JP2006150608A - Coating film for drawn can, metal sheet for drawn can and drawn can - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a film for the drawn can adaptable not only as a laminated film for the so-called three-piece can but also as a laminated film for a two-piece can and excellent in molding processability in can making and impact resistance at the time of low temperature keeping or transfer, a metal sheet for a drawn can and the drawn can. <P>SOLUTION: The coating film for the drawn can is constituted by forming a water dispersible type polymeric urethane resin coating layer on one side of a polyester film, and the adhesion strength of the resin coating layer and the metal sheet is 18 N/15 mm or above. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a squeezed iron can coating film, and more particularly to a squeezed iron can coating film suitably used for surface coating of a squeezed iron can. Furthermore, it is obtained by making a metal plate for a squeezing and ironing can and a metal plate for the squeezing and ironing can that are excellent in can manufacturing process such as squeezing and ironing and retort resistance, and excellent in impact resistance. It relates to squeezed iron cans.

  Conventionally, as a method for preventing corrosion of an inner wall surface and an outer wall surface of a metal can, there is a method of laminating a thermoplastic resin film on an inner wall surface and an outer wall surface of a metal can. For example, a polyester film for metal lamination is known in which a layer made of a copolyester containing crosslinked polymer particles is laminated on at least one side of a polyester film.

  Such a polyester film has excellent scratch resistance. For example, a metal plate (hereinafter referred to as a metal plate) laminated with a film in a can-making process in which a metal plate is formed into a cylinder and a lid is wound around the upper and lower openings of the cylinder. , “Film laminated metal plate”), or when the film laminated metal plate is processed by winding or the like, it is not necessary to cause scratches and reduce the commercial value. .

In addition, this film has excellent resistance at the time of squeezing, and after the can is filled with food, the amount of oligomer elution when the heated hot water treatment such as retort treatment is small is laminated to the inner wall surface of the metal container. Excellent as a polyester film. (For example, see Patent Document 1)
JP-A-7-227946

  By the way, for food cans, in addition to the so-called three-piece can, which is formed by cylindrically forming a metal plate, a lid is attached to the upper and lower openings of the metal cylinder. In addition, there is a so-called two-piece can formed by winding a lid on the upper surface opening of the container.

  In the case of a three-piece can, the film-laminated metal plate is simply formed into a cylindrical shape, but in the case of a two-piece can, the film-laminated metal plate is formed by squeezing and ironing. Therefore, in order to be applicable to a two-piece can, it is necessary to have good formability of being formed following the formation of a metal plate and to have excellent adhesion to the metal plate. If the moldability is insufficient or the film has insufficient adhesion to the metal plate, the film will peel off from the metal plate. It is because it is torn.

  Furthermore, in the drawing process, the film laminate metal plate is processed into a container shape while repeatedly raising and lowering the punch, so that in the case of a film laminated on the inner wall surface side of the container, the releasability from the punch, as well as the container In the case of an outer wall surface, release properties from the die are required.

  The present invention has been made in view of such circumstances, and not only as a laminate film for a so-called three-piece can but also as a laminate film for a piece can excellent in moldability in can manufacturing, and Squeezed iron can coating film excellent in impact resistance during low-temperature storage and transport, metal plate for squeezed iron can excellent in can manufacturing process such as squeezing and ironing, and metal plate for the squeezed iron can An object of the present invention is to provide a squeezed iron can excellent in retort resistance and impact resistance obtained by making a can.

  In order to achieve the above object, the squeezing and ironing can coating film of the present invention is a squeezing and ironing can coating film in which a water-dispersible polymer urethane resin coating layer is formed on one side of a polyester film, the resin coating The adhesion strength between the layer and the metal plate is 18 N / 15 mm or more.

  Here, the adhesion strength means that the water-dispersed polymer urethane resin coating layer surface of the squeezed and ironing can coating film and the metal plate are thermally laminated and then cooled, and the obtained laminated metal plate is heated at a temperature equal to or higher than the melting point of the film. Peel strength (N / 15 mm) between the polyester film and the metal plate of the retort-treated metal plate obtained by remelting (hereinafter sometimes referred to as remelt) and then cooling to obtain a remelt metal plate and then retorting. ).

  In this case, the thickness of the water-dispersed polymer urethane resin coating layer is preferably 5 to 50 nm.

  The glass transition point (Tg) of the water-dispersible polymer urethane resin is preferably 30 ° C. or higher.

  Further, it is preferable that the polyester film is composed of an A layer and a B layer, and a water-dispersed polymer urethane resin coating layer is formed on the surface of the B layer.

  Moreover, it is suitable that 2-15 mol% of all the acid components which comprise the polyester which forms B layer are dimer acids.

  The squeezed iron can metal plate is obtained by coating the squeezed iron can coating film on the metal plate.

  Further, the squeezed iron can is obtained by making the metal plate for the squeezed iron can.

  Even when used as a laminate film for a two-piece can as well as a laminate film for a three-piece can, the drawn and ironed can coating film of the present invention is excellent in adhesion to metal, moldability and design, Excellent impact resistance when subjected to impacts at low temperatures, and the metal plate for squeezing and ironing cans is excellent in can making process such as squeezing and ironing, retort resistance, and impact resistance. The drawn iron can has excellent resistance to retort treatment and impact resistance.

