JP2006231183A - Catalytic converter - Google Patents

Catalytic converter Download PDF

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JP2006231183A
JP2006231183A JP2005048431A JP2005048431A JP2006231183A JP 2006231183 A JP2006231183 A JP 2006231183A JP 2005048431 A JP2005048431 A JP 2005048431A JP 2005048431 A JP2005048431 A JP 2005048431A JP 2006231183 A JP2006231183 A JP 2006231183A
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inner pipe
honeycomb body
catalytic converter
upstream
inner tube
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Yoshiya Tanaka
芳弥 田中
Takuya Kajita
卓弥 梶田
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Aisin Takaoka Co Ltd
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Aisin Takaoka Co Ltd
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Priority to JP2005048431A priority Critical patent/JP2006231183A/en
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  • Exhaust Gas After Treatment (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a catalytic converter preventing or avoiding various problems caused by heat transfer from exhaust gas flowing a bypass passage penetrating through the center of the catalytic converter to a honeycomb body. <P>SOLUTION: The catalytic converter is provided with the catalyst-carrying honeycomb body 10 contained in a cylindrical casing 20, and the bypass passage B penetrating through the center of the honeycomb body 10. A double inner tube composed of a first inner tube 21 and a second inner tube 22 is provided in a periphery region of the bypass passage B and honeycomb body 10 surrounding it. Between the first and second inner tubes 21, 22, a hollow heat insulating layer 25 is secured preventing intrusion of exhaust gas from the upstream side, by fixing the upstream end of the first inner tube 21 to an upstream contact part 23a of a reduced part 23 of the second inner tube 22 at an upstream end of the double inner tube. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、エンジンの排気ガス浄化装置の一種である、又は、排気ガス浄化装置の排気経路の一部に配設して用いられる触媒コンバータに関する。   The present invention relates to a catalytic converter that is a kind of an exhaust gas purification device of an engine or that is used by being disposed in a part of an exhaust path of an exhaust gas purification device.

従来、排気ガス浄化用触媒を担持するハニカム体を備えた排気ガス浄化装置が知られている。例えば特許文献1は、薄肉金属板の平板状帯材と波板状帯材とを重積しこれを一括渦巻状に巻回積層して製作した軸方向に多数の網目状通気孔路を有する触媒担持用ハニカムコア体であって、その巻回中心部に円筒状中空部を形成してなるハニカムコア体(つまり軸直交断面が円環状をなすハニカムコア体)を開示する。通常、かかるハニカムコア体の円筒状中空部内には金属円筒(パイプ)が配設されると共に、当該ハニカムコア体は円筒状金属ケース内に装填されて触媒コンバータを構成する。そして、触媒コンバータの実車搭載時には、ハニカムコア体の中心を貫通する前記パイプは、エンジンからの排気ガスにハニカムコア体を迂回させるためのバイパス通路として利用される。
実公平7−33875号公報
2. Description of the Related Art Conventionally, an exhaust gas purification apparatus including a honeycomb body that supports an exhaust gas purification catalyst is known. For example, Patent Document 1 has a large number of mesh-like vent holes in the axial direction, which are manufactured by stacking and laminating flat plate strips and corrugated strip strips of thin metal plates and winding them together in a spiral shape. Disclosed is a honeycomb core for supporting a catalyst, which is formed by forming a cylindrical hollow portion at the center of winding thereof (that is, a honeycomb core having an annular cross section perpendicular to the axis). Usually, a metal cylinder (pipe) is disposed in a cylindrical hollow portion of the honeycomb core body, and the honeycomb core body is loaded in a cylindrical metal case to constitute a catalytic converter. When the catalytic converter is mounted on an actual vehicle, the pipe passing through the center of the honeycomb core body is used as a bypass passage for bypassing the honeycomb core body with exhaust gas from the engine.
No. 7-33875

しかしながら、上述した従来の触媒コンバータでは、単一のパイプによって構成されたバイパス通路を排気ガスが流れるとき、排気ガスの熱が当該パイプ及びそれを取り囲むハニカムコア体に多量に伝達されることで様々な問題を生じていた。例えば、パイプ壁を介して伝達される熱により、ハニカムコア体の内周部と外周部とで熱分布の不均等(即ち径方向への過大な熱勾配)が生まれ、それに起因してハニカムコア体内では周方向の引っ張り応力が生じ、その結果、巻回積層状態にある金属帯材が切れて箔状に欠け落ちたり、帯材の一部が位置ズレを起こして脱落したりすることがあった。また、排気熱によって過度に熱膨張したパイプと円筒状金属ケースとの間でハニカムコア体を圧迫して破損したり、パイプ自体に亀裂を生じたりすることがあった。   However, in the conventional catalytic converter described above, when the exhaust gas flows through the bypass passage constituted by a single pipe, the heat of the exhaust gas is transferred in large amounts to the pipe and the honeycomb core surrounding the pipe. Was causing serious problems. For example, heat transferred through the pipe wall causes non-uniform heat distribution (ie, excessive thermal gradient in the radial direction) between the inner and outer peripheral portions of the honeycomb core body, resulting in the honeycomb core. Circumferential tensile stress is generated in the body, and as a result, the metal strip in the wound and laminated state may be cut and chipped into a foil shape, or a part of the strip may be displaced and fall off. It was. Further, the honeycomb core body may be pressed and damaged between the pipe and the cylindrical metal case that are excessively expanded by the exhaust heat, or the pipe itself may be cracked.

本発明は、上述した実情に鑑みてなされたものであり、その目的は、触媒コンバータの中心を貫通するバイパス通路を流れる排気ガスの熱がハニカム体に伝達されることに起因する様々な問題を防止又は未然回避することの可能な触媒コンバータを提供することにある。   The present invention has been made in view of the above-described circumstances, and its object is to solve various problems caused by the heat of the exhaust gas flowing through the bypass passage passing through the center of the catalytic converter being transferred to the honeycomb body. It is an object of the present invention to provide a catalytic converter that can be prevented or avoided.

