JP2006152257A - Transparent polyimide tubular product and method for producing the same - Google Patents

Transparent polyimide tubular product and method for producing the same Download PDF

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JP2006152257A
JP2006152257A JP2005308342A JP2005308342A JP2006152257A JP 2006152257 A JP2006152257 A JP 2006152257A JP 2005308342 A JP2005308342 A JP 2005308342A JP 2005308342 A JP2005308342 A JP 2005308342A JP 2006152257 A JP2006152257 A JP 2006152257A
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tubular product
transparent polyimide
transparent
coating
polyimide tubular
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Koji Moriuchi
幸司 森内
Harumi Yonemushi
治美 米虫
Tamaki Ikenaga
環 池永
Satomi Ueha
里美 上羽
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IST Corp Japan
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IST Corp Japan
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a polyimide tubular product free from blister and thickness deviation with surface smoothness and high roundness, free from air foams in the coating film and high in light transmittance, and to provide a method for producing the transparent polyimide tubular product at low cost in high productivity. <P>SOLUTION: The transparent polyimide tubular product is obtained by imidation of a polyimide precursor solution that is prepared by reaction in a polar solvent between at least one diamine selected from those of chemical formula(A) and (B) or its derivative and at least one tetracarboxylic dianhydride or its derivative. For this transparent polyimide tubular product, the water vapor permeability of the coating film thereof is 10-50 g/m<SP>2</SP>×24 h. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、光透過率が高く、偏肉や気泡などの欠陥がなく、寸法精度の高い透明ポリイミド管状物及びその製造方法に関するものである。さらに詳しくは、例えば複写機、プリンタ、ファクシミリ及びこれらの複合機など、電子写真方式の画像形成装置の部材として用いられ、特に背面露光感光ドラムの透明支持体の用途に最適な透明ポリイミド管状物及びその製造方法に関するものである。   The present invention relates to a transparent polyimide tubular article having a high light transmittance, no defects such as uneven thickness and bubbles, and high dimensional accuracy, and a method for producing the same. More specifically, for example, a transparent polyimide tubular material which is used as a member of an electrophotographic image forming apparatus such as a copying machine, a printer, a facsimile machine, and a composite machine thereof, and is particularly suitable for use as a transparent support for a back-exposure photosensitive drum and It relates to the manufacturing method.

ポリイミド樹脂は、耐熱性、寸法安定性、機械的特性、電気的特性などに優れ、電気、電子、航空宇宙分野に広く用いられている。このような特性を有するポリイミド樹脂からなる管状物やシームレスベルトは、特に電子写真方式の画像形成装置において帯電、感光、転写搬送、中間転写、転写定着及び定着などの電子写真プロセスにおいて、部材として使用されている。例えば、中間転写ベルトでは、感光ドラム上に形成されたトナー像を複写紙に転写する時の中間転写体としてポリイミド樹脂製のベルトが使用され、また複写紙に転写されたトナー像を熱定着するための定着ベルトとしては、オンデマンド定着方式と呼ばれるポリイミド樹脂とフッ素樹脂の複合定着ベルトが使用されている。   Polyimide resins are excellent in heat resistance, dimensional stability, mechanical properties, electrical properties, etc., and are widely used in the electrical, electronic and aerospace fields. Tubular materials and seamless belts made of polyimide resin with these characteristics are used as members in electrophotographic processes such as charging, photosensitivity, transfer conveyance, intermediate transfer, transfer fixing and fixing, especially in electrophotographic image forming apparatuses. Has been. For example, in an intermediate transfer belt, a polyimide resin belt is used as an intermediate transfer member when a toner image formed on a photosensitive drum is transferred to copy paper, and the toner image transferred to the copy paper is heat-fixed. As a fixing belt for this purpose, a composite fixing belt of polyimide resin and fluororesin called an on-demand fixing method is used.

近年、電子写真技術は小型化、軽量化、高速化と同時にカラー化を含む画像の鮮明さが追求されているため、新たな動向として、背面露光(裏面露光)技術の開発が注目を集めている。この背面露光技術は、円筒状の透明支持体上にITO(インジウム錫酸化物)などの透明電極とa−Si(アモルファスシリコン)やOPC(有機光導電体)などの光導電体層を積層して感光体を形成し、露光手段を感光ドラムの内側に収納し、ドラム内部からの光で潜像を形成するものである。内径30〜100mmの透明管状物の内側に露光用電源等を収納することにより、小型化、軽量化を達成するとともに、鮮明な画像が得られる。   In recent years, the development of backside exposure (backside exposure) technology has attracted attention as a new trend, as electrophotographic technology has pursued image clarity including colorization as well as miniaturization, weight reduction, and speed. Yes. In this back exposure technology, a transparent electrode such as ITO (indium tin oxide) and a photoconductor layer such as a-Si (amorphous silicon) or OPC (organic photoconductor) are laminated on a cylindrical transparent support. The photosensitive member is formed, the exposure means is housed inside the photosensitive drum, and a latent image is formed by light from the inside of the drum. By storing an exposure power source or the like inside a transparent tubular object having an inner diameter of 30 to 100 mm, a reduction in size and weight can be achieved, and a clear image can be obtained.

前記透明支持体に必要な特性は、感光ドラム回転体としての機械的特性、透明導電層形成時の耐熱性、光導電層形成時の耐薬品性、及び光透過率が高いことである。したがって管状物の被膜中に、光の透過を妨げる気泡や異物が混入することは、致命的な欠陥になる。同時に管状物の厚みや、表面粗度、形状の均一性なども重要なパラメーターである。この透明支持体の材料として、ポリイミド樹脂は機械的特性、耐熱性あるいは耐薬品性に優れているため、とくに好適である。   The properties required for the transparent support are high mechanical properties as a photosensitive drum rotating body, heat resistance when forming a transparent conductive layer, chemical resistance when forming a photoconductive layer, and high light transmittance. Therefore, it is a fatal defect that air bubbles or foreign substances that interfere with light transmission are mixed in the coating of the tubular object. At the same time, the thickness, surface roughness, and shape uniformity of the tubular material are important parameters. As a material for the transparent support, polyimide resin is particularly suitable because it is excellent in mechanical properties, heat resistance or chemical resistance.

これらの電子写真方式の画像形成装置に使用されているポリイミド樹脂管状物は、いずれもシームレス形状である。ポリイミド樹脂は一般に溶媒や薬品に不溶で、熱的にも不融であることから、特許文献1及び2に開示されているように、これらのモノマーであるテトラカルボン酸二無水物とジアミンを極性重合溶媒中で反応させてポリイミド前駆体溶液を製造し、この溶液を金型表面に所定の厚みに液状成形(キャスティング)し、その後、乾燥工程から段階的に温度を上げていき、300度C〜450度Cでイミド化を完結させ、金型から分離して管状物を得る方法が一般的である。特許文献3には、ポリイミド前駆体であるポリアミック酸を円筒状金型の内面に注入し、加熱しながら回転させ、遠心成形法にて薄肉のエンドレスベルトを製造する方法が開示されている。   All of the polyimide resin tubular products used in these electrophotographic image forming apparatuses have a seamless shape. Since polyimide resins are generally insoluble in solvents and chemicals and are also thermally infusible, as disclosed in Patent Documents 1 and 2, these monomers tetracarboxylic dianhydride and diamine are polar. A polyimide precursor solution is produced by reacting in a polymerization solvent, and this solution is liquid-molded (casting) to a predetermined thickness on the mold surface, and then the temperature is raised stepwise from the drying step to 300 ° C. A method of completing imidization at ˜450 ° C. and separating from the mold to obtain a tubular product is common. Patent Document 3 discloses a method for producing a thin endless belt by a centrifugal molding method by injecting polyamic acid, which is a polyimide precursor, into the inner surface of a cylindrical mold and rotating it while heating.

