JP2005076539A - Catalytic converter - Google Patents

Catalytic converter Download PDF

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JP2005076539A
JP2005076539A JP2003308235A JP2003308235A JP2005076539A JP 2005076539 A JP2005076539 A JP 2005076539A JP 2003308235 A JP2003308235 A JP 2003308235A JP 2003308235 A JP2003308235 A JP 2003308235A JP 2005076539 A JP2005076539 A JP 2005076539A
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honeycomb body
inner pipe
catalytic converter
peripheral surface
inner tube
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Yoshiya Tanaka
芳弥 田中
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Aisin Takaoka Co Ltd
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Aisin Takaoka Co Ltd
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  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a catalytic converter, preventing or avoiding various kinds of problems resulting from the transmission of the heat of exhaust gas flowing in a bypass line passing through the center of the catalytic converter to a honeycomb body. <P>SOLUTION: The catalytic converter comprises a catalyst supporting honeycomb body 10 stored in a cylindrical case 20 and the bypass line B passing through a central portion of the honeycomb body 10. In a boundary region between the bypass line B and the honeycomb body 10 encircling it, a double inner tube is provided which consists of a first inner tube 21 and a second inner tube 22. Between the first inner tube 21 and the second inner tube 22, a hollow heat insulating layer 27 is held where the double inner tube is sealed at its upstream end to preclude the entry of exhaust gas from the upstream side. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、エンジンの排気ガス浄化装置の一種である、又は、排気ガス浄化装置の排気経路の一部に配設して用いられる触媒コンバータに関する。   The present invention relates to a catalytic converter that is a kind of an exhaust gas purification device for an engine or that is used by being disposed in a part of an exhaust path of an exhaust gas purification device.

従来、排気ガス浄化用触媒を担持するハニカム体を備えた排気ガス浄化装置が知られている。例えば特許文献1は、薄肉金属板の平板状帯材と波板状帯材とを重積しこれを一括渦巻状に巻回積層して製作した軸方向に多数の網目状通気孔路を有する触媒担持用ハニカムコア体であって、その巻回中心部に円筒状中空部を形成してなるハニカムコア体(つまり軸直交断面が円環状をなすハニカムコア体)を開示する。通常、かかるハニカムコア体の円筒状中空部内には金属円筒(パイプ)が配設されると共に、当該ハニカムコア体は円筒状金属ケース内に装填されて触媒コンバータを構成する。そして、触媒コンバータの実車搭載時には、ハニカムコア体の中心を貫通する前記パイプは、エンジンからの排気ガスにハニカムコア体を迂回させるためのバイパス通路として利用される。   2. Description of the Related Art Conventionally, an exhaust gas purification device including a honeycomb body that supports an exhaust gas purification catalyst is known. For example, Patent Document 1 has a large number of mesh-like vent holes in the axial direction, which are manufactured by stacking and laminating flat plate strips and corrugated strip strips of thin metal plates and winding them together in a spiral shape. Disclosed is a honeycomb core for supporting a catalyst, which is formed by forming a cylindrical hollow portion at the center of winding thereof (that is, a honeycomb core having an annular cross section perpendicular to the axis). Usually, a metal cylinder (pipe) is disposed in a cylindrical hollow portion of the honeycomb core body, and the honeycomb core body is loaded in a cylindrical metal case to constitute a catalytic converter. When the catalytic converter is mounted on an actual vehicle, the pipe passing through the center of the honeycomb core body is used as a bypass passage for bypassing the honeycomb core body with exhaust gas from the engine.

ところで、従来の触媒コンバータでは、単一のパイプによって構成されたバイパス通路を排気ガスが流れるとき、排気ガスの熱が当該パイプ及びそれを取り囲むハニカムコア体に多量に伝達されることで様々な問題を生じていた。例えば、パイプ壁を介して伝達される熱により、ハニカムコア体の内周部と外周部とで熱分布の不均等(即ち径方向への過大な熱勾配)が生まれ、それに起因してハニカムコア体内では周方向の引っ張り応力が生じ、その結果、巻回積層状態にある金属帯材が切れて箔状に欠け落ちたり、帯材の一部が位置ズレを起こして脱落したりすることがあった。また、パイプ壁を介してハニカムコア体に伝達される熱により、触媒物質(例えば貴金属触媒)が高温劣化することもあった。更には、排気熱によって過度に熱膨張したパイプと円筒状金属ケースとの間でハニカムコア体を圧迫して破損したり、パイプ自体に亀裂を生じたりすることがあった。   By the way, in the conventional catalytic converter, when the exhaust gas flows through the bypass passage constituted by a single pipe, various problems are caused by a large amount of heat of the exhaust gas being transferred to the pipe and the honeycomb core body surrounding the pipe. Was produced. For example, heat transferred through the pipe wall causes non-uniform heat distribution (ie, excessive thermal gradient in the radial direction) between the inner and outer peripheral portions of the honeycomb core body, resulting in the honeycomb core. Circumferential tensile stress is generated in the body, and as a result, the metal strip in the wound and laminated state may be cut and chipped into a foil shape, or a part of the strip may be displaced and fall off. It was. Further, the catalyst material (for example, a noble metal catalyst) may be deteriorated at a high temperature by heat transferred to the honeycomb core body through the pipe wall. Furthermore, the honeycomb core body may be pressed and damaged between the pipe and the cylindrical metal case that are excessively thermally expanded by the exhaust heat, or the pipe itself may be cracked.

実公平7−33875号公報No. 7-33875

本発明の目的は、触媒コンバータの中心を貫通するバイパス通路を流れる排気ガスの熱がハニカム体に伝達されることに起因する様々な問題を防止又は未然回避することができる触媒コンバータを提供することにある。   An object of the present invention is to provide a catalytic converter capable of preventing or avoiding various problems caused by the heat of exhaust gas flowing through a bypass passage passing through the center of the catalytic converter being transferred to the honeycomb body. It is in.

