JP2006132907A - Heat retaining and insulating material for duct, its manufacturing method, heat retaining and insulating structure of duct using the heat retaining and insulating material for duct, and its construction method - Google Patents

Heat retaining and insulating material for duct, its manufacturing method, heat retaining and insulating structure of duct using the heat retaining and insulating material for duct, and its construction method Download PDF

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JP2006132907A
JP2006132907A JP2004325635A JP2004325635A JP2006132907A JP 2006132907 A JP2006132907 A JP 2006132907A JP 2004325635 A JP2004325635 A JP 2004325635A JP 2004325635 A JP2004325635 A JP 2004325635A JP 2006132907 A JP2006132907 A JP 2006132907A
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duct
heat insulating
insulating material
sheet
heat
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Yasuhiro Ito
泰浩 伊藤
Ikuo Karibe
郁生 苅部
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Sanki Engineering Co Ltd
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Sanki Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat retaining and insulating material for a duct, its manufacturing method, a heat retaining and insulating structure of the duct using the heat retaining and insulating material for the duct, and its construction method facilitating duct covering work of the heat retaining and insulating material for the duct without needing skill. <P>SOLUTION: The heat retaining and insulating material 1 for the duct is formed of a laminated material of a flexible mat-like heat insulating material 2 and a sheet-like surface covering 3. The end part of one side of the sheet-like surface covering material 3 is extended from the end part of the flexible mat-like heat insulating material 2 to form an extended piece part 3a, and a double coated tape is stuck to the extended piece part 3a. The heat retaining and insulating structure of the duct using the heat retaining and insulating material for the duct is formed by covering the duct with the extended piece part 3a of the first heat retaining and insulating material 1 for the duct so as to be perpendicular to the longitudinal direction of the duct, and bonding the adhesive surface of the double coated tape 4 of the second heat retaining and insulating material for the duct to the surface of the sheet-like surface covering material 3 at the opposite side end part from the double coated tape sticking part side of the first heat retaining and insulating material 1 directly below. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、柔軟性マット状断熱材とシート状表被材との積層物で構成されるダクト用保温断熱材とその製造方法及び、同ダクト用保温断熱材を使用したダクトの保温断熱構造及びその施工方法に関する。   The present invention relates to a heat insulating heat insulating material for a duct composed of a laminate of a flexible mat-shaped heat insulating material and a sheet-like cover material, a method for manufacturing the same, a heat insulating heat insulating structure for a duct using the heat insulating heat insulating material for the duct, and It relates to the construction method.

従来、ダクトの保温のために、ダクトの外周に柔軟性マット状断熱材とシート状表被材との積層物からなる保温材を被覆することが行われている。この保温材のダクトへの被覆は、例えば、高層建築物においてダクトに保温材を被覆する場合には、まず、柔軟性マット状断熱材とシート状表被材との積層物からなる長尺の保温材をロール巻の状態でトラック等の運搬車で現場に運搬し、その後、被覆作業をする所定のダクトの近くまで前記ロール巻の保温材をエレベータ等で揚重する。 そして被覆作業時に、その場で保温材を必要な形状に切断した後に、作業用の高所作業車に前記切断した保温材を載置して移動し、その保温材を所定のダクトに被装して粘着性テープ等を巻き付けて固定するという方法が採られている。   2. Description of the Related Art Conventionally, in order to keep a duct warm, a heat insulating material made of a laminate of a flexible mat-like heat insulating material and a sheet-like cover material is coated on the outer periphery of the duct. For example, in the case of covering a duct with a heat insulating material in a high-rise building, the heat insulating material is first covered with a long laminate made of a flexible mat-shaped heat insulating material and a sheet-like cover material. The heat insulating material is transported to the site by a truck or the like in the form of a roll, and then the rolled heat insulating material is lifted by an elevator or the like to the vicinity of a predetermined duct for covering work. Then, after covering the work, the heat insulating material is cut into the required shape on the spot, and then the cut heat insulating material is placed on the working aerial work vehicle and moved, and the heat insulating material is mounted on a predetermined duct. And the method of winding and fixing an adhesive tape etc. is taken.

上記保温材のダクトへの被覆方法においては、作業者が現場でダクトのサイズを計測し、それに合わせて長尺のロール巻の保温材を、必要な形状に切断しなければならず、施工現場における作業が煩雑で、作業効率が良くないという問題があった。
また、保温材の切断作業時に大量の切れ端や余りが出て、これを廃棄物として処理しなければならず、また、前記切れ端や余りが作業現場に散乱し、作業環境が乱雑になりやすいという問題があった。
In the above method of covering the duct with the heat insulating material, the operator must measure the size of the duct at the site and cut the long roll wound heat insulating material into the required shape accordingly. There is a problem that the work in is complicated and the work efficiency is not good.
In addition, a large amount of scraps and residue are generated during the heat insulation material cutting operation, and this must be treated as waste, and the scraps and residue are scattered at the work site, and the working environment tends to be messy. There was a problem.

さらに、ダクトへ被覆する保温材においては、同保温材を構成する柔軟性マット状断熱材が、グラスウールやロックウールなどの無機質繊維で構成されるため、厚さが25〜50mmと厚く、ロール巻した保温材は、軽量であるが、非常に嵩高く、必要な量の保温材を工場から現場まで運搬車で搬送する回数が多くなったり、エレベータ等による揚重回数が多くなるなど、コストもかかり、作業性においても非効率であるという問題もあった。
その上、現場においても、前記保温材が搬送されてすぐに作業が開始されるとは限らず、作業時まで現場で保管しなければならないことも多く、保管場所の確保に苦労していた。
Furthermore, in the heat insulating material covering the duct, since the flexible mat-like heat insulating material constituting the heat insulating material is composed of inorganic fibers such as glass wool and rock wool, the thickness is as large as 25 to 50 mm. The heat insulation material is lightweight, but it is very bulky, and the cost is increased, such as increasing the number of times the necessary amount of heat insulation material is transported from the factory to the site by a transport vehicle and increasing the number of times of lifting by an elevator etc. There is also a problem that the workability is inefficient.
In addition, even at the site, the work is not always started immediately after the heat insulating material is transported, and it often has to be stored at the site until the time of work, and it has been difficult to secure a storage location.

上記問題のうち、施工現場での作業の煩雑さを解決する手段として、特開平08−327130号公報に、配管を隠蔽する断熱マットに関し、任意長さの配管に対しての施工作業が現場で簡単にできる断熱装置が開示されている。
すなわち、上記断熱装置は、比較的長いダクトの外面に螺旋状に巻き付けられる帯状の断熱マットよりなる断熱装置であり、上記断熱マットは、帯状で金属箔製の外部皮体と、該外部皮体の斜め幅方向に連続的に貼設された繊維集合体製の複数の短冊片とから構成され、上記複数の短冊片は、それぞれ上記ダクトのほぼ軸平面と一致する厚み方向に繊維の配向性をもって構成される。
特開平08−327130号公報
Of the above problems, as a means for solving the complexity of work at the construction site, JP 08-327130 A discloses a heat-insulating mat that conceals piping, and the construction work for an arbitrary length of piping is performed on site. A heat insulating device that can be simplified is disclosed.
That is, the heat insulating device is a heat insulating device formed of a belt-shaped heat insulating mat that is spirally wound around the outer surface of a relatively long duct, and the heat insulating mat includes a belt-shaped outer skin made of metal foil, and the outer skin. And a plurality of strips made of a fiber assembly that are continuously pasted in the diagonal width direction, and each of the plurality of strips has a fiber orientation in a thickness direction substantially corresponding to the axial plane of the duct. Consists of.
JP 08-327130 A

