JP2006307964A - Electric control valve - Google Patents

Electric control valve Download PDF

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Publication number
JP2006307964A
JP2006307964A JP2005130936A JP2005130936A JP2006307964A JP 2006307964 A JP2006307964 A JP 2006307964A JP 2005130936 A JP2005130936 A JP 2005130936A JP 2005130936 A JP2005130936 A JP 2005130936A JP 2006307964 A JP2006307964 A JP 2006307964A
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Japan
Prior art keywords
magnet
refrigerant
spring
electric control
control valve
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JP2005130936A
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Kenichiro Ueda
健一郎 上田
Mitsuhiro Matsumoto
光弘 松本
Tomio Minami
登美男 南
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FURUKAWA METAL (THAILAND) PUBLIC CO Ltd
Furukawa Electric Co Ltd
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FURUKAWA METAL (THAILAND) PUBLIC CO Ltd
Furukawa Electric Co Ltd
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Priority to JP2005130936A priority Critical patent/JP2006307964A/en
Publication of JP2006307964A publication Critical patent/JP2006307964A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

<P>PROBLEM TO BE SOLVED: To provide an electric control valve for a low noise air conditioner capable of making flow sound of refrigerant low and preventing a restriction part from being blocked by foreign matter and having no welded part in a section requiring airtightness. <P>SOLUTION: This electric control valve is constituted in such a way that a magnet 2 of a stepping motor 3, a valve seat 9a, and a valve element 4 are stored in a case body 10, refrigerant flows in the case body 10, a cap 11 integrated with a magnet holder 2c holding the magnet 2 and rotating together with the magnet 2 covers a predetermined section of the valve element 4, a common spring 5 composed of a spiral fixing spring 6 and a movable spring 7 is coaxially arranged, the fixing spring 6 is separated from the valve element 4 and the magnet 2, extended parts 6a, 6b, 7a are provided at both ends of the fixing spring 6 and at one end of the movable spring 7, and the movable spring 7 is rotatably fitted into a channel 6c of the fixing spring 6. The movable spring 7 is constituted in such a way that the extended part 7a at its one end is locked in a locking part 11a of a wall part of the cap 11 and moves in the axial direction while rotating on the channel 6c of the fixing spring 6 in accordance with rotation of the magnet, rotation of the cap 11 (magnet) is stopped when one end extended part 7a or the other end part 7b of the movable spring 7 is abutted on either of the extended parts 6a, 6b at both ends of the fixing spring, and travel of the valve element 4 is stopped simultaneously. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、空調機や冷蔵庫に用いられる、冷媒流量を制御するための電動制御弁の改良に関する。   The present invention relates to an improvement of an electric control valve for controlling a refrigerant flow rate used in an air conditioner or a refrigerator.

電動制御弁は、図5に示すように、ステータコア1と磁石2からなるステッピングモーター3の前記磁石2に弁体4の上部4aが一体に取り付けられ、弁体4の中央部4bはバルブ本体8の雌ネジに螺合されており、弁体4の針状部4cは、バルブ本体8の冷媒流路に設けられた弁座9内に位置しており、ステータコア1に通電すると磁石2および弁体4が回転し、弁体4がネジ回転して軸方向に移動し、弁体4の針状部4cが弁座9の開度を調整して冷媒流量が制御される。図5で白抜き矢印は冷媒の流動方向を示す。   As shown in FIG. 5, in the electric control valve, an upper portion 4a of a valve body 4 is integrally attached to the magnet 2 of a stepping motor 3 comprising a stator core 1 and a magnet 2, and a central portion 4b of the valve body 4 is a valve body 8. The needle-like part 4c of the valve body 4 is located in a valve seat 9 provided in the refrigerant flow path of the valve body 8, and when the stator core 1 is energized, the magnet 2 and the valve The body 4 rotates, the valve body 4 rotates by a screw and moves in the axial direction, and the needle-like portion 4c of the valve body 4 adjusts the opening degree of the valve seat 9 to control the refrigerant flow rate. In FIG. 5, the white arrow indicates the flow direction of the refrigerant.

しかし、前記従来の電動制御弁は、冷媒の流動音が大きく、就寝の妨げになったりすることがあった。前記流動音は、特に、冷媒が、気相を不均一に分散させて或いは乱流状態で絞り部を通過する際に発生し易い。
消音対策として、絞り部の冷媒出口側の流路面積を段階的に縮小する方法(特許文献1)、或いは絞り部に多孔質透過材を配置する方法(特許文献2)が提案されている。
However, the conventional electric control valve has a large flow noise of the refrigerant, which sometimes disturbs bedtime. The flow noise is particularly likely to occur when the refrigerant passes through the throttle portion in a non-uniformly dispersed gas phase or in a turbulent state.
As a countermeasure against noise reduction, a method of gradually reducing the flow passage area on the refrigerant outlet side of the throttle part (Patent Document 1) or a method of arranging a porous permeable material in the throttle part (Patent Document 2) has been proposed.

しかし、特許文献1の方法は流動音が十分に低減されなかった。また特許文献2の方法は多孔質透過材を用いるためコスト高になり、また異物が多孔質透過材の孔を閉塞する恐れがあった。前記閉塞に備えてバイパスを設けておいても冷媒がバイパスを通過するとき流動音が発生するという問題があった。   However, the method of Patent Document 1 did not sufficiently reduce the flowing sound. Moreover, since the method of patent document 2 uses a porous permeation | transmission material, it became expensive, and there existed a possibility that a foreign material might block the hole of a porous permeation | transmission material. Even if a bypass is provided in preparation for the blockage, there is a problem that a flow noise is generated when the refrigerant passes through the bypass.

また、電動制御弁の構造を簡素化するため開閉両側のストッパーを1つにした共通ストッパーが提案されているが(特許文献3、4)、これは移動バネの一端を係止するための垂下状ストッパー(係止部)が筐体に溶接されており、また筐体内を気密にするため蓋部が溶接されており、このように溶接部が多いため信頼性に問題があった。   Moreover, in order to simplify the structure of the electric control valve, a common stopper having one stopper on both sides of opening and closing has been proposed (Patent Documents 3 and 4), but this is a hanging mechanism for locking one end of the moving spring. The stopper (locking portion) is welded to the housing, and the lid is welded to make the inside of the housing airtight. Thus, since there are many welded portions, there is a problem in reliability.