上記目的を達成するため、請求項1に記載の発明は、軸方向に延びる多数の通気孔路を有する触媒担持用ハニカム体と、そのハニカム体の中心部を軸方向に貫通する中心部通路とを備えた触媒コンバータであって、前記中心部通路とそれを取り囲む前記ハニカム体との境界域には、前記中心部通路を区画形成する第1の内管及びその第1の内管を間隔を隔てて包囲する第2の内管から構成される二重内管が設けられ、前記第2内管の上流側端部には、その全周にわたって縮径部が形成され、前記第1内管と前記第2内管との間には、前記二重内管の上流側端部において第1内管の上流側端部又はその近傍と第2内管の前記縮径部とを固着することで上流側からの排気ガスの進入を不能とした中空断熱層が確保されていることをその要旨としている。   In order to achieve the above-mentioned object, the invention according to claim 1 is a catalyst-supporting honeycomb body having a large number of vent passages extending in the axial direction, and a central passage that passes through the central part of the honeycomb body in the axial direction. The first inner pipe that defines the central passage and the first inner pipe are spaced from each other in a boundary region between the central passage and the honeycomb body that surrounds the central converter passage. A double inner pipe composed of a second inner pipe that surrounds and separates is provided, and an upstream end portion of the second inner pipe is formed with a reduced diameter portion over the entire circumference thereof, and the first inner pipe The upstream end of the first inner tube or the vicinity thereof and the reduced diameter portion of the second inner tube are fixed at the upstream end of the double inner tube between the second inner tube and the second inner tube. The main point is that a hollow insulation layer that prevents the ingress of exhaust gas from the upstream side is secured. That.

請求項1に記載の発明によれば、触媒コンバータの中心部通路を区画形成する第1内管及びその第1内管を間隔を隔てて包囲する第2内管から構成される二重内管により、中心部通路とそれを取り囲むハニカム体との境界域、即ち中心部通路の周囲には、中空断熱層(例えば空気層)が確保される。そして、この中空断熱層は、二重内管の上流側端部において第1内管の上流側端部又はその近傍と第2内管の縮径部とを固着することで上流側からの排気ガスの進入を不能とされている。このため、中心部通路を高温の排気ガスが流れたときでも、その周囲に確保された中空断熱層によって中心部通路からハニカム体への熱伝達が緩和される。従って、ハニカム体の内周部と外周部とで不均等な熱分布(つまり径方向での過大な熱勾配)が生じ難く、仮にそのような熱分布(熱勾配)に起因してハニカム体内で周方向への引っ張り応力が生じたとしても、その周方向引っ張り応力は過大化しないため、ハニカム体の破損を防止することができる。   According to the first aspect of the present invention, the double inner pipe is composed of the first inner pipe that defines the central passage of the catalytic converter and the second inner pipe that surrounds the first inner pipe with a space therebetween. Thus, a hollow heat insulating layer (for example, an air layer) is secured in the boundary area between the central passage and the surrounding honeycomb body, that is, around the central passage. And this hollow heat insulation layer is exhausted from the upstream side by adhering the upstream end portion of the first inner tube or the vicinity thereof and the reduced diameter portion of the second inner tube at the upstream end portion of the double inner tube. Gas entry is disabled. For this reason, even when high-temperature exhaust gas flows through the central passage, heat transfer from the central passage to the honeycomb body is alleviated by the hollow heat insulating layer secured around the central passage. Therefore, an uneven heat distribution (that is, an excessive thermal gradient in the radial direction) hardly occurs between the inner peripheral portion and the outer peripheral portion of the honeycomb body, and the honeycomb body is temporarily caused by such a thermal distribution (thermal gradient). Even if tensile stress in the circumferential direction occurs, the tensile stress in the circumferential direction does not become excessive, so that the honeycomb body can be prevented from being damaged.

また、二重内管の上流側端部において第1内管と第2内管とを全周にわたって固着すべく第2内管に形成された縮径部は、上流側から中空断熱層内への排気ガスの進入を不能とする排気ガス遮断手段(遮断壁)として機能し、中空断熱層の断熱性能維持に貢献する。また、第2内管の縮径部と第1内管とを二重内管の上流側端部にて相互に固着しているため、両内管の軸方向又は長手方向に沿った範囲内における両内管の固着箇所(固定箇所)が、縮径部に対応する一円周に沿った一箇所(二重内管の上流側端部)だけに限定される。このため、第1内管内に高温の排気ガスが流れて第1内管が第2内管に比べて大きく熱膨張するような場合でも、第1内管は第2内管に拘束されること無く、軸方向に無理なく熱膨張することができる。それ故、第1内管と第2内管との間の熱膨張量の差に基づく熱応力集中の発生を回避でき、熱応力集中による二重内管の破損を防止することができる。   In addition, the reduced diameter portion formed in the second inner pipe to fix the first inner pipe and the second inner pipe over the entire circumference at the upstream end of the double inner pipe enters the hollow heat insulating layer from the upstream side. It functions as an exhaust gas blocking means (blocking wall) that makes it impossible to enter the exhaust gas, and contributes to maintaining the heat insulating performance of the hollow heat insulating layer. In addition, since the reduced diameter portion of the second inner pipe and the first inner pipe are fixed to each other at the upstream end of the double inner pipe, it is within the range along the axial direction or the longitudinal direction of both inner pipes. The fixed location (fixed location) of both inner pipes is limited to only one location along the circumference corresponding to the reduced diameter portion (upstream end portion of the double inner tube). For this reason, even when a high-temperature exhaust gas flows through the first inner pipe and the first inner pipe expands greatly compared to the second inner pipe, the first inner pipe is restrained by the second inner pipe. Without thermal expansion in the axial direction. Therefore, the occurrence of thermal stress concentration based on the difference in thermal expansion between the first inner tube and the second inner tube can be avoided, and damage to the double inner tube due to thermal stress concentration can be prevented.

請求項2に記載の発明は、請求項1に記載の触媒コンバータにおいて、前記縮径部は、前記第1内管の上流側端部又はその近傍の全周にわたって接触可能な上流側接触部と、該上流側接触部から次第に拡径するテーパ部とから形成されていることをその要旨としている。   According to a second aspect of the present invention, in the catalytic converter according to the first aspect, the reduced-diameter portion includes an upstream contact portion that can contact the entire upstream end of the first inner pipe or the entire periphery thereof. The gist of the present invention is that it is formed from a tapered portion that gradually expands from the upstream contact portion.

請求項2に記載の発明によれば、第2内管の縮径部に形成された上流側接触部は、第1内管の上流側端部又はその近傍の全周にわたって接触可能とされているため、当該上流側接触部と第1内管の上流側接触部又はその近傍とを全周にわたって接触させた状態で両者を固着することにより、両内管間の気密性が高められ、第1内管と第2内管との間に形成される中空断熱層の確保がより確実なものとなる。また、二重内管の上流側端部において第1内管と第2内管とを固着するにあたり、第1内管と上流側接触部(第2内管)とを相互に接触させて重ね合わせた状態とすることで両内管の固着が容易かつ確実に行われるようになる。   According to the second aspect of the present invention, the upstream contact portion formed in the reduced diameter portion of the second inner pipe can be contacted over the entire circumference of the upstream end of the first inner pipe or the vicinity thereof. Therefore, by fixing the upstream contact portion and the upstream contact portion of the first inner pipe or the vicinity thereof in contact with each other over the entire circumference, the airtightness between the inner pipes is improved, The hollow heat insulating layer formed between the first inner pipe and the second inner pipe is more surely secured. Further, in fixing the first inner pipe and the second inner pipe at the upstream end of the double inner pipe, the first inner pipe and the upstream contact portion (second inner pipe) are brought into contact with each other and stacked. By setting them together, both inner pipes can be easily and reliably fixed.

