JP2006111521A - Coated granular fertilizer and method of manufacturing the same - Google Patents

Coated granular fertilizer and method of manufacturing the same Download PDF

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JP2006111521A
JP2006111521A JP2005212414A JP2005212414A JP2006111521A JP 2006111521 A JP2006111521 A JP 2006111521A JP 2005212414 A JP2005212414 A JP 2005212414A JP 2005212414 A JP2005212414 A JP 2005212414A JP 2006111521 A JP2006111521 A JP 2006111521A
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granular fertilizer
coating
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JP5116220B2 (en
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Yuichi Sekiguchi
雄一 関口
Shigetoshi Kimoto
成年 木元
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JNC Corp
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Chisso Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coated granular fertilizer having an excellent timed leaching type elution pattern in spite of being a thin coating film and containing much fertilizer components and a method of manufacturing the same without decreasing the productivity. <P>SOLUTION: The coated granular fertilizer has the surface coated with the coating film containing a low density ethylene homopolymer having physical properties of the following (a)-(c) and one or more kinds selected from polysaccharide and its derivatives and has the timed leaching type elution pattern. (a) The ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3-6 and the weight average molecular weight (Mw) is 100,000-300,000. (b) The content of a component having the molecular weight of ≤10,000 is <3.5%. (c) The melt mass flow rate is 0.01-2 g/10min. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、粒状肥料の表面に特定の物質で被膜を形成した被覆粒状肥料に関する。詳しくは、被膜の成分として特定のポリエチレン樹脂を用いることによって薄い被膜であるにも拘わらず優れた時限溶出型の溶出パターンを有し、肥料成分をより多く含む被覆粒状肥料及びその製造方法に関する。   The present invention relates to a coated granular fertilizer in which a film is formed with a specific substance on the surface of the granular fertilizer. More specifically, the present invention relates to a coated granular fertilizer having a superior time-dissolving type elution pattern and containing a larger amount of fertilizer components, and a method for producing the same, by using a specific polyethylene resin as a component of the coating, although it is a thin coating.

樹脂等によって粒状肥料表面を被覆した被覆粒状肥料は、肥料成分の溶出コントロール性に優れているため農作業の省力化、肥料成分による環境負荷低減等の効果が認められ、被覆粒状肥料を用いた栽培技術が普及拡大している。
被覆粒状肥料は被覆しない粒状肥料と比較すると、肥料成分が被膜の割合に応じて減少するため、例え多機能であっても割高感は拭えない。一方、被膜の割合が多い(被膜厚みが厚い)ほど溶出コントロールや被膜強度の維持等の品質管理がしやすく、品質の良い被覆粒状肥料を安定的に供給するためには、ある程度の被膜厚みが必要となる。特に、施用後一定期間肥料の溶出が抑制された溶出抑制期間と、一定期間経過後溶出が持続する溶出期間とからなる時限溶出型の溶出パターンを有する被覆粒状肥料は、溶出抑制期間中の溶出漏れを厳しく抑えるため、被膜の欠陥(ピンホール等)を解消する目的で被膜厚みを厚くしたり、被膜を薄くして重ね塗りする等の生産性の低い方法によって得られている。
被膜厚みを薄くして被膜の割合を減らすためには、粒状肥料の形状を整え、粒度分布等を揃えるほか、被膜を薄く丁寧に重ね塗りすればピンホールのない緻密な薄い被膜を形成することができるが、更に生産性が低下する。
Coated granular fertilizer coated with granular fertilizer surface with resin, etc. is excellent in elution control of fertilizer components, so it has been recognized that labor saving, labor load reduction and other environmental impact reduction effects, etc., cultivation using coated granular fertilizer Technology is spreading.
Compared with a granular fertilizer that is not coated, the coated granular fertilizer decreases the proportion of the fertilizer depending on the ratio of the coating film. On the other hand, the higher the coating ratio (the thicker the coating thickness), the easier the quality control, such as elution control and maintenance of coating strength, and in order to stably supply high quality coated granular fertilizer, Necessary. In particular, coated granular fertilizers with a timed elution type elution pattern consisting of an elution suppression period in which elution of fertilizer was suppressed for a certain period of time after application and an elution period in which elution continues after a certain period of time elapses during the elution suppression period In order to suppress leakage severely, it has been obtained by a low productivity method such as increasing the thickness of the coating for the purpose of eliminating defects (pinholes, etc.) of the coating, or by thinly coating the coating.
In order to reduce the coating thickness by reducing the coating thickness, the shape of the granular fertilizer should be adjusted, the particle size distribution etc. should be aligned, and if the coating is thinly and carefully applied, a dense thin coating without pinholes should be formed. However, productivity is further reduced.

被膜材料の中でも透湿性の小さなオレフィン系重合体は肥料の溶出コントロールに有効であり、ポリエチレンを含む被膜(例えば、特許文献1参照)、エチレン・一酸化炭素共重合体を含む被膜(例えば、特許文献2参照)、メルトインデックス5〜50g/10minで、かつ応力脆性値が0.5〜0.1時間であるポリエチレンを含む被膜(例えば、特許文献3参照)が開示されている。また、ポリエチレンのホモポリマーとポリエチレンのコポリマーを含む被膜(例えば、特許文献4参照)、重量平均分子量が300〜10,000のポリオレフィンと重量平均分子量が10,000より大きいポリエチレンを含む被膜(例えば、特許文献5参照)、密度が0.880〜0.939g/cmの低密度エチレン系重合体と密度が0.940〜0.975g/cmの高密度エチレン系重合体を含む被膜(例えば、特許文献6参照)、重量平均分子量(Mw)と数平均分子量(Mn)の比(Mw/Mn)が1〜6であり、かつ密度が0.865〜0.945g/cmであるポリエチレンのコポリマーを含む被膜(例えば、特許文献7参照)、エチレンと共役ジエン化合物との共重合体を含む被膜(例えば、特許文献8参照)、デュロメーターDによる硬さが54〜71の範囲の樹脂を含む被膜(例えば、特許文献9参照)等が開示されている。
また、時限溶出型の溶出パターンを有する被覆粒状肥料に関する多くの技術(例えば、特許文献10参照)も開示されている。
これらはいずれもオレフィン系重合体を被膜の有効成分として開示しているが、時限溶出型の溶出パターンを有する被覆粒状肥料を、薄い被膜でかつ実用的な生産性で製造できる被膜材料を開示するものではなかった。
Among coating materials, an olefin polymer having a low moisture permeability is effective in controlling fertilizer elution, and a coating containing polyethylene (for example, see Patent Document 1) and a coating containing an ethylene / carbon monoxide copolymer (for example, a patent) Document 2), a film containing polyethylene having a melt index of 5 to 50 g / 10 min and a stress brittleness value of 0.5 to 0.1 hours (for example, see Patent Document 3) is disclosed. Further, a film containing a polyethylene homopolymer and a copolymer of polyethylene (see, for example, Patent Document 4), a film containing polyolefin having a weight average molecular weight of 300 to 10,000 and polyethylene having a weight average molecular weight of more than 10,000 (for example, Patent Document 5), density 0.880~0.939g / cm 3 low-density ethylene polymer and density coatings containing high density ethylene polymer of the 0.940~0.975g / cm 3 (e.g. , Patent Document 6), polyethylene having a weight average molecular weight (Mw) to number average molecular weight (Mn) ratio (Mw / Mn) of 1 to 6 and a density of 0.865 to 0.945 g / cm 3 A film containing a copolymer of (for example, see Patent Document 7), a film containing a copolymer of ethylene and a conjugated diene compound (for example, see Patent Document 8), Film Hardness by Yurometa D comprises a resin in the range of 54 to 71 (e.g., Patent Document 9 reference) have been disclosed.
In addition, many techniques related to coated granular fertilizer having a timed elution type elution pattern (for example, see Patent Document 10) are also disclosed.
All of these disclose an olefin polymer as an active ingredient of a coating, but disclose a coating material capable of producing a coated granular fertilizer having a time-elution type elution pattern with a thin coating and practical productivity. It was not a thing.

特公昭54−3104号公報Japanese Patent Publication No.54-3104 特公平2−23516号公報JP-B-2-23516 特公平6−92275公報Japanese Patent Publication No. 6-92275 特開2004−75479号公報JP 2004-75479 A 特開平10−231190号公報JP-A-10-231190 特開平10−236895公報Japanese Patent Laid-Open No. 10-236895 特開平11−92261号公報Japanese Patent Laid-Open No. 11-92261 特開2001−89280号公報JP 2001-89280 A 特開2002−161002号公報JP 2002-161002 A 特開2000−185991号公報JP 2000-185991 A

本発明は、薄い被膜であるにも拘わらず優れた時限溶出型の溶出パターンを有し、肥料成分をより多く含む被覆粒状肥料、及び生産性を下げることなくそれを製造する方法を提供することを課題とする。   The present invention provides a coated granular fertilizer having an excellent elution pattern of a timed elution type despite being a thin film and containing more fertilizer components, and a method for producing the same without reducing productivity. Is an issue.

