction can be omitted as compared with the prior art.

〔内蓋設置工程〕
次に、鋼管杭2の杭頭20の内部に内蓋3を設置する。このとき、杭頭20の内周面と内蓋3との間に隙間が生じないように設置する。これにより注入工程において注入されるグラウト材6が鋼管杭2の内側に流入するのを防止する。
[Inner lid installation process]
Next, the inner lid 3 is installed inside the pile head 20 of the steel pipe pile 2. At this time, it installs so that a clearance gap may not arise between the internal peripheral surface of the pile head 20, and the inner cover 3. FIG. This prevents the grout material 6 injected in the injection process from flowing into the steel pipe pile 2.

〔杭頭キャップ嵌装工程〕
そして、杭頭キャップ4の円筒部41が鋼管杭2の杭頭20外周に外嵌されるように、杭頭キャップ4を鋼管杭2の上方から杭頭20に嵌装する。なお、杭頭20に嵌装される杭頭キャップ4は、勿論、上記したように、プレート40が平面視長円形又は長方形であってもよく、プレート40と円筒部41とが偏心して取り付けられたものであってもよく、スチフナー43を備えたものであってもよく、またはプレート40に注入孔42が複数穿設されたものであってもよい。
[Pile head cap fitting process]
Then, the pile head cap 4 is fitted to the pile head 20 from above the steel pipe pile 2 so that the cylindrical portion 41 of the pile head cap 4 is fitted on the outer periphery of the pile head 20 of the steel pipe pile 2. In addition, as above-mentioned, the pile head cap 4 fitted to the pile head 20 may be oval or a rectangle of planar view as mentioned above, and the plate 40 and the cylindrical part 41 are attached eccentrically. Or a stiffener 43 may be provided, or a plurality of injection holes 42 may be formed in the plate 40.

〔杭頭キャップ調整工程〕
杭頭キャップ4の嵌装後、該杭頭キャップ4のプレート40上面の水平性及びレベルを調整し、杭頭キャップ4を治具(不図示)により仮固定する。ここで、芯が杭頭キャップ4のプレート40を通るようにして、鋼管杭2の芯ずれに対応する。
[Pile head cap adjustment process]
After the pile head cap 4 is fitted, the level and level of the upper surface of the plate 40 of the pile head cap 4 are adjusted, and the pile head cap 4 is temporarily fixed by a jig (not shown). Here, the core passes through the plate 40 of the pile head cap 4 to cope with the misalignment of the steel pipe pile 2.

〔シール工程〕
杭頭キャップ4の円筒部41の下端と鋼管杭2の外周面21との隙間を塞ぐようにシール材5を設ける。これにより、注入工程において注入されるグラウト材6がその隙間から漏出するのを防止する。
[Sealing process]
The sealing material 5 is provided so as to close the gap between the lower end of the cylindrical portion 41 of the pile head cap 4 and the outer peripheral surface 21 of the steel pipe pile 2. This prevents the grout material 6 injected in the injection process from leaking out of the gap.

〔注入工程〕
グラウト材6を注入孔42から注入して鋼管杭2の杭頭20と杭頭キャップ4との間にグラウト材6を充填する。このとき、グラウト材6が隙間なく充填されるよう、バイブレータ等により振動を与えながら注入してもよい。また、杭頭キャップ4のプレート40に注入孔42が複数穿設してある場合、一度に複数の注入孔42からグラウト材6を注入してもよい。グラウト材6の充填後、グラウト材6が十分に硬化したら、杭頭キャップ4を仮固定していた治具を撤去する。そして、所定の工程により杭頭キャップ4上に上部構造を接合して建築物の構造7を形成し、地盤を埋め戻して建築物を構築する。
[Injection process]
The grout material 6 is injected from the injection hole 42 and the grout material 6 is filled between the pile head 20 and the pile head cap 4 of the steel pipe pile 2. At this time, the grout material 6 may be injected while being vibrated by a vibrator or the like so that the grout material 6 is filled without a gap. Further, when a plurality of injection holes 42 are formed in the plate 40 of the pile head cap 4, the grout material 6 may be injected from the plurality of injection holes 42 at a time. After the grout material 6 is filled, when the grout material 6 is sufficiently cured, the jig that temporarily fixed the pile head cap 4 is removed. And an upper structure is joined on the pile head cap 4 by a predetermined | prescribed process, the structure 7 of a building is formed, the ground is backfilled, and a building is constructed.

