JP2006125609A - Heat insulation cold reserving panel of dike of cryogenic liquid storage tank, and heat insulation cold reserving structure - Google Patents

Heat insulation cold reserving panel of dike of cryogenic liquid storage tank, and heat insulation cold reserving structure Download PDF

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JP2006125609A
JP2006125609A JP2004318526A JP2004318526A JP2006125609A JP 2006125609 A JP2006125609 A JP 2006125609A JP 2004318526 A JP2004318526 A JP 2004318526A JP 2004318526 A JP2004318526 A JP 2004318526A JP 2006125609 A JP2006125609 A JP 2006125609A
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panel
heat insulation
storage tank
breakwater
cryogenic liquid
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JP2006125609A5 (en
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Tadashi Inaguma
唯史 稲熊
Keigo Yanagisawa
啓悟 柳澤
Noriki Matsuo
憲樹 松尾
Jun Uematsu
純 植松
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Clion Co Ltd
Tokai Concrete Industries Co Ltd
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Clion Co Ltd
Tokai Concrete Industries Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve the heat insulation property, the strength, and the durability in a heat insulation cold reserving panel of a dike of a cryogenic liquid storage tank. <P>SOLUTION: A heat insulation cold reserving panel laid on the bottom surface or the side surfaces inside the dike surrounding the cryogenic liquid storage tank suppresses the evaporation and the boiling of the cryogenic liquid leaked out from a storage tank within the dike. The heat insulation cold reserving panel 1 is a heat insulation plate 2 made of light weighted cellular concrete. A water proof coating film 3 is stuck on all or some surfaces of the heat insulation plate 2. The heat insulation cold reserving panels 1 are fixed to the bottom surface or the side surfaces in the dike, and the surfaces of the heat insulation plate 2 made of light weighted cellular concrete coated with the water proof coating film 3 are exposed outdoors. Rain and snow fall upon the exposed surfaces, and the cryogenic liquid leaked out from the storage tank into the dike comes into contact with the exposed surfaces. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、低温液体貯蔵槽の防液堤に用いる断熱保冷パネルと断熱保冷構造に関する。   The present invention relates to a heat insulation cold insulation panel and a heat insulation cold insulation structure used for a liquid barrier in a cryogenic liquid storage tank.

地上のLNGタンクやLPGタンクのような低温液体貯蔵槽は、これを取り囲む防液堤を設けている。貯蔵中の低温液体が事故で漏れ出たとき、その低温液体を防液堤内に留め、外部への流出を防ぐ。低温液体は、防液堤内に流入すると、外気と地面から熱を受け、蒸発し、沸騰する。その蒸発、沸騰を抑制するため、防液堤は、内面の底面と側面に、熱の流入量を低減する断熱保冷層を設けている。   Low temperature liquid storage tanks such as LNG tanks and LPG tanks on the ground are provided with a breakwater surrounding them. When the cryogenic liquid that is being stored leaks due to an accident, the cryogenic liquid is kept in the dike to prevent it from flowing out. When the low temperature liquid flows into the breakwater, it receives heat from the outside air and the ground, evaporates, and boils. In order to suppress the evaporation and boiling, the breakwater is provided with a heat insulating cold insulation layer on the bottom and side surfaces of the inner surface to reduce the amount of heat inflow.

特許文献1に開示の防液堤内の床構造は、地盤上のコンクリート層上に泡ガラスパネルの断熱層を形成し、断熱層上にラテックスモルタルの防水目止め層を形成している。更に、防水目止め層の上に、アクリル樹脂やハイパロンゴムの防水層を形成している。   In the floor structure in a breakwater disclosed in Patent Document 1, a heat insulating layer of a foam glass panel is formed on a concrete layer on the ground, and a waterproof sealing layer of latex mortar is formed on the heat insulating layer. Furthermore, a waterproof layer of acrylic resin or hyperon rubber is formed on the waterproof sealing layer.

特許文献2に開示の防液堤は、コンクリート壁の内面に泡ガラス、発泡コンクリートやバーミキュライトコンクリートなどの無機質断熱材の断熱層を形成し、断熱層上にラテックスモルタルの保護被膜を形成している。更に、保護被膜の上に、アクリル樹脂やハイパロンゴムなどの防水膜を形成している。   The liquid breakwater disclosed in Patent Document 2 has a heat insulating layer of an inorganic heat insulating material such as foam glass, foamed concrete or vermiculite concrete formed on the inner surface of the concrete wall, and a protective coating of latex mortar formed on the heat insulating layer. . Further, a waterproof film such as an acrylic resin or a hypalon rubber is formed on the protective film.

特許文献3に開示の防液堤の断熱構造は、コンクリートの基礎と壁体の内面にパネル材を貼っている。パネル材は、ガラス繊維を混入したウレタンフォーム板上に不燃性のフレキシブル板(石綿セメント板)を接着している。   In the heat insulation structure of a breakwater disclosed in Patent Document 3, a panel material is pasted on the concrete foundation and the inner surface of the wall. The panel material has bonded the nonflammable flexible board (asbestos cement board) on the urethane foam board which mixed glass fiber.

特許文献4に開示の防液堤は、地盤上の砂層上にコンクリートセグメントを敷き並べ、コンクリートセグメント上に型枠を組み、型枠に、補強繊維を混入した断熱コンクリートを打設する。   In the breakwater disclosed in Patent Document 4, concrete segments are laid and arranged on a sand layer on the ground, a formwork is assembled on the concrete segment, and heat insulating concrete mixed with reinforcing fibers is placed in the formwork.

実公昭57−57280号公報Japanese Utility Model Publication No.57-57280 実開昭57−122899号公報Japanese Utility Model Publication No. 57-122899 特開2002−115799号公報JP 2002-115799 A 特開2003−240199号公報JP 2003-240199 A

防液堤の断熱材に泡ガラスを用いた場合、泡ガラスは、気泡間のガラス壁が薄く、破壊され易い。強度が低い。断熱材に軽量セメントを用いた場合、軽量セメント板は、軽量骨材の配合割合に上限があって、高い断熱性が得られない。また、ガラス繊維強化ウレタンフォームを用いた場合、ウレタンフォームは、可燃性であって、安全性が低い。耐候性も低い。   When foam glass is used for the heat insulating material of the breakwater, the glass wall between the bubbles is thin and easy to break. Low strength. When lightweight cement is used for the heat insulating material, the light weight cement board has an upper limit in the blending ratio of the lightweight aggregate, and high heat insulating properties cannot be obtained. When glass fiber reinforced urethane foam is used, the urethane foam is flammable and has low safety. Low weather resistance.

また、断熱材の上にラテックスモルタルや石綿セメント板の保護層を設けた場合、ラテックスモルタルや石綿セメント板の保護層は、補強と防水になるが、ある程度の厚さがあって体積が大きく、熱容量が大きくて蓄熱量が多い。従って、保護層に、貯蔵槽から漏れ出た低温液体が接したときに、常温の保護層から極低温の漏出液体に移動する熱量が多い。断熱材の熱通過率が低くても、保護層が蓄えている熱で、低温液体は、初期蒸発速度が速くなる。保冷性が悪くなる。   In addition, when a protective layer of latex mortar or asbestos cement board is provided on the heat insulating material, the protective layer of latex mortar or asbestos cement board becomes reinforced and waterproof, but has a certain thickness and volume, Large heat capacity and large amount of heat storage. Accordingly, when the low temperature liquid leaking from the storage tank comes into contact with the protective layer, the amount of heat transferred from the normal temperature protective layer to the cryogenic leaked liquid is large. Even if the heat transfer rate of the heat insulating material is low, the initial evaporation rate of the low-temperature liquid is increased by the heat stored in the protective layer. Cooling properties deteriorate.

