JP2006325403A - Method for producing dry fruit and dry vegetable food - Google Patents
Method for producing dry fruit and dry vegetable food Download PDFInfo
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- JP2006325403A JP2006325403A JP2005149168A JP2005149168A JP2006325403A JP 2006325403 A JP2006325403 A JP 2006325403A JP 2005149168 A JP2005149168 A JP 2005149168A JP 2005149168 A JP2005149168 A JP 2005149168A JP 2006325403 A JP2006325403 A JP 2006325403A
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Abstract
Description
本発明は、キウイ、パイナップル、イチゴ、トマト、りんご、梨、桃等粒状の果物・野菜を乾燥させた食品の製造方法に関する。 The present invention relates to a method for producing a food obtained by drying granular fruits and vegetables such as kiwi, pineapple, strawberry, tomato, apple, pear and peach.
従来乾燥果物・野菜としては、りんご、バナナなどをスライスしたものを乾燥させたものがあるが、何れも乾燥しすぎて風味が損なわれ、あまり普及していない。 Conventional dried fruits and vegetables include slices of apples, bananas, and the like that have been dried, but none of them are so popular because they are too dry and lose their flavor.
そこで本発明は、風味があって且つ濃縮された味の乾燥果物・野菜食品を提供しようとするものである。 Therefore, the present invention is intended to provide a dried fruit / vegetable food with a flavor and a concentrated taste.
本発明は、キウイ、パイナップル、いちご、マンゴー、パパイヤ、りんご、梨、桃、花梨、メロン、西瓜、さくらんぼ、葡萄、バナナ、みかん、オレンジ、グレープフルーツ、レモン、ライチ、ざくろ、いちじく、杏、梅、プラム、とまと等の果物・野菜の可食部分を前処理した対象食品をネット或は多孔板上に並べて、設定温度30〜45℃、設定湿度8〜10%の乾燥室にて対象食品の含水率が20〜30%になるまで乾燥する一次工程と、この一次工程を経た対象食品を乾燥剤入り袋に密封して、含水率20〜28%になるまで冷暗所にて乾燥する二次工程と、二次工程を終えた対象食品を乾燥剤と脱酸素剤を入れた袋に吸引、密封する三次工程とによりなる乾燥果物・野菜食品の製造方法である。 The present invention includes kiwi, pineapple, strawberry, mango, papaya, apple, pear, peach, quince, melon, raisin, cherry, strawberry, banana, tangerine, orange, grapefruit, lemon, lychee, pomegranate, fig, apricot, plum, The target foods with pre-treated edible parts of fruits and vegetables such as plums and tomatoes are arranged on a net or perforated plate, and the water content of the target foods is set in a drying room at a set temperature of 30 to 45 ° C and a set humidity of 8 to 10%. A primary step of drying until the rate reaches 20 to 30%, a secondary step of sealing the target food that has undergone the primary step in a desiccant-containing bag, and drying in a cool and dark place until the moisture content becomes 20 to 28%; This is a method for producing dried fruit / vegetable foods comprising a tertiary step of sucking and sealing the target food after the secondary step into a bag containing a desiccant and an oxygen scavenger.
本発明は、キウイ、パイナップル、いちご、マンゴー、パパイヤ、りんご、梨、桃、花梨、メロン、西瓜、さくらんぼ、葡萄、バナナ、みかん、オレンジ、グレープフルーツ、レモン、ライチ、ざくろ、いちじく、杏、梅、プラム、とまと等の果物・野菜の可食部分を前処理した対象食品をネット或は多孔板上に並べて、設定温度30〜45℃、設定湿度8〜10%の乾燥室にて対象食品の含水率が20〜30%になるまで乾燥する一次工程と、この一次工程を経た対象食品を乾燥剤入り袋に密封して、含水率20〜28%になるまで冷暗所にて乾燥する二次工程と、二次工程を終えた対象食品を乾燥剤と脱酸素剤を入れた袋に吸引、密封する三次工程とを施してあるので、対象食品は適度の含水率を有した状態にあって適当に柔らかく、味が濃く、風味に富んだ乾燥果物・野菜食品ができ、そのまま食することの多いスナック等の飲食店や、おやつとして最適なものとなる。 The present invention includes kiwi, pineapple, strawberry, mango, papaya, apple, pear, peach, quince, melon, raisin, cherry, strawberry, banana, tangerine, orange, grapefruit, lemon, lychee, pomegranate, fig, apricot, plum, The target foods with pre-treated edible parts of fruits and vegetables such as plums and tomatoes are arranged on a net or perforated plate, and the water content of the target foods is set in a drying room at a set temperature of 30 to 45 ° C and a set humidity of 8 to 10%. A primary step of drying until the rate reaches 20 to 30%, a secondary step of sealing the target food that has undergone the primary step in a desiccant-containing bag, and drying in a cool and dark place until the moisture content becomes 20 to 28%; Because the target food that has finished the secondary process has been subjected to the tertiary process of sucking and sealing the desiccant and oxygen scavenger in a bag containing the desiccant and oxygen scavenger, Soft and taste Dark, it is dried fruits and vegetables food rich in flavor, many eateries and snacks such as be eaten as it is, the best thing as a snack.