以上の説明より明らかなように、本発明の実施の形態に係る杭頭キャップ4、鋼管杭の杭頭構造1、建築物の構造7及び鋼管杭の杭頭処理方法によれば、鋼管杭2と杭頭キャップ4は、グラウト材6により固定されるため、溶接作業が不要である。また、グラウト材6が鋼管杭2の杭頭20と杭頭キャップ4との間に充填されるため、杭頭キャップ4のプレート40が杭頭20の切断面に直接載置されず、杭頭20の切断面のグラインダ等による平滑化作業は不要であり、施工の手間を省略できる。また、この杭頭キャップ4を鋼管杭2の杭頭20に嵌装してレベルを調整して固定するため、鋼管杭2の傾きを容易に処理でき、且つ、杭頭20の水平レベルを調節できる。さらに、一定の範囲内において芯ずれをした鋼管杭2の杭頭20に杭頭キャップ4が設置され、該杭頭キャップ4のプレート40に建築物の上部構造が接合されるため、鋼管杭2の芯ずれに対応できる。   As apparent from the above description, according to the pile head cap 4, the steel pipe pile pile head structure 1, the building structure 7 and the steel pipe pile pile head processing method according to the embodiment of the present invention, the steel pipe pile 2 Since the pile head cap 4 is fixed by the grout material 6, no welding work is required. Moreover, since the grout material 6 is filled between the pile head 20 of the steel pipe pile 2 and the pile head cap 4, the plate 40 of the pile head cap 4 is not placed directly on the cut surface of the pile head 20, and the pile head. The smoothing work by the grinder etc. of 20 cut surfaces is unnecessary, and the work of construction can be omitted. Moreover, since this pile head cap 4 is fitted to the pile head 20 of the steel pipe pile 2 and the level is adjusted and fixed, the inclination of the steel pipe pile 2 can be easily processed and the horizontal level of the pile head 20 is adjusted. it can. Furthermore, since the pile head cap 4 is installed on the pile head 20 of the steel pipe pile 2 that is misaligned within a certain range, and the upper structure of the building is joined to the plate 40 of the pile head cap 4, the steel pipe pile 2 It can cope with misalignment.

なお、本発明は上記実施形態に限定されるものではなく、本発明の要旨の範囲内で種々の変形実施が可能である。例えば、本実施の形態では、注入工程において注入したグラウト材6が硬化した後に上部構造を杭頭キャップ4に接合したが、杭頭キャップ嵌装工程において杭頭キャップ4を鋼管杭2の杭頭に嵌装した後に上部構造を杭頭キャップ4に接合し、杭頭キャップ4のレベル調整と上部構造のレベル調整とを同じ工程で行い、その後にシール工程及び注入工程を行うようにしてもよい。この場合、杭頭キャップ4のレベル調整と上部構造のレベル調整とを同じ工程で行うため、工事全体の工程のうち一つ少なくでき、工期全体の短縮や、コストダウンを図ることができる。   In addition, this invention is not limited to the said embodiment, A various deformation | transformation implementation is possible within the range of the summary of this invention. For example, in the present embodiment, the upper structure is joined to the pile head cap 4 after the grout material 6 injected in the injection step has hardened, but the pile head cap 4 is connected to the pile head of the steel pipe pile 2 in the pile head cap fitting step. The upper structure may be joined to the pile head cap 4 after fitting into the pile head, the level adjustment of the pile head cap 4 and the level adjustment of the upper structure may be performed in the same process, and then the sealing process and the injection process may be performed. . In this case, since the level adjustment of the pile head cap 4 and the level adjustment of the upper structure are performed in the same process, one of the entire construction processes can be reduced, and the entire construction period can be shortened and the cost can be reduced.