請求項3に記載の発明は、請求項1又は請求項2に記載の触媒コンバータにおいて、前記第2内管の下流側端部には、前記第1内管の下流側端部又はその近傍に固定されることなく、当該第1内管の下流側端部又はその近傍の全周にわたって接触可能な下流側接触部が形成されていることをその要旨としている。   The invention according to claim 3 is the catalytic converter according to claim 1 or 2, wherein the downstream end of the second inner pipe is at or near the downstream end of the first inner pipe. The gist is that a downstream contact portion that can be contacted over the entire circumference of the downstream end portion or the vicinity thereof without being fixed is formed.

請求項3に記載の発明によれば、第2内管に形成された下流側接触部は、二重内管の下流側端部に位置すると共に、第1内管の下流側端部又はその近傍の全周にわたって接触して中空断熱層の下流側開口部をほぼ塞ぎ得るため、触媒コンバータの下流側の排気ガスが逆流して中空断熱層へ進入するのを極力防止することができる。また、第2内管の下流側接触部は、第1内管に固定(固着)されておらず、即ち二重内管の下流側端部における第1内管と第2内管とは、非固定状態(非固着状態)とされている。このため、両内管の軸方向又は長手方向に沿った範囲内における両内管の固定箇所(固着箇所)が前記縮径部に対応する一円周に沿った一箇所(二重内管の上流側端部)だけに限定されるという構造が維持され、請求項1で言及したような作用効果(熱応力集中の回避)が保たれる。   According to the third aspect of the present invention, the downstream contact portion formed in the second inner pipe is located at the downstream end of the double inner pipe, and the downstream end of the first inner pipe or its end Since it can contact the whole circumference of the vicinity and close the downstream opening of the hollow heat insulating layer, it is possible to prevent the exhaust gas downstream of the catalytic converter from flowing back and entering the hollow heat insulating layer as much as possible. Further, the downstream contact portion of the second inner pipe is not fixed (adhered) to the first inner pipe, that is, the first inner pipe and the second inner pipe at the downstream end of the double inner pipe are: It is considered as a non-fixed state (non-fixed state). For this reason, the fixed location (fixed location) of both the inner pipes within the range along the axial direction or the longitudinal direction of both the inner tubes is one location along the circumference corresponding to the reduced diameter portion (of the double inner tubes). The structure that is limited to only the upstream end portion is maintained, and the effect (avoidance of thermal stress concentration) as mentioned in claim 1 is maintained.

請求項4に記載の発明は、請求項1から請求項3のいずれか一項に記載の触媒コンバータにおいて、前記触媒コンバータは、前記ハニカム体を収容する円筒状ケースを更に備えており、ハニカム体の内周面をその下流側端部及び上流側端部のうちの一方において前記第2内管の外周面に対し連結し、且つ、ハニカム体の外周面をその下流側端部及び上流側端部のうちの他方において前記円筒状ケースの内周面に対し連結することにより、前記ハニカム体が円筒状ケースと二重内管との間に保持されていることをその要旨としている。   According to a fourth aspect of the present invention, in the catalytic converter according to any one of the first to third aspects, the catalytic converter further includes a cylindrical case that accommodates the honeycomb body. The inner peripheral surface of the honeycomb body is connected to the outer peripheral surface of the second inner pipe at one of the downstream end portion and the upstream end portion, and the outer peripheral surface of the honeycomb body is connected to the downstream end portion and the upstream end portion. The gist of the invention is that the honeycomb body is held between the cylindrical case and the double inner pipe by being connected to the inner peripheral surface of the cylindrical case at the other of the portions.

請求項4に記載の発明によれば、二重内管の第1内管内を高温の排気ガスが流れ、それを取り囲むハニカム体に熱が伝達されてハニカム体の内周部と外周部との間で熱勾配又は熱較差が生じた場合でも、ハニカム体の内周面は下流側端部(又は上流側端部)において第2内管に連結されているだけなので、ハニカム体の内周部と第2内管とは互いに拘束されること無く軸方向に熱膨張できる。同様に、ハニカム体の外周面は上流側端部(又は下流側端部)において円筒状ケースに連結されているだけなので、ハニカム体の外周部と円筒状ケースとは互いに拘束されること無く軸方向に熱膨張できる。それ故、触媒コンバータの中心軸線に対して同心円状の配置関係にある、第2内管、ハニカム体の内周部、ハニカム体の外周部及び円筒状ケースの四者間で大きな熱勾配又は熱較差が生じたとしても、ハニカム体の内部や連結部位には熱応力集中がなく、ハニカム体の破損が防止される。   According to the invention described in claim 4, high-temperature exhaust gas flows in the first inner pipe of the double inner pipe, and heat is transmitted to the honeycomb body surrounding it, so that the inner peripheral portion and the outer peripheral portion of the honeycomb body are separated. Even when a thermal gradient or a thermal difference occurs between the inner peripheral surface of the honeycomb body, the inner peripheral surface of the honeycomb body is only connected to the second inner pipe at the downstream end (or upstream end). And the second inner tube can be thermally expanded in the axial direction without being constrained to each other. Similarly, since the outer peripheral surface of the honeycomb body is only connected to the cylindrical case at the upstream end portion (or downstream end portion), the outer peripheral portion of the honeycomb body and the cylindrical case are not constrained to each other. Can expand in the direction. Therefore, there is a large thermal gradient or heat between the second inner tube, the inner peripheral portion of the honeycomb body, the outer peripheral portion of the honeycomb body, and the cylindrical case, which are concentrically arranged with respect to the central axis of the catalytic converter. Even if a difference occurs, there is no concentration of thermal stress in the inside of the honeycomb body or in the connection portion, and the honeycomb body is prevented from being damaged.

また、ハニカム体の内周面をその下流側端部及び上流側端部のうちの一方において第2内管の外周面に対して連結するときには、ハニカム体の外周面をその下流側端部及び上流側端部のうちの他方において円筒状ケースの内周面に対し連結するという具合に、ハニカム体の内周面側連結位置と外周面側連結位置とを軸方向にずらしている。それ故、上記熱応力集中の回避作用を維持しながらも、円筒状ケースと二重内管との間にハニカム体を安定的に保持することができる。   Further, when the inner peripheral surface of the honeycomb body is connected to the outer peripheral surface of the second inner pipe at one of the downstream end and the upstream end, the outer peripheral surface of the honeycomb body is connected to the downstream end and The inner peripheral surface side connection position and the outer peripheral surface side connection position of the honeycomb body are shifted in the axial direction so that the other end of the upstream side ends is connected to the inner peripheral surface of the cylindrical case. Therefore, it is possible to stably hold the honeycomb body between the cylindrical case and the double inner tube while maintaining the effect of avoiding the thermal stress concentration.

