ES2529269A1 - Filling material for construction (Machine-translation by Google Translate, not legally binding) - Google Patents

Abstract

Filling material for construction. The invention relates to a filler material as an additive or filler used in mixtures for pastes and mortars with a sulphate matrix (calcium, phosphogypsum, boroyeso, fluoroyeso, titanoyeso ...) of natural or recycled origin, also known generically as plasters and plasters, as well as with calcareous and/or dolomitic matrix, for the improvement of thermal conductivity, reduction of electromagnetic wave transmission (electromagnetic screen) and improvement of the resistant mechanical behavior of these elements. This material can be used in pastes with plasters, plasters or mixtures of both, even with additions of lime and dolomites in simple elements (coatings or fillers) or composite or multilayer (multilayer panels, gypsum board), being an inert material and physically and chemically stable over time. It allows to give greater versatility to the elements that need a better transmission of thermal energy, allowing to increase the size of industrial or prefabricated elements. It can also be used as cargo or filling simply, thanks to its low cost. (Machine-translation by Google Translate, not legally binding)

Description

P201431878

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FILLING MATERIAL FOR CONSTRUCTION

DESCRIPTION

OBJECT OF THE INVENTION

The present invention relates to a filling material for construction, the purpose of which is to provide a filling material to be used in pastes with plasters, plasters or mixtures of both, even with lime additives and dolomites in simple elements (coatings or fillings) or composite or multilayer (multilayer panels, plasterboard panel), being an inert material and physically and chemically stable over time.

The object of the invention is to provide a filler material that allows to give greater versatility to the elements that need a better transmission of thermal energy, allowing to increase the size of industrial or prefabricated elements. The material of the invention can also be used as a filler or filler simply, thanks to its low cost.

Consequently, the invention is thus situated in the technical sector of construction, and in particular in the manufacture of materials for filling, secondary mechanical properties and with properties of conductor and thermal accumulator, as well as screen of electromagnetic waves and fire-resistant elements.

BACKGROUND OF THE INVENTION

Graphite has a nature that is neither metallic nor ceramic, it is chemically and thermally very resistant, in addition to being a good conductor of electricity and temperature. The graphite is also light, has a low coefficient of thermal expansion, and resists high temperatures very well. Its use is common in industrial supplies that require the improvement of the final properties, from its use in lubricants to the most technologically advanced products.

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In general, synthetic graphite is manufactured using powdered coke and isostatic pressure, it is cooked at approximately 1000 ° C, impregnated with pitch and baked again at approximately 3000 ° C to favor atomic rearrangement.

It is produced in large molds from which prisms that can be retallated and modified by mechanical work or roughing are obtained, producing during the forming process the detachment of parts thereof to sizes smaller than 20 µm.

It is this industrial waste that is preferable as fine graphite in gypsum pastes and mortars. Commercial interest is important due mainly to its low cost.

In relation to the previous one, this material also has a high emissivity so that its introduction into insulating elements causes the dispersion of infrared radiation and the reduction of thermal transfers by radiation, which substantially improves their thermal behavior ( Jung & Park 2002; Meng 2007; Shi et al 2010: 689-692). At the same time, graphite also acts as a fire retardant (Basf 1996) so, at present, we can find its addition in numerous insulating panels (Beck & Heun 2009; Uehlin 2010), which may be polystyrene (Basf 1996 ), of open cell polyurethane (Bosch & Vos 2003), of rigid polyisocyanurate-polyurethane foams (Kim et al 2012: 3117-3123) or other synthetic resins (Bauer, Hell & Nalbach 2007). For the same reason, graphite is incorporated into sanwich panels (Matsuki 2009) and insulating mortars (Jung & Park 2002; Jia, Jian & Bi 2012) and lightened (Gellert et al 1999) as well as foamed concrete with natural graphite ( Shaohai 2011: 356-360).

Its high thermal accumulation capacity, graphite is used in heat exchangers and accumulators (Herberg & Landenberger 2010). In concretes and mortars of geothermal systems (Lee et al 2011: 3660-3676) as well as in “accumulators” for the reduction of energy consumption by increasing the thermal inertia of construction systems (Zhang 2008; Yu 2010; Zhang et al 2013: 670-675) .. In this last aspect, the greater number of investigations and patents, in this sense, focuses on its incorporation in phase change gels for latent heat systems (Py, Olives & Mauran 2001: 2727-2737 ; Xiao, Feng & Gong 2001: 293-296; Marín et al 2005: 2561-2570;

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Zhang & Fang 2006: 303-310; Sari & Karaipekli 2007: 1271-1277; Karaipekli, Sari & Kaygusuz 2007: 2201-2210; Karaipekli & Sari 2009: 323-332; Lueking 2009; Bayón et al 2010: 2643-2651; Cheng et al 2010: 1636-1642; Xia, Zhang & Wang 2010: 2538-2548; Wang et al 2012: 949-954; Zhang et al 2012: 426-431) for solar plants (Guo et al 2010: 628-630; Yuan et al 2012: 3227-3233). And, in the most recent research, graphite is incorporated in the form of nanoparticles (Kim & Drzal 2009: 136-142; Shi et al 2013: 365-372).

