JP2006153249A - Synchronous belt driving device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a synchronous belt driving device whose noise generation can be restrained. <P>SOLUTION: There is provided the synchronous belt driving device formed by combining a plurality of teeth 3 arranged along a longitudinal direction of the belt, a rear portion 2 embedded with a core wire 1, a toothed belt A in which surfaces of the teeth 3 are clad with teeth clothes 4, and a toothed pulley including alternately grooves 13 and the teeth. In the synchronous belt driving device, in cases where one pulley with 49 or less teeth and the other pulley with 50 or more teeth are used, at least in the pulley with 49 or less teeth that is used, a backlash between the teeth 3 of the belt and the grooves 13 of the pulley is 2.0% to 2.5% of a height of the teeth of the belt, while in the pulley with 50 or more teeth, the backlash between the teeth 3 of the belt and the grooves 13 of the pulley is 2.6% to 10% of a height of the teeth of the belt. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

The present invention relates to a toothed belt covered with a tooth cloth, for example, for driving a camshaft of an automobile engine or a camshaft and an injection pump, for synchronous transmission of a general industrial machine, and more particularly to a high load belt. While maintaining wear resistance and chipping resistance, especially reducing the elongation of the core wire, reducing jumping and increasing transmission capacity, and improving durability in running under high temperature and high tension and high temperature and high humidity The present invention relates to a toothed belt drive device.

  For toothed belts that drive camshafts, injection pumps, oil pumps, water pumps, etc. for automobile engines, the load on the belt increases as the engine output increases, and the ambient temperature increases as the engine room becomes more compact Since the use environment of equi-toothed belts has become particularly severe in recent years, further improvement in durability is required. Further, toothed belts used for general industries are also required to extend the replacement period for high load driving such as injection molding machines.

  In particular, a toothed belt used under a high load condition has a tooth portion formed of an elastic elastomer, and the elastic elastomer has a hardness of about JISA 70 °. The failure mode progressed and the transmission power of the belt was inferior to transmit high load power.

  Therefore, an elastomer for forming the belt is formed of a toothed belt having a hardness of about JIS A 80 ° to JIS A 88 ° to prevent tooth skipping due to elastic deformation of the tooth portion. However, since the ratio between the belt tooth height and the pulley groove depth is the same as before, that is, the belt tooth height / pulley groove depth = 1.08, the belt teeth are hardly deformed and the belt tooth compression rate. The hardness of the belt becomes smaller than that of JISA 70 ° and the position of the PLD of the belt is higher than the position of the virtual PLD of the pulley, and the positions of the two PLDs do not match and the belt teeth and the pulley groove are engaged. The condition became unstable and tooth skipping occurred.

  In addition, a transmission belt using carbon fiber instead of glass fiber or aramid fiber as the core wire has been proposed. For example, in Patent Document 1, a carbon fiber cord is used as a core wire for a urethane elastomer belt material, and in Patent Document 2, a belt main body before twisting with a single twisted carbon material on a thermoplastic elastomer belt material. A material that has been treated with a thermoplastic elastomer of the same material to improve adhesion is used. Patent Document 2 discloses that the upper twist coefficient is 2.0 to 4.0, the lower twist coefficient is 1/2 to 3/2 of the upper twist coefficient, the initial strength is large, the elongation is small, and the water resistance is high. A toothed belt with improved durability and bending fatigue resistance is disclosed.

However, in the case of a conventional toothed belt, in the case of high load transmission, the belt jumping occurs due to the elongation of the core wire, and the remaining belt strength after traveling may be greatly reduced compared to before traveling.
Patent No. 2945554 Japanese Patent Laid-Open No. 10-2379 Japanese Patent Publication No. 03-4782

  The present invention improves such problems, and in particular, the hardness of the belt tooth portion of the toothed belt drive device having round teeth having a shape in which the force applied to the belt tooth portion is dispersed by compressing the teeth. For a high belt, by optimizing the relationship between the belt tooth height and pulley groove depth, a toothed belt drive device used in locations where high loads must be transmitted, the belt tooth tip and pulley tooth bottom Is caused to interfere (contact) and compress the belt teeth to expand the base portion from the belt tooth pressure surface, thereby improving the power transmission force of the toothed belt driving device. Further, on the drive pulley side, the backlash between the belt teeth and the pulley tooth groove is minimized, while on the driven pulley side, the backlash between the belt teeth and the pulley tooth groove is made larger than that on the drive side, so that a multi-tooth pulley is provided. It is an object of the present invention to provide a toothed belt drive device in which meshing interference is reduced in the application to be used.

  The present invention includes a toothed belt having a plurality of tooth portions arranged along the length direction, a back portion in which a core wire is embedded, and a tooth cloth covering a surface of the tooth portion, a groove portion and a tooth portion. In the case of using a toothed belt driving device comprising a combination with a toothed pulley having alternating teeth, one pulley having a number of teeth of 49 teeth or less and the other pulley having 50 teeth or more In the case where the number of pulley teeth used is at most 49, the backlash amount between the belt teeth and the pulley groove is 2.0 to 2.5% of the height of the belt teeth, A pulley having a number of teeth of 50 or more is a toothed belt driving device in which the backlash amount between the belt teeth and the pulley groove is 2.6 to 10% of the height of the belt teeth. .