(付記)請求項1から請求項4のいずれか一項に記載の触媒コンバータにおいて、「前記ハニカム体が、薄肉金属の平板状帯材と波板状帯材とを重積しこれを一括渦巻状に巻回積層して製作すると共にその巻回中心部に円筒状中空部を形成してなる軸方向に延びる多数の通気孔路を有する触媒担持用ハニカム体であること」は好ましい。このようなハニカ
ム体では平板状帯材等が渦巻状の積層構造を構築し、ハニカム体の内周部と外周部とで各階層を構成する帯材の独立性が高まる(つまり各階層間での相互拘束性が弱まる)ので、請求項4に記載したような構成に基づく作用効果がより効果的に発揮される。
(Supplementary note) In the catalytic converter according to any one of claims 1 to 4, "the honeycomb body is formed by stacking a thin metal plate-like strip and a corrugated strip and collecting them in a lump. It is preferably a catalyst-supporting honeycomb body having a large number of vent passages extending in the axial direction, which is produced by winding and laminating in the shape of a cylinder and forming a cylindrical hollow portion at the center of winding. In such a honeycomb body, a flat band material or the like forms a spiral laminated structure, and the independence of the band material constituting each layer at the inner periphery and the outer periphery of the honeycomb body is increased (that is, between the layers). Therefore, the operational effects based on the configuration as described in claim 4 are more effectively exhibited.

請求項1から請求項4に記載の発明の触媒コンバータによれば、その中心部通路とそれを取り囲むハニカム体との境界域に第1及び第2の内管からなる二重内管を設けて中空断熱層を確保し、中心部通路からハニカム体への熱伝達を緩和することにより、ハニカム体内での不均等な熱分布を回避してハニカム体の破損を防止できる。また上述のように、二重内管における第1及び第2内管間の固着構造(又は非固着構造)や、円筒状ケースと二重内管との間におけるハニカム体の保持構造を工夫することにより、触媒コンバータの各部における熱応力集中を回避して、触媒コンバータの破損を未然防止することが可能となる。   According to the catalytic converter of the first to fourth aspects of the present invention, the double inner pipe including the first and second inner pipes is provided in the boundary region between the central passage and the honeycomb body surrounding the central passage. By securing a hollow heat insulating layer and relaxing heat transfer from the central passage to the honeycomb body, uneven heat distribution in the honeycomb body can be avoided and damage to the honeycomb body can be prevented. Further, as described above, the fixing structure (or non-fixing structure) between the first and second inner pipes in the double inner pipe and the honeycomb body holding structure between the cylindrical case and the double inner pipe are devised. This avoids concentration of thermal stress in each part of the catalytic converter and prevents the catalytic converter from being damaged.

請求項2に記載の発明によれば、中空断熱層の確保をより確実なものとすることができる。また、請求項2に記載の発明によれば、二重内管の上流側端部において第1内管と第2内管との固着を容易かつ確実に行うことができる。請求項3に記載の発明によれば、下流側接触部により、触媒コンバータの下流側の排気ガスが逆流して中空断熱層へ進入することを極力防止できる。請求項4に記載の発明によれば、円筒状ケースと二重内管との間にハニカム体を安定的に保持することができる。   According to the invention described in claim 2, it is possible to secure the hollow heat insulating layer more reliably. According to the invention described in claim 2, the first inner pipe and the second inner pipe can be easily and reliably fixed at the upstream end portion of the double inner pipe. According to the third aspect of the invention, the downstream contact portion can prevent the exhaust gas downstream of the catalytic converter from flowing backward and entering the hollow heat insulating layer as much as possible. According to the invention described in claim 4, the honeycomb body can be stably held between the cylindrical case and the double inner tube.

以下、本発明の一実施形態を図面を参照して説明する。図1及び図2に示すように、触媒コンバータは、触媒担持用ハニカム体10と、そのハニカム体10を収容する円筒状ケース20と、前記ハニカム体10の中心部を軸方向に貫通する二重内管(21,22)とを備えている。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. As shown in FIGS. 1 and 2, the catalytic converter includes a catalyst-supporting honeycomb body 10, a cylindrical case 20 that accommodates the honeycomb body 10, and a double core that penetrates the center of the honeycomb body 10 in the axial direction. And inner pipes (21, 22).

触媒担持用ハニカム体10は、金属製あるいはセラミックス製のいずれでもよいが、その中心部に二重内管(21,22)を配置するための円筒状中空部を形成し易いという点で、金属製のハニカム体であることが好ましい。金属製のハニカム体10は、例えば、耐熱性薄肉鋼板の平板状帯材11と、耐熱性薄肉鋼板を波形に機械加工して得た波板状帯材12とを相互当接させながら重積すると共に、その重積した帯材11,12を巻回案内棒を用いて一括渦巻状に巻回し、その後に巻回案内棒を中心から抜き取ることによって得られる。こうして得られたハニカム体10は、軸方向に延びる多数の網目状通気孔路13を有すると共に、その巻回中心部に円筒状中空部を有してなる略円柱形状をなす。尚、ハニカム体10には所定の触媒物質が担持される。   The catalyst-supporting honeycomb body 10 may be made of either metal or ceramics. However, the catalyst-supporting honeycomb body 10 is made of metal in that a cylindrical hollow portion for arranging the double inner tubes (21, 22) can be easily formed at the center thereof. It is preferable that the honeycomb body be made. The metal honeycomb body 10 is formed by stacking, for example, a flat strip 11 made of a heat-resistant thin steel plate and a corrugated strip 12 obtained by machining the heat-resistant thin steel plate into a corrugated shape. At the same time, the stacked strips 11 and 12 are wound into a collective spiral using a winding guide rod, and then the winding guide rod is extracted from the center. The honeycomb body 10 thus obtained has a substantially cylindrical shape having a large number of mesh-like vent holes 13 extending in the axial direction and a cylindrical hollow portion at the winding center. The honeycomb body 10 carries a predetermined catalyst material.

円筒状ケース20は、例えばステンレス鋼で作られた円筒状部材である。円筒状ケース20の内径は前記ハニカム体10の外径よりも若干大きく、且つ、円筒状ケース20の軸方向長(全長)は前記ハニカム体10の軸方向長よりも大きく設定されており、円筒状ケース20の中央内部にハニカム体10を収容することができる。   The cylindrical case 20 is a cylindrical member made of, for example, stainless steel. The inner diameter of the cylindrical case 20 is slightly larger than the outer diameter of the honeycomb body 10, and the axial length (full length) of the cylindrical case 20 is set to be larger than the axial length of the honeycomb body 10. The honeycomb body 10 can be housed inside the center of the shaped case 20.