Hereinafter, the squeezed iron can coating film, the squeezed iron can metal plate and the squeezed iron can of the present invention will be specifically described.
The polyester for forming the film for covering the drawn and ironed can according to the present invention is not particularly limited, but is preferably composed of a terephthalic acid / glycol polyester. Examples of dicarboxylic acids other than terephthalic acid include isophthalic acid and 2,6-naphthalenedicarboxylic acid. Examples thereof include aromatic dicarboxylic acids such as acid, diphenyl-4,4′-dicarboxylic acid, and diphenoxyethanedicarboxylic acid. Examples of the glycol include aliphatic glycols such as diethylene glycol, trimethylene glycol, butylene glycol, and neopentyl glycol, and alicyclic glycols such as cyclohexanedimethanol. The polyester forming the film of the present invention is preferably composed of crystalline polyethylene terephthalate and polybutylene terephthalate or crystalline polyethylene terephthalate and polyethylene isophthalate in a proportion of 20 to 80/80 to 20% by weight. If the ratio of polybutylene terephthalate or polyethylene isophthalate is less than 20% by weight, there is a tendency for poor ductility during canning in the can making process, and if it exceeds 80% by weight, the melting peak becomes less than 200 ° C. This is because the properties tend to be impaired, and it is not economical from the viewpoint of film formation and raw material costs.

  Moreover, it is preferable that the melting peak of the polyester which forms the film for covering a drawn and ironed can according to the present invention is in the range of 200 ° C to 250 ° C. If the apex temperature of the endothermic peak accompanying melting is less than 200 ° C, the can-making ability is impaired, and if it exceeds 250 ° C, the balance at the time of melt extrusion is lost when the polyester film is composed of two layers, and the film-forming property is reduced. Therefore, both are not preferable. Further, there may be a plurality of peak temperatures of the endothermic peak accompanying melting, and examples of means for achieving it include suppression of transesterification during melt extrusion.

  It is preferable that the intrinsic viscosity of the polyester forming the film for forming the drawn and ironing can coating film of the present invention is in the range of 0.6 to 1.2. If the intrinsic viscosity of the polyester is less than 0.6, the mechanical properties of the resulting film may be lowered. If the polyester exceeds 1.2, the effect of the mechanical properties will not change, and the productivity of the raw material polyester will also be improved. It is not economical because it decreases.

  In the polyester film forming the squeezing and ironing can coating film of the present invention, it is preferable to use a particulate lubricant such as inert inorganic particles or crosslinked polymer particles, or a wax as a lubricant.

  As the inert particles, it is preferable to use silica, alumina, kaolin, clay, titanium oxide, calcium phosphate, calcium carbonate, lithium fluoride, barium sulfate, carbon black or the like.

  Examples of the crosslinked polymer particles include acrylic monomers such as acrylic acid, methacrylic acid, acrylic ester, and methacrylic ester, styrene monomers such as styrene and alkyl-substituted styrene, and divinylbenzene. , Divinyl sulfone, ethylene glycol dimethacrylate, trimethylolpropane trimethyl acrylate, copolymers with crosslinkable monomers such as pentaerythritol tetramethyl acrylate; melamine resin; benzoguanamine resin; phenol resin; silicon-containing resin Etc. can be illustrated.

  The average particle size of the particulate lubricant is preferably 1 to 3 μm. This is because if it is less than 1 μm, the effect of improving punch releasability cannot be exhibited. On the other hand, if the thickness exceeds 3 μm, the effect of improving punch releasability is saturated. On the other hand, the lubricant is likely to fall off due to wear, or the film may break when laminated with a metal plate.

  Examples of the wax include synthetic waxes such as polyolefin wax and polyester wax, and natural waxes such as carnauba wax.

  It is preferable to add to the polyester film which forms the squeezing and ironing can coating film of the present invention in an amount of 0.01 to 2% by weight as a lubricant. This is because a lubricant amount of 0.01% by weight or more is preferable in order to ensure release from the punch during drawing. On the other hand, even if it contains an amount exceeding 2% by weight, the effect of releasability does not change and only the cost becomes disadvantageous.

  In addition to the above lubricant, the polyester film may contain an antioxidant, a heat stabilizer, an ultraviolet absorber, a plasticizer, a pigment, an antistatic agent, a lubricant, a crystal nucleating agent, an incompatible thermoplastic as necessary. You can compete to contain additives such as resins. It is a preferred embodiment that the antioxidant is contained in an amount of 0.01 to 1% by weight in the polyester.