  According to the second aspect of the present invention, a series of identical teeth of the toothed belt are uniformly spaced by a pitch P, and most or all of the front and rear side surfaces of each tooth are shaped as an arc having a radius W. A plurality of the same shape provided in the peripheral portion formed between the endless synchronous drive belt whose center is located on the pitch line at a distance W and the pulley groove. A pulley having belt engagement teeth, wherein most or all of the front and rear surfaces of each pulley groove are shaped as an arc having a center on the pitch circle, and the radius of the pitch circle defines the pulley tooth tip. A pulley that is the sum of the outer radius of the passing pulley and the distance from the bottom between the belt teeth to the belt pitch line, wherein the tip of each belt tooth and the bottom of each pulley groove When engaging the pulley The depth of the pulley groove portion of the toothed pulley is smaller than the height of the belt tooth portion, measured in a straight line so that a compressive stress acts through each belt tooth engaged from the bottom portion of the pulley groove. The height of the belt / pulley groove is 1.0 to 1.015 and the belt teeth are compressed in the height direction when the belt and pulley are completely engaged. 2. The toothed belt according to claim 1, wherein a gap between the pulley teeth is eliminated, stress on the side surface and bottom surface of the belt tooth portion is dispersed throughout, and the center line of the pulley groove and the center line of the belt teeth substantially coincide. It is a drive device.

  The invention according to claim 3 is the toothed belt drive device according to claim 1 or 2, wherein the bottom of the pulley groove is flat.

  The invention according to claim 4 is a polymer in which the toothed belt comprises at least a rubber layer constituting a tooth portion in which a hydrogenated nitrile rubber and an unsaturated carboxylic acid metal salt are mixed in a mass ratio of 60:40 to 40:60. The toothed belt drive device according to any one of claims 1 to 3, wherein the toothed belt drive device is formed of rubber composed of components.

  According to a fifth aspect of the present invention, in the rubber layer, the organic layer is mixed with 100 parts by mass of the polymer component obtained by mixing the hydrogenated nitrile rubber and the unsaturated carboxylic acid metal salt in a mass ratio of 60:40 to 40:60. The toothed belt driving device according to claim 4, wherein the toothed belt driving device is formed of a rubber obtained by blending 0.2 to 10 parts by mass of an oxide.

  The invention according to claim 6 is the toothed belt drive device according to claim 5, which contains 5 to 50 parts by mass of carbon black in addition to the organic peroxide.

  A seventh aspect of the present invention is the toothed belt driving device according to any one of the first to third aspects, wherein the rubber layer of the toothed belt uses chloroprene rubber whose back surface hardness is approximately JIS 80 °. .

In the invention according to claim 8, the core wire of the toothed belt is impregnated with a treatment liquid composed of rubber latex and epoxy resin on a multifilament yarn of carbon fiber having a total denier of 1,000 to 10,000. This is a cord in which this is twisted 5-10 times / 10 cm and the surface is covered with an adhesive layer, and the ratio of the fiber cross-sectional area to the cord cross-sectional area is 70-90%, and the tensile elasticity of the belt rate is toothed belt drive according to any one of claims 1 to 7 which is 50~85N / mm ^2.

According to the ninth aspect of the present invention, the core wire of the toothed belt is impregnated with a treatment liquid composed of rubber latex and epoxy resin on a carbon fiber multifilament yarn having a total denier of 1,000 to 10,000. This is a cord in which this is twisted 5-10 times / 10 cm, further twisted 2.5-5 times / 10 cm, and the surface is coated with an adhesive layer, and further the fiber cross-sectional area occupying the cord cross-sectional area ratio is 70% to 90%, and tensile modulus of the belt is toothed belt drive according to one of claims 1 a 50~85N / mm ² 7 of.

A tenth aspect of the present invention is the toothed belt drive device according to the eighth or ninth aspect, wherein the adhesive layer is a single layer obtained from a resorcin-formaldehyde-latex liquid.

The invention according to claim 11 is the toothed belt drive device according to claim 8 or 9, wherein the adhesive layer comprises two layers of a lower layer made of resorcin-formaldehyde-latex liquid and an upper layer made of rubber paste.

  According to the present invention, a toothed belt having a plurality of tooth portions arranged along the length direction, a back portion in which a core wire is embedded, and a tooth cloth covering the surface of the tooth portion, a groove portion and a tooth portion And a toothed belt drive device comprising a combination of toothed pulleys alternately having one pulley with 49 teeth or less and the other pulley having 50 teeth or more In the case where the number of pulley teeth used is at most 49, the backlash amount between the belt teeth and the pulley groove is 2.0 to 2.5% of the height of the belt teeth, On the other hand, a pulley having 50 or more pulley teeth is a toothed belt driving device in which the backlash amount between the belt teeth and the pulley groove is 2.6 to 10% of the height of the belt teeth. Because there is at least one pulley pulley suspended between a pair of pulleys By varying the amount of backlash of teeth, there is an effect that can reduce the engagement failure.