また、運搬や保管場所の問題を解決するための方法としては、特開平09−66978号公報に開示されたものがある。
前記公報においては、圧縮梱包された複数枚の無機質繊維断熱吸音材から必要枚数だけ取出した後も、残りの無機質繊維断熱吸音材がコンパクトで運びやすい形状に保てる開梱方法が提供されている。すなわち、マット状の無機質繊維断熱吸音材を所定枚数積層し、積層方向に圧縮して外装袋で被覆し、封止してなる無機質繊維断熱吸音材の圧縮梱包体の開梱方法であって、前記圧縮梱包体を挿入できる大きさ及び形状を有し、長さ方向に沿って開閉自在な開口部を備えた袋状物に、前記無機質繊維断熱吸音材の積層方向が、前記袋状物の開口部を広げる方向となるように挿入され、前記袋状物の前記開口部を開いた状態で、前記外装袋の前記袋状物の開口部側の面を切り裂いて、前記無機質繊維断熱吸音材を前記袋状物の容積一杯まで膨張させ、前記無機質繊維断熱吸音材を必要枚数取出し、前記袋状物の開口部を閉じて、前記無機質繊維断熱吸音材の残部を前記袋状物で被覆する圧縮梱包体の開梱方法である。
特開平09−66978号公報
Further, as a method for solving the problem of transportation and storage location, there is one disclosed in Japanese Patent Application Laid-Open No. 09-66978.
In the above publication, there is provided an unpacking method that can keep the remaining inorganic fiber heat-insulating and sound-absorbing material in a compact and easy-to-carry shape even after the necessary number of sheets are taken out from the plurality of compressed inorganic fiber sound-absorbing and sound-absorbing materials. That is, a predetermined number of mat-like inorganic fiber heat-absorbing and sound-absorbing materials are laminated, compressed in the laminating direction, covered with an outer bag, and sealed. In the bag-like product having a size and shape into which the compressed package can be inserted and having an opening that can be opened and closed along the length direction, the lamination direction of the inorganic fiber heat-absorbing sound-absorbing material is the same as that of the bag-like product. Insulating the inorganic fiber heat-absorbing sound-absorbing material by cutting the surface of the outer bag toward the opening side of the bag-like material in a state where the opening of the bag-like material is opened so as to extend the opening. Is expanded to the full volume of the bag-like material, the necessary number of the inorganic fiber heat-absorbing sound absorbing material is taken out, the opening of the bag-like material is closed, and the remaining portion of the inorganic fiber heat-absorbing sound absorbing material is covered with the bag-like material. This is a method for unpacking a compressed package.
JP 09-66978 A

しかし、上記特開平08−327130号公報に開示される断熱装置は、ロール巻の断熱マットで構成されるため、被覆作業時において、前記ロール巻の断熱マットをダクトの周りを回転させながら螺旋状に巻き付けなくてはならず、断熱マットを構成する繊維集合体製の短冊片は厚いために、ロール巻状態の断熱マットは必然的に大きくなり、その大きなロール巻の断熱マットをダクトの周りに回転させながら巻き付けていくのは極めて困難である。
一般に、ダクトは高所にあることが多く、不安定な場所での作業であり、大きなロール巻の断熱マットを螺旋状にダクトに巻き付けるのは容易ではなく、複数の熟練した作業員が必要となる。
また、断熱マットを構成する外部皮体を外側からテープで接着しているので、断熱マットと同様に螺旋状に接着しなければならず、高所の作業において、断熱マットを巻き付けながら、確実に外部皮体の継ぎ目にテープを巻き付けるのは困難であり、やはり熟練した複数の作業員が必要となり、時間と手間がかかるという問題がある。
However, since the heat insulating device disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 08-327130 is composed of a roll-wrapped heat-insulating mat, during the covering operation, the roll-wrapped heat-insulated mat is rotated while rotating around the duct. Since the strips made of fiber aggregates that make up the heat insulation mat are thick, the heat insulation mat in the rolled state inevitably becomes large, and the heat insulation mat with a large roll is placed around the duct. It is extremely difficult to wind while rotating.
In general, ducts are often located at high places and work in unstable places, and it is not easy to spiral large rolls of heat-insulating mats around the duct, requiring multiple skilled workers. Become.
In addition, since the outer skin constituting the heat insulating mat is bonded with tape from the outside, it must be bonded in a spiral like the heat insulating mat. It is difficult to wrap the tape at the joint of the outer skin, which requires a plurality of skilled workers, which takes time and effort.

また、特開平09−66978号公報に開示される無機質繊維断熱吸音材の残部を前記袋状物で被覆する圧縮梱包体の開梱方法においては、無機質繊維断熱吸音材が施工しやすい大きさのもの、例えば厚さ20〜120mm、幅250〜500mm、長さ1200〜2800mm程度のマット状で形成されている。
仮に2800mmの長さの無機質繊維断熱吸音材を用いた場合、2800mm以上のダクトに施工する際には、無機質繊維断熱吸音材が複数枚必要となり、その継ぎ目の部分は、他の帯状材料(テープ等)で巻いて固定する。
しかしながら、ダクトは高所にあることが多く、不安定な場所での作業であり、かつ特に円筒形のダクトの場合、被覆する部分が曲面であり1m以上の無機質繊維断熱吸音材を2枚配置してテープで巻いて継ぎ目を固定するというのは、非常に困難であり、その作業には熟練を要し、複数の作業者による作業であっても作業に時間がかかるという問題があった。
また、継ぎ目の固着が不十分だと保温効果を下げるという問題もあった。
Moreover, in the unpacking method of the compression package body which coat | covers the remainder of the inorganic fiber heat insulation sound-absorbing material disclosed by Unexamined-Japanese-Patent No. 09-66978 with the said bag-shaped object, it is the magnitude | size which an inorganic fiber heat insulation sound-absorbing material is easy to construct. For example, it is formed in a mat shape having a thickness of 20 to 120 mm, a width of 250 to 500 mm, and a length of about 1200 to 2800 mm.
If an inorganic fiber heat-absorbing and sound-absorbing material with a length of 2800 mm is used, a plurality of inorganic fiber heat-absorbing and sound-absorbing materials are required when constructing a duct of 2800 mm or more, and the joint portion is made of other band-like material (tape Etc.).
However, ducts are often located in high places, and work in unstable places. Especially in the case of a cylindrical duct, the covering part is a curved surface and two inorganic fiber heat-absorbing sound absorbing materials of 1 m or more are arranged. Then, it is extremely difficult to fix the joint by wrapping with tape, and there is a problem that the work requires skill, and it takes time even for work by a plurality of workers.
Further, there is a problem that the heat retention effect is lowered when the seam is not sufficiently fixed.