本発明を実施例に従って詳記すると、
先ずパイナップルの乾燥フルーツ食品の製法について詳記する。
一次工程:前処理として、パイナップルの皮、ヘタ、葉部、芯やその他の不要部分を除いて可食部分を4つ割にし、横方向に5mm厚さに(これは食べやすい大きさと乾燥効率をから割り出された数値である。)スライスして対象食品を作り、この対象食品を、ネットや多孔板上に並べて、ヒートパイプ、ランダム風を起こすように設計した乾燥室に多段式に空間を設けて配置する。この際乾燥室の設定温度は40℃とし、設定湿度を8%〜10%としておく。この際乾燥室内の湿度は設定値に向かうが、対象食品の含水率とは差ができる。特に対象食品内部の水分は乾きにくゝ乾燥室の内部雰囲気が設定値に達してからも5〜12時間位乾燥を続けて、対象食品の含水率を20〜30%まで乾燥させる。設定温度は対象食品の含水度によって変更するが、好ましい設定温度は40℃(±3℃)である。設定温度が30℃未満では乾燥速度が遅くなり、長時間多湿状態に置かれることになって腐食を招く恐れがあり、又45℃を超えると果物、野菜に含まれる酵素が活性を失い、柔らかさ、味の濃さや風味に欠ける恐れがある。又設定湿度を8%未満にすることは本願発明のような低温乾燥にあっては物理的、機械的に困難であり、又10%を超えると水分が多すぎて腐食を早める恐れを生ずる。更に含水率は対象食品の厚さ薄さにも関係するが、20%未満では果物、野菜の酵素が活性を失い、柔らかさ、味の濃さや風味に欠ける恐れがあり、同時により以上の乾燥効果を期待することは長時間にかかりすぎ効率的でない。又低温乾燥の結果として、含水率が30%を超えると腐食を早める恐れがある。好ましくは25%(±3%)である。
二次工程:一次工程を経た対象食品は、乾燥剤入り袋に密封して含水率20〜28%になるまで冷暗所にて乾燥する。一次工程において含水率が20〜30%まで乾燥させると含水率が落ちにくくなり、尚40℃の乾燥室に3〜5日も延長して入れておくと対象食品の品質が変わってしまう恐れがある。そのため乾燥剤により含水率の低下を冷暗所にて行うようにする。含水率20〜28%になるまでには約3〜10日間ほど掛かるが、表面がわずかに硬化し食感を高める。この含水率を20%未満にすることは対象食品を硬くするだけで食味、食感を失い、逆に28%を超えると対象食品を変質、劣化させる恐れがある。好ましくは24%である。
三次工程:二次工程を終えた対象食品を乾燥剤と脱酸素剤を入れた袋に吸引、密封する。
The present invention will be described in detail according to examples.
First, the method for producing dried fruit foods of pineapple will be described in detail.
Primary process: As pretreatment, edible parts are divided into four parts, excluding pineapple skin, stickers, leaves, cores and other unnecessary parts, and 5mm thick in the horizontal direction (this is easy to eat and drying efficiency) Multi-stage space in a drying room designed to slice and make the target food, arrange the target food on a net or perforated plate, heat pipe, random wind Provide and arrange. At this time, the set temperature of the drying chamber is 40 ° C. and the set humidity is 8% to 10%. At this time, the humidity in the drying chamber approaches the set value, but it can be different from the moisture content of the target food. In particular, the moisture in the target food is difficult to dry, and drying is continued for about 5 to 12 hours even after the internal atmosphere in the drying chamber reaches a set value, and the moisture content of the target food is dried to 20 to 30%. The set temperature is changed depending on the moisture content of the target food, but the preferred set temperature is 40 ° C. (± 3 ° C.). If the set temperature is less than 30 ° C, the drying speed will be slow, and it will be left in a humid state for a long time, which may lead to corrosion, and if it exceeds 45 ° C, the enzymes contained in fruits and vegetables will lose their activity and become soft. There is a risk of lack of flavor and flavor. Also, it is difficult to make the set humidity less than 8% physically and mechanically in the low temperature drying as in the present invention, and when it exceeds 10%, there is a risk that the moisture is too much to accelerate the corrosion. Furthermore, the moisture content is also related to the thickness of the target food, but if it is less than 20%, the enzymes of fruits and vegetables may lose their activity, and there is a risk of lack of softness, richness and flavor, and at the same time more dry Expecting an effect takes too long and is not efficient. Further, if the moisture content exceeds 30% as a result of low temperature drying, corrosion may be accelerated. Preferably, it is 25% (± 3%).