本発明者らは前記課題を解決すべく、鋭意検討した。その結果、特定の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を含有する被膜によって表面が被覆された、時限溶出型の溶出パターンを有する被覆粒状肥料により前記課題が解決され、該被膜は、特定の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を有機溶媒に溶解および分散させた被覆用混合物を、流動状態または転動状態にある粒状肥料の表面に噴霧し付着させ、この付着した被覆用混合物から有機溶媒を蒸発させて得られることを知り、この知見に基づき本発明を完成するに至った。   The present inventors diligently studied to solve the above problems. As a result, a coated granular fertilizer having a time-dissolved elution pattern, the surface of which is coated with a coating containing at least one selected from low density ethylene homopolymers having specific physical properties, polysaccharides and derivatives thereof The above-mentioned problem is solved, and the coating comprises a low-density ethylene homopolymer having specific physical properties, and a coating mixture in which one or more selected from polysaccharides and derivatives thereof are dissolved and dispersed in an organic solvent, Knowing that it is obtained by spraying and adhering to the surface of the granular fertilizer in the fluidized state or rolling state and evaporating the organic solvent from the adhering coating mixture, the present invention has been completed based on this finding.

本発明は以下によって構成される。
(1)表面が被膜によって被覆された被覆粒状肥料であり、該被膜が、下記(a)〜(c)の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を含有する被膜であり、時限溶出型の溶出パターンを有する被覆粒状肥料。
(a)重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。
(b)分子量10,000以下の成分の含有量が3.5%未満である。
(c)メルトマスフローレイトが0.01〜2g/10minである。
The present invention is constituted by the following.
(1) A coated granular fertilizer whose surface is coated with a coating, wherein the coating is selected from low density ethylene homopolymers having the following physical properties (a) to (c), polysaccharides and derivatives thereof A coated granular fertilizer which is a film containing seeds or more and has a timed elution type elution pattern.
(A) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3 to 6, and the weight average molecular weight (Mw) is 100,000 to 300,000.
(B) The content of components having a molecular weight of 10,000 or less is less than 3.5%.
(C) Melt mass flow rate is 0.01 to 2 g / 10 min.

(2)表面が被膜によって被覆された被覆粒状肥料であり、該被膜が、下記(a)〜(c)の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を含有する被膜であり、被膜の割合が被覆粒状肥料に対して3〜12重量%であり、時限溶出型の溶出パターンを有する被覆粒状肥料。
(a)重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。
(b)分子量10,000以下の成分の含有量が3.0%以下である。
(c)メルトマスフローレイトが0.01〜2g/10minである。
(2) A coated granular fertilizer whose surface is coated with a coating film, wherein the coating film is selected from low density ethylene homopolymers having the following physical properties (a) to (c), polysaccharides and derivatives thereof: A coated granular fertilizer comprising a seed or more, the coating ratio being 3 to 12% by weight based on the coated granular fertilizer, and having a timed elution type elution pattern.
(A) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3 to 6, and the weight average molecular weight (Mw) is 100,000 to 300,000.
(B) The content of components having a molecular weight of 10,000 or less is 3.0% or less.
(C) Melt mass flow rate is 0.01 to 2 g / 10 min.

(3)被膜が、更にエチレン共重合体を含有する、前記(1)または(2)項記載の被覆粒状肥料。 (3) The coated granular fertilizer according to (1) or (2), wherein the coating further contains an ethylene copolymer.

(4)被膜が、更に充填材を含有する、前記(1)〜(3)項のいずれか1項記載の被覆粒状肥料。 (4) The coated granular fertilizer according to any one of (1) to (3), wherein the coating further contains a filler.

(5)時限溶出型の溶出パターンが、被覆粒状肥料を25℃の水中に浸漬した場合の肥料成分の溶出率が5重量%に達する迄の期間をd1(日)とし、肥料成分の溶出率が、被覆粒状肥料に含まれる全肥料成分量に対して、5重量%を超えて80重量%に達する迄の期間をd2(日)とした時、d1/d2が0.7以上であり、かつd1+d2が30〜360(日)の範囲である、前記(1)〜(4)項のいずれか1項記載の被覆粒状肥料。 (5) The dissolution period of the fertilizer component is defined as d1 (day) until the dissolution rate of the fertilizer component reaches 5% by weight when the coated granular fertilizer is immersed in water at 25 ° C. However, with respect to the total amount of fertilizer components contained in the coated granular fertilizer, d1 / d2 is 0.7 or more when d2 (day) is a period from exceeding 5% by weight to reaching 80% by weight, The coated granular fertilizer according to any one of (1) to (4), wherein d1 + d2 is in the range of 30 to 360 (day).

(6)下記(a)〜(c)の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を、有機溶媒に溶解及び分散させた被覆用混合物を、流動状態または転動状態にある粒状肥料の表面に噴霧し付着させ、この付着した被覆用混合物から有機溶媒を蒸発させて得られる、被膜の割合が被覆粒状肥料に対して3〜12重量%であり、時限溶出型の溶出パターンを有する被覆粒状肥料。
(a)重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。
(b)分子量10,000以下の成分の含有量が3.0%以下である。
(c)メルトマスフローレイトが0.1〜2g/10minである。
(6) A coating mixture obtained by dissolving and dispersing in an organic solvent one or more selected from low density ethylene homopolymers having the following physical properties (a) to (c), and polysaccharides and derivatives thereof: The ratio of the coating obtained by spraying and adhering to the surface of the granular fertilizer in the fluidized state or rolling state and evaporating the organic solvent from the adhering coating mixture is 3 to 12% by weight with respect to the coated granular fertilizer. A coated granular fertilizer with a timed elution pattern.
(A) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3 to 6, and the weight average molecular weight (Mw) is 100,000 to 300,000.
(B) The content of components having a molecular weight of 10,000 or less is 3.0% or less.
(C) The melt mass flow rate is 0.1 to 2 g / 10 min.

(7)被覆用混合物が、更にエチレン共重合体を含有する、前記(6)項記載の被覆粒状肥料。 (7) The coated granular fertilizer according to (6), wherein the coating mixture further contains an ethylene copolymer.

(8)下記工程を有する、時限溶出型の溶出パターンを有する被覆粒状肥料の製造方法。
第1工程:下記(a)〜(c)の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を、有機溶媒に溶解及び分散させた被覆用混合物を、流動状態または転動状態にある粒状肥料の表面に噴霧して付着させる工程。
第2工程:粒状肥料の表面に付着した被覆用混合物から有機溶媒を蒸発させ、粒状肥料の表面に被膜を形成する工程。
(a)重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。
(b)分子量10,000以下の成分の含有量が3.5%未満である。
(c)メルトマスフローレイトが0.1〜2g/10minである。
(8) A method for producing a coated granular fertilizer having a timed elution type elution pattern having the following steps.
1st process: The coating mixture which melt | dissolved and disperse | distributed in the organic solvent 1 or more types chosen from the low density ethylene homopolymer which has the physical property of following (a)-(c), polysaccharide, and its derivative (s). The process of spraying and adhering to the surface of the granular fertilizer in a fluid state or a rolling state.
Second step: a step of evaporating the organic solvent from the coating mixture adhering to the surface of the granular fertilizer to form a film on the surface of the granular fertilizer.
(A) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3 to 6, and the weight average molecular weight (Mw) is 100,000 to 300,000.
(B) The content of components having a molecular weight of 10,000 or less is less than 3.5%.
(C) The melt mass flow rate is 0.1 to 2 g / 10 min.

(9)被覆用混合物の噴霧が、塔内部に垂直なガイド管が設置され、かつ塔下部に複数の噴出孔を有しその開口率が10〜70%である絞り円盤が設置された噴流塔内において、前記絞り円盤の噴出孔を通して下方から噴出する気体により噴流層を形成して流動状態にある粒状肥料の表面に対し、噴出孔の少なくとも1個に下方から上方に向けて挿入されている噴霧ノズルを用いて行われる、前記(8)項記載の被覆粒状肥料の製造方法。 (9) Jet tower in which spray of coating mixture is provided with a vertical guide pipe installed inside the tower, and a constricted disk having a plurality of jet holes at the bottom of the tower and an opening ratio of 10 to 70% Inside, the spouted layer is formed by the gas ejected from below through the ejection hole of the throttle disk, and is inserted into at least one of the ejection holes from below to the surface of the granular fertilizer in a fluid state The method for producing a coated granular fertilizer according to (8), which is performed using a spray nozzle.