また、防液堤の断熱保冷層を現場打ちする工法は、工場で製作したパネルを現場で貼るプレハブ工法とは異なり、熱伝導率や強度などの品質を広い施工範囲で均一にすることが困難である上、安全性と施工期間の点で、低温液体の貯蔵中に行われる断熱保冷層の改修工事には適していない。   In addition, the construction method in which the insulation and cold insulation layer of the breakwater is fired on-site is different from the prefabricated construction method in which panels manufactured at the factory are pasted on site, and it is difficult to make the quality such as thermal conductivity and strength uniform over a wide construction range. In addition, in terms of safety and construction period, it is not suitable for the renovation work of the heat insulation and cold insulation layer that is performed during the storage of the cryogenic liquid.

[課題を解決するための着想]
1)防液堤の断熱保冷層の工事には、現場打ち工法より品質の均一性や安全性、施工期間に優れたプレハブ工法を採用することにした。そのプレハブ工法に適した断熱保冷パネルを提供することにした。
[Idea for solving problems]
1) We decided to use the prefabricated construction method for the insulation and cold insulation layer of the breakwater, which is superior in quality uniformity, safety and construction period than the on-site construction method. We decided to provide a heat insulation and cold insulation panel suitable for the prefabrication method.

2)防液堤の断熱保冷パネルは、断熱性を要する。その上、低温液体貯蔵槽の下に敷く断熱ブロック程の外力を受けないが、輸送、施工や保守点検者の歩行に耐えるだけの強度を要する。そこで、断熱材に、多数の気泡が内在する軽量気泡コンクリートを採用することにした。軽量気泡コンクリートは、発泡量や気泡形態を制御することにより熱特性を調整することができる。その上、原料の配合割合や養生条件を最適にすることにより強度を確保することができる。泡ガラスやウレタンフォームより強度や耐久性を高めたり、軽量セメント板より断熱性を高めたりすることができる。従って、防液堤の断熱保冷層に求められる性能にすることができる。   2) The insulation cold insulation panel of a breakwater needs heat insulation. In addition, it does not receive external force as much as the heat insulation block laid under the cryogenic liquid storage tank, but it must be strong enough to withstand transportation, construction, and walking by maintenance personnel. Therefore, we decided to adopt lightweight aerated concrete with many bubbles in the heat insulating material. Lightweight cellular concrete can adjust thermal properties by controlling the amount of foam and the form of the foam. In addition, the strength can be ensured by optimizing the blending ratio of raw materials and curing conditions. Strength and durability can be increased from foam glass and urethane foam, and heat insulation can be increased from lightweight cement boards. Therefore, it can be set as the performance calculated | required by the heat insulation cold insulation layer of a breakwater.

3)防液堤の断熱保冷パネルは、低温液体貯蔵槽下の断熱ブロックとは異なり、屋外に露出し、雨や雪が降り掛かる。断熱材の軽量気泡コンクリートは、雨水が浸み込み、吸水すると、熱特性が悪化する。また、吸水が凍結と融解を繰り返すと、耐久性が悪化する。そこで、断熱材の軽量気泡コンクリートは、防水することにした。   3) Unlike the heat insulation block under the low temperature liquid storage tank, the heat insulation and cold insulation panel of the breakwater is exposed to the outdoors, and rain and snow fall on it. The lightweight cellular concrete thermal insulation material is infiltrated with rainwater, and its thermal properties deteriorate when absorbed. Moreover, if water absorption repeats freezing and thawing, durability will deteriorate. Therefore, we decided to waterproof the lightweight cellular concrete as a heat insulating material.

4)防液堤の断熱保冷パネルにおいて、雨や雪が降り掛かる屋外露出面は、貯蔵槽から漏れ出た低温液体が接触する面でもある。断熱材の屋外露出面の防水材にモルタルやセメントを用いると、上記の通り、防水層は、厚くなって、熱容量ないし蓄熱量が多くなる。保冷性が悪化する。そこで、防水材には、塗料を用いることとした。防水用の塗膜は、一般的に言うと、モルタル層やセメント層に比べて桁違いに薄く、熱容量ないし蓄熱量が極めて少ない。低温液体の初期蒸発速度が速くならず、保冷性がほとんど悪くならない。また、防水用の塗膜は、断熱保冷パネルの熱通過率をほとんど悪化させない。防水用の塗膜は、厚さを一定の範囲に限定すると、所望の防水性と低熱容量が得られる。   4) In the heat insulation and cold insulation panel of the breakwater, the outdoor exposed surface on which rain or snow falls is also the surface where the low temperature liquid leaking from the storage tank comes into contact. When mortar or cement is used for the waterproof material on the outdoor exposed surface of the heat insulating material, as described above, the waterproof layer becomes thick and the heat capacity or heat storage amount increases. Coolability deteriorates. Therefore, a paint is used for the waterproof material. Generally speaking, waterproof coatings are orders of magnitude thinner than mortar and cement layers, and have very little heat capacity or heat storage. The initial evaporation rate of the low-temperature liquid is not increased, and the cold insulation property is hardly deteriorated. Further, the waterproof coating film hardly deteriorates the heat passage rate of the heat insulating and cold insulating panel. When the thickness of the waterproof coating is limited to a certain range, desired waterproof properties and low heat capacity can be obtained.

1)低温液体貯蔵槽を取り囲む防液堤内の底面又は側面に貼り並べて、貯蔵槽から防液堤内に漏れ出た低温液体の蒸発、沸騰を抑制するパネルにおいて、
この断熱保冷パネルは、軽量気泡コンクリート断熱板であって、その断熱板の全部の面又は一部の面に防水塗膜を付着している。
1) In a panel that suppresses evaporation and boiling of low temperature liquid that leaks from the storage tank into the breakwater by being attached to the bottom or side of the breakwater surrounding the cryogenic liquid storage tank.
This heat insulation cold insulation panel is a lightweight cellular concrete heat insulation board, and a waterproof coating is adhered to all or a part of the heat insulation board.

2)上記の断熱保冷パネルにおいて、
防水塗膜の厚さは、50μm以上であって、軽量気泡コンクリート断熱板の厚さの40分の1以下である。
2) In the above heat insulation and cold insulation panel,
The thickness of the waterproof coating is 50 μm or more, and is not more than 1 / 40th of the thickness of the lightweight cellular concrete heat insulating plate.

3)上記の断熱保冷パネルにおいて、
防水塗膜の塗料は、ウレタン樹脂塗料、フッ素樹脂塗料の一種又は二種である。
3) In the above heat insulation and cold insulation panel,
The paint for the waterproof coating is one or two of a urethane resin paint and a fluororesin paint.

4)上記の断熱保冷パネルにおいて、
軽量気泡コンクリート断熱板は、主原料をケイ酸質粉末と石灰質粉末とし、これらに水と発泡剤を混ぜて原料スラリーにし、原料スラリーを発泡して硬化し、オートクレーブ養生したケイ酸カルシウム水和物であり、直径0.2mm以上の気泡を50vol%以上有する。
4) In the above heat insulation and cold insulation panel,
Lightweight cellular concrete insulation board is composed of silicic acid powder and calcareous powder as main raw materials, mixed with water and foaming agent to make raw material slurry, foamed and cured raw material slurry, autoclaved calcium silicate hydrate It has 50 vol% or more of bubbles having a diameter of 0.2 mm or more.

5)上記の断熱保冷パネルにおいて、
軽量気泡コンクリート断熱板は、絶乾状態の嵩比重が0.35〜0.42であり、熱伝導率が0.07〜0.12W/mKである。
5) In the above heat insulation and cold insulation panel,
The lightweight cellular concrete heat insulating plate has a bulk specific gravity of 0.35 to 0.42 in an absolutely dry state and a thermal conductivity of 0.07 to 0.12 W / mK.