The high thermal conductivity is, in turn, associated with a high electrical conductivity that amounts to 106 Sm-1 at room temperature. The latter property is promoted in different applications of conductive materials (Krzesińska et al 2006: 173181; Debelak & Lafdi 2007: 1727-1734; Hu et al 2012b). In the field of composite materials with cementitious matrix, as well as mortars and concrete, various investigations analyze their behavior in applications such as electrical protections (Fan 2011: 1022-1026; Gan, Huang & Chen 2011: 556-559; Waldemar 2011: 210214), electromagnetic (Hitachi 1991; Hitachi 1991b; Dong & Si 2006; Kwak & Tae 2009) and cathodic, resistance to heating and dissipation of static charges (Wang 2000; Lee 2003; Chung 2004: 167-176; Chen et al 2008; Kwak & Tae 2009), and thermoelectric power generation, among others. From this last application, abundant publications and patents reveal his interest, mainly, in road applications (Jeong & Park 2004; Liu, Wu & Li 2010: 545-549; Chen et al 2011b: 3241-3250; Zhang, Zhou & Zhang 2011: 256-262) together with other additions such as steel fiber (García et al 2009: 31753181). High hardness is another reason for the promotion of the application of graphite on roads as well as ceramic films (Gao & Shao 2012: 126-129). Moreover, its high electrical conductivity is also useful in the repair of concrete structures (Park 2010) and, in relation to this application, a numerical simulation program has been developed to establish the relationships between mechanical and electrical behavior of concrete with graphite (Wu et al 2006: 556558).

In addition to the above, graphite is part of various lightened aggregates in the manufacture of mortars, plasters and concrete (Callou, deCadier & deCadier 2006), for various applications in building and civil works (Chuo 1993). And, along with other carbon-based materials, it has been incorporated into acoustic screens for noise reduction in

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frequencies between 100 kHz-1.5GHz (Guoxuan et al 2011: 1021-1024).

Graphite has been used as an additive in ceramics, cement mortars and concretes, as well as with some polymers such as polystyrene and epoxy resins.

The uses and studies existing in the literature (publications) of graphite in general are: Mortars and concrete with cement:

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Reduction of setting time (Nakajima & Ichimura 2006),

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Mortars from high resistance (Cülfik & Özturan 2002: 809-816; Pichor &

Slomka 2011: 210)

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Waterproof mortars (Fan et al 2009: 12-14; Fan et al 2010: 72-75).

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(Krawczyk & Slosarczyk 2009: 829-831; Catala et al 2011: 321-329).

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Increased resistance to thermal shock which encourages its incorporation

both in mortars and concrete (Cülfik & Özturan 2002:

809-816; Okushi

2007)

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High temperatures (Meca 1988; Chuo 1992; Toshiba 1997; Margishvili et to the

2006; Okushi 2007).

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Stabilizer (Li et al 2012) providing resistance to cracking.

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Cement mortars for underfloor heating (Lee et al 2005)

Polymers:

-Epoxy resin compounds (Xiunan et al 2012: 497-501) -Polymer bases (Ganguli, Roy & Anderson 2008: 806-817).

Industrial Sector:

-Improvement in the efficiency of processes or in high temperature structural applications (Wang et al 2009: 390-394; Wang et al 2009b: 338-341; Colorado, Hiel & Hahn 2011: 376-384; Zhi, Zhanjun & Guodong 2011b:

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351-355; Zhi, Zhanjun & Guodong 2011: 2870-2874; Zhi et al 2011: 6871-6875).

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Glass coatings used in ovens (Xun 2006).

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Electronic sector as a heat sink (Nakanishi 2002).

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Aeronautical (Patel & Case 2000: 809-820).

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Car (Shanks & Cerezo 2012).

Ceramics: -Refractory ceramics (Wang et al 2011: 1103-1111) -Ceramic coating in aluminum alloys (Gao & Shao 2012:

126-129).

The patents that use graphite are:

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Alborghetti, A. (2009): Hollow brick thermal insulation method for providing masonry, involves removing expanded plastic material from surface portions of faces of bricks, and freeing expanded plastic material from ends of hollow channels by flame diffusers. Patent number WO2009106402-A1.

This patent uses graphite as an addition in expanded plastic matrix materials that have an application as brick insulators and therefore does not interfere with the use of the patent object of the present application.

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Asperger, L .; Rehor, P. (1996): Thermal insulation material - based on silicon contg. Powder and / or granules with binder comprising organ: silicon cpd. And opt. expanded graphite. Patent number DE19507400-A1.

