JP2006300364A - Exhaust heat recovering and utilizing device and exhaust heat recovering and utilizing method for hot air ventilating dryer with sensible heat exchanger - Google Patents

Exhaust heat recovering and utilizing device and exhaust heat recovering and utilizing method for hot air ventilating dryer with sensible heat exchanger Download PDF

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JP2006300364A
JP2006300364A JP2005119254A JP2005119254A JP2006300364A JP 2006300364 A JP2006300364 A JP 2006300364A JP 2005119254 A JP2005119254 A JP 2005119254A JP 2005119254 A JP2005119254 A JP 2005119254A JP 2006300364 A JP2006300364 A JP 2006300364A
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exhaust
exhaust heat
hot air
heat exchanger
temperature
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Takashi Ishikawa
隆史 石川
Atsushi Yamamoto
淳 山本
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an exhaust heat recovering and utilizing device and an exhaust heat recovering and utilizing method for a hot air ventilating dryer with a sensible heat exchanger that can reduce electric power of a heater. <P>SOLUTION: The exhaust heat recovering and utilizing device comprises the hot air ventilating dryer for heating outside air sucked by a blower 19, by the heater 20 to produce hot air, using the hot air to dry thermoplastic resin in a resin drying tank 22, and then filtering the hot air by an exhaust filter 24 to exhaust it; peripheral equipment 13 exhausting warm air higher in temperature than outside air, from an exhaust port; and a sensible heat exchanger 17 connecting one passage to an intake port of a blower 19 by an intake duct 18 while connecting other passages to the exhaust port of the peripheral equipment 13 by an exhaust heat utilizing exhaust duct 14 and to an exhaust port of the exhaust filter 24 by an exhaust heat recovering exhaust duct 10 and exchanging heat between outside air passing through the one passage and warm air passing through the other passages. The exhaust heat utilizing exhaust duct 14 and the exhaust heat recovering exhaust duct 10 are provided with temperature detectors 15, 11 for detecting the temperature of warm air passing through the exhaust ducts 14, 10, and exhaust direction selector valves 16, 12 respectively. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、熱可塑性樹脂を乾燥する顕熱交換器付き熱風通気乾燥機の排熱回収利用装置と排熱回収利用方法に関するものである。   The present invention relates to an exhaust heat recovery utilization device and an exhaust heat recovery utilization method of a hot air ventilation dryer with a sensible heat exchanger for drying a thermoplastic resin.

従来、この種の技術はブロワにて外気を吸込み、ブロワにより導入した外気をヒータにて設定温度まで加熱して熱風とし、その熱風を樹脂乾燥タンク内に送風して熱可塑性樹脂の乾燥に利用し、その乾燥処理後の温度の下がった温風を排気フィルタにてろ過して外部へ排出している。   Conventionally, this type of technology sucks the outside air with a blower, heats the outside air introduced with the blower to a set temperature with a heater to generate hot air, and blows the hot air into a resin drying tank for use in drying thermoplastic resin. Then, the warm air whose temperature has decreased after the drying treatment is filtered by an exhaust filter and discharged to the outside.

しかしながら、また、冬場のように外気温度と設定温度の差が大きい場合、ブロワにより誘導された外気を設定温度まで加熱するヒータの通電時間が長くなり、電力費がかさむという問題があった。   However, when the difference between the outside air temperature and the set temperature is large as in winter, there is a problem that the energization time of the heater for heating the outside air induced by the blower to the set temperature becomes long and the power cost is increased.

そこで、顕熱交換器を用いて外部に排出している排熱空気とブロワにより誘導される外気を顕熱交換し、外気を温空気にすることによって、誘導された温空気の温度と設定温度の差を小さくすることによりヒータの通電時間を短くし、電力の削減を行う熱風通気乾燥機の排熱回収方法が近年提案されている。   Therefore, the temperature of the induced hot air and the set temperature are obtained by performing sensible heat exchange between the exhausted air exhausted to the outside using a sensible heat exchanger and the outside air induced by the blower to convert the outside air into warm air. In recent years, there has been proposed a method for recovering exhaust heat from a hot air ventilation dryer that reduces the difference between the heaters and shortens the energization time of the heater, thereby reducing power consumption.

即ち、この排熱回収方法によれば、顕熱交換器によって外部に排出している排熱空気の熱だけを回収してブロワにより誘導される外気に伝達できるため、ヒータにて加熱する熱量を小さくできるので省エネルギーができる(例えば、特許文献1参照)。   That is, according to this exhaust heat recovery method, only the heat of the exhaust heat air exhausted to the outside by the sensible heat exchanger can be recovered and transmitted to the outside air induced by the blower, so the amount of heat heated by the heater can be reduced. Since it can be made small, energy can be saved (see, for example, Patent Document 1).

図6から図7は、それぞれ特許文献1に記載された従来の顕熱交換器付き熱風通気乾燥機の排熱回収装置の正面図と側面図である。   6 to 7 are a front view and a side view of a waste heat recovery device of a conventional hot-air aeration dryer with a sensible heat exchanger described in Patent Document 1, respectively.

図6から図7に示すように、顕熱交換器付き熱風通気乾燥機は、熱可塑性樹脂を乾燥した後の温空気の排出を行う樹脂乾燥タンク1と、排気口2と外気口3を設けた顕熱交換器4と、外気を吸込み排出するブロワ5と、排出された外気を設定温度まで加熱する加熱部6とから構成されている。   As shown in FIGS. 6 to 7, the hot air ventilation dryer with a sensible heat exchanger is provided with a resin drying tank 1 for discharging hot air after drying a thermoplastic resin, an exhaust port 2 and an outside air port 3. The sensible heat exchanger 4, a blower 5 that sucks and discharges outside air, and a heating unit 6 that heats the discharged outside air to a set temperature.

なお、顕熱交換器4は、排気ダクト7を介して樹脂乾燥タンク1と接続され、排熱回収排気ダクト8を介してブロワ5と接続をされており、外気と排熱の顕熱交換を行う。   The sensible heat exchanger 4 is connected to the resin drying tank 1 through an exhaust duct 7 and is connected to a blower 5 through an exhaust heat recovery exhaust duct 8 to exchange sensible heat between outside air and exhaust heat. Do.

また、ブロワ5は、加熱部6および連結管9を介して樹脂乾燥タンク1と接続され、外気口3より外気を吸込み、顕熱交換器4により顕熱熱交換された温空気を加熱部6で設定温度まで加熱し樹脂乾燥タンク1へ排出する。   The blower 5 is connected to the resin drying tank 1 through the heating unit 6 and the connecting pipe 9, sucks outside air from the outside air port 3, and heats the warm air that has been subjected to sensible heat exchange by the sensible heat exchanger 4. To the set temperature and discharged to the resin drying tank 1.

これにより、顕熱交換器付き熱風通気乾燥機は、排熱回収をすることができ、誘導された温空気の温度と設定温度の差を小さくすることによりヒータの通電時間を短くし、電力を削減することができる。   As a result, the hot air ventilation dryer with sensible heat exchanger can recover the exhaust heat, shorten the energization time of the heater by reducing the difference between the temperature of the induced hot air and the set temperature, and save power. Can be reduced.