6)低温液体貯蔵槽の防液堤の断熱保冷構造において、
上記の断熱保冷パネルを、低温液体貯蔵槽を取り囲む防液堤内の底面又は側面に固定し、軽量気泡コンクリート断熱板の防水塗膜付きの面を屋外に露出しており、その屋外露出面に、雨や雪が降り掛かり、また、貯蔵槽から防液堤内に漏れ出た低温液体が接する構成にしている。
6) In the heat insulation and cold insulation structure of the breakwater in the cryogenic liquid storage tank,
The above-mentioned heat insulation cold insulation panel is fixed to the bottom or side of the breakwater surrounding the cryogenic liquid storage tank, and the surface with the waterproof coating of the lightweight cellular concrete insulation plate is exposed to the outdoors. Rain and snow are falling, and low temperature liquid leaking from the storage tank into the breakwater is in contact.

防液堤の断熱保冷パネルは、その構成部材の軽量気泡コンクリート断熱板の発泡量や気泡形態を制御することにより熱特性を調整し、原料の配合割合や養生条件を調整することにより必要な強度を確保し、防液堤の断熱保冷層に求められる性能にすることができる。泡ガラスやウレタンフォームより強度や耐久性を高めたり、軽量セメント板より断熱性を高めたりすることができる。   Thermal insulation panels of the breakwater are controlled by adjusting the thermal characteristics by controlling the foaming amount and foam form of the lightweight cellular concrete insulation plate of the component, and the necessary strength by adjusting the blending ratio and curing conditions of the raw materials It is possible to ensure the performance required for the heat insulation and cold insulation layer of the breakwater. Strength and durability can be increased from foam glass and urethane foam, and heat insulation can be increased from lightweight cement boards.

軽量気泡コンクリート断熱板は、防水塗膜付きの面が屋外に露出し、その面に雨や雪が降り掛かるし、貯蔵槽から防液堤内に漏れ出た低温液体が接する。その面から水が浸み込むのが防水塗膜で止められ、熱特性や耐久性の悪化が防止される。その上、防水塗膜は、モルタル層やセメント層に比べて薄く、断熱保冷パネルの熱特性をほとんど悪化させない。   The lightweight cellular concrete insulation board has a waterproof coating surface exposed to the outdoors, and rain and snow fall on the surface, and low temperature liquid leaking from the storage tank into the breakwater is in contact. Water penetration from the surface is stopped by the waterproof coating, and deterioration of thermal characteristics and durability is prevented. In addition, the waterproof coating is thinner than the mortar layer and the cement layer, and hardly deteriorates the thermal characteristics of the heat insulation and cold insulation panel.

断熱保冷パネルは、工場で製作して防液堤の現場に運んで施工するプレハブ工法に使用される。施工に当たり、熱伝導率や強度などの品質を広い施工範囲で均一にし、安全性を確保して工期を短くすることができる。   Insulated cold insulation panels are used in the prefabricated method, which is manufactured at the factory and transported to the site of the breakwater. In construction, quality such as thermal conductivity and strength can be made uniform over a wide range of construction, ensuring safety and shortening the construction period.

断熱保冷パネル1は、図1に示すように、方形の平板形状であり、軽量気泡コンクリート断熱板2と、この断熱板2の全部の面、6面に付着した防水塗膜3とから構成している。なお、軽量気泡コンクリート断熱板2は、ラス網の鉄筋を埋め込んでいる。曲げ強度を補強している。方形板状の断熱保冷パネル1は、複数個所に、パネル固定用のボルト孔4を貫通している。   As shown in FIG. 1, the heat insulation and cold insulation panel 1 has a rectangular flat plate shape, and is composed of a lightweight cellular concrete heat insulating plate 2 and a waterproof coating 3 attached to all and six surfaces of the heat insulating plate 2. ing. In addition, the lightweight cellular concrete heat insulation board 2 has embedded the reinforcement of the lath net. Bending strength is reinforced. The rectangular plate-like heat insulation and cold insulation panel 1 penetrates through bolt holes 4 for fixing the panel at a plurality of locations.

軽量気泡コンクリート断熱板2は、多数の微細な独立気泡が内在する軽量気泡コンクリート板である。この製法は、次の通りである。   The lightweight cellular concrete heat insulating plate 2 is a lightweight cellular concrete plate in which many fine closed cells are inherent. This manufacturing method is as follows.

主原料は、珪石、石英などのケイ酸質粉末と、生石灰、消石灰、ポルトランドセメントなどの石灰質粉末である。その他の原料は、アルミニウムなどの金属粉末の発泡剤と、石膏、メチルセルロースなどの粘度調節剤である。これらの原料は、水を混ぜて原料スラリーにする。原料スラリーは、型枠に入れ、水素ガスの発生によって発泡させ、硬化させる。半硬化状態で、所望の寸法に切断し、又は、切断せずに、オートクレーブ養生して水熱反応させ、ケイ酸カルシウム水和物を生成させる。   The main raw materials are siliceous powders such as silica and quartz, and calcareous powders such as quicklime, slaked lime and Portland cement. Other raw materials are a metal powder foaming agent such as aluminum and a viscosity modifier such as gypsum and methylcellulose. These raw materials are mixed with water to form raw slurry. The raw material slurry is put into a mold, foamed by generation of hydrogen gas, and cured. In a semi-cured state, it is cut to a desired size, or without being cut, it is autoclaved and hydrothermally reacted to produce calcium silicate hydrate.

軽量気泡コンクリート板は、原料の配合割合、養生条件、発泡量や気泡形態を調整することにより強度と熱特性が選択される。   The lightweight cellular concrete board is selected in terms of strength and thermal characteristics by adjusting the blending ratio of raw materials, curing conditions, the amount of foaming and the form of cells.

軽量気泡コンクリート断熱板2は、内在する直径0.2mm以上の気泡が50vol%以上である。55〜75vol%の範囲が好ましい。そのような発泡量であると、絶乾状態の嵩比重が0.35〜0.42の範囲内に調整される。気泡が直径0.2mmより小さくなると、気泡間の壁が薄くなり、強度を確保し難くなる。   The light-weight cellular concrete heat insulating plate 2 contains 50 vol% or more of air bubbles having a diameter of 0.2 mm or more. The range of 55-75 vol% is preferable. With such an amount of foaming, the bulk specific gravity in the absolutely dry state is adjusted within the range of 0.35 to 0.42. When the bubbles are smaller than 0.2 mm in diameter, the walls between the bubbles are thin, and it is difficult to ensure the strength.

主原料のケイ酸質粉末と石灰質粉末との配合割合は、CaO/SiO2モル比で0.7〜0.4が最適である。オートクレーブ養生条件は、温度が175〜190℃、圧力が8〜15気圧で、時間が4時間以上であることが好ましい。そのような配合割合、養生条件であると、圧縮強度は、1.5〜3N/mm2となる。熱伝導率は、含水率が約0.9vol%で温度が約20℃の状態で、0.07〜0.12W/mKとなる。独立気泡が多い程、熱伝導率が低くなる。 The mixing ratio of the siliceous powder and the calcareous powder as the main raw material is optimally 0.7 to 0.4 in terms of a CaO / SiO 2 molar ratio. The autoclave curing conditions are preferably a temperature of 175 to 190 ° C., a pressure of 8 to 15 atmospheres, and a time of 4 hours or more. With such a blending ratio and curing conditions, the compressive strength is 1.5 to 3 N / mm 2 . The thermal conductivity is 0.07 to 0.12 W / mK when the moisture content is about 0.9 vol% and the temperature is about 20 ° C. The more closed cells, the lower the thermal conductivity.