特許文献4に開示されているように、ポリイミド前駆体溶液は50〜10,000ポイズの高粘度であるため、金型表面に液状成形する工程で脱泡される。また、特許文献5に開示されているように、ポリイミド前駆体溶液槽に成形金型を挿入し、液槽内で回転させて金型表面の気泡を除去した後、引き上げ、その後リング状ダイスを通過させることにより、溶液中に含まれる気泡を持ち込まないようにすることができる。さらに、特許文献6に開示されているように、ポリイミド前駆体溶液の液状成形物を加熱し、イミド化を促進していく過程で発生するガス溜まりや膨れ現象による偏肉を防止するため、多孔質金属製の金型を用いることができる。   As disclosed in Patent Document 4, since the polyimide precursor solution has a high viscosity of 50 to 10,000 poise, it is defoamed in a liquid molding process on the mold surface. Further, as disclosed in Patent Document 5, a molding die is inserted into a polyimide precursor solution tank, and the mold is rotated in the liquid tank to remove bubbles on the mold surface. By letting it pass, air bubbles contained in the solution can be prevented from being brought in. Further, as disclosed in Patent Document 6, in order to prevent uneven thickness due to gas accumulation and swelling phenomenon generated in the process of heating the liquid molded product of the polyimide precursor solution and promoting imidization, A metal mold can be used.

このように、ポリイミド管状物の製造方法は特許文献1〜3に開示されている方法が基本で、その製造過程で発生する気泡や偏肉の問題に対する解決方法が、特許文献4〜6に提案されている。しかし、それらの方法では、被膜中に気泡を含まず、偏肉や膨れがなく、背面露光感光体の透明支持体としての要求特性を満たす透明ポリイミド管状物を得ることは難しい。その理由は以下の通りである。   Thus, the manufacturing method of the polyimide tubular product is based on the method disclosed in Patent Documents 1 to 3, and solutions to the problems of bubbles and uneven thickness generated in the manufacturing process are proposed in Patent Documents 4 to 6. Has been. However, in these methods, it is difficult to obtain a transparent polyimide tubular material that does not contain bubbles in the coating, has no uneven thickness or swelling, and satisfies the required characteristics as a transparent support of the back-exposure photoreceptor. The reason is as follows.

すなわち、金型表面上のポリイミド前駆体の液状形成物は、加熱などによってイミド化が進み、その完結によって強靭で平滑なポリイミド被膜が得られる。しかし、極性重合溶媒の蒸発や縮合水の発生など、熱的あるいは化学的な反応が伴うため、平滑、透明、かつ機械的特性の優れた管状物を製造するには大きな障害になる。   That is, the polyimide precursor liquid formation on the mold surface undergoes imidization by heating or the like, and a tough and smooth polyimide coating is obtained by the completion thereof. However, since it involves thermal or chemical reactions such as evaporation of polar polymerization solvent and generation of condensed water, it becomes a major obstacle to producing a smooth, transparent and excellent mechanical product.

例えば、金型の外面にポリイミド前駆体溶液を所定の厚みで塗布し、オーブンで加熱してイミド化を進めていく過程では、まず液状成形物の最外表面から溶媒や縮合水の蒸発が始まり、同時に被膜化(フィルム化)が促進されていく。以降そのまま加熱を続け、イミド化を進行させていくとイミド化反応は、液状成形体の表面から厚み方向の内部に向かって進行していくため、その表層は被膜化(フィルム化)がますます進み、塗膜の内部で進行中のイミド化反応によって発生している溶媒や縮合水の蒸発ガスの放出が次第に困難になる。この状態をそのまま継続していくと、金型とポリイミド層が接している境界面に水蒸気や溶媒のガスが閉じ込められ、金型と被膜が局部的に分離し、この部分にガス溜りができ、金型表面上の被膜が凸状に押し上げられ膨れた状態になる。この現象は偏肉になり、真円度や平滑性が損なわれ、光の透過を阻害することになる。画像形成装置の部材として使用する場合、これらの現象は致命的な欠陥になる。   For example, in the process of applying a polyimide precursor solution to the outer surface of a mold with a predetermined thickness and heating in an oven to proceed with imidization, evaporation of solvent and condensed water starts from the outermost surface of the liquid molded product. At the same time, filming (filming) is promoted. After that, when heating is continued and imidization proceeds, the imidization reaction proceeds from the surface of the liquid molded body toward the inside in the thickness direction, so the surface layer becomes a film (film). Progressing, it becomes increasingly difficult to release the evaporation gas of the solvent and condensed water generated by the ongoing imidization reaction inside the coating film. If this state is continued as it is, water vapor or solvent gas is confined at the interface where the mold and the polyimide layer are in contact, the mold and the coating are separated locally, and gas can be accumulated in this part, The coating on the mold surface is pushed up in a convex shape and swells. This phenomenon becomes uneven, roundness and smoothness are impaired, and light transmission is hindered. When used as a member of an image forming apparatus, these phenomena become fatal defects.

また、ポリイミド前駆体溶液は非常に高粘度であるため、溶液中で一度発生した気泡を除去することは難しく、溶液中の気泡はそのまま金型表面の液状成形物に持ち込まれ、イミド転化で被膜中に封じ込められてボイドとなり、光透過の妨げになるとともに、機械的特性の低下を招くことになる。このような不具合を解消するため、特許文献4及び5には、気泡除去方法が開示されているが、十分ではなく、一度発生した気泡は徐々にその数が増えていくため、管状物の被膜中にも徐々に気泡が持ち込まれ、ボイドが増大していくことになる。   In addition, since the polyimide precursor solution has a very high viscosity, it is difficult to remove bubbles once generated in the solution, and the bubbles in the solution are brought directly into the liquid molding on the mold surface, and are coated by imide conversion. It is contained inside and becomes a void, which hinders light transmission and leads to a decrease in mechanical properties. In order to eliminate such problems, Patent Documents 4 and 5 disclose bubble removal methods, but this is not sufficient, and the number of bubbles once generated gradually increases. Bubbles are gradually brought in and voids increase.

また、偏肉あるいは膨れ現象の改善に関しては、特許文献6に開示されているように、多孔質金属金型を用い、発生する蒸気やガスを多孔質層から除去する方法が提案されている。この方法であれば発生したガスや水蒸気は除去され、偏肉や膨れ現象は改善されるが、金型表面が焼結金属の多孔質状であるため、金型表面の微細な形状がそのまま管状物内面に転写されてすりガラス状になり、光透過率が極度に低下してしまうという問題を依然として残している。
特開平06−23770号公報 特開平01−156017号公報 特開平05−077252号公報 特開2003−1628号公報 特開平07−164456号公報 特開2003−285341号公報
As for the improvement of uneven thickness or swelling phenomenon, as disclosed in Patent Document 6, a method of removing generated steam and gas from a porous layer using a porous metal mold has been proposed. With this method, the generated gas and water vapor are removed, and uneven thickness and swelling are improved. However, since the mold surface is porous of sintered metal, the fine shape of the mold surface is tubular as it is. There is still a problem that it is transferred to the inner surface of the object to become a ground glass and the light transmittance is extremely lowered.
Japanese Patent Laid-Open No. 06-23770 Japanese Patent Laid-Open No. 01-156017 JP 05-075252 A JP 2003-1628 A Japanese Patent Laid-Open No. 07-164456 JP 2003-285341 A

本発明は上記従来の問題を解決し、膨れや偏肉がなく表面が平滑で真円度が高く、また被膜中に気泡がなく、光透過率の高い透明ポリイミド管状物、及びこの透明ポリイミド管状物を低コストで生産性高く製造することができる方法を提供することを目的とする。   The present invention solves the above-mentioned conventional problems, has a smooth surface with a smooth surface and high roundness, has no bubbles in the coating, has a high light transmittance, and this transparent polyimide tube It is an object of the present invention to provide a method capable of producing a product at low cost with high productivity.