以上により、顕熱交換器付き熱風通気乾燥機は、樹脂乾燥タンク1から排出する排熱空気をブロワ5により誘導される外気に伝達することにより、温空気を加熱部6に送ることができるので、加熱部6にて加熱する熱量を小さくでき設定温度まで加熱する時間をその分だけ短縮することができる。
特開2000−111253号公報
As described above, the hot air ventilation dryer with a sensible heat exchanger can send warm air to the heating unit 6 by transmitting the exhaust heat air discharged from the resin drying tank 1 to the outside air guided by the blower 5. The amount of heat heated by the heating unit 6 can be reduced, and the time for heating to the set temperature can be shortened accordingly.
Japanese Patent Laid-Open No. 2000-111253

しかしながら、上記従来の構成では、樹脂乾燥タンク1から排出される排熱空気の温度が不安定で、樹脂乾燥タンク1内の熱可塑性樹脂の温度が設定温度まで昇温されておらず乾燥ができていない場合は、樹脂乾燥タンク1内に誘導された温空気は熱可塑性樹脂を乾燥するために熱を奪われ、樹脂乾燥タンク1から排出される温空気の温度は外気温度近傍となり、徐々に乾燥されてくると熱が奪われないため、樹脂乾燥タンク1から排出される温空気の温度は設定温度近傍まで上昇されるが、図示していないが乾燥された熱可塑性樹脂は生産のため樹脂乾燥タンク1外へ取り出され、乾燥されていない熱可塑性樹脂が樹脂乾燥タンク1内へ送り込まれると、再び、樹脂乾燥タンク1内に誘導された温空気は熱可塑性樹脂を乾燥させるために熱を奪われ外気温度近傍まで温度が下がり、また、徐々に乾燥されてくると樹脂乾燥タンク1から排出される温空気の温度は設定温度近傍まで上昇することを生産中は繰り返すため、回収できる熱量が不安定となりブロワ5より誘導される温空気の温度を常に、外気温度より高くできないという課題を有していた。   However, in the above conventional configuration, the temperature of the exhaust heat air discharged from the resin drying tank 1 is unstable, and the temperature of the thermoplastic resin in the resin drying tank 1 is not raised to the set temperature, so that drying is possible. If not, the warm air induced in the resin drying tank 1 is deprived of heat to dry the thermoplastic resin, and the temperature of the warm air discharged from the resin drying tank 1 is close to the outside air temperature, gradually. Since the heat is not taken away when dried, the temperature of the warm air discharged from the resin drying tank 1 is raised to the vicinity of the set temperature, but although not shown, the dried thermoplastic resin is used for production. When the thermoplastic resin that has been taken out of the drying tank 1 and has not been dried is fed into the resin drying tank 1, the warm air that has been guided into the resin drying tank 1 again becomes hot to dry the thermoplastic resin. Since the temperature is lowered to the vicinity of the outside air temperature, and when it is gradually dried, the temperature of the warm air discharged from the resin drying tank 1 rises to the vicinity of the set temperature during the production. There is a problem that the temperature of warm air that is unstable and is induced from the blower 5 cannot always be higher than the outside air temperature.

本発明は、上記従来の課題を解決するもので、ヒータの電力を削減することができる顕熱交換器付き熱風通気乾燥機の排熱回収利用装置および排熱回収利用方法を提供することを目的とする。   An object of the present invention is to solve the above-described conventional problems, and to provide an exhaust heat recovery utilization device and an exhaust heat recovery utilization method of a hot air ventilation dryer with a sensible heat exchanger capable of reducing the electric power of a heater. And

上記目的を達成するために、本発明の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置および排熱回収利用方法は、ブロワにより誘導される外気の加熱に、排気口から外気より温度の高い温風を排出する周辺機器の温風も利用するのである。   In order to achieve the above object, the exhaust heat recovery utilization device and exhaust heat recovery utilization method of the hot-air aeration dryer with sensible heat exchanger of the present invention are designed to heat the outside air induced by the blower from the outside through the exhaust port. The warm air of peripheral equipment that discharges high warm air is also used.

これにより、常にブロワにより誘導される温空気の温度と設定温度の差を相対的に小さくすることで設定温度まで加熱する熱量を小さくできるので、ヒータの電力を削減することができる。   As a result, the amount of heat to be heated to the set temperature can be reduced by relatively reducing the difference between the temperature of the warm air induced by the blower and the set temperature, so that the power of the heater can be reduced.

本発明の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置および排熱回収利用方法によれば、ヒータの電力を削減することや乾燥時間を短くすることができる。   According to the exhaust heat recovery utilization device and the exhaust heat recovery utilization method of the hot air ventilation dryer with sensible heat exchanger of the present invention, the power of the heater can be reduced and the drying time can be shortened.

請求項1に記載の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置の発明は、ブロワにより吸い込んだ外気をヒータで加熱して熱風とし、前記熱風を樹脂乾燥タンク内の熱可塑性樹脂の乾燥に利用した後、排気フィルタでろ過して排出する熱風通気乾燥機と、排気口から外気より温度の高い温風を排出する周辺機器と、一方の通路が吸気ダクトにより前記ブロアの吸気口と接続され、他方の通路が排熱利用排気ダクトにより前記周辺機器の排気口に接続されると共に排熱回収排気ダクトにより前記排気フィルタの排出口に接続され、前記一方の通路を通過する外気と前記他方の通路を通過する温風とを熱交換させる顕熱交換器とからなり、前記排熱利用排気ダクトは、前記排熱利用排気ダクト内を通過する温風の温度を検出する排熱利用排気温度検出器と、前記排熱利用排気温度検出器により検出した温度を基に、前記排熱利用排気ダクト内を通過する温風を前記顕熱交換器へ導くか前記顕熱交換器へは導かずに前記排熱利用排気ダクトの外に排出するかを選択的に切り換える排熱利用排気方向切替弁を備え、前記排熱回収排気ダクトは、前記排熱回収排気ダクト内を通過する温風の温度を検出する排熱回収排気温度検出器と、前記排熱回収排気温度検出器により検出した温度を基に、前記排熱回収排気ダクト内を通過する温風を前記顕熱交換器へ導くか前記顕熱交換器へは導かずに前記排熱回収排気ダクトの外に排出するかを選択的に切り換える排熱回収排気方向切替弁を備えたことを特徴とする。   The invention of the exhaust heat recovery and utilization device of the hot air ventilation dryer with a sensible heat exchanger according to claim 1, wherein the outside air sucked by a blower is heated by a heater to be hot air, and the hot air is used as a thermoplastic resin in a resin drying tank. A hot air ventilation dryer that is filtered by an exhaust filter and exhausted, peripheral equipment that exhausts hot air having a temperature higher than the outside air from the exhaust port, and one passage is connected to the intake port of the blower by an intake duct And the other passage is connected to the exhaust port of the peripheral device by the exhaust heat utilization exhaust duct and connected to the exhaust port of the exhaust filter by the exhaust heat recovery exhaust duct, and the outside air passing through the one passage A sensible heat exchanger that exchanges heat with the warm air passing through the other passage, and the exhaust heat utilization exhaust duct uses exhaust heat to detect the temperature of the warm air that passes through the exhaust heat utilization exhaust duct. Excretion Based on the temperature detected by the temperature detector and the exhaust heat utilization exhaust temperature detector, the hot air passing through the exhaust heat utilization exhaust duct is guided to the sensible heat exchanger or directed to the sensible heat exchanger. The exhaust heat utilization exhaust direction switching valve for selectively switching whether to exhaust outside the exhaust heat utilization exhaust duct is provided, and the exhaust heat recovery exhaust duct is configured to supply hot air passing through the exhaust heat recovery exhaust duct. Based on the temperature detected by the exhaust heat recovery exhaust gas temperature detector and the temperature detected by the exhaust heat recovery exhaust gas temperature detector, whether the hot air passing through the exhaust heat recovery exhaust duct is guided to the sensible heat exchanger An exhaust heat recovery exhaust direction switching valve for selectively switching whether to exhaust outside the exhaust heat recovery exhaust duct without being led to the sensible heat exchanger is provided.