  Further, the content of the cyclic trimer including the ethylene terephthalate cyclic trimer is preferably 0.7% by weight or less in the polyester film. This is for suppressing oligomer precipitation in the film. As will be described later, when a two-piece can is manufactured, the polyester film constituting the present invention is subjected to a drawing process after undergoing a remelt treatment for making the film non-oriented. In the non-oriented polyester film, the oligomer is more likely to precipitate than the oriented polyester film. Therefore, if the cyclic trimer is contained in excess of 0.7% by weight, for example, a two-piece can obtained by laminating this polyester film on a metal plate is filled with a beverage, and heat treatment such as retort treatment is performed. This is because a large amount of the oligomer is eluted from the polyester film and this oligomer migrates to the food and adversely affects the taste and flavor of the food.

  The method for setting the content of the cyclic trimer including the ethylene terephthalate cyclic trimer in the polyester film to 0.7% by weight or less is not particularly limited. A method of extracting and removing the cyclic trimer from the polyester film with water or an organic solvent after the polyester film is formed; A method for forming a polyester film by using a polyester having a small cyclic trimer can be used. Of these, the method B is more economical and preferable.

  In the method B, a method for producing a polyester having a low cyclic trimer content is not limited, but a solid phase polymerization method; a cyclic trimer after polymerization, by heat treatment under reduced pressure, or by extraction with water or an organic solvent. And a method combining these methods, and the like. In particular, a method for producing a polyester having a low cyclic trimer content by solid phase polymerization and then extracting the obtained polyester with water to further reduce the cyclic trimer is the cyclic trimer in the film forming step. This is most preferable because the production amount of the polymer is suppressed.

  The polyester used in the present invention is synthesized by a conventionally known method such as a direct esterification method in which a dicarboxylic acid and a diol are directly reacted; a transesterification method in which a dimethyl ester of a dicarboxylic acid is reacted with a diol. Each of these methods may be performed by a batch method or a continuous method. Alternatively, a solid phase polymerization method may be used to increase the molecular weight. The solid phase polymerization method is preferable from the viewpoint of reducing the content of the cyclic trimer as described above. The polyester film is preferably formed only from the polyester thus synthesized, but may be mixed with ordinary polyester to form a polyester film. In addition, when the polyester film is a laminated polyester film having two or more layers, only the polyester film layer that forms the outermost layer (the layer in contact with the contents such as food and drink) when the polyester is laminated on a metal can. It may be used for any of a plurality of layers.

  The polyester film of the present invention may be a single layer film made of polyester as described above, but A layer / B in which another resin layer (B layer) is laminated on one side of the above resin layer (A layer) made of polyester. It may be a laminated film having a two-layer structure. In that case, the B layer side is preferably used as the side laminated with the metal plate. The polyester forming the B layer preferably contains 2 to 15 mol% of dimer acid. Here, the dimer acid is obtained by a dimerization reaction of a higher unsaturated fatty acid such as oleic acid, and usually has an unsaturated bond in the molecule, but those having a lower degree of unsaturation by hydrogenation can also be used. Hydrogenation is more preferable because heat resistance and flexibility are improved. Further, in the course of the dimerization reaction, a linear branched structure, an alicyclic structure, and an aromatic nucleus structure are generated, but these structures and amounts are not particularly limited.

  As components other than dimer acid, the following dicarboxylic acid component / glycol component can be used. For example, orthophthalic acid, naphthalenedicarboxylic acid, oxalic acid, succinic acid, adipic acid, sebacic acid, decanedicarboxylic acid, maleic acid, fumaric acid, other oxycarboxylic acids, and alicyclic dicarboxylic acids may be used as the dicarboxylic acid component. it can. As the glycol component, aliphatic glycols such as propanediol, pentanediol, hexanediol, and neopentyl glycol, alicyclic glycols such as cyclohexane dimethanol, and aromatic glycols such as bisfenal A and bisphenol S can be used. It is particularly preferable to use isophthalic acid component as the acid component and ethylene glycol as the glycol component.

  Further, the dimer acid component is preferably contained in the range of 2 to 15 mol% in the dicarboxylic acid component of the polyester, more preferably 4 to 10 mol%, and particularly preferably 4 to 6 mol%. Dimer acid is effective in improving the impact resistance of the film. If the content of dimer acid is less than 2 mol%, impact resistance at low temperature (5 ° C.) cannot be obtained, and the film is torn or scratched. On the other hand, if the content of dimer acid exceeds 15 mol%, the film forming property, heat resistance and strength are lowered, which is not preferable.

  The melting peak of the polyester B layer is preferably in the range of 200 to 245 ° C. Especially preferably, it is the range of 210-235 degreeC. When the melting peak is less than 200 ° C., the can-making ability is impaired.

  It should be noted that a conventional method can be used as a method for synthesizing the polyester constituting the polyester B layer, that the polyester composition can contain other additives as required within the range satisfying the above requirements, and the limit of the polyester composition The viscosity and the like are the same as in the polyester A layer.

  Next, the water-dispersed polymer urethane resin will be described. The water-dispersed polymer urethane resin of the present invention preferably has a glass transition point (Tg) of 30 ° C. or higher and is controlled to a thickness of 5 to 50 nm by so-called coating. If the coating layer thickness is less than 5 nm, the coating layer causes so-called film cracking, and it is difficult to form an appropriate resin film. On the other hand, the adhesion strength after retorting can be increased by increasing the thickness of the coating layer. However, if the thickness of the coating layer exceeds 50 nm, it is excessive quality, which is not preferable from the viewpoint of productivity and cost. This coating treatment may be either a stretched film during film formation (in-line) or a film after film formation (off-line). In the coating, a water-dispersed polymer urethane resin having a Tg of 30 ° C. or higher is used.