軽量気泡コンクリート断熱板2は、厚さが30〜100mmであり、平面寸法が、例えば、長方形状の600×1800mm位、又は、正方形状の600×600mm位である。人力で取り扱える程度の大きさが好ましい。   The lightweight cellular concrete heat insulating plate 2 has a thickness of 30 to 100 mm, and has a planar dimension of, for example, a rectangular shape of about 600 × 1800 mm or a square shape of about 600 × 600 mm. A size that can be handled manually is preferable.

防水塗膜3は、屋外に露出する表面と、屋外に露出しない裏面と、周囲の4側面とで構成が少し異なる。   The waterproof coating 3 is slightly different in configuration between the surface exposed outdoors, the back surface not exposed outdoors, and the four surrounding sides.

軽量気泡コンクリート断熱板2の表面、屋外露出面の防水塗膜3は、下地調整の下塗り、中塗りと上塗りで構成している。軽量気泡コンクリート断熱板2の表面は、下地調整の下塗りとしてフィラーを付着し、その上に中塗りとして水系ウレタン樹脂塗料を付着し、その上に上塗りとして水系フッ素樹脂塗料を付着している。フィラーは、目止め剤であり、その付着量は500〜800g/m2である。水系ウレタン樹脂塗料は、長期間耐久性に優れており、その付着量は200〜300g/m2である。水系フッ素樹脂塗料は、微弾性を有し、耐候性に優れており、その付着量は100〜200g/m2である。 The surface of the lightweight cellular concrete heat insulating plate 2 and the waterproof coating 3 on the outdoor exposed surface are composed of undercoat, undercoat, and overcoat for base adjustment. The surface of the lightweight cellular concrete heat insulating plate 2 has a filler attached as an undercoat for undercoat adjustment, a water-based urethane resin paint as an intermediate coat thereon, and a water-based fluororesin paint as an overcoat thereon. A filler is a sealing agent, and the adhesion amount is 500-800 g / m < 2 >. The water-based urethane resin paint is excellent in durability for a long period of time, and its adhesion amount is 200 to 300 g / m 2 . The water-based fluororesin paint has a slight elasticity and is excellent in weather resistance, and its adhesion amount is 100 to 200 g / m 2 .

軽量気泡コンクリート断熱板2の側面の防水塗膜3は、下地調整の下塗りと中塗りと上塗りで構成している。軽量気泡コンクリート断熱板2の側面は、下地調整の下塗りとしてフィラーを付着し、その上に中塗りとして水系ウレタン樹脂塗料を付着し、その上に上塗りとして水系ウレタン樹脂塗料を付着している。下塗りのフィラーは、断熱板2の表面に付着したそれと同じ目止め剤であり、その付着量は500〜800g/m2である。中塗りの水系ウレタン樹脂塗料は、断熱板2の表面に付着したそれと同じ塗料であり、長期間耐久性に優れており、その付着量は200〜300g/m2である。上塗りの水系ウレタン樹脂塗料は、中塗りのそれと同じ塗料であり、長期間耐久性に優れており、その付着量は100〜200g/m2である。 The waterproof coating 3 on the side surface of the lightweight cellular concrete heat insulating plate 2 is composed of a base adjustment undercoat, intermediate coat and top coat. On the side surface of the lightweight cellular concrete heat insulating plate 2, a filler is attached as an undercoat for undercoating, a water-based urethane resin paint is attached as an intermediate coating thereon, and a water-based urethane resin paint is attached as an overcoat thereon. The filler of the undercoat is the same sealant as that adhered to the surface of the heat insulating plate 2, and the adhesion amount is 500 to 800 g / m 2 . The intermediate-coated water-based urethane resin paint is the same paint as that attached to the surface of the heat insulating plate 2 and is excellent in durability for a long period of time. The adhesion amount is 200 to 300 g / m 2 . The water-based urethane resin paint of the top coat is the same paint as that of the intermediate coat, has excellent long-term durability, and the adhesion amount is 100 to 200 g / m 2 .

軽量気泡コンクリート断熱板2の裏面、屋外非露出面の防水塗膜3は、下地調整の下塗りと上塗りで構成している。軽量気泡コンクリート断熱板2の裏面は、下地調整の下塗りとしてシーラーを付着し、その上に上塗りとして水系ウレタン樹脂塗料を付着している。下塗りのシーラーは、目止め剤であり、その付着量は100〜200g/m2である。上塗りの水系ウレタン樹脂塗料は、断熱板2の表面と側面に付着したそれと同じ塗料であり、長期間耐久性に優れており、その付着量は200〜300g/m2である。 The waterproof coating 3 on the back surface of the lightweight cellular concrete heat insulating plate 2 and the outdoor non-exposed surface is composed of a base adjustment undercoat and topcoat. On the back surface of the lightweight cellular concrete heat insulating plate 2, a sealer is attached as an undercoat for undercoat adjustment, and a water-based urethane resin paint is attached as an overcoat thereon. The undercoat sealer is a sealing agent, and its adhesion amount is 100 to 200 g / m 2 . The top-coated water-based urethane resin paint is the same paint as that adhered to the surface and side surfaces of the heat insulating plate 2 and has excellent long-term durability, and the amount of adhesion is 200 to 300 g / m 2 .

防水塗膜3の厚さは、400〜700μmである。軽量気泡コンクリート断熱板2の表面粗さを考慮すると、防水塗膜3の厚さは、50μm以上が好ましい。50μmより薄いと、防水性を確保し難くなる。また、断熱保冷パネル1の熱伝導率を考慮すると、防水塗膜3の厚さは、軽量気泡コンクリート断熱板2の厚さの40分の1以下が好ましい。次の理論に基づいている。   The thickness of the waterproof coating 3 is 400 to 700 μm. Considering the surface roughness of the lightweight cellular concrete heat insulating plate 2, the thickness of the waterproof coating 3 is preferably 50 μm or more. If it is thinner than 50 μm, it is difficult to ensure waterproofness. In consideration of the thermal conductivity of the heat insulating and cold insulating panel 1, the thickness of the waterproof coating 3 is preferably 1/40 or less of the thickness of the lightweight cellular concrete heat insulating plate 2. Based on the following theory.

軽量気泡コンクリート断熱板2の表面に防水塗膜3を付着した積層状態の熱伝導率λを求める。軽量気泡コンクリート断熱板2は、熱伝導率と厚さをλ2とδ2とする。防水塗膜3は、熱伝導率と厚さをλ3とδ3とする。積層状態の熱伝導率λは、次式になる。   The thermal conductivity λ of the laminated state in which the waterproof coating film 3 is adhered to the surface of the lightweight cellular concrete heat insulating plate 2 is obtained. The lightweight cellular concrete heat insulating plate 2 has thermal conductivity and thickness of λ2 and δ2. The waterproof coating 3 has a thermal conductivity and thickness of λ3 and δ3. The thermal conductivity λ in the stacked state is expressed by the following equation.

λ=λ2・(δ3/δ2+1)/{(λ2/λ3)・(δ3/δ2)+1}     λ = λ2 · (δ3 / δ2 + 1) / {(λ2 / λ3) · (δ3 / δ2) +1}

軽量気泡コンクリート断熱板2の厚さδ2は、上記の範囲の最小値、30mmとする。防水塗膜3の厚さδ3は、上記の範囲の最大値、700μmとする。上式中のδ3/δ2は、(700/30)×10-3=(7/3)×10-2となる。微少量であって、1に対して無視可能である。 The thickness δ2 of the lightweight cellular concrete insulating plate 2 is set to the minimum value in the above range, 30 mm. The thickness δ3 of the waterproof coating 3 is set to 700 μm, which is the maximum value in the above range. Δ3 / δ2 in the above formula is (700/30) × 10 −3 = (7/3) × 10 −2 . It is negligible and negligible for 1.