この他、異物が絞り部に付着して冷媒流量が経時的に変化したり、運転中に弁体の針状部が弁座に噛み込んで固着し運転が停止することがあった。   In addition, foreign matter may adhere to the throttle portion and the refrigerant flow rate may change over time, or the needle-like portion of the valve body may be stuck into the valve seat during operation and the operation may be stopped.

特開平11−287536号公報Japanese Patent Laid-Open No. 11-287536 特開2001−311570号公報JP 2001-311570 A 特開平10−169821号公報Japanese Patent Laid-Open No. 10-169821 特開2001−241562号公報JP 2001-241562 A

本発明は、冷媒の流動音が低く、絞り部が異物で閉塞され難く、弁体が弁座に噛み込まれて固着したりせず、気密性を要する部位に溶接部がないため信頼性が高く、しかも安価な、電動制御弁の提供を目的とする。   The present invention is reliable because the flow noise of the refrigerant is low, the throttle part is not easily blocked by foreign matter, the valve body is not bitten into the valve seat and is not fixed, and there is no welded part at the site requiring airtightness. The object is to provide an electric control valve that is high and inexpensive.

請求項1記載発明は、ステータコアと磁石からなるステッピングモーターの前記磁石の回転に伴い弁体が軸方向に移動して前記弁体端部の針状部が弁座の開度を調整する電動制御弁において、前記磁石、弁座および弁体が筐体内に収容され、前記筐体内を冷媒が流動し、前記弁体の所定部位には前記磁石を保持し磁石と一緒に回転する磁石ホルダーと一体化したキャップが被せられ、さらに開閉両側のストッパー用の共通バネが同軸状に配され、前記共通バネは螺旋状の固定バネと移動バネからなり、前記固定バネは弁体および磁石とかい離しており、前記固定バネの両端および移動バネの一端にはそれぞれ延出部が設けられ、前記移動バネは前記固定バネの溝に回転自在に嵌め込まれ、前記移動バネは、その一端の延出部がキャップ壁部に設けられた係止部に係止して磁石(キャップ)の回転に伴って固定バネの溝上を回転しつつ固定バネに沿って軸方向に移動し、前記移動バネの一端の延出部或いは他端部が固定バネ両端の延出部のいずれかに当接するとキャップおよび磁石の回転が停止し、同時に弁体の移動が停止することを特徴とする電動制御弁である。   According to the first aspect of the present invention, the valve body moves in the axial direction with the rotation of the magnet of the stepping motor including the stator core and the magnet, and the needle-like portion at the end of the valve body adjusts the opening degree of the valve seat. In the valve, the magnet, the valve seat, and the valve body are accommodated in a housing, a refrigerant flows in the housing, and a magnet holder that holds the magnet in a predetermined portion of the valve body and rotates together with the magnet is integrated. And a common spring for stoppers on both sides of the opening and closing is arranged coaxially. The common spring is composed of a helical fixed spring and a moving spring, and the fixed spring is separated from the valve body and the magnet. Extending portions are provided at both ends of the fixed spring and at one end of the moving spring, the moving spring is rotatably fitted in a groove of the fixed spring, and the moving spring has an extending portion at one end thereof. On the cap wall It moves to the axial direction along the fixed spring while rotating on the groove of the fixed spring in accordance with the rotation of the magnet (cap) by locking with the hooked locking portion, and the extension part at one end of the moving spring or the like The electric control valve is characterized in that the rotation of the cap and the magnet is stopped and the movement of the valve body is stopped at the same time when the end portion comes into contact with any of the extending portions at both ends of the fixed spring.

請求項2記載発明は、前記筐体の一端に冷媒流入(出)部が設けられ、前記筐体の内面と磁石外面との間隙に冷媒流路が設けられ、前記筐体の他端に冷媒流出(入)部が設けられていることを特徴とする請求項1記載の電動制御弁である。   According to a second aspect of the present invention, a refrigerant inflow (out) portion is provided at one end of the casing, a refrigerant flow path is provided in a gap between the inner surface of the casing and the outer surface of the magnet, and a refrigerant is provided at the other end of the casing. The electric control valve according to claim 1, further comprising an outflow (inflow) portion.

請求項3記載発明は、前記筐体の一端の冷媒流入(出)部、前記筐体の他端の冷媒流出(入)部の少なくとも一つが筐体端部を絞り加工して形成されていることを特徴とする請求項2記載の電動制御弁である。   According to a third aspect of the present invention, at least one of the refrigerant inflow (out) part at one end of the casing and the refrigerant outflow (in) part at the other end of the casing is formed by drawing the end of the casing. The electric control valve according to claim 2.

請求項4記載発明は、前記冷媒流入(出)部内面または冷媒流出(入)部内面の少なくとも一つに冷媒の流動方向と平行な溝が設けられていることを特徴とする請求項2または3記載の電動制御弁である。   According to a fourth aspect of the present invention, at least one of the inner surface of the refrigerant inflow (outlet) portion or the inner surface of the refrigerant outflow (inlet) portion is provided with a groove parallel to the flow direction of the refrigerant. 3. The electric control valve according to 3.

請求項5記載発明は、前記筐体内面が、最大高さRyが5μm以上、算術平均粗さRaが2μm以上の粗度に粗面化されていることを特徴とする請求項1乃至4のいずれかに記載の電動制御弁である。   According to a fifth aspect of the present invention, the inner surface of the casing is roughened to a roughness having a maximum height Ry of 5 μm or more and an arithmetic average roughness Ra of 2 μm or more. The electric control valve according to any one of the above.

請求項6記載発明は、前記筐体内面にサンドブラスト処理が施されていることを特徴とする請求項1乃至5のいずれかに記載の電動制御弁である。   A sixth aspect of the present invention is the electric control valve according to any one of the first to fifth aspects, wherein the inner surface of the casing is sandblasted.