請求項1の発明は、軸方向に延びる多数の通気孔路を有する触媒担持用ハニカム体と、そのハニカム体の中心部を軸方向に貫通する中心部通路とを備えた触媒コンバータであって、前記中心部通路とそれを取り囲む前記ハニカム体との境界域には、前記中心部通路を区画形成する第1の内管及びその第1の内管を間隔を隔てて包囲する第2の内管から構成される二重内管が設けられ、前記第1内管と第2内管との間には、当該二重内管の上流側端部又はその近傍を封止することで上流側からの排気ガスの進入を不能とした中空断熱層が確保されていることを特徴とする触媒コンバータである。   The invention of claim 1 is a catalytic converter comprising a catalyst-supporting honeycomb body having a large number of vent holes extending in the axial direction, and a central passage that passes through the central portion of the honeycomb body in the axial direction. In the boundary region between the central passage and the honeycomb body surrounding the central passage, the first inner pipe that defines the central passage and the second inner pipe that surrounds the first inner pipe with a space therebetween. A double inner pipe is provided, and between the first inner pipe and the second inner pipe, the upstream end of the double inner pipe or the vicinity thereof is sealed from the upstream side. The catalytic converter is characterized in that a hollow heat insulating layer that prevents the exhaust gas from entering is secured.

請求項1によれば、触媒コンバータの中心部通路を区画形成する第1内管及びその第1内管を間隔を隔てて包囲する第2内管から構成される二重内管により、中心部通路とそれを取り囲むハニカム体との境界域、即ち中心部通路の周囲には、中空断熱層(例えば空気層)が確保される。そして、その中空断熱層は、二重内管の上流側端部又はその近傍を封止することで上流側からの排気ガスの進入を不能とされている。このため、中心部通路を高温の排気ガスが流れたときでも、その周囲に確保された中空断熱層によって中心部通路からハニカム体への熱伝達が緩和される。従って、ハニカム体の内周部と外周部とで不均等な熱分布(つまり径方向での過大な熱勾配)が生じ難く、仮にそのような熱分布(熱勾配)に起因してハニカム体内で周方向への引っ張り応力が生じたとしても、その周方向引っ張り応力は過大化しないため、ハニカム体の破損を防止することができる。また、中空断熱層によって中心部通路からハニカム体への熱伝達が緩和されるので、ハニカム体に担持された触媒物質の高温劣化を防止することができる。   According to the first aspect, the central portion is formed by the double inner tube composed of the first inner tube that defines the central passage of the catalytic converter and the second inner tube that surrounds the first inner tube with a space therebetween. A hollow heat insulating layer (for example, an air layer) is secured in a boundary region between the passage and the honeycomb body surrounding the passage, that is, around the central passage. The hollow heat insulating layer seals the upstream end of the double inner tube or the vicinity thereof, thereby preventing the exhaust gas from entering from the upstream side. For this reason, even when high-temperature exhaust gas flows through the central passage, heat transfer from the central passage to the honeycomb body is alleviated by the hollow heat insulating layer secured around the central passage. Therefore, an uneven heat distribution (that is, an excessive thermal gradient in the radial direction) hardly occurs between the inner peripheral portion and the outer peripheral portion of the honeycomb body, and the honeycomb body is temporarily caused by such a thermal distribution (thermal gradient). Even if tensile stress in the circumferential direction occurs, the tensile stress in the circumferential direction does not become excessive, so that the honeycomb body can be prevented from being damaged. Further, since the heat transfer from the central passage to the honeycomb body is relaxed by the hollow heat insulating layer, it is possible to prevent the catalyst material carried on the honeycomb body from being deteriorated at high temperature.

請求項2の発明は、請求項1に記載の触媒コンバータにおいて、前記二重内管の上流側端部又はその近傍には、前記第1内管と第2内管とを全周にわたって連結する全周連結部が設けられていることを特徴とする。   According to a second aspect of the present invention, in the catalytic converter according to the first aspect, the first inner pipe and the second inner pipe are connected to the upstream end of the double inner pipe or the vicinity thereof over the entire circumference. An all-around connecting portion is provided.

請求項2によれば、二重内管の上流側端部又はその近傍において第1内管と第2内管とを全周にわたって連結する全周連結部は、二重内管の上流側端部又はその近傍を封止して上流側から中空断熱層内への排気ガスの進入を不能とする封止手段として機能し、中空断熱層の断熱性能維持に貢献する。また、全周連結部を介して第1内管と第2内管とを相互連結しているため、両内管の軸方向又は長手方向に沿った範囲内における両内管の連結箇所が、全周連結部に対応する一円周に沿った一箇所だけに限定される。このため、第1内管内に高温の排気ガスが流れて第1内管が第2内管に比べて大きく熱膨張するような場合でも、第1内管は第2内管に拘束されること無く、軸方向に無理なく熱膨張することができる。それ故、第1内管と第2内管との間の熱膨張量の差に基づく熱応力集中の発生を回避でき、熱応力集中による二重内管の破損を防止することができる。   According to the second aspect, the all-around connecting portion that connects the first inner tube and the second inner tube over the entire circumference at or near the upstream end of the double inner tube is the upstream end of the double inner tube. It functions as a sealing means that seals the portion or the vicinity thereof and makes it impossible for the exhaust gas to enter the hollow heat insulating layer from the upstream side, and contributes to maintaining the heat insulating performance of the hollow heat insulating layer. In addition, since the first inner pipe and the second inner pipe are interconnected via the entire circumference connecting portion, the connection location of both inner pipes in the range along the axial direction or the longitudinal direction of both inner pipes is It is limited to only one place along one circumference corresponding to the all-around connecting portion. For this reason, even when a high-temperature exhaust gas flows in the first inner pipe and the first inner pipe expands greatly compared to the second inner pipe, the first inner pipe is restrained by the second inner pipe. Without thermal expansion in the axial direction. Therefore, the occurrence of thermal stress concentration based on the difference in thermal expansion between the first inner tube and the second inner tube can be avoided, and damage to the double inner tube due to thermal stress concentration can be prevented.