  The water-dispersible polymer urethane resin used in the present invention is a polyurethane resin having the ability to be dissolved or dispersed in water when one or more ion-forming groups are contained in the molecule. By using the polyurethane resin having the above characteristics, excellent adhesion between the film of the present invention and the metal plate can be realized.

  A preferred form of the water-dispersible polymer urethane resin used in the present invention is a polyurethane water dispersion obtained by neutralizing a urethane prepolymer having an ion-forming group and an isocyanate group in the molecule with amines such as trialkylamine. Can be given.

  Moreover, the thing which neutralized the ion forming group containing polyol and polyisocyanate by adding amines with respect to the hydroxyl group of an ion forming group containing polyol, and formed the dispersed phase can be mention | raise | lifted.

  Furthermore, the thing which neutralized the mixture of the urethane prepolymer of the terminal isocyanate group and polyisocyanate containing an ion forming group by adding amines, and formed the dispersed phase can be mention | raise | lifted.

  In the present invention, a chain extender such as polyamine can be further added. The polyamine is a compound having at least a bifunctional amine, and examples thereof include hydrazine, ethylenediamine, diethylenetriamine, triethylenetetramine, propylenediamine, hexamethylenediamine, piperazine, and phenylenediamine. In the present invention, hydrazine, piperazine and the like are preferable. Used.

  In the present invention, the urethane prepolymer containing an ion-forming group and an isocyanate group has a polyisocyanate, a polyol, a compound having at least one ion-forming group and two or more isocyanate-reactive groups in one molecule. And the reaction product.

  Moreover, as a polyisocyanate, typical ones are tolylene diisocyanate, diphenylmethane-4,4′-diisocyanate, xylylene diisocyanate, naphthalene-1,5-diisocyanate, p-phenylene diisocyanate, dibenzyl diisocyanate, m-, Or aromatic di- or triisocyanate monomers such as p-tetramethylxylylene diisocyanate, triphenylmethane triisocyanate, or triphenylmethane triisocyanate, aliphatic or alicyclic diisocyanate monomers such as hydrogenated tolylene diisocyanate, etc. Can give.

  As the polyol component, terephthalic acid, isophthalic acid, adipic acid, sebacic acid, azelaic acid, 1,2,4-benzenetricarboxylic acid, 1,2,5-benzenetricarboxylic acid and other polyvalent carboxylic acids, ethylene glycol, Propylene glycol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol, 1,6-hexanediol, polyester polyols by reaction with polyhydric alcohols such as bisphenol A, and lactones such as ε-caprolactone Polyether glycol such as polycarbonate polyol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, etc. obtained by reaction of lactone polyol, diaryl carbonate, etc. obtained by reaction with polyol. It can be mentioned Lumpur and the like.

  A compound having at least one ion-forming group and at least two isocyanate-reactive groups in one molecule is an ion in the presence of a counter ion such as a carboxyl group, a sulfonic acid group, or a phosphate ester group in the molecule. Is a compound that contains a functional group that exhibits hydrophilicity and exhibits two or more functional groups that react with an isocyanate group, and examples thereof include dihydroxycarboxylic acid, aminocarboxylic acid, and aminosulfonic acid. In the present invention, 2,2-dimethylolpropionic acid and dimethylolbutanoic acid are particularly preferred.

  Examples of the ion-forming group-containing polyol include the above-described polyurethane polyols, polyester polyols, lactone polyols, polycarbonate polyols, polyether polyols, and acrylic polyols having an ion-forming group. The polyisocyanate is the polyisocyanate described above, but a tri- or higher functional polyisocyanate such as triphenylmethane triisocyanate can also be used.

  The terminal isocyanate group-containing urethane polymer and polyisocyanate containing an ion-forming group are the urethane prepolymer and polyisocyanate containing the above-described ion-forming group and isocyanate group, respectively.

  By introducing one or more ion-forming groups into the molecule, it becomes possible to dissolve or disperse in water. As such an ion-forming group, a carboxylic acid is preferable because it easily balances various performances.

  In particular, the film for covering the drawn iron can according to the present invention has an adhesion strength between the film after retorting and the metal plate of 18 N / 15 mm or more, preferably 18 to 25 N / 15 mm. . When the adhesion strength after the retort treatment is less than 18 N / 15 mm, floating / peeling is likely to occur. Moreover, even if it is 25 N / 15 mm or more, there is no change in can-making property.

  In the present invention, the adhesion strength between the polyester film and the metal plate is obtained by thermally laminating the water-dispersed polymer urethane resin coating layer surface of the squeezed and ironing can coating film and the metal plate, and cooling to obtain the film laminate. The peel strength (N / 15 mm) of the retort-treated metal plate obtained by remelting the metal plate at a temperature equal to or higher than the melting point of the film and then cooling to obtain a remelt metal plate and then retorting.