本発明の被覆粒状肥料は、薄い被膜であるにも拘わらず優れた時限溶出型の溶出パターンを有し、肥料成分をより多く含む被覆粒状肥料である。また、本発明の被覆粒状肥料の製造方法は、被覆粒状肥料における被膜の割合が3〜10重量%の薄い被膜を、例えば、製造時の被覆用混合物の供給速度が固形分で10kg/h以上の高い条件下で製造できる生産性の高い方法である。
本発明の被覆粒状肥料は、低コストで得られるだけでなく、時限溶出型の溶出パターンの指標であるd1/d2が0.7以上となるため、播種時施肥等の省力化栽培法に最適であり、低コストと高性能とを共に実現した肥料である。また、取り扱い時の衝撃に対する耐性が向上しているため、使用時の初期溶出抑制効果の低下を防止できる。
The coated granular fertilizer of the present invention is a coated granular fertilizer that has an excellent elution pattern of a timed elution type in spite of being a thin film and contains more fertilizer components. The method for producing a coated granular fertilizer according to the present invention is a method of producing a thin film having a coating ratio of 3 to 10% by weight in the coated granular fertilizer. For example, the supply rate of the coating mixture during production is 10 kg / h or more in solids. It is a highly productive method that can be manufactured under high conditions.
The coated granular fertilizer of the present invention is not only obtained at a low cost, but also has a d1 / d2 of 0.7 or more, which is an indicator of a timed elution type elution pattern, and is therefore optimal for labor-saving cultivation methods such as fertilization during sowing It is a fertilizer that realizes both low cost and high performance. In addition, since resistance to impact at the time of handling is improved, it is possible to prevent a decrease in the initial elution suppression effect during use.

以下、本発明の被覆粒状肥料について詳細に説明する。
本発明の被覆粒状肥料は、粒状肥料の全外面を低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を含有する被膜によって被覆した時限溶出型の溶出パターンを有する肥料である。
本発明において「時限溶出型の溶出パターン」とは、施肥後の一定期間内には溶出が抑制され、その期間経過後には速やかな溶出を開始することを意味する。
Hereinafter, the coated granular fertilizer of the present invention will be described in detail.
The coated granular fertilizer of the present invention is a fertilizer having a timed elution type elution pattern in which the entire outer surface of the granular fertilizer is coated with a coating containing at least one selected from a low density ethylene homopolymer, a polysaccharide and a derivative thereof. It is.
In the present invention, the “time elution type elution pattern” means that elution is suppressed within a certain period after fertilization and rapid elution is started after the elapse of the period.

本発明においては、施肥後の一定期間内には肥料成分の溶出が抑制される抑制期間を「溶出抑制期間」(以下、d1という)といい、具体的には被覆粒状肥料を25℃の水中に浸漬した場合の肥料成分の溶出率が5重量%に達する迄の日数で定義する。また、溶出開始から該肥料成分の溶出が持続する期間を「溶出期間」(以下、d2という)といい、具体的には被覆粒状肥料を25℃の水中に浸漬した場合の肥料成分の溶出率が5重量%を超えて80重量%に達する迄の日数で定義する。また、本発明において「時限溶出型」の溶出パターンとは、d1/d2の比率が0.2以上である溶出パターンをいう。
本発明の被覆粒状肥料において、d1/d2は0.7以上が好ましく、0.7〜2がより好ましく、0.75〜1.5が更に好ましい。また、d1+d2は30〜360(日)であることが好ましい。d1とd2が上記の関係にあると、被覆粒状肥料は特に播種時施肥に適し、育苗時の濃度障害や徒長を生じることがない。
In the present invention, a suppression period during which elution of fertilizer components is suppressed within a certain period after fertilization is referred to as an “elution suppression period” (hereinafter referred to as d1). Specifically, the coated granular fertilizer is submerged in water at 25 ° C. Defined as the number of days until the elution rate of the fertilizer component reaches 5% by weight. The period during which elution of the fertilizer component continues from the start of elution is referred to as an “elution period” (hereinafter referred to as d2). Specifically, the elution rate of the fertilizer component when the coated granular fertilizer is immersed in water at 25 ° C. Is defined as the number of days to reach 80% by weight over 5% by weight. In the present invention, the “timed elution type” elution pattern refers to an elution pattern in which the ratio of d1 / d2 is 0.2 or more.
In the coated granular fertilizer of the present invention, d1 / d2 is preferably 0.7 or more, more preferably 0.7 to 2, and still more preferably 0.75 to 1.5. Moreover, it is preferable that d1 + d2 is 30-360 (days). When d1 and d2 are in the above relationship, the coated granular fertilizer is particularly suitable for fertilization at the time of sowing, and does not cause a concentration disorder or length during seedling raising.

本発明の被覆粒状肥料を被覆する被膜は、低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を含有する。該被膜は、低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を含有する被膜材料を有機溶媒に溶解及び分散させた被覆用混合物を、粒状肥料の表面に被覆し、有機溶媒を蒸発させて形成される。被膜材料とは被覆用混合物から有機溶媒を除いた成分の総称である。   The film which coat | covers the coated granular fertilizer of this invention contains 1 or more types chosen from the low density ethylene homopolymer, polysaccharide, and its derivative (s). The coating is obtained by coating the surface of a granular fertilizer with a coating mixture in which a coating material containing at least one selected from a low density ethylene homopolymer, polysaccharides and derivatives thereof is dissolved and dispersed in an organic solvent. Formed by evaporating the organic solvent. The coating material is a general term for components obtained by removing an organic solvent from a coating mixture.

本発明の被覆粒状肥料の溶出抑制機構及び溶出開始機構は一応下記の様に説明することができる。即ち、被膜の低密度エチレン単独重合体を僅かに透過してきた水分を被膜中の多糖類またはその誘導体が吸収して膨潤を開始する。この膨潤に起因する膨潤圧が被膜に亀裂を生じさせ、亀裂から浸入する水分を被覆粒状肥料の芯材である粒状肥料が吸収し、吸水によって溶解された粒状肥料中の肥料成分が亀裂部分を通過して溶出し始める。この際に被膜に亀裂が生ずる迄に要する時間が溶出抑制期間であって、亀裂部分を通過して大部分の肥料成分が溶出を完了する迄に要する時間が溶出期間である。
尚、本発明の被覆粒状肥料の被膜は、更に充填材を含有することが好ましい。被膜中の充填材は、温度変化による被膜の膨張や収縮を抑えると共に被膜材料のコスト低減に寄与する。
The elution suppression mechanism and elution start mechanism of the coated granular fertilizer of the present invention can be explained as follows. That is, the polysaccharide or the derivative in the coating absorbs the moisture that has slightly permeated through the low-density ethylene homopolymer of the coating and starts to swell. The swelling pressure caused by this swelling causes the coating to crack, and the moisture that penetrates from the crack is absorbed by the granular fertilizer that is the core material of the coated granular fertilizer, and the fertilizer component in the granular fertilizer dissolved by water absorption has cracked portions. Begin to elute through. At this time, the time required for the coating to crack is the elution suppression period, and the time required for most of the fertilizer components to complete elution after passing through the crack is the elution period.
The coated granular fertilizer coating of the present invention preferably further contains a filler. The filler in the film suppresses the expansion and contraction of the film due to temperature changes and contributes to the cost reduction of the film material.

本発明で被覆用混合物に用いられる低密度エチレン単独重合体は、重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。MwとMnはゲルパーミュエーションクロマトグラフィー(GPC)法によって測定される。MwとMnが上記の条件を満足することによって、本発明の被覆粒状肥料は被膜が薄いにも拘わらず所望の時限溶出型の溶出パターンを発現する。
また、上記溶出パターンの観点から、GPC法によって測定される低密度エチレン単独重合体のZ平均分子量(Mz)と重量平均分子量(Mw)の比(Mz/Mw)は(Mz/Mw)>(Mw/Mn)であり、Mz/Mwの値が3以下であることが好ましい。
The low density ethylene homopolymer used in the coating mixture in the present invention has a weight average molecular weight (Mw) to number average molecular weight (Mn) ratio (Mw / Mn) of 3 to 6, and a weight average molecular weight ( Mw) is 100,000 to 300,000. Mw and Mn are measured by gel permeation chromatography (GPC) method. When Mw and Mn satisfy the above conditions, the coated granular fertilizer of the present invention develops a desired time-dissolving elution pattern even though the coating is thin.
Further, from the viewpoint of the elution pattern, the ratio (Mz / Mw) of the Z average molecular weight (Mz) and the weight average molecular weight (Mw) of the low density ethylene homopolymer measured by the GPC method is (Mz / Mw)> ( Mw / Mn) and the value of Mz / Mw is preferably 3 or less.