二重内管(21,22)は、第1の内管21及びその第1内管21を所定間隔を隔てて包囲する第2の内管22から構成されている。第1内管21は、ストレート円筒パイプ状のステンレス鋼管からなる。第2内管22は、ストレート円筒パイプ状のステンレス鋼管の両端部がそれぞれ縮径された縮径部23,24を有してなる。第1及び第2内管21,22の全長は円筒状ケース20の全長にほぼ等しく、第2内管22の半径は第1内管21の半径よりも大きい。   The double inner pipe (21, 22) includes a first inner pipe 21 and a second inner pipe 22 that surrounds the first inner pipe 21 at a predetermined interval. The first inner pipe 21 is a straight cylindrical pipe-shaped stainless steel pipe. The second inner tube 22 has reduced diameter portions 23 and 24 in which both ends of a straight cylindrical pipe-shaped stainless steel tube are reduced in diameter. The total length of the first and second inner tubes 21 and 22 is substantially equal to the total length of the cylindrical case 20, and the radius of the second inner tube 22 is larger than the radius of the first inner tube 21.

この触媒コンバータでは、第1内管21、第2内管22及び円筒状ケース20は、それらに共通の中心軸線Lを中心として同心円状に配置される(図1参照)。そして、円筒状ケース20の内周面と第2内管22の外周面との間には、前記ハニカム体10の収容空間が区画形成される。また、最中心部分に配置される第1内管21は、ハニカム体10の中心部を軸方向に貫通する中心部通路としてのバイパス通路Bを区画形成する。そして、バイパス通路Bとハニカム体10との境界域には、二重内管(21,22)が配置されると共に、第1内管21と第2内管22との間には、両内管21,22の半径差にほぼ等しい間隔が全周にわたり確保される。すなわち、二重内管(21,22)の上流側端部及び下流側端部においては、第1内管21と第2内管22とが接触して隙間はないが、二重内管(21,22)の両端部を除く部分においては、第1内管21と第2内管22との間に隙間があって環状の空間(後述する中空断熱層25)が形成されている。   In this catalytic converter, the first inner pipe 21, the second inner pipe 22 and the cylindrical case 20 are arranged concentrically around a central axis L common to them (see FIG. 1). A housing space for the honeycomb body 10 is defined between the inner peripheral surface of the cylindrical case 20 and the outer peripheral surface of the second inner tube 22. Further, the first inner pipe 21 arranged at the most central portion defines and forms a bypass passage B as a central passage that passes through the central portion of the honeycomb body 10 in the axial direction. In the boundary area between the bypass passage B and the honeycomb body 10, double inner pipes (21, 22) are disposed, and between the first inner pipe 21 and the second inner pipe 22, An interval substantially equal to the radial difference between the tubes 21 and 22 is ensured over the entire circumference. That is, at the upstream end and the downstream end of the double inner pipe (21, 22), the first inner pipe 21 and the second inner pipe 22 are in contact and there is no gap, but the double inner pipe ( 21 and 22) except for both end portions, a space is formed between the first inner tube 21 and the second inner tube 22 to form an annular space (a hollow heat insulating layer 25 described later).

図2に示すように、縮径部23は、第2内管22の上流側端部の全周にわたって形成されており、中空断熱層25への排気ガスの進入を不能とする排気ガス遮断壁(排気ガス遮断手段)として機能する。この縮径部23は、第1内管21の上流側端部の全周にわたって接触可能な円筒状の上流側接触部23aと、該上流側接触部23aの最下流側から次第に拡径するテーパ部23bとから形成されている。上流側接触部23aの内径は、第1内管21の外径にほぼ等しい。テーパ部23bは、第2内管22の上流側接触部23aと第2内管22の最大外周部とをつないで傾斜している。二重内管(21,22)の上流側端部においては、第1内管21の上流側端部と第2内管22の上流側接触部23aとが相互に接触され、両内管21,22の上流側端部が重ね合わされた状態で全周にわたって溶接(溶接部は図示せず)により固着されている。このように第1内管21の上流側端部と第2内管22の上流側接触部23aとを全周にわたって溶接で固着することにより、第1内管21の外周面と第2内管22の内周面との間(両内管21,22の両端部を除く)には、触媒コンバータの上流側からの排気ガスの進入を不能とした中空断熱層25が確保される。尚、本実施形態では、中空断熱層25は空気層として存在する。   As shown in FIG. 2, the reduced diameter portion 23 is formed over the entire circumference of the upstream end portion of the second inner pipe 22, and makes it impossible for the exhaust gas to enter the hollow heat insulating layer 25. It functions as (exhaust gas blocking means). The reduced diameter portion 23 includes a cylindrical upstream contact portion 23a that can contact the entire circumference of the upstream end portion of the first inner pipe 21, and a taper that gradually increases in diameter from the most downstream side of the upstream contact portion 23a. Part 23b. The inner diameter of the upstream contact portion 23 a is substantially equal to the outer diameter of the first inner tube 21. The tapered portion 23 b is inclined by connecting the upstream contact portion 23 a of the second inner tube 22 and the maximum outer peripheral portion of the second inner tube 22. At the upstream end of the double inner pipe (21, 22), the upstream end of the first inner pipe 21 and the upstream contact portion 23a of the second inner pipe 22 are in contact with each other, and both the inner pipes 21 are in contact with each other. , 22 are fixed by welding (the welded portion is not shown) over the entire circumference in a state where the upstream end portions are overlapped. Thus, the outer peripheral surface of the first inner pipe 21 and the second inner pipe are fixed by welding the upstream end portion of the first inner pipe 21 and the upstream contact portion 23a of the second inner pipe 22 over the entire circumference. A hollow heat insulating layer 25 that prevents the exhaust gas from entering from the upstream side of the catalytic converter is secured between the inner peripheral surface of 22 (excluding both ends of both inner pipes 21 and 22). In the present embodiment, the hollow heat insulating layer 25 exists as an air layer.

