JP2006241572A - Steel for machine structure use - Google Patents

Steel for machine structure use Download PDF

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JP2006241572A
JP2006241572A JP2005062297A JP2005062297A JP2006241572A JP 2006241572 A JP2006241572 A JP 2006241572A JP 2005062297 A JP2005062297 A JP 2005062297A JP 2005062297 A JP2005062297 A JP 2005062297A JP 2006241572 A JP2006241572 A JP 2006241572A
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steel
rare earth
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earth metal
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JP4502126B2 (en
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Hideki Imataka
秀樹 今高
Yoshihiro Ofuji
善弘 大藤
Nobuhiro Murai
暢宏 村井
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a steel for machine structure use having excellent hot forgeability, cold forgeability and rolling fatigue properties. <P>SOLUTION: The steel for machine structure use has a composition comprising 0.35 to 0.55% C, 0.05 to 1.0% Si, 0.4 to 1.5% Mn, ≤0.030% P, 0.005 to 0.050% S, 0 to 0.20% Cu, 0 to 0.20% Ni, 0 to 2.0% Cr, 0 to 1.0% Mo, 0 to 0.20% V, 0 to 0.10% Ti, 0 to 0.0050% B, 0.005 to 0.050% Al, 0.0005 to <0.0050% rare earth metals and ≤0.0020% O (oxygen), and the balance Fe with impurities, and in which Nd accounts for ≥60% of the rare earth metals. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、機械構造用鋼に関し、より詳しくは、自動車や各種産業機械のシャフト、軸受及びボルトなどの素材として好適な、熱間鍛造性、冷間鍛造性及び転動疲労特性に優れた機械構造用鋼に関する。   The present invention relates to steel for machine structural use, and more particularly, a machine excellent in hot forgeability, cold forgeability and rolling fatigue characteristics, which is suitable as a material for shafts, bearings and bolts of automobiles and various industrial machines. It relates to structural steel.

自動車や各種産業機械のシャフト、軸受及びボルトなどの部品は、各種の機械構造用鋼を素材として熱間鍛造した後に切削加工を行ったり、冷間鍛造によるニアネットシェイプ加工を行って、或いはその後更に、切削加工を施して、最終の部品形状に仕上げることが多い。   Parts such as shafts, bearings, and bolts of automobiles and various industrial machines are subjected to hot forging using various mechanical structural steels as raw materials, or are subjected to near net shape processing by cold forging, or thereafter In addition, cutting is often performed to finish the final part shape.

上記のうち、熱間鍛造後に切削加工を行って最終の部品形状に仕上げる場合には、切削加工しやすいように素材鋼にSを多く含有させることがある。しかし、Sを多量に含む場合には、粗大なMnSが発生することが多く、この粗大なMnSを起点として熱間鍛造時に割れが発生しやすい。   Among the above, when cutting is performed after hot forging to finish the final part shape, the material steel may contain a large amount of S so as to facilitate cutting. However, when a large amount of S is contained, coarse MnS is often generated, and cracks are likely to occur during hot forging starting from the coarse MnS.

一方、冷間鍛造を施す場合には、球状化焼鈍など素材を軟化させるための長時間熱処理を行なう必要があるし、また、軟化のための長時間熱処理を避けたい場合には、冷間鍛造性を高めるために合金元素を低減する必要があるが、この場合には、焼入れ性が不足して、焼入れ・焼戻し後に所望の強度が確保できないことがある。   On the other hand, when cold forging is performed, it is necessary to perform long-time heat treatment to soften the material, such as spheroidizing annealing, and when it is desired to avoid long-time heat treatment for softening, cold forging However, in this case, the hardenability is insufficient and a desired strength may not be ensured after quenching and tempering.

そこで、特許文献1に、S量の低減によるMnS介在物の低減効果などを利用して鍛造性を高めた、重量比にして、C:0.40〜0.65%、Si:0.01〜0.60%、Mn:0.30〜1.20%、P:0.018%以下、S:0.010%以下、Al:0.005〜0.018%、O:0.0020%以下、Ti:0.030%以下と、Cr:0.30〜0.60%、Ni:0.30〜0.60%、Mo:0.03〜0.13%のうちの1種又は2種以上を含有し、残部Fe及び不純物元素からなる「高強度高周波焼入用鋼」が提案されている。   Therefore, in Patent Document 1, the weight ratio of C: 0.40 to 0.65%, Si: 0.01, in which the forgeability is increased by utilizing the reduction effect of MnS inclusions by reducing the amount of S, etc. To 0.60%, Mn: 0.30 to 1.20%, P: 0.018% or less, S: 0.010% or less, Al: 0.005 to 0.018%, O: 0.0020% Hereinafter, Ti: 0.030% or less, Cr: 0.30 to 0.60%, Ni: 0.30 to 0.60%, Mo: 0.03 to 0.13% or one or two of them "High-strength induction hardening steel" that contains more than seeds and consists of the remaining Fe and impurity elements has been proposed.

次に、特許文献2には、質量%で、C:0.40〜0.60%、Si:0.05%超え0.10%以下、Mn:0.20〜0.65%、Cr:0.30%以下、Ti:0.005〜0.05%、B:0.0003〜0.0030%、Al:0.01〜0.07%及びMo:0.05〜0.20%を含有し、不純物元素であるS、O及びNを、それぞれ、0.02%以下、0.0015%以下及び0.0070%以下に制限し、残部は実質的にFe及び不可避的不純物からなる「冷間鍛造性、焼入れ性およびスケール剥離性に優れた機械構造用炭素鋼」が提案されている。   Next, in Patent Document 2, in mass%, C: 0.40 to 0.60%, Si: more than 0.05% and 0.10% or less, Mn: 0.20 to 0.65%, Cr: 0.30% or less, Ti: 0.005-0.05%, B: 0.0003-0.0030%, Al: 0.01-0.07% and Mo: 0.05-0.20% And the impurity elements S, O, and N are limited to 0.02% or less, 0.0015% or less, and 0.0070% or less, respectively, and the balance is substantially made of Fe and inevitable impurities. "Carbon steel for machine structure excellent in cold forgeability, hardenability and scale peelability" has been proposed.

また、特許文献3には、被削性改善元素としてのPbを実質的に含まない所謂Pbフリーで、被削性と機械的特性を改善した「機械構造用鋼」、すなわち、希土類金属化合物が鋼中に分散している機械構造用鋼であって、断面1mm2当たりに観察される該希土類金属化合物は、長径50μm超のものが5個以下であり、長径1〜50μmのものが10〜500個である「機械構造用鋼」が提案されている。そして、上記サイズと個数の希土類金属化合物、特に硫化物を生成させるために、具体的な鋼組成として、希土類金属:0.001〜0.22質量%及びS:0.01〜0.22質量%を含有する「機械構造用鋼」が提案されている。 Patent Document 3 discloses a so-called Pb-free “machine structural steel” that does not substantially contain Pb as a machinability improving element, that is, a rare earth metal compound having improved machinability and mechanical properties. The rare earth metal compound observed per 1 mm 2 in cross section of mechanical structural steel dispersed in the steel is 5 or less having a major axis of more than 50 μm, and 10 to 10 having a major axis of 1 to 50 μm. 500 pieces of “mechanical steel” have been proposed. And in order to produce the above-mentioned size and number of rare earth metal compounds, particularly sulfides, the specific steel composition is rare earth metal: 0.001 to 0.22 mass% and S: 0.01 to 0.22 mass. "Mechanical structural steel" is proposed.

更に、特許文献4には、被削性改善成分としてのPbを実質的に含まない所謂Pbフリーで、切削加工時の切り屑処理性及び機械的特性に優れた「機械構造用鋼」、すなわち、硫化物系介在物が存在する機械構造用鋼において、特定の式で規定される硫化物粒子分布指数F1が0.5以下である「機械構造用鋼」が提案されている。そして、機械構造用鋼としての要求特性を満足させるという観点から、具体的な鋼組成として、C:0.01〜0.7%、Si:0.01〜2.5%、Mn:0.1〜3%、S:0.01〜0.2%、P:0.05%以下(0%を含む)、Al:0.1%以下(0%を含む)及びN:0.002〜0.02%を夫々含有する「機械構造用鋼」や、更に、Ti:0.002〜0.2%及び希土類元素:合計で0.0002〜0.2%よりなる群から選ばれる1種以上を含有する「機械構造用鋼」が提案されている。   Furthermore, Patent Document 4 discloses a so-called “Pb-free material that does not substantially contain Pb as a machinability improving component, and has excellent chip controllability and mechanical properties at the time of cutting. In the steel for machine structure in which sulfide inclusions exist, “machine structure steel” having a sulfide particle distribution index F1 defined by a specific formula of 0.5 or less has been proposed. And from the viewpoint of satisfying the required characteristics as mechanical structural steel, the specific steel composition is C: 0.01 to 0.7%, Si: 0.01 to 2.5%, Mn: 0.00. 1-3%, S: 0.01-0.2%, P: 0.05% or less (including 0%), Al: 0.1% or less (including 0%), and N: 0.002 "Mechanical structural steel" containing 0.02% respectively, and further, one selected from the group consisting of Ti: 0.002-0.2% and rare earth elements: 0.0002-0.2% in total "Mechanical steel" containing the above has been proposed.