本発明は、上記の課題を解決するものであり、保温断熱材のダクトへの被覆作業が容易で、かつ確実に施工ができ、かつ作業に熟練を必要としない作業性に優れた以下のダクト用保温断熱材とその製造方法及び、同ダクト用保温断熱材を使用したダクトの保温断熱構造及びその施工方法を提供するものである。
〔1〕ダクトに被覆して用いられる、柔軟性マット状断熱材2とシート状表被材3との積層物からなるダクト用保温断熱材1において、
シート状表被材3の一辺が、柔軟性マット状断熱材2の一辺より長く形成され、前記シート状表被材3の一辺の端部が前記柔軟性マット状断熱材2の端部より延出して延出片部3aを形成してなり、前記延出片部3aに両面テープ4が貼着されて構成されてなることを特徴とするダクト用保温断熱材。
〔2〕シート状表被材3がアルミニウム箔又はアルミニウム箔蒸着クロスであり、柔軟性マット状断熱材2が無機質繊維マットであることを特徴とする前記〔1〕に記載のダクト用保温断熱材。
〔3〕前記ダクト用保温断熱材1が、あらかじめダクトの被覆作業に使用される形状に形成されてなることを特徴とする前記〔1〕又は〔2〕のいずれかに記載のダクト用保温断熱材。
〔4〕ダクト用保温断熱材の製造方法であって、
(1)長尺のシート状の表被材の一方の面に、その長辺側の一辺の端部を残すようにして長尺の柔軟性マット状断熱材の一方の面を接着し、前記一辺の端部に長尺の両面テープを貼着して長尺のダクト用保温断熱材を製造する第一工程と、
(2)第一工程で製造された長尺のダクト用保温断熱材をダクトの被覆作業に使用される形状に切断する第二工程と、
が採用されて行われることを特徴とするダクト用保温断熱材の製造方法。
〔5〕柔軟性マット状断熱材2とシート状表被材3との積層物からなるダクト用保温断熱材1が、ダクトに被覆されてなるダクトの保温断熱構造において、
前記ダクト用保温断熱材1が、シート状の表被材3の一辺が、柔軟性マット状断熱材2の一辺より長く形成され、前記シート状表被材3の一辺の端部が、前記柔軟性マット状断熱材2の端部より延出して延出片部3aを形成してなり、前記延出片部3aに両面テープ4が貼着されて構成され、
前記ダクト用保温断熱材の第1枚目が、そのシート状表被材3の両面テープ4が貼着された一辺の端部に形成された延出片部3aをダクトの長手方向に対して垂直になるようにしてダクトに被覆され、さらに前記ダクト用保温断熱材の第2枚目が、第1枚目のダクト用保温断熱材1aに隣接して直列状態で同様にダクトに連結して被覆され、その連結が第2枚目のダクト用保温断熱材1bの両面テープ4表面の粘着面を、その直下の第1枚目のダクト用保温断熱材1aの両面テープ貼着部側10aから反対側の端部10bのシート状表被材3表面に接着することによりなり、以下第3枚目以降のダクト用保温断熱材も同様にしてダクトに順次連結して被覆されてなることを特徴とするダクトの保温断熱構造。
〔6〕請求項1又は2に記載のダクトの保温断熱構造を完成させる施工方法であって、(1)第1枚目のダクト用保温断熱材1aを、柔軟性マット状断熱材2aを内側にして、そのシート状表被材3の一辺の端部に延出して形成された両面テープ4が貼着された延出片部3aを、ダクトの長手方向に対して垂直になるようにしてダクトの所定の位置に配置する第1工程と、
(2)第1工程で配置した第1枚目のダクト用保温断熱材1aを、ダクトに巻き付け、巻き付けて重なった前後の端部をテープ6等で止めて、ダクトに被覆する第2工程と、
(3)第2工程でダクトに被覆した第1枚目のダクト用保温断熱材1aの柔軟性マット状断熱材2aの両面テープ貼着部側10aと反対の端部10bに、第2枚目のダクト用保温断熱材1bの両面テープ貼着部側10aの柔軟性マット状断熱材2bの端部を当接させて、第1枚目のダクト用保温断熱材1aに直列状態で第2枚目のダクト用保温断熱材1bをダクトに巻き付け、その際に、第2枚目のダクト用保温断熱材1bの両面テープ4表面の粘着面を、その直下の第1枚目のダクト用保温断熱材1aの両面テープ貼着部側10aの反対側の端部10bのシート状表被材3表面に接着して連結する第3工程と、
(4)第3工程で巻き付けた第2枚目のダクト用保温断熱材1bの前後の端部をテープ6等で止めて、ダクトを被覆する第4工程と、
(5)第3工程と第4工程を繰り返して、第3枚目のダクト用保温断熱材1c、第4枚目のダクト用保温断熱材・・・を同様にダクトに順次連結して被覆する第5工程・・・、
が採用されて行われることを特徴とするダクトの保温断熱構造の施工方法。
The present invention solves the above-described problems, and the following ducts that are easy to cover the duct of the heat insulation and heat insulating material, can be reliably constructed, and have excellent workability that does not require skill in the work. The present invention provides a heat insulating and heat insulating structure for a duct, a method for manufacturing the same, a heat insulating structure for a duct using the heat insulating heat insulating material for the duct, and a construction method therefor.
[1] In the heat insulating heat insulating material 1 for a duct made of a laminate of the flexible mat-shaped heat insulating material 2 and the sheet-like surface covering material 3, which is used by covering the duct,
One side of the sheet-like cover material 3 is formed longer than one side of the flexible mat-like heat insulating material 2, and an end of one side of the sheet-like cover material 3 extends from an end of the flexible mat-like heat insulating material 2. An insulated heat insulating material for ducts, characterized in that it is formed by forming an extended piece portion 3a and attaching a double-sided tape 4 to the extended piece portion 3a.
[2] The insulating heat insulating material for ducts according to [1], wherein the sheet-like covering material 3 is aluminum foil or aluminum foil vapor-deposited cloth, and the flexible mat-like heat insulating material 2 is an inorganic fiber mat. .
[3] The heat insulation for duct according to any one of [1] or [2], wherein the heat insulation 1 for duct is formed in advance in a shape used for a duct covering operation. Wood.
[4] A method of manufacturing a heat insulating material for ducts,
(1) Adhering one surface of the long flexible mat-shaped heat insulating material to one surface of the long sheet-like cover material so as to leave the end of one side of the long side, A first step of manufacturing a long duct insulation heat insulating material by sticking a long double-sided tape to the edge of one side;
(2) a second step of cutting the heat insulation material for long ducts manufactured in the first step into a shape used for a duct covering operation;
A method of manufacturing a heat insulating material for ducts, characterized in that is performed.
[5] In the heat insulating insulation structure for a duct, in which the heat insulating heat insulating material for duct 1 made of a laminate of the flexible mat-like heat insulating material 2 and the sheet-like cover material 3 is covered with the duct,
The insulating heat insulating material for duct 1 is formed such that one side of the sheet-like cover material 3 is longer than one side of the flexible mat-like heat insulating material 2, and an end of one side of the sheet-like cover material 3 is the flexible Extending from the end of the insulating mat-like heat insulating material 2 to form an extended piece 3a, and a double-sided tape 4 is adhered to the extended piece 3a,
The first piece of the heat insulating heat insulating material for the duct has an extended piece portion 3a formed at the end portion of one side where the double-faced tape 4 of the sheet-like cover material 3 is attached to the longitudinal direction of the duct. It is covered with a duct so as to be vertical, and the second sheet of the heat insulating insulation for duct is connected to the duct in the same manner adjacent to the first heat insulating insulation for duct 1a in series. The adhesive surface of the double-sided tape 4 of the second insulation heat insulating material 1b for the duct is coated from the double-sided tape adhering portion side 10a of the first insulation heat insulating material 1a for the duct immediately below it. It is formed by adhering to the surface of the sheet-like cover material 3 at the opposite end 10b, and the third and subsequent heat insulation materials for ducts are sequentially connected to the duct and covered in the same manner. Heat insulation structure for ducts.
[6] A construction method for completing the heat insulation and heat insulation structure for a duct according to claim 1 or 2, wherein (1) the first heat insulation for a duct 1a is placed inside, and the flexible mat-like heat insulation 2a is placed inside. Then, the extending piece portion 3a to which the double-sided tape 4 formed to extend to one end portion of the sheet-like cover material 3 is attached is perpendicular to the longitudinal direction of the duct. A first step of placing the duct at a predetermined position;
(2) the second step of covering the duct with the first heat insulation material for duct 1a arranged in the first step being wound around the duct, and the front and rear ends overlapped with tape 6 or the like. ,
(3) At the end 10b opposite to the double-sided tape adhering portion side 10a of the flexible mat-like heat insulating material 2a of the first heat insulating material for duct 1a coated on the duct in the second step, the second sheet The end of the flexible mat-like heat insulating material 2b on the double-sided tape adhering portion side 10a of the duct heat insulating heat insulating material 1b is brought into contact with the first sheet of the heat insulating heat insulating material 1a for the second sheet in series. The insulation heat insulating material 1b for the eye duct is wound around the duct, and the adhesive surface of the double-sided tape 4 surface of the second insulation heat insulating material 1b for the second sheet is attached to the insulation heat insulation material for the first duct immediately below it. A third step of adhering and connecting to the surface of the sheet-like cover material 3 of the end portion 10b opposite to the double-sided tape adhering portion side 10a of the material 1a;
(4) A fourth step of covering the duct by fastening the front and rear ends of the second sheet heat insulating material 1b wound in the third step with tape 6 or the like,
(5) The third and fourth steps are repeated, and the third sheet heat insulation material for the duct 1c, the fourth heat insulation material for the duct, etc. are sequentially connected to the duct and covered. 5th process ...
A method for constructing a heat insulating structure for a duct, characterized in that is adopted.

本発明は、シート状の表被材の一辺が、柔軟性マット状断熱材の一辺より長く形成され、シート状表被材の一辺の端部が柔軟性マット状断熱材の端部より延出して延出片部を形成し、前記延出片部に両面テープが貼着されて構成されるダクト用保温断熱材であり、同ダクト用保温断熱材を用いたダクトの保温断熱構造なので、複数枚のダクト用保温断熱材の連結において、第2枚目のダクト用保温断熱材の両面テープ表面の粘着面を、その直下に位置する第1枚目のダクト用保温断熱材の両面テープの貼着部側の反対側のシート状表被材の表面に接着するだけで連結できるので、ダクトへの被覆作業は非常に簡単で、熟練した作業員でなくとも、容易に作業できる。
また、本発明のダクトの保温断熱構造は、両面テープ表面の粘着面を、その直下に位置する他のダクト用保温断熱材の端部に接着するだけなので、テープ等の帯状材料を使う必要がなく、隣接するダクト用保温断熱材の柔軟性マット状断熱材部分を当接させた後、微調整しながら連結することができるので、確実に柔軟性マット状断熱材同士を当接でき、隙間のない被覆が行える。
そのため、ダクトへの被覆作業に熟練を必要とせず、少数の作業員でも作業効率の良い、工期の短いダクトの保温断熱材の被覆作業をすることができる。
In the present invention, one side of the sheet-like cover material is formed to be longer than one side of the flexible mat-like heat insulating material, and the end of one side of the sheet-like cover material extends from the end of the flexible mat-like heat insulating material. A heat insulating heat insulating material for a duct formed by attaching a double-sided tape to the extending piece, and a heat insulating structure for a duct using the heat insulating heat insulating material for the duct. In the connection of the two sheets of heat insulation for the duct, the adhesive surface of the double-sided tape for the second sheet of heat insulation for the duct is affixed with the double-sided adhesive tape for the first sheet of heat insulation for the duct located immediately below it. Since it can connect only by adhering to the surface of the sheet-like surface material of the other side of a landing part side, the covering operation | work to a duct is very simple, and even if it is not a skilled worker, it can work easily.
In addition, the heat insulation structure of the duct according to the present invention only adheres the adhesive surface of the double-sided tape surface to the end of another heat insulation material for ducts located immediately below it, so it is necessary to use a strip-like material such as tape. Without touching the flexible mat-like heat insulating part of the heat insulating heat insulating material for adjacent ducts, and can be connected while making fine adjustments. Can be coated without any.
Therefore, skill is not required for the covering operation on the duct, and even a small number of workers can perform the covering operation of the heat insulation material for the duct with a short work period and high work efficiency.