請求項3の発明は、請求項2に記載の触媒コンバータにおいて、前記二重内管の下流側端部又はその近傍には、前記第1内管と第2内管とを連結することなく、第1及び第2内管間の間隔保持及び下流側から中空断熱層への排気ガス進入防止に役立つ環状スペーサ部が設けられていることを特徴とする。   The invention according to claim 3 is the catalytic converter according to claim 2, wherein the first inner pipe and the second inner pipe are not connected to the downstream end of the double inner pipe or the vicinity thereof. An annular spacer portion that is useful for maintaining a distance between the first and second inner pipes and preventing exhaust gas from entering the hollow heat insulating layer from the downstream side is provided.

請求項3によれば、環状スペーサ部は、二重内管の下流側端部又はその近傍に設けられることで前記全周連結部から軸方向に所定距離を隔てて位置し、全周連結部と共に第1及び第2内管間の間隔保持に貢献する。また、環状スペーサ部は、二重内管の下流側端部又はその近傍に位置して中空断熱層の下流側開口部をほぼ塞ぎ得るため、触媒コンバータの下流側の排気ガスが逆流して中空断熱層へ進入するのを極力防止することができる。更に環状スペーサ部は、第1内管と第2内管とを連結しないもの、即ち二重内管の下流側端部又はその近傍における第1内管と第2内管との非連結状態を維持するものである。このため、環状スペーサ部の配設にもかかわらず、両内管の軸方向又は長手方向に沿った範囲内における両内管の連結箇所が前記全周連結部に対応する一円周に沿った一箇所だけに限定されるという構造が維持され、請求項2で言及したような作用効果(熱応力集中の回避)が保たれる。   According to claim 3, the annular spacer portion is provided at a downstream end portion of the double inner pipe or in the vicinity thereof, so that the annular spacer portion is located at a predetermined distance in the axial direction from the all-round connection portion. At the same time, it contributes to maintaining the distance between the first and second inner tubes. Further, the annular spacer portion is located at or near the downstream end of the double inner pipe and can substantially block the downstream opening of the hollow heat insulating layer, so that the exhaust gas downstream of the catalytic converter flows backward and becomes hollow. It is possible to prevent entry into the heat insulation layer as much as possible. Further, the annular spacer portion does not connect the first inner tube and the second inner tube, that is, the non-connected state between the first inner tube and the second inner tube at or near the downstream end of the double inner tube. To maintain. For this reason, in spite of the arrangement of the annular spacer portion, the connection location of both inner tubes in the range along the axial direction or the longitudinal direction of both inner tubes is along one circumference corresponding to the all-round connection portion. The structure of being limited to only one place is maintained, and the effect (avoidance of thermal stress concentration) as mentioned in claim 2 is maintained.

請求項4の発明は、請求項1〜3のいずれかに記載の触媒コンバータにおいて、前記触媒コンバータは、前記ハニカム体を収容する円筒状ケースを更に備えており、ハニカム体の内周面をその下流側端部及び上流側端部のうちの一方において前記第2内管の外周面に対し連結し、且つ、ハニカム体の外周面をその下流側端部及び上流側端部のうちの他方において前記円筒状ケースの内周面に対し連結することにより、前記ハニカム体が円筒状ケースと二重内管との間に保持されていることを特徴とする。   According to a fourth aspect of the present invention, in the catalytic converter according to any one of the first to third aspects, the catalytic converter further includes a cylindrical case that accommodates the honeycomb body, and an inner peripheral surface of the honeycomb body is provided on the inner peripheral surface of the honeycomb body. One of the downstream end and the upstream end is connected to the outer peripheral surface of the second inner pipe, and the outer peripheral surface of the honeycomb body is connected to the other of the downstream end and the upstream end. By connecting to the inner peripheral surface of the cylindrical case, the honeycomb body is held between the cylindrical case and the double inner tube.

請求項4によれば、二重内管の第1内管を高温の排気ガスが流れ、それを取り囲むハニカム体に熱が伝達されてハニカム体の内周部と外周部との間で熱勾配又は熱較差が生じた場合でも、ハニカム体の内周面は下流側端部(又は上流側端部)において第2内管に連結されているだけなので、ハニカム体の内周部と第2内管とは互いに拘束されること無く軸方向に熱膨張できる。同様に、ハニカム体の外周面は上流側端部(又は下流側端部)において円筒状ケースに連結されているだけなので、ハニカム体の外周部と円筒状ケースとは互いに拘束されること無く軸方向に熱膨張できる。それ故、触媒コンバータの中心軸線に対して同心円状の配置関係にある、第2内管、ハニカム体の内周部、ハニカム体の外周部及び円筒状ケースの四者間で大きな熱勾配又は熱較差が生じたとしても、ハニカム体の内部や連結部位には熱応力集中がなく、ハニカム体の破損が防止される。   According to claim 4, high-temperature exhaust gas flows through the first inner pipe of the double inner pipe, heat is transmitted to the honeycomb body surrounding the first exhaust pipe, and a thermal gradient is generated between the inner peripheral portion and the outer peripheral portion of the honeycomb body. Alternatively, even when a thermal difference occurs, the inner peripheral surface of the honeycomb body is only connected to the second inner pipe at the downstream end (or upstream end), so the inner peripheral portion of the honeycomb body and the second inner The tubes can thermally expand in the axial direction without being constrained to each other. Similarly, since the outer peripheral surface of the honeycomb body is only connected to the cylindrical case at the upstream end portion (or downstream end portion), the outer peripheral portion of the honeycomb body and the cylindrical case are not constrained to each other. Can expand in the direction. Therefore, there is a large thermal gradient or heat between the second inner tube, the inner peripheral portion of the honeycomb body, the outer peripheral portion of the honeycomb body, and the cylindrical case, which are concentrically arranged with respect to the central axis of the catalytic converter. Even if a difference occurs, there is no concentration of thermal stress in the inside of the honeycomb body or in the connection portion, and the honeycomb body is prevented from being damaged.