請求項7記載発明は、前記筐体の弁座が配された部分(弁座部)の先端の内径は前記冷媒流出(入)部の内径より大きく、かつその差は2mm以下であり、さらに前記弁座部と前記冷媒流出(入)部の境界部分の内面がテーパー状に形成されていることを特徴とする請求項1乃至6のいずれかに記載の電動制御弁である。   According to a seventh aspect of the present invention, the inner diameter of the tip of the portion where the valve seat of the casing is disposed (the valve seat portion) is larger than the inner diameter of the refrigerant outflow (entrance) portion, and the difference is 2 mm or less, The electric control valve according to any one of claims 1 to 6, wherein an inner surface of a boundary portion between the valve seat portion and the refrigerant outflow (inlet) portion is formed in a taper shape.

前記冷媒流入(出)部或いは冷媒流出(入)部のカッコ付き表記は、冷房と暖房が切り換わるときに流入部が流出部に或いは流出部が流入部に変わることを意味する。   The parenthesized notation of the refrigerant inflow (out) part or the refrigerant outflow (in) part means that the inflow part changes to the outflow part or the outflow part changes to the inflow part when cooling and heating are switched.

請求項1記載発明は、冷媒流路の全開と全閉の両側に設けられていたストッパーを、螺旋状固定バネと螺旋状移動バネを組み合わせた共通バネに代替したので、構造の簡素化、部品点数の減少および組立ての簡略化が図れ、コストが低減される。   According to the first aspect of the present invention, the stopper provided on both sides of the refrigerant flow path is fully replaced and replaced with a common spring combining a helical fixed spring and a helical moving spring. The number of points and the assembly can be simplified, and the cost is reduced.

前記螺旋状移動バネは、その一端の延出部を、磁石と一緒に回転する磁石ホルダーと一体化したキャップ壁部の係止部に係止させ、キャップの回転に伴って回転しつつ、螺旋状固定バネに沿って軸方向に移動し、その移動は移動バネの一端の延出部或いは他端部が固定バネ両端の延出部のいずれかに当接して停止するので、垂下状ストッパーが不要である。また磁石、弁座、弁体などを収容する筐体は蓋部を要さない。従って気密性を有する部位には溶接部がなく、信頼性に優れる。
さらに固定バネ両端の延出部の間隔を適正に設定することにより、弁座の開閉が過不足なく行われ、弁体の針状部が弁座に噛み込まれるなどのトラブルが防止される。
The spiral moving spring has an extended portion at one end locked to a locking portion of a cap wall unit integrated with a magnet holder that rotates together with the magnet, and rotates while the cap rotates. Since the movement of the moving spring moves in the axial direction and the movement stops at one end of the moving spring or the other end of the moving spring abuts either of the extending portions at both ends of the fixed spring, It is unnecessary. Further, a housing that accommodates a magnet, a valve seat, a valve body and the like does not require a lid. Therefore, there is no welded portion in the portion having airtightness, and the reliability is excellent.
Further, by appropriately setting the distance between the extending portions at both ends of the fixed spring, the valve seat can be opened and closed without excess and deficiency, and troubles such as the needle-like portion of the valve body being caught in the valve seat can be prevented.

冷媒は筐体内を流動する間に整流化し、かつ気相が均一に分散するので、冷媒が絞り部を通過するときの流動音が低減する。また冷媒中の磁性体異物は筐体内を流動する間に磁石に吸着されるので、絞り部の詰まりが軽減され、冷媒流量の経時的変化が防止される。   Since the refrigerant rectifies while flowing in the casing and the gas phase is uniformly dispersed, the flow noise when the refrigerant passes through the throttle portion is reduced. In addition, since the magnetic foreign substance in the refrigerant is adsorbed by the magnet while flowing in the housing, clogging of the throttle portion is reduced, and a change in the refrigerant flow rate with time is prevented.

請求項2記載発明では、冷媒は、筐体内面と磁石間の幅狭の隙間を流動するので十分整流化され、絞り部での冷媒の流動音がより良好に低減する。当該電子膨張弁の配管方向によっては、例えば、暖房時に、冷媒が前記隙間を通過した直後に絞り部を通過するように配管すれば整流状態が良好で冷媒の流動音が著しく低減される。   In the invention according to claim 2, since the refrigerant flows through the narrow gap between the inner surface of the housing and the magnet, the refrigerant is sufficiently rectified, and the flow noise of the refrigerant at the throttle portion is further reduced. Depending on the piping direction of the electronic expansion valve, for example, if heating is performed so that the refrigerant passes through the throttle immediately after passing through the gap, the rectification state is good and the flow noise of the refrigerant is significantly reduced.

前記隙間の一方の側は磁石なので、冷媒に混入した磁性体異物は磁石に効率よく吸着され除去される。従って絞り部の詰まりがより軽減され、冷媒流量の経時的変化がより良好に防止される。   Since one side of the gap is a magnet, the magnetic foreign matter mixed in the refrigerant is efficiently adsorbed and removed by the magnet. Therefore, the clogging of the throttle portion is further reduced, and the change in the refrigerant flow rate with time is better prevented.

請求項3記載発明では、前記筐体一端の冷媒流入(出)部、筐体他端の冷媒流出(入)部の少なくとも一つが筐体端部を絞り加工して形成されているので加工費が安い。また気密性を要する部位に溶接箇所がないので信頼性に優れる。さらに筐体本体と冷媒流出(入)部の境界の冷媒流路をテーパー状とするので、冷媒圧力の急激な変化による乱流の発生が抑えられ、冷媒の流動音がより低減される。   In the invention according to claim 3, since at least one of the refrigerant inflow (out) part at one end of the casing and the refrigerant outflow (in) part at the other end of the casing is formed by drawing the end of the casing, Is cheap. Moreover, since there is no welded part in the site | part which requires airtightness, it is excellent in reliability. Furthermore, since the refrigerant flow path at the boundary between the housing body and the refrigerant outflow (inlet) portion is tapered, the occurrence of turbulent flow due to a sudden change in refrigerant pressure is suppressed, and the flow noise of the refrigerant is further reduced.