本発明におけるダクト用保温断熱材は、あらかじめダクトの被覆作業に使用される形状に構成できるので、作業現場での切断等の作業が不要となり、切れ端や余りが発生せず、廃棄物を減少させることができるとともに、作業現場が乱雑になることを防止できる。
また、ダクトの形状に合わせて製作できるので、円筒形ダクト、角形ダクト等、施工対象となるダクトを限定することはない。
Since the heat insulating heat insulating material for ducts in the present invention can be configured in a shape that is used in advance for duct covering work, work such as cutting at the work site is unnecessary, and no scraps or residue are generated, reducing waste. It is possible to prevent the work site from becoming messy.
Moreover, since it can manufacture according to the shape of a duct, the duct used as construction object, such as a cylindrical duct and a square duct, is not limited.

また、本発明のダクトの保温断熱構造において使用されるダクト用保温断熱材の多数枚を圧縮して袋状体内に収容・梱包すれば、一度にたくさん運搬することができ、工場から現場への運搬回数を減らすことができる。
そして、現場での移送、例えばエレベータ等による揚重回数も同様に減らすことができるので、低コストで効率よく運搬でき、かつエレベータや階段等を占有して他の作業者等に迷惑をかけることなく作業現場へ搬入することができる。
さらには、搬入後、すぐに作業できない場合でも、保管場所の確保が容易である。
In addition, if a large number of duct heat insulation materials used in the heat insulation structure for ducts of the present invention are compressed and accommodated and packed in a bag-like body, a large amount can be transported at one time, from the factory to the site. The number of transportation can be reduced.
And since the number of times of lifting by on-site transportation, such as elevators, can be reduced in the same way, it can be efficiently transported at low cost and occupies the elevators and stairs etc., causing trouble to other workers, etc. It can be carried into the work site without any problems.
Furthermore, it is easy to secure a storage location even when work cannot be performed immediately after loading.

本発明のダクト用保温断熱材は、柔軟性マット状断熱材とシート状表被材の積層物からなり、シート状表被材の一辺が柔軟性マット状断熱材の一辺より長く形成され、前記シート状表被材の一辺の端部が前記柔軟性マット状断熱材の端部より延出して延出片部を形成して構成される。
そして、前記ダクト用保温断熱材は、シート状表被材の一辺の端部に形成される延出片部に両面テープが貼着されて構成される。これは、ダクトへの被覆作業時において、隣接する他のダクト用保温断熱材と連結する際に、前記他のダクト用保温断熱材の両面テープ貼着側と反対の端部に被せて接着するためであり、複数のダクト用保温断熱材を連結する際に、テープ等の帯状材料を使うことなく作業することを可能としている。
また、両面テープで貼着するだけなので、隣接するダクト用保温断熱材の柔軟性マット状断熱材部分を当接させ、微調整しながら貼着でき、確実に隙間なく接触させて作業することができる構成となっている。
The insulation heat insulating material for ducts of the present invention comprises a laminate of a flexible mat-like heat insulating material and a sheet-like cover material, and one side of the sheet-like cover material is formed longer than one side of the flexible mat-like heat insulating material, The edge part of one side of a sheet-like surface covering material extends from the edge part of the said flexible mat-like heat insulating material, and is comprised by forming the extended piece part.
And the said heat insulation heat insulating material for ducts is comprised by sticking a double-sided tape to the extension piece part formed in the edge part of the one side of a sheet-like surface material. This is because, when the duct is covered, when connecting with the other insulating heat insulating material for the duct, the other heat insulating insulating material for the duct is attached to the opposite end of the double-sided tape adhering side. Therefore, when connecting a plurality of heat insulation materials for ducts, it is possible to work without using a strip-like material such as tape.
In addition, because it is only attached with double-sided tape, the flexible mat-like heat insulating material part of the heat insulating heat insulating material for the adjacent duct can be brought into contact, and it can be attached while making fine adjustments. It can be configured.

なお、前記シート状表被材としては、アルミニウム箔、アルミニウム箔蒸着クロス、ガラスクロスなどが挙げられる。また、柔軟性マット状断熱材としては、マット状のグラスウールやロックウール、セラミックスウールなどが挙げられる。   In addition, as said sheet-like surface material, aluminum foil, aluminum foil vapor deposition cloth, glass cloth, etc. are mentioned. Examples of the flexible mat-like heat insulating material include mat-like glass wool, rock wool, and ceramic wool.

また、本発明のダクト用保温断熱材は、被覆作業が施されるダクトの形状に合わせて製作される。
被覆作業が施されるダクトの形状、例えば長さや径は、あらかじめ決められているため、工場でダクト用保温断熱材を製作する段階で、どのような形状のダクト用保温断熱材が必要か算出することができる。そこで、工場での製作段階で、前記算出した形状にダクト用保温断熱材を製作する。
工場で、あらかじめダクトの被覆作業に使用される形状にダクト用保温断熱材を形成しておくことで、現場でのダクト用保温断熱材の切断作業が不要となり、切れ端や余りが発生せず、また作業時間を大幅に短縮できるものとなる。
Moreover, the heat insulation heat insulating material for ducts of the present invention is manufactured according to the shape of the duct to be covered.
Since the shape of the duct to be covered, such as length and diameter, is determined in advance, calculate what type of heat insulation for the duct is required at the stage of manufacturing the heat insulation for the duct at the factory. can do. Therefore, a heat insulating material for duct is manufactured in the calculated shape at the manufacturing stage at the factory.
In the factory, by forming the heat insulation for ducts in the shape used for the duct covering work in advance, cutting work of the heat insulation for ducts on the site becomes unnecessary, and no cuts or remainders occur, In addition, the working time can be greatly shortened.

なお、上記のように、被覆作業が施されるダクトの形状に合わせてダクト用保温断熱材は製作されるので、多数枚を積み重ねて、圧縮し袋状体内に収容・梱包して、多数枚の梱包体を形成することができ、運搬や揚重回数を少なくすることができ、また非作業時の保管場所の確保が容易なものである。   In addition, as described above, since the insulation heat insulating material for ducts is manufactured according to the shape of the duct to be covered, a large number of sheets are stacked, compressed, accommodated and packed in a bag-like body, and a large number of sheets Can be formed, the number of times of transportation and lifting can be reduced, and a storage place when not in operation can be easily secured.

また、本発明のダクトの保温断熱構造は、前記柔軟性マット状断熱材とシート状表被材との積層物で、シート状表被材の一辺が柔軟性マット状断熱材の一辺より長く形成され、前記シート状表被材の一辺の端部が前記柔軟性マット状断熱材の端部より延出して延出片部を形成して構成されるダクト用保温断熱材を、ダクトに被覆してなるものであり、前記延出片部には、両面テープが貼着されてなるものである。
そして、本発明のダクトの保温断熱構造は、ダクト用保温断熱材の第1枚目が、そのシート状表被材の両面テープが貼着された延出片部をダクトの長手方向に対して垂直になるようにしてダクトに被覆され、さらに前記ダクト用保温断熱材の第2枚目が、第1枚目のダクト用保温断熱材に隣接して直列状態で第1枚目と同様にダクトに被覆され、第1枚目と第2枚目の連結が第2枚目のダクト用保温断熱材の両面テープ表面の粘着面を、その直下に位置する第1枚目のダクト用保温断熱材の両面テープ貼着部側と反対側の端部のシート状表被材表面に接着することにより構成され、以下第3枚目以降のダクト用保温断熱材も同様にしてダクトに順次連結して被覆して保温断熱構造を構成するものである。
Further, the heat insulation and heat insulation structure of the duct of the present invention is a laminate of the flexible mat-like heat insulating material and the sheet-like cover material, and one side of the sheet-like cover material is formed longer than one side of the flexible mat-like heat insulating material. And a duct is covered with a heat insulating heat insulating material for a duct configured such that an end portion of one side of the sheet-like covering material extends from an end portion of the flexible mat-shaped heat insulating material to form an extended piece portion. The double-sided tape is stuck on the extended piece part.
And the heat insulation heat insulation structure of the duct of this invention is the 1st sheet of the heat insulation heat insulating material for ducts, and the extended piece part by which the double-sided tape of the sheet-like surface material was affixed with respect to the longitudinal direction of a duct The duct is covered so as to be vertical, and the second sheet of the heat insulating insulation for duct is adjacent to the first sheet of insulating heat insulating material for the duct in series and the same as the first sheet. The first sheet and the second sheet are connected to the adhesive sheet of the double-sided tape surface of the second sheet heat insulation material, and the first sheet heat insulation material for the duct is located immediately below it. It is constructed by adhering to the surface of the sheet-like cover material at the end opposite to the double-sided tape adhering part side, and the third and subsequent ducts are also sequentially connected to the duct in the same manner. It covers and constitutes a heat insulating structure.