本発明の実施形態に係る鋼管杭の杭頭構造の概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the pile head structure of the steel pipe pile which concerns on embodiment of this invention. 本発明の第1の実施形態に係る杭頭キャップの一例を示す斜視図である。It is a perspective view showing an example of a pile head cap concerning a 1st embodiment of the present invention. 本発明の第1の実施形態に係る杭頭キャップの一例を示す平面図及び側面図である。It is the top view and side view which show an example of the pile head cap which concerns on the 1st Embodiment of this invention. 第2の実施形態に係る杭頭キャップを示す斜視図である。It is a perspective view which shows the pile head cap which concerns on 2nd Embodiment. 第2の実施形態に係る杭頭キャップを示す平面図である。It is a top view which shows the pile head cap which concerns on 2nd Embodiment. 第3の実施形態に係る杭頭キャップを示す斜視図である。It is a perspective view which shows the pile head cap which concerns on 3rd Embodiment. 第3の実施形態に係る杭頭キャップを示す平面図及び側面図である。It is the top view and side view which show the pile head cap which concerns on 3rd Embodiment. 本発明の第1の実施形態に係る建築物の構造を示す側面図である。It is a side view which shows the structure of the building which concerns on the 1st Embodiment of this invention. 第2の実施形態に係る建築物の構造を示す斜視図である。It is a perspective view which shows the structure of the building which concerns on 2nd Embodiment. 第3の実施形態に係る建築物の構造を示す斜視図である。It is a perspective view which shows the structure of the building which concerns on 3rd Embodiment.

符号の説明Explanation of symbols

1 鋼管杭の杭頭構造
2 鋼管杭
3 内蓋
4 杭頭キャップ
5 シール材
6 グラウト材(経時硬化性充填材)
7 建築物の構造
8 柱
9 基礎梁
10 布基礎
20 杭頭
21 外周面
40 プレート
41 円筒部
42 注入孔
43 スチフナー
DESCRIPTION OF SYMBOLS 1 Pile head structure of steel pipe pile 2 Steel pipe pile 3 Inner lid 4 Pile head cap 5 Seal material 6 Grout material (aging hardening filler)
7 Building Structure 8 Column 9 Foundation Beam 10 Fabric Foundation 20 Pile Head 21 Outer Surface 40 Plate 41 Cylindrical Part 42 Injection Hole 43 Stiffener

Claims (8)