防水塗膜3の熱伝導率λ3は、軽量気泡コンクリート断熱板2の熱伝導率λ2、例えば0.084Kcal/mh℃、の2〜3倍である。上式中のλ2/λ3は、1/2〜1/3である。上式中の(λ2/λ3)・(δ3/δ2)は、(1/2〜1/3)×(7/3)×10-2=(7/6〜7/9)×10-2となる。微少量であって、1に対して無視可能である。 The thermal conductivity λ3 of the waterproof coating 3 is 2 to 3 times the thermal conductivity λ2 of the lightweight cellular concrete heat insulating plate 2, for example, 0.084 Kcal / mh ° C. In the above formula, λ2 / λ3 is 1/2 to 1/3. (Λ2 / λ3) · (δ3 / δ2) in the above formula is (1/2 to 1/3) × (7/3) × 10 −2 = (7/6 to 7/9) × 10 −2 It becomes. It is negligible and negligible for 1.

従って、上式は、λ≒λ2となる。積層状態の熱伝導率λは、軽量気泡コンクリート断熱板2の熱伝導率λ2とほぼ同じになる。   Therefore, the above equation is λ≈λ2. The thermal conductivity λ in the laminated state is substantially the same as the thermal conductivity λ2 of the lightweight cellular concrete heat insulating plate 2.

断熱保冷パネル1においては、防水塗膜3は、軽量気泡コンクリート断熱板2に比べて桁違いに薄く、積層状態の熱伝導率λを増加させない。(防水塗膜3の厚さδ3/軽量気泡コンクリート断熱板2の厚さδ2)≦(7/3)×10-2≒1/40であれば、防水塗膜3は、積層状態の熱伝導率λを実質的に増加させない。 In the heat insulation and cold insulation panel 1, the waterproof coating 3 is orders of magnitude thinner than the lightweight cellular concrete insulation plate 2 and does not increase the thermal conductivity λ in the laminated state. (Thickness δ3 of waterproof coating 3 / thickness δ2 of lightweight cellular concrete insulation board 2) ≦ (7/3) × 10 −2 ≈1 / 40, the waterproof coating 3 has a heat conduction in a laminated state. The rate λ is not substantially increased.

防液堤11は、図2に示すように、LNGタンクやLPGタンクのような低温液体貯蔵槽12の外回りを取り囲んでいる。防液堤11内は、貯蔵槽12から漏れ出た低温液体を留めて置く池になる。防液堤11の内面は、底面と周囲の側面にそれぞれ断熱保冷パネル1を貼り並べ、断熱保冷構造を構成している。   As shown in FIG. 2, the breakwater 11 surrounds the outer periphery of the cryogenic liquid storage tank 12 such as an LNG tank or an LPG tank. The inside of the breakwater 11 becomes a pond where the low temperature liquid leaking from the storage tank 12 is kept. The inner surface of the liquid breakwater 11 has a heat insulation and cold insulation structure in which the heat insulation and cold insulation panels 1 are attached to the bottom and surrounding side surfaces, respectively.

防液堤11の底面の断熱保冷構造は、図3に示すように、地盤上のコンクリート基盤21上にドライモルタル22を散布して敷き詰め、その上に断熱保冷パネル1を敷き並べて固定している。断熱保冷パネル1は、裏面がドライモルタル22に接し、屋外非露出面であり、表面が外気に接し、屋外露出面である。表面の屋外露出面には、雨や雪が降り掛かり、また、貯蔵槽12から防液堤11内に漏れ出た低温液体が接する。   As shown in FIG. 3, the heat insulation and cold insulation structure of the bottom surface of the liquid barrier 11 spreads and spreads the dry mortar 22 on the concrete base 21 on the ground, and the heat insulation and cold insulation panel 1 is laid and fixed thereon. . The heat insulating and cold insulating panel 1 has a back surface that is in contact with the dry mortar 22 and is an outdoor non-exposed surface, and a surface that is in contact with the outside air and is an outdoor exposed surface. Rain or snow falls on the exposed outdoor surface of the surface, and the low-temperature liquid leaked from the storage tank 12 into the breakwater 11 contacts.

コンクリート基盤21は、生コンクリートを現場打ちするか、又は、プレキャストのコンクリート板を敷き並べる。ドライモルタル22は、セメントと砂を混合している。断熱保冷パネル1は、ボルト孔4に貫通したアンカーボルト23で、コンクリート基盤21に固定している。浮き上り防止である。   The concrete base 21 is casted with ready-mixed concrete or laid with precast concrete boards. The dry mortar 22 is a mixture of cement and sand. The heat insulation and cold insulation panel 1 is fixed to the concrete base 21 with anchor bolts 23 penetrating the bolt holes 4. It is prevention of floating.

防液堤11の側面の断熱保冷構造は、図4に示すように、堤の躯体31の側面に接着層32を形成し、接着層32に断熱保冷パネル1を貼り並べて固定している。断熱保冷パネル1は、裏面が接着層32の接着面に接着し、屋外非露出面であり、表面が外気に接し、屋外露出面である。表面の屋外露出面には、雨や雪が降り掛かり、また、貯蔵槽12から防液堤11内に漏れ出た低温液体が接する。   As shown in FIG. 4, the heat insulation and cold insulation structure on the side surface of the liquid barrier 11 includes an adhesive layer 32 formed on the side surface of the dam housing 31, and the heat insulation and cold insulation panel 1 is bonded and fixed to the adhesive layer 32. The heat insulation cold insulation panel 1 has the back surface adhered to the adhesive surface of the adhesive layer 32 and is an outdoor non-exposed surface, the surface is in contact with outside air, and is an outdoor exposed surface. Rain or snow falls on the exposed outdoor surface of the surface, and low-temperature liquid leaked from the storage tank 12 into the breakwater 11 contacts.

堤の躯体31は、コンクリート製で、地盤上に設立している。断熱保冷パネル1は、ボルト孔4に貫通したアンカーボルト33で、コンクリート躯体31に固定している。   The structure 31 of the bank is made of concrete and is established on the ground. The heat insulation and cold insulation panel 1 is fixed to the concrete frame 31 with anchor bolts 33 penetrating the bolt holes 4.

[変形例]
1)上記の実施形態において、断熱保冷パネル1は、裏面の屋外非露出面にも防水塗膜3を付着しているが、防液堤11内の底面又は側面に取り付けたときに、裏面の屋外非露出面から吸水しない取付け構造の場合は、裏面には防水塗膜3を付着しない。
2)上記の実施形態において、断熱保冷パネル1は、周囲の4側面にも防水塗膜3を付着しているが、防液堤11内の底面又は側面に取り付けたときに、側面から吸水しない取付け構造、例えば断熱保冷パネル1間の目地を防水処理する場合は、側面には防水塗膜3を付着しない。
3)上記の実施形態において、断熱保冷パネル1の軽量気泡コンクリート断熱板2は、鉄筋が入っているが、無筋にする。
[Modification]
1) In the above embodiment, the heat insulation cold insulation panel 1 has the waterproof coating 3 attached to the back surface of the outdoor non-exposed surface. In the case of a mounting structure that does not absorb water from the outdoor non-exposed surface, the waterproof coating 3 is not attached to the back surface.
2) In the above embodiment, the heat insulating cold insulation panel 1 has the waterproof coating 3 attached to the surrounding four side surfaces, but does not absorb water from the side surface when attached to the bottom surface or the side surface in the liquid barrier 11. When waterproofing the joint structure, for example, the joint between the heat insulation and cold insulation panels 1, the waterproof coating 3 is not attached to the side surface.
3) In said embodiment, although the lightweight cellular concrete heat insulation board 2 of the heat insulation cold insulation panel 1 contains the reinforcing bar, it makes it non-rebar.