請求項4記載発明では、前記冷媒流入(出)部内面または冷媒流出(入)部内面の少なくとも一つに、冷媒の流動方向と平行な溝を設けたので、冷媒の整流化が促進され流動音が一層低減する。   According to the fourth aspect of the present invention, since the groove parallel to the flow direction of the refrigerant is provided in at least one of the inner surface of the refrigerant inflow (outlet) portion or the inner surface of the refrigerant outflow (inlet) portion, rectification of the refrigerant is promoted and flow Sound is further reduced.

請求項5記載発明では、前記筐体内面を粗面化したので、冷媒が筐体内を通過する際に、冷媒中の気相(気泡)が均一に分散し、絞り部での流動音がより低減する。   In the fifth aspect of the invention, since the inner surface of the casing is roughened, when the refrigerant passes through the casing, the gas phase (bubbles) in the refrigerant is uniformly dispersed, and the flow noise at the throttle portion is more pronounced. To reduce.

請求項6記載発明では、前記筐体内面をサンドブラスト処理したので、筐体内面の粗面化が容易にかつ低コストで行える。   According to the sixth aspect of the present invention, since the inner surface of the casing is sandblasted, the inner surface of the casing can be easily roughened at a low cost.

請求項7記載発明では、前記筐体弁座部先端の内径が、前記冷媒流出(入)部の内径より大きく、かつその差が2mm以下に抑えられ、さらに前記筐体弁座部と前記冷媒流出(入)部の境界部分の内面をテーパー状に形成したので、冷媒圧の急激な変化による流動音が抑制される。   According to a seventh aspect of the present invention, an inner diameter of the front end of the casing valve seat portion is larger than an inner diameter of the refrigerant outflow (inlet) portion, and the difference is suppressed to 2 mm or less, and the casing valve seat portion and the refrigerant are further reduced. Since the inner surface of the boundary portion of the outflow (entry) portion is formed in a taper shape, flow noise due to a sudden change in the refrigerant pressure is suppressed.

以下に、本発明の実施形態を、図を参照して具体的に説明する。
図1(イ)は本発明の電動制御弁の実施形態を示す側面説明図、図1(ロ)は固定バネの側面説明図である。
本発明の電動制御弁は、ステータコア1と磁石2からなるステッピングモーター3の前記磁石2の回転に伴い弁体4が軸方向に移動して弁体4端部の針状部4cが弁座9aの開度を調整する電動制御弁において、ステータコア1と磁石2からなるステッピングモーター3の前記磁石2、弁座9aおよび弁体4が筐体10内に収容され、筐体10内を冷媒が流動し、弁体4の所定部位には磁石2を保持し磁石2と一緒に回転する磁石ホルダー2cと一体化したキャップ11が被せられ、さらに開閉両側のストッパー用の共通バネ5が同軸状に配され、共通バネ5は螺旋状の固定バネ6と移動バネ7からなり、固定バネ6は弁体4および磁石2とかい離しており、固定バネ6の両端および移動バネ7の一端にはそれぞれ延出部6a、6b、7aが設けられ、移動バネ7は固定バネ6の溝6cに回転自在に嵌め込まれ、移動バネ7は、その一端の延出部7aがキャップ11壁部内面に設けられた係止部11aに係止して磁石(キャップ)の回転に伴って固定バネ6の溝6c上を回転しつつ固定バネ6に沿って軸方向に移動し、移動バネ7の一端の延出部7a或いは他端部7bが固定バネ両端の延出部6a、6bのいずれかに当接するとキャップ11および磁石2の回転が停止し、同時に弁体4の移動が停止するように構成されたものである。
Embodiments of the present invention will be specifically described below with reference to the drawings.
FIG. 1 (a) is an explanatory side view showing an embodiment of an electric control valve of the present invention, and FIG. 1 (b) is an explanatory side view of a fixed spring.
In the electric control valve of the present invention, the valve body 4 moves in the axial direction with the rotation of the magnet 2 of the stepping motor 3 composed of the stator core 1 and the magnet 2, and the needle-like part 4c at the end of the valve body 4 becomes the valve seat 9a. In the electric control valve that adjusts the opening degree, the magnet 2, the valve seat 9a, and the valve body 4 of the stepping motor 3 including the stator core 1 and the magnet 2 are accommodated in the casing 10, and the refrigerant flows in the casing 10. A cap 11 integrated with a magnet holder 2c that holds the magnet 2 and rotates together with the magnet 2 is put on a predetermined portion of the valve body 4, and a common spring 5 for stoppers on both sides of the opening and closing is arranged coaxially. The common spring 5 includes a helical fixed spring 6 and a moving spring 7. The fixed spring 6 is separated from the valve body 4 and the magnet 2, and extends to both ends of the fixed spring 6 and one end of the moving spring 7, respectively. Protruding parts 6a, 6b, 7a are provided The moving spring 7 is rotatably fitted in the groove 6c of the fixed spring 6. The moving spring 7 has an extended portion 7a at one end locked to a locking portion 11a provided on the inner surface of the cap 11 wall. As the magnet (cap) rotates, it moves in the axial direction along the fixed spring 6 while rotating on the groove 6c of the fixed spring 6, and the extension 7a or the other end 7b at one end of the moving spring 7 is fixed spring. When abutting against one of the extended portions 6a and 6b at both ends, the rotation of the cap 11 and the magnet 2 is stopped, and at the same time, the movement of the valve body 4 is stopped.

弁体4の針状先端部4cは弁座部9の冷媒流路に設けられた弁座9a内に位置しており、ステータコア1に通電すると磁石2が回転し、磁石2に取り付けられた磁石ホルダー2cと一体化した弁体4はバルブ本体8の雄ネジと磁石ホルダー2cの雌ネジによって軸方向に移動し、それにより弁体4の針状部が弁座9a内を軸方向に移動して弁座9aの開度が調整され、冷媒流量が制御される。磁石2、弁体4、バルブ本体8および弁座部9は筐体10内に収容され、ステータコア1は筐体10の外周に配されている。   The needle-like tip 4c of the valve body 4 is located in the valve seat 9a provided in the refrigerant flow path of the valve seat 9, and the magnet 2 rotates when the stator core 1 is energized, and the magnet attached to the magnet 2 The valve body 4 integrated with the holder 2c is moved in the axial direction by the male screw of the valve body 8 and the female screw of the magnet holder 2c, whereby the needle-like portion of the valve body 4 moves in the valve seat 9a in the axial direction. Thus, the opening degree of the valve seat 9a is adjusted, and the refrigerant flow rate is controlled. The magnet 2, the valve body 4, the valve main body 8, and the valve seat portion 9 are accommodated in the housing 10, and the stator core 1 is disposed on the outer periphery of the housing 10.