これによって、ブロワにより吸い込まれる外気の加熱に、熱風通気乾燥機の排熱(排気フィルタの排出口から排出される温風)に加えて、排気口から外気より温度の高い温風を排出する周辺機器の温風も利用するので、従来よりも、ブロワにより吸い込まれる外気の温度が上昇し、設定温度まで加熱する熱量を小さくできるので、ヒータの電力を削減することができる。   In this way, in addition to the exhaust heat of the hot air ventilation dryer (hot air exhausted from the exhaust filter exhaust port) to heat the outside air sucked in by the blower, the surroundings discharge hot air having a temperature higher than the outside air from the exhaust port Since the warm air of the equipment is also used, the temperature of the outside air sucked by the blower rises and the amount of heat to be heated to the set temperature can be reduced as compared with the conventional case, so that the heater power can be reduced.

また、排熱利用排気ダクトと排熱回収排気ダクトは、それぞれ、排気ダクト内を通過する温風の温度を検出する温度検出器と、排気方向切替弁を備えているので、各温度条件に応じて上手く排気方向切替弁を制御することにより、ブロワにより吸い込まれる外気の温度をよく高くできる。   The exhaust heat exhaust duct and exhaust heat recovery exhaust duct each have a temperature detector that detects the temperature of hot air passing through the exhaust duct and an exhaust direction switching valve. By controlling the exhaust direction switching valve well, the temperature of the outside air sucked in by the blower can be increased well.

請求項2に記載の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置の発明は、請求項1に記載の発明において、顕熱交換器で熱交換されて温度が上昇した外気を除湿する吸湿剤を前記顕熱交換器とブロワとの間の風路に設けたことを特徴とする。   The invention of the exhaust heat recovery and utilization device of the hot air ventilation dryer with a sensible heat exchanger according to claim 2 is the invention according to claim 1, wherein the outside air whose temperature has been increased by heat exchange in the sensible heat exchanger is dehumidified. A moisture absorbent is provided in the air path between the sensible heat exchanger and the blower.

これによって、除湿された温空気の絶対湿度が下がるので樹脂乾燥タンク内に入る水分量が下がり、乾燥時間を削減することができる。   As a result, the absolute humidity of the dehumidified hot air is lowered, so that the amount of moisture entering the resin drying tank is reduced, and the drying time can be reduced.

請求項3に記載の顕熱交換器付き熱風通気乾燥機の排熱回収利用方法の発明は、請求項1に記載の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置を用いた顕熱交換器付き熱風通気乾燥機の排熱回収利用方法であって、排熱利用排気温度検出器により検出した温度が排熱回収排気温度検出器により検出した温度より高い場合は、排熱利用排気ダクト内を通過する温風を顕熱交換器へ導くように排熱利用排気方向切替弁を制御すると共に、排熱回収排気ダクト内を通過する温風を前記顕熱交換器へは導かずに前記排熱回収排気ダクトの外に排出するように排熱回収排気方向切替弁を制御し、逆に、前記排熱利用排気温度検出器により検出した温度が前記排熱回収排気温度検出器により検出した温度より低い場合は、前記排熱利用排気ダクト内を通過する温風を前記顕熱交換器へは導かずに前記排熱利用排気ダクトの外に排出するように前記排熱利用排気方向切替弁を制御すると共に、前記排熱回収排気ダクト内を通過する温風を前記顕熱交換器へ導くように前記排熱回収排気方向切替弁を制御することを特徴とする。   The invention of the exhaust heat recovery and utilization method of the hot air aeration dryer with sensible heat exchanger according to claim 3 is the invention using the exhaust heat recovery and utilization device of the hot air aeration dryer with sensible heat exchanger according to claim 1. Exhaust heat recovery method for hot air ventilation dryer with heat exchanger, if the temperature detected by the exhaust heat exhaust temperature detector is higher than the temperature detected by the exhaust heat recovery exhaust temperature detector The exhaust heat utilization exhaust direction switching valve is controlled so as to guide the hot air passing through the duct to the sensible heat exchanger, and the hot air passing through the exhaust heat recovery exhaust duct is not led to the sensible heat exchanger. The exhaust heat recovery exhaust direction switching valve is controlled so as to be discharged out of the exhaust heat recovery exhaust duct, and conversely, the temperature detected by the exhaust heat utilization exhaust temperature detector is detected by the exhaust heat recovery exhaust temperature detector. If the temperature is lower than the The exhaust heat utilization exhaust direction switching valve is controlled so that the passing hot air is exhausted out of the exhaust heat utilization exhaust duct without being guided to the sensible heat exchanger, and passes through the exhaust heat recovery exhaust duct. The exhaust heat recovery exhaust direction switching valve is controlled so as to guide the warm air to be conducted to the sensible heat exchanger.

これによって、排熱利用排気ダクトと排熱回収排気ダクトの、それぞれの排気ダクト内を通過する温風の温度に差がある場合において、温度の高い方の温風だけを顕熱交換器へ導いて、ブロワにより吸い込まれる外気の温度をよく高くできる。   As a result, when there is a difference in the temperature of the hot air passing through the exhaust duct between the exhaust heat utilization exhaust duct and the exhaust heat recovery exhaust duct, only the hot air with the higher temperature is guided to the sensible heat exchanger. Therefore, the temperature of the outside air sucked in by the blower can be raised well.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiment.

(実施の形態1)
図1は本実施の形態1における顕熱交換器付き熱風通気乾燥機の排熱回収利用装置の構成図、図2は同実施の形態1の顕熱交換器付き熱風通気乾燥機の排熱回収利用方法のフローチャート、図3は同実施の形態1の排気フィルタから排出する排熱空気の温度が周辺機器から排出する排熱空気温度より高く変化した場合と低く変化した場合の時間と運転状態の関係を示す特性図である。
(Embodiment 1)
FIG. 1 is a configuration diagram of an exhaust heat recovery and utilization device of a hot air ventilation dryer with a sensible heat exchanger according to the first embodiment, and FIG. 2 is an exhaust heat recovery of the hot air ventilation dryer with a sensible heat exchanger according to the first embodiment. FIG. 3 is a flowchart of the method of use. FIG. 3 shows the time and operating state when the temperature of exhaust heat air discharged from the exhaust filter of the first embodiment changes higher and lower than the temperature of exhaust heat air discharged from peripheral equipment. It is a characteristic view which shows a relationship.

図1において、排熱回収排気ダクト10は排気フィルタ24から排出された排熱空気を顕熱交換器17へ誘導する。排熱回収排気温度検出器11はその誘導された排熱空気の温度を検出する。排熱回収排気方向切替弁12は排気フィルタ24から排出された排熱空気温度が周辺機器13から排出された排熱空気温度より高ければ排気フィルタ24から排出された排熱空気を顕熱交換器17へ流れるように制御し、逆に低ければ外部へ流れるように制御する。   In FIG. 1, the exhaust heat recovery exhaust duct 10 guides exhaust heat air exhausted from the exhaust filter 24 to the sensible heat exchanger 17. The exhaust heat recovery exhaust gas temperature detector 11 detects the temperature of the induced exhaust heat air. The exhaust heat recovery exhaust direction switching valve 12 converts the exhaust heat air exhausted from the exhaust filter 24 into a sensible heat exchanger if the exhaust heat air temperature exhausted from the exhaust filter 24 is higher than the exhaust heat air temperature exhausted from the peripheral device 13. It is controlled to flow to 17, and if it is low, it is controlled to flow to the outside.