The adhesion strength between the film and the metal plate is measured as follows.
(1) Production of Film Laminated Metal Plate After laminating a metal plate preheated to 220 ° C. through a nip roll so as to be in contact with the water-dispersed polymer urethane resin coating layer surface of the squeezed and ironing can coating film, 10 The film was rapidly cooled in a water bath at ˜40 ° C. to obtain a film laminated metal plate on which the film was laminated.
(2) Remelt process (remelt process)
The film-laminated metal plate was heated at 270 ° C., then air-cooled, and further quenched in water to prepare a remelt metal plate.
(3) Retort treatment (Pressurized boiling water treatment)
The remelt metal plate was subjected to boiling water treatment at 125 ° C. for 30 minutes under a pressure of 1.8 kg, then air-cooled, and further quenched in water to prepare a retort-treated metal plate.
(4) Adhesive strength A part of the metal part was dissolved and removed from the above retort-treated metal plate with dilute hydrochloric acid to produce a film-only part. The film and the metal plate are peeled off using the film alone as a trigger. After sufficiently peeling, a reinforcing material is attached to the film so that the film does not stretch, and cutting is performed to a width of 15 mm. The peeling strength of this cutting sample was measured at a pulling speed of 5 mm using a tensile tester, and was defined as the adhesion strength between the polyester film and the metal plate.

  The drawn and ironed can coating film of the present invention has a water-dispersible polymer urethane resin layer formed on one side of a polyester film. When the polyester film is a polyester film having a two-layer structure of A layer / B layer, the water-dispersible polymer urethane resin may be applied to the surface in contact with the metal plate of the A or B layer. Further, the layering method of the A layer / B layer is not particularly limited, and it may be produced by a multilayer extrusion method or an extrusion lamination method.

  When the polyester film used in the present invention is a laminated polyester film, the layer ratio of the polyester forming the A layer and the B layer is preferably 30 to 70/70 to 30% by weight, particularly preferably 50 to 60. / 50 to 40% by weight. This is because if the ratio of the B layer is less than 30% by weight, the impact resistance at low temperature (about 5 ° C.) is not sufficient, and if it exceeds 70% by weight, the film forming property and heat resistance are lowered.

  In addition, the polyester film forming the drawn and ironed can coating film of the present invention may be a biaxially stretched film or an unstretched film. Here, the biaxial stretching method may be any of sequential biaxial stretching, simultaneous biaxial stretching, or a combination thereof. In the case of successive biaxial stretching, generally, a method of stretching in the longitudinal direction and then stretching in the transverse direction is adopted, but a method of stretching in the reverse order may be employed. In addition, it is preferable to fix the orientation of the polyester by heat treatment after biaxial stretching, but after biaxial stretching, re-stretching may be performed in the longitudinal direction and / or the width direction before the heat treatment step. Furthermore, the corona discharge treatment is not restricted at all on one side or both sides of the film before or after the stretching step.

  The film-laminated metal plate used in the present invention is laminated so that the water-dispersed polymer urethane resin layer side of the film for covering a drawn and ironed can according to the present invention is the metal plate side. This is because the surface layer of the polyester film having releasability constitutes the surface layer of the squeezed and ironing can metal plate, so that the releasability from the punch can be exhibited during the drawing.

  The method for laminating the squeezing and ironing can coating film on the metal plate is not particularly limited. For example, a dry lamination method or a thermal lamination method can be employed. Specifically, for example, after laminating by passing between nip rolls on a metal plate preheated to 220 ° C. so that the water-dispersed polymer urethane resin layer side of the film for covering a squeezed and ironing can prepared above is in contact with the metal plate And laminating by rapid solidification in a 10-40 ° C. water bath.

  In addition, the squeezing and ironing can coating film may be laminated on the metal plate only on one side or on both sides. In the case of double-sided lamination to a metal plate, it may be laminated simultaneously or sequentially.

  When the metal plate for a drawn iron can according to the present invention is applied to a two-piece can, after the film for covering the drawn iron can is laminated with the metal plate, the orientation of the polyester film is removed, so that the melting point of the polyester constituting the film is exceeded. It is preferable to perform a remelt process of rapid cooling after remelting. The degree of orientation by X-ray observation after the remelt treatment is 10% or less, which can be said to be substantially non-oriented. In other words, a biaxially stretched film in which the polyester is oriented is difficult to be plastically deformed or stretched, making it difficult to carry out the drawing process for forming the container portion. The delaminating phenomenon of peeling off occurs, tears, or scrapes. On the other hand, if the polyester is substantially non-oriented, it can follow the deformation of the laminated metal plate, so there is no delaminating or tearing, and molding with plastic deformation of the metal like a two-piece can It can be performed.

  The drawn iron can of the present invention is a metal container formed by drawing and ironing the biaxially stretched or non-oriented type drawn iron plate can of the present invention, and the shape of the can is not particularly limited. Specifically, a so-called three-piece can in which the top cover is tightened and the contents are filled, as well as a two-piece can that forms a container portion by drawing a metal plate can be used.