[比較試験]
次の実施例と比較例のパネルについて、次の各種の試験を行った。
[Comparison test]
The following various tests were performed on the panels of the following examples and comparative examples.

<パネルの圧縮強度>
JISA5416「軽量気泡コンクリートパネル」の圧縮試験に準じ、パネルの圧縮強度を測定した。パネルは、圧縮強度が1.5N/mm2以上のものを適格にした。ただし、指で押して座屈したものは、不適格にした。
<Compressive strength of panel>
The compressive strength of the panel was measured according to the compression test of JIS A5416 “Lightweight cellular concrete panel”. The panel was qualified with a compressive strength of 1.5 N / mm 2 or more. However, those that buckled with a finger were disqualified.

<低温液体の初期蒸発量>
測定装置は、図5に示すように、断熱容器41を重量測定器42上に設置し、断熱容器41の底部に試験体43を嵌合し、断熱容器41に極低温の液体窒素44を投入する。その投入後の重量の経時変化を重量測定器42で測定する。液体窒素44の投入量は、4Kgである。測定時間は、20分である。試験環境は、気温20℃で、相対湿度60%である。測定時間の20分経過後、液体窒素44の減少量、蒸発量を求めた。パネルは、20分経過後の蒸発量が700g以下のものを適格にした。
<Initial evaporation of low temperature liquid>
As shown in FIG. 5, the measurement apparatus is configured such that a heat insulating container 41 is installed on a weight measuring device 42, a test body 43 is fitted to the bottom of the heat insulating container 41, and cryogenic liquid nitrogen 44 is charged into the heat insulating container 41. To do. The weight change with time after the charging is measured by the weight measuring device 42. The input amount of the liquid nitrogen 44 is 4 kg. The measurement time is 20 minutes. The test environment is an air temperature of 20 ° C. and a relative humidity of 60%. After 20 minutes of measurement time, the amount of liquid nitrogen 44 reduced and the amount of evaporation were determined. The panel qualified that the evaporation amount after 20 minutes passed was 700 g or less.

<パネルの熱伝導率>
JISA1412「熱絶縁体の熱抵抗及び熱伝導率の測定方法」の熱流量計法に準じ、パネルの熱伝導率を測定した。試験体は、寸法が200×200×20mmである。測定温度は、20℃である。パネルは、熱伝導率が0.12W/mK以下のものを適格にした。
<Panel thermal conductivity>
The thermal conductivity of the panel was measured according to the thermal flow meter method of JIS A1412 “Measurement method of thermal resistance and thermal conductivity of thermal insulator”. The test body has dimensions of 200 × 200 × 20 mm. The measurement temperature is 20 ° C. Panels were qualified with a thermal conductivity of 0.12 W / mK or less.

<パネルの温冷繰返試験>
環境試験装置を用い、相対湿度98%で、設定温度80℃と−20℃の温冷を繰り返した。設定温度での保持時間は、3時間である。設定温度間の移行時間は、2時間である。1サイクルは、10時間である。50サイクル経過後、パネルは、表面をルーペで観察し、外観の異常を調べた。異常が認められなかったパネルは、耐久性があり、適格にした。
<Repetition test of panel heating and cooling>
Using an environmental test apparatus, heating and cooling at a set temperature of 80 ° C. and −20 ° C. were repeated at a relative humidity of 98%. The holding time at the set temperature is 3 hours. The transition time between set temperatures is 2 hours. One cycle is 10 hours. After 50 cycles, the panel was observed on the surface with a magnifying glass and examined for abnormal appearance. Panels with no abnormalities were durable and qualified.

<パネルの促進耐候性試験>
照射装置は、サンシャインカーボン式ウエザーメータのフィルタを取り外したデューサイクルウエザーメータである。照射時間は、300時間である。照射時間経過後、パネルは、表面をルーペで観察し、外観の異常を調べた。異常が認められなかったパネルは、耐候性があり、適格にした。
<Accelerated weathering test of panel>
The irradiation device is a dual cycle weather meter from which the filter of the sunshine carbon type weather meter is removed. The irradiation time is 300 hours. After the irradiation time, the panel was observed with a magnifying glass to examine the appearance abnormality. Panels with no abnormalities were weatherproof and qualified.

<パネルの透水試験>
JISA6909「建築用仕上塗材7.13透水試験B法」に準じ、パネルの透水性を測定した。パネルの表面には、ロウトを立て、ロウトの下端の広口をシリコーンシーリング材で止水し、ロウトに水を250mmの高さに入れ、24時間経過後、ロウトの水頭高さを測定し、減水量を求めた。減水量が50ml以下のパネルは、防水性があり、適格にした。
<Panel permeability test>
The water permeability of the panel was measured in accordance with JIS A6909 “Building finish coating material 7.13 Water permeability test B method”. A funnel is placed on the surface of the panel, the wide mouth at the lower end of the funnel is stopped with a silicone sealant, water is poured into the funnel at a height of 250 mm, and after 24 hours, the head height of the funnel is measured and reduced. The amount of water was determined. Panels with a water loss of 50 ml or less were waterproof and qualified.

〔実施例1〕
この断熱保冷パネルは、次のようにして製造した。原料は、珪石38重量部、生石灰4.5重量部、早強ポルトランドセメント38.5重量部、石膏2.5重量部とALCの解砕物16.5重量部に、外割で発泡剤のアルミニウム粉末0.11重量部、水と粘度調節剤などを混ぜてスラリーにした。原料スラリーは、型枠に入れ、発泡させ、硬化させた。それをオートクレーブで養生した。養生条件は、温度が180℃、圧力が10気圧で、時間が6時間であった。嵩比重が0.37の軽量気泡コンクリート板を得た。その表面に、下地調整フィラー500g/m2、中塗りの水系ウレタン樹脂塗料250g/m2と上塗りの水系フッ素樹脂塗料150g/m2を付着し、防水塗膜を形成した。
実施例1の断熱保冷パネルは、上記のすべての試験について、適格であった。
[Example 1]
This heat insulation cool panel was manufactured as follows. The raw materials were 38 parts by weight of quartzite, 4.5 parts by weight of quicklime, 38.5 parts by weight of early strength Portland cement, 2.5 parts by weight of gypsum, and 16.5 parts by weight of ALC crushed material, with aluminum as a foaming agent in an external ratio 0.11 part by weight of powder, water and a viscosity modifier were mixed to form a slurry. The raw material slurry was put in a mold, foamed and cured. It was cured in an autoclave. The curing conditions were a temperature of 180 ° C., a pressure of 10 atm, and a time of 6 hours. A lightweight cellular concrete board having a bulk specific gravity of 0.37 was obtained. On the surface, an undercoat filler 500 g / m 2 , an intermediate water-based urethane resin paint 250 g / m 2 and a top-coat water-based fluororesin paint 150 g / m 2 were adhered to form a waterproof coating film.
The insulated cold insulation panel of Example 1 was qualified for all the above tests.