本発明の透明ポリイミド管状物は、被膜の水蒸気透過率が10〜50g/m・24hrの範囲であることを特徴とするものである。また、前記被膜の少なくとも波長420nmにおける光透過率が、被膜厚みが50±10μmの場合において、50%以上であることを特徴とし、前記被膜のガラス転移温度が200度C以上であることを特徴とするものである。また、本発明の透明ポリイミド管状物の製造方法は、金型表面に濃度10重量%〜50重量%の前記ポリイミド前駆体溶液を所定の厚みで液状成形し乾燥後、400度C以下の温度でイミド転化を行うことを特徴とするものである。 The transparent polyimide tubular product of the present invention is characterized in that the water vapor permeability of the coating is in the range of 10 to 50 g / m 2 · 24 hr. Further, the light transmittance of the film at least at a wavelength of 420 nm is 50% or more when the film thickness is 50 ± 10 μm, and the glass transition temperature of the film is 200 ° C. or more. It is what. In addition, the method for producing a transparent polyimide tubular product of the present invention is a method in which the polyimide precursor solution having a concentration of 10% by weight to 50% by weight is formed on the mold surface in a predetermined thickness, dried, and then at a temperature of 400 ° C. or less. It is characterized by performing imide conversion.

本発明はポリイミド樹脂管状物の水蒸気透過率を10〜50g/m・24hrの範囲とすることによって、ポリイミド前駆体溶液から液状成形し、イミド化反応によって管状物を製造する過程で発生する偏肉や膨れ現象をなくし、寸法精度の高い管状物を製造することができる。したがって厚みの厚い管状物の製造においてもボイドの発生がなく欠陥のない管状物を製造できる。また本発明のモノマーを用いると光透過率が高く、ガラス転移温度の高い透明管状物を製造することができる。また水蒸気透過率が前記した範囲の管状物を製造した場合、その後真空中で透明導電性膜を製膜する工程において、ポリイミド管状物中に含まれている水分やガスの除去を短時間で処理することができる。本発明で作成されるポリイミド樹脂管状物は中間転写や熱定着ベルトの用途として、また透明ポリイミド樹脂管状物は、背面露光感光ドラムなど透明支持体として好適に用いることができる。 In the present invention, by setting the water vapor transmission rate of the polyimide resin tubular product to a range of 10 to 50 g / m 2 · 24 hr, liquid polyimide is formed from the polyimide precursor solution and is generated in the process of producing the tubular product by imidization reaction. A tubular product with high dimensional accuracy can be produced by eliminating meat and swelling. Therefore, even in the production of a thick tubular product, there is no generation of voids, and a tubular product free from defects can be produced. When the monomer of the present invention is used, a transparent tubular product having a high light transmittance and a high glass transition temperature can be produced. In addition, when a tubular product having a water vapor transmission rate in the above-mentioned range is manufactured, the removal of moisture and gas contained in the polyimide tubular product is processed in a short time in the subsequent step of forming a transparent conductive film in vacuum. can do. The polyimide resin tubular product prepared in the present invention can be suitably used as an intermediate transfer or heat fixing belt, and the transparent polyimide resin tubular product can be suitably used as a transparent support such as a back exposure photosensitive drum.

本発明の透明ポリイミド管状物は、その被膜の水蒸気透過率が10〜50g/m・24hrの範囲にある。10g/m・24hr未満であると、従来のようにガス溜まりによる膨れ現象が発生し、気泡やボイドを除去することが難しくなる。一方、50g/m・24hrを超えると、実質上ポリイミドの吸水率が大きくなるため、寸法安定性が低下する。また、前記ポリイミド管状物被膜の少なくとも波長420nmにおける光透過率が、被膜厚みが50±10μmの場合において、50%以上であることが好ましい。すなわち、実施例1〜4に示すように、緑色及び赤色の光源に対してのみならず、少なくとも青色の光源に対して、換言すれば可視光域全般にわたって、光透過率が50%以上の透明性を有していることが好ましい。さらには、70%以上であることが、より好ましい。光透過率が50%以上、より好ましくは70%以上であれば、背面露光などの用途に好適に用いることができるからである。また、被膜のガラス転移温度が200度C以上であること好ましい。さらに、250度C以上がより好ましく、300度C以上が最も好ましい。背面露光感光体では、透明支持体の外面にITOなどの透明導電薄膜を形成し、高温でアニールする工程が必要であるが、ガラス転移温度が200度C以上であれば、アニールなどの工程も問題なく処理できるからである。 The transparent polyimide tubular product of the present invention has a water vapor transmission rate of 10 to 50 g / m 2 · 24 hr. If it is less than 10 g / m 2 · 24 hr, a swelling phenomenon due to gas accumulation occurs as in the conventional case, and it becomes difficult to remove bubbles and voids. On the other hand, when it exceeds 50 g / m 2 · 24 hr, the water absorption rate of the polyimide is substantially increased, so that the dimensional stability is lowered. The light transmittance of at least a wavelength of 420 nm of the polyimide tubular coating is preferably 50% or more when the coating thickness is 50 ± 10 μm. That is, as shown in Examples 1 to 4, not only for the green and red light sources, but also for at least the blue light source, in other words, over the entire visible light region, the light transmittance is 50% or more. It is preferable to have the property. Furthermore, it is more preferable that it is 70% or more. This is because if the light transmittance is 50% or more, more preferably 70% or more, it can be suitably used for applications such as back exposure. Moreover, it is preferable that the glass transition temperature of a film is 200 degreeC or more. Furthermore, 250 degree C or more is more preferable, and 300 degree C or more is most preferable. In the backside exposed photoconductor, a process of forming a transparent conductive thin film such as ITO on the outer surface of the transparent support and annealing at a high temperature is required. This is because it can be processed without problems.

次に、本発明の透明ポリイミド管状物の好ましい原料組成の選択であるが、大きな原子団である−SO−(スルホン)基の存在が、水蒸気や気体の透過をスムーズにし、完成品である管状物において問題となるボイドの存在や、ガス溜まりによる偏肉などの欠陥を防止させるものと考えられる。 Next, the selection of the preferred material composition of the transparent polyimide tubular article of the present invention, a large atomic group in which -SO 2 - is (sulfone) the presence of groups, the transmission of water vapor and gas is smoothly is the finished product This is considered to prevent the presence of voids that cause problems in tubular materials and defects such as uneven thickness due to gas accumulation.

したがって、本発明の透明ポリイミド管状物は、−SO−基を含む下記化学式(A)又は化学式(B)から選ばれる少なくとも1種のジアミン又はその誘導体(以下、ジアミン成分という)と、少なくとも1種のテトラカルボン酸二無水物又はその誘導体(以下、テトラカルボン酸二無水物成分という)を、極性溶媒中で反応させてなるポリイミド前駆体組成物を原料組成とすることが好ましい。 Therefore, the transparent polyimide tubular product of the present invention comprises at least one diamine selected from the following chemical formula (A) or chemical formula (B) containing a —SO 2 — group or a derivative thereof (hereinafter referred to as a diamine component) and at least one. It is preferable that a raw material composition is a polyimide precursor composition obtained by reacting a seed tetracarboxylic dianhydride or a derivative thereof (hereinafter referred to as a tetracarboxylic dianhydride component) in a polar solvent.

Figure 2006152257
Figure 2006152257

Figure 2006152257
Figure 2006152257

前記ジアミン成分としては、ジアミン、ジイソシアネート、ジアミノジシラン類を用いることができるが、ジアミンが好ましい。   As the diamine component, diamine, diisocyanate, and diaminodisilane can be used, and diamine is preferable.

本発明の実施形態において、とくに好ましいのは、下記化学式(A)のジアミノジフェニルスルホンである。ジアミノジフェニルスルホンは、パラ体(4,4’−ジアミノジフェニルスルホン)であってもよいし、メタ体(3,3’−ジアミノジフェニルスルホン)であってもよい。またパラ体、メタ体を混合して反応させてもよい。   In the embodiment of the present invention, diaminodiphenyl sulfone represented by the following chemical formula (A) is particularly preferable. The diaminodiphenylsulfone may be a para-form (4,4'-diaminodiphenylsulfone) or a meta-form (3,3'-diaminodiphenylsulfone). Moreover, you may make it react by mixing a para body and a meta body.