固定バネ6の両端には延出部(ストッパー)6a、6bが設けられ、移動バネ7の一端には延出部7aが設けられ、前記移動バネ7は固定バネ6の溝に回転自在に嵌め込まれている。弁体4の所定部位(上部)には磁石ホルダーと一体化したキャップ11が被せられている。弁体4はキャップ11の天板穴部11bを貫通し、弁体端部(貫通部)に設けられた溝にスプリングワッシャ11cで固定されている。前記キャップ11壁部には、図2(イ)、(ロ)に示すように、移動バネ7の一方の延出部7aを係止するための係止部11a、11a’が設けられている。
図2(イ)に示した係止部11aはキャップ11壁部内面に設けた凸状のもの、図2(ロ)に示した係止部11a’はキャップ11壁部に設けた切欠き状のもので、いずれも軸方向に連続して設けられている。
Extending portions (stoppers) 6 a and 6 b are provided at both ends of the fixed spring 6, and an extending portion 7 a is provided at one end of the moving spring 7. The moving spring 7 is rotatably fitted in a groove of the fixed spring 6. It is. A cap 11 integrated with a magnet holder is put on a predetermined portion (upper part) of the valve body 4. The valve body 4 passes through the top plate hole portion 11b of the cap 11, and is fixed by a spring washer 11c in a groove provided at an end portion (through portion) of the valve body. As shown in FIGS. 2 (a) and 2 (b), the cap 11 wall is provided with locking portions 11a and 11a ′ for locking one extending portion 7a of the moving spring 7. .
The locking portion 11a shown in FIG. 2 (a) is a convex shape provided on the inner surface of the cap 11 and the locking portion 11a 'shown in FIG. 2 (b) is a notch shape provided on the wall of the cap 11. These are all provided continuously in the axial direction.

固定バネ6は、その他端延出部6bの曲がった部分を、バルブ本体8に設けた溝に挿入して、軸方向および周方向に動かないようにしてある。キャップ11は磁石2を固定している磁石ホルダー(雌ネジ部材)2cにスポット溶接してある。これによりキャップ11は磁石2と一緒に回転する。   The fixed spring 6 is configured such that the bent portion of the other end extending portion 6b is inserted into a groove provided in the valve body 8 so as not to move in the axial direction and the circumferential direction. The cap 11 is spot-welded to a magnet holder (female screw member) 2 c that fixes the magnet 2. As a result, the cap 11 rotates together with the magnet 2.

以下に、本発明の電動制御弁の暖房時における動作を図1を参照して具体的に説明する。図1(イ)で白抜き矢印は冷媒の流動方向を示す。
冷媒が筐体10の冷媒流入部10aから流入し、冷媒流出部10bから流出する。ステーターコア1に通電して磁石2を順回転させると、磁石2、磁石ホルダー、キャップ11と組み立てられた弁体4が、磁石ホルダー(雌ネジ部材)2cとバルブ本体(雄ネジ部材)8のネジ回転により下方に移動し、弁座9の開度が減少する。この間、移動バネ7の一端延出部7aがキャップ11壁部内面の係止部11aに当接し(図2参照)、移動バネ7はキャップ11の回転に伴って、固定バネ6に沿って上方に移動し、移動バネ7の一端延出部7aが固定バネ6の一端延出部6aに当接すると移動バネ7が停止し、それに伴いキャップ11および磁石ホルダーの回転が止まり、同時に弁体4が停止する。
Below, the operation | movement at the time of the heating of the electric control valve of this invention is demonstrated concretely with reference to FIG. In FIG. 1A, the white arrow indicates the flow direction of the refrigerant.
The refrigerant flows in from the refrigerant inflow portion 10a of the housing 10 and out of the refrigerant outflow portion 10b. When the stator 2 is energized and the magnet 2 is rotated forward, the valve body 4 assembled with the magnet 2, the magnet holder, and the cap 11 is connected to the magnet holder (female screw member) 2c and the valve body (male screw member) 8. It moves downward by the screw rotation, and the opening degree of the valve seat 9 decreases. During this time, one end extending portion 7 a of the moving spring 7 abuts on the engaging portion 11 a on the inner surface of the cap 11 wall (see FIG. 2), and the moving spring 7 moves upward along the fixed spring 6 as the cap 11 rotates. When the one end extending portion 7a of the moving spring 7 comes into contact with the one end extending portion 6a of the fixed spring 6, the moving spring 7 stops, and the rotation of the cap 11 and the magnet holder stops at the same time. Stops.

磁石ホルダーを逆回転させると弁体4は上方に移動し、弁座9の開度が増大する。この間、移動バネ7は固定バネ6に沿って下方に移動し、移動バネ7の他端部7bが固定バネ6の他端延出部6bに当接すると移動バネ7が停止し、それに伴いキャップ11および磁石ホルダーの回転が止まり、同時に弁体4が停止する。   When the magnet holder is rotated in the reverse direction, the valve body 4 moves upward and the opening degree of the valve seat 9 increases. During this time, the moving spring 7 moves downward along the fixed spring 6, and when the other end 7 b of the moving spring 7 comes into contact with the other end extending portion 6 b of the fixed spring 6, the moving spring 7 stops and accordingly the cap is moved. 11 and the magnet holder stop rotating, and at the same time, the valve body 4 stops.