また、ハニカム体の内周面をその下流側端部及び上流側端部のうちの一方において第2内管の外周面に対し連結するときには、ハニカム体の外周面をその下流側端部及び上流側端部のうちの他方において円筒状ケースの内周面に対し連結するという具合に、ハニカム体の内周面側連結位置と外周面側連結位置とを軸方向にずらしている。それ故、上記熱応力集中の回避作用を維持しながらも、円筒状ケースと二重内管との間にハニカム体を安定的に保持することができる。   Further, when the inner peripheral surface of the honeycomb body is connected to the outer peripheral surface of the second inner pipe at one of the downstream end portion and the upstream end portion, the outer peripheral surface of the honeycomb body is connected to the downstream end portion and the upstream end portion. The inner peripheral surface side connection position and the outer peripheral surface side connection position of the honeycomb body are shifted in the axial direction so that the other of the side end portions is connected to the inner peripheral surface of the cylindrical case. Therefore, it is possible to stably hold the honeycomb body between the cylindrical case and the double inner tube while maintaining the effect of avoiding the thermal stress concentration.

(付記)請求項1〜4において、「前記ハニカム体が、薄肉金属板の平板状帯材と波板状帯材とを重積しこれを一括渦巻状に巻回積層して製作すると共にその巻回中心部に円筒状中空部を形成してなる軸方向に延びる多数の通気孔路を有する触媒担持用ハニカム体であること」は好ましい。このようなハニカム体では平板状帯材等が渦巻状の積層構造を構築し、ハニカム体の内周部と外周部とで各階層を構成する帯材の独立性が高まる(つまり各階層間での相互拘束性が弱まる)ので、請求項4に記載したような構成に基づく作用効果がより効果的に発揮される。   (Supplementary note) In claims 1 to 4, "the honeycomb body is produced by stacking and laminating flat plate strips and corrugated strip strips of thin metal plates, and winding and laminating them in a spiral shape. It is preferable that the catalyst-supporting honeycomb body has a large number of vent holes extending in the axial direction by forming a cylindrical hollow portion at the center of winding. In such a honeycomb body, a flat strip or the like constructs a spiral laminated structure, and the independence of the strip constituting each layer at the inner periphery and the outer periphery of the honeycomb body is increased (that is, between the layers). Therefore, the operational effects based on the configuration as described in claim 4 are more effectively exhibited.

本発明の触媒コンバータによれば、その中心部通路とそれを取り囲むハニカム体との境界域に第1及び第2の内管からなる二重内管を設けて中空断熱層を確保し、中心部通路からハニカム体への熱伝達を緩和することにより、ハニカム体内での不均等な熱分布を回避してハニカム体の破損を防止できると共に、ハニカム体に担持された触媒物質の高温劣化を防止することができる。   According to the catalytic converter of the present invention, the double inner pipe composed of the first and second inner pipes is provided in the boundary region between the central passage and the honeycomb body surrounding the central passage to secure the hollow heat insulating layer, By relaxing the heat transfer from the passage to the honeycomb body, non-uniform heat distribution in the honeycomb body can be avoided and the honeycomb body can be prevented from being damaged, and the catalyst material supported on the honeycomb body can be prevented from being deteriorated at high temperature. be able to.

更に上述のように、二重内管における第1及び第2内管間の連結構造や、円筒状ケースと二重内管との間におけるハニカム体の保持構造を工夫することにより、触媒コンバータの各部における熱応力集中を回避して、触媒コンバータの破損を未然防止することが可能となる。   Further, as described above, by devising the connection structure between the first and second inner pipes in the double inner pipe and the honeycomb body holding structure between the cylindrical case and the double inner pipe, It is possible to avoid thermal stress concentration in each part and prevent the catalytic converter from being damaged.

以下、本発明の一実施形態を図面を参照して説明する。図1及び図2に示すように、触媒コンバータは、触媒担持用ハニカム体10と、そのハニカム体10を収容する円筒状ケース20と、前記ハニカム体10の中心部を軸方向に貫通する二重内管(21,22)とを備えている。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. As shown in FIGS. 1 and 2, the catalytic converter includes a catalyst-supporting honeycomb body 10, a cylindrical case 20 that accommodates the honeycomb body 10, and a double core that penetrates the center of the honeycomb body 10 in the axial direction. And inner pipes (21, 22).

触媒担持用ハニカム体10は、金属製あるいはセラミックス製のいずれでもよいが、その中心部に二重内管(21,22)を配置するための円筒状中空部を形成し易いという点で、金属製のハニカム体であることが好ましい。金属製のハニカム体10は、例えば、耐熱性薄肉鋼板の平板状帯材11と、耐熱性薄肉鋼板を波形に機械加工して得た波板状帯材12とを相互当接させながら重積すると共に、その重積した帯材11,12を巻回案内棒を用いて一括渦巻状に巻回し、その後に巻回案内棒を中心から抜き取ることによって得られる。こうして得られたハニカム体10は、軸方向に延びる多数の網目状通気孔路13を有すると共に、その巻回中心部に円筒状中空部を有してなる略円柱形状をなす。尚、ハニカム体10には所定の触媒物質が担持される。   The catalyst-supporting honeycomb body 10 may be made of either metal or ceramics. However, the catalyst-supporting honeycomb body 10 is made of metal in that a cylindrical hollow portion for arranging the double inner tubes (21, 22) can be easily formed at the center thereof. It is preferable that the honeycomb body be made. The metal honeycomb body 10 is formed by stacking, for example, a flat strip 11 made of a heat-resistant thin steel plate and a corrugated strip 12 obtained by machining the heat-resistant thin steel plate into a corrugated shape. At the same time, the stacked strips 11 and 12 are wound into a collective spiral using a winding guide rod, and then the winding guide rod is extracted from the center. The honeycomb body 10 thus obtained has a substantially cylindrical shape having a large number of mesh-like vent holes 13 extending in the axial direction and a cylindrical hollow portion at the winding center. The honeycomb body 10 carries a predetermined catalyst material.

円筒状ケース20は、例えばステンレス鋼で作られた円筒状部材である。円筒状ケース20の内径は前記ハニカム体10の外径よりも若干大きく、且つ、円筒状ケース20の軸方向長(全長)は前記ハニカム体10の軸方向長よりも大きく設定されており、円筒状ケース20の内部にハニカム体10を収容することができる。   The cylindrical case 20 is a cylindrical member made of, for example, stainless steel. The inner diameter of the cylindrical case 20 is slightly larger than the outer diameter of the honeycomb body 10, and the axial length (full length) of the cylindrical case 20 is set to be larger than the axial length of the honeycomb body 10. The honeycomb body 10 can be accommodated in the case 20.