本発明で被覆用混合物に用いられる低密度エチレン単独重合体は、分子量10,000以下の成分の含有量が3.5%未満、好ましくは3.0%以下である。該分子量の含有量はゲルパーミュエーションクロマトグラフィー(GPC)により測定した分子量分布曲線の面積比から求められる。分子量10,000以下の低分子量成分の含有量が3.5%未満であると、溶出開始後の溶出量低下が起こりにくく、肥料切れの悪化が起こりにくくなり、3.0%以下であれば更にこの効果が大きい。肥料切れが悪いと肥料成分が不必要な時期迄も溶出することになる。
近年の医薬分野におけるDrug Delivery System(DDS)に対応したNutrient Delivery System(NDS,養分送達システム)の考え方に基き、必要な時に必要な場所に、必要な量の養分(肥料成分)を送達することによって、肥効増強、環境負荷低減、省力化等の達成が期待できる。
The low density ethylene homopolymer used in the coating mixture in the present invention has a content of a component having a molecular weight of 10,000 or less of less than 3.5%, preferably 3.0% or less. The molecular weight content is determined from the area ratio of the molecular weight distribution curve measured by gel permeation chromatography (GPC). When the content of the low molecular weight component having a molecular weight of 10,000 or less is less than 3.5%, it is difficult for the elution amount to decrease after the start of elution, and it becomes difficult for the fertilizer to run out. Furthermore, this effect is great. If the fertilizer runs out, the fertilizer components will elute even when they are not needed.
Based on the concept of Nutrient Delivery System (NDS, Nutrient Delivery System) corresponding to the recent Drug Delivery System (DDS) in the pharmaceutical field, delivering the required amount of nutrients (fertilizer components) to the required place when needed As a result, it can be expected to increase fertilization effect, reduce environmental burden, and save labor.

本発明で被覆用混合物に用いられる低密度エチレン単独重合体は、メルトマスフローレイト(MFR、JIS K7210)が0.1〜2g/10minである。MFRが上記の範囲であれば、溶媒溶解時の溶液粘度が大きくなりすぎず、被膜形成における被覆用混合物の塗布が均一になり、被膜の衝撃に対する耐性も十分である。
また、該低密度エチレン単独重合体の結晶化温度は105℃以下、融点は85〜120℃が好ましい。低密度エチレン単独重合体の結晶化温度、融点は示差走査熱量分析装置(DSC)によって測定される。結晶化温度が105℃以下であれば、噴霧する過程において、噴霧ノズルの閉塞が起きにくい。また、融点が上記の範囲であれば、被膜を形成する過程で粒状肥料同士が融着することもなく、噴霧ノズルから出た被覆用混合物中の低密度エチレン単独重合体が糸を引いて被覆不能となることもない。
The low density ethylene homopolymer used in the coating mixture in the present invention has a melt mass flow rate (MFR, JIS K7210) of 0.1 to 2 g / 10 min. When the MFR is in the above range, the solution viscosity at the time of dissolving the solvent does not become too large, the coating mixture is uniformly applied in the coating formation, and the coating has sufficient resistance to impact.
The low-density ethylene homopolymer preferably has a crystallization temperature of 105 ° C. or lower and a melting point of 85 to 120 ° C. The crystallization temperature and melting point of the low density ethylene homopolymer are measured by a differential scanning calorimeter (DSC). When the crystallization temperature is 105 ° C. or lower, the spray nozzle is not easily blocked during the spraying process. Also, if the melting point is in the above range, the granular fertilizer does not fuse with each other in the process of forming the coating, and the low density ethylene homopolymer in the coating mixture coming out of the spray nozzle draws the yarn to cover it. It will never be impossible.

尚、被覆粒状肥料の被膜に含まれる低密度エチレン単独重合体のMFRは、被覆時の熱等の影響によって0.01〜2g/10minの範囲になる。
被覆粒状肥料の被膜に含まれる低密度エチレン単独重合体の重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)は3〜6、重量平均分子量(Mw)は100,000〜300,000であり、分子量10,000以下の成分の含有量は3.5%未満、好ましくは3.0%以下である。
The MFR of the low density ethylene homopolymer contained in the coated granular fertilizer coating is in the range of 0.01 to 2 g / 10 min due to the influence of heat and the like during coating.
The ratio (Mw / Mn) of the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the low density ethylene homopolymer contained in the coating of the coated granular fertilizer is 3-6, and the weight average molecular weight (Mw) is 100, The content of components having a molecular weight of 10,000 or less is less than 3.5%, preferably 3.0% or less.

本発明で被覆用混合物に用いられる低密度エチレン単独重合体は、破断強度(JIS Z1702)が、20MPa以上、伸び率(JIS Z1702)が400%以上であることが好ましい。該低密度エチレン単独重合体の破断強度が、上記であれば、動力噴霧器等による機械施肥において、被膜に傷が発生して、溶出のコントロールが出来なくなったり、溶出抑制期間が短くなったりすることがない。
尚、該低密度エチレン単独重合体の破断強度は、押出成形による樹脂加工におけるフィルムの引取方向(MD)、垂直方向(TD)のいずれの値でも良い。
The low density ethylene homopolymer used for the coating mixture in the present invention preferably has a breaking strength (JIS Z1702) of 20 MPa or more and an elongation (JIS Z1702) of 400% or more. If the breaking strength of the low-density ethylene homopolymer is as described above, the coating may be damaged in mechanical fertilization using a power sprayer, etc., and elution control may not be possible, or the elution suppression period may be shortened. There is no.
The breaking strength of the low density ethylene homopolymer may be any value in the film drawing direction (MD) or vertical direction (TD) in resin processing by extrusion molding.

本発明で被覆用混合物に用いられる低密度エチレン単独重合体は、密度(JIS K7112)が0.88〜0.93g/cmであることが好ましい。低密度エチレン単独重合体の密度が上記の範囲であると被覆粒状肥料の被膜形成が容易で、有機溶媒への溶解性も良好で被覆用混合物の調製が容易である。
本発明で被覆用混合物に用いられる低密度エチレン単独重合体は、気相法、スラリー法等の製造プロセスやチーグラー・ナッタ触媒、メタロセン触媒等の触媒を用いて製造することができる。
本発明では該低密度エチレン単独重合体として、市販の低密度ポリエチレン(LDPE)の中から上記の諸条件を満足するものを選択して用いることができる。
The low density ethylene homopolymer used for the coating mixture in the present invention preferably has a density (JIS K7112) of 0.88 to 0.93 g / cm 3 . When the density of the low-density ethylene homopolymer is within the above range, the coated granular fertilizer can be easily formed into a film, the solubility in an organic solvent is good, and the coating mixture can be easily prepared.
The low density ethylene homopolymer used in the coating mixture in the present invention can be produced using a production process such as a gas phase method or a slurry method, or a catalyst such as a Ziegler-Natta catalyst or a metallocene catalyst.
In the present invention, as the low density ethylene homopolymer, a commercially available low density polyethylene (LDPE) satisfying the above conditions can be selected and used.

被膜材料中の低密度エチレン単独重合体の含有率は20〜75重量%が好ましく、30〜70重量%がより好ましく、40〜65重量%が更に好ましい。含有率が上記の範囲であると溶出抑制の機能が十分で、被膜の強度低下がないため被覆粒状肥料の保存安定性がよく、被膜によって得られる肥料成分の溶出挙動が植物体の吸肥特性に適した被覆粒状肥料が得られる。   The content of the low density ethylene homopolymer in the coating material is preferably 20 to 75% by weight, more preferably 30 to 70% by weight, and still more preferably 40 to 65% by weight. If the content is in the above range, the elution suppression function is sufficient, and the coated granular fertilizer has good storage stability because there is no decrease in the strength of the coating. A coated granular fertilizer suitable for the above is obtained.

本発明においては時限溶出型溶出パターンの精度向上、及び被膜の強度を向上させて施用直後の溶出漏れ(初期バーストともいう)を抑制する目的で、被覆用混合物に用いられる低密度エチレン単独重合体の一部をエチレン共重合体に置き換えてもよい。エチレン共重合体としては低密度エチレン単独重合体との相溶性の観点からエチレン−酢酸ビニル共重合体、またはエチレン−α−オレフィン共重合体が好ましい。これらは単独でも、双方を一緒に用いてもよいが、コスト的にはエチレン−酢酸ビニル共重合体の方が有利である。
エチレン共重合体の使用量は、低密度エチレン単独重合体の性能を損なわない範囲内で使用できるが、所期目的の達成とコストの観点から低密度エチレン単独重合体の5〜50重量%が好ましく、10〜40重量%がより好ましい。
In the present invention, a low density ethylene homopolymer used in a coating mixture for the purpose of improving the accuracy of a timed elution type elution pattern and suppressing elution leakage (also referred to as initial burst) immediately after application by improving the strength of the coating. A part of may be replaced with an ethylene copolymer. As the ethylene copolymer, an ethylene-vinyl acetate copolymer or an ethylene-α-olefin copolymer is preferable from the viewpoint of compatibility with the low density ethylene homopolymer. These may be used alone or in combination, but the ethylene-vinyl acetate copolymer is more advantageous in terms of cost.
The amount of ethylene copolymer used can be used within a range that does not impair the performance of the low density ethylene homopolymer, but from the viewpoint of achieving the intended purpose and cost, 5 to 50% by weight of the low density ethylene homopolymer Preferably, 10 to 40 weight% is more preferable.