特開平6−81077号公報JP-A-6-81077 特開2002−241889号公報JP 2002-241889 A 特開平11−222645号公報JP-A-11-222645 特開2000−282171号公報JP 2000-282171 A

前述の特許文献1で開示された技術は、S量の低減によるMnS介在物の低減効果などを利用して鍛造性を高めたものである。しかし、MnS介在物の低減のために単にS量を低減しただけでは、被削性の低下が避けられず、最終の部品形状に仕上げるための切削加工が困難になることが多かった。   The technique disclosed in Patent Document 1 described above improves forgeability by utilizing the effect of reducing MnS inclusions by reducing the amount of S. However, simply reducing the amount of S to reduce MnS inclusions inevitably reduces machinability, and cutting for finishing to the final part shape is often difficult.

前述の特許文献2で開示された技術の場合は、硫化物の形態について配慮されていないため、安定して優れた転動疲労寿命が得られないことが多かった。   In the case of the technique disclosed in Patent Document 2 described above, since the form of sulfide is not taken into consideration, a stable and excellent rolling fatigue life cannot often be obtained.

前述の特許文献3で開示された技術の場合、規定のサイズと個数の希土類金属化合物、特に硫化物を生成させるために、前述のとおり、具体的な鋼組成は、希土類金属:0.001〜0.22質量%及びS:0.01〜0.22質量%を含有している。しかも、「希土類金属/S」の質量比率を0.05〜3.5にすることが好ましい技術である。これは、希土類金属はSとの結合力が強く硫化物を形成しやすいものの、「希土類金属/S」の質量比率が0.05未満では、希土類金属硫化物の生成量が不十分となって被削性向上効果が現れ難くなるばかりか、過剰のSは主としてMnSやFeSの如き硫化物を形成し、鋼の機械的性質を劣化させ、一方、「希土類金属/S」の質量比率が3.5を超えると、過剰な希土類金属が硫化物に比べて被削性改善効果の低い粗大な酸硫化物や酸化物を形成するためとされている。しかしながら、この特許文献3で開示された技術は、単に「希土類金属」の合計量を規定しただけのものであって、希土類金属中の各元素の割合を制御するものではない。このため、合計量として含まれる希土類金属の種類によって機械的特性にバラツキが生じることがあり、必ずしも安定して所望の特性を確保することができるというものではなかった。   In the case of the technique disclosed in Patent Document 3 described above, in order to generate a specified size and number of rare earth metal compounds, particularly sulfides, as described above, a specific steel composition includes rare earth metals: 0.001 to 0.001. 0.22 mass% and S: 0.01-0.22 mass% are contained. Moreover, it is a preferable technique to set the mass ratio of “rare earth metal / S” to 0.05 to 3.5. This is because rare earth metals have a strong bonding force with S and are likely to form sulfides, but when the mass ratio of “rare earth metals / S” is less than 0.05, the amount of rare earth metal sulfides produced is insufficient. Not only is the machinability improving effect difficult to appear, but excess S mainly forms sulfides such as MnS and FeS and degrades the mechanical properties of the steel, while the mass ratio of “rare earth metal / S” is 3 If it exceeds .5, excess rare earth metals are considered to form coarse oxysulfides and oxides having a lower machinability improving effect than sulfides. However, the technique disclosed in Patent Document 3 merely defines the total amount of “rare earth metal” and does not control the ratio of each element in the rare earth metal. For this reason, the mechanical characteristics may vary depending on the type of rare earth metal contained as the total amount, and it has not always been possible to ensure the desired characteristics stably.

前述の特許文献4で開示された技術の場合、機械構造用鋼としての要求特性を満足させるという観点からの具体的な鋼組成は、前述のとおり、C:0.01〜0.7%、Si:0.01〜2.5%、Mn:0.1〜3%、S:0.01〜0.2%、P:0.05%以下(0%を含む)、Al:0.1%以下(0%を含む)及びN:0.002〜0.02%を夫々含有し、必要に応じて更に、Ti:0.002〜0.2%及び希土類元素:合計で0.0002〜0.2%よりなる群から選ばれる1種以上を含有するものである。そして、Ce、La、Pr、Nd等の希土類元素を添加するのは、硫化物の分布状態等の形態がが変化し、優れた特性が得られるためである。しかしながら、この特許文献4で開示された技術も、単に「希土類金属」の合計量を規定しただけのものであって、希土類金属中の各元素の割合を制御するものではない。このため、合計量として含まれる希土類金属の種類によって機械的特性にバラツキが生じることがあり、必ずしも安定して所望の特性を確保することができるというものではなかった。   In the case of the technique disclosed in Patent Document 4 described above, the specific steel composition from the viewpoint of satisfying the required characteristics as mechanical structural steel is, as described above, C: 0.01 to 0.7%, Si: 0.01-2.5%, Mn: 0.1-3%, S: 0.01-0.2%, P: 0.05% or less (including 0%), Al: 0.1 % Or less (including 0%) and N: 0.002 to 0.02%, and if necessary, Ti: 0.002 to 0.2% and rare earth elements: 0.0002 to It contains one or more selected from the group consisting of 0.2%. The reason why rare earth elements such as Ce, La, Pr, and Nd are added is because the form such as the distribution state of sulfides changes and excellent characteristics are obtained. However, the technique disclosed in Patent Document 4 also merely defines the total amount of “rare earth metal” and does not control the ratio of each element in the rare earth metal. For this reason, the mechanical characteristics may vary depending on the type of rare earth metal contained as the total amount, and it has not always been possible to ensure the desired characteristics stably.

本発明の目的は、熱間鍛造や冷間鍛造における割れを回避することができ、しかも、冷間鍛造の前の球状化焼鈍など素材を軟化させるための長時間熱処理を省略又は簡略化することが可能で、自動車や各種産業機械のシャフト、軸受及びボルトなどの素材として好適な、熱間鍛造性、冷間鍛造性及び転動疲労特性に優れた機械構造用鋼を提供することである。   The object of the present invention is to avoid cracking in hot forging and cold forging, and to omit or simplify long-time heat treatment for softening the material such as spheroidizing annealing before cold forging. It is possible to provide steel for machine structural use that is excellent in hot forgeability, cold forgeability, and rolling fatigue properties, which is suitable as a material for shafts, bearings and bolts of automobiles and various industrial machines.

本発明者らは、上述のような問題点を解決するために、安定して優れた機械的特性、特に優れた転動疲労特性を得ることができることは勿論、切削加工性に優れるとともに、熱間鍛造や冷間鍛造における割れを回避することができ、しかも、冷間鍛造の前の球状化焼鈍など素材を軟化させるための長時間熱処理を省略又は簡略化することが可能な機械構造用鋼の化学組成について種々調査・研究を重ねた。その結果、先ず、下記(a)〜(f)の知見を得た。   In order to solve the above-mentioned problems, the present inventors can obtain stable and excellent mechanical characteristics, particularly excellent rolling fatigue characteristics, as well as excellent machinability and heat resistance. Machine structural steel that can avoid cracking in cold forging and cold forging, and can omit or simplify long-time heat treatment to soften the material such as spheroidizing annealing before cold forging Various investigations and researches were conducted on the chemical composition of. As a result, first, the following findings (a) to (f) were obtained.

(a)Sとの親和力はMnよりも希土類金属の方が大きい。このため、希土類金属を添加した鋼においては、SはMnよりも優先的に希土類金属と結合して希土類金属の硫化物を形成し、その結果、生成するMnSの個数が減少する。   (A) The affinity for S is higher for rare earth metals than for Mn. For this reason, in steel to which rare earth metals are added, S is combined with rare earth metals preferentially over Mn to form sulfides of rare earth metals, resulting in a decrease in the number of MnS produced.