Figure 2006152257
Figure 2006152257

本発明の透明ポリイミドの前駆体溶液を製造する際に、本発明の性質を損なわない範囲内で、以下のジアミンを1種以上混合して反応させても何ら差し支えない。例えば、メタフェニレンジアミン、パラフェニレンジアミン、2,5−ジアミノトルエン、2,6−ジアミノトルエン、4,4’−ジアミノビフェニル、3,3’−ジメチル−4,4’−ビフェニル、3,3’−ジメトキシ−4,4’−ビフェニル、2,2−ビス(トリフルオロメチル)−4、4’−ジアミノビフェニル、3,3’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルメタン、2,2−ビス−(4−アミノフェニル)プロパン、3,3’−ジアミノジフェニルスルフィド、4,4’−ジアミノジフェニルスルフィド、3,3’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルエーテル、1,5−ジアミノナフタレン、4,4’−ジアミノジフェニルジエチルシラン、4,4’−ジアミノジフェニルシラン、4,4’−ジアミノジフェニルエチルホスフィンオキシド、1,3−ビス(3−アミノフェノキシ)ベンゼン、1,3−ビス(4−アミノフェノキシ)ベンゼン、1,4−ビス(4−アミノフェノキシ)ベンゼン、ビス[4−(3−アミノフェノキシ)フェニル]スルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、2,2−ビス(3−アミノフェニル)1,1,1,3,3,3−ヘキサフルオロプロパン、2,2−ビス(4−アミノフェニル)1,1,1,3,3,3−ヘキサフルオロプロパン、9,9−ビス(4−アミノフェニル)フルオレン等の芳香族ジアミン、テトラメチレンジアミン、ヘキサメチレンジアミン等の脂肪族ジアミン、シクロヘキサンジアミン、イソホロンジアミン、ノルボルナンジアミン、ビス(4−アミノシクロヘキシル)メタン、ビス(4−アミノ−3−メチルシクロヘキシル)メタン等の脂環式ジアミンが挙げられる。   When the transparent polyimide precursor solution of the present invention is produced, there is no problem even if one or more of the following diamines are mixed and reacted within the range not impairing the properties of the present invention. For example, metaphenylenediamine, paraphenylenediamine, 2,5-diaminotoluene, 2,6-diaminotoluene, 4,4′-diaminobiphenyl, 3,3′-dimethyl-4,4′-biphenyl, 3,3 ′ -Dimethoxy-4,4'-biphenyl, 2,2-bis (trifluoromethyl) -4,4'-diaminobiphenyl, 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 2,2-bis -(4-aminophenyl) propane, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether 1,5-diaminonaphthalene, 4,4′-diaminodiphenyldiethyl Lan, 4,4′-diaminodiphenylsilane, 4,4′-diaminodiphenylethylphosphine oxide, 1,3-bis (3-aminophenoxy) benzene, 1,3-bis (4-aminophenoxy) benzene, 1, 4-bis (4-aminophenoxy) benzene, bis [4- (3-aminophenoxy) phenyl] sulfone, bis [4- (4-aminophenoxy) phenyl] sulfone, 2,2-bis [4- (4- Aminophenoxy) phenyl] propane, 2,2-bis (3-aminophenyl) 1,1,1,3,3,3-hexafluoropropane, 2,2-bis (4-aminophenyl) 1,1,1 , 3,3,3-hexafluoropropane, aromatic diamines such as 9,9-bis (4-aminophenyl) fluorene, tetramethylene diamine, hexame Aliphatic diamine, cyclohexane diamine such as phenylenediamine, isophoronediamine, norbornanediamine, bis (4-aminocyclohexyl) methane, bis (4-amino-3-methylcyclohexyl) include alicyclic diamines such as methane.

一方、前記テトラカルボン酸二無水物成分としては、テトラカルボン酸、カルボン酸エステル、テトラカルボン酸二無水物などが挙げられるが、好ましいのはテトラカルボン酸二無水物である。   On the other hand, examples of the tetracarboxylic dianhydride component include tetracarboxylic acid, carboxylic acid ester, tetracarboxylic dianhydride, and the like. Preferred is tetracarboxylic dianhydride.

前記テトラカルボン酸二無水物成分は、下記化学式(I)又は化学式(II)(Xは、−O−、−S−、−SO−、−CH−、−CF−、−C(CH−、−C(CF−、−CO−又は直接結合を表わす)から選ばれる少なくとも1種の化合物であることが好ましい。 The tetracarboxylic dianhydride component has the following chemical formula (I) or chemical formula (II) (X is —O—, —S—, —SO 2 —, —CH 2 —, —CF 2 —, —C ( It is preferably at least one compound selected from CH 3 ) 2 —, —C (CF 3 ) 2 —, —CO— or a direct bond.

Figure 2006152257
Figure 2006152257

Figure 2006152257
Figure 2006152257

本発明の好ましい実施形態において、テトラカルボン酸二無水物成分は、下記化学式(III)の3,3’,4,4’−ビフェニルテトラカルボン酸二無水物(BPDA)及び下記の化学式(IV)の2,2−ビス[4−(ジカルボキシフェノキシ)フェニル]プロパン二無水物(BPADA)である。BPDAおよびBPADAは、混合して反応させることが好ましい。   In a preferred embodiment of the present invention, the tetracarboxylic dianhydride component includes 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride (BPDA) of the following chemical formula (III) and the following chemical formula (IV): 2,2-bis [4- (dicarboxyphenoxy) phenyl] propane dianhydride (BPADA). BPDA and BPADA are preferably mixed and reacted.

Figure 2006152257
Figure 2006152257

Figure 2006152257
Figure 2006152257

BPDAおよびBPADAを混合する場合のモル比は、BPDA:BPADA=9:1〜5:5の範囲であることが好ましい。この範囲であれば、透明性を高く維持したままで強靭性を高くできるからである。   The molar ratio in the case of mixing BPDA and BPADA is preferably in the range of BPDA: BPADA = 9: 1 to 5: 5. This is because within this range, the toughness can be increased while maintaining the transparency high.