This patent uses expanded graphite as an addition in silicon matrix materials that have an application as thermal insulators, and therefore does not interfere with the use of the patent object of the present application.

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Basf, (1996): Thermal and sound floor insulation - comprises sheets of polystyrene particle foam contg. Carbon (black or graphite), opt. with an organic bromo cpd. Ace

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fire retardant Patent number DE29616362-U

This patent uses Carbon, in graphite or coke black, as an addition in plastic matrix materials that have an application as thermal insulators and fire retardant, so it does not interfere with the use of the patent object of the present application.

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Bauer, P .; Hell, E .; Nalbach, P. (2009): Thermal insulation material for use e.g. in domestic appliances, comprises plastic foam, e.g. polyurethane foam, with embedded flake-like particles of heat-absorbing material, e.g. graphite Patent number DE102006015993-A1.

This patent uses graphite as an addition in plastic matrix materials that have an application as thermal insulators, and therefore does not interfere with the use of the patent object of the present application.

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Bayón, R .; Rojas, E .; Valenzuela, L .; Bramble, E .; León, J. (2010): Analysis of the experimental behavior of a 100 kWth latent heat storage system for direct steam generation in solar thermal power plants, Applied Thermal Engineering 30: 26432651.

This patent uses graphite in solar panels as a thermal accumulator, so it does not interfere with the use of the patent object of the present application.

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Beck & Heun GmbH (2009): Heat-insulating element i.e. expandable polystyrene element with graphite particle, for e.g. thermal insulating hollow space in wall, has displacement element forming gap between insulating element and wall. Patent number DE202004021567-U1.

This patent uses graphite as an addition in expanded plastic matrix materials that have an application as thermal insulators, and therefore does not interfere with the use of the patent object of the present application.

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Bosch, R.J.M .; You, H.A.G. (2003): Semi-rigid open cell foams with exfoliating graphite. Patent number: ES2183792T3.

This patent uses graphite as a scrubber for semi-rigid foam cells, so it does not interfere with the use of the patent object of the present application.

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Callou, B .; de Cadier, D.V.C .; de Cadier de Veauce, C. (2006): Use of organic polymer particles for the manufacture of lightened building materials for mortar, gypsum plaster or concrete. Patent number FR2878519-A1.

This patent uses organic particles in gypsum or cementitious matrix materials for lightening material, which have an application as thermal insulators. Although it has the same plaster base matrix, its use as a lighter does not coincide with what is described in the present application and in addition graphite is not a fundamental material in the achievement of subsequent manufacturing, so it does not interfere.

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Chen, G .; Xie, H .; Zha, O.L. (2008): Conductive cement for use as e.g. industrial antistatic material, has mass ratio of amount of water to summation of amounts of cement, sand and graphite ranges from 0.3 to 1 to 0.35 is to 1. Patent number CN101333096-A.

This patent uses organic particles in cementitious matrix materials for conductive, antistatic material, so it does not interfere with the present application.

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Chuo, K.K.K. (1992): Lightweight cement mortar having fire resistance, heat insulation, etc. obtd. By mixing cement-synthetic resin emulsion, and fibers with graphite inorganic lamellar foam aggregate. Patent number JP4285082-A.

This patent uses graphite as an addition in lightened cementitious matrix mortars, so it does not interfere with the use of the patent object of the present application.

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Chuo, K.K.K. (1993): Cpd. Of dry graphite mix mortar useful for buildings -

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comprises graphite layered foamed aggregate, cement and additives e.g. silica sand, glass fibers, etc. Patent number JP5078158-A.

This patent uses graphite as an addition in dry cementitious matrix mortars, with additions of fiberglass, siliceous sand, and therefore does not interfere with the use of the patent object of the present application.

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Gellert, R .; Hahn, K .; Glueck, G .; Naegele, D .; Hohwiller, F. (1999): Light plaster for thermal insulating wall cladding. Patent number DE19802230-A1.

This patent uses graphite as an addition in lightened gypsum matrix mortars, although for an insulating and non-conductive use as proposed in this invention, where the material is also not lightened, and therefore does not interfere with the use of the subject patent. of the present application.

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Hallissy, G .; Higbie, W.G .; Camarota, A .; Rowen, J.B .; Hallisy, G. (2004): Flexible and adherent intumescent fire protective insulating coating for pre-installation or postinstallation application to structural or utilitarian components, e.g. structural steel, comprises expandable flake graphite. Patent number: WO2004024833-A3

This patent uses graphite as an addition in fire protection coatings of structural metal materials, and therefore does not interfere with the use of the patent object of the present application.