このように、本発明では、1本の固定バネ6が弁体4の全閉側と全開側のストッパーを兼ねる。また弁座9の開度はステッピングモーター3のステップ数を調節することにより微調整が可能であり、さらに固定バネ6の延出部6a、6bの設置位置により、弁座部9a内に位置している弁体4の針状部4cの上限と下限の停止位置が設定される。特に、全閉側では、針状部4cの下限の停止位置を全閉状態としないことで、弁体4(針状部4c)が弁座9に固着するトラブルが確実に回避される。   Thus, in the present invention, one fixed spring 6 serves as both a fully closed side and a fully opened side stopper of the valve body 4. Further, the opening degree of the valve seat 9 can be finely adjusted by adjusting the number of steps of the stepping motor 3, and is further located in the valve seat portion 9a depending on the installation positions of the extending portions 6a and 6b of the fixed spring 6. An upper limit and a lower limit stop position of the needle-like portion 4c of the valve body 4 that is set are set. In particular, on the fully closed side, the trouble that the valve body 4 (needle portion 4c) adheres to the valve seat 9 is reliably avoided by not setting the lower limit stop position of the needle portion 4c to the fully closed state.

本発明において、固定バネ6の両端の延出部6a、6bのどちらを開側のストッパーとし、どちらを閉側のストッパーとするかは、固定バネ6の螺旋巻き方向を変えることにより任意に選択できる。   In the present invention, which of the extension portions 6a and 6b at both ends of the fixed spring 6 is used as an open side stopper and which is used as a closed side stopper is arbitrarily selected by changing the spiral winding direction of the fixed spring 6 it can.

図1(イ)に示した本発明の電動制御弁の組み立ては、例えば、筐体10となる銅管の下部を上下2段に絞り加工したのち、磁石2、磁石ホルダー2c、弁体4、バルブ本体8、キャップ11、弁座部9などからなる組み込み部材を銅管上部から挿入し、前記銅管下部上段に弁座部9を位置させ、両者をかしめて合体させる。次いで、前記銅管上部を絞り加工して冷媒流入部10aを形成し、その後、銅管外周にステータコア1を設置して行われる。銅管下部下段は冷媒流出部10bとなる。このように、本発明の電動制御弁では、気密性を要する部位には溶接箇所がなく、信頼性に優れる。   The assembly of the electric control valve according to the present invention shown in FIG. 1 (a) is performed by, for example, drawing the lower part of the copper pipe that becomes the casing 10 into two stages, and then magnet 2, the magnet holder 2c, the valve body 4, A built-in member composed of the valve main body 8, the cap 11, the valve seat part 9 and the like is inserted from the upper part of the copper pipe, the valve seat part 9 is positioned in the upper part of the lower part of the copper pipe, and the two are caulked and combined. Next, the upper part of the copper pipe is drawn to form the refrigerant inflow portion 10a, and then the stator core 1 is installed on the outer periphery of the copper pipe. The lower lower part of the copper tube serves as the refrigerant outflow portion 10b. Thus, in the electric control valve of the present invention, there is no welded portion in the portion requiring airtightness, and the reliability is excellent.

本発明において、キャップ11は、削り出しで作製したキャップ状物の内面に係止部を設ける方法、金属板をプレス打ち抜きして作製した三足状板を金型でキャップ状に成形する方法などにより作製できる。   In the present invention, the cap 11 is a method of providing a locking portion on the inner surface of a cap-like material produced by cutting, a method of forming a tripod plate produced by press punching a metal plate into a cap shape using a die, etc. Can be produced.

本発明において、キャップ11の壁部に設ける係止部の形状は、壁部内面を凸状に形成したもの(図2(イ)参照)、凹状(溝)に形成したもの、壁部を切欠いたもの(図2(ロ)参照)など、移動バネ一端の延出部を係止し得る形状であれば任意である。   In the present invention, the shape of the locking portion provided on the wall portion of the cap 11 is such that the inner surface of the wall portion is formed in a convex shape (see FIG. 2 (A)), the shape formed in a concave shape (groove), or the wall portion is cut out. Any shape can be used as long as the extended portion at one end of the moving spring can be locked, such as a bent one (see FIG. 2B).

移動バネ7の一端延出部7aの形状は、図2(イ)に示す接線方向に延長する形状だと、一端延出部7aがキャップ11壁部の係止部11aに係止した際、力が移動バネ7が拡がる方向に作用するため移動バネ7には高い剛性が必要となるが、図2(ロ)に示す接線方向に対しほぼ直角に曲げられた形状なら力が円周方向に作用するため移動バネ7は拡がり難い。従って移動バネ7の一端延出部7aの形状は図2(ロ)に示す形状が推奨される。   When the shape of the one end extending portion 7a of the moving spring 7 is a shape extending in the tangential direction shown in FIG. 2 (a), when the one end extending portion 7a is locked to the locking portion 11a of the wall portion of the cap 11, Since the force acts in the direction in which the moving spring 7 spreads, the moving spring 7 needs to have high rigidity. However, if the shape is bent substantially perpendicular to the tangential direction shown in FIG. Because of this action, the moving spring 7 is difficult to expand. Accordingly, the shape shown in FIG. 2B is recommended as the shape of the one end extending portion 7a of the moving spring 7.

筐体上部の冷媒流入部から流入した冷媒は、図1に示すように、筐体内面と磁石の隙間を通過する。冷媒は前記隙間を通過することで整流化し、乱流による騒音が低減する。   As shown in FIG. 1, the refrigerant that has flowed from the refrigerant inflow portion at the top of the casing passes through the gap between the inner surface of the casing and the magnet. The refrigerant is rectified by passing through the gap, and noise due to turbulent flow is reduced.

以上、暖房時の冷媒の流れについて説明したが、本発明によれば、冷媒の流動方向が逆になる冷房時にも、冷媒の整流化が図れ、また液相中の気相は均一に分散して、暖房時と同様に流動音が低減する。   The flow of the refrigerant during heating has been described above. However, according to the present invention, the refrigerant can be rectified and the gas phase in the liquid phase is uniformly dispersed even during cooling in which the flow direction of the refrigerant is reversed. Thus, the flow noise is reduced as in heating.

本発明において、冷媒が筐体内面と磁石の隙間を通る際、冷媒中の磁性体異物は磁石に付着し、絞り部の詰まりが防止される。冷房と暖房とで冷媒の流動方向が逆転しても、磁石による異物除去は同様に発現される。   In the present invention, when the refrigerant passes through the gap between the inner surface of the casing and the magnet, the magnetic foreign matter in the refrigerant adheres to the magnet, and the throttle portion is prevented from being clogged. Even if the flow direction of the refrigerant is reversed between cooling and heating, the removal of foreign matter by the magnet is similarly expressed.