(b)希土類金属の硫化物の形状は、MnSのような圧延方向に展伸したものではなく、楕円状であり、しかも、希土類金属の硫化物は、均一かつ微細に分散するので、異方性の少ない良好な機械的特性が得られる。   (B) The shape of the sulfide of the rare earth metal is not elongated in the rolling direction like MnS but is elliptical, and the sulfide of the rare earth metal is uniformly and finely dispersed. Good mechanical properties with low properties can be obtained.

(c)希土類金属の硫化物は、単独又は、他の硫化物や酸化物と結合した状態で存在する。   (C) Rare earth metal sulfides exist alone or in a state of being combined with other sulfides or oxides.

(d)希土類金属の硫化物を核としてフェライト変態が生じる。フェライトは硬さが低く、したがって、冷間鍛造に適した組織である。   (D) Ferrite transformation occurs with sulfides of rare earth metals as nuclei. Ferrite has a low hardness and is therefore a suitable structure for cold forging.

(e)希土類金属の硫化物は、MnSと同様の被削性向上作用を有する。   (E) The sulfide of rare earth metal has the same machinability improving effect as MnS.

(f)希土類金属の含有量が多すぎると、粗大な希土類酸化物が形成されて、転動疲労特性の低下をきたす。   (F) When the content of the rare earth metal is too large, a coarse rare earth oxide is formed, and rolling fatigue characteristics are deteriorated.

そこで更に、希土類金属中の各元素の硫化物の作用について注目し、希土類金属中の各元素の割合を種々変化させて、各種特性に及ぼす影響を調査した。その結果、下記の事項が明らかになった。   Therefore, we paid attention to the action of sulfides of each element in the rare earth metal, and investigated the influence on various properties by changing the ratio of each element in the rare earth metal. As a result, the following matters became clear.

(g)希土類金属中の各元素の割合が変われば機械的特性にバラツキが生じるが、希土類金属中にNdが特定の割合以上含まれておれば、機械的特性のバラツキが小さく、安定した機械的特性が得られる。   (G) If the ratio of each element in the rare earth metal changes, the mechanical characteristics vary, but if the rare earth metal contains Nd in a specific ratio or more, the mechanical characteristics vary little and a stable machine. Characteristics are obtained.

(h)前記知見(d)におけるフェライト変態促進作用は、希土類金属の硫化物のうちでも特にNdの硫化物の場合に顕著である。   (H) The ferrite transformation promoting action in the above knowledge (d) is remarkable particularly in the case of sulfides of Nd among sulfides of rare earth metals.

(i)希土類金属の混合物である安価なミッシュメタルを用いた場合にも、希土類金属中にNdが特定の割合で含まれておれば、前記(g)及び(h)の効果が確実に得られる。   (I) Even when an inexpensive misch metal that is a mixture of rare earth metals is used, if the rare earth metal contains Nd at a specific ratio, the effects (g) and (h) can be obtained with certainty. It is done.

そして、上記の各知見から、次の知見(j)が得られた。   And the following knowledge (j) was obtained from each said knowledge.

(j)特定の割合以上でNdを含む希土類金属を含有させ、硫化物を粗大なMnSから楕円状の微細に均一分散したNd主体の硫化物に置き換えれば、熱間鍛造や冷間鍛造の際の割れを回避することができる。しかも、Nd主体の硫化物を核としてフェライト変態が促進されて硬さの低いフェライト組織の割合が多くなるので、機械構造用鋼の冷間鍛造性を高めることができる。   (J) In the case of hot forging or cold forging, if a rare earth metal containing Nd is contained in a specific ratio or more and the sulfide is replaced with coarsely dispersed MnS by Nd-based sulfides that are finely and uniformly dispersed, Can be avoided. In addition, since ferrite transformation is promoted with Nd-based sulfides as the core and the proportion of ferrite structure with low hardness increases, the cold forgeability of the steel for machine structure can be improved.

本発明は、上記の知見に基づいて完成されたものである。   The present invention has been completed based on the above findings.

本発明の要旨は、下記(1)〜(4)に示す機械構造用鋼にある。   The gist of the present invention resides in the steel for machine structure shown in the following (1) to (4).

(1)質量%で、C:0.35〜0.55%、Si:0.05〜1.0%、Mn:0.4〜1.5%、P:0.030%以下、S:0.005〜0.050%、Cu:0〜0.20%、Ni:0〜0.20%、Cr:0〜2.0%、Mo:0〜1.0%、V:0〜0.20%、Ti:0〜0.10%、B:0〜0.0050%、Al:0.005〜0.050%、希土類金属:0.0005%以上0.0050%未満及びO(酸素):0.0020%以下を含有し、残部はFe及び不純物からなり、Ndが前記希土類金属の60%以上を占めることを特徴とする機械構造用鋼。   (1) By mass%, C: 0.35 to 0.55%, Si: 0.05 to 1.0%, Mn: 0.4 to 1.5%, P: 0.030% or less, S: 0.005 to 0.050%, Cu: 0 to 0.20%, Ni: 0 to 0.20%, Cr: 0 to 2.0%, Mo: 0 to 1.0%, V: 0 to 0 20%, Ti: 0 to 0.10%, B: 0 to 0.0050%, Al: 0.005 to 0.050%, Rare earth metal: 0.0005% or more and less than 0.0050% and O (oxygen) ): 0.0020% or less, the balance is Fe and impurities, and Nd accounts for 60% or more of the rare earth metal.

(2)CrとMoの含有量が、Cr:0.4〜1.5%及びMo:0.1〜0.5%の少なくともいずれかを満たす上記(1)に記載の機械構造用鋼。   (2) Steel for machine structure as described in said (1) with which content of Cr and Mo satisfy | fills at least any one of Cr: 0.4-1.5% and Mo: 0.1-0.5%.

(3)TiとVの含有量が、Ti:0.02〜0.05%及びV:0.05〜0.10%の少なくともいずれかを満たす上記(1)又は(2)に記載の機械構造用鋼。   (3) The machine according to (1) or (2), wherein the contents of Ti and V satisfy at least one of Ti: 0.02 to 0.05% and V: 0.05 to 0.10%. Structural steel.

(4)Bの含有量が、B:0.0010〜0.0030%を満たす上記(1)から(3)までのいずれかに記載の機械構造用鋼。   (4) Steel for machine structure as described in any one of said (1) to (3) with which content of B satisfies B: 0.0010 to 0.0030%.

なお、本発明でいう「希土類金属」とは、周期律表の3A族に属する原子番号21のSc、原子番号39のY及び原子番号57のLaから原子番号71のLuまでの15元素のランタノイドを合わせた合計17元素を指し、希土類金属の含有量は上記17元素の合計含有量を指す。   The “rare earth metal” as used in the present invention means 15 element lanthanoids from Sc of atomic number 21 belonging to group 3A of the periodic table, Y of atomic number 39 and La of atomic number 57 to Lu of atomic number 71 In total, the content of rare earth metals refers to the total content of the 17 elements.

以下、上記(1)〜(4)の機械構造用鋼に係る発明を、それぞれ、「本発明(1)」〜「本発明(4)」という。また、総称して「本発明」ということがある。   Hereinafter, the inventions relating to the steel for machine structures of (1) to (4) above are referred to as “present invention (1)” to “present invention (4)”, respectively. Also, it may be collectively referred to as “the present invention”.

本発明の機械構造用鋼は、熱間鍛造性及び冷間鍛造性に優れるので、熱間鍛造や冷間鍛造における割れを回避することができ、また、冷間鍛造の前の球状化焼鈍など素材を軟化させるための長時間熱処理を省略又は簡略化することが可能であり、更に、転動疲労特性にも優れるため、自動車や各種産業機械のシャフト、軸受及びボルトなどの素材として用いることができる。   Since the steel for machine structure of the present invention is excellent in hot forgeability and cold forgeability, it is possible to avoid cracks in hot forging and cold forging, and spheroidizing annealing before cold forging, etc. It is possible to omit or simplify the long-time heat treatment for softening the material, and it is also excellent in rolling fatigue characteristics, so it can be used as a material for shafts, bearings and bolts of automobiles and various industrial machines. it can.

以下、本発明の各要件について詳しく説明する。なお、化学成分の含有量の「%」は「質量%」を意味する。   Hereinafter, each requirement of the present invention will be described in detail. In addition, “%” of the content of the chemical component means “mass%”.

C:0.35〜0.55%
Cは、鋼の強度確保のために必須の元素であり、0.35%以上の含有量を必要とする。しかし、Cの含有量が多すぎると、硬くなりすぎて冷間鍛造性の低下を招き、特に、Cの含有量が0.55%を超えると、冷間鍛造性の低下が著しくなる。したがって、Cの含有量を0.35〜0.55%とした。
C: 0.35-0.55%
C is an essential element for securing the strength of steel, and requires a content of 0.35% or more. However, if the C content is too large, it becomes too hard and the cold forgeability is reduced. In particular, if the C content exceeds 0.55%, the cold forgeability is significantly reduced. Therefore, the content of C is set to 0.35 to 0.55%.