  According to the second aspect of the present invention, a series of identical teeth of the toothed belt are uniformly spaced by a pitch P, and most or all of the front and rear side surfaces of each tooth are shaped as an arc having a radius W. A plurality of the same shape provided in the peripheral portion formed between the endless synchronous drive belt whose center is located on the pitch line at a distance W and the pulley groove. A pulley having belt engagement teeth, wherein most or all of the front and rear surfaces of each pulley groove are shaped as an arc having a center on the pitch circle, and the radius of the pitch circle defines the pulley tooth tip. A pulley that is the sum of the outer radius of the passing pulley and the distance from the bottom between the belt teeth to the belt pitch line, wherein the tip of each belt tooth and the bottom of each pulley groove When engaging the pulley The depth of the pulley groove portion of the toothed pulley is smaller than the height of the belt tooth portion, measured in a straight line so that a compressive stress acts through each belt tooth engaged from the bottom portion of the pulley groove. The height of the belt / pulley groove is 1.0 to 1.015 and the belt teeth are compressed in the height direction when the belt and pulley are completely engaged. 2. The toothed belt according to claim 1, wherein a gap between the pulley teeth is eliminated, stress on the side surface and bottom surface of the belt tooth portion is dispersed throughout, and the center line of the pulley groove and the center line of the belt teeth substantially coincide. Since it is a driving device, the belt teeth have high strength, a constant compression ratio, and the pulley groove center line and the belt tooth center line substantially coincide with each other, so that the engagement is good and a large transmission force can be obtained. effective.

  According to the invention described in claim 3, since the bottom portion of the pulley groove is flat, the toothed belt driving device according to claim 1 or 2, the pulley groove portion depth can be changed without changing other dimensions of the pulley groove. By simply changing the height, the center line of the pulley groove and the center line of the belt teeth can be made substantially coincident, and there is an effect that the meshing can be made good.

  According to invention of Claim 4, the rubber layer which the said toothed belt comprises at least a tooth | gear part mixed hydrogenated nitrile rubber and unsaturated carboxylic acid metal salt by mass ratio of 60: 40-40: 60. The toothed belt driving device according to any one of claims 1 to 3, wherein the toothed belt driving device is formed of rubber made of a polymer component, so that an endless synchronous transmission belt can be formed with an elastomer having a hardness of JIS 80 ° to JIS A 88 °, There is an effect to prevent flying.

  According to the invention described in claim 5, the rubber layer is organic with respect to 100 parts by mass of a polymer component obtained by mixing hydrogenated nitrile rubber and unsaturated carboxylic acid metal salt in a mass ratio of 60:40 to 40:60. Since it is a toothed belt drive device according to claim 4, which is formed of a rubber obtained by blending 0.2 to 10 parts by mass of a peroxide, in addition to the effects of claim 4, the strength of the elastomer is further increased. It has the effect which can improve.

According to invention of Claim 6, since it is a toothed belt drive device of Claim 5 which mix | blends 5-50 mass parts of carbon blacks in addition to an organic peroxide, in the effect | action of Claim 5. In addition, the strength of the elastomer forming the toothed belt can be improved.

According to a seventh aspect of the present invention, in the toothed belt driving device according to any one of the first to third aspects, the rubber layer of the toothed belt uses chloroprene rubber having a belt back surface hardness of approximately JIS 80 °. Therefore, there is an effect of preventing the occurrence of back cracks.

According to the invention described in claims 8 to 11, the core wire of the toothed belt is impregnated with a treatment liquid composed of rubber latex and epoxy resin on a multifilament yarn of carbon fiber having a total denier of 1,000 to 10,000. After that, the cord is one-twisted 5-10 times / 10 cm, and the surface thereof is coated with an adhesive layer. Further, the ratio of the fiber cross-sectional area to the cord cross-sectional area is 70 to 90%, and the belt since the tensile modulus of a toothed belt drive according to one of claims 1 a 50~85N / mm ² 7 of, by reducing the elongation of the cord, driven at startup or stopping Side overshoot can be reduced to improve responsiveness, jumping can be reduced to increase transmission capacity, and durability in running under high temperature and high tension and high temperature and high humidity It can be improved.

Hereinafter, the best mode for carrying out the present invention will be described.
FIG. 1 is an overall perspective schematic view of a toothed belt according to an embodiment of the present invention. In FIG. 1, a toothed belt A includes a plurality of teeth 3 arranged at predetermined intervals along the longitudinal direction, a back 2 continuous with the teeth 3, a core wire 1 embedded in the back 2, and a tooth 3 is a structure having a tooth cloth 4 coated on the surface of 3. The back portion 2 and the tooth portion 3 constitute a belt main body formed of the rubber layer 9. Further, the tooth cloth 4 is constituted by using a fiber material formed by weaving weft yarns 7 extending in the longitudinal direction of the belt and warp yarns 8 extending in the width direction of the belt as a base material.

In the toothed belt driving device of the present invention, when a toothed belt is suspended between a pulley having at least 49 teeth and a pair of pulleys having 50 teeth or more, the pulley of the belt is used in a pulley having 49 teeth or less. The backlash between the belt and the pulley groove is 2.0 to 2.5% of the belt tooth height. On the other hand, in the pulley having 50 teeth or more, the backlash between the belt tooth and the pulley groove is The gist of the present invention is 2.6 to 10.0% of the height of the belt teeth. By doing so, in a pulley of 49 teeth or less, the belt teeth do not move during traveling in the tooth gap of the pulley, there is no meshing interference between the belt and the pulley, vibration does not easily occur, and no sound is generated. On the other hand, in the case of pulleys of 50 teeth or more, since the meshing state between the belt teeth and the pulley tooth groove affects the length of the belt, if the backlash is reduced, the belt length is the upper limit and the lower limit of the standard. When the accumulated pitch error becomes large, for example, when the belt length is the upper limit, the belt pitch error cannot be absorbed at the start of meshing with the pulley, and meshing interference occurs. Therefore, when the backlash between the belt tooth portion and the pulley groove portion is 2.6 to 10.0% of the belt tooth height, the meshing interference is alleviated.