本発明の透明ポリイミドの前駆体溶液を製造する際に、本発明の性質を損なわない範囲内で、以下のテトラカルボン酸二無水物を1種以上混合して反応させても何ら差し支えない。例えば、ピロメリット酸二無水物、1,2,5,6−ナフタレンテトラカルボン酸二無水物、1,4,5,8−ナフタレンテトラカルボン酸二無水物、2,3,6,7−ナフタレンテトラカルボン酸二無水物、2,2’,3,3’−ビフェニルテトラカルボン酸二無水物、2,3,3’4’−ビフェニルテトラカルボン酸二無水物、2,2’,3,3’−ベンゾフェノンテトラカルボン酸二無水物、2,3,3’,4’−ベンゾフェノンテトラカルボン酸二無水物、ビス(3,4−ジカルボキシフェニル)スルホン二無水物、ビス(2,3−ジカルボキシフェニル)メタン二無水物、ビス(3,4−ジカルボキシフェニル)メタン二無水物、1,1−ビス(2,3−ジカルボキシフェニル)エタン二無水物、1,1−ビス(3,4−ジカルボキシフェニル)エタン二無水物、4,4’−(ヘキサフルオロイソプロピリデン)ジフタル酸無水物、オキシジフタル酸無水物、ビス(3,4−ジカルボキシフェニル)スルホン二無水物、ビス(3,4−ジカルボキシフェニル)スルホキシド二無水物、チオジフタル酸二無水物、3,4,9,10−ペリレンテトラカルボン酸二無水物、2,3,6,7−アントラセンテトラカルボン酸二無水物、1,2,7,8−フェナントレンテトラカルボン酸二無水物、9,9−ビス(3,4−ジカルボキシフェニル)フルオレン二無水物や9,9−ビス[4−(3,4’−ジカルボキシフェノキシ)フェニル]フルオレン二無水物等の芳香族テトラカルボン酸二無水物、シクロブタンテトラカルボン酸二無水物、1,2,3,4−シクロペンタンテトラカルボン酸二無水物、2,3,4,5−テトラヒドロフランテトラカルボン酸二無水物、1,2,4,5−シクロヘキサンテトラカルボン酸二無水物、3,4−ジカルボキシ−1−シクロヘキシルコハク酸二無水物、3,4−ジカルボキシ−1,2,3,4−テトラヒドロ−1−ナフタレンコハク酸二無水物が挙げられる。   When the transparent polyimide precursor solution of the present invention is produced, there is no problem even if one or more of the following tetracarboxylic dianhydrides are mixed and reacted within a range not impairing the properties of the present invention. For example, pyromellitic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, 2,3,6,7-naphthalene Tetracarboxylic dianhydride, 2,2 ′, 3,3′-biphenyltetracarboxylic dianhydride, 2,3,3′4′-biphenyltetracarboxylic dianhydride, 2,2 ′, 3,3 '-Benzophenone tetracarboxylic dianhydride, 2,3,3', 4'-benzophenone tetracarboxylic dianhydride, bis (3,4-dicarboxyphenyl) sulfone dianhydride, bis (2,3-di Carboxyphenyl) methane dianhydride, bis (3,4-dicarboxyphenyl) methane dianhydride, 1,1-bis (2,3-dicarboxyphenyl) ethane dianhydride, 1,1-bis (3 4-dicarbo Ciphenyl) ethane dianhydride, 4,4 ′-(hexafluoroisopropylidene) diphthalic anhydride, oxydiphthalic anhydride, bis (3,4-dicarboxyphenyl) sulfone dianhydride, bis (3,4-di Carboxyphenyl) sulfoxide dianhydride, thiodiphthalic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 2,3,6,7-anthracenetetracarboxylic dianhydride, 1,2, 7,8-phenanthrenetetracarboxylic dianhydride, 9,9-bis (3,4-dicarboxyphenyl) fluorene dianhydride and 9,9-bis [4- (3,4'-dicarboxyphenoxy) phenyl ] Aromatic tetracarboxylic dianhydrides such as fluorene dianhydride, cyclobutane tetracarboxylic dianhydride, 1,2,3,4-cyclopentane Lacarboxylic dianhydride, 2,3,4,5-tetrahydrofurantetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 3,4-dicarboxy-1-cyclohexylsuccinic acid And dianhydride, 3,4-dicarboxy-1,2,3,4-tetrahydro-1-naphthalene succinic dianhydride.

本発明の好ましい実施形態において、透明ポリイミドの前駆体溶液は、極性溶媒中において90度Cより低い温度で不活性雰囲気においてテトラカルボン酸二無水物成分及びジアミン成分を反応させることにより、製造される。反応時間は6時間以上である。   In a preferred embodiment of the present invention, a transparent polyimide precursor solution is prepared by reacting a tetracarboxylic dianhydride component and a diamine component in an inert atmosphere at a temperature below 90 degrees C. in a polar solvent. . The reaction time is 6 hours or more.

透明ポリイミドの前駆体溶液を製造する場合、テトラカルボン酸二無水物成分およびジアミン成分を可能な限り等モル比で反応させて分子量を上げることが好ましい。従って、テトラカルボン酸二無水物成分/ジアミン成分のモル比を0.9〜1.1/1.0、さらに好ましくは1.00〜1.04/1.0の範囲に維持することが好ましい。本発明の透明ポリイミド前駆体の分子量は、好ましくは5,000〜500,000、さらに好ましくは15,000〜100,000である。   When producing a transparent polyimide precursor solution, it is preferable to increase the molecular weight by reacting the tetracarboxylic dianhydride component and the diamine component in an equimolar ratio as much as possible. Therefore, the molar ratio of tetracarboxylic dianhydride component / diamine component is preferably maintained in the range of 0.9 to 1.1 / 1.0, more preferably 1.00 to 1.04 / 1.0. . The molecular weight of the transparent polyimide precursor of the present invention is preferably 5,000 to 500,000, more preferably 15,000 to 100,000.

透明ポリイミドの前駆体溶液の製造において有用な極性溶媒は、例えば、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N,N−ジエチルアセトアミド、N−メチル−2−ピロリドン、1,3−ジメチル−2−イミダゾリジノン、N−メチルカプロラクタム、ヘキサメチルホスホリックトリアミド、1,2−ジメトキシエタン、ジグライム、トリグライムなどが挙げられる。好ましい溶媒はN,N−ジメチルアセトアミド(DMAC)である。これらの溶媒を単独で又は混合物としてあるいはトルエン、キシレン、すなわち芳香族炭化水素などの他の溶媒と混合して用いることができる。   Polar solvents useful in the preparation of transparent polyimide precursor solutions include, for example, N, N-dimethylformamide, N, N-dimethylacetamide, N, N-diethylacetamide, N-methyl-2-pyrrolidone, 1,3- Examples thereof include dimethyl-2-imidazolidinone, N-methylcaprolactam, hexamethylphosphoric triamide, 1,2-dimethoxyethane, diglyme and triglyme. A preferred solvent is N, N-dimethylacetamide (DMAC). These solvents can be used alone or as a mixture or mixed with other solvents such as toluene, xylene, that is, aromatic hydrocarbons.

透明ポリイミドの前駆体溶液には、本発明の性質を損なわない範囲内で、加工助剤又は流動補助剤(例えば、モダフロウ(MODAFLOW)(登録商標)流動補助剤)、酸化防止剤、帯電防止剤、無機顔料(例えば、二酸化チタン、TiO)、および充填剤(例えば、ポリテトラフルオロエチレン、フッ素化エチレン/プロピレンコポリマー)などの添加剤を含有することもできる。 The transparent polyimide precursor solution includes a processing aid or a flow aid (for example, MODAFLOW (registered trademark) flow aid), an antioxidant, and an antistatic agent within a range that does not impair the properties of the present invention. , Inorganic pigments (eg, titanium dioxide, TiO 2 ), and fillers (eg, polytetrafluoroethylene, fluorinated ethylene / propylene copolymers) can also be included.

透明ポリイミドの前駆体溶液の取り扱いを容易にするために、溶液中のポリイミド前駆体の濃度は、10重量〜50重量%、好ましくは20重量〜40重量%の範囲であり、また溶液の粘度は約500〜約5,000ポイズの範囲であることが好ましい。   In order to facilitate the handling of the transparent polyimide precursor solution, the concentration of the polyimide precursor in the solution is in the range of 10 to 50% by weight, preferably 20 to 40% by weight, and the viscosity of the solution is It is preferably in the range of about 500 to about 5,000 poise.

極性溶媒は、被膜形成工程が完了すると、ポリイミド前駆体溶液から除去され、ポリアミド酸は熱的にイミド化されてポリイミドになる。化学的イミド化法によってイミド化してもよい。   When the film forming step is completed, the polar solvent is removed from the polyimide precursor solution, and the polyamic acid is thermally imidized to become a polyimide. It may be imidized by a chemical imidization method.