なお、冷間鍛造性がより重視される場合には、Cの含有量を0.35〜0.45%にすることが好ましい。   In addition, when the cold forgeability is more important, the C content is preferably 0.35 to 0.45%.

Si:0.05〜1.0%
Siは、脱酸作用を有する。この効果を得るためには、Siは0.05%以上の含有量とする必要がある。しかしながら、Siの含有量が多すぎると、硬くなりすぎて冷間鍛造性の低下を招き、特に、Siの含有量が1.0%を超えると、冷間鍛造性の低下が著しくなる。したがって、Siの含有量を0.05〜1.0%とした。
Si: 0.05-1.0%
Si has a deoxidizing action. In order to acquire this effect, it is necessary to make Si content 0.05% or more. However, if the Si content is too large, it becomes too hard and causes a decrease in cold forgeability. In particular, if the Si content exceeds 1.0%, the cold forgeability is significantly reduced. Therefore, the Si content is set to 0.05 to 1.0%.

なお、冷間鍛造性がより重視される場合には、Siの含有量を0.05〜0.5%にすることが好ましい。   When the cold forgeability is more important, the Si content is preferably 0.05 to 0.5%.

Mn:0.4〜1.5%
Mnは、鋼の強度を確保する作用及び脱酸作用を有する。これらの効果を得るためには、Mnは0.4%以上の含有量とする必要がある。しかし、Mnの含有量が1.5%を超えると、粗大なMnSが生成して熱間鍛造や冷間鍛造時の割れの原因となる場合がある。また、粗大なMnSは転動疲労寿命を低下させる原因となる。したがって、Mnの含有量を0.4〜1.5%とした。
Mn: 0.4 to 1.5%
Mn has the effect | action which ensures the intensity | strength of steel, and a deoxidation effect. In order to obtain these effects, the Mn content needs to be 0.4% or more. However, if the Mn content exceeds 1.5%, coarse MnS may be generated and cause cracking during hot forging or cold forging. In addition, coarse MnS causes a reduction in rolling fatigue life. Therefore, the Mn content is set to 0.4 to 1.5%.

なお、熱間鍛造性、冷間鍛造性及び転動疲労寿命がより重視される場合には、Mnの含有量を0.4〜1.2%にすることが好ましい。   In addition, when hot forgeability, cold forgeability, and rolling fatigue life are more important, the Mn content is preferably 0.4 to 1.2%.

P:0.030%以下
鋼中に含有される不可避不純物であるPは、フェライト強化元素であり、その含有量が多すぎると、フェライトが硬くなりすぎて冷間鍛造性の低下を招き、特に、Pの含有量が0.030%を超えると、冷間鍛造性の低下が著しくなる。また、Pの含有量が0.030%を超えると、結晶粒界に偏析したPが鋼を脆化させる場合がある。したがって、Pの含有量を0.030%以下とした。なお、より好ましいPの含有量は0.020%以下である。
P: 0.030% or less P, which is an inevitable impurity contained in the steel, is a ferrite strengthening element. If the content is too large, the ferrite becomes too hard and the cold forgeability deteriorates. If the P content exceeds 0.030%, the cold forgeability will be significantly reduced. On the other hand, if the P content exceeds 0.030%, P segregated at the grain boundaries may embrittle the steel. Therefore, the content of P is set to 0.030% or less. A more preferable P content is 0.020% or less.

S:0.005〜0.050%
Sは、希土類金属と結合して、希土類金属の硫化物を形成し、切削性を向上させる作用を有するほか、前記希土類金属の硫化物を核としてフェライト変態を促進する作用を有する。しかし、その含有量が0.005%未満では、前記の効果が得難い。一方、Sの含有量が多くなって0.050%を超えると、粗大な希土類硫化物や粗大なMnSを形成して、熱間鍛造性、冷間鍛造性及び転動疲労寿命の低下をきたす。したがって、Sの含有量を0.005〜0.050%とした。なお、より好ましいSの含有量は0.005〜0.040%である。
S: 0.005 to 0.050%
S has the effect of combining rare earth metals to form sulfides of rare earth metals to improve machinability, and also has the effect of promoting ferrite transformation using the sulfides of rare earth metals as nuclei. However, if the content is less than 0.005%, it is difficult to obtain the above effect. On the other hand, if the S content increases and exceeds 0.050%, coarse rare earth sulfides and coarse MnS are formed, and hot forgeability, cold forgeability, and rolling fatigue life are reduced. . Therefore, the content of S is set to 0.005 to 0.050%. A more preferable content of S is 0.005 to 0.040%.

Cu:0〜0.20%
Cuの添加は任意である。添加すれば、フェライトを強化する作用を有する。この効果を確実に得るには、Cuは0.10%以上の含有量とすることが好ましい。しかしながら、Cuの含有量が0.20%を超えると、熱間圧延や熱間鍛造時に表面疵が発生しやすくなる。したがって、Cuの含有量を0〜0.20%とした。
Cu: 0 to 0.20%
Addition of Cu is optional. If added, it has the effect of strengthening ferrite. In order to reliably obtain this effect, the Cu content is preferably 0.10% or more. However, if the Cu content exceeds 0.20%, surface flaws are likely to occur during hot rolling or hot forging. Therefore, the Cu content is set to 0 to 0.20%.

なお、冷間鍛造性がより重視される場合には、Cuの含有量を0〜0.10%にすることが好ましい。   When the cold forgeability is more important, the Cu content is preferably 0 to 0.10%.

Ni:0〜0.20%
Niの添加は任意である。添加すれば、靱性を高める作用を有する。この効果を確実に得るには、Niは0.10%以上の含有量とすることが好ましい。しかしながら、Niの含有量が0.20%を超えると、硬くなって冷間鍛造性の低下をきたす。したがって、Niの含有量を0〜0.20%とした。
Ni: 0 to 0.20%
The addition of Ni is optional. If added, it has the effect of increasing toughness. In order to reliably obtain this effect, the Ni content is preferably 0.10% or more. However, if the Ni content exceeds 0.20%, it becomes hard and cold forgeability deteriorates. Therefore, the content of Ni is set to 0 to 0.20%.

なお、冷間鍛造性がより重視される場合には、Niの含有量を0〜0.10%にすることが好ましい。   When the cold forgeability is more important, the Ni content is preferably 0 to 0.10%.

Cr:0〜2.0%
Crの添加は任意である。添加すれば、鋼の強度を高める作用及び焼入れ性を向上させる作用を有する。この効果を確実に得るには、Crは0.4%以上の含有量とすることが好ましい。しかしながら、Crの含有量が多すぎると硬くなりすぎて冷間鍛造性の低下を招き、特に、Crの含有量が2.0%を超えると、冷間鍛造性の低下が著しくなる。したがって、Crの含有量を0〜2.0%とした。
Cr: 0 to 2.0%
The addition of Cr is optional. If added, it has the effect of increasing the strength of the steel and the effect of improving the hardenability. In order to reliably obtain this effect, the Cr content is preferably 0.4% or more. However, if the content of Cr is too large, it becomes too hard and causes a decrease in cold forgeability. In particular, if the content of Cr exceeds 2.0%, the decrease in cold forgeability becomes significant. Therefore, the content of Cr is set to 0 to 2.0%.

なお、冷間鍛造性がより重視される場合には、Cr含有量の上限を1.5%にすることが好ましい。   When the cold forgeability is more important, the upper limit of the Cr content is preferably 1.5%.

Mo:0〜1.0%
Moの添加は任意である。添加すれば、鋼の強度を高める作用及び焼入れ性を向上させる作用を有する。この効果を確実に得るには、Moは0.1%以上の含有量とすることが好ましい。しかしながら、Moの含有量が多すぎると、硬くなりすぎて冷間鍛造性の低下を招き、特に、Moの含有量が1.0%を超えると冷間鍛造性の低下が著しくなる。したがって、Moの含有量を0〜1.0%とした。
Mo: 0 to 1.0%
The addition of Mo is optional. If added, it has the effect of increasing the strength of the steel and the effect of improving the hardenability. In order to reliably obtain this effect, the Mo content is preferably 0.1% or more. However, if the Mo content is too large, it becomes too hard and causes a decrease in cold forgeability. In particular, if the Mo content exceeds 1.0%, the cold forgeability decreases significantly. Therefore, the content of Mo is set to 0 to 1.0%.