二重内管(21,22)は、第1の内管21及びその第1内管21を所定間隔を隔てて包囲する第2の内管22から構成されている。第1及び第2内管21,22はいずれも、ストレート円筒パイプ状のステンレス鋼管からなる。第1及び第2内管21,22の全長は円筒状ケース20の全長にほぼ等しく、第2内管22の半径は第1内管21の半径よりも大きい。   The double inner pipe (21, 22) includes a first inner pipe 21 and a second inner pipe 22 that surrounds the first inner pipe 21 at a predetermined interval. Both the first and second inner pipes 21 and 22 are made of straight cylindrical pipe-shaped stainless steel pipes. The total length of the first and second inner tubes 21 and 22 is substantially equal to the total length of the cylindrical case 20, and the radius of the second inner tube 22 is larger than the radius of the first inner tube 21.

この触媒コンバータでは、第1内管21、第2内管22及び円筒状ケース20は、それらに共通の中心軸線Lを中心として同心円状に配置される(図1参照)。そして、円筒状ケース20の内周面と第2内管22の外周面との間には、前記ハニカム体10の収容空間が区画形成される。また、最中心部分に配置される第1内管21は、ハニカム体10の中心部を軸方向に貫通する中心部通路としてのバイパス通路Bを区画形成する。そして、バイパス通路Bとハニカム体10との境界域には、二重内管(21,22)が配置されると共に、第1内管21と第2内管22との間には、両内管21,22の半径差にほぼ等しい間隔が全周にわたり確保される。   In this catalytic converter, the first inner pipe 21, the second inner pipe 22 and the cylindrical case 20 are arranged concentrically around a central axis L common to them (see FIG. 1). A housing space for the honeycomb body 10 is defined between the inner peripheral surface of the cylindrical case 20 and the outer peripheral surface of the second inner tube 22. Further, the first inner pipe 21 arranged at the most central portion defines and forms a bypass passage B as a central passage that passes through the central portion of the honeycomb body 10 in the axial direction. In the boundary area between the bypass passage B and the honeycomb body 10, double inner pipes (21, 22) are disposed, and between the first inner pipe 21 and the second inner pipe 22, An interval substantially equal to the radial difference between the tubes 21 and 22 is ensured over the entire circumference.

図2に示すように、二重内管(21,22)の上流側端部には、第1内管21の外周面と第2内管22の内周面とを全周にわたって連結する全周連結部23が設けられている。この全周連結部23は、ステンレス製の上流側リング24と、そのリング24の内周面と第1内管21の外周面との間に設けられた環状ロウ付け部25と、リング24の外周面と第2内管22の内周面との間に設けられた環状ロウ付け部26とから構成されている。つまり、第1内管21の上流側端部外周面と第2内管22の上流側端部内周面とは、内側の環状ロウ付け部25、上流側リング24及び外側の環状ロウ付け部26を介して全周連結されている。なお、この全周連結部23は、二重内管(21,22)の上流側の環状開口を封止して、上流側からの排気ガスが二重内管に進入するのを阻止する封止手段としての役目も果たす。従って、第1内管21と第2内管22との間には、全周連結部23によって上流側からの排気ガスの進入を不能とした中空断熱層27が確保される。尚、本実施形態では、中空断熱層27は空気層として存在する。   As shown in FIG. 2, at the upstream end of the double inner pipe (21, 22), the entire outer circumference of the first inner pipe 21 and the inner circumference of the second inner pipe 22 are connected over the entire circumference. A circumferential connecting portion 23 is provided. This all-around connecting portion 23 includes a stainless steel upstream ring 24, an annular brazing portion 25 provided between the inner peripheral surface of the ring 24 and the outer peripheral surface of the first inner tube 21, An annular brazing portion 26 is provided between the outer peripheral surface and the inner peripheral surface of the second inner tube 22. That is, the outer peripheral surface of the upstream end of the first inner tube 21 and the inner peripheral surface of the upstream end of the second inner tube 22 are the inner annular brazing portion 25, the upstream ring 24, and the outer annular brazing portion 26. It is connected all around. The all-around connecting portion 23 seals the annular opening on the upstream side of the double inner pipe (21, 22) to prevent the exhaust gas from the upstream side from entering the double inner pipe. Also serves as a stopping means. Therefore, a hollow heat insulating layer 27 that makes it impossible for the exhaust gas to enter from the upstream side is ensured between the first inner pipe 21 and the second inner pipe 22 by the all-around connecting portion 23. In the present embodiment, the hollow heat insulating layer 27 exists as an air layer.