〔実施例2〕
この断熱保冷パネルは、軽量気泡コンクリート板を製造するに当たり、実施例1における原料中の発泡剤を0.09重量部に減らし、その他を実施例1におけるのと同様にした。軽量気泡コンクリート板は、嵩比重が0.41であった。その表面に防水塗膜を形成するに当たり、実施例1における上塗りの水系フッ素樹脂塗料に代えて同量の水系ウレタン樹脂塗料を用い、その他を実施例1におけるのと同様にした。
実施例2の断熱保冷パネルは、上記のすべての試験について、適格であった。
[Example 2]
This heat insulation cold insulation panel reduced the foaming agent in the raw material in Example 1 to 0.09 weight part in manufacturing a lightweight cellular concrete board, and made others the same as in Example 1. The lightweight cellular concrete board had a bulk specific gravity of 0.41. In forming the waterproof coating on the surface, the same amount of water-based urethane resin paint was used instead of the top-coated water-based fluororesin paint in Example 1, and the others were the same as in Example 1.
The insulated cold insulation panel of Example 2 was qualified for all the above tests.

〔比較例1〕
このパネルは、実施例1におけるのと同様に、嵩比重が0.37の軽量気泡コンクリート板を製造し、その表面に、ラテックスモルタル10000g/m2を付着した。
比較例1のパネルは、初期蒸発量が多く、不適格であった。その他の試験については、適格であった。
[Comparative Example 1]
For this panel, a lightweight cellular concrete board having a bulk specific gravity of 0.37 was produced in the same manner as in Example 1, and 10000 g / m 2 of latex mortar was adhered to the surface.
The panel of Comparative Example 1 had a large initial evaporation amount and was not suitable. Other studies were eligible.

〔比較例2〕
このパネルは、実施例1におけるのと同様に、嵩比重が0.37の軽量気泡コンクリート板を製造し、その表面に、下地調整フィラー500g/m2、プライマー200g/m2と無機質塗料のホーローコーティング材50g/m2を付着した。
比較例2のパネルは、温冷繰返試験と促進耐候性試験において、微細なクラックが発生し、不適格であった。耐久性と耐候性が劣る。その他の試験については、適格であった。
[Comparative Example 2]
This panel produced a lightweight cellular concrete board having a bulk specific gravity of 0.37 in the same manner as in Example 1. On the surface of the panel, an undercoat filler 500 g / m 2 , a primer 200 g / m 2 and an inorganic paint enamel A coating material of 50 g / m 2 was adhered.
The panel of Comparative Example 2 was ineligible because fine cracks were generated in the hot and cold repeated test and the accelerated weather resistance test. Durability and weather resistance are inferior. Other studies were eligible.

〔比較例3〕
このパネルは、実施例1におけるのと同様に、嵩比重が0.37の軽量気泡コンクリート板を製造し、その表面に、下地調整フィラー50g/m2、水系ウレタン樹脂塗料30g/m2と水系フッ素樹脂塗料15g/m2を順次付着した。
比較例3のパネルは、透水試験において、不適格であった。塗膜が薄く、防水性が劣る。また、温冷繰返試験と促進耐候性試験において、僅かな微細クラックが発生し、適格にはならなかった。その他の試験については、適格であった。
[Comparative Example 3]
As in Example 1, this panel produced a lightweight cellular concrete board having a bulk specific gravity of 0.37, and on the surface thereof, an undercoat filler 50 g / m 2 , an aqueous urethane resin paint 30 g / m 2 and an aqueous system were produced. Fluorine resin paint 15 g / m 2 was sequentially deposited.
The panel of Comparative Example 3 was not qualified in the water permeability test. The coating is thin and waterproof. Moreover, in the hot and cold repeated test and the accelerated weather resistance test, a slight fine crack was generated, and it was not qualified. Other studies were eligible.

〔比較例4〕
このパネルは、軽量気泡コンクリート板を製造するに当たり、実施例1における原料中の発泡剤を0.15重量部に増やし、その他を実施例1におけるのと同様にした。軽量気泡コンクリート板は、嵩比重が0.32であった。その表面には、実施例1におけるのと同様に、防水塗膜を形成した。
比較例4のパネルは、圧縮強度が低く、不適格であった。その他の試験については、適格であった。
[Comparative Example 4]
In producing this lightweight cellular concrete board, this panel was increased in the foaming agent in the raw material in Example 1 to 0.15 parts by weight, and the others were the same as in Example 1. The lightweight cellular concrete board had a bulk specific gravity of 0.32. A waterproof coating film was formed on the surface in the same manner as in Example 1.
The panel of Comparative Example 4 was unsuitable because of its low compressive strength. Other studies were eligible.

〔比較例5〕
このパネルは、軽量気泡コンクリート板を製造するに当たり、実施例1における原料中の発泡剤を0.08重量部に減らし、その他を実施例1におけるのと同様にした。軽量気泡コンクリート板は、嵩比重が0.44であった。その表面には、実施例1におけるのと同様に、防水塗膜を形成した。
比較例5のパネルは、初期蒸発量が多く、不適格であった。また、熱伝導率が高く、不適格であった。その他の試験については、適格であった。
[Comparative Example 5]
In producing this lightweight cellular concrete board, this panel was the same as in Example 1 except that the foaming agent in the raw material in Example 1 was reduced to 0.08 parts by weight. The lightweight cellular concrete board had a bulk specific gravity of 0.44. A waterproof coating film was formed on the surface in the same manner as in Example 1.
The panel of Comparative Example 5 was not suitable because of a large initial evaporation amount. In addition, the thermal conductivity was high and was unqualified. Other studies were eligible.

〔比較例6〕
このパネルは、軽量気泡コンクリート板に代えて泡ガラス板を用いた。泡ガラス板は、嵩比重が0.22であった。その表面には、ラテックスモルタル10000g/m2とアクリル樹脂塗料200g/m2を順次付着した。
比較例6のパネルは、圧縮強度が低く、不適格であった。また、初期蒸発量が多く、不適格であった。その他の試験については、適格であった。
[Comparative Example 6]
For this panel, a foam glass plate was used instead of the lightweight cellular concrete plate. The foam glass plate had a bulk specific gravity of 0.22. Its surface was sequentially deposited latex mortar 10000 g / m 2 and an acrylic resin paint 200 g / m 2.
The panel of Comparative Example 6 was unsuitable because of its low compressive strength. In addition, the initial evaporation amount was large and it was unqualified. Other studies were eligible.

〔比較例7〕
このパネルは、軽量気泡コンクリート板に代えて軽量コンクリートのパーライトコンクリート板を用いた。パーライトコンクリート板は、嵩比重が0.7であった。その表面には、防水塗膜を形成しなかった。
比較例7のパネルは、初期蒸発量が多く、不適格であった。また、熱伝導率が高く、不適格であった。その他の試験については、適格であった。
[Comparative Example 7]
For this panel, a light-weight concrete pearlite concrete plate was used instead of the lightweight cellular concrete plate. The pearlite concrete board had a bulk specific gravity of 0.7. A waterproof coating was not formed on the surface.
The panel of Comparative Example 7 had a large initial evaporation amount and was not suitable. In addition, the thermal conductivity was high and was unqualified. Other studies were eligible.

<試験結果>
試験結果は、次の表の通りである。表中、○は、適格を示す。×は、不適格を示す。

Figure 2006125609
<Test results>
The test results are shown in the following table. In the table, ○ indicates qualification. X indicates ineligibility.
Figure 2006125609

本発明の実施形態における断熱保冷パネルの一部破概略断斜視図。The partially broken schematic cutaway perspective view of the heat insulation cold insulation panel in embodiment of this invention. 同断熱保冷パネルを貼った防液堤の模式縦断面図。The schematic longitudinal cross-sectional view of the liquid breakwater which stuck the heat insulation cold insulation panel. 同断熱保冷パネルを防液堤の底面に貼った断熱保冷構造の概略部分縦断面図。The general | schematic fragmentary longitudinal cross-section of the heat insulation cold insulation structure which stuck the heat insulation cold insulation panel on the bottom face of the liquid breakwater. 同断熱保冷パネルを防液堤の側面に貼った断熱保冷構造の概略部分縦断面図。The general | schematic fragmentary longitudinal cross-section of the heat insulation cold insulation structure which stuck the heat insulation cold insulation panel on the side of the liquid breakwater. 低温液体の初期蒸発量の測定装置の一部縦断概略正面図。The partial longitudinal cross-sectional schematic front view of the measuring apparatus of the initial evaporation amount of a cryogenic liquid.