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Herberg, D .; Landenberger, H. (2010): Dry mortar for producing building components, heat accumulator, heat exchangers, fillers, and flat plates, comprising a portion of clay dry mortar, and an additive, which consists of natural graphite, expanded graphite and / or carbon black Patent number EP2426096-A1.

This patent uses graphite as an addition in construction mortars, in a generic way, although not with synthetic graphite, so it does not interfere with the use of the patent object of the present application.

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Hitachi Chem Co Ltd (1991): Composite of fiber-reinforced and expanded graphite sheets with cement - for wall material of building or floor of computer room, etc, to shield electromagnetic radiation. Patent number JP3187964-A.

This patent uses graphite and graphite fiber in pavements and floors for electromagnetic protection, the matrix that forms the material with the graphite and the type of graphite is not described, so it does not interfere with the use of the patent object of The present application.

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Hitachi Chem Co Ltd (1991b): Composite material for radiation shielding - contains expanded graphite layer (s) sandwiched by cement or mortar layers. Patent number JP3086538-A.

This patent uses graphite as an addition in composite materials, although with expanded layered graphite, fixed with a layer made of cement or mortar, so it does not interfere with the use of the patent object of the present application.

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Hu (2012): Preparation of foam ceramic material by mixing silicon carbide powder, deionized water, zirconium, polycarbosilane, sand, calcium carbonate, graphite, dolomite, trimeric sodium phosphate, polyethylene glycol, polyvinyl alcohol, and valerate. Patent number CN102442833-A.

This patent uses graphite as an addition in ceramic materials, so it does not interfere with the use of the patent object of the present application.

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Guo, C .; Zhu, J .; Ahou, W .; Chen, W. (2010): Fabrication and thermal properties of a new heat storage concrete material, 25 (4): 628-630. Doi: 10.1007 / s11595-010-00583.

This patent uses graphite as an addition in concretes that are used as thermal accumulators, so it does not interfere with the use of the patent object of the present application.

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Hu, S .; Wang, L .; Xu, X .; Zhao, D. (2012): Graphite ceramic linear resistor, is prepared by utilizing preset amount of raw materials such as aluminum oxide, kaolin, graphite, sodium silicate, adhesive and dispersant. Patent number CN102426891-A.

This patent uses graphite as an addition in ceramics, so it does not interfere with the use of the patent object of the present application.

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Jeong, M.W .; Park, S.G. (2004): Heat-generating mortar powder using graphite and construction method using the same. Patent number KR2004090006-A

This patent uses graphite as an addition in mortars, the matrix and the type of graphite are not described, so it does not interfere with the use of the patent object of the present application.

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Jia, M .; Jia, Y .; Bi, L. (2012): Inorganic insulation board comprising ordinary cement, pulverized coal ash, hemihydrate gypsum, gypsum, sierozem, silicon ash, expanded graphite, flexibilizer, early strength agent, superplasticizer and waterproof agent. Patent number CN102408207-A.

This patent uses expanded graphite as an addition in composite materials such as insulation, fixed with a layer made of cement or mortar, so it does not interfere with the use of the patent object of the present application.

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Jung, B.H .; Park, K.P. (2002): Electrical conductive and exothermic mortar panel emitting far infrared rays. Patent number KR2002079289-A.

This patent uses graphite as an addition in mortars, for far infrared protection, so it does not interfere with the use of the patent object of the present application.

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Kwak, S.W .; Tae, K.K. (2009): Cement mortar composition for building construction, includes cement, frit glass, resin, combined water, glass fiber, chopped fiber, carbon fiber and conductive powder. Patent number KR2009129085-A.

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This patent uses graphite as an addition in cement mortars, so it does not interfere with the use of the patent object of the present application.

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Lee, S.G. (2003): Electric conductive and exothermic mortar using graphite and inorganic binders. Patent number KR2003059602-A.

This patent uses graphite as an addition in mortars for electric conduction and as exothermic mortars, so it does not interfere with the use of the patent object of the present application.

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Lee, J.H .; Lee, K.C .; Lee, G.C. (2005): Mortar composition for floor of house comprises cement, heat-conductive material and thickening agent. Patent number KR2005040566-A.

This patent uses graphite as an addition in mortars, for the realization of pavements, so it does not interfere with the use of the patent object of the present application.

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Li, J .; Du, L .; Hu, J .; Gong, Y .; Yang, Q .; Sima, W .; Yuan, T .; Sun, C .; Zhou, Q. (2012): Corrosion-resistance high-strength conductive concrete has components which includes cement, aggregate, graphite, conductive fiber, and water having predetermined weight percentage. Patent number CN102432239-A.

This patent uses graphite as an addition in concrete for the improvement of corrosion behavior, so it does not interfere with the use of the patent object of the present application.

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Lueking, R. (2009): Façade or roof element for mounting at outer wall in building i.e. house, has latent heat accumulator with heat-conductive, open-cell light building board in which storage medium is held, where board is in thermal contact with fluid duct. Patent number: WO2009043338-A2.