FIG. 2 shows a static meshing state between the belt and the pulley of the toothed belt driving device when the backlash is 2% of the belt tooth height, and FIG. 3 shows the backlash of the belt tooth height. FIG. 4 shows a state of static engagement between the belt and the pulley of the toothed belt driving device when the belt is 7%. FIG. 4 shows the belt of the toothed belt driving device when the backlash is 10% of the belt tooth height. Shows a static meshing state between the pulley and the pulley. Here, if the backlash is made smaller than 2.0% of the height of the belt teeth with a pulley of 49 teeth or less, there is no allowance for the meshing between the belt teeth and the pulley tooth groove, causing meshing interference. On the other hand, if it is larger than 2.5%, the belt teeth easily move in the pulley tooth groove during belt running, and sound is generated accordingly. Also, if the backlash is less than 2.6% of the belt tooth height in a pulley with 50 teeth or more, the pulley tooth groove cannot absorb the accumulated pitch error resulting from the belt length, resulting in poor meshing. , Cause interference and pronounce. On the other hand, if it exceeds 10%, the backlash becomes too large, and the belt teeth move in the pulley tooth groove while the belt is running, causing sound generation.

Most or all of the surface is sectioned as an arc centered on the pitch circle, the radius of the pitch circle passing through the pulley tooth tips, the distance from the bottom of the pulley between the pulley teeth and the belt teeth to the belt pitch line And the pulley teeth such that the tip of each belt tooth and the bottom of each pulley groove are engaged when the belt is engaged from the bottom of the pulley groove when engaged with the pulley. According to the present invention, one or more that extend along the pitch line and thereby define the pitch line relative to each other so that a compressive stress is exerted through each belt tooth engaged from the bottom of the pulley groove. An endless synchronous drive belt formed of an elastic elastomer reinforced by a reinforcing member of the belt, wherein a series of identical teeth are uniformly spaced by a pitch P, and most of the front and rear side surfaces of each belt tooth (pulley grooves) Side and engagement End portions that occupy more than half of the side surface) or all of them are shaped as a circular arc with a radius W, and both of the arcs are endless such that their centers are located at a distance W apart on the pitch line A pulley having a plurality of belt engagement teeth of the same shape provided in the periphery formed between the synchronous transmission belt and the pulley groove, and shaped endless synchronous drive in front and rear of each pulley groove A belt and pulley combination is provided.

  What is required in the present invention is that the tooth tip and the bottom of the pulley groove come into contact with each other, thereby generating compressive stress inside each belt tooth.

  Preferably, the surface of each pulley groove has a radius of W + xc, where x is a selectable numerical factor, c is the desired spacing between the sides of the belt teeth and the surface of the pulley groove, and the pulley groove The centers of the front and rear surfaces of the are on the pitch circle, and both centers are separated by W + (2x-1) c.

  Therefore, in the present invention, when the hardness of the elastomer forming the belt is increased from JISA 80 ° to JISA 88 ° in order to increase the strength of the belt teeth in the above-described toothed belt driving device, the center line of the pulley groove and the belt In order to make the tooth center line substantially coincide, the pulley groove depth of the toothed pulley is made smaller than the belt tooth height so that the belt tooth height / pulley groove depth is 1. It is set in the range of 0.0 or more and 1.015 or less. Here, when the belt tooth height / pulley groove depth becomes smaller than 1.0, the transmission force of the belt becomes smaller, while when the belt tooth height / pulley groove depth becomes larger than 1.015, the belt Since the position of the PLD of the pulley does not match, the meshing state between the belt teeth and the pulley groove becomes unstable, and tooth skipping occurs.

  Furthermore, as shown in FIG. 5, it is more preferable to make the bottom 15 of the groove 13 of the pulley 11 flat.

Here, the rubber constituting at least the tooth portion is formed of a rubber composed of a polymer component obtained by mixing a hydrogenated nitrile rubber and an unsaturated carboxylic acid metal salt in a mass ratio of 60:40 to 40:60. preferable.
Examples of the latex include latexes such as styrene-butadiene-vinylpyridine terpolymer, HNBR, CR, epichlorohydride, natural rubber, and chlorosulfonated polyethylene.

When the unsaturated carboxylic acid metal salt is smaller than 40, the predetermined rubber hardness is not obtained, the rigidity of the tooth portion does not appear as intended, and the teeth are flexible, so that the belt rides on the pulley and jumps. It will still exist.
On the other hand, when the unsaturated carboxylic acid metal salt is larger than 60, the adhesive force of the tooth cloth to the rubber of the tooth part becomes small, and there is a problem that the tooth cloth peels off from the rubber of the tooth part while the belt is running.