なお、冷間鍛造性がより重視される場合には、Mo含有量の上限を0.5%にすることが好ましい。   When the cold forgeability is more important, the upper limit of the Mo content is preferably 0.5%.

V:0〜0.20%
Vの添加は任意である。添加すれば、炭窒化物を形成して結晶粒を微細にし、強度を高める作用を有する。この効果を確実に得るには、Vは0.05%以上の含有量とすることが好ましい。しかしながら、Vの含有量が0.20%を超えると熱間鍛造性及び冷間鍛造性が悪化する。したがって、Vの含有量を0〜0.20%とした。
V: 0 to 0.20%
The addition of V is optional. If added, carbonitrides are formed, the crystal grains are made fine, and the strength is increased. To obtain this effect with certainty, it is preferable that V is 0.05% or more. However, when the V content exceeds 0.20%, the hot forgeability and the cold forgeability deteriorate. Therefore, the content of V is set to 0 to 0.20%.

なお、冷間鍛造性がより重視される場合には、Vの含有量の上限は0.10%にすることが好ましい。   In addition, when the cold forgeability is more important, the upper limit of the V content is preferably 0.10%.

Ti:0〜0.10%
Tiの添加は任意である。添加すれば、炭窒化物を形成して結晶粒を微細にし、強度を高める作用を有する。この効果を確実に得るには、Tiは0.02%以上の含有量とすることが好ましい。しかしながら、Tiの含有量が0.10%を超えると大きな窒化物を形成し、熱間鍛造性、冷間鍛造性、転動疲労寿命を低下させる。したがって、Tiの含有量を0〜0.10%とした。
Ti: 0 to 0.10%
The addition of Ti is optional. If added, carbonitrides are formed, the crystal grains are made fine, and the strength is increased. In order to reliably obtain this effect, it is preferable that the Ti content is 0.02% or more. However, when the Ti content exceeds 0.10%, a large nitride is formed, and hot forgeability, cold forgeability, and rolling fatigue life are reduced. Therefore, the content of Ti is set to 0 to 0.10%.

なお、熱間鍛造性、冷間鍛造性、転動疲労寿命がより重視される場合には、Tiの含有量の上限は0.05%にすることが好ましい。   In addition, when hot forgeability, cold forgeability, and rolling fatigue life are more important, the upper limit of the Ti content is preferably 0.05%.

B:0〜0.0050%
Bの添加は任意である。添加すれば、焼入れ性を高める作用を有する。この効果を確実に得るには、Bは0.0010%以上の含有量とすることが好ましい。しかしながら、Bの含有量が0.0050%を超えても、前記の効果は飽和し、コストが嵩むばかりである。したがって、Bの含有量を0〜0.0050%とした。なお、Bの含有量の上限は0.0030%にすることが好ましい。
B: 0 to 0.0050%
The addition of B is optional. If added, it has the effect of improving hardenability. In order to reliably obtain this effect, it is preferable that B has a content of 0.0010% or more. However, even if the content of B exceeds 0.0050%, the above effect is saturated and the cost is increased. Therefore, the content of B is set to 0 to 0.0050%. The upper limit of the B content is preferably 0.0030%.

Al:0.005〜0.050%
Alは、脱酸作用を有する。この効果を得るためには、Alは0.005%以上の含有量とする必要がある。しかしながら、Alの含有量が多すぎると、硬質のAl23を多く形成して冷間鍛造性や被削性、転動疲労特性の劣化を招き、特に、Alの含有量が0.050%を超えると、冷間鍛造性や被削性、転動疲労特性の劣化が著しくなる。したがって、Alの含有量を0.005〜0.050%とした。なお、Alの含有量は0.005〜0.040%にすることが好ましい。
Al: 0.005 to 0.050%
Al has a deoxidizing action. In order to acquire this effect, it is necessary to make Al content 0.005% or more. However, if the Al content is too large, a large amount of hard Al 2 O 3 is formed, resulting in deterioration of cold forgeability, machinability, and rolling fatigue characteristics. In particular, the Al content is 0.050. If it exceeds 50%, the cold forgeability, machinability, and rolling fatigue characteristics deteriorate significantly. Therefore, the content of Al is set to 0.005 to 0.050%. The Al content is preferably 0.005 to 0.040%.

希土類金属:0.0005%以上0.0050%未満
希土類金属は、本発明において重要な意味を持つ元素である。すなわち、希土類金属は、Sとの親和力がMnよりも大きいため、優先的にSと結合して硫化物を形成する。その結果、生成するMnSの個数が減少する。
Rare earth metal: 0.0005% or more and less than 0.0050% Rare earth metal is an element having an important meaning in the present invention. That is, since the rare earth metal has a greater affinity for S than Mn, it preferentially binds to S to form a sulfide. As a result, the number of MnS produced decreases.

上記希土類金属の硫化物は、MnSのように圧延方向に展伸せず、楕円状を呈し、均一かつ微細に分散するので、異方性が少なく熱間鍛造性及び冷間鍛造性が良好となる。また、希土類金属の硫化物がフェライト変態の核になってフェライトの生成が促進されることに基づく冷間鍛造性の向上も生じる。更に、希土類金属の硫化物には、MnSと同様の被削性向上作用もある。   The rare earth metal sulfide does not extend in the rolling direction like MnS, has an elliptical shape, and is uniformly and finely dispersed. Therefore, the hot forgeability and the cold forgeability are good with little anisotropy. Become. Further, the cold forgeability is improved due to the fact that the rare earth metal sulfide becomes the nucleus of the ferrite transformation and the formation of ferrite is promoted. Furthermore, rare earth metal sulfides have the same machinability improving effect as MnS.

しかしながら、希土類金属の含有量が0.0005%未満では前述の効果が得られない。一方、希土類金属の含有量が多すぎると、粗大な希土類酸化物が形成されて、転動疲労特性の低下を招き、特に、希土類金属の含有量が0.0050%以上になると、転動疲労特性の低下が著しくなる。したがって、希土類金属の含有量を0.0005%以上0.0050%未満とした。希土類金属の含有量は0.0020%以上0.0050%未満にすることが好ましい。   However, if the rare earth metal content is less than 0.0005%, the above-described effects cannot be obtained. On the other hand, if the content of the rare earth metal is too large, a coarse rare earth oxide is formed, resulting in a decrease in rolling fatigue characteristics. In particular, if the content of the rare earth metal is 0.0050% or more, rolling fatigue The deterioration of the characteristics becomes remarkable. Therefore, the rare earth metal content is set to 0.0005% or more and less than 0.0050%. The rare earth metal content is preferably 0.0020% or more and less than 0.0050%.

なお、既に述べたように、本発明でいう「希土類金属」とは、周期律表の3A族に属する原子番号21のSc、原子番号39のY及び原子番号57のLaから原子番号71のLuまでの15元素のランタノイドを合わせた合計17元素を指し、希土類金属の含有量は上記17元素の合計含有量を指す。   As already mentioned, the “rare earth metal” as used in the present invention refers to Sc of atomic number 21 belonging to group 3A of the periodic table, Y of atomic number 39 and La of atomic number 57 to Lu of atomic number 71. A total of 17 elements including the lanthanoids of 15 elements described above are included, and the rare earth metal content indicates the total content of the 17 elements.

希土類金属におけるNdの割合:60%以上
希土類金属を0.0005%以上0.0050%未満含む場合であっても、希土類金属中の各元素の割合が変われば機械的特性にバラツキが生じることがある。しかし、希土類金属中にNdが60%以上含まれておれば、機械的特性のバラツキは小さく、特に安定した転動疲労寿命を確保することができる。しかも、このNdを主体とした希土類金属の硫化物を核とする場合には、フェライト変態の促進作用が大きくなり、冷間鍛造性も向上する。したがって、希土類金属におけるNdの割合を60%以上とした。なお、希土類金属におけるNdの割合は75%以上であることが好ましく、90%以上であれば更に好ましい。
Ratio of Nd in rare earth metal: 60% or more Even if the rare earth metal is contained in an amount of 0.0005% or more and less than 0.0050%, mechanical characteristics may vary if the ratio of each element in the rare earth metal is changed. is there. However, if Nd is contained in the rare earth metal by 60% or more, the variation in mechanical characteristics is small, and a particularly stable rolling fatigue life can be ensured. In addition, when the rare earth metal sulfide mainly composed of Nd is used as a nucleus, the effect of promoting the ferrite transformation is increased, and the cold forgeability is also improved. Therefore, the ratio of Nd in the rare earth metal is set to 60% or more. The ratio of Nd in the rare earth metal is preferably 75% or more, and more preferably 90% or more.