周辺機器13は排熱空気を排出する。排熱利用排気ダクト14は周辺機器13から排出された排熱空気を顕熱交換器17へ誘導する。排熱利用排気温度検出器15はその誘導された排熱空気の温度を検出する。排熱利用排気方向切替弁16は周辺機器13から排出された排熱空気温度が排気フィルタ24から排出された排熱空気温度より高ければ周辺機器13から排出された排熱空気を顕熱交換器17へ流れるように制御し、逆に低ければ外部へ流れるように制御する。   The peripheral device 13 discharges exhaust heat air. The exhaust heat utilization exhaust duct 14 guides exhaust heat air exhausted from the peripheral device 13 to the sensible heat exchanger 17. The exhaust heat utilization exhaust gas temperature detector 15 detects the temperature of the induced exhaust heat air. If the exhaust heat air temperature exhausted from the peripheral device 13 is higher than the exhaust heat air temperature exhausted from the exhaust filter 24, the exhaust heat utilization exhaust direction switching valve 16 converts the exhaust heat air exhausted from the peripheral device 13 into a sensible heat exchanger. It is controlled to flow to 17, and if it is low, it is controlled to flow to the outside.

顕熱交換器17は排気フィルタ24または周辺機器13から排出された排熱空気と外気を顕熱交換し、外気を昇温し温空気にする。吸気ダクト18は温空気をブロワ19へ誘導する。ブロワ19は吸気ダクト18により誘導された温空気を吸込み排出する。   The sensible heat exchanger 17 exchanges sensible heat between the exhaust heat air discharged from the exhaust filter 24 or the peripheral device 13 and the outside air, and raises the outside air to warm air. The intake duct 18 guides warm air to the blower 19. The blower 19 sucks and discharges the warm air guided by the intake duct 18.

ヒータ20は排出された温空気を設定温度まで加熱して熱風とする。連結管21は設定温度まで加熱された熱風を樹脂乾燥タンク22へ誘導する。樹脂乾燥タンク22は連結管21によりタンク内下部へ誘導された熱風によりタンク内に蓄えた熱可塑性樹脂を乾燥する。   The heater 20 heats the discharged warm air to a set temperature to generate hot air. The connecting pipe 21 guides hot air heated to the set temperature to the resin drying tank 22. The resin drying tank 22 dries the thermoplastic resin stored in the tank by hot air guided to the lower part of the tank by the connecting pipe 21.

排気連結管23は熱可塑性樹脂を乾燥させながらタンク内を上昇する温空気を排気フィルタ24へ誘導する。排気フィルタ24は排気連結管23により誘導された温空気をろ過して外部へ排出する。   The exhaust connection pipe 23 guides warm air rising in the tank to the exhaust filter 24 while drying the thermoplastic resin. The exhaust filter 24 filters the warm air induced by the exhaust connection pipe 23 and discharges it to the outside.

本実施の形態1の顕熱交換器付き熱風通気乾燥機の排熱利用装置は、図6から図7に示した従来の顕熱交換器付き熱風通気乾燥機の排熱回収装置の構成に、排気フィルタ24からの排熱を回収利用するほかに周辺機器13からの排熱を利用するために、さらに排気フィルタ24から排出される排熱空気の温度を検出する排熱回収排気温度検出器11と、排気フィルタ24から排出された排熱空気温度が周辺機器13から排出された排熱空気温度より高ければ排気フィルタ24から排出された排熱空気を顕熱交換器17へ流れるように制御し、逆に低ければ外部へ流れるように制御する排熱回収排気方向切替弁12と、外気温度より高い温度の排熱空気を排出する周辺機器13と、周辺機器13より排出される排熱空気を誘導する排熱利用排気ダクト14と、排熱利用排気ダクト14より誘導された排熱空気の温度を検出する排熱利用排気温度検出器15と、周辺機器13から排出された排熱空気温度が排気フィルタ24から排出された排熱空気温度より高ければ周辺機器13から排出された排熱空気を顕熱交換器17へ流れるように制御し、逆に低ければ外部へ流れるように制御する排熱利用排気方向切替弁16とを設けたものである。   The exhaust heat utilization device of the hot air ventilation dryer with sensible heat exchanger of Embodiment 1 is configured as the exhaust heat recovery device of the conventional hot air ventilation dryer with sensible heat exchanger shown in FIGS. In addition to recovering and using the exhaust heat from the exhaust filter 24, the exhaust heat recovery exhaust temperature detector 11 further detects the temperature of the exhaust heat air exhausted from the exhaust filter 24 in order to use the exhaust heat from the peripheral device 13. If the exhaust heat air temperature exhausted from the exhaust filter 24 is higher than the exhaust heat air temperature exhausted from the peripheral device 13, the exhaust heat air exhausted from the exhaust filter 24 is controlled to flow to the sensible heat exchanger 17. Conversely, exhaust heat recovery exhaust direction switching valve 12 that controls to flow to the outside if low, peripheral device 13 that exhausts exhaust heat air at a temperature higher than the outside air temperature, and exhaust heat air that is exhausted from peripheral device 13 Inducing exhaust heat exhaust 14, the exhaust heat utilization exhaust temperature detector 15 for detecting the temperature of exhaust heat air induced from the exhaust heat utilization exhaust duct 14, and the exhaust heat air temperature exhausted from the peripheral device 13 is exhausted from the exhaust filter 24. If the exhaust heat air temperature is higher than the exhaust heat air temperature, the exhaust heat exhaust gas is controlled so that the exhaust heat air discharged from the peripheral device 13 flows to the sensible heat exchanger 17. Are provided.

以上のように構成された顕熱交換器付き熱風通気乾燥機の排熱回収利用装置について、以下その動作、作用を図2、図3を参照して説明する。   The operation and action of the exhaust heat recovery and utilization device of the hot air ventilation dryer with the sensible heat exchanger configured as described above will be described below with reference to FIGS.

図2のSTEP50として、顕熱交換器付き熱風通気乾燥機の排熱回収利用装置および周辺機器の運転が開始してSTEP50が終了し、STEP51へ入る。   As STEP 50 in FIG. 2, the operation of the exhaust heat recovery and utilization device and the peripheral device of the hot air ventilation dryer with sensible heat exchanger is started, and STEP 50 is completed, and then STEP 51 is entered.

STEP51は、排熱回収排気温度検出器11より検出した排気フィルタ24から排出される排熱空気温度が排熱利用排気温度検出器15より検出した周辺機器13から排出される排熱空気温度より高ければSTEP51が終了し、STEP52へ入る。また、排熱回収排気温度検出器11より検出した排気フィルタ24から排出される排熱空気温度が排熱利用排気温度検出器15より検出した周辺機器13から排出される排熱空気温度より低ければSTEP51が終了し、STEP53へ入る。   In STEP 51, the exhaust heat air temperature exhausted from the exhaust filter 24 detected by the exhaust heat recovery exhaust gas temperature detector 11 is higher than the exhaust heat air temperature exhausted from the peripheral device 13 detected by the exhaust heat utilization exhaust gas temperature detector 15. If this is the case, STEP 51 ends and STEP 52 is entered. If the exhaust heat air temperature discharged from the exhaust filter 24 detected by the exhaust heat recovery exhaust temperature detector 11 is lower than the exhaust heat air temperature discharged from the peripheral device 13 detected by the exhaust heat utilization exhaust temperature detector 15. STEP 51 ends, and the process enters STEP 53.