Moreover, as said hydrogenated nitrile rubber used for the rubber which comprises at least the tooth | gear part 3, it is necessary for a hydrogenation rate to be at least 90% or more from a heat resistant viewpoint, and 92%-98% are suitable. is there. And, by adding unsaturated carboxylic acid metal salt to this hydrogenated nitrile rubber, the modulus (tensile modulus) and hardness are increased, and the modulus (tensile modulus) and cutting elongation are higher. In order to ensure the tear strength and hardness, it is necessary to mix the hydrogenated nitrile rubber and the unsaturated carboxylic acid metal salt in a mass ratio of 60:40 to 40:60 as described above. Although it does not restrict | limit especially as an unsaturated carboxylic acid metal salt, Zinc acrylate, zinc methacrylate, etc. can be used.
Although it is possible to increase the modulus (tensile modulus) by reinforcement with carbon black without using an unsaturated carboxylic acid metal salt, the cut elongation and tear strength of the rubber are reduced, and the deformation of the rubber Sufficient durability against the generation of cracks due to bending cannot be imparted. Furthermore, in the press-fitting method for forming a tooth part by press-fitting rubber, the tooth part does not come out accurately, which is not preferable.

  The above-mentioned organic peroxide blended in the polymer component consisting of this hydrogenated nitrile rubber and unsaturated carboxylic acid metal salt is used as a cross-linking agent, ensuring a predetermined modulus (tensile modulus) and cutting elongation. In order to do so, it is necessary to crosslink by blending 0.2 to 10 parts by mass of the organic peroxide with respect to 100 parts by mass of the polymer component as described above. The organic peroxide is not particularly limited, and examples thereof include 1,1-di-t-butylperoxy-3,3,5-trimethylcyclohexane, di-t-butyl peroxide, dibutyl cumium. Ruperoxide, dicumyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 1,3-bis (t-butylperoxyisopropyl) benzene, t-butylperoxyisopropyl carbonate, and the like can be used. In addition to such organic peroxides, sulfur compounds, oxime nitroso compounds, monomers, and polymers that are commonly used as co-crosslinking agents may be added in appropriate amounts.

  In addition to these, carbon black, a plasticizer, and the like can be added as appropriate within a range in which hardness, modulus (tensile modulus), and elongation at break are ensured to ensure appropriate tear strength. Carbon black is preferably blended in an amount of 5 to 50 parts by mass with respect to 100 parts by mass of the polymer component composed of hydrogenated nitrile rubber and unsaturated carboxylic acid metal salt.

  Further, chloroprene rubber having a belt back surface hardness of approximately JIS 80 ° can be used as the rubber layer of the toothed belt. In this case, it is preferable to use chloroprene rubber for both the rubber constituting the tooth portion and the back rubber.

  Generally, a glass core, an aramid core, and a polybenzoxazole core are used as the core. Further, any twisted cord composed of polyparaphenylene naphthalate, polyester, acrylic, carbon, and steel can be used. The composition of the glass core wire may be either E glass or S glass (high strength glass), and is not limited by the thickness of the filament, the number of converged filaments and the number of strands. On the other hand, the aramid core is not limited by the difference in the molecular structure of the material, the configuration of the core, the size of the filament, or the difference in the adhesive treatment agent.

The polybenzoxazole core wire is formed of a fiber (hereinafter abbreviated as PBO fiber) obtained by liquid-spinning polyparaphenylene benzobisoxazole.
The PBO fiber is a fiber obtained by liquid crystal spinning of polyparaphenylene benzobisoxazole having a rigid and extremely linear molecular structure, and has a strength and an elastic modulus more than double that of a known para type aramid fiber, It is an organic fiber having excellent twisting resistance, low hygroscopicity (0.6%), and good dimensional stability during moisture absorption and desorption.

  Aramid core wire, which is an existing tensile component fiber, is excellent in tensile component fibers having known strength and elastic modulus, but lacks dimensional stability due to its high hygroscopicity. The above-mentioned PBO fiber constituting the tensile body of the present invention not only has strength and elastic modulus far exceeding those of existing fibers, but also has low hygroscopicity and good dimensional stability, and therefore has excellent performance for use in a toothed belt for automobiles. To demonstrate.

  The core 1 is a carbon fiber multifilament yarn having a total denier of 1,000 to 10,000 impregnated with a treatment liquid composed of a rubber latex and an epoxy resin, and then twisted at 5 to 10 times / 10 cm. Alternatively, various twisted cords may be twisted at 5-10 times / 10 cm and further twisted at 2.5-5 times / 10 cm.

The monofilament (single fiber) constituting the multifilament yarn of carbon fiber has a cross-sectional shape that is substantially close to a perfect circle, efficiently gathering many filaments, and reducing the space between closely spaced filaments The strength of the cord is raised. Specifically, the ratio of the fiber cross-sectional area to the cord cross-sectional area is 70 to 90%, the filament group is efficiently and highly filled, and the tensile elastic modulus of the belt is 50 to 85 N / mm ² . If it is oval, the cords are more likely to break than the monofilaments rub against each other. If the shape is other than this, even if the filaments are gathered, the space between the closely spaced filaments increases and the strength of the cord cannot be improved.

