JP2006231449A - Punching die - Google Patents
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- JP2006231449A JP2006231449A JP2005048457A JP2005048457A JP2006231449A JP 2006231449 A JP2006231449 A JP 2006231449A JP 2005048457 A JP2005048457 A JP 2005048457A JP 2005048457 A JP2005048457 A JP 2005048457A JP 2006231449 A JP2006231449 A JP 2006231449A
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Abstract
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本発明は、物性の異なる構成材料からなる積層体を打ち抜く、例えばディスクの内芯部を打ち抜く打抜き型に関するものである。 The present invention relates to a punching die for punching a laminated body made of constituent materials having different physical properties, for example, punching an inner core portion of a disk.
従来、フィルム状や板状の被打抜き積層体を打ち抜く一般的な打抜き型(10)としては、図3に示すように、ポンチ(100)とダイス(200)とから構成され、ポンチの下端外周に、エッジ刃(101)を形成し、ダイスのポンチの対応位置に、上端外周にエッジ刃(201)を形成するポンチ貫通打抜き孔(210)を設けたものであった。 Conventionally, as shown in FIG. 3, a general punching die (10) for punching a film-like or plate-like punched laminate is composed of a punch (100) and a die (200). In addition, the edge blade (101) was formed, and punch punching holes (210) for forming the edge blade (201) on the outer periphery of the upper end were provided at positions corresponding to the punches of the die.
しかしながら、上述の従来の打抜き型の場合には、物性が異なる構成材料を積層する積層体、特に、外層が中間層より伸びやすい構成材料が積層された積層体又は中間層が外層より伸びやすい構成材料が積層された積層体(20)を、図4(a)に示すように、ダイス(200)上に押さえ(300)で固定してポンチ(100)を下降させて打ち抜いたときに、積層体の打ち抜いた内周断面に抜きバリ(22)が発生し、この抜きバリ(22)は、図4(b)に示すように、ポンチ(100)を上昇させて打抜きを完了したとき、積層体(20)の打ち抜いた内周断面にそのまま残存してしまうものであった。このため、打ち抜いたときに、出来るだけ抜きバリが発生しないように、例えば、図6に示すように、ポンチ(100)の下面に凹状部(130)を形成して、その外周に山状エッジ刃(106)を形成し、また、ダイス(200)のポンチ貫通打抜き孔(210)の上端外周縁部に、突状の山状エッジ(202)を形成して、抜きの切れを向上させるようにした打抜き型(10)が使用されていた。しかし、この打抜き型は、刃が鋭利であるため、磨耗による刃こぼれなどの耐久性における問題を生じた。 However, in the case of the conventional punching die described above, a laminate in which constituent materials having different physical properties are laminated, in particular, a laminate in which a constituent material in which the outer layer is more easily extended than the intermediate layer or an intermediate layer is more easily extended than the outer layer. As shown in FIG. 4 (a), the laminate (20) in which the materials are laminated is fixed on the die (200) with a presser (300) and the punch (100) is lowered and punched. As shown in FIG. 4 (b), when the punching is completed by punching the punch (100), the punching burrs (22) are generated on the inner peripheral section of the body. It was left as it was on the inner peripheral cross-section of the body (20). For this reason, in order to prevent punching burrs as much as possible when punched, for example, as shown in FIG. 6, a concave portion (130) is formed on the lower surface of the punch (100), and a crest edge is formed on the outer periphery thereof. A blade (106) is formed, and a protruding chevron edge (202) is formed on the outer peripheral edge of the upper end of the punch through punching hole (210) of the die (200) so as to improve the cutting of the punch. A punching die (10) was used. However, since this blade has a sharp blade, it has a problem in durability such as blade spillage due to wear.
本発明は、上述の従来の打抜き型における問題点を解決したものであり、物性が異なる構成材料を積層する積層体を打ち抜いたときに、打ち抜いた内周断面に抜きバリの残存が極めて少なく、また、耐久性が良好な打抜き型を提供するものである。 The present invention is a solution to the above-described problems in the conventional punching die, and when punching out a laminate in which constituent materials having different physical properties are punched, there is very little residual burrs in the punched inner peripheral cross section, It also provides a punching die having good durability.