STEP52は、排熱回収排気方向切替弁12より排気フィルタ24から排出される排熱空気を顕熱交換器17へ送り出し、排熱利用排気方向切替弁16より周辺機器13から排出される排熱空気は外部へ排出してSTEP52が終了し、STEP51へ入る。   STEP 52 sends exhaust heat air discharged from the exhaust filter 24 from the exhaust heat recovery exhaust direction switching valve 12 to the sensible heat exchanger 17, and exhaust heat air exhausted from the peripheral device 13 from the exhaust heat utilization exhaust direction switching valve 16. Is discharged to the outside, and STEP 52 is completed, and then STEP 51 is entered.

STEP53は、排熱回収排気方向切替弁12より排気フィルタ24から排出される排熱空気を外部へ排出し、排熱利用排気方向切替弁16より周辺機器13から排出される排熱空気は顕熱交換器17へ送り出してSTEP52が終了し、STEP51へ入る。   STEP 53 exhausts exhaust heat air exhausted from the exhaust filter 24 from the exhaust heat recovery exhaust direction switching valve 12 to the outside, and exhaust heat air exhausted from the peripheral device 13 from the exhaust heat utilization exhaust direction switching valve 16 is sensible heat. It sends out to the exchanger 17, and STEP52 is complete | finished, and enters STEP51.

次に、排気フィルタ24から排出する排熱空気の温度が周辺機器13から排出する排熱空気温度より高く変化した場合と低く変化した場合の時間と運転状態について説明する。   Next, the time and operation state when the temperature of the exhaust heat air discharged from the exhaust filter 24 changes higher and lower than the temperature of the exhaust heat air discharged from the peripheral device 13 will be described.

図3において、排気フィルタ24から排出する排熱空気の温度が周辺機器13から排出する排熱空気温度より高く変化した場合、排熱回収排気方向切替弁12より排気フィルタ24から排出される排熱空気は顕熱交換器17へ送り出し、排熱利用排気方向切替弁16より周辺機器13から排出される排熱空気を外部へ排出する排熱回収運転を行い、逆に、排気フィルタ24から排出する排熱空気の温度が周辺機器13から排出する排熱空気温度より低く変化した場合、排熱回収排気方向切替弁12より排気フィルタ24から排出される排熱空気は外部へ排出し、排熱利用排気方向切替弁16より周辺機器13から排出される排熱空気を顕熱交換器17へ送り出す排熱利用運転を行う例を示す。   In FIG. 3, when the temperature of the exhaust heat air exhausted from the exhaust filter 24 changes higher than the exhaust heat air temperature exhausted from the peripheral device 13, the exhaust heat exhausted from the exhaust filter 24 from the exhaust heat recovery exhaust direction switching valve 12. The air is sent to the sensible heat exchanger 17 and the exhaust heat recovery operation is performed to exhaust the exhaust heat air exhausted from the peripheral device 13 from the exhaust heat utilization exhaust direction switching valve 16 to the outside. When the temperature of the exhaust heat air changes lower than the exhaust heat air temperature exhausted from the peripheral device 13, the exhaust heat air exhausted from the exhaust filter 24 from the exhaust heat recovery exhaust direction switching valve 12 is exhausted to the outside for use of the exhaust heat. An example of performing exhaust heat utilization operation in which exhaust heat air exhausted from the peripheral device 13 from the exhaust direction switching valve 16 is sent to the sensible heat exchanger 17 is shown.

なお、排気フィルタ24から排出する排熱空気の温度と周辺機器13から排出する排熱空気の温度との温度差が実質的にほとんどない場合は、排気フィルタ24から排出する排熱空気と周辺機器13から排出する排熱空気の両方を顕熱交換器17へ送り出すようにしても構わない。   If there is substantially no temperature difference between the temperature of the exhaust heat air exhausted from the exhaust filter 24 and the temperature of the exhaust heat air exhausted from the peripheral device 13, the exhaust heat air exhausted from the exhaust filter 24 and the peripheral device You may make it send both the waste heat air discharged | emitted from 13 to the sensible heat exchanger 17. FIG.

本実施の形態の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置は、ブロワ19により吸い込んだ外気をヒータ20で加熱して熱風とし、熱風を樹脂乾燥タンク22内の熱可塑性樹脂の乾燥に利用した後、排気フィルタ24でろ過して排出する熱風通気乾燥機と、排気口から外気より温度の高い温風を排出する周辺機器13と、一方の通路が吸気ダクト18によりブロア19の吸気口と接続され、他方の通路が排熱利用排気ダクト14により周辺機器13の排気口に接続されると共に排熱回収排気ダクト10により排気フィルタ24の排出口に接続され、一方の通路を通過する外気と他方の通路を通過する温風とを熱交換させる顕熱交換器17とからなり、排熱利用排気ダクト14は、排熱利用排気ダクト14内を通過する温風の温度を検出する排熱利用排気温度検出器15と、排熱利用排気温度検出器15により検出した温度を基に、排熱利用排気ダクト14内を通過する温風を顕熱交換器17へ導くか顕熱交換器17へは導かずに排熱利用排気ダクト14の外に排出するかを選択的に切り換える排熱利用排気方向切替弁16を備え、排熱回収排気ダクト10は、排熱回収排気ダクト10内を通過する温風の温度を検出する排熱回収排気温度検出器11と、排熱回収排気温度検出器11により検出した温度を基に、排熱回収排気ダクト10内を通過する温風を顕熱交換器17へ導くか顕熱交換器17へは導かずに排熱回収排気ダクト10の外に排出するかを選択的に切り換える排熱回収排気方向切替弁12を備えたことによって、ブロワ19により吸い込まれる外気の加熱に、熱風通気乾燥機の排熱(排気フィルタ24の排出口から排出される温風)に加えて、排気口から外気より温度の高い温風を排出する周辺機器13の温風も利用するので、従来よりも、ブロワ19により吸い込まれる外気の温度が上昇し、設定温度まで加熱する熱量を小さくできるので、ヒータ20の電力を削減することができる。   The exhaust heat recovery and utilization device of the hot air ventilation dryer with a sensible heat exchanger according to the present embodiment heats the outside air sucked by the blower 19 with the heater 20 to form hot air, and the hot air is made of the thermoplastic resin in the resin drying tank 22. After being used for drying, the hot air ventilation dryer that is filtered and exhausted by the exhaust filter 24, the peripheral device 13 that exhausts hot air having a temperature higher than the outside air from the exhaust port, and one passage is connected to the blower 19 by the intake duct 18. The other passage is connected to the exhaust port of the peripheral device 13 by the exhaust heat utilization exhaust duct 14 and connected to the exhaust port of the exhaust filter 24 by the exhaust heat recovery exhaust duct 10 and passes through the one passage. The exhaust heat utilization exhaust duct 14 detects the temperature of the warm air passing through the exhaust heat utilization exhaust duct 14. The sensible heat exchanger 17 exchanges heat between the outside air and the warm air passing through the other passage. Based on the temperature detected by the exhaust heat utilization exhaust temperature detector 15 and the temperature detected by the exhaust heat utilization exhaust temperature detector 15, the hot air passing through the exhaust heat utilization exhaust duct 14 is guided to the sensible heat exchanger 17 or sensible heat. An exhaust heat utilization exhaust direction switching valve 16 that selectively switches whether to exhaust outside the exhaust heat utilization exhaust duct 14 without being led to the exchanger 17, and the exhaust heat recovery exhaust duct 10 is provided with the exhaust heat recovery exhaust duct 10. Based on the temperature detected by the exhaust heat recovery exhaust gas temperature detector 11 and the temperature detected by the exhaust heat recovery exhaust gas temperature detector 11, the hot air passing through the exhaust heat recovery exhaust air duct 10 is detected. By providing the exhaust heat recovery exhaust direction switching valve 12 for selectively switching between the exhaust heat recovery exhaust duct 10 and the exhaust heat recovery exhaust duct 10 without being guided to the sensible heat exchanger 17 or led to the sensible heat exchanger 17, 19 to heat the outside air sucked by In addition to the exhaust heat of the air ventilation dryer (warm air discharged from the exhaust port of the exhaust filter 24), the warm air of the peripheral device 13 that exhausts hot air having a temperature higher than the outside air from the exhaust port is also used. As a result, the temperature of the outside air sucked by the blower 19 rises and the amount of heat to be heated to the set temperature can be reduced, so that the power of the heater 20 can be reduced.