  The content of the treatment liquid (solid content) in the cord is 10 to 40 parts by mass, preferably 15 to 35 parts by mass with respect to 100 parts by mass of the carbon fiber multifilament yarn. If the amount is less than 10 parts by mass, the fatigue resistance of the cord may be reduced due to friction between monofilaments, while if it exceeds 40 parts by mass, the heat resistance, water resistance, and solvent resistance of the cord may be reduced. .

  Content of the rubber latex (solid content) contained in the said processing liquid (solid content) is 20-80 mass parts with respect to 100 mass parts of processing liquid (solid content), Preferably it is 30-70 mass parts. If the amount is less than 20 parts by mass, the flexibility of the cord may be reduced and the bending fatigue resistance of the belt may be reduced. On the other hand, if the amount exceeds 80 parts by mass, the cord becomes too sticky and the handling property becomes poor. .

  Specific examples of the rubber latex include acrylonitrile-butadiene rubber latex, chloroprene rubber latex, styrene-butadiene rubber latex, hydrogenated nitrile rubber latex (H-NBR latex), styrene-butadiene-vinylpyridine terpolymer (VP). Latex), and one or more blends of EPDM rubber latex are used.

  Content of the epoxy resin in the processing liquid contained in the said processing liquid (solid content) is 20-80 mass parts with respect to 100 mass parts of processing liquid (solid content), Preferably it is 30-70 mass parts. If the amount is less than 20 parts by mass, the adhesion between the cord and the rubber interface may be lowered. If the amount exceeds 80 parts by mass, the flexibility of the cord may be lowered and the bending fatigue resistance of the belt may be lowered.

  Specific examples of the epoxy resin include one or more of ethylene glycol diglycidyl ether, glycerol polyglycidyl ether, trimethylolpropane polyglycidyl ether, sorbitol polyglycidyl ether, hexanediol diglycidyl ether, and the like.

  An adhesive layer is attached to the surface of the above cord. Here, the adhesive layer may be a single layer obtained from resorcin-formaldehyde-latex liquid (RFL liquid), or obtained from rubber paste. One layer may be sufficient, and also two layers of the lower layer which consists of RFL liquid, and the upper layer which consists of rubber paste may be sufficient.

  The RFL liquid is a mixture of resorcin and formaldehyde initial condensate and rubber latex. In this case, the molar ratio of resorcin and formaldehyde is preferably 3/1 to 1/3 in order to increase the adhesive force. is there. The initial condensate of resorcin and formaldehyde is mixed with rubber latex so that the resin content is 5 to 50 parts by mass with respect to 100 parts by mass of rubber latex, and further resorcin and formaldehyde containing phenol resin The mass ratio of the solid content of the initial condensate and rubber latex is adjusted to 5/95 to 40/60. If it is less than 5/95, the adhesiveness is remarkably lowered, and if it exceeds 40/60, the rubber latex content is reduced, the heat resistance is deteriorated, and the bending fatigue property is lowered.

  Examples of rubber latex used in the RFL treatment liquid include hydrogenated nitrile rubber latex (H-NBR latex), styrene-butadiene-vinylpyridine terpolymer (VP latex), chloroprene rubber latex, and EPDM rubber latex. A blend of seeds or more is used. Hydrogenated nitrile rubber latex and vinylpyridine rubber latex are mixed at a mass ratio of solid content of 60/40 to 95/5. When the mass ratio of the hydrogenated nitrile rubber is less than 60, the heat resistance is deteriorated and the bending fatigue property is lowered. When the mass ratio is more than 95, the water resistance is significantly lowered.

  The carbon fiber cord used is processed by the following method. First, the untreated untwisted multifilament yarn is impregnated with a treatment liquid composed of rubber latex and epoxy resin, and then heat-treated through an oven adjusted to 130 to 250 ° C. Subsequently, various twisted cords obtained by twisting the treated multifilament yarn at 5-10 times / 10 cm, or by twisting at 5-10 times / 10 cm and further twisting at 2.5-5 times / 10 cm. After that, this cord is impregnated with an RFL solution to form an adhesive layer.

Further, the treatment cord is dipped in rubber paste to adhere a rubber layer, and then heat-treated through an oven adjusted to around 130 to 180 ° C.
In addition to hydrogenated nitrile rubber (H-NBR), chloroprene rubber (CR), and chlorosulfonated polyethylene rubber (CSM), NBR, ethylene propylene diene monomer (EPDM), ethylene propylene copolymer (EPR) ), SBR, rubber blends of isoprene rubber (IR), natural rubber (NR), and those obtained by dissolving in solvents such as aromatic hydrocarbons such as toluene and xylene.

  Further, the treatment cord may be impregnated in the RFL solution in the same manner as described above to form a lower layer and then overcoated with rubber glue to form two upper layers.

  As materials of the weft and the warp constituting the tooth cloth 4, any one or combination of polyamide, aramid, polyester, and polybenzoxazole fibers can be adopted. The form of the fiber may be either a filament yarn or a spun yarn, and may be any one of a single composition twisted yarn, a mixed twisted yarn, or a blended yarn. A yarn in which spun yarns or filaments are gathered to such an extent that the RFL solution can be impregnated into the inside of the fiber is preferable. Further, since the aramid fiber or the polybenzoxazole fiber itself is a fiber having a low coefficient of friction, the chipping resistance is improved by including at least the weft in the longitudinal direction of the belt. Further, the weaving configuration may be a twill weave, satin weave, plain weave, or the like.