すなわち、本発明の第1の発明は、物性が異なる構成材料を積層する積層体を、ポンチとダイスとにより打ち抜きする打抜き型において、ポンチの下端の外周にエッジ刃を形成し、このエッジ刃の上方位置に、下方外周にエッジ刃をもち上方外周にエッジ刃をもつ溝刃を形成し、かつダイスのポンチ対応位置に、上端外周にエッジ刃をもつポンチ貫通打抜き孔を形成したことを特徴とする打抜き型である。 That is, according to a first aspect of the present invention, an edge blade is formed on the outer periphery of the lower end of the punch in a punching die in which a laminated body in which constituent materials having different physical properties are stacked is punched with a punch and a die. A groove blade having an edge blade on the lower outer periphery and an edge blade on the upper outer periphery is formed at the upper position, and a punch through punching hole having an edge blade on the upper outer periphery is formed at the punch corresponding position of the die. It is a punching die.
次に、本発明の第2の発明は、物性が異なる構成材料を積層する積層体を、ポンチとダイスとにより打ち抜きする打抜き型において、ポンチの下端の外周にエッジ刃を形成し、このエッジ刃の近接上方位置に、下方外周にエッジ刃をもち上方外周にエッジ刃をもつ溝刃を形成し、かつダイスのポンチ対応位置に、上端外周にエッジ刃をもつポンチ貫通打抜き孔を形成したことを特徴とする打抜き型である。 Next, according to a second aspect of the present invention, an edge blade is formed on the outer periphery of the lower end of the punch in a punching die for punching a laminate in which constituent materials having different physical properties are stacked with a punch and a die. A grooved blade with an edge blade on the lower outer periphery and an edge blade on the upper outer periphery was formed at a position near the upper edge of the die, and a punch through punching hole with an edge blade on the upper end outer periphery was formed at the punch corresponding position of the die. It is a featured punching die.
次に、本発明の第3の発明は、物性が異なる構成材料を積層する積層体を、ポンチとダイスとにより打ち抜きする打抜き型において、ポンチの下端の外周にエッジ刃を形成し、このエッジ刃の近接上方位置に、下方外周にエッジ刃をもち上方外周にエッジ刃をもつ溝刃を形成し、この溝刃の近接上方位置に、下方外周にエッジ刃をもち上方外周にエッジ刃
をもつ溝刃を形成し、かつダイスのポンチ対応位置に、上端外周にエッジ刃をもつポンチ貫通打抜き孔を形成したことを特徴とする打抜き型である。
Next, according to a third aspect of the present invention, an edge blade is formed on the outer periphery of the lower end of the punch in a punching die for punching a laminate in which constituent materials having different physical properties are stacked with a punch and a die. A groove blade having an edge blade on the lower outer periphery and having an edge blade on the upper outer periphery is formed at a position close to the upper edge of the groove, and a groove having an edge blade on the lower outer periphery and an edge blade on the upper outer periphery in the position near the groove. The punching die is characterized in that a punch is formed and a punch through punching hole having an edge blade on the outer periphery of the upper end is formed at a punch corresponding position of the die.
そして、本発明の第4の発明は、物性が異なる構成材料を積層する積層体を、ポンチとダイスとにより打ち抜きする打抜き型において、ポンチの下面に凹状部を形成し、この凹状部の外周に垂直断面形状が逆直角三角形の山状エッジ刃を形成し、この山状エッジ刃の近接上方位置に、下方外周にエッジ刃をもち上方外周にエッジ刃をもつ溝刃を形成し、かつダイスのポンチ対応位置に、上端外周にエッジ刃をもつポンチ貫通打抜き孔を形成したことを特徴とする打抜き型である。 A fourth invention of the present invention is a punching die for punching a laminate in which constituent materials having different physical properties are stacked with a punch and a die, and forming a concave portion on the lower surface of the punch, and on the outer periphery of the concave portion. A chevron edge blade having an inverted right-angled triangle is formed, and a groove blade having an edge blade on the lower outer periphery and an edge blade on the upper outer periphery is formed at a position close to the upper edge of the chevron edge blade. The punching die is characterized in that a punch through punching hole having an edge blade on the outer periphery of the upper end is formed at a punch corresponding position.