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This patent uses graphite as an addition to heat accumulation in facade or roof panels, so it does not interfere with the use of the patent object of the present application.

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Margishvili, A.P .; Gromova, L.Y .; Khirgilizhiu, T.A .; Mozhzherin, V.A .; Sakulin, V.Y.A .; Migal, V.P .; Novikov, A.N .; Salagina, G.N .; Shtern, E.A. (2006): Refractory mortar powder, comprising alumina-containing filler in form of reactive alumina, phospate binder, additionally includes industrial-grade silicon and graphite. Patent number RU2274624-C1.

This patent uses graphite as an addition in refractory mortars, so it does not interfere with the use of the patent object of the present application.

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Matsuki, A. (2009): Fire-resistant insulation sheet for use in fire-shutter screen apparatus to protect building material e.g. ceiling, of building from heat, has thermalinsulating sheet arranged between non-flammable sheets. Patent number JP2009215721.

This patent uses graphite as an addition in non-flammable fire-insulating materials, so it does not interfere with the use of the patent object of the present application.

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Meca, B. (1988): Refractory bonding mortar graphite. Patent number CS8601580-A. - based on water glass and ground

This patent uses graphite as an addition in refractory mortars, so it does not interfere with the use of the patent object of the present application.

•

Meng, Z. (2007): Nano-thermal insulation paint and its production method. Patent number CN101029191-A.

This patent uses graphite as an addition in insulating paints, and therefore interferes with the use of the patent object of the present application.

no

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•

Nakajima, H .; Ichimura, T. (2006): Quick-hardening admixture for hydraulic composition, contains nitrite or nitrate of alkaline earth metal, graphite, waterreducing agent and thickener. Patent number JP2006182609-A.

This patent uses graphite as an addition in hydraulic materials to increase the hardening time, so it does not interfere with the use of the patent object of the present application.

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Nakanishi, M. (2002): Thermally conductive sheet used as heat release material, comprising sheet-like customer layer containing carbon nano tube and / or carbon micro coil, laminated on both sides of sheet-like graphite layer. Patent number JP2002038033-A.

This patent uses graphite as an addition in compressed multilayer materials, so it does not interfere with the use of the patent object of the present application.

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Okushi, Y. (2007): Fire-resisting construction for building, has binding material containing refractory material which contains expanded graphite. Patent number JP2007056637-A.

This patent uses graphite to obtain fire-resistant construction materials, so it does not interfere with the use of the patent object of the present application.

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Park, H. (2010): Mortar composition for repairing concrete structure, comprising hollow micropowder, natural cellulosic fiber, redispersible powder resin, antifoaming agent, zinc, graphite, silica sand, slag, silica fume and fluidizer. Patent number KR2010012495-A.

This patent uses graphite as an addition in mortars for the repair of reinforced concrete structures, so it does not interfere with the use of the patent object of the present application.

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Shapranov, V.V .; Yaroshenko, A.P .; Kucherenko, V.A. (1995): Thermally expanding graphite prodn. For use as heat insulation –includes successive treatments with chromic anhydride, conc. Sulphuric acid, urea and neutralizing agent. Patent number SU1817438-A1

This patent uses expanded graphite for thermal insulators with chromium anhydrous and sulfuric acid treatments, so it does not interfere with the use of the patent object of the present application.

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Toshiba Ceramics Co. (1997): Refractory mortar material - including refractory fibers, graphite and silica. Patent number JP9183671-A.

This patent uses graphite as an addition in refractory mortars with carbon fiber, so it does not interfere with the use of the patent object of the present application.

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Uehlin, J. (2010): Method for the production of insulating materials from closed-cell foam, comprising adding an additive to the closed-cell foam before and / or during the foaming, where gaseous blowing agent incorporates into the foam material after foaming . Patent number: DE102009011819-A1.

This patent uses graphite in closed cell materials with thermal insulating characteristics, and therefore does not interfere with the use of the patent object of the present application.

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Wang, D. (2000): Conductive earthing resistance - contains Patent number CN1241546-A. cement material with reduced power frequency graphite, Portland cement, cupric sulphate, etc.

This patent uses graphite as an addition to obtain cementitious vibration conductive materials, and therefore does not interfere with the use of the patent object of the present application.

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•

Xun, J. (2006): Thermal insulation device for single-crystal furnace. Patent number CN1840745-A.

This patent uses graphite as a thermal insulator in furnaces, so it does not interfere with the use of the patent object of the present application.

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Yu, Y. (2010): Energy-storing mortar for wall, comprises cement, aggregate, additive, water and filler having porous composite phase-change energy storing graphite micro-powder, porous graphite micro-poser and organic phase-change material. Patent number CN101654350-A.