  In producing the squeezed iron can of the present invention, the film for covering the squeezed iron can of the present invention may be formed so as to be on the inner wall surface side of the metal can, or may be formed so as to be on the outer wall surface side. Good. However, in the case of a two-piece can, it is preferable to use it on the inner wall surface side of the container so that the polyester A layer excellent in releasability is in contact with the punch from the viewpoint of the appropriate drawing process.

  In addition, when carrying out drawing ironing, you may apply | coat a lubricant to the film surface which a punch contacts as needed.

  The drawn and ironed can of the present invention may be subjected to printing or the like as necessary, and may be subjected to a re-melt process after the can making process or the printing process.

  In the present invention, as the metal plate, a surface-treated steel plate such as tin-free steel, an aluminum plate, an aluminum alloy plate, or a surface-treated aluminum plate or aluminum alloy plate can be used.

  In the present invention, the thickness (solid content) of the water-dispersed polymer urethane resin layer on the polyester film is preferably controlled to a thickness of 5 to 50 nm. If the thickness of the resin layer is 5 nm or less, the resin layer causes so-called film cracking, and an appropriate resin film cannot be formed. If the thickness exceeds 50 nm, peeling or floating occurs during retort processing of the remelt plate, which is not preferable in terms of quality. is there.

  Hereinafter, the present invention will be described based on examples.

  In addition, various evaluation methods in the present invention are shown below.

(1) Thermal properties of polyester 10 mg of a sample obtained by heating and melting a polyester composition at 300 ° C. for 5 minutes and then rapidly cooling with liquid nitrogen was used in a nitrogen stream using a differential scanning calorimeter (DSC). When the exothermic / endothermic curve (DSC curve) is measured at a rate of temperature rise of ° C / min, the peak temperature of the endothermic peak accompanying melting is the melting point Tm (° C), and the peak temperature during temperature rising crystallization is Tc (° C) The temperature at which the phase transition from the state solidified into a glassy state was defined as the glass transition point Tg (° C.).

(2) Can-making property A remelt aluminum plate was made with n = 10, and the degree of buckling occurring in the upper part of the formed can was visually observed. Evaluation criteria were set as follows, and ○ was evaluated as practical.
○: No buckling occurred at the can opening △: Buckling occurred at about 1/3 of the circumference of the can opening ×: Buckling occurred at 1/3 or more of the circumference of the can opening

(3) Impact resistance A 7 cm square sample is cut out from the center part of the barrel wall of a can obtained by making a remelt aluminum plate at 280 ° C. for 40 seconds and then rapidly cooling in water. A weight (600 g) having a tip diameter of 10 mm is dropped from a height of 10 cm to the surface corresponding to the outer surface of the can of this sample to give an impact. Then, the sample was placed on a glass container filled with 7% dilute hydrochloric acid (with the convex portion of the sample immersed), and the corrosive state of the convex portion was visually observed after 3 days. Evaluation criteria were set as follows, and ○ was evaluated as practical.
○: Corrosion does not occur on the convex part ×: Corrosion occurs on the convex part

(4) Adhesive strength The remelt aluminum plate was subjected to boiling water treatment at 125 ° C. for 30 minutes under a pressure of 1.8 kg, then air-cooled, and further quenched in water to obtain a retort-treated aluminum plate. A part of the aluminum metal part was dissolved and removed from the retort-treated aluminum plate with dilute hydrochloric acid, and only the film was taken out. With this as a trigger, the film / aluminum metal plate is peeled off. After sufficiently peeling, a reinforcing material is pasted so that the film does not stretch, and cutting is performed to a width of 15 mm. The peel strength (N / 15 mm) between the film and the aluminum metal plate was measured for the sample using a tensile tester at a pulling speed of 5 mm to obtain the adhesion strength between the polyester film and the metal plate.

(5) Average particle size In a 25 mL glass bottle, weigh out 0.1 g of sample, 0.3 g of surfactant (Emulgen 109P, manufactured by Kao Corporation) and 20 g of water, stopper and shake for 5 minutes, The dispersion was adjusted. Using Coulter Counter Multisizer II (manufactured by Beckman Coulter, Inc.), the volume median diameter of the sample was measured under the conditions of a measurement range of 1.760 to 61.20 μm, and the average particle diameter was obtained.

(6) Amount of cyclic trimer About 100 mg of the film was precisely weighed and dissolved in 3 mL of a HFIP / chloroform = 2/3 (v / v) mixture. Chloroform 20mL was added and it reprecipitated with methanol 10mL. After filtration, the solution was concentrated to dryness, redissolved with 10 mL of DMF, and the solution subjected to centrifugal filtration was subjected to HPLC.