本発明の打抜き型は、ポンチの下端の外周に形成されたエッジ刃の上方位置に、下方外周にエッジ刃をもち上方外周にエッジ刃をもつ溝刃を形成するものである。そして、本発明の打抜き型で、物性が異なる構成材料を積層する抜きバリが発生し易い積層体を打ち抜くときに、図2(a)に示すように、積層体(20)をダイス(200)上に押さえ(300)で固定してポンチ(100)を下降させて、ポンチの下端の外周に形成されたエッジ刃(101)とダイスのポンチ貫通打抜き孔(210)の上端外周に形成されたエッジ刃(201)とで積層体を打ち抜くと、積層体の打ち抜いた内周断面に抜きバリ(22)が発生することがある。しかし、この抜きバリは、下降するポンチの溝刃(110)の上方外周に形成されたエッジ刃(103)によって、ある程度除去され、この除去された抜きバリ(23)は、溝刃の溝に溜まる。さらに、図2(b)に示すように、ポンチ(100)を上昇させて打抜きを完了するときに、除去されずに残った抜きバリが、溝刃(110)の下方外周に形成されたエッジ刃(102)によって除去され、この除去された抜きバリ(23)は、溝刃の溝に溜まる。この結果、積層体の打ち抜いた内周断面には、打ち抜きにより発生した抜きバリの残存が極めて少なくなる。なお、図2(b)に示すように、打ち抜かれた部分(21)は、ダイス(200)のポンチ貫通打抜き孔(210)から下方へ排除される。 The punching die of the present invention forms a groove blade having an edge blade on the lower outer periphery and an edge blade on the upper outer periphery at an upper position of the edge blade formed on the outer periphery of the lower end of the punch. And when punching the laminated body which is easy to generate | occur | produce the punching burr which laminates | stacks the structural material from which a physical property differs with the punching die of this invention, as shown to Fig.2 (a), a laminated body (20) is dice | dies (200). The punch (100) is lowered by fixing with a presser (300) on the top, and the edge blade (101) formed on the outer periphery of the lower end of the punch and the upper end outer periphery of the punch through punching hole (210) of the die are formed. When the laminated body is punched with the edge blade (201), a burr (22) may be generated on the inner peripheral cross-section of the laminated body. However, this punching burr is removed to some extent by the edge blade (103) formed on the upper outer periphery of the descending punch groove blade (110), and the removed punching burr (23) is formed in the groove of the groove blade. Accumulate. Furthermore, as shown in FIG. 2B, when punching is completed by raising the punch (100), the punching burrs remaining without being removed are edges formed on the lower outer periphery of the groove blade (110). The removed burr (23) removed by the blade (102) accumulates in the groove of the groove blade. As a result, there are very few residual burrs generated by punching in the inner peripheral cross-section of the laminate. In addition, as shown in FIG.2 (b), the punched part (21) is excluded below from the punch penetration hole (210) of die | dye (200).
また、本発明の打抜き型(10)のポンチ(100)に設けられる溝刃(110)は、図1に示すように、下方外周にエッジ刃(102)を形成し、上方外周にエッジ刃(103)を形成するものであり、特には鋭利な刃でないため、磨耗に対して耐久性がある。 Further, the groove blade (110) provided in the punch (100) of the punching die (10) of the present invention forms an edge blade (102) on the lower outer periphery and an edge blade (102) on the upper outer periphery as shown in FIG. 103), and is not particularly sharp blades and is durable against wear.
次に、本発明の打抜き型の実施形態について、図を用いて詳細に説明する。 Next, embodiments of the punching die of the present invention will be described in detail with reference to the drawings.