Secondary process: The target food that has undergone the primary process is sealed in a desiccant-containing bag and dried in a cool and dark place until the water content is 20 to 28%. If the moisture content is dried to 20 to 30% in the primary process, the moisture content is difficult to drop, and if it is kept in a drying room at 40 ° C. for 3 to 5 days, the quality of the target food may change. is there. Therefore, the moisture content is reduced by a desiccant in a cool and dark place. It takes about 3 to 10 days to reach a moisture content of 20 to 28%, but the surface is slightly cured to enhance the texture. If the moisture content is less than 20%, the taste and texture are lost only by hardening the target food, and if it exceeds 28%, the target food may be altered or deteriorated. Preferably it is 24%.
Tertiary process: The target food after the secondary process is sucked and sealed in a bag containing a desiccant and oxygen scavenger.
次にイチゴの乾燥フルーツ(野菜)食品の製法について詳記する。
一次工程:イチゴのヘタと両側の薄皮等の不要部分を除き、可食部分を縦方向に約5mm厚さに縦にスライスして前処理した対象食品を作り、この対象食品を、実施例1同様乾燥室にて含水率を20〜30%まで乾燥させる。
二次工程、三次工程は実施例1と同様である。
Next, the manufacturing method of dried fruit (vegetable) foods of strawberries will be described in detail.
Primary process: Excluding unnecessary parts such as strawberry flakes and thin skins on both sides, the edible part is vertically sliced to about 5 mm thickness to prepare a target food. Similarly, the moisture content is dried to 20 to 30% in a drying room.
The secondary process and the tertiary process are the same as in Example 1.
次にトマトの乾燥フルーツ(野菜)食品の製法について詳記する。
一次工程:トマトのヘタと先端を切り落とし輪切り状態に約7mm厚さにスライスして対象食品を作り、この対象食品を、実施例1同様乾燥室にて含水率を20〜30%まで乾燥させる。
二次工程、三次工程は実施例1と同様である。
Next, the production method of dried tomato fruit (vegetable) food will be described in detail.
Primary process: Tomato cuts and tips are cut off and sliced to a thickness of about 7 mm to make a target food, and this target food is dried to a moisture content of 20-30% in a drying room as in Example 1.
The secondary process and the tertiary process are the same as in Example 1.
次にキウイの乾燥フルーツ食品の製法について詳記する。
一次工程:キウイのヘタ、軸、皮などの不要部分を除いて可食部分を約16等分に縦割りにし、厚みが10mmを超える場合は更に薄くスライスして対象食品を作り、この対象食品を、実施例1同様乾燥室にて含水率を20〜30%まで乾燥させる。
二次工程、三次工程は実施例1と同様である。
Next, we will describe in detail how to make dried kiwi fruit foods.
Primary process: The edible portion is divided into about 16 equal parts, excluding unnecessary parts such as kiwi stickers, shafts, and skins. If the thickness exceeds 10 mm, the target food is made by slicing it thinner. The water content is dried to 20 to 30% in the drying chamber as in Example 1.
The secondary process and the tertiary process are the same as in Example 1.
その他マンゴー、パパイヤ、りんご、梨、桃、花梨、メロン、西瓜、さくらんぼ、葡萄、バナナ、みかん、オレンジ、グレープフルーツ、レモン、ライチ、ざくろ、いちじく、杏、梅、プラム等の果物、野菜でも良い。 Others may be fruits, vegetables such as mango, papaya, apples, pears, peaches, quince, melons, strawberry, cherry, strawberry, banana, tangerine, orange, grapefruit, lemon, lychee, pomegranate, fig, apricot, plum, plum.
このようにして作られた乾燥果物、野菜食品は、味が濃厚で、風味に富み優れたつまみなどの商品として最適である。 The dried fruit and vegetable foods produced in this way are most suitable as products such as knobs with a rich taste and rich flavor.
なし。 None.
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