(7) Adhesiveness after retorting A remelt aluminum plate is drawn and ironed to a reduction rate of 30%, a film-laminated metal container is formed, the outer surface is printed, a varnish is applied, and heat curing is performed. And then cooled rapidly with cold air. This film-laminated metal container is filled with a beverage, and a lid with a tab is wound and joined, followed by hot water treatment at 120 ° C. for 30 minutes, and the resulting two-piece beverage can after retorting and the metal plate The adhesion of was judged.
○: No film peeling ×: Film peeling and lack of practicality

(Example-1)
[Production of laminated polyester film]
Polyester A layer: Base resin having a weight ratio of PET / PET-I of 50/50% by weight contains 0.3% by weight of aggregation type silica particles (average particle size: 1.5 μm), and has an intrinsic viscosity of 0.7. Polyester composition A containing 0.4% by weight of ethylene terephthalate cyclic trimer was used.
Polyester B layer: dimer acid copolymerized PET (Dia 10% PET) in which the dicarboxylic acid component is 90 mol% of terephthalic acid units, 10 mol% of dimer acid units having 36 carbon atoms, and the diol component is 100 mol% of ethylene glycol units. 100% by weight of polyester composition B was used.

The composition A and the composition B were melted by separate extruders, and the melts were joined in a die, and then extruded and quenched to obtain an unstretched laminated sheet.
This unstretched laminated sheet was stretched 3.3 times in the machine direction at a preheating temperature of 65 ° C. and a stretching temperature of 100 ° C., and further, 4.0 times in the transverse direction at a preheating temperature of 65 ° C., a stretching temperature of 90 ° C. After stretching twice, heat treatment at 160 ° C. for 8 seconds, 4% relaxation treatment at 160 ° C., and a biaxially stretched laminated film having a thickness of 20 μm (polyester A layer thickness 10 μm, polyester B layer thickness 10 μm) Got.

  The film was coated with a coating solution (water-dispersed polymer urethane resin composition: Hydran HW345 manufactured by Dainippon Ink Co., Ltd.) prepared by gravure coating so that the coating layer thickness (solid content) was 40 nm. B layer was coated and dried at 160 ° C. for 8 seconds.

[Production of film-laminated metal plate]
On both surfaces of the preheated aluminum plate, the water-dispersed polymer urethane resin layer of the polyester laminated film prepared above is laminated by passing between nip rolls so that the layer is in contact with the aluminum plate, followed by heat treatment. It was quenched in a water bath at 40 ° C. to obtain an aluminum plate having a film laminated on both sides. At the time of laminating, there was no initial adhesion, tension fluctuation, winding around a nip roll, etc., and the laminating suitability of the laminated film of this example was good.
Next, the film-laminated aluminum plate was heated at 270 ° C. and then air-cooled and further quenched in water to prepare a remelt aluminum plate.

[Production of film-laminated metal container]
The remelted aluminum plate produced above was drawn and ironed so that the thickness reduction rate was 30% to form a film-laminated metal container. At the time of molding, there was no peeling or tearing of the film, good releasability from the mold, etc., and there was no change in appearance due to whitening of the film even during rapid cooling after heat treatment.
Furthermore, after printing the outer surface, a varnish was applied, and after heat-curing, it was quenched with cold air.
The container formed in this way was filled with a beverage, the lid with the tab was wound and joined, and then heated at 120 ° C. for 30 minutes to produce a two-piece beverage can.
The obtained beverage can was excellent in adhesion and can-making properties during the retort treatment, and there was no elution of oligomers into the beverage or precipitation from the film. Furthermore, the film was not torn even against external impacts expected during the distribution stage or during low-temperature storage.

(Example-2)
Polyester A layer: Base resin having a PET / PBT weight ratio of 50/50% by weight contains 0.3% by weight of agglomeration type silica particles (average particle size 1.5 μm), intrinsic viscosity 0.7, ethylene Polyester composition A having a terephthalate cyclic trimer of 0.4% by weight was used.
Polyester B layer: 90% by weight of dicarboxylic acid component, 10% by mole of dimer acid unit having 36 carbon atoms, and 40% by weight of dimer acid copolymerized PET having diol component of 100% by mole of ethylene glycol unit Polyester composition B in which a polyester having a PET / PBT weight ratio of 30/30% by weight was mixed was used.

The composition A and the composition B were melted by separate extruders, and the melts were merged in a die, and then extruded and quenched to obtain an unstretched laminated sheet.
This unstretched laminated sheet was stretched 3.3 times in the machine direction at a preheating temperature of 65 ° C. and a stretching temperature of 100 ° C., and then 4.0 times in the transverse direction at a preheating temperature of 65 ° C., a stretching temperature of 90 ° C. After stretching, heat treatment was performed at 160 ° C. for 8 seconds, 4% relaxation treatment was performed at 160 ° C., and a biaxially stretched laminated film having a thickness of 20 μm (polyester A layer thickness 10 μm, polyester B layer thickness 10 μm) was obtained. Obtained. The film was coated with a coating solution (water-dispersed polymer urethane resin composition: Hydran HW345 manufactured by Dainippon Ink Co., Ltd.) prepared by gravure coating so that the coating layer thickness (solid content) was 40 nm. B layer was coated and dried at 160 ° C. for 8 seconds. About the can manufacturing process and evaluation after this, it applied to Example-1.
The obtained beverage can was excellent in adhesion and can-making properties during retort treatment as in Example-1 and was free from oligomer elution into the beverage and precipitation from the film. Furthermore, the film was not torn even against external impacts expected during the distribution stage or during low-temperature storage.