前記エチレン−酢酸ビニル共重合体としては、被膜の強度が十分で被覆時に付着を起こしにくいといった観点から、酢酸ビニル重合成分含有量が5〜50重量%、重量平均分子量が50,000以上のエチレン−酢酸ビニル共重合体が好ましい。
また、前記エチレン−α−オレフィン共重合体は、エチレンと1種以上のα−オレフィンとの共重合体であり、α−オレフィンとしてはプロピレン、1−ブテン、1−ペンテン、2−メチル−1−ブテン、1−ヘキセン、1−ヘプテン、1−オクテン、1−ドデセン等が挙げられる。中でも、低密度エチレン単独重合体との相溶性が高いプロピレンや1−ブテンとの共重合体が好ましい。
As the ethylene-vinyl acetate copolymer, ethylene having a vinyl acetate polymerization component content of 5 to 50% by weight and a weight average molecular weight of 50,000 or more from the viewpoint that the coating strength is sufficient and adhesion is difficult to occur during coating. -Vinyl acetate copolymers are preferred.
The ethylene-α-olefin copolymer is a copolymer of ethylene and one or more α-olefins. Examples of the α-olefin include propylene, 1-butene, 1-pentene, and 2-methyl-1. -Butene, 1-hexene, 1-heptene, 1-octene, 1-dodecene and the like. Among them, a copolymer with propylene or 1-butene having high compatibility with the low density ethylene homopolymer is preferable.

本発明で用いられる多糖類またはその誘導体としては、例えばセルロース、寒天、デンプン、キチンとその誘導体、及びキトサンとその誘導体が挙げられ、これらの中でもデンプンは安値で好ましい材料である。
デンプンとしては、トウモロコシ、タピオカ、小麦、馬鈴薯、米、甘藷由来のものが使用できる。また、これらのデンプンを加工したα化デンプン等の加工デンプンを用いてもかまわない。また、デンプン表面をシリコーン樹脂等で処理して、分散性や流動性を改良したシリコーン処理デンプン等も使用できる。
これらの多糖類またはその誘導体は、単独でも使用できるし、2種類以上を組み合わせて使用してもよい。
Examples of polysaccharides or derivatives thereof used in the present invention include cellulose, agar, starch, chitin and derivatives thereof, and chitosan and derivatives thereof, among which starch is a low price and a preferable material.
As the starch, those derived from corn, tapioca, wheat, potato, rice and sweet potato can be used. Further, modified starch such as pregelatinized starch obtained by processing these starches may be used. Moreover, the silicon-treated starch etc. which processed the starch surface with the silicone resin etc. and improved the dispersibility and fluidity | liquidity can be used.
These polysaccharides or derivatives thereof can be used alone or in combination of two or more.

本発明で用いられる多糖類またはその誘導体としては、粒径が好ましくは50μm以下、より好ましくは5〜40μm、更に好ましくは6〜30μmの粒径の粉末が好適である。粒径が上記の範囲であると、多糖類またはその誘導体の粉末が水分によって膨潤し被膜に亀裂を生じさせるため、その亀裂部分を通って粒状肥料中の肥料成分が溶出し、時限溶出型の溶出パターンを実現できる上、粒径が大きすぎて製膜時に被膜が剥離したり、被覆用混合物が噴霧ノズル等に詰まる等の問題も起きにくい。もっとも、粒径が大きくて被膜表面から粉末粒子の一部分が突出する場合でも、被膜内部に粉末粒子が取り込まれていて薄いながらも被膜が粉末粒子を覆っている状況であれば、所期の目的は達成される。   As the polysaccharide or derivative thereof used in the present invention, a powder having a particle size of preferably 50 μm or less, more preferably 5 to 40 μm, still more preferably 6 to 30 μm is suitable. When the particle size is in the above range, the polysaccharide or its derivative powder swells with moisture and causes cracks in the coating, so that the fertilizer components in the granular fertilizer elute through the cracked part, In addition to realizing an elution pattern, problems such as the particle size being too large and peeling of the coating during film formation and clogging of the coating mixture into the spray nozzle or the like are unlikely to occur. However, even if the particle size is large and a part of the powder particles protrudes from the coating surface, if the powder particles are taken into the coating and are thin but the coating covers the powder particles, the intended purpose Is achieved.

被膜材料中の多糖類またはその誘導体の含有率は、1〜20重量%が好ましく、2〜15重量%がより好ましい。含有率が上記の範囲であると、所期の効果が得られ被覆での分散不良に伴う製造時のトラブルも起きにくい。   The content of the polysaccharide or derivative thereof in the coating material is preferably 1 to 20% by weight, and more preferably 2 to 15% by weight. When the content is in the above range, the desired effect is obtained, and troubles during production due to poor dispersion in the coating are less likely to occur.

本発明で被膜材料として用いられる充填材としては、タルク、ハイドロタルサイト、マイカ、セリタイト、ガラスフレーク、各種金属箔、黒鉛、板状酸化鉄、板状炭カル、板状水酸化アルミニウム等の板状充填材、炭酸カルシウム、シリカ、クレー、各種鉱石粉砕品、硫黄等を挙げることができる。好ましくは、形状が平板状の充填材であり、更に好ましくはタルクである。
本発明で用いられる充填材の粒径は、100μm以下が好ましく、1〜50μmがより好ましい。粒径が上記の範囲であると、粒径が大きすぎて製膜時に被膜が剥離したり、被覆用混合物が噴霧ノズル等に詰まる等の問題も起きにくい。充填材は、粒径が被膜の厚みより大きくて被膜表面から一部分が突出する場合でも、被膜に一部分が取り込まれて接着している状況であれば、所期の目的は達成される。
Examples of the filler used as a coating material in the present invention include talc, hydrotalcite, mica, sericite, glass flakes, various metal foils, graphite, plate-like iron oxide, plate-like charcoal, and plate-like aluminum hydroxide. Examples of the filler include calcium carbonate, silica, clay, various ore pulverized products, and sulfur. Preferably, the shape is a flat filler, and more preferably talc.
The particle size of the filler used in the present invention is preferably 100 μm or less, and more preferably 1 to 50 μm. When the particle size is in the above range, problems such as the particle size being too large and the coating film peeling off during film formation or the coating mixture clogging the spray nozzle or the like are unlikely to occur. Even if the filler has a particle size larger than the thickness of the coating and a portion of the filler protrudes from the surface of the coating, the intended purpose can be achieved as long as the filler is partially incorporated into the coating and adhered.

被膜における充填材分散の変動係数は、50%以下であることが好ましく、35%以下であることがより好ましい。変動係数が50%以下であると、得られる被覆粒状肥料間の溶出パターンのばらつきは小さくなる傾向にある。変動係数は0に近いほど好ましいが、5%に満たない場合には、下記の変動係数の測定方法では、充填材の形状による測定誤差のために測定が困難であるため、本発明において変動係数は、好ましくは5〜50%、より好ましくは5〜35%である。
尚、被膜における充填材分散の変動係数とは、1粒の被覆粒状肥料の被膜の切断面において、膜厚方向を縦、膜表面に対して平行方向を横とし、該被膜の切断面から任意に、縦×横=20μm×50μmの範囲を10箇所、任意に抽出した20粒について走査型電子顕微鏡で観察し、各箇所に存在する充填材数を計測し、その計測結果から求めた(該変動係数=標準偏差/平均値×100)ものである。
The variation coefficient of filler dispersion in the coating is preferably 50% or less, and more preferably 35% or less. When the variation coefficient is 50% or less, variation in the dissolution pattern between the obtained coated granular fertilizers tends to be small. The coefficient of variation is preferably as close to 0 as possible. However, when the coefficient of variation is less than 5%, it is difficult to measure the following coefficient of variation due to a measurement error due to the shape of the filler. Is preferably 5 to 50%, more preferably 5 to 35%.
The coefficient of variation of the filler dispersion in the coating is an arbitrary value from the cut surface of the coating, with the film thickness direction being vertical and the direction parallel to the film surface being horizontal on the cut surface of one coated granular fertilizer. In addition, the vertical x horizontal = 20 μm x 50 μm range, 10 locations, 20 particles extracted arbitrarily were observed with a scanning electron microscope, the number of fillers present in each location was measured, and obtained from the measurement results (the said Coefficient of variation = standard deviation / average value × 100).

被膜材料中の充填材の含有率は、5〜80重量%が好ましく、10〜60重量%がより好ましい。含有率が上記の範囲であると、所期の効果が得られ、時限溶出型の溶出挙動が得られる。   The content of the filler in the coating material is preferably 5 to 80% by weight, and more preferably 10 to 60% by weight. When the content is in the above range, the desired effect is obtained, and a timed elution behavior is obtained.

本発明においては、被覆粒状肥料表面に親水性を高めるため、被膜材料として界面活性剤を用いることができる。界面活性剤としては、ポリオールの脂肪酸エステルに代表されるノニオン界面活性剤、非イオン系界面活性剤、カチオン系界面活性剤、アニオン系界面活性剤等から、界面活性剤のエステル化度、アルキル基の鎖長、アルキレンオキサイドの付加モル数及び純度を考慮しつつ選択して使用することができる。被膜材料中の界面活性剤の含有率は、所期の効果を得るため0.01〜10重量%が好ましく、0.1〜5重量%がより好ましい。   In the present invention, a surfactant can be used as a coating material in order to increase hydrophilicity on the surface of the coated granular fertilizer. Surfactants include nonionic surfactants typified by fatty acid esters of polyols, nonionic surfactants, cationic surfactants, anionic surfactants, and the like, the degree of esterification of surfactants, alkyl groups Can be selected and used in consideration of the chain length, the number of moles of alkylene oxide added and the purity. The content of the surfactant in the coating material is preferably 0.01 to 10% by weight, and more preferably 0.1 to 5% by weight in order to obtain the desired effect.