また、排熱利用排気ダクト14と排熱回収排気ダクト10は、それぞれ、排気ダクト14,10内を通過する温風の温度を検出する温度検出器15,11と、排気方向切替弁16,12を備えているので、各温度条件に応じて上手く排気方向切替弁16,12を制御することにより、ブロワ19により吸い込まれる外気の温度をよく高くできる。   Further, the exhaust heat utilization exhaust duct 14 and the exhaust heat recovery exhaust duct 10 are respectively provided with temperature detectors 15 and 11 for detecting the temperature of hot air passing through the exhaust ducts 14 and 10 and exhaust direction switching valves 16 and 12. Therefore, the temperature of the outside air sucked in by the blower 19 can be well raised by controlling the exhaust direction switching valves 16 and 12 according to each temperature condition.

また、排熱利用排気温度検出器15により検出した温度が排熱回収排気温度検出器11により検出した温度より高い場合は、排熱利用排気ダクト14内を通過する温風を顕熱交換器17へ導くように排熱利用排気方向切替弁16を制御すると共に、排熱回収排気ダクト10内を通過する温風を顕熱交換器17へは導かずに排熱回収排気ダクト10の外に排出するように排熱回収排気方向切替弁12を制御し、逆に、排熱利用排気温度検出器15により検出した温度が排熱回収排気温度検出器11により検出した温度より低い場合は、排熱利用排気ダクト14内を通過する温風を顕熱交換器17へは導かずに排熱利用排気ダクト14の外に排出するように排熱利用排気方向切替弁16を制御すると共に、排熱回収排気ダクト10内を通過する温風を顕熱交換器17へ導くように排熱回収排気方向切替弁12を制御することによって、排熱利用排気ダクト14と排熱回収排気ダクト10の、それぞれの排気ダクト14,10内を通過する温風の温度に差がある場合において、温度の高い方の温風だけを顕熱交換器17へ導いて、ブロワ19により吸い込まれる外気の温度をよく高くできる。   When the temperature detected by the exhaust heat utilization exhaust temperature detector 15 is higher than the temperature detected by the exhaust heat recovery exhaust temperature detector 11, the sensible heat exchanger 17 converts the warm air passing through the exhaust heat utilization exhaust duct 14. The exhaust heat utilization exhaust direction switching valve 16 is controlled so as to lead to the exhaust air, and the warm air passing through the exhaust heat recovery exhaust duct 10 is discharged outside the exhaust heat recovery exhaust duct 10 without being guided to the sensible heat exchanger 17. If the temperature detected by the exhaust heat recovery exhaust gas temperature detector 15 is lower than the temperature detected by the exhaust heat recovery exhaust gas temperature detector 11, the exhaust heat recovery exhaust gas direction switching valve 12 is controlled. While controlling the exhaust heat utilization exhaust direction switching valve 16 so that the warm air passing through the utilization exhaust duct 14 is discharged outside the exhaust heat utilization exhaust duct 14 without being guided to the sensible heat exchanger 17, exhaust heat recovery is performed. The temperature that passes through the exhaust duct 10 The exhaust heat recovery exhaust direction switching valve 12 is controlled so as to guide the exhaust gas to the sensible heat exchanger 17, thereby passing through the exhaust ducts 14 and 10 of the exhaust heat utilization exhaust duct 14 and the exhaust heat recovery exhaust duct 10. When there is a difference in the temperature of the warm air, only the warm air having the higher temperature is guided to the sensible heat exchanger 17 so that the temperature of the outside air sucked by the blower 19 can be increased.

以上のことから、排気フィルタ24または周辺機器13から排出される排熱空気と外気を顕熱交換することによって、ブロワ19により誘導される温空気の温度と設定温度の差を相対的に小さくすることにより、設定温度まで加熱する熱量を小さくできるので、ヒータ20の通電時間を短くし、電力を削減することができる。   From the above, the difference between the temperature of the hot air induced by the blower 19 and the set temperature is relatively reduced by sensible heat exchange between the exhaust heat air discharged from the exhaust filter 24 or the peripheral device 13 and the outside air. As a result, the amount of heat to be heated to the set temperature can be reduced, so that the energization time of the heater 20 can be shortened and the power can be reduced.

本実施の形態の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置と従来の顕熱交換器付き熱風通気乾燥機の排熱回収装置の消費電力量の比較すると、明らかに大幅な電力節約ができ、従来比約14.3%の消費電力量の削減となったことが確認できた。   Compared with the exhaust heat recovery utilization device of the hot air ventilation dryer with sensible heat exchanger of this embodiment and the exhaust heat recovery device of the conventional hot air ventilation dryer with sensible heat exchanger, the power consumption is clearly significant. It was possible to save and confirm that the power consumption was reduced by about 14.3% compared to the conventional technology.

(実施の形態2)
図4は本実施の形態2における顕熱交換器付き熱風通気乾燥機の排熱回収利用装置の構成図、図5は同実施の形態2の吸湿剤の相対湿度と吸湿率の関係を示す吸湿等温線図である。
(Embodiment 2)
FIG. 4 is a configuration diagram of the exhaust heat recovery and utilization device of the hot air ventilation dryer with a sensible heat exchanger in the second embodiment, and FIG. 5 is a moisture absorption showing the relationship between the relative humidity and the moisture absorption rate of the hygroscopic agent in the second embodiment. FIG.

なお、実施の形態1と同一構成については、同一符号を付して詳細な説明を省略する。   In addition, about the same structure as Embodiment 1, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.

本実施の形態2が実施の形態1と異なる点は、実施の形態1では顕熱交換された温空気は除湿せずにブロワ19に吸い込まれるが、本実施の形態2では顕熱交換された温空気は吸湿剤25により除湿されブロア19に吸込まれる点で異なる。   The difference between the second embodiment and the first embodiment is that, in the first embodiment, the sensible heat exchanged hot air is sucked into the blower 19 without dehumidification, but in the second embodiment, the sensible heat exchange is performed. The hot air differs in that it is dehumidified by the hygroscopic agent 25 and sucked into the blower 19.

つまり、除湿された温空気が樹脂乾燥タンク22内に送り込まれる。これにより、絶対湿度が高い天候が悪い状態でも、ブロワ19により吸込まれる温空気の絶対湿度が低くなり熱可塑性樹脂を乾燥するので、除湿せずに温空気で熱可塑性樹脂を乾燥する場合に比べて乾燥時間が短くなる。   That is, the dehumidified warm air is sent into the resin drying tank 22. Thereby, even when the absolute humidity is high and the weather is bad, the absolute humidity of the warm air sucked by the blower 19 is lowered and the thermoplastic resin is dried. Therefore, when the thermoplastic resin is dried with warm air without dehumidification. Compared to the drying time.