This patent uses graphite as an addition in cementitious wall cladding mortars for energy accumulation, so it does not interfere with the use of the patent object of the present application.

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Zhang, D. (2008): Phase change energy-storing mortar for buildings comprises concrete material as substrate, fine aggregate, water and filler, which is porous graphitic phase change energy-storing composite material. Patent number CN101144006-A.

This patent uses graphite as an addition in phase change materials with energy storage capacity, so it does not interfere with the use of the patent object of the present application.

Existing bibliography on the use of graphite:

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Catala, G .; Ramos-Fernandez, E.V .; Zornoza, E .; Andion, L.G .; Garces, P. (2011): Influence of the oxidation process of carbon material on the mechanical properties of cement mortars, Journal of Materials in Civil Engineering 23 (3): 321-329.

•

Cülfik, M.S .; Özturan, T. (2002): Effect of elevated temperatures on the residual mechanical properties of high-performance mortar, Cement and Concrete Research

32: 809-816.

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•

Chen, M .; Wu, S .; Wang, H .; Zhang, J. (2011b): Study of ice and snow melting process on conductive asphalt solar collector. Solar Energy Materials & Solar Cells

95: 3241-3250.

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Cheng, W.L .; Zhang, R.M .; Xie, K .; Liu, N .; Wang, J. (2010): Heat conduction enhanced shape-stabilized paraffin / HDPE composite PCMs by graphite addition: preparation and thermal properties. Solar Energy Materials & Solar Cells 94: 16361642.

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Chung, D.D.L. (2004): Electrically conductive cement-based materials, Advances in Cement Research 16 (4): 167-176.

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Colorado, H.A .; Hiel, C .; Hahn, H.T. (2011): Chemically bonded phosphate ceramics composites reinforced with graphite nanoplatelets. Composites Part A 42: 376-384.

•

Cülfik, M.S .; Özturan, T. (2002): Effect of elevated temperatures on the residual mechanical properties of high-performance mortar. Cement and Concrete Research

32: 809-816.

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Debelak, B .; Lafdi, K. (2007): Use of exfoliated graphite filler to enhance polymer physical properties, Carbon 45: 1727-1734.

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Dong, F .; Yes, Q. (2006): Cement based composite materials with electromagnetic screen function. Patent number CN1727357-A.

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Fan, X.M .; Dong, X .; Sun, M.Q .; Li, Z.Q. (2009): Research on the electric characteristic and pressure sensitivity of graphite-cement based composites, Journal of Wuhan University of Technology, 31 (12): 12-14.

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Fan, X.M .; Dong, F .; Mingquing, S .; Zhuoqiu, L. (2010): Piezoresistivity of graphite cement-based composites with CCCW. Journal of Huazhoung University of Science and Technology 38 (2): 72-75.

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Fan (2011): Effects of environmental temperature and humidity on the electrical properties of carbon fiber graphite cement mortar, Smart Materials and Intelligent Systems 143-144: 1022-1026.

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Gan, W .; Huang, X .; Chen, P. (2011): Piezoresistivity of cement based material with small amount of graphite, Journal of Beijing University of Aeronautics and Astronautics 34 (5): 556-559.

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Ganguli, S .; Roy, A.K .; Anderson, D.P. (2008): Improved thermal conductivity for chemically functionalized exfoliated graphite / epoxy composites, Carbon 46: 806-817

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Gao, J.L .; Shao, Z.C. (2012): The effects of graphite on ceramic coatings on LY12

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Aluminum Alloys by Micro-arc Oxidation, Advanced Materials Research 454: 126

129.

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Garcia, A .; Schlangen, E .; they come from Ven, M .; Liu, Q. (2009): Electrical conductivity of asphalt mortar containing conductive fibers and fillers, Construction and Building Materials, 23: 3175-3181.

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Guoxuan, X .; Zhibin, Z .; Min, D .; Yufen, Z. (2011): Investigation of electromagnetic interference shielding effectiveness of cement-based composites filled with carbon materials, Advanced Materials Research, 168-170: 1021-1024.

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Hu, Z.L .; Chen, Y.F .; Hou, Q.L .; Chen, H. (2012): Characterization of graphite oxide after heat treatment, New Journal of Chemistry 36 (6): 1373-1377

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Jae Yang, S .; Kim, T .; Jung, H .; Rae Park, C. (2013): The effect of heating rate on porosity production during the low temperature reduction of graphite oxide, Carbon

53: 73-80.

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Kim, S .; Drzal, L.T. (2009): High latent heat storage and high thermal conductive phase change materials using exfoliated graphite nanoplatelets. Solar Energy Materials & Solar Cells 2009: 136-142.

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Krzesińska, M .; Celzard, A .; Grzyb, B .; Marêché, J.F. (2006): Elastic properties and electrical conductivity of mica / expanded graphite nanocomposites, Materials Chemistry and Physics 97: 173-181.