本発明においては、被膜中の樹脂を分解させるため、種々の有機金属化合物を用いてもよい。有機金属化合物としては、例えば有機金属錯体や有機酸金属塩等が挙げられる。中でも光分解性の調節が容易なため、鉄錯体やカルボン酸鉄が好ましい。例えば、鉄錯体としては、鉄アセチルアセトナート、鉄アセトニルアセトネート、鉄のジアルキルジチオカルバメート、ジチオホスフェート、キサンテート、及びベンズチアゾール等が挙げられる。カルボン酸鉄としては、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、イソステアリン酸、ベヘン酸、オレイン酸、リノール酸、リノレイン酸等の鉄化合物が挙げられる。これらは単独で添加しても良いし、2種以上を組み合わせて添加しても良い。被膜材料中の有機金属化合物の含有率は、好ましくは0.0001〜1重量%、より好ましくは0.001〜0.5重量%である。含有率が上記の範囲であると、製品保管中に被膜の崩壊または分解が起きにくく、施用時には所期の効果が得られやすい。   In the present invention, various organometallic compounds may be used to decompose the resin in the coating. Examples of organometallic compounds include organometallic complexes and organic acid metal salts. Among these, iron complex and iron carboxylate are preferable because the photodegradability can be easily adjusted. Examples of the iron complex include iron acetylacetonate, iron acetonylacetonate, iron dialkyldithiocarbamate, dithiophosphate, xanthate, and benzthiazole. Examples of the iron carboxylate include iron compounds such as caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, isostearic acid, behenic acid, oleic acid, linoleic acid, and linolenic acid. These may be added alone or in combination of two or more. The content of the organometallic compound in the coating material is preferably 0.0001 to 1% by weight, more preferably 0.001 to 0.5% by weight. When the content is in the above range, the coating is unlikely to collapse or decompose during product storage, and the desired effect can be easily obtained during application.

粒状肥料用の肥料としては、窒素質肥料、リン酸質肥料、加里質肥料のほか、植物必須要素のカルシウム、マグネシウム、硫黄、鉄、微量要素やケイ素等を含有する肥料を挙げることができ、具体的には、窒素質肥料として、硫酸アンモニア、尿素、硝酸アンモニアのほか、イソブチルアルデヒド縮合尿素、アセトアルデヒド縮合尿素等が挙げられ、リン酸質肥料としては過リン酸石灰、熔成リン肥、焼成リン肥等が挙げられ、加里質肥料としては、硫酸加里、塩化加里、ケイ酸加里肥料等が挙げられ、その形態としては特に限定されない。また、肥料の三要素(有効成分;窒素、リン酸、加里)の合計成分量が30重量%以上の高度化成肥料や配合肥料、更には、有機質肥料でもよい。また、硝酸化成抑制材や農薬を添加または付着させた肥料でもよい。
これらの中でも、水溶解度が大きく環境流出しやすい窒素質肥料が好ましく、肥料成分当たりの単価が安い尿素がより好ましい。
As fertilizers for granular fertilizers, in addition to nitrogenous fertilizers, phosphate fertilizers, and calcareous fertilizers, fertilizers containing plant essential elements calcium, magnesium, sulfur, iron, trace elements and silicon, etc. Specific examples of nitrogenous fertilizers include ammonium sulfate, urea, and ammonium nitrate, as well as isobutyraldehyde condensed urea and acetaldehyde condensed urea. Phosphorus fertilizer and the like can be mentioned, and examples of the calcareous fertilizer include sulfuric acid potassium, chloride chloride, and silicic acid potassium fertilizer, and the form thereof is not particularly limited. Further, advanced chemical fertilizers and blended fertilizers in which the total amount of the three elements of fertilizers (active ingredients: nitrogen, phosphoric acid, and potassium) is 30% by weight or more, and organic fertilizers may be used. Moreover, the fertilizer which added or made it adhere to a nitrification inhibitor and a pesticide may be sufficient.
Among these, a nitrogenous fertilizer having high water solubility and easily flowing out to the environment is preferable, and urea having a low unit price per fertilizer component is more preferable.

被覆粒状肥料の芯材となる粒状肥料の粒径は、特に限定されるものではないが、1.0〜10.0mmであることが好ましい。これらは篩いを用いることにより、前記範囲内で任意の粒径範囲を選択することができる。   Although the particle size of the granular fertilizer used as the core material of a covering granular fertilizer is not specifically limited, It is preferable that it is 1.0-10.0 mm. By using a sieve, any particle size range can be selected within the above range.

粒状肥料の形状は、特に限定されるものではないが、後述の時限溶出型の溶出パターンを発現させるためには球状が好ましい。具体的には、下記式で求められた円形度係数が、好ましくは0.90以上、より好ましくは0.92以上、更に好ましくは0.95以上の球状である。円形度係数の最大値は1であり、1に近づくほど真円に近づき、形状が真円から崩れるに従って円形度係数は小さくなる。
円形度係数=(4π×粒状肥料の投影面積)/(粒状肥料投影図の輪郭の長さ)
The shape of the granular fertilizer is not particularly limited, but a spherical shape is preferable in order to develop a time-eluting elution pattern described later. Specifically, the sphericity coefficient obtained by the following formula is preferably 0.90 or more, more preferably 0.92 or more, and still more preferably 0.95 or more. The maximum value of the circularity coefficient is 1. The closer to 1, the closer to the perfect circle, the smaller the circularity coefficient as the shape collapses from the perfect circle.
Circularity factor = (4π × projection area of granular fertilizer) / (contour length of granular fertilizer projection) 2

本発明の時限溶出型の溶出パターンを有する被覆粒状肥料では、円形度係数が0.7を下回る粒状肥料が増えると、該粒状肥料を用いて得られる時限溶出型の溶出パターンを有する被覆粒状肥料のd1における溶出抑制が不十分となり、肥料成分の漏れを生じやすくなる傾向にあるため、粒状肥料の円形度係数は全てが0.7以上のものであることが好ましい。
尚、本発明における円形度係数は100個のサンプルについての平均値である。
In the coated granular fertilizer having a timed elution type elution pattern of the present invention, when the granular fertilizer having a circularity coefficient of less than 0.7 increases, the coated granular fertilizer having a timed elution type elution pattern obtained using the granular fertilizer It is preferable that all the circularity coefficients of granular fertilizers are 0.7 or more because the elution suppression at d1 tends to be insufficient and the leakage of fertilizer components tends to occur.
In the present invention, the circularity coefficient is an average value for 100 samples.

一般に、粒状肥料表面に被膜を形成するための方法は、例えば、溶融させた被膜材料を粒状肥料表面に噴霧する方法、溶媒に被膜材料を溶解及び分散(または懸濁)させた被覆用混合物を粒状肥料表面に噴霧する方法、粒状肥料の粉末を粒状肥料表面に付着させ、その後、溶融して被膜を形成させる方法、モノマーを粒状肥料表面に噴霧し、表面で反応させて樹脂化(被膜化)する方法、更に被覆用混合物に、粒状肥料を浸すディップ法が知られている。   In general, a method for forming a film on the surface of a granular fertilizer includes, for example, a method in which a molten film material is sprayed on the surface of the granular fertilizer, and a coating mixture in which the film material is dissolved and dispersed (or suspended) in a solvent. A method of spraying on the surface of granular fertilizer, a method of adhering granular fertilizer powder to the surface of granular fertilizer and then melting it to form a film, and spraying monomers on the surface of granular fertilizer and reacting on the surface to form a resin (coating ) And a dip method in which granular fertilizer is immersed in the coating mixture.

本発明の時限溶出型の溶出パターンを有する被覆粒状肥料の製造方法は、高い生産効率及び被膜の均一性等を実現するため、下記工程を有する。
第1工程:前述の低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を、有機溶媒に溶解及び分散させた被覆用混合物を、流動状態または転動状態にある粒状肥料の表面に噴霧して付着させる工程。
第2工程:粒状肥料の表面に付着した被覆用混合物から有機溶媒を蒸発させ、粒状肥料の表面に被膜を形成する工程。
これらの工程の詳細は、例えば特公昭60−3040号公報の実施例の項に開示されている。
The manufacturing method of the coated granular fertilizer which has the elution pattern of the time elution type | mold of this invention has the following process in order to implement | achieve high production efficiency, the uniformity of a film, etc.
First step: A coating mixture prepared by dissolving and dispersing one or more selected from the above-mentioned low-density ethylene homopolymer, polysaccharides and derivatives thereof in an organic solvent, in a fluid state or a rolling state A process of spraying and attaching to the fertilizer surface.
Second step: a step of evaporating the organic solvent from the coating mixture adhering to the surface of the granular fertilizer to form a film on the surface of the granular fertilizer.
Details of these steps are disclosed, for example, in the Examples section of Japanese Patent Publication No. 60-3040.