O(酸素):0.0020%以下
O(酸素)は酸化系物介在物を形成し、冷間鍛造性や熱間鍛造性、被削性、転動疲労寿命を劣化させるので、その含有量を0.0020%以下とした。なお、Oの含有量は0.0015%以下とすることが好ましい。
O (oxygen): 0.0020% or less O (oxygen) forms oxide inclusions and deteriorates cold forgeability, hot forgeability, machinability, and rolling fatigue life. Was 0.0020% or less. The O content is preferably 0.0015% or less.

上述のことから、本発明(1)の機械構造用鋼の化学組成を、既に述べた量のCからO(酸素)までの各元素を含有し、残部はFe及び不純物からなり、Ndが前記希土類金属の60%以上を占めることと規定した。   From the above, the chemical composition of the steel for machine structural use according to the present invention (1) contains the elements of C to O (oxygen) in the amounts already described, with the balance being Fe and impurities, and Nd being the aforementioned It was defined as occupying 60% or more of rare earth metals.

また、本発明(2)の機械構造用鋼の化学組成を、鋼の強度を高めるとともに焼入れ性を向上させるために、本発明(1)の機械構造用鋼において、CrとMoの含有量が、Cr:0.4〜1.5%及びMo:0.1〜0.5%の少なくともいずれかを満たすものと規定した。なお、CrとMoは単独で含まれていてもよいし、複合して含まれていてもよい。   In addition, in order to increase the chemical strength of the steel for machine structural use of the present invention (2) and improve the hardenability, the steel for machine structural use of the present invention (1) has Cr and Mo contents. And Cr: 0.4 to 1.5% and Mo: 0.1 to 0.5%. In addition, Cr and Mo may be contained independently and may be contained in combination.

同様に、本発明(3)の機械構造用鋼の化学組成を、炭窒化物を形成して結晶粒を微細にし、強度を高めるために、本発明(1)又は本発明(2)の機械構造用鋼において、TiとVの含有量が、Ti:0.02〜0.05%及びV:0.05〜0.10%の少なくともいずれかを満たすものと規定した。なお、TiとVは単独で含まれていてもよいし、複合して含まれていてもよい。   Similarly, the mechanical composition steel of the present invention (3) has the same chemical composition as that of the present invention (1) or the present invention (2) in order to form carbonitrides to refine the crystal grains and increase the strength. In the structural steel, it was defined that the contents of Ti and V satisfy at least one of Ti: 0.02 to 0.05% and V: 0.05 to 0.10%. Note that Ti and V may be included singly or in combination.

また、本発明(4)の機械構造用鋼の化学組成を、焼入れ性を高めるために、本発明(1)から本発明(3)までのいずれかの機械構造用鋼において、Bの含有量が、B:0.0010〜0.0030%を満たすものと規定した。   Further, in order to improve the hardenability of the chemical composition of the steel for machine structure of the present invention (4), the B content in any one of the steel for machine structure from the present invention (1) to the present invention (3) However, it is defined that B: 0.0010 to 0.0030% is satisfied.

以下、実施例により本発明を更に詳しく説明する。   Hereinafter, the present invention will be described in more detail with reference to examples.

表1及び表2に示す化学組成を有する鋼1〜27を180kg真空溶解炉によって溶製し、インゴットに鋳造した。   Steels 1 to 27 having chemical compositions shown in Tables 1 and 2 were melted by a 180 kg vacuum melting furnace and cast into ingots.

なお、希土類金属はO(酸素)と結合して、酸化物を生成しやすい。そのため、鋼1〜15、鋼18〜24、鋼26及び鋼27の場合には、微細な希土類金属の硫化物を均一に分散させるように、AlやSiで十分脱酸処理を施した後で希土類金属を添加した。   Note that rare earth metals are likely to be combined with O (oxygen) to form oxides. Therefore, in the case of steels 1 to 15, steels 18 to 24, steels 26, and steels 27, after sufficient deoxidation treatment with Al or Si to uniformly disperse fine rare earth metal sulfides Rare earth metal was added.

なお、鋼1〜4、鋼6、鋼11、鋼12、鋼14、鋼15及び鋼19の場合には、希土類金属としてNdを単体で添加した。一方、鋼5、鋼7〜10、鋼13、鋼18、鋼20〜24、鋼26及び鋼27の場合には、希土類金属はミッシュメタルと単体のNdを併用して添加した。なお、ミッシュメタルは、Laが28.9%、Ceが50.6%、Prが4.7%、Ndが15.6%で、その他が0.2%の組成からなるものを使用した。   In addition, in the case of steel 1-4, steel 6, steel 11, steel 12, steel 14, steel 15, and steel 19, Nd was added alone as a rare earth metal. On the other hand, in the case of steel 5, steel 7-10, steel 13, steel 18, steel 20-24, steel 26 and steel 27, the rare earth metal was added in combination with misch metal and single Nd. The misch metal used had a composition of La 28.9%, Ce 50.6%, Pr 4.7%, Nd 15.6%, and others 0.2%.

Figure 2006241572
Figure 2006241572

Figure 2006241572
Figure 2006241572

次いで、各インゴットに1250℃で15時間保持する溶体化熱処理を施して均質化し、熱間鍛造によって、直径がそれぞれ、65mm、35mm及び20mmで、長さが1000mmの棒鋼を作製した。   Next, each ingot was subjected to solution heat treatment that was maintained at 1250 ° C. for 15 hours for homogenization, and hot forging produced steel bars having diameters of 65 mm, 35 mm, and 20 mm, respectively, and a length of 1000 mm.

前記の直径35mmの各棒鋼から、直径が30mmで長さが45mmの円柱試験片を切り出し、熱間鍛造性を調査した。   A cylindrical test piece having a diameter of 30 mm and a length of 45 mm was cut out from each steel bar having a diameter of 35 mm, and the hot forgeability was investigated.

すなわち、上記の直径が30mmで長さが45mmの円柱試験片を1100℃で30分加熱した後、クランク式の鍛造プレスを使用し、1050℃で熱間鍛造試験を行なった。なお、種々の圧縮率において各6個の試験片で熱間鍛造試験を行ない、試験片側面の割れ有無を目視で調査し、6個中4個以上で割れが発生しない最大の圧縮率を限界圧縮率とした。   That is, a cylindrical test piece having a diameter of 30 mm and a length of 45 mm was heated at 1100 ° C. for 30 minutes, and then a hot forging test was performed at 1050 ° C. using a crank-type forging press. In addition, a hot forging test is performed on each of six test pieces at various compression ratios, and the presence or absence of cracks on the side of the test piece is visually inspected, and the maximum compression ratio at which no cracks occur on four or more of the six pieces is limited. The compression ratio was used.

限界圧縮率は、L0を熱間鍛造前の試験片の高さ、Lを熱間鍛造後の試験片の高さとして、{(L0−L)/L0}×100の式から計算した。なお、上記のようにして求めた限界圧縮率が85%以上であることを目標とし、目標に達している場合に熱間鍛造性が良好と判断した。 The critical compression ratio is calculated from the equation {(L 0 −L) / L 0 } × 100, where L 0 is the height of the test piece before hot forging and L is the height of the test piece after hot forging. did. Note that the target was that the critical compression ratio obtained as described above was 85% or more, and it was judged that the hot forgeability was good when the target was reached.

前記の直径20mmの各棒鋼は、870℃に加熱後1時間保持して放冷する焼ならし処理を施したのち、中心部から図1に示すノッチ付き試験片を加工し、端面拘束据込み試験を実施して冷間鍛造性を調査した。   Each steel bar having a diameter of 20 mm was subjected to a normalizing treatment in which the steel bar was heated to 870 ° C. and held for 1 hour and allowed to cool, and then the notched specimen shown in FIG. A test was conducted to investigate the cold forgeability.

すなわち、油圧式の鍛造プレスを用いて、図1に示すノッチ付き試験片の両端面を拘束し、無潤滑で冷間(室温)にて据込み試験を行なった。なお、種々の圧縮率において各6個の試験片で冷間据込み試験を行ない、試験片ノッチ部の割れ有無を目視で調査し、6個中4個以上で割れが発生しない最大の圧縮率を限界圧縮率とした。   That is, both ends of the notched test piece shown in FIG. 1 were restrained using a hydraulic forging press, and an upsetting test was performed in a cold (room temperature) without lubrication. In addition, a cold upsetting test is performed with each of six test pieces at various compression ratios, and the presence or absence of cracks in the test piece notch is visually inspected. Was defined as the critical compression ratio.