本発明の透明ポリイミド管状物の製造方法は、金型表面に濃度10重量%〜50重量%のポリイミド前駆体溶液を所定の厚みで成形し乾燥後、400度C以下の温度でイミド化を行うことが好ましい。ポリイミド前駆体溶液中の濃度は20重量〜40重量%の範囲が一回の被膜形成において厚みを厚く成形でき好ましい。本発明の透明ポリイミド管状物は1回の成形厚みを厚くしても気泡の残存や膨れによる偏肉のない管状物を製造できる。また金型表面に形成したポリイミド前駆体液状成形物は、80度C前後の温度で乾燥後400度C以下の温度で段階的にイミド化を完結する方が好ましい。本発明で用いるポリイミド前駆体溶液は光の透過率とともに、水蒸気透過率を高くするために、前記した特定のモノマーを選定したポリイミド樹脂であるため、光透過率、および機械的特性、ガラス転移温度の最適値を得るためには275〜325度Cの範囲でイミド化を完結させることが好ましい。   In the method for producing a transparent polyimide tubular product according to the present invention, a polyimide precursor solution having a concentration of 10% by weight to 50% by weight is formed on a mold surface with a predetermined thickness, dried, and then imidized at a temperature of 400 ° C. or lower. It is preferable. The concentration in the polyimide precursor solution is preferably in the range of 20 to 40% by weight because the thickness can be increased in one film formation. The transparent polyimide tubular product of the present invention can produce a tubular product free from uneven thickness due to remaining or swollen bubbles even if the molding thickness is increased once. Moreover, it is preferable that the polyimide precursor liquid molded product formed on the mold surface is completely imidized stepwise after drying at a temperature of about 80 ° C. and at a temperature of 400 ° C. or less. Since the polyimide precursor solution used in the present invention is a polyimide resin in which the specific monomer described above is selected in order to increase the water vapor transmission rate as well as the light transmission rate, the light transmission rate, mechanical properties, and glass transition temperature. In order to obtain the optimum value, it is preferable to complete imidization in the range of 275 to 325 ° C.

前記透明ポリイミド管状物の少なくとも片面には、さらに少なくとも一層の透明導電膜を形成しても良い。前記透明導電膜の表面抵抗率は、1010Ω/□以下であることが好ましい。透明導電膜としては、例えばインジウム−錫酸化物合金等があり、膜厚は50nm〜5μmの範囲が好ましい。この導電膜は、例えば、真空蒸着、スパッタリング、イオンプレーティング、プラズマCVDあるいは塗布法などによって形成できる。また前記の膜を170度C以上の高温で比較的短時間で熱処理(アニール処理)することにより透明性、耐熱性、導電性を向上させてもよい。透明ポリイミド層は高いTgを有するためアニール処理ができる。 At least one transparent conductive film may be further formed on at least one surface of the transparent polyimide tubular body. The surface resistivity of the transparent conductive film is preferably 10 10 Ω / □ or less. Examples of the transparent conductive film include an indium-tin oxide alloy, and the film thickness is preferably in the range of 50 nm to 5 μm. This conductive film can be formed by, for example, vacuum deposition, sputtering, ion plating, plasma CVD, or a coating method. Further, the film may be heat-treated (annealed) at a high temperature of 170 ° C. or higher for a relatively short time to improve transparency, heat resistance, and conductivity. Since the transparent polyimide layer has a high Tg, it can be annealed.

以下に実施例および比較例に基づき、詳細を説明する。各実施例および比較例で作製した透明ポリイミドの前駆体溶液の粘度および透明ポリイミド管状物の諸特性は、下記の測定方法で測定した。
(1)粘度
ブルックフィールド社製の粘度計LVTを用いて、23±1度Cでの透明ポリイミド前駆体溶液の粘度を測定した。
(2)光透過率
島津製作所社製の分光光度計UV−2550を使用して光透過率を測定した。
(3)ガラス転移温度
島津製作所社製の熱機械分析装置TMA−50を用いて、昇温速度10度C/分で伸びが変曲する温度をガラス転移温度として測定した。
(4)膜厚
サンコー社製の渦電流膜厚計EDY−1000を用いて膜厚を測定した。
(5)機械的物性
島津製作所製のオートグラフAGS−10kNGを用いて、引張速度50mm/分で測定した。
(6)水蒸気透過率
GTRテック社製のGTR−10XACTを用いて、40度C−90%RHにおける水蒸気透過率を測定した。
Details will be described below based on Examples and Comparative Examples. The viscosity of the precursor solution of the transparent polyimide produced in each Example and Comparative Example and various characteristics of the transparent polyimide tubular product were measured by the following measuring methods.
(1) Viscosity Using a viscometer LVT manufactured by Brookfield, the viscosity of the transparent polyimide precursor solution at 23 ± 1 ° C. was measured.
(2) Light transmittance The light transmittance was measured using a spectrophotometer UV-2550 manufactured by Shimadzu Corporation.
(3) Glass transition temperature Using a thermomechanical analyzer TMA-50 manufactured by Shimadzu Corporation, the temperature at which the elongation changes at a heating rate of 10 degrees C / min was measured as the glass transition temperature.
(4) Film thickness The film thickness was measured using an eddy current film thickness meter EDY-1000 manufactured by Sanko.
(5) Mechanical properties Measured at a tensile speed of 50 mm / min using an autograph AGS-10kNG manufactured by Shimadzu Corporation.
(6) Water vapor transmission rate The water vapor transmission rate in 40 degree C-90% RH was measured using GTR-10XACT made from GTR Tech.

(a)透明ポリイミド前駆体溶液の合成
3000mLの3つ口セパラブルフラスコに、ポリテトラフルオロエチレン製の攪拌羽を取り付けた攪拌棒と窒素ガス導入管を取り付けて反応容器とし、反応はすべて、窒素雰囲気下で行なった。ポリイミド前駆体溶液の濃度が33重量%となるように、ジアミン成分として、和歌山精化工業社から商品名“セイカキュアーS”で販売されている4、4’−ジアミノジフェニルスルホン(44DDS)203.86g(0.822モル)、反応溶媒として三菱ガス化学社から販売されているN,N−ジメチルアセトアミド(DMAC)1,005gを投入し、44DDSがDMACに完全に溶解後、テトラカルボン酸二無水物成分として、上海市合成樹脂研究所から商品名“BPADA”で販売されている2,2−ビス[4−(ジカルボキシフェノキシ)フェニル]プロパン二無水物(BPADA)107.93g(0.208モル)および三菱化学社から商品名“BPDA”で販売されている3,3’,4,4’−ビフェニルテトラカルボン酸二無水物(BPDA)183.07g(0.623モル)を固体のままで添加し、40度Cで12時間反応させ、粘度1,000ポイズの粘稠な透明ポリイミドの前駆体溶液を得た。
(A) Synthesis of Transparent Polyimide Precursor Solution A 3000 mL three-necked separable flask was equipped with a stirring rod and a nitrogen gas inlet tube equipped with a stirring blade made of polytetrafluoroethylene to form a reaction vessel. Performed under atmosphere. 4,4′-Diaminodiphenylsulfone (44DDS) 203.44, sold as a diamine component under the trade name “Seika Cure S” as a diamine component so that the concentration of the polyimide precursor solution is 33% by weight. 86 g (0.822 mol) and 1,005 g of N, N-dimethylacetamide (DMAC) sold by Mitsubishi Gas Chemical Company as the reaction solvent were added, and after 44DDS was completely dissolved in DMAC, tetracarboxylic dianhydride As a component, 107.93 g (0.208) of 2,2-bis [4- (dicarboxyphenoxy) phenyl] propane dianhydride (BPADA) sold under the trade name “BPADA” from the Shanghai Synthetic Resin Research Institute Mol) and 3,3 ′, 4,4′-biphenyltetracarbo, sold by Mitsubishi Chemical Corporation under the trade name “BPDA” 183.07 g (0.623 mol) of acid dianhydride (BPDA) was added as a solid and reacted at 40 ° C. for 12 hours to obtain a viscous transparent polyimide precursor solution having a viscosity of 1,000 poise. It was.