被覆粒状肥料の生産性は、製造スケールにもよるが、噴霧される被覆用混合物の供給速度と被覆粒状肥料における被膜(材料)の割合(以下、被覆率ということがある)によって大きく影響される。つまり、単位時間当たりの被覆用混合物の供給量が多いほど、必要な被覆用混合物が少ないほど短時間で製膜できるからである。被覆粒状肥料の生産性を上げるには被覆用混合物の供給速度を上げるほか、被覆用混合物中の被膜材料濃度を上げることによっても達成できる。本発明のような時限溶出型の溶出パターンを発現させるには、欠陥のない被膜を形成させる必要があるため、該被膜材料濃度を上げずに被覆用混合物の供給速度を上げるほうが有利である。   The productivity of the coated granular fertilizer depends greatly on the production scale, but is greatly influenced by the supply rate of the sprayed coating mixture and the ratio of the coating (material) in the coated granular fertilizer (hereinafter sometimes referred to as the coverage). . That is, it is because a film can be formed in a short time as the amount of the coating mixture supplied per unit time is larger and the required coating mixture is smaller. Increasing the productivity of the coated granular fertilizer can be achieved not only by increasing the supply rate of the coating mixture, but also by increasing the concentration of the coating material in the coating mixture. In order to develop a time-dissolved elution pattern as in the present invention, it is necessary to form a film having no defects. Therefore, it is advantageous to increase the supply rate of the coating mixture without increasing the coating material concentration.

その際の被覆用混合物の粘度は、好ましく0.5〜40mPa・s、より好ましくは0.5〜30mPa・sの範囲である。該粘度が上記の範囲であれば、被膜内の充填材の分散が良好である。粘度は被覆用混合物中の被膜材料濃度により調節することができる。   The viscosity of the coating mixture at that time is preferably in the range of 0.5 to 40 mPa · s, more preferably 0.5 to 30 mPa · s. When the viscosity is in the above range, the dispersion of the filler in the coating is good. The viscosity can be adjusted by the concentration of the coating material in the coating mixture.

本発明においては、被膜の形成は一度の操作で行うよりも、複数回に分けて被膜を形成することが好ましく、具体的には、前記の第1工程と第2工程を順に20〜160回繰り返し行うことが好ましい。また、第1工程では、1回の付着による厚みが0.1〜6μmになる量の被覆用混合物を、粒状肥料の表面に付着させるのが好ましい。   In the present invention, it is preferable to form the coating in a plurality of times, rather than performing the coating in a single operation. Specifically, the first step and the second step are sequentially performed 20 to 160 times. It is preferable to repeat. Further, in the first step, it is preferable that the coating mixture in an amount of 0.1 to 6 μm in thickness by one adhesion is adhered to the surface of the granular fertilizer.

本発明の被覆粒状肥料の製造方法においては、被覆用混合物中の被膜材料濃度は、生産性を下げずに初期バーストのない薄い被膜の形成を達成する観点から、3〜8重量%が好ましく、4〜6重量%がより好ましい。その時の被覆用混合物供給速度は、固形分(すなわち、被膜材料)で10kg/h以上、好ましくは10〜500kg/h、更に好ましくは20〜350kg/hである。被覆用混合物中の被膜材料濃度が上記の範囲であれば、時限溶出型溶出パターンの発現が容易であり、大型設備による大量生産が可能なため、被覆粒状肥料のコスト高を招くこともない。   In the method for producing the coated granular fertilizer of the present invention, the concentration of the coating material in the coating mixture is preferably 3 to 8% by weight from the viewpoint of achieving the formation of a thin coating without an initial burst without reducing the productivity, 4 to 6 weight% is more preferable. The coating mixture supply rate at that time is 10 kg / h or more, preferably 10 to 500 kg / h, more preferably 20 to 350 kg / h in terms of solid content (that is, coating material). If the concentration of the coating material in the coating mixture is in the above range, the time elution type elution pattern can be easily expressed, and mass production with a large facility is possible, so that the cost of the coated granular fertilizer is not increased.

ここでいう大型設備とは、上記のような製造条件を実現できる製造設備を意味する。具体例としては、噴流層または流動層によって被覆する塔型被覆装置であって、その塔径(内径)が300mm以上、高さが3,000mm以上で、かつ被覆用混合物中の被膜材料濃度3〜8重量%において、固形分として10kg/h以上の被覆用混合物供給速度が確保できる被覆装置を有する製造設備が挙げられる。   The large-scale facility here means a manufacturing facility that can realize the manufacturing conditions as described above. As a specific example, a tower-type coating apparatus coated with a spouted bed or a fluidized bed, the tower diameter (inner diameter) is 300 mm or more, the height is 3,000 mm or more, and the coating material concentration in the coating mixture is 3 A production facility having a coating apparatus capable of securing a coating mixture supply rate of 10 kg / h or more as a solid content at ˜8 wt% can be mentioned.

本発明の被覆粒状肥料の製造方法を用いれば上記の被覆用混合物供給速度条件においても、薄い被膜で時限溶出型の溶出パターンを発現させることが可能である。被覆率は被覆粒状肥料に対する被膜(材料)の割合と定義でき、3〜12重量%の範囲が好ましく、3〜10重量%がより好ましく、3〜9重量%が更に好ましい。また、被膜の厚みは、樹脂の種類や組成、粒状肥料の大きさ、意図する肥料成分の溶出パターンによって適宜選択可能であるが、平均で10〜100μmが好ましく、20〜70μmがより好ましい。   If the manufacturing method of the coated granular fertilizer of this invention is used, it is possible to express the elution pattern of a time elution type with a thin film also on said coating mixture supply speed conditions. The coverage can be defined as the ratio of the coating (material) to the coated granular fertilizer, preferably 3 to 12% by weight, more preferably 3 to 10% by weight, and even more preferably 3 to 9% by weight. Moreover, although the thickness of a film can be suitably selected with the kind and composition of resin, the magnitude | size of granular fertilizer, and the elution pattern of the intended fertilizer component, it is 10-100 micrometers on average, and 20-70 micrometers is more preferable.

該溶解液噴霧法に使用し得る被覆装置の一例について、図1に示した噴流装置を参照しながら説明する。該溶解液噴霧法においては、充填材や多糖類またはその誘導体等の有機溶媒に不溶な材料を、被覆用混合物中に均一に分散させるため被覆用混合物の撹拌を強力に行うことが好ましい。   An example of a coating apparatus that can be used in the solution spraying method will be described with reference to the jet apparatus shown in FIG. In the solution spraying method, it is preferable to vigorously stir the coating mixture in order to uniformly disperse a material insoluble in an organic solvent such as a filler, a polysaccharide or a derivative thereof in the coating mixture.

この噴流装置は、噴流状態にある粒状肥料3に対し、被覆用混合物を配管5経由で輸送し、噴霧ノズル2により噴霧し、粒状肥料3の表面に吹き付けて、該表面を被覆すると同時に、並行して高温気体を噴流塔1に下部からガイド管14へ流入させ、該高速熱風流によって、該粒状肥料表面に付着している被覆用混合物中の有機溶媒を瞬時に蒸発乾燥させるものである。噴霧時間は被覆用混合物の低密度エチレン単独重合体(及びエチレン共重合体)濃度、及び該被覆用混合物の噴霧速度、被覆率等により異なるが、これらは目的に応じて適宜選択されるべきものである。   This jet apparatus transports the coating mixture to the granular fertilizer 3 in the jet state via the pipe 5, sprays it with the spray nozzle 2, sprays it on the surface of the granular fertilizer 3, and coats the surface simultaneously. Then, a high-temperature gas is caused to flow into the jet tower 1 from below into the guide tube 14, and the organic solvent in the coating mixture adhering to the surface of the granular fertilizer is instantly evaporated and dried by the high-speed hot air flow. The spraying time varies depending on the concentration of the low-density ethylene homopolymer (and ethylene copolymer) in the coating mixture, and the spraying rate, coating rate, etc. of the coating mixture, which should be appropriately selected according to the purpose. It is.

図1に示した噴流装置以外の本発明に使用し得る被覆装置としては、流動層型または噴流層型の被覆装置として、特公昭42−24281号公報及び特公昭42−24282号公報に開示された、ガス体により粒状肥料の噴水型流動層を形成せしめ、中心部に生ずる粒状肥料分散層にコーティング剤を噴霧する装置を挙げることができ、回転型の被覆装置としては、特開平7−31914号公報及び特開平7−195007号公報に開示された、ドラムの回転によりドラム内周に具えたリフターによって粉粒体を上方に移送した後に落下させ、落下中の粉粒体表面にコーティング剤を塗布し、被膜を形成させる装置を挙げることができる。   Coating apparatuses that can be used in the present invention other than the jet apparatus shown in FIG. 1 are disclosed in Japanese Patent Publication Nos. 42-24281 and 42-24282 as fluidized bed type or spouted bed type coating apparatuses. Further, an apparatus for forming a fountain-type fluidized bed of granular fertilizer with a gas body and spraying a coating agent on the granular fertilizer dispersion layer formed in the center can be exemplified. As a rotary type coating apparatus, JP-A-7-31914 can be mentioned. No. 7-195007 and JP-A-7-195007, the drum is rotated by the lifter provided on the inner periphery of the drum by the rotation of the drum and then dropped, and the coating agent is applied to the surface of the falling granule. An apparatus for applying and forming a film can be mentioned.