また図2に示すように、縮径部24は、第2内管22の下流側端部の全周にわたって形成されている。この縮径部24は、第1内管21の下流側端部の全周にわたって接触可能な円筒状の下流側接触部24aと、該下流側接触部24aの最上流側から次第に拡径するテーパ部24bとから形成されている。下流側接触部24aの内径は、第1内管の外径にほぼ等しく、前記上流側接触部23aの内径にほぼ等しい。テーパ部24bは、第2内管22の下流側接触部24aと第2内管22の最大外周部とをつないで傾斜している。二重内管(21,22)の下流側端部においても、上述した二重内管(21,22)の上流側端部と同様に、第1内管21の下流側端部と第2内管22の下流側接触部24aとが相互に接触されているが、この下流側接触部24aは、第1内管21の下流側端部に固着(固定)されていない。つまり、前記上流側接触部23aは固着端(固定端)となっているのに対し、下流側接触部24aは自由端となっており、上述した二重内管の上流側端部における第1内管21と第2内管22との固着状態(固定状態)と異なり、二重内管の下流側端部における第1内管21と第2内管22とは、非固着状態(非固定状態)とされている。下流側接触部24aは、第1内管22の下流側端部の全周にわたって接触することで中空断熱層25の下流側の環状開口部をほぼ塞ぐため、触媒コンバータ下流側の排気ガスが逆流して中空断熱層25へ進入するのを極力防止する働きをする。   As shown in FIG. 2, the reduced diameter portion 24 is formed over the entire circumference of the downstream end portion of the second inner tube 22. The reduced diameter portion 24 includes a cylindrical downstream contact portion 24a that can contact the entire circumference of the downstream end portion of the first inner pipe 21, and a taper that gradually increases in diameter from the most upstream side of the downstream contact portion 24a. Part 24b. The inner diameter of the downstream contact portion 24a is approximately equal to the outer diameter of the first inner tube, and is approximately equal to the inner diameter of the upstream contact portion 23a. The tapered portion 24 b is inclined by connecting the downstream contact portion 24 a of the second inner tube 22 and the maximum outer peripheral portion of the second inner tube 22. Also at the downstream end of the double inner pipe (21, 22), the downstream end of the first inner pipe 21 and the second end are the same as the upstream end of the double inner pipe (21, 22). The downstream contact portion 24 a of the inner tube 22 is in contact with each other, but the downstream contact portion 24 a is not fixed (fixed) to the downstream end portion of the first inner tube 21. That is, the upstream contact portion 23a is a fixed end (fixed end), while the downstream contact portion 24a is a free end, and the first end at the upstream end portion of the double inner pipe described above. Unlike the fixed state (fixed state) between the inner tube 21 and the second inner tube 22, the first inner tube 21 and the second inner tube 22 at the downstream end of the double inner tube are not fixed (unfixed). State). The downstream contact portion 24a contacts the entire circumference of the downstream end portion of the first inner pipe 22 to substantially close the annular opening on the downstream side of the hollow heat insulating layer 25, so that the exhaust gas downstream of the catalytic converter flows backward. Thus, it works to prevent entry into the hollow heat insulating layer 25 as much as possible.

本実施形態では、第1内管21と第2内管22(上流側接触部23a)とが上流側端部のみで相互固着され、第1内管21と第2内管22とは下流側端部において全く固着されていない。このため、両内管21,22の軸方向又は長手方向に沿った範囲内における両内管21,22の固着箇所は、上流側接触部23aに対応する一円周に沿った一箇所だけに限定される。   In the present embodiment, the first inner tube 21 and the second inner tube 22 (upstream contact portion 23a) are fixed to each other only at the upstream end, and the first inner tube 21 and the second inner tube 22 are downstream. There is no fixing at the end. For this reason, the fixed location of both the inner pipes 21 and 22 in the range along the axial direction or the longitudinal direction of both the inner pipes 21 and 22 is only one place along one circumference corresponding to the upstream contact portion 23a. Limited.

更に図2に示すように、ハニカム体10の上流側端部外周面は、環状ロウ付け部26を介して円筒状ケース20の内周面に対して全周連結されており、又、ハニカム体10の下流側端部内周面は、環状ロウ付け部27を介して第2内管22の外周面に対して全周連結されている。上流側の環状ロウ付け部26(ハニカム体の外周面側連結位置)と下流側の環状ロウ付け部27(ハニカム体の内周面側連結位置)とは軸方向にずれているので、上記二箇所の環状ロウ付け部26,27だけでの保持にもかかわらず、ハニカム体10は円筒状ケース20と二重内管(21,22)との間に安定的に保持される。   Further, as shown in FIG. 2, the outer peripheral surface of the upstream end portion of the honeycomb body 10 is connected to the entire inner peripheral surface of the cylindrical case 20 via the annular brazing portion 26, and the honeycomb body The inner peripheral surface of the downstream end 10 is connected to the outer peripheral surface of the second inner tube 22 through the annular brazing portion 27. The upstream annular brazing portion 26 (the outer peripheral surface side connecting position of the honeycomb body) and the downstream annular brazing portion 27 (the inner peripheral surface side connecting position of the honeycomb body) are displaced in the axial direction. The honeycomb body 10 is stably held between the cylindrical case 20 and the double inner pipes (21, 22) in spite of being held only by the annular brazing portions 26, 27.

尚、上記各ロウ付け部26,27で用いられるロウ材としては、例えば銀ロウ,銅ロウ,黄銅ロウ等があげられる。また、使用可能なロウ付け方法としては、真空炉中ロウ付けを例示できる。   Examples of the brazing material used in the brazing portions 26 and 27 include silver brazing, copper brazing, and brass brazing. An example of a brazing method that can be used is brazing in a vacuum furnace.

本実施形態によれば、以下のような作用及び効果を得ることができる。   According to this embodiment, the following operations and effects can be obtained.

第1内管21及び第2内管22から構成される二重内管において、バイパス通路Bとそれを取り囲むハニカム体10との境界域には、第1内管21の上流側端部と第2内管22の上流側接触部23aとを全周にわたって固着することで中空断熱層25の確保がより確実なものとなる。故に、バイパス通路Bを高温の排気ガスが流れたときでも、その周囲に確保された中空断熱層25によってバイパス通路Bからハニカム体10への熱伝達が緩和され、ハニカム体10の内周部と外周部とで不均等な熱分布(つまり径方向での過大な熱勾配)が生じ難い。従って、熱分布(熱勾配)に起因してハニカム体10内で周方向への引っ張り応力が生じたとしても、その周方向引っ張り応力は過大化せず、ハニカム体10を構成している金属製帯材11,12が切れて箔状に欠け落ちたりすること(ハニカム体の破損)を防止できる。   In the double inner pipe composed of the first inner pipe 21 and the second inner pipe 22, the boundary between the bypass passage B and the honeycomb body 10 surrounding the bypass passage B is connected to the upstream end of the first inner pipe 21 and the second inner pipe. By securing the upstream contact portion 23a of the inner pipe 22 over the entire circumference, the hollow heat insulating layer 25 can be secured more reliably. Therefore, even when high-temperature exhaust gas flows through the bypass passage B, heat transfer from the bypass passage B to the honeycomb body 10 is relaxed by the hollow heat insulating layer 25 secured around the bypass passage B, and the inner peripheral portion of the honeycomb body 10 and Uneven heat distribution (that is, excessive thermal gradient in the radial direction) hardly occurs on the outer periphery. Therefore, even if a tensile stress in the circumferential direction is generated in the honeycomb body 10 due to the heat distribution (thermal gradient), the circumferential tensile stress is not excessively increased, and the metal constituting the honeycomb body 10 is made. It is possible to prevent the strips 11 and 12 from being cut and chipped off in the form of foil (breakage of the honeycomb body).