図1は、実施形態1の打抜き型の構造を示す説明図であり、図2は、打ち抜き状態を示す説明図であり、(a)は、ポンチを下降して積層体を打ち抜いたときの状態を示し、(b)は、打抜きを完了しポンチが上昇するときに溝刃で抜きバリが除去される状態を示す。図5は、他の実施形態の打抜き型のポンチの構造を示す説明図であり、(a)は、下端のエッジ刃の上方に溝刃を二段設けた実施形態2のポンチであり、(b)は、下端の山形エッジ刃の上方に溝刃を設けた実施形態3のポンチである。 FIG. 1 is an explanatory view showing the structure of a punching die according to Embodiment 1, FIG. 2 is an explanatory view showing a punched state, and (a) is a state when a punch is lowered to punch a laminate. (B) shows a state in which punching is completed and punching is lifted, and the punching burrs are removed by the groove blade. FIG. 5 is an explanatory view showing the structure of a punch of a punch type according to another embodiment, (a) is a punch according to Embodiment 2 in which two flutes are provided above the edge blade at the lower end, b) is a punch according to the third embodiment in which a grooved blade is provided above a chevron edge blade at the lower end.
本実施形態の打抜き型は、物性が異なる構成材料を積層する積層体、特に、外層に伸びやすい構成材料が積層された積層体を打抜き加工するときに使用する打抜き型である。刃をもつポンチ(punch)とポンチ貫通打抜き孔をもつダイス(die)とからなり、ダイスのポンチ貫通打抜き孔上に積層体を押さえで固定し、ポンチを下降させて積層体を打抜き、そして、ポンチを上昇させて打抜き加工を完了する。打ち抜かれた部分は、ポンチ貫通打抜き孔から下方へ排出されるものである。 The punching die according to the present embodiment is a punching die used when punching a laminated body in which constituent materials having different physical properties are laminated, particularly a laminated body in which constituent materials that are easily stretched in the outer layer are laminated. It consists of a punch having a blade and a die having a punch through punching hole, fixing the laminate on the punch through punching hole of the die with a press, lowering the punch and punching the laminate, and Raise the punch and complete the punching process. The punched portion is discharged downward from the punch through punching hole.
実施形態1のポンチ(100)の構造は、図1に示すように、直円柱のポンチの下端の
水平な外周にエッジ刃(101)を形成し、このエッジ刃の近接上方位置に、下方外周にエッジ刃(102)をもち上方外周にエッジ刃(103)をもつ水平な溝刃(110)を形成するものであり、図2(a)に示すように、ダイス(200)上に押さえ(300)で固定された積層体(20)に、ポンチ(10)が下降するときに、ポンチの下端の外周に形成されたエッジ刃(101)とダイス(200)のポンチ貫通打抜き孔(210)の上端外周に形成されたエッジ刃(201)とで積層体が打ち抜かれ、また、積層体の打ち抜いた内周断面に発生した抜きバリ(22)が、下降するポンチの溝刃(110)の上方外周に形成されたエッジ刃(103)によって、ある程度除去される。そして、図2(b)に示すように、ポンチ(10)が上昇するときに、除去されずに残った抜きバリが、さらに、溝刃(110)の下方外周に形成されたエッジ刃(102)によって除去される。なお、除去された抜きバリ(23)は、溝刃の溝に溜まる。
As shown in FIG. 1, the punch (100) of the first embodiment has an edge blade (101) formed on the horizontal outer periphery of the lower end of a right circular cylinder punch, and a lower outer periphery at a position close to the edge blade. A horizontal groove blade (110) having an edge blade (102) and an edge blade (103) on the upper outer periphery is formed on the die (200) as shown in FIG. When the punch (10) descends to the laminated body (20) fixed by 300), the edge blade (101) formed on the outer periphery of the lower end of the punch and the punch through punching hole (210) of the die (200) The laminated body is punched with the edge blade (201) formed on the outer periphery of the upper end of the punch, and the punching burrs (22) generated in the inner peripheral section punched out of the laminated body are lowered in the groove blade (110) of the punch. Edge blade (1 By 3), it is removed to some extent. Then, as shown in FIG. 2 (b), when the punch (10) is raised, the punching burrs remaining without being removed are further edge blades (102) formed on the lower outer periphery of the groove blade (110). ). The removed burr (23) removed is accumulated in the groove of the groove blade.