(b)透明ポリイミド管状物の作製
外径30.4mm、長さ510mmのアルミニウム製金型を用意した。前記金型は外面の平均表面粗さ(Rz)が1μm以下になるように研磨加工し、表面に酸化ケイ素コーティング剤をディッピング法によりコーティングし、150度Cで30分および370度Cで30分加熱して焼き付け酸化ケイ素膜で被覆した金型を用いた。次に前記(a)項の透明ポリイミド前駆体溶液の中に前記金型を400mm部分まで浸漬し、ポリイミド前駆体液を塗布したのち、内径31.4mmのリング状ダイスを前記金型の上部から挿入し自重で落下走行させ、前記金型の表面に液状成形した。その後イミド化処理として、80度Cで45分、120度Cで45分、200度Cで30分、250度Cまで45分で昇温させ、250度Cで30分、300度Cで20分間イミド化を行って透明ポリイミド管状物を作製した。冷却後、金型から分離した管状物は、被膜の厚みが75±2μmであるにもかかわらず、イミド化過程で揮発する溶媒や、縮合水の気化ガスの影響によるポリイミド被膜の部分的な膨れ、偏肉や気泡等の欠陥がなく、管状物の内外面とも平滑で真円度の高い透明管状物であった。すなわち、管状物被膜の波長420nm、550nmおよび780nmの光透過率は、それぞれ71.0%、85.2%、87.1%であり、水蒸気透過率は31g/m・24hrであった。また引張強度および引張弾性率は、それぞれ12.0kgf/mm、339kgf/mm、ガラス転移温度は310度Cであった。
(B) Production of transparent polyimide tubular body An aluminum mold having an outer diameter of 30.4 mm and a length of 510 mm was prepared. The mold is polished so that the average surface roughness (Rz) of the outer surface is 1 μm or less, and a silicon oxide coating agent is coated on the surface by a dipping method, 30 minutes at 150 ° C. and 30 minutes at 370 ° C. A mold that was heated and baked and coated with a silicon oxide film was used. Next, the mold is immersed in the transparent polyimide precursor solution of the item (a) up to 400 mm, and after applying the polyimide precursor, a ring-shaped die having an inner diameter of 31.4 mm is inserted from above the mold. Then, it was dropped and traveled by its own weight, and liquid-molded on the surface of the mold. Then, as an imidization treatment, the temperature is raised at 80 ° C. for 45 minutes, 120 ° C. for 45 minutes, 200 ° C. for 30 minutes, 250 ° C. in 45 minutes, 250 ° C. for 30 minutes, 300 ° C. for 20 minutes. A transparent polyimide tubular product was prepared by imidizing for a minute. After cooling, the tubular product separated from the mold is partially swollen due to the effects of the solvent that volatilizes during the imidization process and the vaporized gas of condensed water, even though the film thickness is 75 ± 2 μm. In addition, there were no defects such as uneven thickness and bubbles, and the inner and outer surfaces of the tubular product were smooth and had a high roundness. That is, the light transmittance at wavelengths of 420 nm, 550 nm, and 780 nm of the tubular product film was 71.0%, 85.2%, and 87.1%, respectively, and the water vapor transmittance was 31 g / m 2 · 24 hr. The tensile strength and tensile modulus, respectively 12.0kgf / mm 2, 339kgf / mm 2, the glass transition temperature was 310 ° C.

ポリイミド前駆体溶液の濃度が33重量%となるように、ジアミン成分として、44DDS152.90g(0.617モル)および小西化学工業社から商品名“DAS”で販売されている3,3’−ジアミノジフェニルスルホン(33DDS)50.97g(0.206モル)、反応溶媒としてDMAC1,005gを投入し、44DDS、33DDSがDMACに完全に溶解後、テトラカルボン酸二無水物成分として、BPADA107.93g(0.208モル)およびBPDA183.07g(0.623モル)を固体のままで添加し、40度Cで12時間反応させ、粘度620ポイズの粘稠な透明ポリイミドの前駆体溶液を得た。
その後、実施例1(b)に記載した同様の条件で、被膜の厚み76±3μmの透明ポリイミド管状物を作製した。管状物被膜の波長420nm、550nmおよび780nmの光透過率は、それぞれ70.4%、85.4%、86.9%であり、水蒸気透過率は28g/m・24hrであった。また引張強度および引張弾性率は、それぞれ12.6kgf/mm、306kgf/mm、ガラス転移温度は285度Cであった。この管状物はボイドや偏肉、膨れなどの欠陥がなく、光透過率が優れ、ガラス転移温度の高い管状物を得ることができた。
As the diamine component, 152.90 g (0.617 mol) of 44DDS and 3,3′-diamino sold under the trade name “DAS” from Konishi Chemical Industry Co., Ltd. are used so that the concentration of the polyimide precursor solution is 33% by weight. Diphenylsulfone (33DDS) 50.97 g (0.206 mol) and DMAC 1,005 g as a reaction solvent were added. After 44DDS and 33DDS were completely dissolved in DMAC, BPADA 107.93 g (0 208 mol) and 183.07 g (0.623 mol) of BPDA were added as solids and reacted at 40 ° C. for 12 hours to obtain a viscous transparent polyimide precursor solution having a viscosity of 620 poise.
Thereafter, a transparent polyimide tubular product having a coating thickness of 76 ± 3 μm was produced under the same conditions as described in Example 1 (b). The light transmittance at wavelengths of 420 nm, 550 nm, and 780 nm of the tubular material coating was 70.4%, 85.4%, and 86.9%, respectively, and the water vapor transmittance was 28 g / m 2 · 24 hr. The tensile strength and tensile modulus, respectively 12.6kgf / mm 2, 306kgf / mm 2, the glass transition temperature was 285 ° C. This tubular product was free from defects such as voids, uneven thickness, and blisters, and had excellent light transmittance and a high glass transition temperature.

ポリイミド前駆体溶液の濃度が33重量%となるように、ジアミン成分として、44DDS101.93g(0.411モル)および33DDS101.93g(0.411モル)、反応溶媒としてDMAC1,005gを投入し、44DDS、33DDSがDMACに完全に溶解後、テトラカルボン酸二無水物成分として、BPADA107.93g(0.208モル)およびBPDA183.07g(0.623モル)を固体のままで添加し、40度Cで12時間反応させ、粘度500ポイズの粘稠な透明ポリイミドの前駆体溶液を得た。その後、実施例1の(b)に記載した同様の条件で、被膜の厚み78±5μmの透明ポリイミド管状物を作製した。管状物被膜の波長420nm、550nmおよび780nmの光透過率は、それぞれ69.8%、84.1%、86.1%であり、水蒸気透過率は21g/m・24hrであった。また引張強度および引張弾性率は、それぞれ14.5kgf/mm、340kgf/mm、ガラス転移温度は267度Cであった。この管状物はボイドや偏肉、膨れなどの欠陥がなく、光透過率が優れ、ガラス転移温度の高い管状物を得ることができた。 44DDS 101.93 g (0.411 mol) and 33DDS 101.93 g (0.411 mol) as diamine components and DMAC 1,005 g as a reaction solvent were added so that the concentration of the polyimide precursor solution was 33 wt%. After 33DDS is completely dissolved in DMAC, 107.93 g (0.208 mol) of BPADA and 183.07 g (0.623 mol) of BPDA are added as a tetracarboxylic dianhydride component as a solid, at 40 ° C. The mixture was reacted for 12 hours to obtain a viscous transparent polyimide precursor solution having a viscosity of 500 poise. Thereafter, a transparent polyimide tubular product having a coating thickness of 78 ± 5 μm was produced under the same conditions as described in Example 1 (b). The light transmittance at wavelengths of 420 nm, 550 nm, and 780 nm of the tubular material coating was 69.8%, 84.1%, and 86.1%, respectively, and the water vapor transmittance was 21 g / m 2 · 24 hr. The tensile strength and tensile modulus, respectively 14.5kgf / mm 2, 340kgf / mm 2, the glass transition temperature was 267 ° C. This tubular product was free from defects such as voids, uneven thickness, and blisters, and had excellent light transmittance and a high glass transition temperature.