図1では、本発明の電動制御弁を縦置きした場合について説明したが、横置きした場合も同様の作用効果が得られる。   Although the case where the electric control valve of the present invention is installed vertically has been described with reference to FIG. 1, the same effect can be obtained when the electric control valve is installed horizontally.

図3(イ)、(ロ)は本発明で用いる磁石の実施形態を示す横断面図である。
この磁石2は磁極(N極またはS極)に溝部2aを形成してそこに冷媒を流し、冷媒中の磁性体異物が溝部2aの底部に付着するようにしたもので、冷媒は溝部2aが異物で充満するまで溝内を良好に流動する。図3(イ)、(ロ)で2bは山部である。
3 (a) and 3 (b) are cross-sectional views showing an embodiment of a magnet used in the present invention.
The magnet 2 is formed by forming a groove 2a in a magnetic pole (N pole or S pole) and flowing a refrigerant therethrough so that a magnetic foreign substance in the refrigerant adheres to the bottom of the groove 2a. It flows well in the groove until it is filled with foreign matter. In FIGS. 3 (a) and 3 (b), 2b is a peak.

請求項5記載発明において、筐体内面を、最大高さRy5μm以上、算術平均粗さRa2μm以上の粗度に規定する理由は、前記規定値を外れると気液2相冷媒において気相が均一に分散せず、冷媒の流動音を十分に低減できないためである。
なお、前記最大高さRyおよび算術平均粗さRaはJIS B 0601に準じる。
In the invention according to claim 5, the reason why the inner surface of the housing is defined as a roughness having a maximum height Ry of 5 μm or more and an arithmetic average roughness Ra of 2 μm or more is that the gas phase is uniform in the gas-liquid two-phase refrigerant when the specified value is exceeded. This is because the refrigerant does not disperse and the flow noise of the refrigerant cannot be reduced sufficiently.
The maximum height Ry and the arithmetic average roughness Ra conform to JIS B 0601.

請求項6記載発明において、筐体内面をサンドブラスト処理により粗面化する理由は、サンドブラスト処理によれば、均一な粗面が容易に得られるためである。サンドブラスト処理には、市販のサンドブラスト機が適用できる。   The reason why the inner surface of the casing is roughened by sandblasting is that a uniform roughened surface can be easily obtained by sandblasting. A commercially available sandblasting machine can be applied to the sandblasting process.

請求項7記載発明において、図4(イ)に示すように、弁座部9と冷媒流出(入)部10bの境界部分の段差dを1mm以下(内径差2mm以下)に規定する理由は、段差dが1mmを超えると冷媒圧が急激に変化して、冷媒が乱流状態となり、また気泡(気相)が多量に発生して、流動音が大きくなるためである。図4(ロ)に示すように、冷媒流出部10bを絞り加工しておくと流動音は減少する。図4(イ)で9bはテーパー部である。   In the invention described in claim 7, as shown in FIG. 4 (a), the reason for defining the step d at the boundary between the valve seat portion 9 and the refrigerant outflow (entrance) portion 10b to be 1 mm or less (inner diameter difference is 2 mm or less) This is because when the step d exceeds 1 mm, the refrigerant pressure changes abruptly, the refrigerant enters a turbulent state, a large amount of bubbles (gas phase) is generated, and the flow noise increases. As shown in FIG. 4B, the flow noise decreases when the refrigerant outflow portion 10b is drawn. In FIG. 4A, 9b is a tapered portion.

本発明において、筐体には非磁性体の純銅、銅合金などの金属材料が好適に用いられ、特に純銅は絞り加工性に優れ推奨される。この他、冷媒配管には純銅、弁座には黄銅、ステッピングモーターの磁石ホルダーにはステンレスがそれぞれ好適に用いられる。   In the present invention, a metal material such as non-magnetic pure copper or copper alloy is preferably used for the casing, and pure copper is particularly recommended because of its excellent drawability. In addition, pure copper is suitably used for the refrigerant piping, brass for the valve seat, and stainless steel for the magnet holder of the stepping motor.

(イ)は本発明の電動制御弁の実施形態を示す縦断面説明図、(ロ)は固定バネの側面説明図である。(A) is a longitudinal cross-sectional explanatory drawing which shows embodiment of the electrically-driven control valve of this invention, (b) is side explanatory drawing of a fixed spring. (イ)および(ロ)はキャップ壁部の係止部と移動バネ一端延出部との係止状態を示す横断面説明図である。(A) And (b) is a cross-sectional explanatory drawing which shows the latching state of the latching | locking part of a cap wall part, and a moving spring one end extension part. (イ)および(ロ)は本発明の電動制御弁における磁石の実施形態を示す横断面説明図である。(A) and (B) are cross-sectional explanatory views showing an embodiment of a magnet in the electric control valve of the present invention. (イ)および(ロ)は本発明の弁座部と冷媒流出部の境界部分の実施形態を示す縦断面説明図である。(A) And (b) is a longitudinal cross-sectional explanatory drawing which shows embodiment of the boundary part of the valve seat part of this invention, and a refrigerant | coolant outflow part. 従来の電動制御弁の縦断面説明図である。It is a longitudinal cross-sectional explanatory drawing of the conventional electric control valve.