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Karaipekli, A .; Sari, A .; Kaygusuz, K. (2007): Thermal conductivity improvement of stearic acid using expanded graphite and carbon fiber for energy storage applications, Renewable Energy, 32: 2201-2210.

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DESCRIPTION OF THE INVENTION

The present invention relates to a filler material that is a mixture of sulfates (calcium, phosphoyeso, boroyeso, fluoroyeso, titano-plaster ...) known and named as plasters, plasters or mixtures of both, and / or limes and dolomites or other charges and binders. The use of none of them is not exclusive, so that in one embodiment of the invention several can be mixed.

In the scope of the present application, "filler or filler or addition" is defined as the material capable of filling the pores and increasing the porosity, and consequently increasing the compactness. The filling used in this case also works well thanks to the roughness of its faces that improves the adhesion with the matrix. These two aspects produce an improvement in mechanical behavior mainly.

The filling of the matrix with graphite allows to improve the thermal capacity, the conductivity and the fire behavior, of the mass and of the elements or products that contain it.

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In a preferable embodiment of the invention, the graphite is in a natural or recycled plaster matrix in preferable weight percentages around 10-20%, with water / plaster ratios preferably 0.4-0.6%.

In another preferable embodiment of the invention, the graphite is in a matrix of natural or recycled plaster in preferable weight percentages in the environment of 10-20%, with water / plaster ratios preferably 0.4-0.6%.

In another preferable embodiment of the invention, the graphite is in a matrix of natural or recycled plaster or natural or recycled plaster, or mixture of several, in preferable weight percentages in the environment of 10-20%, with elements of improvement of the rheology of the paste, water reducers in percentages in percentage of preferred water weight of 510%, with water / plaster ratios preferably 0.4-0.5%. Water reducers

or the improvement of the rheology would increase the docility of the mixture in the fresh state according to the use of the paste or mortar.

In another preferable embodiment of the invention, the graphite is in a matrix of natural or recycled plaster or natural or recycled plaster, or mixture of several, in preferable weight percentages in the environment of 10-20%, with elements of improvement of the rheology of the paste, aerators or gasifiers in percentages in percentage of preferred water weight of 25%, with water / plaster ratios preferably 0.4-0.5%. The aerators or gasifiers mainly favor among other features the reduction of density and insulation in large percentages.

In another preferred embodiment of the invention, the graphite is in a calcareous matrix

or dolomitic (limes), or their mixture, with the possible incorporation of additives and additions.

These pastes described in the previous embodiments, can form mortars with sands of different origin in preferred percentages of 25-40% by weight.

It can also be used as a hygrothermal regulator in the rooms, helping to distribute the temperatures in the room.

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DESCRIPTION OF THE DRAWINGS

To complement the description that will then be made and in order to help a better understanding of the features of the invention, according to a preferred example of practical implementation thereof, a set of drawings is attached as an integral part of said description. where for illustrative and non-limiting purposes, the following has been represented:

Figure 1. Corresponds to a multilayer panel detail with an inner core, determined by a plaster or plaster multilayer plate or graphite limes (1), according to any of the preferred dosages mentioned above, and outer layers of cardboard (2 ) with internal face with porous finish or with organic or inorganic adhesive (3). Alternative exterior finish (4).

Figure 2. Corresponds to a detail of facade façade with multilayer plasterboard or plasterboard or lime (1) (described in Figure 1) in facade (5). The support on which the product is installed is the outer sheet of ceramic brick (6) or of another material, the insulator (7) and a few rails (8) or metal supports or other resistant material being fixed in the chamber, fixed to the façade factory (6) and to which the panel is screwed. The placement system is preferably dry, screwed or anchored (9).

Figure 3. Shows a coating detail by laying the material of the invention (1) applied prior to the work or preferably on site, by hand or mechanically by projection of the product. The support on which the product is installed is preferably the inner sheet of a facade with double brick or block (11) and insulating (7) or single ceramic brick or other material.

Figure 4. Shows a detail of an interior partition with a multilayer plate with material of the invention (1) (described in Figure 1) on one or two sides, with metal or wooden support as a structure of the partition (6) to the ground and to the ceiling with metal fixing (9). In the camera

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The insulation (7) can be placed between plates. The placement system is preferably dry.

5 DETAILED EXPLANATION OF EMBODIMENTS OF THE INVENTION

With the intention of showing the present invention in an illustrative way, although in no way limiting, the following examples are provided. The rules or regulations cited are accessible and known by the expert of the medium, and represent the value of the

10 standards most used in the art for the measurements indicated.

Example 1: Mix of coarse or common plaster with synthetic powder graphite for soft consistency.