他方、二重内管(21,22)の下流側端部には、上記全周連結部23のような内管間連結部は存在しない。その代わり、二重内管(21,22)の下流側端部には、第1内管21の外周面と第2内管22の内周面とを連結しない構成の環状スペーサ部28が設けられている。この環状スペーサ部28は、前記上流側リング24と同形同寸であるステンレス製の下流側リング29と、そのリング29の内周面と第1内管21の外周面との間に設けられた環状ロウ付け部30とから構成されている。つまり、第1内管21の下流側端部外周面には、環状ロウ付け部30を介して下流側リング29が取り付けられている。下流側リング29の外周面と第2内管22の下流側端部内周面との間には、環状の隙間C(非ロウ付け部)が僅かに確保されており、下流側リング29と第2内管22とは非連結状態にある。環状スペーサ部28は、全周連結部23から軸方向に所定距離を隔てて位置することで、全周連結部23と共に第1及び第2内管21,22間の間隔保持に貢献する。また、環状スペーサ部28は、二重内管の下流側端部にあって中空断熱層27の下流側の環状開口をほぼ塞ぐため、触媒コンバータ下流側の排気ガスが逆流して中空断熱層27へ進入するのを極力防止する働きをする。   On the other hand, there is no inter-inner tube connecting portion like the above-mentioned all-around connecting portion 23 at the downstream end of the double inner tube (21, 22). Instead, an annular spacer portion 28 having a configuration in which the outer peripheral surface of the first inner tube 21 and the inner peripheral surface of the second inner tube 22 are not connected is provided at the downstream end of the double inner tube (21, 22). It has been. The annular spacer portion 28 is provided between a stainless steel downstream ring 29 having the same shape and dimensions as the upstream ring 24, and an inner peripheral surface of the ring 29 and an outer peripheral surface of the first inner tube 21. And an annular brazing portion 30. That is, the downstream ring 29 is attached to the outer peripheral surface of the downstream end portion of the first inner pipe 21 via the annular brazing portion 30. A slight annular gap C (non-brazed portion) is secured between the outer peripheral surface of the downstream ring 29 and the inner peripheral surface of the downstream end of the second inner tube 22. The two inner pipes 22 are not connected. The annular spacer portion 28 is located at a predetermined distance in the axial direction from the entire circumference connecting portion 23, thereby contributing to the interval maintenance between the first and second inner pipes 21 and 22 together with the entire circumference connecting portion 23. Further, the annular spacer portion 28 is located at the downstream end of the double inner pipe and substantially closes the annular opening on the downstream side of the hollow heat insulating layer 27, so that the exhaust gas downstream of the catalytic converter flows backward and the hollow heat insulating layer 27. It works to prevent as much as possible from entering.

本実施形態では、第1内管21と第2内管22とが上流側端部の全周連結部23のみで相互連結され、下流側端部の環状スペーサ部28によっては連結されない。このため、両内管21,22の軸方向又は長手方向に沿った範囲内における両内管21,22の連結箇所は、全周連結部23に対応する一円周に沿った一箇所だけに限定される。   In the present embodiment, the first inner pipe 21 and the second inner pipe 22 are interconnected only by the entire circumference connecting portion 23 at the upstream end, and are not connected by the annular spacer portion 28 at the downstream end. For this reason, the connection place of both the inner pipes 21 and 22 in the range along the axial direction or longitudinal direction of both the inner pipes 21 and 22 is only one place along one circumference corresponding to the all-around connection part 23. Limited.

また図2に示すように、ハニカム体10の上流側端部外周面は、環状ロウ付け部31を介して円筒状ケース20の内周面に対して全周連結されており、又、ハニカム体10の下流側端部内周面は、環状ロウ付け部32を介して第2内管22の外周面に対して全周連結されている。上流側の環状ロウ付け部31(ハニカム体の外周面側連結位置)と下流側の環状ロウ付け部32(ハニカム体の内周面側連結位置)とは軸方向にずれているので、上記二箇所の環状ロウ付け部31,32だけでの保持にもかかわらず、ハニカム体10は円筒状ケース20と二重内管(21,22)との間に安定的に保持される。   As shown in FIG. 2, the outer peripheral surface of the upstream end portion of the honeycomb body 10 is connected to the entire inner peripheral surface of the cylindrical case 20 via the annular brazing portion 31, and the honeycomb body The inner peripheral surface of the downstream end 10 is connected to the outer peripheral surface of the second inner tube 22 through the annular brazing portion 32. The upstream annular brazing portion 31 (the outer peripheral surface side connection position of the honeycomb body) and the downstream annular brazing portion 32 (the inner peripheral surface side connection position of the honeycomb body) are displaced in the axial direction. The honeycomb body 10 is stably held between the cylindrical case 20 and the double inner pipes (21, 22) despite being held only by the annular brazing portions 31, 32.

尚、上記各ロウ付け部(25,26,30,31,32)で用いられる金属(ロウ材)としては、例えば銅合金があげられる。また、使用可能なロウ付け方法としては、真空炉中ロウ付けを例示できる。   In addition, as a metal (brazing | wax material) used by each said brazing part (25, 26, 30, 31, 32), a copper alloy is mention | raise | lifted, for example. An example of a brazing method that can be used is brazing in a vacuum furnace.

本実施形態によれば、以下のような作用及び効果を得ることができる。   According to this embodiment, the following operations and effects can be obtained.

第1内管21及び第2内管22から構成される二重内管により、バイパス通路Bとそれを取り囲むハニカム体10との境界域には、全周連結部23によって上流側の環状開口が封止された中空断熱層27が確保される。故に、バイパス通路Bを高温の排気ガスが流れたときでも、その周囲に確保された中空断熱層27によってバイパス通路Bからハニカム体10への熱伝達が緩和され、ハニカム体10の内周部と外周部とで不均等な熱分布(つまり径方向での過大な熱勾配)が生じ難い。従って、熱分布(熱勾配)に起因してハニカム体10内で周方向への引っ張り応力が生じたとしても、その周方向引っ張り応力は過大化せず、ハニカム体10を構成している金属製帯材11,12が切れて箔状に欠け落ちたりすること(ハニカム体の破損)を防止することができる。また、ハニカム体10への熱伝達が緩和されるため、ハニカム体10に担持された触媒物質の高温劣化を防止することができる。   Due to the double inner pipe constituted by the first inner pipe 21 and the second inner pipe 22, an annular opening on the upstream side is formed by an all-around connecting portion 23 in the boundary area between the bypass passage B and the honeycomb body 10 surrounding the bypass passage B. The sealed hollow heat insulating layer 27 is secured. Therefore, even when high-temperature exhaust gas flows through the bypass passage B, heat transfer from the bypass passage B to the honeycomb body 10 is relaxed by the hollow heat insulating layer 27 secured around the bypass passage B, and the inner peripheral portion of the honeycomb body 10 Uneven heat distribution (that is, excessive thermal gradient in the radial direction) hardly occurs on the outer periphery. Therefore, even if a tensile stress in the circumferential direction is generated in the honeycomb body 10 due to the heat distribution (thermal gradient), the circumferential tensile stress is not excessively increased, and the metal constituting the honeycomb body 10 is made. It is possible to prevent the strips 11 and 12 from being cut out and chipped off in the form of foil (breakage of the honeycomb body). In addition, since heat transfer to the honeycomb body 10 is alleviated, it is possible to prevent high-temperature deterioration of the catalyst material supported on the honeycomb body 10.