実施形態2のポンチ(100)の構造は、図5(a)に示すように、直円柱のポンチの下端の水平な外周にエッジ刃(101)を形成し、このエッジ刃の近接上方位置に、下方外周にエッジ刃(102)をもち上方外周にエッジ刃(103)をもつ水平な溝刃(110)を形成し、さらに、この溝刃の近接上方位置に、下方外周にエッジ刃(104)をもち上方外周にエッジ刃(105)をもつ水平な溝刃(120)を形成するものである。この溝刃を二段形成するポンチは、ダイス上に押さえで固定された積層体に、ポンチが下降するときに、ポンチの下端の外周に形成されたエッジ刃とダイスのポンチ貫通打抜き孔の上端外周に形成されたエッジ刃とで積層体が打ち抜かれ、また、積層体の打ち抜いた内周断面に発生した抜きバリが、下降するポンチの一段目の溝刃(110)の上方外周に形成されたエッジ刃(103)と二段目の溝刃(120)の上方外周に形成されたエッジ刃(105)によって、ある程度除去される。そして、ポンチが上昇するときに、除去されずに残った抜きバリが、さらに、二段目の溝刃(120)の下方外周に形成されたエッジ刃(104)と一段目の溝刃(110)の下方外周に形成されたエッジ刃(102)によって除去される。この結果、実施形態1よりさらに抜きバリの残存が少なくなる。 As shown in FIG. 5 (a), the punch (100) according to the second embodiment has an edge blade (101) formed on the horizontal outer periphery of the lower end of a right circular cylinder punch, and is positioned close to the edge blade. A horizontal groove blade (110) having an edge blade (102) on the lower outer periphery and an edge blade (103) on the upper outer periphery is formed, and an edge blade (104 on the lower outer periphery is located at a position close to the groove blade. ) And a horizontal groove blade (120) having an edge blade (105) on the upper outer periphery. The punch that forms this groove blade in two stages is an edge blade formed on the outer periphery of the lower end of the punch and the upper end of the punch through punching hole of the die when the punch descends to the laminated body fixed by pressing on the die. The laminated body is punched by the edge blade formed on the outer periphery, and the punching burr generated in the inner peripheral section punched out of the laminated body is formed on the upper outer periphery of the first-stage groove blade (110) of the descending punch. The edge blade (103) and the edge blade (105) formed on the upper outer periphery of the second groove blade (120) are removed to some extent. When the punch is raised, the remaining burr that has not been removed is further separated into the edge blade (104) formed on the lower outer periphery of the second-stage groove blade (120) and the first-stage groove blade (110). ) Is removed by the edge blade (102) formed on the lower outer periphery. As a result, there are fewer remaining burrs than in the first embodiment.
実施形態3のポンチ(100)の構造は、図5(b)に示すように、直円柱のポンチの下面に凹状部(130)を形成し、この凹状部の外周に垂直断面形状が逆直角三角形の水平な山状エッジ刃(106)を形成し、この山状エッジ刃の近接上方位置に、下方外周にエッジ刃(102)をもち上方外周にエッジ刃(103)をもつ水平な溝刃(110)を形成するものである。このポンチは、ダイス上に押さえで固定された積層体に、ポンチが下降するときに、ポンチの下端の外周に形成された山状エッジ刃とダイスのポンチ貫通打抜き孔の上端外周に形成されたエッジ刃とで積層体が打ち抜かれ、また、積層体の打ち抜いた内周断面に発生した抜きバリが、下降するポンチの溝刃(110)の上方外周に形成されたエッジ刃(103)によって、ある程度除去される。そして、ポンチ(10)が上昇するときに、除去されずに残った抜きバリが、さらに、溝刃(110)の下方外周に形成されたエッジ刃(102)によって除去される。また、ポンチの下端の外周に刃が鋭利な山状エッジ刃が形成されているため、抜きの切れが良好である。 In the structure of the punch (100) of the third embodiment, as shown in FIG. 5 (b), a concave portion (130) is formed on the lower surface of a right circular cylinder punch, and the vertical cross-sectional shape is an inverted right angle on the outer periphery of the concave portion. A horizontal grooved blade having a triangular horizontal chevron edge blade (106) and having an edge blade (102) on the lower outer periphery and an edge blade (103) on the upper outer periphery at a position close to and above the chevron edge blade. (110) is formed. This punch was formed on the outer periphery of the upper end of the punch punching hole of the die and the mountain-shaped edge blade formed on the outer periphery of the lower end of the punch when the punch descends to the laminated body fixed by pressing on the die. The laminated body is punched by the edge blade, and the punching burrs generated in the inner peripheral section punched of the laminated body are formed by the edge blade (103) formed on the upper outer periphery of the groove blade (110) of the descending punch. Removed to some extent. Then, when the punch (10) is lifted, the punching burr remaining without being removed is further removed by the edge blade (102) formed on the lower outer periphery of the groove blade (110). Moreover, since the mountain-shaped edge blade with a sharp blade is formed in the outer periphery of the lower end of a punch, the cutting | disconnection cut | disconnection is favorable.