15 1000 g of thick plaster mixes (YP-M thick construction according to UNE-EN 13279-1) were mixed with synthetic waste graphite. The proportions varied in plaster substitutions for graphite in percentages from 0% to 25%, in percentages up to 25% in percentages of 0/5/10/15/20/25%. The kneading water was then added in a water / plaster ratio of 0.74. The pasta was kneaded with an electric mixer, and a

20 once kneaded, it was poured into a 40x40x16 mm steel mold and 250x250x40 mm prismatic molds. Once set, the apparent density measured with the hydrostatic balance gave a value between an increase of 15% and resistance of 300%. Consistency was measured by shaking table with cake diameter values in the fresh state between 15-25 cm.

25 The hot-box conductivity was measured according to ISO 8990: 1994, obtaining a value of λ = 0.27-0.31 W / m / ºK.

Example 2: Mixture of coarse or common plaster with synthetic powder graphite 30 dry consistency mixture.

1000 g of thick plaster mixes (YP-M thick construction according to the

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UNE-EN 13279-1) with synthetic waste graphite. The proportions varied in plaster substitutions for graphite in percentages of 0% to 25% in percentages of 0/5/10/15/20/25%. The kneading water was then added in a water / plaster ratio of 0.60. The paste was kneaded with an electric mixer, and once kneaded it was poured into a 40x40x16 mm steel mold and 250x250x40 mm prismatic molds. Once set, the apparent density measured with the hydrostatic balance gave a value between 1118 and 1233 kg / m3 with a resistance increase of 300%. The consistency was measured by shaking table with values of cake diameter in the fresh state between 10-15 cm.

The conductivity in hot box was measured according to ISO 8990: 1994, obtaining a value of λ = 0.19-0.37 W / m / ºK.

Example 3: Mixture of coarse or common work plaster with synthetic graphite powder mixture of fluid consistency.

1000 g of thick plaster mixtures (YP-M thick construction according to UNE-EN 13279-1) were mixed with synthetic waste graphite. The proportions varied in plaster substitutions for graphite in percentages of 0% to 25% in percentages of 0/5/10/15/20/25%. The kneading water was then added in a water / plaster ratio of 0.60 with a 5% substitution of the water with superplasticizer / aerator (SIKA-sikanol) when it was in a liquid state. The paste was kneaded with an electric mixer, and once kneaded it was poured into a 40x40x16 mm steel mold and 250x250x40 mm prismatic molds. Once set, the apparent density measured with the hydrostatic balance gave a value between an increase of 15% and resistance of 300%. The consistency was measured by shaking table with values of cake diameter in the fresh state between 10-15 cm.

The hot box conductivity was measured according to ISO 8990: 1994, obtaining a value of λ = 0.18-0.30 W / m / ºK.

Example 4: Mix of coarse or common work plaster with synthetic graphite powder and dry consistency sand mixture.

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700 g of mixtures of thick plaster (YP-M thick construction according to UNE-EN 13279-1) were mixed with synthetic waste graphite and siliceous sand. The proportions varied in plaster substitutions for graphite in percentages of 0% to 25% in 5 percentages of 0/5/10/15/20/25% and 300 grams of siliceous sand. The kneading water was then added in a water / plaster ratio of 0.60 with a 5% substitution of the water with superplasticizer / aerator (SIKA-sikanol) when it was in a liquid state. The paste was kneaded with an electric mixer, and once kneaded it was poured into a 40x40x16 mm steel mold and 250x250x40 mm prismatic molds. Once set, the

10 apparent density measured with the hydrostatic balance gave a value between with an increase of 15% and resistance of 300%. The consistency was measured by shaking table with values of cake diameter in the fresh state between 10-15 cm.

The hot box conductivity was measured according to ISO 8990: 1994, obtaining a value of λ = 0.18-0.27 W / m / ºK.

twenty

Claims (1)

P201431878 12-18-2014 1st.-Filler material for the construction, in which synthetic powder graphite participates as an additive material in percentages weight replacement up to 25%, additive or filler 5 used in hydraulic mixtures characterized in that it incorporates a matrix of sulfates (calcium, phosphoyeso, boroyeso, fluoroyeso, titano-plaster ...) of natural or recycled origin, also called plasters and plasters, as well as in a calcareous and / or dolomitic matrix, or mixture of the above. 10 2nd.- Filling material for construction, according to claim 1, characterized in that it incorporates water reducing additives or rheology modifiers. 3.- Filling material for construction, according to any of claims 1 and 2, characterized in that it incorporates aerating or gasifying additives. 4th.- Filling material for the construction according to any of claims 1 to 3, characterized in that it incorporates sands and / or aggregates of natural or recycled origin. 5. Construction material for filling according to any of claims 1 to 4, characterized in that it is applicable in interior coatings. 6th.-Filling material for construction according to any of claims 1 to 4, characterized in that it is applicable in multilayer products, both as filler or core as well as finishing product. -27