次に本発明について、図に基づいて説明する。
図1は、(a)は本発明のダクト用保温断熱材の斜視図、(b)は本発明のダクト用保温断熱材の断面図、図2は本発明のダクト用保温断熱材の製造方法の説明図、図3は本発明のダクト用保温断熱材の製造方法の工程図、また、図4は(a)は本発明のダクトの保温断熱構造の斜視図、(b)は本発明のダクトの保温断熱構造の断面図、(c)は本発明のダクトの保温断熱構造のダクト用保温断熱材の連結部の詳細断面図であり、図5−1及び図5−2は本発明のダクトの保温断熱構造の施工方法の説明図である。
図中、1はダクト用保温断熱材、1aは第1枚目のダクト用保温断熱材、1bは第2枚目のダクト用保温断熱材、1cは第3枚目のダクト用保温断熱材、1’は長尺のダクト用保温断熱材、2は柔軟性マット状断熱材、2aは第1枚目のダクト用保温断熱材の柔軟性マット状断熱材、2bは第2枚目のダクト用保温断熱材の柔軟性マット状断熱材、3はシート状表被材、3aはシート状表被材の一辺の端部に形成された延出片部、4は両面テープ、5はダクト、6はテープ、7は圧接ローラ、8は切断具、10aはダクト用保温断熱材の両面テープ貼着部側、10bはダクト用保温断熱材の両面テープ貼着部側の反対の端部である。
Next, the present invention will be described with reference to the drawings.
1A is a perspective view of a heat insulating material for a duct according to the present invention, FIG. 1B is a sectional view of the heat insulating material for a duct according to the present invention, and FIG. 2 is a method for producing the heat insulating material for a duct according to the present invention. FIG. 3 is a process diagram of the method for manufacturing a heat insulating material for a duct of the present invention, FIG. 4A is a perspective view of the heat insulating structure for a duct of the present invention, and FIG. FIG. 5C is a cross-sectional view of the heat insulation structure of the duct, FIG. 5C is a detailed cross-sectional view of the connecting portion of the heat insulation material for the duct of the heat insulation structure of the duct of the present invention, and FIGS. It is explanatory drawing of the construction method of the heat insulation heat insulation structure of a duct.
In the figure, 1 is a heat insulation for a duct, 1a is a heat insulation for a first duct, 1b is a heat insulation for a second duct, 1c is a heat insulation for a third duct, 1 'is a heat insulating heat insulating material for a long duct, 2 is a flexible mat-like heat insulating material, 2a is a heat insulating heat insulating material for a first duct, and 2b is a heat insulating heat insulating material for a second sheet Flexible mat-like heat insulating material for heat insulating heat insulating material, 3 is a sheet-like cover material, 3a is an extended piece formed at one end of the sheet-like cover material, 4 is a double-sided tape, 5 is a duct, 6 Is a pressure roller, 7 is a cutting tool, 10a is a double-sided tape affixing part side of the heat insulation for ducts, and 10b is an end opposite to the double-sided tape affixing part side of the heat insulation for ducts.

本発明のダクト用保温断熱材1は、図1の本発明のダクト用保温断熱材の斜視図(a)及び断面図(b)に示すように、ダクトに被覆して用いられる、柔軟性マット状断熱材2とシート状表被材3との積層物であり、シート状の表被材3の一辺が、柔軟性マット状断熱材2の一辺より長く形成され、前記シート状表被材の一辺の端部が柔軟性マット状断熱材2の端部より延出して延出片部3aを形成してなり、また、前記延出して延出片部3aには両面テープ4が貼着されて構成される。   The insulating heat insulating material 1 for ducts of the present invention is a flexible mat used by covering a duct as shown in the perspective view (a) and the sectional view (b) of the insulating heat insulating material for ducts of the present invention in FIG. The sheet-shaped cover material 3 is a laminate of the sheet-shaped cover material 3, one side of the sheet-shaped cover material 3 is formed longer than one side of the flexible mat-shaped heat insulating material 2, An end portion of one side extends from the end portion of the flexible mat-like heat insulating material 2 to form an extended piece portion 3a, and a double-sided tape 4 is attached to the extended piece portion 3a. Configured.

本発明のダクト用保温断熱材1は、図2の本発明のダクト用保温断熱材の製造方法の説明図にその一例を示すように、シート状表被材3の一方の面と、柔軟性マット状断熱材2の一方の面との間に、スプレーのり等の接着剤を噴霧し、同時に、シート状表被材3の一辺の端部に形成される延出片部3aに両面テープを貼着し、圧接ローラ7などで圧力をかけて固定接着して製造される。
前記ダクト用保温断熱材1の両面テープ4が貼着されるシート状表被材3の一辺の端部に形成される延出片部3aは、ダクトへの被覆作業時において、隣接する他のダクト用保温断熱材との連結の際に、前記他のダクト用保温断熱材の端部に被せる部分となり、貼着されている両面テープ4を介して、隣接する他のダクト用保温断熱材と接着固定される個所となる。そのため、延出片部3aは、隣接する他のダクト用保温断熱材と確実に接着固定できる程度の両面テープ4が貼着できる幅で形成される。一般的に用いられるダクトであれば、延出片部3aは、40mm〜50mm程度で形成されるが、ダクトの径によってその大きさを考慮することが好ましく、径が大きい場合には、延出片部3aも大きくすると確実に接着できて好ましい。
One example of the insulation material for ducts 1 of the present invention is the flexibility of one surface of the sheet-like cover material 3 as shown in the explanatory diagram of the method for producing the insulation material for ducts of the present invention shown in FIG. An adhesive such as a spray paste is sprayed between one surface of the mat-like heat insulating material 2 and, at the same time, a double-sided tape is applied to the extended piece portion 3a formed at one end of the sheet-like cover material 3. It is manufactured by adhering and fixing and applying pressure with the pressure roller 7 or the like.
The extension piece 3a formed at the end of one side of the sheet-like cover material 3 to which the double-sided tape 4 of the heat insulation material for duct 1 is attached is another adjacent one when the duct is covered. When connecting to the heat insulating insulation for ducts, it becomes a part that covers the end of the other heat insulating heat insulating material for ducts, and the other heat insulating heat insulating material for ducts that are adjacent to each other via the double-sided tape 4 attached It will be the place to be bonded and fixed. Therefore, the extended piece part 3a is formed with a width that allows the double-sided tape 4 to be adhered to the adjacent other heat insulating thermal insulation material for ducts to be securely fixed. In the case of a generally used duct, the extending piece 3a is formed with a thickness of about 40 mm to 50 mm. However, it is preferable to consider the size depending on the diameter of the duct. It is preferable to increase the size of the piece 3a because it can be reliably bonded.