第1及び第2内管21,22の軸方向又は長手方向に沿った範囲内における両内管の連結箇所が、全周連結部23に対応する一円周に沿った一箇所だけに限定されているため、第1内管21内に高温の排気ガスが流れて第1内管21が第2内管22に比べて大きく熱膨張するような場合でも、第1内管21は第2内管22に拘束されること無く、軸方向に無理なく熱膨張することができ、両内管21,22間の熱膨張量の差に基づく熱応力集中を回避できる。もし仮に、両内管21,22の軸方向又は長手方向に沿った範囲内における両内管の連結箇所が二箇所以上あるとき(例えば全周連結部23のみならず環状スペーサ部28においても全周連結がある場合)には、第1内管21の軸方向熱膨張が二つの連結箇所によって阻害され、応力集中を招いてしまう。この点、本実施形態によれば、両内管21,22の軸方向連結箇所を一箇所のみとしているので、上述のような熱応力集中は起きず、熱応力集中による二重内管(21,22)の破損を防止することができる。   The connection place of both the inner pipes in the range along the axial direction or the longitudinal direction of the first and second inner pipes 21 and 22 is limited to only one place along one circumference corresponding to the entire circumference connection portion 23. Therefore, even when a high-temperature exhaust gas flows in the first inner pipe 21 and the first inner pipe 21 thermally expands much more than the second inner pipe 22, the first inner pipe 21 is in the second inner pipe 21. Without being constrained by the tube 22, it can be thermally expanded in the axial direction without difficulty, and thermal stress concentration based on the difference in thermal expansion between the inner tubes 21 and 22 can be avoided. If there are two or more connecting parts of the inner pipes in the range along the axial direction or the longitudinal direction of the inner pipes 21 and 22 (for example, not only in the entire circumference connecting part 23 but also in the annular spacer part 28, all When there is a circumferential connection), the axial thermal expansion of the first inner tube 21 is hindered by the two connection locations, leading to stress concentration. In this respect, according to the present embodiment, since the axially connected portion of both the inner pipes 21 and 22 is only one place, the above-described thermal stress concentration does not occur, and the double inner tube (21 22) can be prevented.

更に本実施形態によれば、第1内管21を高温の排気ガスが流れ、それを取り囲むハニカム体10に熱が伝達されてハニカム体10の内周部と外周部との間で熱勾配又は熱較差が生じたとしても、ハニカム体10の内周面は下流側の環状ロウ付け部32を介して第2内管22に全周連結されているだけなので、ハニカム体10の内周部(特に最内周に並ぶ通気孔路13群を構成する金属製帯材11,12)と第2内管22とは互いに拘束されること無く軸方向に熱膨張できる。同様に、ハニカム体10の外周面は上流側の環状ロウ付け部31を介して円筒状ケース20に全周連結されているだけなので、ハニカム体10の外周部(特に最外周に並ぶ通気孔路13群を構成する金属製帯材11,12)と円筒状ケース20とは互いに拘束されること無く軸方向に熱膨張できる。それ故、触媒コンバータの中心軸線Lに対して同心円状の配置関係にある、第2内管22、ハニカム体10の内周部、ハニカム体10の外周部及び円筒状ケース20の四者間で大きな熱勾配又は熱較差が生じたとしても、ハニカム体10の内部や連結部位に熱応力が集中することはなく、ハニカム体10の破損を防止することができる。   Furthermore, according to the present embodiment, high-temperature exhaust gas flows through the first inner pipe 21, heat is transferred to the honeycomb body 10 surrounding the first exhaust pipe 21, and a thermal gradient or Even if a thermal difference occurs, the inner peripheral surface of the honeycomb body 10 is only connected to the second inner pipe 22 through the downstream annular brazing portion 32, so that the inner peripheral portion ( In particular, the metal strips 11 and 12) and the second inner tube 22 constituting the group 13 of vent holes arranged in the innermost circumference can thermally expand in the axial direction without being constrained to each other. Similarly, since the outer peripheral surface of the honeycomb body 10 is only connected to the cylindrical case 20 through the upstream brazing portion 31 on the upstream side, the outer peripheral portion of the honeycomb body 10 (especially, the vent holes arranged on the outermost periphery). The metal strips 11 and 12) constituting the 13th group and the cylindrical case 20 can be thermally expanded in the axial direction without being constrained to each other. Therefore, between the four of the second inner tube 22, the inner peripheral portion of the honeycomb body 10, the outer peripheral portion of the honeycomb body 10, and the cylindrical case 20, which are concentrically arranged with respect to the central axis L of the catalytic converter. Even if a large thermal gradient or thermal difference occurs, thermal stress does not concentrate inside the honeycomb body 10 or at the connection site, and damage to the honeycomb body 10 can be prevented.

(変更例)本発明の実施形態を以下のように変更してもよい。
上記実施形態では、環状スペーサ部28の主要部を構成する下流側リング29を、その内周側の環状ロウ付け部30を介して第1内管21の外周面上に固定したが、これに代えて図3に示すように、下流側リング29を、その外周側の環状ロウ付け部33を介して第2内管22の内周面上に固定してもよい。この場合、下流側リング29及び環状ロウ付け部33により、環状スペーサ部28が構成される。
(Modification) The embodiment of the present invention may be modified as follows.
In the above embodiment, the downstream ring 29 constituting the main part of the annular spacer portion 28 is fixed on the outer peripheral surface of the first inner pipe 21 via the annular brazing portion 30 on the inner peripheral side. Instead, as shown in FIG. 3, the downstream ring 29 may be fixed on the inner peripheral surface of the second inner tube 22 via the annular brazing portion 33 on the outer peripheral side thereof. In this case, the annular spacer portion 28 is configured by the downstream ring 29 and the annular brazing portion 33.