(Comparative Example-1)
Polyester A layer: Base resin having a weight ratio of PET / PET-I of 50/50% by weight contains 0.3% by weight of aggregation type silica particles (average particle size: 1.5 μm), and has an intrinsic viscosity of 0.7. Polyester composition A containing 0.4% by weight of ethylene terephthalate cyclic trimer was used.
Polyester B layer: 100% by weight of a dimer acid copolymer PET having a dicarboxylic acid component of 90 mol% of terephthalic acid units, 10 mol% of a dimer acid unit having 36 carbon atoms, and a diol component of 100 mol% of ethylene glycol units Product B was used.

The composition A and the composition B were melted by separate extruders, and the melts were merged in a die, and then extruded and quenched to obtain an unstretched laminated sheet.
This unstretched laminated sheet was stretched 3.3 times in the machine direction at a preheating temperature of 65 ° C. and a stretching temperature of 100 ° C., and then 4.0 times in the transverse direction at a preheating temperature of 65 ° C., a stretching temperature of 90 ° C. After stretching, heat treatment was performed at 160 ° C. for 8 seconds, 4% relaxation treatment was performed at 160 ° C., and a biaxially stretched laminated film having a thickness of 20 μm (polyester A layer thickness 10 μm, polyester B layer thickness 10 μm) was obtained. Obtained. A coating solution (water-dispersible polymer copolymer polyester resin: Vylonal MD1200 manufactured by Toyobo Co., Ltd.), which was adjusted to have a coating layer thickness (solid content) of 40 nm by a gravure coating method, was applied to the film. The layer side was coated and dried at 160 ° C. for 8 seconds. About the can manufacturing process and evaluation after this, it applied to Example-1.
Although the obtained beverage can had high can-making properties and impact resistance, it did not reach the quality in the examples in terms of adhesion during retort processing.

(Comparative Example-2)
Polyester A layer: Base resin having a PET / PBT weight ratio of 40/60% by weight, containing 0.3% by weight of agglomerated silica particles (average particle size 1.5 μm), limiting viscosity 0.7, ethylene Polyester composition A having a terephthalate cyclic trimer of 0.4% by weight was used.
Polyester B layer: 90% by weight of dicarboxylic acid component, 10% by mole of dimer acid unit having 36 carbon atoms, and 80% by weight of dimer acid copolymerized PET having diol component of 100% by mole of ethylene glycol unit A certain polyester composition B was used.

The composition A and the composition B were melted by separate extruders, and the melts were merged in a die, and then extruded and quenched to obtain an unstretched laminated sheet.
This unstretched laminated sheet was stretched 3.3 times in the machine direction at a preheating temperature of 65 ° C. and a stretching temperature of 100 ° C., and then 4.0 times in the transverse direction at a preheating temperature of 65 ° C., a stretching temperature of 90 ° C. After stretching, heat treatment was performed at 160 ° C. for 8 seconds, 4% relaxation treatment was performed at 160 ° C., and a biaxially stretched laminated film having a thickness of 20 μm (polyester A layer thickness 10 μm, polyester B layer thickness 10 μm) was obtained. Obtained. A coating solution (water-dispersible polymer copolymer polyester resin: Vylonal MD1200 manufactured by Toyobo Co., Ltd.), which was adjusted to have a coating layer thickness (solid content) of 40 nm by a gravure coating method, was applied to the film. The layer side was coated and dried at 160 ° C. for 8 seconds. About the can manufacturing process and evaluation after this, it applied to Example-1.
Although the obtained beverage can had high can-making properties and impact resistance, it did not reach the quality in the examples in terms of adhesion during retort processing.

  The film for covering a squeezed iron can according to the present invention is excellent in adhesion to metal, molding processability and retort resistance in can making, and excellent in impact resistance during low-temperature storage and transport. It can be used as a laminate film for industrial use and contributes greatly to the industrial world.

Claims (7)

  A film for covering a squeezed iron can formed by forming a water-dispersible polymer urethane resin coating layer on one side of a polyester film, wherein the adhesion strength between the resin coating layer and a metal plate is 18 N / 15 mm or more A film for covering squeezed iron cans.   A film for covering a squeezed iron can, characterized in that the water-dispersible polymer urethane resin coating layer has a thickness of 5 to 50 nm.   The film for covering a drawn and ironed can according to claim 1 or 2, wherein the glass transition point (Tg) of the water-dispersible polymer urethane resin is 30 ° C or higher.   The squeezed and ironing can coating film according to claim 1, 2 or 3, wherein the polyester film comprises an A layer and a B layer, and a water-dispersed polymer urethane resin coating layer is formed on the surface of the B layer.   The squeeze iron can coating film according to claim 1, 2, 3 or 4, wherein 2 to 15 mol% of all acid components constituting the polyester forming the B layer is dimer acid.  A metal plate for a squeezed iron can, wherein the film for covering a squeezed iron can according to claim 1, is coated on a metal plate.   A squeezed and ironed can obtained by making the metal plate for a squeezed and ironed can according to claim 6.