また、本発明のダクト用保温断熱材1は、あらかじめダクトの被覆作業に使用される形状に形成されている。
実際に現場で使用されるダクトは、円筒形ダクトであれば、使用される円筒の規格が径は25mmきざみとなっているので、あらかじめ、どの径の円筒形ダクトが使用されているかがわかれば、そのダクトへの被覆に必要なダクト用保温断熱材1の幅が計算できる。
また、建築物に配置されるダクトの長さも、施工図等から算出することができるので、ダクト用保温断熱材1の枚数を、その算出された長さに合わせて製作する。
もちろん、角形ダクトも同様にその外周を計算することで、被覆に必要なダクト用保温断熱材1の幅及び枚数を算出することができる。
本発明のダクト用保温断熱材1は、工場で製作される段階で、使用するダクトの大きさに合わせて形成され、現場での切断作業を不要とし、作業時間の大幅な短縮を図ることができるものとなっている。
Moreover, the heat insulation 1 for ducts of this invention is previously formed in the shape used for the covering operation | work of a duct.
If the duct actually used in the field is a cylindrical duct, the standard of the cylinder used is in steps of 25 mm, so if you know in advance which diameter of the cylindrical duct is used The width of the insulating heat insulating material for duct 1 necessary for covering the duct can be calculated.
Moreover, since the length of the duct arrange | positioned in a building can also be calculated from a construction drawing etc., the number of the heat insulation materials 1 for ducts is manufactured according to the calculated length.
Of course, by calculating the outer circumference of the rectangular duct in the same manner, the width and number of the heat insulating materials for duct 1 required for covering can be calculated.
The heat insulating heat insulating material 1 for ducts of the present invention is formed in accordance with the size of the duct to be used at the stage of being manufactured at the factory, eliminating the need for on-site cutting work and greatly shortening the work time. It is possible.

そして、本発明のダクト用保温断熱材1は、図3の本発明のダクト用保温断熱材の製造方法の工程図に示すように、以下のような工程で製作される。
第一工程:長尺のシート状の表被材3の一方の面に、その長辺側の一辺の端部に延出片部3aを形成する部分を残して(図1、2参照)、長尺の柔軟性マット状断熱材2の一方の面を接着し、前記シート状表被材3の一辺の端部に形成された延出片部3aに長尺の両面テープ4を貼着して長尺のダクト用保温断熱材1’を製造する。
第二工程:第一工程で製造された長尺のダクト用保温断熱材1’をダクトの被覆作業に使用される形状に切断具8で切断する。
以上、工程によってダクト用保温断熱材1が製造される。
And the heat insulation 1 for ducts of this invention is manufactured in the following processes, as shown in the process drawing of the manufacturing method of the heat insulation for ducts of this invention of FIG.
1st process: Leave the part which forms the extension piece part 3a in the edge part of the one side of the long side on one surface of the elongate sheet-like surface covering material 3 (refer FIG. 1, 2), One side of the long flexible mat-like heat insulating material 2 is bonded, and a long double-sided tape 4 is attached to the extended piece 3a formed at one end of the sheet-like cover material 3. In this way, a heat insulating material 1 'for a long duct is manufactured.
2nd process: The long heat insulation 1 'for ducts manufactured at the 1st process is cut | disconnected with the cutting tool 8 in the shape used for the covering operation | work of a duct.
As described above, the heat insulating material for duct 1 is manufactured by the process.

本発明のダクトの保温断熱構造は、図4(a)の本発明のダクトの保温断熱構造の斜視図、図4(b)の本発明のダクトの保温断熱構造の断面図及び図4(c)の本発明のダクトの保温断熱構造のダクト用保温断熱材の連結部の詳細断面図に示すように、柔軟性マット状断熱材2とシート状表被材3との積層物からなるダクト用保温断熱材1が、ダクト5に被覆されてなるものであり、ダクト用保温断熱材の第1枚目(1a)が、そのシート状表被材3の延出片部3aをダクト長手方向に対して垂直になるようにしてダクト5に被覆され、さらに前記ダクト用保温断熱材の第2枚目(1b)が、第1枚目のダクト用保温断熱材1aに隣接して直列状態で同様にダクト5に連結して被覆され、その連結が第2枚目のダクト用保温断熱材1bの両面テープ4の表面の粘着面を、その直下の第1枚目のダクト用保温断熱材1aの両面テープ貼着部側10aの反対側の端部10bのシート状表被材3の表面に接着され、第3枚目以降のダクト用保温断熱材1c・・・も同様にしてダクト5に順次連結して被覆される。   4 (a) is a perspective view of the heat insulation structure of the duct according to the present invention, FIG. 4 (b) is a cross-sectional view of the heat insulation structure of the duct according to the present invention, and FIG. ) For a duct made of a laminate of a flexible mat-like heat insulating material 2 and a sheet-like surface covering material 3 as shown in the detailed sectional view of the connecting portion of the heat insulating heat insulating material for the duct of the heat insulating and heat insulating structure of the duct of the present invention. The heat insulating heat insulating material 1 is covered with the duct 5, and the first sheet (1 a) of the heat insulating heat insulating material for duct extends the extending piece portion 3 a of the sheet-like cover material 3 in the longitudinal direction of the duct. The second sheet (1b) of the duct heat insulation material is covered with the duct 5 so as to be perpendicular to the first sheet, and the second sheet (1b) of the duct heat insulation material is adjacent to the first duct heat insulation material 1a in the same state in series. Are connected to the duct 5 and covered, and the connection is made between the two insulation heat insulating materials 1b for the second duct. The adhesive surface of the surface of the tape 4 is adhered to the surface of the sheet-like cover material 3 at the end portion 10b opposite to the double-sided tape adhering portion side 10a of the first insulating heat insulating material 1a for the duct immediately below it. In the same manner, the third and subsequent heat insulation materials 1c for the duct are sequentially connected to the duct 5 and covered.

本発明のダクトの保温断熱構造は、その施工方法としては、図5−1、図5−2の本発明のダクトの保温断熱構造の施工方法の説明図に示すように、
第1工程:第1枚目のダクト用保温断熱材1aを、柔軟性マット状断熱材2を内側にして、そのシート状表被材3の延出片部3aをダクト長手方向に対して垂直にしてダクト5の所定の位置に配置する。
第2工程:第1工程で配置した第1枚目のダクト用保温断熱材1aを、ダクト5に巻き付け、巻き付けた端部をテープ6で止めて、ダクト5に被覆する。
第3工程:第2工程でダクト5に被覆した第1枚目のダクト用保温断熱材1aの柔軟性マット状断熱材2aの端部に、第2枚目のダクト用保温断熱材1bの両面テープ貼着部側10aの柔軟性マット状断熱材2bの端部を当接させて、第1枚目のダクト用保温断熱材1aに直列状態で第2枚目のダクト用保温断熱材1bを連結してダクト5に巻き付ける。
なお、前記連結は、第2枚目のダクト用保温断熱材1bの両面テープ4表面の粘着面を、その直下に位置する第1枚目のダクト用保温断熱材1aの両面テープ貼着部側10aの反対側の端部10bのシート状表被材3表面に接着して行う。
第4工程:第3工程で巻き付けた第2枚目のダクト用保温断熱材1bの巻き終えた端部をテープ6で止めて、ダクト5を被覆する。
第5工程:第3工程と第4工程を繰り返して、第3枚目のダクト用保温断熱材1cを同様にダクト5に連結して被覆する。
上記工程を繰り返し、順次連結していくことにより、本発明のダクトの保温断熱構造が施工される。
As shown in the explanatory diagram of the construction method of the heat insulation structure of the duct of the present invention in FIGS.
1st process: The heat insulation heat insulating material 1a for the 1st sheet | seat is made into the flexible mat-like heat insulating material 2 inside, and the extension piece part 3a of the sheet-like surface covering material 3 is perpendicular | vertical with respect to a duct longitudinal direction. And arranged at a predetermined position of the duct 5.
2nd process: The 1st sheet heat insulation material 1a for ducts arrange | positioned at the 1st process is wound around the duct 5, the wound edge part is stopped with the tape 6, and the duct 5 is coat | covered.
Third step: Both surfaces of the second heat insulating insulation 1b for the duct on the ends of the flexible mat-like heat insulating material 2a of the first heat insulating heat for duct 1a covered with the duct 5 in the second step. The end of the flexible mat-like heat insulating material 2b on the tape adhering portion side 10a is brought into contact with the second heat insulating material 1b for the duct in series with the first heat insulating heat material 1a for the duct. Connect and wind around the duct 5.
In addition, the said connection is the double-sided tape sticking part side of the 1st sheet | seat heat insulation material 1a for ducts located in the adhesive surface of the double-sided tape 4 surface of the 2nd sheet | seat insulation material 1b for ducts in the 1st sheet | seat. It adheres to the sheet-like surface covering material 3 surface of the edge part 10b on the opposite side to 10a.
Fourth step: The end of the second heat insulation material for duct 1b wound in the third step is wound with tape 6 to cover the duct 5.
5th process: The 3rd process and the 4th process are repeated, the 3rd sheet | seat heat insulation material 1c for ducts is similarly connected to the duct 5, and is coat | covered.
By repeating the above steps and sequentially connecting them, the heat insulating structure for ducts of the present invention is constructed.