第1及び第2内管21,22の軸方向又は長手方向に沿った範囲内における両内管の固着箇所が、第1内管21の上流側端部及び第2内管22の縮径部23の上流側接触部23aに対応する一円周に沿った一箇所だけに限定されているため、第1内管21内に高温の排気ガスが流れて第1内管21が第2内管22に比べて大きく熱膨張するような場合でも、第1内管21は第2内管22に拘束されること無く、軸方向に無理なく熱膨張することができ、両内管21,22間の熱膨張量の差に基づく熱応力集中を回避できる。もし仮に、両内管21,22の軸方向又は長手方向に沿った範囲内における両内管の固着箇所が二箇所以上あるとき(例えば二重内管の上流側端部のみならず二重内管の下流側端部においても全周固着がある場合)には、第1内管21の軸方向熱膨張が二つの固着箇所によって阻害され、応力集中を招いてしまう。この点、本実施形態によれば、両内管21,22の軸方向固着箇所を一箇所のみとしているので、上述のような熱応力集中は起きず、熱応力集中による二重内管(21,22)の破損を防止することができる。   The fixed locations of the inner pipes in the range along the axial direction or the longitudinal direction of the first and second inner pipes 21 and 22 are the upstream end of the first inner pipe 21 and the reduced diameter part of the second inner pipe 22. 23 is limited to one place along one circumference corresponding to the upstream side contact portion 23a of the 23, so that the high temperature exhaust gas flows in the first inner pipe 21 and the first inner pipe 21 is the second inner pipe. Even in the case where the first inner tube 21 expands greatly compared to the second inner tube 22, the first inner tube 21 can be thermally expanded in the axial direction without being constrained by the second inner tube 22. It is possible to avoid thermal stress concentration based on the difference in thermal expansion between the two. If there are two or more places where both inner pipes are fixed within the range along the axial direction or longitudinal direction of both inner pipes 21 and 22 (for example, not only the upstream end of the double inner pipe but also the double inner pipe In the case where the entire periphery is also fixed at the downstream end portion of the pipe), the axial thermal expansion of the first inner pipe 21 is hindered by the two fixing portions, resulting in stress concentration. In this respect, according to the present embodiment, since the axially fixed portion of both the inner pipes 21 and 22 is only one place, the above-described thermal stress concentration does not occur, and the double inner tube (21 22) can be prevented.

更に本実施形態によれば、第1内管21内を高温の排気ガスが流れ、それを取り囲むハニカム体10に熱が伝達されてハニカム体10の内周部と外周部との間で熱勾配又は熱較差が生じたとしても、ハニカム体10の内周面は下流側の環状ロウ付け部27を介して第2内管22に全周連結されているだけなので、ハニカム体10の内周部(特に最内周に並ぶ通気孔路13群を構成する金属製帯材11,12)と第2内管22とは互いに拘束されること無く軸方向に熱膨張できる。同様に、ハニカム体10の外周面は上流側の環状ロウ付け部26を介して円筒状ケース20に全周連結されているだけなので、ハニカム体10の外周部(特に最外周に並ぶ通気孔路13群を構成する金属製帯材11,12)と円筒状ケース20とは互いに拘束されること無く軸方向に熱膨張できる。それ故、触媒コンバータの中心軸線Lに対して同心円状の配置関係にある、第2内管22、ハニカム体10の内周部、ハニカム体10の外周部及び円筒状ケース20の四者間で大きな熱勾配又は熱較差が生じたとしても、ハニカム体10の内部や連結部位に熱応力が集中することはなく、ハニカム体10の破損を防止することができる。   Furthermore, according to the present embodiment, high-temperature exhaust gas flows in the first inner pipe 21, heat is transferred to the honeycomb body 10 surrounding it, and a thermal gradient is generated between the inner peripheral portion and the outer peripheral portion of the honeycomb body 10. Even if a thermal difference occurs, the inner peripheral surface of the honeycomb body 10 is only connected to the second inner tube 22 via the downstream annular brazing portion 27, so that the inner peripheral portion of the honeycomb body 10 is (In particular, the metal strips 11 and 12 constituting the group 13 of vent holes arranged in the innermost circumference) and the second inner tube 22 can be thermally expanded in the axial direction without being constrained to each other. Similarly, since the outer peripheral surface of the honeycomb body 10 is only connected to the cylindrical case 20 through the upstream-side annular brazing portion 26, the outer peripheral portion of the honeycomb body 10 (especially the vent holes arranged on the outermost periphery). The metal strips 11 and 12) constituting the 13th group and the cylindrical case 20 can be thermally expanded in the axial direction without being constrained to each other. Therefore, between the four of the second inner tube 22, the inner peripheral portion of the honeycomb body 10, the outer peripheral portion of the honeycomb body 10, and the cylindrical case 20, which are concentrically arranged with respect to the central axis L of the catalytic converter. Even if a large thermal gradient or thermal difference occurs, thermal stress does not concentrate inside the honeycomb body 10 or at the connection site, and damage to the honeycomb body 10 can be prevented.

(変更例)本発明の実施形態を以下のように変更してもよい。
円筒状ケース20と二重内管(21,22)との間にハニカム体10を保持する際の取付け方法として、図2に示すロウ付け態様に代えて、図3に示すようなロウ付け態様を採用してもよい。即ち、ハニカム体10の上流側端部内周面を、環状ロウ付け部28を介して第2内管22の外周面に対して全周連結すると共に、ハニカム体10の下流側端部外周面を、環状ロウ付け部29を介して円筒状ケース20の内周面に対して全周連結してもよい。この場合も、上流側の環状ロウ付け部28(ハニカム体の内周面側連結位置)と下流側の環状ロウ付け部29(ハニカム体の外周面側連結位置)とが軸方向にずれているので、上記二箇所の環状ロウ付け部28,29だけでの保持にもかかわらず、ハニカム体10は円筒状ケース20と二重内管(21,22)との間に安定的に保持される。
(Modification) The embodiment of the present invention may be modified as follows.
As a mounting method for holding the honeycomb body 10 between the cylindrical case 20 and the double inner pipe (21, 22), a brazing mode as shown in FIG. 3 is used instead of the brazing mode shown in FIG. May be adopted. That is, the inner peripheral surface of the upstream end portion of the honeycomb body 10 is connected to the outer peripheral surface of the second inner tube 22 via the annular brazing portion 28, and the outer peripheral surface of the downstream end portion of the honeycomb body 10 is connected. The entire circumference of the cylindrical case 20 may be connected via the annular brazing portion 29. Also in this case, the upstream annular brazing portion 28 (the inner peripheral surface side connection position of the honeycomb body) and the downstream annular brazing portion 29 (the outer peripheral surface side connection position of the honeycomb body) are displaced in the axial direction. Therefore, the honeycomb body 10 is stably held between the cylindrical case 20 and the double inner pipes (21, 22) despite being held only by the two annular brazing portions 28, 29. .