円筒状ケース20と二重内管(21,22)との間にハニカム体10を保持する際の取付け方法として、図2に示すロウ付け態様に代えて、図3に示すようなロウ付け態様を採用してもよい。即ち、ハニカム体10の上流側端部内周面を、環状ロウ付け部34を介して第2内管22の外周面に対して全周連結すると共に、ハニカム体10の下流側端部外周面を、環状ロウ付け部35を介して円筒状ケース20の内周面に対して全周連結してもよい。この場合も、上流側の環状ロウ付け部34(ハニカム体の内周面側連結位置)と下流側の環状ロウ付け部35(ハニカム体の外周面側連結位置)とが軸方向にずれているので、上記二箇所の環状ロウ付け部34,35だけでの保持にもかかわらず、ハニカム体10は円筒状ケース20と二重内管(21,22)との間に安定的に保持される。   As a mounting method for holding the honeycomb body 10 between the cylindrical case 20 and the double inner pipe (21, 22), a brazing mode as shown in FIG. 3 is used instead of the brazing mode shown in FIG. May be adopted. That is, the inner peripheral surface of the upstream end portion of the honeycomb body 10 is connected to the outer peripheral surface of the second inner tube 22 via the annular brazing portion 34 and the outer peripheral surface of the downstream end portion of the honeycomb body 10 is connected. The entire circumference of the cylindrical case 20 may be connected via the annular brazing portion 35. Also in this case, the upstream-side annular brazing portion 34 (the inner peripheral surface side connection position of the honeycomb body) and the downstream-side annular brazing portion 35 (the outer peripheral surface side connection position of the honeycomb body) are displaced in the axial direction. Therefore, the honeycomb body 10 is stably held between the cylindrical case 20 and the double inner pipe (21, 22) despite the holding by the two annular brazing portions 34, 35 only. .

触媒コンバータの概略正面図。The schematic front view of a catalytic converter. 図1のA−A線での拡大断面図。The expanded sectional view in the AA line of FIG. 変更例における図2相当の断面図。Sectional drawing equivalent to FIG. 2 in the example of a change.

符号の説明Explanation of symbols

10…触媒担持用ハニカム体、13…ハニカム体の網目状通気孔路、20…円筒状ケース、21…第1の内管、22…第2の内管(21及び22は二重内管を構成する)、23…全周連結部(封止手段)、27…中空断熱層、28…環状スペーサ部、B…中心部通路としてのバイパス通路、C…環状の隙間(非ロウ付け部)、L…中心軸線。   DESCRIPTION OF SYMBOLS 10 ... Honeycomb body for catalyst support, 13 ... Mesh-like ventilation passage of honeycomb body, 20 ... Cylindrical case, 21 ... First inner pipe, 22 ... Second inner pipe (21 and 22 are double inner pipes) ), 23 ... All-round connection part (sealing means), 27 ... Hollow heat insulating layer, 28 ... Annular spacer part, B ... Bypass passage as a central part passage, C ... Annular gap (non-brazing part), L: Center axis.

Claims (4)

軸方向に延びる多数の通気孔路を有する触媒担持用ハニカム体と、そのハニカム体の中心部を軸方向に貫通する中心部通路とを備えた触媒コンバータであって、
前記中心部通路とそれを取り囲む前記ハニカム体との境界域には、前記中心部通路を区画形成する第1の内管及びその第1の内管を間隔を隔てて包囲する第2の内管から構成される二重内管が設けられ、前記第1内管と第2内管との間には、当該二重内管の上流側端部又はその近傍を封止することで上流側からの排気ガスの進入を不能とした中空断熱層が確保されていることを特徴とする触媒コンバータ。
A catalytic converter comprising a catalyst supporting honeycomb body having a large number of vent passages extending in the axial direction, and a central passage that passes through the central part of the honeycomb body in the axial direction,
In the boundary region between the central passage and the honeycomb body surrounding the central passage, the first inner pipe that defines the central passage and the second inner pipe that surrounds the first inner pipe with a space therebetween. A double inner pipe is provided, and between the first inner pipe and the second inner pipe, the upstream end of the double inner pipe or the vicinity thereof is sealed from the upstream side. A catalytic converter characterized in that a hollow heat insulating layer that prevents intrusion of exhaust gas is secured.
前記二重内管の上流側端部又はその近傍には、前記第1内管と第2内管とを全周にわたって連結する全周連結部が設けられていることを特徴とする請求項1に記載の触媒コンバータ。   2. An all-around connecting part for connecting the first inner pipe and the second inner pipe over the entire circumference is provided at or near the upstream end of the double inner pipe. The catalytic converter described in 1. 前記二重内管の下流側端部又はその近傍には、前記第1内管と第2内管とを連結することなく、第1及び第2内管間の間隔保持及び下流側から中空断熱層への排気ガス進入防止に役立つ環状スペーサ部が設けられていることを特徴とする請求項2に記載の触媒コンバータ。   Without connecting the first inner pipe and the second inner pipe to the downstream end of the double inner pipe or in the vicinity thereof, the distance between the first and second inner pipes is maintained, and the hollow insulation is provided from the downstream side. The catalytic converter according to claim 2, wherein an annular spacer portion is provided to help prevent exhaust gas from entering the layer. 前記触媒コンバータは、前記ハニカム体を収容する円筒状ケースを更に備えており、
ハニカム体の内周面をその下流側端部及び上流側端部のうちの一方において前記第2内管の外周面に対し連結し、且つ、ハニカム体の外周面をその下流側端部及び上流側端部のうちの他方において前記円筒状ケースの内周面に対し連結することにより、前記ハニカム体が円筒状ケースと二重内管との間に保持されていることを特徴とする請求項1〜3のいずれかに記載の触媒コンバータ。
The catalytic converter further includes a cylindrical case that houses the honeycomb body,
The inner peripheral surface of the honeycomb body is connected to the outer peripheral surface of the second inner pipe at one of the downstream end and the upstream end, and the outer peripheral surface of the honeycomb body is connected to the downstream end and the upstream 2. The honeycomb body is held between the cylindrical case and the double inner tube by connecting to the inner peripheral surface of the cylindrical case at the other of the side end portions. The catalytic converter in any one of 1-3.
JP2003308235A 2003-09-01 2003-09-01 Catalytic converter Pending JP2005076539A (en)

Priority Applications (1)

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