図4に示すように、本実施の形態は、実施の形態1の構成に加えて、顕熱交換器17で熱交換されて温度が上昇した外気を除湿する吸湿剤25を顕熱交換器17とブロワ19との間の風路(顕熱交換器17の出口)に設けたものである。吸湿剤25は顕熱交換された温空気を除湿する。   As shown in FIG. 4, in addition to the configuration of the first embodiment, the present embodiment includes a sensible heat exchanger 17 that includes a hygroscopic agent 25 that dehumidifies the outside air whose temperature has been increased by heat exchange in the sensible heat exchanger 17. And the blower 19 (provided in the outlet of the sensible heat exchanger 17). The hygroscopic agent 25 dehumidifies the warm air subjected to sensible heat exchange.

以上のように構成された顕熱交換器付き熱風通気乾燥機の排熱回収利用装置について、以下その動作、作用を図5を参照して説明する。   The operation and action of the exhaust heat recovery and utilization device of the hot air ventilation dryer with the sensible heat exchanger configured as described above will be described below with reference to FIG.

図5において、除湿剤25は相対湿度が高くなれば吸湿率が高くなる特性がある。つまり、空気中の水分量が多くなるほど吸湿率が高くなる。絶対湿度が高い天候が悪い状態でも、除湿剤25によりブロワ19から吸込まれる温空気の絶対湿度が低くなり、樹脂乾燥タンク22内の熱可塑性樹脂を乾燥するので、除湿せずに温空気で熱可塑性樹脂を乾燥する場合に比べて乾燥時間が短くなる。   In FIG. 5, the dehumidifying agent 25 has a characteristic that the moisture absorption rate increases as the relative humidity increases. That is, the moisture absorption rate increases as the amount of moisture in the air increases. Even when the absolute humidity is high and the weather is bad, the absolute humidity of the warm air sucked from the blower 19 is lowered by the dehumidifier 25 and the thermoplastic resin in the resin drying tank 22 is dried. The drying time is shorter than when the thermoplastic resin is dried.

以上のことから、顕熱交換された温空気を除湿することによって、樹脂乾燥タンク22内の熱可塑性樹脂は絶対湿度の低い温空気で乾燥するため、除湿せずに温空気で熱可塑性樹脂を乾燥する場合と比較すると明らかに大幅な乾燥時間の節約ができ、従来比約5.0%の乾燥時間の削減となったことが確認できた。   From the above, since the thermoplastic resin in the resin drying tank 22 is dried with warm air having a low absolute humidity by dehumidifying the warm air that has been subjected to sensible heat exchange, the thermoplastic resin is removed with warm air without dehumidification. Compared with the case where it dries, it can be clearly confirmed that the drying time can be significantly reduced and the drying time is reduced by about 5.0% compared to the conventional case.

以上のように、本発明にかかる顕熱交換器付き熱風通気乾燥機の排熱回収利用装置および排熱回収利用方法は、ブロワにより誘導される外気を排気フィルタまたは周辺機器から排出される排熱空気と顕熱交換させることによって、ブロワにより誘導される温空気の温度と設定温度の差を相対的に小さくすることにより、設定温度まで加熱する熱量を小さくできるので、ヒータの通電時間を短く電力を削減することが可能となるので、外気を利用した乾燥機や乾燥炉の省エネルギーの用途にも適用できる。   As described above, the exhaust heat recovery utilization device and the exhaust heat recovery utilization method of the hot air ventilation dryer with sensible heat exchanger according to the present invention provide exhaust heat that exhausts the outside air induced by the blower from the exhaust filter or peripheral equipment. By exchanging sensible heat with air, the amount of heat heated to the set temperature can be reduced by relatively reducing the difference between the temperature of the warm air induced by the blower and the set temperature, so the heater energization time can be shortened and the power can be reduced. Therefore, it can also be applied to energy-saving applications in dryers and drying furnaces that use outside air.

本発明の実施の形態1における顕熱交換器付き熱風通気乾燥機の排熱回収利用装置の構成図The block diagram of the waste heat recovery utilization apparatus of the hot air ventilation dryer with a sensible heat exchanger in Embodiment 1 of this invention 同実施の形態の顕熱交換器付き熱風通気乾燥機の排熱回収利用方法のフローチャートFlow chart of exhaust heat recovery utilization method of hot air ventilation dryer with sensible heat exchanger of the embodiment 同実施の形態における排気フィルタから排出する排熱空気の温度が周辺機器から排出する排熱空気温度より高く変化した場合と低く変化した場合の時間と運転状態の関係を示す特性図The characteristic diagram which shows the relationship between the time and operation state when the temperature of the exhaust heat air discharged | emitted from the exhaust filter in the same embodiment changes higher than the exhaust heat air temperature discharged | emitted from a peripheral device, and when changed low 本発明の本実施の形態2における顕熱交換器付き熱風通気乾燥機の排熱回収利用装置の構成図The block diagram of the waste heat recovery utilization apparatus of the hot air ventilation dryer with a sensible heat exchanger in this Embodiment 2 of this invention 同実施の形態の吸湿剤の相対湿度と吸湿率の関係を示す吸湿等温線図Moisture absorption isotherm showing the relationship between relative humidity and moisture absorption rate of the hygroscopic agent of the same embodiment 従来の顕熱交換器付き熱風通気乾燥機の排熱回収装置の正面図Front view of exhaust heat recovery device of conventional hot air ventilation dryer with sensible heat exchanger 従来の顕熱交換器付き熱風通気乾燥機の排熱回収装置の側面図Side view of the exhaust heat recovery device of a conventional hot air ventilation dryer with sensible heat exchanger

符号の説明Explanation of symbols

10 排熱回収排気ダクト
11 排熱回収排気温度検出器
12 排熱回収排気方向切替弁
13 周辺機器
14 排熱利用排気ダクト
15 排熱利用排気温度検出器
16 排熱利用排気方向切替弁
17 顕熱交換器
18 吸気ダクト
19 ブロワ
20 ヒータ
22 樹脂乾燥タンク
24 排気フィルタ
25 除湿剤
10 exhaust heat recovery exhaust duct 11 exhaust heat recovery exhaust temperature detector 12 exhaust heat recovery exhaust direction switching valve 13 peripheral equipment 14 exhaust heat utilization exhaust duct 15 exhaust heat utilization exhaust temperature detector 16 exhaust heat utilization exhaust direction switching valve 17 sensible heat Exchanger 18 Intake duct 19 Blower 20 Heater 22 Resin drying tank 24 Exhaust filter 25 Dehumidifier

Claims (3)