符号の説明Explanation of symbols

1 断熱保冷パネル
2 軽量気泡コンクリート断熱板
3 防水塗膜
4 パネル固定用のボルト孔
11 防液堤
12 低温液体貯蔵槽、貯蔵槽
21 コンクリート基盤
22 ドライモルタル
23 アンカーボルト
31 防液堤の躯体
32 接着層
33 アンカーボルト
41 初期蒸発量の測定装置の断熱容器
42 同測定装置の重量測定器
43 同測定装置の試験体
44 同測定装置の液体窒素
DESCRIPTION OF SYMBOLS 1 Heat insulation cold insulation panel 2 Lightweight foam concrete heat insulation board 3 Waterproof coating 4 Bolt hole for panel fixation 11 Liquid breakwater 12 Cryogenic liquid storage tank, storage tank 21 Concrete base 22 Dry mortar 23 Anchor bolt 31 Body 32 of liquid breakwater Bonding Layer 33 Anchor bolt 41 Insulated container 42 of initial evaporation measuring device Weight measuring device 43 of measuring device Test specimen 44 of measuring device Liquid nitrogen of measuring device

Claims (6)

低温液体貯蔵槽を取り囲む防液堤内の底面又は側面に貼り並べて、貯蔵槽から防液堤内に漏れ出た低温液体の蒸発、沸騰を抑制するパネルにおいて、
このパネルは、軽量気泡コンクリート断熱板であって、その断熱板の全部の面又は一部の面に防水塗膜を付着していることを特徴とする低温液体貯蔵槽の防液堤の断熱保冷パネル。
In a panel that suppresses evaporation and boiling of low-temperature liquid that leaks into the breakwater from the storage tank by arranging it on the bottom or side of the breakwater surrounding the cryogenic liquid storage tank,
This panel is a lightweight aerated concrete insulation board, and a waterproof coating is attached to all or a part of the insulation board. panel.
防水塗膜の厚さは、50μm以上であって、軽量気泡コンクリート断熱板の厚さの40分の1以下であることを特徴とする請求項1に記載の低温液体貯蔵槽の防液堤の断熱保冷パネル。   The thickness of the waterproof coating is 50 µm or more, and is 40 times or less of the thickness of the lightweight cellular concrete insulation board. Insulated cold insulation panel. 防水塗膜の塗料は、ウレタン樹脂塗料、フッ素樹脂塗料の一種又は二種であることを特徴とする請求項1又は2に記載の低温液体貯蔵槽の防液堤の断熱保冷パネル。   The heat insulating cold insulation panel for a breakwater in a cryogenic liquid storage tank according to claim 1 or 2, wherein the paint of the waterproof coating is one or two of urethane resin paint and fluororesin paint. 軽量気泡コンクリート断熱板は、主原料をケイ酸質粉末と石灰質粉末とし、これらに水と発泡剤を混ぜて原料スラリーにし、原料スラリーを発泡して硬化し、オートクレーブ養生したケイ酸カルシウム水和物であり、直径0.2mm以上の気泡を50vol%以上有することを特徴とする請求項1、2又は3に記載の低温液体貯蔵槽の防液堤の断熱保冷パネル。   Lightweight cellular concrete insulation board is composed of siliceous powder and calcareous powder as main raw materials, mixed with water and foaming agent into raw slurry, foamed and cured raw slurry, and autoclaved calcium silicate hydrate The heat insulation and cold insulation panel for a breakwater of a cryogenic liquid storage tank according to claim 1, wherein the air bubbles have a diameter of 0.2 mm or more and 50 vol% or more. 軽量気泡コンクリート断熱板は、絶乾状態の嵩比重が0.35〜0.42であり、熱伝導率が0.07〜0.12W/mKであることを特徴とする請求項1〜4のいずれかに記載の低温液体貯蔵槽の防液堤の断熱保冷パネル。   The lightweight cellular concrete heat insulating plate has a bulk specific gravity of 0.35 to 0.42 in an absolutely dry state and a thermal conductivity of 0.07 to 0.12 W / mK. A heat insulation and cold insulation panel for a breakwater of the cryogenic liquid storage tank according to any one of the above. 請求項1〜5のいずれかに記載の断熱保冷パネルを、低温液体貯蔵槽を取り囲む防液堤内の底面又は側面に固定し、軽量気泡コンクリート断熱板の防水塗膜付きの面を屋外に露出しており、その屋外露出面に、雨や雪が降り掛かり、また、貯蔵槽から防液堤内に漏れ出た低温液体が接する構成にしている低温液体貯蔵槽の防液堤の断熱保冷構造。   The heat insulation cold insulation panel according to any one of claims 1 to 5 is fixed to a bottom surface or a side surface in a breakwater surrounding a cryogenic liquid storage tank, and a surface with a waterproof coating of a lightweight cellular concrete heat insulating plate is exposed outdoors. Insulated and cold insulation structure of the breakwater in the cryogenic liquid storage tank, where the outdoor exposed surface is exposed to rain and snow, and the cryogenic liquid leaking from the storage tank into the breakwater is in contact.
JP2004318526A 2004-11-01 2004-11-01 Heat insulation cold reserving panel of dike of cryogenic liquid storage tank, and heat insulation cold reserving structure Pending JP2006125609A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57122899A (en) * 1981-01-23 1982-07-30 Matsushita Electric Ind Co Ltd Steam iron
JPH01320281A (en) * 1988-06-23 1989-12-26 Kobayashi:Kk Aerated concrete structure and its production
JPH1143385A (en) * 1997-07-24 1999-02-16 Asahi Chem Ind Co Ltd Lightweight foamed concrete and its production
JPH11228255A (en) * 1998-02-06 1999-08-24 Kenzai Techno Kenkyusho:Kk Coating of light weight foamed concrete panel
JP2000109377A (en) * 1998-10-01 2000-04-18 Kenzai Techno Kenkyusho:Kk Heat-insulating material made of low-heat conductive light-weight cellular concrete
JP2000329297A (en) * 1999-05-18 2000-11-30 Meisei Ind Co Ltd Method for covering surface of dike equipment and dike equipment having surface covering
JP2001049804A (en) * 1999-08-05 2001-02-20 Nippon Tokushu Toryo Co Ltd Waterproofing method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57122899A (en) * 1981-01-23 1982-07-30 Matsushita Electric Ind Co Ltd Steam iron
JPH01320281A (en) * 1988-06-23 1989-12-26 Kobayashi:Kk Aerated concrete structure and its production
JPH1143385A (en) * 1997-07-24 1999-02-16 Asahi Chem Ind Co Ltd Lightweight foamed concrete and its production
JPH11228255A (en) * 1998-02-06 1999-08-24 Kenzai Techno Kenkyusho:Kk Coating of light weight foamed concrete panel
JP2000109377A (en) * 1998-10-01 2000-04-18 Kenzai Techno Kenkyusho:Kk Heat-insulating material made of low-heat conductive light-weight cellular concrete
JP2000329297A (en) * 1999-05-18 2000-11-30 Meisei Ind Co Ltd Method for covering surface of dike equipment and dike equipment having surface covering
JP2001049804A (en) * 1999-08-05 2001-02-20 Nippon Tokushu Toryo Co Ltd Waterproofing method

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