限界圧縮率は、先の熱間鍛造の場合と同様に、L0を冷間据込み前の試験片の高さ、Lを冷間据込み後の試験片の高さとして、{(L0−L)/L0}×100の式から計算した。なお、上記のようにして求めた限界圧縮率が45%以上であることを目標とし、目標に達している場合に冷間鍛造性が良好と判断した。 Limit compression ratio, as in the previous hot forging, L 0 the cold upsetting test piece before the height, the height of the test piece after inclusive cold据the L, {(L 0 -L) / L 0 } × 100. Note that the target was that the critical compression ratio obtained as described above was 45% or more, and it was judged that the cold forgeability was good when the target was reached.

また、直径20mmの棒材については、縦断面で切断し、光学顕微鏡を用いた組織調査も行った。   Moreover, about the bar material of diameter 20mm, it cut | disconnected in the longitudinal cross-section and performed the structure | tissue investigation using the optical microscope.

すなわち、前記の縦断面を鏡面研磨した後、ナイタールで腐食し、倍率を100倍及び400倍として光学顕微鏡で観察した。   That is, after the longitudinal section was mirror-polished, it was corroded with nital and observed with an optical microscope at magnifications of 100 and 400.

前記の直径65mmの各棒鋼は、870℃に加熱後2時間保持して放冷する焼ならし処理を施したのち、直径が60mmで厚さが5mmの平板試験片を切り出した。   Each steel bar having a diameter of 65 mm was subjected to a normalization treatment in which the steel bar was heated to 870 ° C. for 2 hours and then allowed to cool, and then a flat plate test piece having a diameter of 60 mm and a thickness of 5 mm was cut out.

上記の平板試験片に加熱温度を1000〜1050℃とした高周波焼入れと、160〜180℃で1時間の焼戻し処理を施し、「有効硬化層深さ」が2.0±0.3mmとなるように調整した。なお、「有効硬化層深さ」とは、ビッカース硬さ(HV)が420となる硬化層表面から距離のことである。   The plate test piece is subjected to induction quenching at a heating temperature of 1000 to 1050 ° C. and tempering treatment at 160 to 180 ° C. for 1 hour so that the “effective hardened layer depth” becomes 2.0 ± 0.3 mm. Adjusted. “Effective hardened layer depth” is the distance from the hardened layer surface at which the Vickers hardness (HV) is 420.

次いで、上記の焼入れ−焼戻し処理を施した直径が60mmで厚さが5mmの平板試験片を鏡面研磨した後、スラスト型転動疲労試験機を用いて転動疲労試験を行なった。   Next, a plate test piece having a diameter of 60 mm and a thickness of 5 mm subjected to the above quenching and tempering treatment was mirror-polished, and then a rolling fatigue test was performed using a thrust type rolling fatigue tester.

転動疲労試験の条件は次のとおりである。   The conditions of the rolling fatigue test are as follows.

・最大接触面圧:5.6GPa、
・回転数:1200rpm、
・潤滑油:スピンドル油#60、
・相手ボール:3個の直径9.525mmのSUJ2の焼入れ焼戻しボール、
・試験片数:15個。
-Maximum contact surface pressure: 5.6 GPa,
・ Rotation speed: 1200rpm,
・ Lubricating oil: Spindle oil # 60,
・ Counterball: three SUJ2 quenching and tempering balls with a diameter of 9.525 mm,
-Number of test pieces: 15 pieces.

各鋼について、15個の試験片の転動疲労試験結果を、縦軸に累積破損確率、横軸に転動疲労寿命をとったワイブル確率紙にプロットし、それに対する線形近似直線を引いて、累積頻度破損確率が10%になる転動疲労寿命(以下、L10寿命という。)を求めた。なお、上記のようにして求めたL10寿命が2.0×107回以上であることを目標とし、目標に達している場合に転動疲労特性が良好と判断した。 For each steel, plot the rolling fatigue test results of 15 specimens on Weibull probability paper with the cumulative failure probability on the vertical axis and the rolling fatigue life on the horizontal axis, and draw a linear approximation line for it. The rolling fatigue life (hereinafter referred to as L10 life) at which the cumulative frequency failure probability was 10% was determined. The L10 life determined as described above was set to 2.0 × 10 7 times or more, and when the target was reached, it was determined that the rolling fatigue characteristics were good.

表3に、上記の各試験結果を整理して示す。   Table 3 summarizes the above test results.

Figure 2006241572
Figure 2006241572

表3から、本発明で規定する条件から外れた試験番号、つまり、試験番号16〜25のの場合には、熱間鍛造性、冷間鍛造性及び転動疲労特性の少なくとも1つの特性が目標とする値に達していないことが明らかである。   From Table 3, in the case of test numbers that deviate from the conditions specified in the present invention, that is, test numbers 16 to 25, at least one characteristic of hot forgeability, cold forgeability, and rolling fatigue characteristics is the target. It is clear that this value has not been reached.

すなわち、試験番号16の場合、鋼16が希土類金属を含有していないので、熱間鍛造での限界圧縮率は83%と低く、また、冷間鍛造での限界圧縮率も38%と低い。   That is, in the case of test number 16, since the steel 16 does not contain a rare earth metal, the critical compression ratio in hot forging is as low as 83%, and the critical compression ratio in cold forging is as low as 38%.

試験番号17の場合、鋼17のC量が0.57%で本発明で規定する範囲から外れ、しかも、希土類金属を含有していないので、熱間鍛造での限界圧縮率は80%と低く、また冷間鍛造での限界圧縮率も39%と低い。   In the case of test number 17, the C content of steel 17 is 0.57%, which is out of the range specified in the present invention, and since rare earth metal is not included, the critical compression ratio in hot forging is as low as 80%. Also, the critical compression ratio in cold forging is as low as 39%.

試験番号18の場合、鋼18のCr量が2.30%で本発明で規定する範囲から外れているので、冷間鍛造での限界圧縮率が37%と低い。   In the case of test number 18, the Cr content of the steel 18 is 2.30%, which is out of the range defined in the present invention, so the critical compression ratio in cold forging is as low as 37%.

試験番号19の場合は、鋼19のMo量が1.10%で本発明で規定する範囲から外れているので、冷間鍛造での限界圧縮率が38%と低い。   In the case of test number 19, the amount of Mo in steel 19 is 1.10%, which is out of the range defined in the present invention, and therefore the critical compression ratio in cold forging is as low as 38%.

試験番号20の場合は、鋼20のTi量が0.165%で本発明で規定する範囲から外れているので、熱間鍛造での限界圧縮率は81%と低く、また、冷間鍛造での限界圧縮率も39%と低い。更に、L10寿命も1.7×107回と短い。 In the case of test number 20, since the Ti amount of steel 20 is 0.165%, which is outside the range specified in the present invention, the critical compression ratio in hot forging is as low as 81%, and in cold forging, The critical compression ratio is as low as 39%. Furthermore, the L10 life is as short as 1.7 × 10 7 times.

試験番号21の場合は、鋼21のMn量が1.70%で本発明で規定する範囲から外れ、しかも、Al量が0.102%で本発明で規定する範囲から外れているので、熱間鍛造での限界圧縮率が80%と低く、また、冷間鍛造での限界圧縮率も36%と低い。更に、L10寿命も1.5×107回と短い。 In the case of test number 21, the Mn content of steel 21 is 1.70%, which is out of the range defined in the present invention, and the Al content is 0.102%, which is out of the range defined in the present invention. The critical compression ratio in cold forging is as low as 80%, and the critical compression ratio in cold forging is as low as 36%. Furthermore, the L10 life is as short as 1.5 × 10 7 times.

試験番号22の場合は、鋼22のV量が0.340%で本発明で規定する範囲から外れているので、熱間鍛造での限界圧縮率は81%と低く、また、冷間鍛造での限界圧縮率も35%と低い。   In the case of test number 22, the V amount of steel 22 is 0.340%, which is out of the range specified in the present invention. Therefore, the critical compression ratio in hot forging is as low as 81%, and in cold forging, Is also as low as 35%.

試験番号23の場合は、鋼23のC量、Cu量及び希土類金属量が本発明で規定する範囲から外れているので、熱間鍛造での限界圧縮率は79%と低く、また、冷間鍛造での限界圧縮率も30%と低い。更に、L10寿命も0.7×107回と短かい。 In the case of test number 23, the C content, Cu content and rare earth metal content of the steel 23 are out of the ranges specified in the present invention, so the critical compression ratio in hot forging is as low as 79%, The critical compression ratio in forging is as low as 30%. Furthermore, the L10 life is as short as 0.7 × 10 7 times.