ポリイミド前駆体溶液の濃度が33重量%となるように、ジアミン成分として、44DDS50.97g(0.206モル)および33DDS152.9g(0.617モル)、反応溶媒としてN,N−ジメチルアセトアミド(DMAC)1,005gを投入し、44DDS、33DDSがDMACに完全に溶解後、テトラカルボン酸二無水物成分として、BPADA107.93g(0.208モル)およびBPDA183.07g(0.623モル)を固体のままで添加し、40度Cで12時間反応させ、粘度650ポイズの粘稠な透明ポリイミドの前駆体溶液を得た。その後、実施例1(b)に記載した同様の条件で、被膜の厚み76±4μmの透明ポリイミド管状物を作製した。管状物被膜の波長420nm、550nm、780nmの光透過率は、それぞれ70.2%、85.3%、87.2%であり、水蒸気透過率は20g/m・24hrであった。また引張強度および引張弾性率は、それぞれ14.8kgf/mm、333kgf/mm、ガラス転移温度は253度Cであった。この管状物はボイドや偏肉、膨れなどの欠陥がなく、光透過率が優れ、ガラス転移温度の高い管状物を得ることができた。 44DDS 50.97 g (0.206 mol) and 33DDS 152.9 g (0.617 mol) are used as the diamine component, and N, N-dimethylacetamide (DMAC) is used as the reaction solvent so that the concentration of the polyimide precursor solution is 33% by weight. ) 1,005 g was added, and 44DDS and 33DDS were completely dissolved in DMAC. Then, 107.93 g (0.208 mol) of BPADA and 183.07 g (0.623 mol) of BPDA were added as tetracarboxylic dianhydride components. It was added as it was and reacted at 40 ° C. for 12 hours to obtain a viscous transparent polyimide precursor solution having a viscosity of 650 poise. Thereafter, a transparent polyimide tubular product having a coating thickness of 76 ± 4 μm was produced under the same conditions as described in Example 1 (b). The light transmittance at wavelengths of 420 nm, 550 nm, and 780 nm of the tubular material coating was 70.2%, 85.3%, and 87.2%, respectively, and the water vapor transmittance was 20 g / m 2 · 24 hr. The tensile strength and tensile modulus, respectively 14.8kgf / mm 2, 333kgf / mm 2, the glass transition temperature was 253 ° C. This tubular product was free from defects such as voids, uneven thickness, and blisters, and had excellent light transmittance and a high glass transition temperature.

(比較例)
外径30.4mm、長さ510mmのアルミニウム製金型を用意した。前記金型は外面の平均表面粗さ(Rz)が1μm以下になるように研磨加工し、表面に酸化ケイ素コーティング剤をディッピング法によりコーティングし、150度Cで30分および370度Cで30分加熱して焼き付け酸化ケイ素膜で被覆した金型を用いた。次に濃度18%、粘度約1,500ポイズのポリイミド前駆体溶液((株)IST社製 RC5063PyreMLワニス)に前記金型を400mm部分まで浸漬し、ポリイミド前駆体溶液を塗布したのち、内径32.0mmのリング状ダイスを前記金型の上部から挿入し自重で落下走行させ、前記金型の表面に液状成形した。その後イミド化処理として、80度Cで45分、120度Cで45分、200度Cで30分、250度Cまで45分で昇温させ、250度Cで30分、300度Cで20分焼成を行ってポリイミド管状物を作製した。管状物を金型から分離し諸特性を測定した。この管状物被膜の水蒸気透過率は1.4g/m・24hrであった。またこの管状物被膜の波長420nm、550nmおよび780nmの光透過率は、それぞれ0%、56.0%、79.0%であった。この管状物の被膜の厚みは、79±7μmであったが、被膜の中にボイドが残存し、部分的なガス溜まりの発生している部分は厚みが薄くなり偏肉の状態が見られた。
(Comparative example)
An aluminum mold having an outer diameter of 30.4 mm and a length of 510 mm was prepared. The mold is polished so that the average surface roughness (Rz) of the outer surface is 1 μm or less, and a silicon oxide coating agent is coated on the surface by a dipping method, 30 minutes at 150 ° C. and 30 minutes at 370 ° C. A mold that was heated and baked and coated with a silicon oxide film was used. Next, the mold was immersed in a polyimide precursor solution (RC5063 PyreML varnish, manufactured by IST) having a concentration of 18% and a viscosity of about 1,500 poises, and the polyimide precursor solution was applied. A 0 mm ring die was inserted from the upper part of the mold and dropped by running under its own weight, and liquid molded on the surface of the mold. Then, as an imidization treatment, the temperature is raised at 80 ° C. for 45 minutes, 120 ° C. for 45 minutes, 200 ° C. for 30 minutes, 250 ° C. in 45 minutes, 250 ° C. for 30 minutes, 300 ° C. for 20 minutes. Partial firing was performed to prepare a polyimide tubular product. The tubular material was separated from the mold and various properties were measured. The tubular product film had a water vapor transmission rate of 1.4 g / m 2 · 24 hr. Further, the light transmittances of the tubular product coating at wavelengths of 420 nm, 550 nm and 780 nm were 0%, 56.0% and 79.0%, respectively. The thickness of the tubular film was 79 ± 7 μm. However, voids remained in the film, and the portion where the partial gas accumulation occurred was thinned and an uneven thickness state was observed. .

Claims (6)

ポリイミド樹脂被膜からなる管状物であって、前記被膜の水蒸気透過率が10〜50g/m・24hrの範囲であることを特徴とする透明ポリイミド管状物。 A transparent polyimide tubular product comprising a polyimide resin coating, wherein the coating has a water vapor transmission rate of 10 to 50 g / m 2 · 24 hr. 前記被膜の少なくとも波長420nmにおける光透過率が、被膜厚みが50±10μmの場合において、50%以上であることを特徴とする請求項1に記載の透明ポリイミド管状物。   2. The transparent polyimide tubular article according to claim 1, wherein the light transmittance of the coating at least at a wavelength of 420 nm is 50% or more when the coating thickness is 50 ± 10 μm. 前記被膜のガラス転移温度が200度C以上であることを特徴とする請求項1に記載の透明ポリイミド管状物。   The transparent polyimide tubular article according to claim 1, wherein the glass transition temperature of the coating is 200 ° C or higher. 下記化学式(A)又は化学式(B)から選ばれる少なくとも1種のジアミン又はその誘導体と、少なくとも1種のテトラカルボン酸二無水物又はその誘導体とを、極性溶媒中で反応させてなるポリイミド前駆体溶液を、イミド化させて得られることを特徴とする請求項1に記載の透明ポリイミド管状物。
Figure 2006152257
Figure 2006152257
A polyimide precursor obtained by reacting at least one diamine selected from the following chemical formula (A) or chemical formula (B) or a derivative thereof with at least one tetracarboxylic dianhydride or a derivative thereof in a polar solvent. The transparent polyimide tubular article according to claim 1, which is obtained by imidizing a solution.
Figure 2006152257
Figure 2006152257
前記テトラカルボン酸二無水物又はその誘導体が、下記化学式(I)又は化学式(II)(Xは−O−、−S−、−SO−、−CH−、−CF−、−C(CH−、−C(CF−、−CO−又は直接結合を表わす)から選ばれる少なくとも1種の化合物からなることを特徴とする請求項4に記載の透明ポリイミド管状物。
Figure 2006152257
Figure 2006152257
The tetracarboxylic dianhydride or a derivative thereof is represented by the following chemical formula (I) or chemical formula (II) (X is —O—, —S—, —SO 2 —, —CH 2 —, —CF 2 —, —C (CH 3) 2 -, - C (CF 3) 2 -, - CO- or transparent polyimide tubular article according to claim 4, characterized in that it consists of at least one compound selected from a direct bond represents a) .
Figure 2006152257
Figure 2006152257
金型表面に濃度10重量%〜50重量%の前記ポリイミド前駆体溶液を所定の厚みに液状成形して乾燥後、400度C以下でイミド転化を行うことを特徴とする透明ポリイミド管状物の製造方法。
The polyimide precursor solution having a concentration of 10% by weight to 50% by weight on the mold surface is liquid-molded to a predetermined thickness, dried, and then subjected to imide conversion at 400 ° C. or less to produce a transparent polyimide tubular product Method.
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