ブロワにより吸い込んだ外気をヒータで加熱して熱風とし、前記熱風を樹脂乾燥タンク内の熱可塑性樹脂の乾燥に利用した後、排気フィルタでろ過して排出する熱風通気乾燥機と、
排気口から外気より温度の高い温風を排出する周辺機器と、
一方の通路が吸気ダクトにより前記ブロアの吸気口と接続され、他方の通路が排熱利用排気ダクトにより前記周辺機器の排気口に接続されると共に排熱回収排気ダクトにより前記排気フィルタの排出口に接続され、前記一方の通路を通過する外気と前記他方の通路を通過する温風とを熱交換させる顕熱交換器とからなり、
前記排熱利用排気ダクトは、前記排熱利用排気ダクト内を通過する温風の温度を検出する排熱利用排気温度検出器と、前記排熱利用排気温度検出器により検出した温度を基に、前記排熱利用排気ダクト内を通過する温風を前記顕熱交換器へ導くか前記顕熱交換器へは導かずに前記排熱利用排気ダクトの外に排出するかを選択的に切り換える排熱利用排気方向切替弁を備え、
前記排熱回収排気ダクトは、前記排熱回収排気ダクト内を通過する温風の温度を検出する排熱回収排気温度検出器と、前記排熱回収排気温度検出器により検出した温度を基に、前記排熱回収排気ダクト内を通過する温風を前記顕熱交換器へ導くか前記顕熱交換器へは導かずに前記排熱回収排気ダクトの外に排出するかを選択的に切り換える排熱回収排気方向切替弁を備えたことを特徴とする顕熱交換器付き熱風通気乾燥機の排熱回収利用装置。
A hot air ventilation dryer that heats the outside air sucked by a blower with a heater to form hot air, uses the hot air to dry the thermoplastic resin in the resin drying tank, and then filters and exhausts the exhaust air;
Peripheral devices that discharge hot air at a higher temperature than the outside air from the exhaust port,
One passage is connected to the air inlet of the blower by an air intake duct, and the other passage is connected to the air outlet of the peripheral device by an exhaust heat utilization exhaust duct and is connected to the exhaust port of the exhaust filter by an exhaust heat recovery exhaust duct. A sensible heat exchanger for exchanging heat between the outside air passing through the one passage and the warm air passing through the other passage;
The exhaust heat utilization exhaust duct is based on the exhaust heat utilization exhaust temperature detector that detects the temperature of hot air passing through the exhaust heat utilization exhaust duct, and the temperature detected by the exhaust heat utilization exhaust temperature detector. Exhaust heat for selectively switching whether the hot air passing through the exhaust heat utilization exhaust duct is guided to the sensible heat exchanger or discharged outside the exhaust heat utilization exhaust duct without being guided to the sensible heat exchanger Use exhaust direction switching valve
The exhaust heat recovery exhaust duct is based on the exhaust heat recovery exhaust temperature detector that detects the temperature of hot air passing through the exhaust heat recovery exhaust duct, and the temperature detected by the exhaust heat recovery exhaust temperature detector. Exhaust heat for selectively switching whether the hot air passing through the exhaust heat recovery exhaust duct is guided to the sensible heat exchanger or discharged outside the exhaust heat recovery exhaust duct without being guided to the sensible heat exchanger An exhaust heat recovery and utilization device for a hot air ventilation dryer with a sensible heat exchanger, comprising a recovery exhaust direction switching valve.
顕熱交換器で熱交換されて温度が上昇した外気を除湿する吸湿剤を前記顕熱交換器とブロワとの間の風路に設けたことを特徴とする請求項1記載の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置。   2. The sensible heat exchanger according to claim 1, wherein a humectant for dehumidifying the outside air whose temperature has been increased by heat exchange in the sensible heat exchanger is provided in an air passage between the sensible heat exchanger and the blower. Waste heat recovery and utilization device for hot air ventilation dryers. 請求項1に記載の顕熱交換器付き熱風通気乾燥機の排熱回収利用装置を用いた顕熱交換器付き熱風通気乾燥機の排熱回収利用方法であって、
排熱利用排気温度検出器により検出した温度が排熱回収排気温度検出器により検出した温度より高い場合は、排熱利用排気ダクト内を通過する温風を顕熱交換器へ導くように排熱利用排気方向切替弁を制御すると共に、排熱回収排気ダクト内を通過する温風を前記顕熱交換器へは導かずに前記排熱回収排気ダクトの外に排出するように排熱回収排気方向切替弁を制御し、
逆に、前記排熱利用排気温度検出器により検出した温度が前記排熱回収排気温度検出器により検出した温度より低い場合は、前記排熱利用排気ダクト内を通過する温風を前記顕熱交換器へは導かずに前記排熱利用排気ダクトの外に排出するように前記排熱利用排気方向切替弁を制御すると共に、前記排熱回収排気ダクト内を通過する温風を前記顕熱交換器へ導くように前記排熱回収排気方向切替弁を制御することを特徴とする顕熱交換器付き熱風通気乾燥機の排熱回収利用方法。
An exhaust heat recovery and utilization method of a hot air ventilation dryer with a sensible heat exchanger using the exhaust heat recovery and utilization device of the hot air ventilation dryer with a sensible heat exchanger according to claim 1,
If the temperature detected by the exhaust heat exhaust temperature detector is higher than the temperature detected by the exhaust heat recovery exhaust temperature detector, the exhaust heat is exhausted so that the warm air passing through the exhaust heat exhaust duct is guided to the sensible heat exchanger. Exhaust heat recovery exhaust direction so as to control the use exhaust direction switching valve and to discharge the warm air passing through the exhaust heat recovery exhaust duct to the outside of the exhaust heat recovery exhaust duct without guiding it to the sensible heat exchanger Control the switching valve,
Conversely, when the temperature detected by the exhaust heat utilization exhaust temperature detector is lower than the temperature detected by the exhaust heat recovery exhaust temperature detector, the hot air passing through the exhaust heat utilization exhaust duct is exchanged with the sensible heat exchange. The exhaust heat utilization exhaust direction switching valve is controlled so as to be discharged out of the exhaust heat utilization exhaust duct without being led to a heat exchanger, and hot air passing through the exhaust heat recovery exhaust duct is transferred to the sensible heat exchanger And controlling the exhaust heat recovery exhaust direction switching valve so as to lead to the exhaust heat recovery utilization method of the hot air ventilation dryer with sensible heat exchanger.
JP2005119254A 2005-04-18 2005-04-18 Exhaust heat recovering and utilizing device and exhaust heat recovering and utilizing method for hot air ventilating dryer with sensible heat exchanger Pending JP2006300364A (en)

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Cited By (6)

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WO2011125745A1 (en) * 2010-03-31 2011-10-13 株式会社大川原製作所 Drying system equipped with heat pump unit and exhaust heat recovery mechanism
JP2012507689A (en) * 2008-11-05 2012-03-29 プソン エンジニアリング カンパニー リミテッド Vertical and horizontal integrated heat exchange units with waste heat recovery units
CN102997630A (en) * 2012-11-19 2013-03-27 王兆进 Infrared dryer with air-air heat exchanger
WO2014137040A1 (en) * 2013-03-07 2014-09-12 Lee Tae Seob Drying apparatus system comprising heat exchanger
CN105444535A (en) * 2015-12-09 2016-03-30 大莲电瓷(福建)有限公司 Drying room
CN106172906A (en) * 2016-07-12 2016-12-07 青岛科技大学 A kind of multibucket tea drier

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012507689A (en) * 2008-11-05 2012-03-29 プソン エンジニアリング カンパニー リミテッド Vertical and horizontal integrated heat exchange units with waste heat recovery units
WO2011125745A1 (en) * 2010-03-31 2011-10-13 株式会社大川原製作所 Drying system equipped with heat pump unit and exhaust heat recovery mechanism
JP6063257B2 (en) * 2010-03-31 2017-01-18 株式会社大川原製作所 Operation method of drying system comprising heat pump unit and exhaust heat recovery mechanism
CN102997630A (en) * 2012-11-19 2013-03-27 王兆进 Infrared dryer with air-air heat exchanger
WO2014137040A1 (en) * 2013-03-07 2014-09-12 Lee Tae Seob Drying apparatus system comprising heat exchanger
CN105444535A (en) * 2015-12-09 2016-03-30 大莲电瓷(福建)有限公司 Drying room
CN105444535B (en) * 2015-12-09 2018-08-28 大莲电瓷(福建)有限公司 A kind of drying chamber
CN106172906A (en) * 2016-07-12 2016-12-07 青岛科技大学 A kind of multibucket tea drier

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