  The belt back surface hardness is at least 80 degrees or more, preferably 85 degrees or more (JISA). In order to make the back surface hardness at least 80 degrees or more, H-NBR is used as a rubber compound, or an unsaturated carboxylic acid metal salt is added to H-NBR in an amount of 15 to 40 parts by mass based on the total polymer, or Add 5 to 15 parts by mass or use a chloroprene rubber having high hardness. Here, if the amount of the unsaturated carboxylic acid metal salt is less than 5 parts by mass, the rubber hardness does not become a predetermined hardness, whereas if it exceeds 40 parts by mass, the rubber hardness becomes too high, the belt rigidity increases, Inferior to fatigue and shortens belt life.

As Example 1, first, 80 parts by mass of a polymer composite (ZSC-2295) obtained by polymerizing 55 parts by mass of poly (zinc methacrylate), 45 parts by mass of hydrogenation of 90% hydrogen and tolyl rubber, and hydrogenation Toothed belt rubber by adding 1.5 parts by weight of organic peroxide (TY13) and 2 parts by weight of anti-aging agent (Nonfure DBD) to 20 parts by weight of 90% hydrogenated nitrile rubber (Zetpol 2020 manufactured by Nippon Zeon Co., Ltd.) A composition was prepared.

  As a tooth cloth, a canvas using 40 denier 6,6 nylon and urethane yarn as weft (weft, same below) and 40 denier 6,6 nylon as warp (warp, same below) was used. The woven fabric for tooth cloth was immersed in a treatment liquid in which polyaryl polyisocyanate was added as an isocyanate compound after dissolving the rubber compound of Table 1 in MEK and toluene.

Next, the above-mentioned tooth cloth is wound around a mold for S14M tooth profile 100 for forming a belt, and S cores and Z cores are wound alternately on the tooth cloth so as to be arranged at a pitch of 0.5 mm. From above, a rolled sheet made of the rubber composition shown in Table 1 was wound, pressurized and vulcanized, and the back surface of the belt was polished to a certain thickness to produce a sleeve-shaped molded product. By cutting this into a predetermined width, a toothed belt having 100 teeth and a pitch of 14 mm was obtained.

  The belt tooth height / pulley groove depth at this time was 1.015, and the bottom of the pulley groove was flat. At this time, the driving pulley uses 32 teeth and the driven pulley uses 94 teeth, and the backlash amount on the driving pulley is 0.031 mm (backlash is 2% of belt tooth height). The backlash amount of the side pulley was 0.11 mm (backlash is 7% of belt tooth height).

  Next, as Conventional Example 1, the belt tooth height / pulley groove depth was set to 1.08, and the bottom of the pulley groove was a curved surface convex toward the belt. The number of teeth of the pulley is the same as that of the example, and the backlash amount is 0.11 mm for both the driving pulley and the driven pulley.

  The tone generation test was performed with the belt driving apparatus of the above-described example and the conventional example. As a belt drive device, a 30-tooth pulley was used as a drive pulley, and a 60-tooth pulley was used as a driven pulley. As shown in FIG. 6 to FIG. 8, the sound pressure measurement position is as follows. As shown in FIG. 6 to FIG. 8, the microphone 1 is positioned 50 mm above the belt at the meshing entrance of the belt teeth of the drive pulley. The position directly 50 mm above the belt at the belt outlet at the driven pulley, the microphone 3 is located 2 m away from the belt at the center of the span on the belt tension side, and the microphone 4 has a span length of l on the belt tension side. In the case of the above, the position of 50 mm directly above the belt at a position 1/3 l away from the driving pulley on the belt tension side, the microphone 5 is on the belt tension side when the span length is l on the belt tension side. No. 1 was carried out at a position 50 mm directly above the belt at a position 1/3 l away from the driven pulley. At this time, the number of rotations of the drive pulley was 1800 rpm, and the load was applied with no load and with a load of 2 KW. The test conditions are shown in Table 2, the results under Condition 1 are shown in Table 3 and FIG. 9, the results under Condition 2 are shown in Tables 4 and 10, and the results under Condition 3 are shown in Tables 5 and 11. It can be seen that in the belt transmission device embodying the present invention, the sound pressure is lowered at any position compared to the conventional example.

The toothed belt of the present invention is used for a drive device for moving a driven robot arm by rotation on the drive side or a drive device for an overhead camshaft of an automobile. When the area ratio is 70 to 90% and a large amount of carbon fiber is filled, the tensile elastic modulus of the belt is set to 50 to 85 N / mm ² , thereby reducing the elongation of the core wire, and starting or stopping The overshoot on the driven side can be reduced, the responsiveness can be improved, and the transmission capacity is also increased.