地盤に打ち込まれた鋼管杭の杭頭に設置される杭頭キャップであって、
前記鋼管杭の杭頭を水平状態で覆い、該杭頭より大形で、経時硬化性充填材が注入される注入孔が穿設されたプレートと、
該プレートから下方へ突設され、前記鋼管杭の杭径より若干大きい内径を有する円筒部と、を具備することを特徴とする杭頭キャップ。
A pile head cap installed on the pile head of a steel pipe pile driven into the ground,
Covering the pile head of the steel pipe pile in a horizontal state, a plate that is larger than the pile head and in which an injection hole into which a time-hardening filler is injected is formed,
A pile head cap comprising: a cylindrical portion protruding downward from the plate and having an inner diameter slightly larger than a pile diameter of the steel pipe pile.
前記プレートは、平面視長円形又は長方形であることを特徴とする請求項1記載の杭頭キャップ。   The pile head cap according to claim 1, wherein the plate is oval or rectangular in a plan view. 前記杭頭キャップは、前記プレートと前記円筒部とが偏心して取り付けられていることを特徴とする請求項2記載の杭頭キャップ。   The pile head cap according to claim 2, wherein the pile head cap is attached with the plate and the cylindrical portion eccentric. 前記杭頭キャップは、前記円筒部の外周面側で該円筒部と前記プレートとに垂直に当接するスチフナーを具備することを特徴とする請求項1乃至3のいずれかに記載の杭頭キャップ。   The pile head cap according to any one of claims 1 to 3, wherein the pile head cap includes a stiffener that vertically contacts the cylindrical portion and the plate on an outer peripheral surface side of the cylindrical portion. 前記プレートは、前記注入孔が複数穿設されていることを特徴とする請求項1乃至4のいずれかに記載の杭頭キャップ。   The pile head cap according to any one of claims 1 to 4, wherein the plate has a plurality of injection holes. 地盤に打ち込まれた鋼管杭の杭頭の内部に内蓋が設置され、
請求項1乃至5のいずれかに記載の杭頭キャップが前記鋼管杭の杭頭に嵌装され、
前記杭頭キャップの円筒部の下端と前記鋼管杭の外周面との隙間を塞ぐようにシール材が設けられ、
前記注入孔から注入された前記経時硬化性充填材が前記鋼管杭の杭頭と前記杭頭キャップと前記内蓋とに囲まれた部分に充填されていることを特徴とする鋼管杭の杭頭構造。
An inner lid is installed inside the pile head of the steel pipe pile driven into the ground,
The pile head cap according to any one of claims 1 to 5 is fitted to the pile head of the steel pipe pile,
A sealing material is provided so as to close the gap between the lower end of the cylindrical portion of the pile head cap and the outer peripheral surface of the steel pipe pile,
The pile head of a steel pipe pile, wherein the time-hardening filler injected from the injection hole is filled in a portion surrounded by the pile head of the steel pipe pile, the pile head cap, and the inner lid. Construction.
建築物の柱、基礎梁、又は布基礎が請求項6記載の鋼管杭の杭頭構造の上に構築されたことを特徴とする建築物の構造。   A building structure, wherein a building pillar, foundation beam, or cloth foundation is constructed on a pile head structure of a steel pipe pile according to claim 6. 地盤に打ち込まれた鋼管杭の杭頭を所定のレベルで切断する鋼管杭切断工程と、
該鋼管杭の杭頭の内部に内蓋を設置する内蓋設置工程と、
前記鋼管杭の杭頭を覆い、該杭頭より大形で、経時硬化性充填材が注入される注入孔が穿設されたプレートと、該プレートから下方へ突設され、前記鋼管杭の杭径より若干大きい内径を有する円筒部と、を具備する杭頭キャップを前記鋼管杭の杭頭に嵌装する杭頭キャップ嵌装工程と、
前記杭頭キャップのプレートの水平レベル及び芯ずれを調整して、該杭頭キャップを仮固定する杭頭キャップ調整工程と、
前記杭頭キャップの円筒部の下端と前記鋼管杭の外周面との隙間を塞ぐようにシール材を設けるシール工程と、
経時硬化性充填材を前記注入孔から注入して前記鋼管杭の杭頭と前記杭頭キャップとの間に充填する注入工程と、
を含むことを特徴とする鋼管杭の杭頭処理方法。
A steel pipe pile cutting process for cutting a pile head of the steel pipe pile driven into the ground at a predetermined level;
An inner lid installation step of installing an inner lid inside the pile head of the steel pipe pile;
A plate that covers the pile head of the steel pipe pile, is larger than the pile head, and is provided with an injection hole into which a time-hardening filler is injected, and a pile projecting downward from the plate, A pile head cap fitting step of fitting a pile head cap comprising a cylindrical portion having an inner diameter slightly larger than the diameter to the pile head of the steel pipe pile;
A pile head cap adjustment step of adjusting the horizontal level and misalignment of the plate of the pile head cap and temporarily fixing the pile head cap;
A sealing step of providing a sealing material so as to close a gap between the lower end of the cylindrical portion of the pile head cap and the outer peripheral surface of the steel pipe pile;
An injection step of injecting a time-hardening filler from the injection hole and filling between the pile head of the steel pipe pile and the pile head cap;
The pile head processing method of the steel pipe pile characterized by including.
JP2005165671A 2005-06-06 2005-06-06 Pile head cap, pile head structure of steel pipe pile, structure of building and pile head treating method of steel pipe pile Pending JP2006336414A (en)

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