なお、本発明のダクトの保温断熱構造は、あらかじめ工場で製作する段階で、使用するダクトの大きさに合わせて形成されたダクト用保温断熱材1を用いるので、被覆現場での切断作業が不要で、作業時間の大幅な短縮を図ることができるものとなっている。   In addition, since the heat insulation structure for ducts of the present invention uses the heat insulation material for ducts 1 formed according to the size of the duct to be used at the stage of manufacturing in advance in the factory, cutting work at the coating site is unnecessary. Thus, the working time can be greatly shortened.

また、本発明のダクトの保温断熱構造で使用されるダクト用保温断熱材1は、上述のように使用するダクト5の大きさに合わせて形成されたものであり、ロール巻きで構成されていないので、多数枚を積み重ねて圧縮することができ(形状によって、2〜5つ折りにして圧縮する)、袋状体内に収容・梱包し、望ましくは、袋状体内の空気を排出して真空にして圧縮し、多数枚の梱包体を形成することができる。
すなわち、袋状体内で圧縮されて収容・梱包されているので、その厚さを薄くすることができ、運搬や揚重に占有容積を小さくすることができ、一度の運搬や揚送で大量に運ぶことができるので、運搬回数や、揚送回数を大幅に減らすことができるものとなっている。
Moreover, the heat insulation 1 for ducts used in the heat insulation structure for ducts of the present invention is formed in accordance with the size of the duct 5 used as described above, and is not configured by roll winding. Therefore, many sheets can be stacked and compressed (2-5 folds depending on the shape and compressed), packed and packed in a bag-like body, and preferably air is discharged and vacuumed It can compress and can form many package bodies.
That is, since it is compressed and contained and packed in a bag-like body, its thickness can be reduced, and the occupied volume can be reduced for transportation and lifting, and it can be transported and transported in large quantities. Since it can be carried, the number of times of transportation and the number of times of transportation can be greatly reduced.

以上のように、本発明のダクトの保温断熱構造の施工方法によって構成されるダクトの保温断熱構造は、ダクト用保温断熱材1aの延出片部3aに貼着された両面テープ4の表面の粘着面を、隣接する他のダクト用保温断熱材1bのシート状表被材の表面に接着させることによるものなので、熟練した作業員でなくとも容易に施工ができ、かつ、作業時間を大幅に短縮することができるものとなっている。
さらに、使用されるダクト5の形状に合わせたダクト用保温断熱材1をあらかじめ製作して、現場に搬入されるので、現場での切断作業等の必要がなく、作業効率が向上するだけでなく、現場で切れ端や余りなどの廃棄物が発生せず、現場が乱雑になることなく、整然とした作業現場を維持することができる。
さらに、使用されるダクト用保温断熱材1を2〜5つ折りして積み重ねて圧縮し、袋状体内に収容・梱包することにより、運搬・揚重の回数を減らすことができ、コスト削減と作業効率の向上を図ることができる。
As mentioned above, the heat insulation structure of the duct constituted by the construction method of the heat insulation structure of a duct according to the present invention is the surface of the double-sided tape 4 adhered to the extended piece 3a of the heat insulation material for duct 1a. Since the adhesive surface is bonded to the surface of the sheet-like cover material of the other heat insulation material 1b for the adjacent duct, it can be easily installed even by a skilled worker and greatly increases the work time. It can be shortened.
Furthermore, since the heat insulation 1 for ducts adapted to the shape of the duct 5 to be used is manufactured in advance and carried into the site, there is no need for cutting work at the site and not only the work efficiency is improved. In addition, waste such as scraps and remainders are not generated on the site, and the site can be maintained in an orderly manner without being messy.
In addition, by folding and compressing 2 to 5 heat insulation materials for ducts 1 to be used, compressing them, and storing and packing them in a bag-like body, it is possible to reduce the number of times of transportation and lifting, thereby reducing costs and work. Efficiency can be improved.

(a)は本発明のダクト用保温断熱材の斜視図 (b)は本発明のダクト用保温断熱材の断面図(A) is a perspective view of the heat insulation heat insulating material for ducts of this invention (b) is sectional drawing of the heat insulation heat insulating material for ducts of this invention 本発明のダクト用保温断熱材の製造方法の説明図 (a)は斜視図 (b)は側面図 (c)は正面図Explanatory drawing of the manufacturing method of the heat insulation material for ducts of this invention (a) is a perspective view (b) is a side view (c) is a front view 本発明のダクト用保温断熱材の製造方法の工程図Process drawing of the manufacturing method of the heat insulation material for ducts of this invention (a)は本発明のダクトの保温断熱構造の斜視図 (b)は本発明のダクトの保温断熱構造の断面図 (c)は本発明のダクトの保温断熱構造のダクト用保温断熱材の連結部の詳細断面図(A) is a perspective view of the heat insulation structure of the duct of the present invention (b) is a cross-sectional view of the heat insulation structure of the duct of the present invention (c) is a connection of the heat insulation material for the duct of the heat insulation structure of the duct of the present invention Detailed sectional view of the part 本発明のダクトの保温断熱構造の施工方法の説明図Explanatory drawing of the construction method of the heat insulation structure of the duct of the present invention 本発明のダクトの保温断熱構造の施工方法の説明図Explanatory drawing of the construction method of the heat insulation structure of the duct of the present invention

符号の説明Explanation of symbols

1 ダクト用保温断熱材
1a 第1枚目のダクト用保温断熱材
1b 第2枚目のダクト用保温断熱材
1c 第3枚目のダクト用保温断熱材
1’ 長尺のダクト用保温断熱材
2 柔軟性マット状断熱材
2a 第1枚目のダクト用保温断熱材の柔軟性マット状断熱材
2b 第2枚目のダクト用保温断熱材の柔軟性マット状断熱材
3 シート状表被材
3a シート状表被材の一辺の端部に形成された延出片部
4 両面テープ
5 ダクト
6 テープ
7 圧接ローラ
8 切断具
10a ダクト用保温断熱材の両面テープ貼着部側
10b ダクト用保温断熱材の両面テープ貼着部側の反対の端部
DESCRIPTION OF SYMBOLS 1 Insulation insulation material for ducts 1a First insulation insulation material for duct 1b Second insulation insulation material for duct 1c Third insulation insulation material for duct 1 'Long insulation insulation material for long duct 2 Flexible mat-shaped heat insulating material 2a Flexible mat-shaped heat insulating material for heat insulation for the first sheet 2b Flexible mat-shaped heat insulating material for heat insulation for the second sheet 3 Sheet-like cover material 3a Sheet Extending piece portion formed at one end of the surface cover material 4 Double-sided tape 5 Duct 6 Tape 7 Pressure roller 8 Cutting tool 10a Double-sided tape affixing side of the heat insulating material for duct 10b Heat insulating material for duct Opposite end of double-sided tape

Claims (6)