It is a partial cross section figure showing an example of an embodiment of a toothed belt used for a toothed belt drive device of the present invention. It is the figure which showed the static meshing state of the belt and pulley of a toothed belt drive device when backlash is 2% of belt tooth height. It is the figure which showed the static meshing state of the belt and pulley of a toothed belt drive device when backlash is 7% of belt tooth height. It is the figure which showed the static meshing state of the belt and pulley of a toothed belt drive device when backlash is 10% of belt tooth height. It is a partial sectional view showing an example of an embodiment of a pulley used for a toothed belt drive device of the present invention. It is the figure which showed the sound pressure measurement position in the pronunciation test. It is the figure which showed the sound pressure measurement position in the pronunciation test. It is the figure which showed the sound pressure measurement position in the pronunciation test. It is a graph which shows the noise test result in the conditions 1 of the toothed belt drive device of this invention. It is a graph which shows the noise test result in the conditions 2 of the toothed belt drive device of this invention. It is a graph which shows the noise test result in the conditions 3 of the toothed belt drive device of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Core wire 2 Back part 3 Tooth part 4 Tooth cloth 5 Toothed belt 7 Weft 8 Warp 9 Rubber layer 11 Toothed pulley 13 Groove part 15 Bottom part 21 Driving side pulley 23 Driven side pulley 25 Microphone 1
27 Mike 2
29 Mike 3
31 Microphone 4
33 Microphone 5
35 Microphone 6

Claims (11)

  A toothed belt having a plurality of tooth portions arranged along the length direction and a back portion in which a core wire is embedded and having a tooth cloth coated on a surface of the tooth portion, and alternately having groove portions and tooth portions. A toothed belt driving device comprising a combination with a toothed pulley, wherein at least one pulley is used when a pulley having 49 teeth or less and the other pulley having 50 teeth or more is used. When the number of pulley teeth is 49 or less, the backlash amount between the belt teeth and the pulley groove is 2.0 to 2.5% of the height of the belt teeth, while the number of pulley teeth is The toothed belt driving device characterized in that the backlash amount between the belt tooth portion and the pulley groove portion is 2.6 to 10% of the height of the belt tooth.   A series of identical teeth of a toothed belt are uniformly spaced by a pitch P, and most or all of the front and rear sides of each tooth are shaped as a circular arc of radius W, both of which are centered A pulley having an endless synchronous driving belt positioned on the pitch line by a distance W and a plurality of belt engaging teeth of the same shape provided in a peripheral portion formed between pulley grooves , Most or all of the front and rear surfaces of each pulley groove are sectioned as a circular arc centered on the pitch circle, and the radius of the pitch circle is between the outer radius of the pulley passing through the pulley tooth tips and the belt teeth. A pulley that is the sum of the distance from the bottom of the belt to the belt pitch line, and the tip of each belt tooth and the bottom of each pulley groove are connected to the pulley groove when the belt is engaged with the pulley. Engage from the bottom of the The depth of the pulley groove portion of the toothed pulley is smaller than the height of the belt tooth portion, and the height of the belt tooth portion / pulley groove portion is 1 so that the compressive stress acts via the belt teeth. The belt teeth are compressed in the height direction when the belt and the pulley are completely engaged with each other, and the belt teeth are expanded so that there is no gap between the pulley and the pulley. 2. The toothed belt driving device according to claim 1, wherein stress on the side surface and bottom surface of the belt tooth portion is dispersed and the center line of the pulley groove and the center line of the belt tooth substantially coincide with each other.   The toothed belt driving device according to claim 1, wherein a bottom portion of the pulley groove is flat.   In the toothed belt, at least the rubber layer constituting the tooth portion is formed of rubber composed of a polymer component obtained by mixing hydrogenated nitrile rubber and unsaturated carboxylic acid metal salt in a mass ratio of 60:40 to 40:60. The toothed belt drive device according to any one of claims 1 to 3.   The rubber layer has an organic peroxide content of 0.2 to 10 parts by mass with respect to 100 parts by mass of a polymer component obtained by mixing a hydrogenated nitrile rubber and an unsaturated carboxylic acid metal salt in a mass ratio of 60:40 to 40:60. The toothed belt driving device according to claim 4, wherein the toothed belt driving device is formed of a rubber obtained by blending and cross-linking.   The toothed belt drive device according to claim 5, wherein 5 to 50 parts by mass of carbon black is blended in addition to the organic peroxide.   The toothed belt drive device according to any one of claims 1 to 3, wherein a chloroprene rubber having a rubber layer of the toothed belt having a back surface hardness of approximately JIS 80 ° is used. After the core of the toothed belt is impregnated with a treatment liquid composed of a rubber latex and an epoxy resin on a multifilament yarn of carbon fiber having a total denier of 1,000 to 10,000, this is 5-10 times / 10 cm. Is a cord in which the surface is coated with an adhesive layer, the ratio of the fiber cross-sectional area to the cord cross-sectional area is 70 to 90%, and the tensile elastic modulus of the belt is 50 to 85 N / mm ² The toothed belt drive device according to any one of claims 1 to 7. After the cored wire of the toothed belt is impregnated with a treatment liquid composed of a rubber latex and an epoxy resin on a multifilament yarn of carbon fiber having a total denier of 1,000 to 10,000, this is applied 5 to 10 times / 10 cm. Is a cord in which the surface is covered with an adhesive layer, and the ratio of the fiber cross-sectional area to the cord cross-sectional area is 70 to 90%. and toothed belt drive according to claim 1, wherein the tensile modulus of the belt is 50~85N / mm ^2.   The toothed belt driving device according to claim 8 or 9, wherein the adhesive layer is a single layer obtained from a resorcin-formaldehyde-latex solution. The toothed belt driving device according to claim 8 or 9, wherein the adhesive layer comprises two layers, a lower layer made of resorcin-formaldehyde-latex liquid and an upper layer made of rubber paste.

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