なお、ポンチ(100)の下端に設けるエッジ刃(101)及び溝刃(110)は、上述した実施形態1乃至実施形態3のポンチのように、水平なもののみに限るものではなく、例えば、図7(a)に示すように、水平線に対して傾斜させたものでもよい。この傾斜角度をθ°とすると、0°<θ°<60°の範囲のものが好ましい。また、図7(b)に示すように、ポンチ(100)の下端に設けるエッジ刃(101)は、複数の頂点をもつものでもよい。また、ダイス(200)のエッジ刃(201)の位置は、実施形態1乃至実施形態3のダイスのように、ダイスの上面と同一平面位置のもののみに限るものではなく、図7(c)に示すように、下方へ段差を設けた位置に設けてもよい。このこの段差をhとすると、0.1mm<h<1〜2mmの範囲のものが好ましい。 The edge blade (101) and the groove blade (110) provided at the lower end of the punch (100) are not limited to horizontal ones like the punches of the first to third embodiments described above. As shown in FIG. 7A, it may be inclined with respect to the horizontal line. When this inclination angle is θ °, a range of 0 ° <θ ° <60 ° is preferable. Moreover, as shown in FIG.7 (b), the edge blade (101) provided in the lower end of a punch (100) may have a some vertex. Further, the position of the edge blade (201) of the die (200) is not limited to the same plane position as the upper surface of the die as in the dies of the first to third embodiments. As shown in FIG. 4, the step may be provided at a position where a step is provided downward. When this level difference is h, a range of 0.1 mm <h <1-2 mm is preferable.
10……打抜き型
20……積層体
21……打ち抜かれた部分
22……抜きバリ
23……除去された抜きバリ
100……ポンチ
101,102,103,104,105,201……エッジ刃
106,202……山状エッジ刃
110,120……溝刃
130……凹状部
200……ダイス
210……ポンチ貫通打抜き孔
300……押さえ
DESCRIPTION OF
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JP2005048457A JP2006231449A (en) | 2005-02-24 | 2005-02-24 | Punching die |
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US8398065B2 (en) | 2009-06-26 | 2013-03-19 | Canon Kabushiki Kaisha | Sheet punching device and image forming apparatus having sheet punching device |
Citations (4)
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JPS59115199A (en) * | 1982-12-22 | 1984-07-03 | 松下電工株式会社 | Punch for punching printed board of glass composite material |
JPS60186400A (en) * | 1984-03-05 | 1985-09-21 | 東洋製罐株式会社 | Puncher |
JPH06246695A (en) * | 1993-02-23 | 1994-09-06 | Sumitomo 3M Ltd | Layered product provided with viscoelastic material and manufacture thereof |
JP2003051655A (en) * | 2001-08-07 | 2003-02-21 | Mitsui Mining & Smelting Co Ltd | Punching method and system of substrate for packaging electronic component |
-
2005
- 2005-02-24 JP JP2005048457A patent/JP2006231449A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59115199A (en) * | 1982-12-22 | 1984-07-03 | 松下電工株式会社 | Punch for punching printed board of glass composite material |
JPS60186400A (en) * | 1984-03-05 | 1985-09-21 | 東洋製罐株式会社 | Puncher |
JPH06246695A (en) * | 1993-02-23 | 1994-09-06 | Sumitomo 3M Ltd | Layered product provided with viscoelastic material and manufacture thereof |
JP2003051655A (en) * | 2001-08-07 | 2003-02-21 | Mitsui Mining & Smelting Co Ltd | Punching method and system of substrate for packaging electronic component |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8398065B2 (en) | 2009-06-26 | 2013-03-19 | Canon Kabushiki Kaisha | Sheet punching device and image forming apparatus having sheet punching device |
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