ダクトに被覆して用いられる、柔軟性マット状断熱材2とシート状表被材3との積層物からなるダクト用保温断熱材1において、
シート状表被材3の一辺が、柔軟性マット状断熱材2の一辺より長く形成され、前記シート状表被材3の一辺の端部が前記柔軟性マット状断熱材2の端部より延出して延出片部3aを形成してなり、前記延出片部3aに両面テープ4が貼着されて構成されてなることを特徴とするダクト用保温断熱材。
In the heat insulating thermal insulation material 1 for a duct, which is a laminate of the flexible mat-shaped thermal insulation material 2 and the sheet-like cover material 3 that is used by covering the duct,
One side of the sheet-like cover material 3 is formed longer than one side of the flexible mat-like heat insulating material 2, and an end of one side of the sheet-like cover material 3 extends from an end of the flexible mat-like heat insulating material 2. An insulated heat insulating material for ducts, characterized in that it is formed by forming an extended piece portion 3a and attaching a double-sided tape 4 to the extended piece portion 3a.
シート状表被材3がアルミニウム箔又はアルミニウム箔蒸着クロスであり、柔軟性マット状断熱材2が無機質繊維マットであることを特徴とする請求項1に記載のダクト用保温断熱材。   The heat insulating heat insulating material for ducts according to claim 1, wherein the sheet-like covering material 3 is an aluminum foil or an aluminum foil vapor-deposited cloth, and the flexible mat-like heat insulating material 2 is an inorganic fiber mat. 前記ダクト用保温断熱材1が、あらかじめダクトの被覆作業に使用される形状に形成されてなることを特徴とする請求項1又は2のいずれかに記載のダクト用保温断熱材。   The heat insulating insulation for ducts according to claim 1, wherein the heat insulating heat insulating material for ducts 1 is formed in advance in a shape used for a duct covering operation. ダクト用保温断熱材の製造方法であって、
(1)長尺のシート状の表被材の一方の面に、その長辺側の一辺の端部を残すようにして長尺の柔軟性マット状断熱材の一方の面を接着し、さらに前記一辺の端部に長尺の両面テープを貼着して長尺のダクト用保温断熱材を製造する第一工程と、
(2)第一工程で製造された長尺のダクト用保温断熱材をダクトの被覆作業に使用される形状に切断する第二工程と、
が採用されて行われることを特徴とするダクト用保温断熱材の製造方法。
A method of manufacturing a heat insulating material for a duct,
(1) Adhering one surface of the long flexible mat-shaped heat insulating material to one surface of the long sheet-like cover material so as to leave the end of one side of the long side, A first step of producing a long duct heat insulation material by sticking a long double-sided tape to the end of the one side;
(2) a second step of cutting the heat insulation material for long ducts manufactured in the first step into a shape used for a duct covering operation;
A method of manufacturing a heat insulating material for ducts, characterized in that is performed.
柔軟性マット状断熱材2とシート状表被材3との積層物からなるダクト用保温断熱材1が、ダクトに被覆されてなるダクトの保温断熱構造において、
前記ダクト用保温断熱材1が、シート状の表被材3の一辺が、柔軟性マット状断熱材2の一辺より長く形成され、前記シート状表被材3の一辺の端部が、前記柔軟性マット状断熱材2の端部より延出して延出片部3aを形成してなり、前記延出片部3aに両面テープ4が貼着されて構成され、
前記ダクト用保温断熱材の第1枚目が、そのシート状表被材3の両面テープ4が貼着された一辺の端部に形成された延出片部3aをダクトの長手方向に対して垂直になるようにしてダクトに被覆され、さらに前記ダクト用保温断熱材の第2枚目が、第1枚目のダクト用保温断熱材1aに隣接して直列状態で同様にダクトに連結して被覆され、その連結が第2枚目のダクト用保温断熱材1bの両面テープ4表面の粘着面を、その直下の第1枚目のダクト用保温断熱材1aの両面テープ貼着部側10aから反対側の端部10bのシート状表被材3表面に接着することによりなり、以下第3枚目以降のダクト用保温断熱材も同様にしてダクトに順次連結して被覆されてなることを特徴とするダクトの保温断熱構造。
In the heat insulation and heat insulation structure of a duct in which the heat insulation material for duct 1 made of a laminate of the flexible mat-like heat insulation material 2 and the sheet-like cover material 3 is covered with the duct,
The insulating heat insulating material for duct 1 is formed such that one side of the sheet-like cover material 3 is longer than one side of the flexible mat-like heat insulating material 2, and an end of one side of the sheet-like cover material 3 is the flexible Extending from the end of the insulating mat-like heat insulating material 2 to form an extended piece 3a, and a double-sided tape 4 is adhered to the extended piece 3a,
The first piece of the heat insulating heat insulating material for the duct has an extended piece portion 3a formed at the end portion of one side where the double-faced tape 4 of the sheet-like cover material 3 is attached to the longitudinal direction of the duct. It is covered with a duct so as to be vertical, and the second sheet of the heat insulating insulation for duct is connected to the duct in the same manner adjacent to the first heat insulating insulation for duct 1a in series. The adhesive surface of the double-sided tape 4 of the second insulation heat insulating material 1b for the duct is coated from the double-sided tape adhering portion side 10a of the first insulation heat insulating material 1a for the duct immediately below it. It is formed by adhering to the surface of the sheet-like cover material 3 at the opposite end 10b, and the third and subsequent heat insulation materials for ducts are sequentially connected to the duct and covered in the same manner. Heat insulation structure for ducts.
請求項1又は2に記載のダクトの保温断熱構造を完成させる施工方法であって、(1)第1枚目のダクト用保温断熱材1aを、柔軟性マット状断熱材2aを内側にして、そのシート状表被材3の一辺の端部に延出して形成された両面テープ4が貼着された延出片部3aを、ダクトの長手方向に対して垂直になるようにしてダクトの所定の位置に配置する第1工程と、
(2)第1工程で配置した第1枚目のダクト用保温断熱材1aを、ダクトに巻き付け、巻き付けて重なった前後の端部をテープ6等で止めて、ダクトに被覆する第2工程と、
(3)第2工程でダクトに被覆した第1枚目のダクト用保温断熱材1aの柔軟性マット状断熱材2aの両面テープ貼着部側10aと反対の端部10bに、第2枚目のダクト用保温断熱材1bの両面テープ貼着部側10aの柔軟性マット状断熱材2bの端部を当接させて、第1枚目のダクト用保温断熱材1aに直列状態で第2枚目のダクト用保温断熱材1bをダクトに巻き付け、その際に、第2枚目のダクト用保温断熱材1bの両面テープ4表面の粘着面を、その直下の第1枚目のダクト用保温断熱材1aの両面テープ貼着部側10aの反対側の端部10bのシート状表被材3表面に接着して連結する第3工程と、
(4)第3工程で巻き付けた第2枚目のダクト用保温断熱材1bの前後の端部をテープ6等で止めて、ダクトを被覆する第4工程と、
(5)第3工程と第4工程を繰り返して、第3枚目のダクト用保温断熱材1c、第4枚目のダクト用保温断熱材・・・を同様にダクトに順次連結して被覆する第5工程・・・、
が採用されて行われることを特徴とするダクトの保温断熱構造の施工方法。
It is the construction method which completes the heat insulation heat insulation structure of the duct according to claim 1 or 2, wherein (1) the first sheet heat insulation heat insulation material 1a, with the flexible mat-like heat insulation material 2a inside, The extension piece 3a to which the double-sided tape 4 formed to extend to the end of one side of the sheet-like cover material 3 is attached is perpendicular to the longitudinal direction of the duct so as to be predetermined in the duct. A first step of arranging at a position of
(2) the second step of covering the duct with the first heat insulation material for duct 1a arranged in the first step being wound around the duct, and the front and rear ends overlapped with tape 6 or the like. ,
(3) At the end 10b opposite to the double-sided tape adhering portion side 10a of the flexible mat-like heat insulating material 2a of the first heat insulating material for duct 1a coated on the duct in the second step, the second sheet The end of the flexible mat-like heat insulating material 2b on the double-sided tape adhering portion side 10a of the duct heat insulating heat insulating material 1b is brought into contact with the first sheet of the heat insulating heat insulating material 1a for the second sheet in series. The insulation heat insulating material 1b for the eye duct is wound around the duct, and the adhesive surface of the double-sided tape 4 surface of the second insulation heat insulating material 1b for the second sheet is attached to the insulation heat insulation material for the first duct immediately below it. A third step of adhering and connecting to the surface of the sheet-like cover material 3 of the end portion 10b opposite to the double-sided tape adhering portion side 10a of the material 1a;
(4) A fourth step of covering the duct by fastening the front and rear ends of the second sheet heat insulating material 1b wound in the third step with tape 6 or the like,
(5) The third and fourth steps are repeated, and the third sheet heat insulation material for the duct 1c, the fourth heat insulation material for the duct, etc. are sequentially connected to the duct and covered. 5th process ...
A method for constructing a heat insulating structure for a duct, characterized in that is adopted.
JP2004325635A 2004-11-09 2004-11-09 Heat retaining and insulating material for duct, its manufacturing method, heat retaining and insulating structure of duct using the heat retaining and insulating material for duct, and its construction method Pending JP2006132907A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53157467U (en) * 1977-05-17 1978-12-09
JPS62188893A (en) * 1986-02-13 1987-08-18 ニベツクス株式会社 Method of forming heat-insulating layer of piping, etc. and sheet for heat insulation
JPS6440791A (en) * 1987-08-04 1989-02-13 Hirota Reiki Kk Heat-insulating method of piping
JPH0625695U (en) * 1992-09-01 1994-04-08 日本マイクロジーウール株式会社 Insulation tube
JP2002181281A (en) * 2000-12-18 2002-06-26 Mag:Kk Heat insulating cylinder
JP2004144147A (en) * 2002-10-22 2004-05-20 Makoto Nishizawa Insulation cover for piping and its manufacturing method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53157467U (en) * 1977-05-17 1978-12-09
JPS62188893A (en) * 1986-02-13 1987-08-18 ニベツクス株式会社 Method of forming heat-insulating layer of piping, etc. and sheet for heat insulation
JPS6440791A (en) * 1987-08-04 1989-02-13 Hirota Reiki Kk Heat-insulating method of piping
JPH0625695U (en) * 1992-09-01 1994-04-08 日本マイクロジーウール株式会社 Insulation tube
JP2002181281A (en) * 2000-12-18 2002-06-26 Mag:Kk Heat insulating cylinder
JP2004144147A (en) * 2002-10-22 2004-05-20 Makoto Nishizawa Insulation cover for piping and its manufacturing method

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