上記実施形態では、第2内管22の上流側接触部23aを第1内管21の上流側端部に固着することとしたが、第1内管21の上流側端部近傍に固着することとしてもよい。また、上記実施形態では、第2内管22の下流側接触部24aを第1内管21の下流側端部の全周にわたって接触させるようにしたが、第1内管21の下流側端部近傍の全周にわたって接触させるようにしてもよい。   In the above embodiment, the upstream contact portion 23a of the second inner pipe 22 is fixed to the upstream end of the first inner pipe 21, but is fixed to the vicinity of the upstream end of the first inner pipe 21. It is good. Moreover, in the said embodiment, although the downstream contact part 24a of the 2nd inner pipe 22 was made to contact over the perimeter of the downstream end part of the 1st inner pipe 21, the downstream end part of the 1st inner pipe 21 is made. You may make it contact over the perimeter of the vicinity.

触媒コンバータの概略を示す正面図である。It is a front view which shows the outline of a catalytic converter. 図1のA−A線での縦断面を拡大して示す断面図である。It is sectional drawing which expands and shows the longitudinal cross section in the AA of FIG. 変更例における図2相当の断面図である。It is sectional drawing equivalent to FIG. 2 in the example of a change.

符号の説明Explanation of symbols

10 触媒保持用ハニカム体
13 ハニカム体の網目状通気孔路
20 円筒状ケース
21 第1の内管(第1内管)
22 第2の内管(第2内管)
23 縮径部
23a 上流側接触部
23b テーパ部
24 縮径部
24a 下流側接触部
24b テーパ部
25 中空断熱層
26,27,28,29 環状ロウ付け部
B 中心部通路としてのバイパス通路
L 中心軸線
DESCRIPTION OF SYMBOLS 10 Catalyst holding honeycomb body 13 Honeycomb body mesh-like ventilation path 20 Cylindrical case 21 1st inner pipe (1st inner pipe)
22 Second inner pipe (second inner pipe)
23 Reduced diameter portion 23a Upstream contact portion 23b Tapered portion 24 Reduced diameter portion 24a Downstream contact portion 24b Tapered portion 25 Hollow heat insulating layer 26, 27, 28, 29 Annular brazing portion B Bypass passage as a central passage L Central axis

Claims (4)

軸方向に延びる多数の通気孔路を有する触媒担持用ハニカム体と、そのハニカム体の中心部を軸方向に貫通する中心部通路とを備えた触媒コンバータであって、
前記中心部通路とそれを取り囲む前記ハニカム体との境界域には、前記中心部通路を区画形成する第1の内管及びその第1の内管を間隔を隔てて包囲する第2の内管から構成される二重内管が設けられ、前記第2内管の上流側端部には、その全周にわたって縮径部が形成され、前記第1内管と前記第2内管との間には、前記二重内管の上流側端部において第1内管の上流側端部又はその近傍と第2内管の前記縮径部とを固着することで上流側からの排気ガスの進入を不能とした中空断熱層が確保されていることを特徴とする触媒コンバータ。
A catalytic converter comprising a catalyst supporting honeycomb body having a large number of vent passages extending in the axial direction, and a central passage that passes through the central part of the honeycomb body in the axial direction,
In the boundary region between the central passage and the honeycomb body surrounding the central passage, the first inner pipe that defines the central passage and the second inner pipe that surrounds the first inner pipe with a space therebetween. A double inner pipe is formed, and an upstream end portion of the second inner pipe is formed with a reduced-diameter portion over the entire circumference thereof, between the first inner pipe and the second inner pipe. In the upstream end portion of the double inner tube, the upstream end portion of the first inner tube or its vicinity and the reduced diameter portion of the second inner tube are fixed to each other so that the exhaust gas enters from the upstream side. A catalytic converter characterized in that a hollow heat-insulating layer is secured.
前記縮径部は、前記第1内管の上流側端部又はその近傍の全周にわたって接触可能な上流側接触部と、該上流側接触部から次第に拡径するテーパ部とから形成されていることを特徴とする請求項1に記載の触媒コンバータ。   The diameter-reduced portion is formed of an upstream contact portion that can contact the entire circumference of the upstream end of the first inner pipe or the vicinity thereof, and a tapered portion that gradually increases in diameter from the upstream contact portion. The catalytic converter according to claim 1. 前記第2内管の下流側端部には、前記第1内管の下流側端部又はその近傍に固定されることなく、当該第1内管の下流側端部又はその近傍の全周にわたって接触可能な下流側接触部が形成されていることを特徴とする請求項1又は請求項2に記載の触媒コンバータ。   The downstream end of the second inner pipe is not fixed to the downstream end of the first inner pipe or the vicinity thereof, but the entire circumference of the downstream end of the first inner pipe or the vicinity thereof. The catalytic converter according to claim 1, wherein a downstream contact portion capable of contacting is formed. 前記触媒コンバータは、前記ハニカム体を収容する円筒状ケースを更に備えており、ハニカム体の内周面をその下流側端部及び上流側端部のうちの一方において前記第2内管の外周面に対し連結し、且つ、ハニカム体の外周面をその下流側端部及び上流側端部のうちの他方において前記円筒状ケースの内周面に対し連結することにより、前記ハニカム体が円筒状ケースと二重内管との間に保持されていることを特徴とする請求項1から請求項3のいずれか一項に記載の触媒コンバータ。   The catalytic converter further includes a cylindrical case that accommodates the honeycomb body, and the outer peripheral surface of the second inner pipe is disposed at one of the downstream end portion and the upstream end portion of the inner peripheral surface of the honeycomb body. And connecting the outer peripheral surface of the honeycomb body to the inner peripheral surface of the cylindrical case at the other of the downstream end portion and the upstream end portion thereof, the honeycomb body becomes a cylindrical case. The catalytic converter according to any one of claims 1 to 3, wherein the catalytic converter is held between the inner pipe and the double inner pipe.
JP2005048431A 2005-02-24 2005-02-24 Catalytic converter Pending JP2006231183A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101797614B1 (en) * 2011-08-08 2017-12-12 대우조선해양 주식회사 Scr reactor in ship or marin structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101797614B1 (en) * 2011-08-08 2017-12-12 대우조선해양 주식회사 Scr reactor in ship or marin structure

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