符号の説明Explanation of symbols

1 ステータコア
2 磁石
2a 磁石に形成された溝部
2b 磁石に形成された山部
2c 磁石ホルダー
3 ステッピングモーター
4 弁体
4c 弁体の針状部
5 共通バネ
6 固定バネ
6a 固定バネの一端延出部(ストッパー)
6b 固定バネの他端延出部(ストッパー)
6c 固定バネの溝
7 移動バネ
7a 移動バネの一端延出部
7b 移動バネの他端部
8 バルブ本体
9 弁座部
9a 弁座
9b テーパー部
10 筐体
10a冷媒流入部
10b冷媒流出部
11 キャップ
11aキャップ壁部の内面に設けられた凸状係止部
11a’キャップ壁部に設けられた切欠き状係止部
11bキャップの天板穴部
11cスプリングワッシャ
DESCRIPTION OF SYMBOLS 1 Stator core 2 Magnet 2a Groove part 2b formed in magnet Peak part 2c formed in magnet Magnet holder 3 Stepping motor 4 Valve body 4c Needle-like part 5 of valve body Common spring 6 Fixed spring 6a One end extension part of fixed spring ( stopper)
6b Extension end of stopper spring (stopper)
6c groove of fixed spring 7 moving spring 7a one end extending portion of moving spring 7b other end 8 of moving spring valve body 9 valve seat portion 9a valve seat 9b taper portion 10 housing 10a refrigerant inflow portion 10b refrigerant outflow portion 11 cap 11a Convex locking portion 11a ′ provided on the inner surface of the cap wall portion, top plate hole portion 11c spring washer of notched locking portion 11b cap provided on the cap wall portion

Claims (7)

ステータコアと磁石からなるステッピングモーターの前記磁石の回転に伴い弁体が軸方向に移動して前記弁体端部の針状部が弁座の開度を調整する電動制御弁において、前記磁石、弁座および弁体が筐体内に収容され、前記筐体内を冷媒が流動し、前記弁体の所定部位には前記磁石を保持し磁石と一緒に回転する磁石ホルダーと一体化したキャップが被せられ、さらに開閉両側のストッパー用の共通バネが同軸状に配され、前記共通バネは螺旋状の固定バネと移動バネからなり、前記固定バネは弁体および磁石とかい離しており、前記固定バネの両端および移動バネの一端にはそれぞれ延出部が設けられ、前記移動バネは前記固定バネの溝に回転自在に嵌め込まれ、前記移動バネは、その一端の延出部がキャップ壁部に設けられた係止部に係止して磁石(キャップ)の回転に伴って固定バネの溝上を回転しつつ固定バネに沿って軸方向に移動し、前記移動バネの一端の延出部或いは他端部が固定バネ両端の延出部のいずれかに当接するとキャップおよび磁石の回転が停止し、同時に弁体の移動が停止することを特徴とする電動制御弁。   In the electric control valve in which the valve body moves in the axial direction with the rotation of the magnet of the stepping motor including the stator core and the magnet, and the needle-like portion at the end of the valve body adjusts the opening degree of the valve seat. A seat and a valve body are accommodated in a housing, a refrigerant flows in the housing, and a cap integrated with a magnet holder that holds the magnet and rotates together with the magnet is put on a predetermined portion of the valve body, Further, a common spring for stoppers on both sides of the opening and closing is arranged coaxially, the common spring is composed of a helical fixed spring and a moving spring, and the fixed spring is separated from the valve body and the magnet, and both ends of the fixed spring And one end of each of the moving springs is provided with an extending portion, the moving spring is rotatably fitted in the groove of the fixed spring, and the moving spring is provided with an extending portion at one end thereof on the cap wall portion. Engage with locking part As the magnet (cap) rotates, it moves in the axial direction along the fixed spring while rotating on the groove of the fixed spring, and the extension part or the other end part of the moving spring extends at both ends of the fixed spring. An electric control valve characterized in that the rotation of the cap and the magnet stops when contacted with any of the parts, and the movement of the valve body stops at the same time. 前記筐体の一端に冷媒流入(出)部が設けられ、前記筐体の内面と磁石外面との間隙に冷媒流路が設けられ、前記筐体の他端に冷媒流出(入)部が設けられていることを特徴とする請求項1記載の電動制御弁。   A refrigerant inflow (out) part is provided at one end of the casing, a refrigerant flow path is provided in a gap between the inner surface of the casing and the outer surface of the magnet, and a refrigerant outflow (inlet) part is provided at the other end of the casing. The electric control valve according to claim 1, wherein the electric control valve is provided. 前記筐体の一端の冷媒流入(出)部、前記筐体の他端の冷媒流出(入)部の少なくとも一つが筐体端部を絞り加工して形成されていることを特徴とする請求項2記載の電動制御弁。   The at least one of a refrigerant inflow (outlet) part at one end of the casing and a refrigerant outflow (inlet) part at the other end of the casing is formed by drawing the end of the casing. 2. The electric control valve according to 2. 前記冷媒流入(出)部内面または冷媒流出(入)部内面の少なくとも一つに冷媒の流動方向と平行な溝が設けられていることを特徴とする請求項2または3記載の電動制御弁。   The electric control valve according to claim 2 or 3, wherein a groove parallel to a flow direction of the refrigerant is provided in at least one of the inner surface of the refrigerant inflow (outlet) portion or the inner surface of the refrigerant outflow (inlet) portion. 前記筐体内面が、最大高さRyが5μm以上、算術平均粗さRaが2μm以上の粗度に粗面化されていることを特徴とする請求項1乃至4のいずれかに記載の電動制御弁。   5. The electric control according to claim 1, wherein the inner surface of the housing is roughened to a roughness having a maximum height Ry of 5 μm or more and an arithmetic average roughness Ra of 2 μm or more. valve. 前記筐体内面にサンドブラスト処理が施されていることを特徴とする請求項1乃至5のいずれかに記載の電動制御弁。   The electric control valve according to any one of claims 1 to 5, wherein the inner surface of the casing is sandblasted. 前記筐体の弁座が配された部分(弁座部)の先端の内径は前記冷媒流出(入)部の内径より大きく、かつその差は2mm以下であり、さらに前記弁座部と前記冷媒流出(入)部の境界部分の内面がテーパー状に形成されていることを特徴とする請求項1乃至6のいずれかに記載の電動制御弁。   The inner diameter of the tip of the portion (valve seat portion) where the valve seat is disposed is larger than the inner diameter of the refrigerant outflow (inlet) portion, and the difference is 2 mm or less. Further, the valve seat portion and the refrigerant The electric control valve according to any one of claims 1 to 6, wherein an inner surface of a boundary portion of the outflow (entrance) portion is formed in a taper shape.
JP2005130936A 2005-04-28 2005-04-28 Electric control valve Pending JP2006307964A (en)

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