試験番号24の場合は、鋼24のS量及び希土類金属におけるNdの割合が25%で本発明で規定する範囲から外れているので、熱間鍛造での限界圧縮率が80%と低く、また、冷間鍛造での限界圧縮率は39%と低い。更に、L10寿命も1.2×107回と短い。 In the case of test number 24, the S content of steel 24 and the ratio of Nd in the rare earth metal are 25%, which is out of the range specified in the present invention, so that the critical compression ratio in hot forging is as low as 80%. The critical compression ratio in cold forging is as low as 39%. Furthermore, the L10 life is as short as 1.2 × 10 7 times.

試験番号25の場合は、鋼25のSi量及びNi量が本発明で規定する範囲から外れ、しかも、希土類金属を含有していないので、熱間鍛造での限界圧縮率は83%と低く、また、冷間鍛造での限界圧縮率も37%と低い。   In the case of test number 25, the amount of Si and Ni in the steel 25 deviates from the range specified in the present invention, and since no rare earth metal is contained, the critical compression ratio in hot forging is as low as 83%. Further, the critical compression ratio in cold forging is as low as 37%.

試験番号26の場合は、鋼26のO(酸素)量が0.0032%で本発明で規定する範囲から外れているので、熱間鍛造での限界圧縮率は83%と低く、また、冷間鍛造での限界圧縮率も33%と低い。更に、L10寿命も1.0×107回と短かい。 In the case of the test number 26, the O (oxygen) amount of the steel 26 is 0.0032%, which is out of the range specified in the present invention. Therefore, the critical compression ratio in the hot forging is as low as 83%, The critical compression ratio in the forging process is as low as 33%. Further, the L10 life is as short as 1.0 × 10 7 times.

試験番号27の場合は、鋼27の希土類金属におけるNdの割合が22%で本発明で規定する範囲から外れているので、冷間鍛造での限界圧縮率が40%と低い。   In the case of the test number 27, the ratio of Nd in the rare earth metal of the steel 27 is 22%, which is outside the range specified in the present invention, so that the critical compression ratio in cold forging is as low as 40%.

これに対して、本発明で規定する条件を満たす試験番号、つまり、試験番号1〜15の場合、熱間鍛造時の限界圧縮率は85%以上で熱間鍛造性に優れており、また、冷間鍛造時の限界圧縮率は45%以上で冷間鍛造性にも優れている。更に、転動疲労試験におけるL10寿命も2.0×107回以上で、転動疲労特性にも優れていることが明らかである。 On the other hand, in the case of test numbers satisfying the conditions defined in the present invention, that is, test numbers 1 to 15, the critical compressibility during hot forging is 85% or more and excellent in hot forgeability, The critical compression ratio during cold forging is 45% or more, and the cold forgeability is excellent. Furthermore, the L10 life in the rolling fatigue test is also 2.0 × 10 7 times or more, and it is clear that the rolling fatigue characteristics are also excellent.

本発明の機械構造用鋼は、熱間鍛造性及び冷間鍛造性に優れるので、熱間鍛造や冷間鍛造における割れを回避することができ、また、冷間鍛造の前の球状化焼鈍など素材を軟化させるための長時間熱処理を省略又は簡略化することが可能であり、更に、転動疲労特性にも優れるため、自動車や各種産業機械のシャフト、軸受及びボルトなどの素材として用いることができる。   Since the steel for machine structure of the present invention is excellent in hot forgeability and cold forgeability, it is possible to avoid cracks in hot forging and cold forging, and spheroidizing annealing before cold forging, etc. It is possible to omit or simplify the long-time heat treatment for softening the material, and it is also excellent in rolling fatigue characteristics, so it can be used as a material for shafts, bearings and bolts of automobiles and various industrial machines. it can.

実施例で用いた冷間鍛造性を調査するための端面拘束据込み試験用のノッチ付き試験片の形状を示す図である。It is a figure which shows the shape of the test piece with a notch for an end surface restraint upsetting test for investigating the cold forgeability used in the Example.

Claims (4)

質量%で、C:0.35〜0.55%、Si:0.05〜1.0%、Mn:0.4〜1.5%、P:0.030%以下、S:0.005〜0.050%、Cu:0〜0.20%、Ni:0〜0.20%、Cr:0〜2.0%、Mo:0〜1.0%、V:0〜0.20%、Ti:0〜0.10%、B:0〜0.0050%、Al:0.005〜0.050%、希土類金属:0.0005%以上0.0050%未満及びO(酸素):0.0020%以下を含有し、残部はFe及び不純物からなり、Ndが前記希土類金属の60%以上を占めることを特徴とする機械構造用鋼。   In mass%, C: 0.35-0.55%, Si: 0.05-1.0%, Mn: 0.4-1.5%, P: 0.030% or less, S: 0.005 ~ 0.050%, Cu: 0 to 0.20%, Ni: 0 to 0.20%, Cr: 0 to 2.0%, Mo: 0 to 1.0%, V: 0 to 0.20% Ti: 0 to 0.10%, B: 0 to 0.0050%, Al: 0.005 to 0.050%, Rare earth metal: 0.0005% or more and less than 0.0050%, and O (oxygen): 0 A steel for machine structural use, comprising: 0020% or less, the balance being Fe and impurities, and Nd occupying 60% or more of the rare earth metal. CrとMoの含有量が、Cr:0.4〜1.5%及びMo:0.1〜0.5%の少なくともいずれかを満たす請求項1に記載の機械構造用鋼。   The steel for machine structure of Claim 1 with which content of Cr and Mo satisfy | fills at least any one of Cr: 0.4-1.5% and Mo: 0.1-0.5%. TiとVの含有量が、Ti:0.02〜0.05%及びV:0.05〜0.10%の少なくともいずれかを満たす請求項1又は2に記載の機械構造用鋼。   The steel for machine structure according to claim 1 or 2, wherein the contents of Ti and V satisfy at least one of Ti: 0.02 to 0.05% and V: 0.05 to 0.10%. Bの含有量が、B:0.0010〜0.0030%を満たす請求項1から3までのいずれかに記載の機械構造用鋼。   The steel for machine structure according to any one of claims 1 to 3, wherein a content of B satisfies B: 0.0010 to 0.0030%.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010270390A (en) * 2009-04-23 2010-12-02 Kobe Steel Ltd Steel forging and crankshaft
JP2014001446A (en) * 2012-05-22 2014-01-09 Kobe Steel Ltd Forged steel product having excellent hydrogen crack resistance
CN104087862A (en) * 2014-07-10 2014-10-08 太原重工股份有限公司 Alloy composition, semi-autogenous mill lining plate and manufacturing method of lining plate
WO2015135268A1 (en) * 2014-03-13 2015-09-17 国家电网公司 High-strength bolting steel and preparation method therefor
JP2015212414A (en) * 2014-04-16 2015-11-26 新日鐵住金株式会社 Steel for cold-forged component
CN106256915A (en) * 2015-06-16 2016-12-28 现代自动车株式会社 Steel alloy and manufacture method thereof for high tenacity constant velocity cardan joint foreign steamer

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JPH0978183A (en) * 1995-09-07 1997-03-25 Sumitomo Metal Ind Ltd Hot forged non-heat treated steel with high toughness for induction hardening
JP2004052099A (en) * 2002-05-31 2004-02-19 Jfe Steel Kk Steel member for machine structural

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JPH0978183A (en) * 1995-09-07 1997-03-25 Sumitomo Metal Ind Ltd Hot forged non-heat treated steel with high toughness for induction hardening
JP2004052099A (en) * 2002-05-31 2004-02-19 Jfe Steel Kk Steel member for machine structural

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010270390A (en) * 2009-04-23 2010-12-02 Kobe Steel Ltd Steel forging and crankshaft
JP2014001446A (en) * 2012-05-22 2014-01-09 Kobe Steel Ltd Forged steel product having excellent hydrogen crack resistance
WO2015135268A1 (en) * 2014-03-13 2015-09-17 国家电网公司 High-strength bolting steel and preparation method therefor
JP2015212414A (en) * 2014-04-16 2015-11-26 新日鐵住金株式会社 Steel for cold-forged component
CN104087862A (en) * 2014-07-10 2014-10-08 太原重工股份有限公司 Alloy composition, semi-autogenous mill lining plate and manufacturing method of lining plate
CN106256915A (en) * 2015-06-16 2016-12-28 现代自动车株式会社 Steel alloy and manufacture method thereof for high tenacity constant velocity cardan joint foreign steamer

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