上記被覆装置の中でも、塔内部に軸方向に垂直なガイド管が設置され、かつ塔下部には、複数の噴出孔が穿設され噴出孔の開口率が10〜70%である絞り円盤が設置された噴流塔内において、前記絞り円盤の噴出孔を通して下方から噴出する気体により噴流層を形成して流動状態にある粒状肥料の表面に対し噴霧ノズルを用いて被覆剤の噴霧が行われ、該噴霧ノズルが該噴出孔の少なくとも1個に下方から上方に向けて挿入されている被覆装置が好ましい。   Among the above coating apparatuses, a guide tube perpendicular to the axial direction is installed inside the tower, and a throttle disk having a plurality of ejection holes and an aperture ratio of 10 to 70% is installed at the lower part of the tower. In the spouted tower, a coating layer is sprayed on the surface of the granular fertilizer in a fluidized state by forming a spouted layer with the gas spouted from below through the spout hole of the throttle disk, A coating apparatus in which a spray nozzle is inserted into at least one of the ejection holes from below to above is preferable.

上記噴出孔は、通常4〜10個とし、絞り円盤内に均一に分散して配置することが実用上好ましい。また、噴霧ノズルは少なくとも1個が噴出孔の下方から上方に向けて設置されるが、複数の場合はなるべく絞り円盤内に均一に分散して配置することが望ましい。もちろん各噴出孔毎に配置してもよい。
また、下記式で示される絞り円盤の開口率は、10〜70%が好ましく、特に20〜60%が好ましい。
開口率(%)=(噴出孔上部面積の合計/穿孔前の円盤の上部面積)×100
開口率が上記の範囲であれば、絞り円盤の上面に粒状肥料が堆積固結せず、絞り作用が十分で、所期の気体の噴流速度が得られる。
It is practically preferable that the number of the ejection holes is normally 4 to 10 and uniformly dispersed in the aperture disk. In addition, at least one spray nozzle is installed from the lower side to the upper side of the ejection hole. In the case of a plurality of spray nozzles, it is desirable to disperse the nozzles as uniformly as possible in the throttle disk. Of course, you may arrange | position for every ejection hole.
Moreover, 10 to 70% is preferable and, as for the aperture ratio of the aperture disk shown by a following formula, 20 to 60% is especially preferable.
Opening ratio (%) = (total area of the upper part of the ejection hole / upper area of the disk before drilling) x 100
When the aperture ratio is in the above range, the granular fertilizer does not accumulate on the upper surface of the squeezing disk, the squeezing action is sufficient, and the desired gas jet velocity can be obtained.

本発明においては、噴出孔における気体の流速、及びガイド管内における気体の流速は特に限定するものではないが、品質の安定のためには噴出孔から装置内に不活性気体を送入する際の、噴出孔における気体の流速を好ましくは5〜70m/s、より好ましくは20〜70m/sとし、ガイド管内の気体の流速をガイド管外側に沿って循環降下する粒状肥料の終端速度の0.5〜3倍に調節して被覆を行う方法が推奨される。   In the present invention, the gas flow rate in the ejection hole and the gas flow rate in the guide tube are not particularly limited. However, in order to stabilize the quality, when the inert gas is fed into the apparatus from the ejection hole. The gas flow rate in the ejection hole is preferably 5 to 70 m / s, more preferably 20 to 70 m / s, and the gas flow rate in the guide tube is set to 0. 0 which is the terminal velocity of the granular fertilizer circulating and descending along the outside of the guide tube. A method of coating by adjusting to 5 to 3 times is recommended.

本発明において被覆用混合物に使用される有機溶媒は、特に限定されるものではないが、被膜材料が含有する低密度エチレン単独重合体、更にエチレン共重合体を溶解し得る溶媒を選択すればよい。本発明では、塩素系溶媒や炭化水素系溶媒が好ましく、その中でもテトラクロロエチレン、トリクロロエチレン、トルエン、エチルシクロヘキサンは、緻密で均一な被膜が得られるため特に好ましい。   The organic solvent used in the coating mixture in the present invention is not particularly limited, but a low-density ethylene homopolymer contained in the coating material and a solvent capable of dissolving the ethylene copolymer may be selected. . In the present invention, a chlorine-based solvent or a hydrocarbon-based solvent is preferable, and among these, tetrachloroethylene, trichloroethylene, toluene, and ethylcyclohexane are particularly preferable because a dense and uniform film can be obtained.

以下に実施例及び比較例を記載し、本発明を具体的に説明する。
1.物性の測定方法
実施例及び比較例の低密度エチレン単独重合体の物性評価は、下記測定方法によって行った。
(1)メルトマスフローレイト(MFR);JIS K 7210(190℃、2.16kg荷重)に準拠した。
(2)密度;JIS K 7112に準拠した。試料1gをプレス温度180℃、加圧1kg/cmの条件にて予熱2分間行った後、脱泡を数回繰り返し、プレス温度180℃、加圧150kg/cmの条件にて4分間の加温加圧後に、20〜30℃/minの割合で冷却して、試料の前処理を行った。前処理を行った試料2〜3mgを切り出し超音波洗浄機にて脱泡後、層内温度密度23±0.1℃に保持した測定範囲0.916〜0.947g/cmの密度勾配管中に、投入し沈降が完全に停止したときの値を密度とした。
(3)分子量分布(Mz/Mw、Mw/Mn)
ゲルパーミュエーションクロマトグラフィー(GPC)法で測定。標準ポリスチレンは東ソー社製を用い、溶出時間と分子量の検量線を用いて重合体のポリスチレン換算の重量平均分子量(Mw)、数平均分子量(Mn)、Z平均分子量(Mz)を求め、分子量分布Mw/Mn、Mz/Mwを求めた。
装置:ウォーターズ社製GPC−150C型
カラム:東ソー社製 GMH−HT6(7.5mmID×60cm)
移動相:オルトジクロロベンゼン
カラム温度:140℃
流量:1ml/min
検出器:示差屈折計
(4)低分子成分
上記分子量分布の測定と同様に行い、分子量分布曲線を作成し、分子量10,000以下の占める面積を求め、分子量分布全体の面積で除して比率を求めた。
(5)結晶化温度、融点
試料5±0.5mgを示差走査熱量計(DSC、パーキンエルマー社製DSC−7)を用い、10℃/minで200℃迄昇温して溶融し、200℃で5分間保持した後、降温速度10℃/minで−30℃迄降温して10分保持し、次いで昇温速度10℃/minで昇温する際の吸熱曲線を求め融点とした。更に、昇温速度10℃/minで昇温して、200℃で5分間保持した後、溶融状態から降温速度10℃/minで冷却する過程におけるDSCの発熱のピーク温度を結晶化温度とした。
(6)破断強度;JIS Z 1702に準拠した。L/Dが22の40mmφ単軸押出機に直径180mmφインフレーション用ダイスを用い、押出温度200℃、引張速度15〜20m/minの速度にてフィルム成形を行った。フィルムの引取方向をMD、垂直方向をTDとし、チューブ状のフィルム成形物を得た。このフィルムをダンベル1号で打ち抜き、標線間を10cm、厚みを3カ所測定し最小値を厚みとした。環境温度23℃の恒温室にて48時間放置し、ストログラフ(東洋精機製作所製 R−3)を用いて引張速度200mm/minで破断する迄の最大荷重を測定し、この測定値を断面積で割った値を破断強度とした。
(7)伸び率;JIS Z 1702に準拠した。破断強度の測定において、破断する迄の標線間の伸びを伸び率とした。
Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples.
1. Measurement method of physical properties The physical properties of the low density ethylene homopolymers of Examples and Comparative Examples were evaluated by the following measurement methods.
(1) Melt mass flow rate (MFR); conformed to JIS K 7210 (190 ° C., 2.16 kg load).
(2) Density: Conforms to JIS K7112. 1 g of the sample was preheated for 2 minutes under the conditions of a press temperature of 180 ° C. and a pressure of 1 kg / cm 2 , and then defoaming was repeated several times, and the press temperature of 180 ° C. and a pressure of 150 kg / cm 2 was applied for 4 minutes. After heating and pressurization, the sample was cooled at a rate of 20 to 30 ° C./min, and the sample was pretreated. A pre-treated sample of 2 to 3 mg was cut out, defoamed with an ultrasonic cleaner, and then a density gradient tube having a measurement range of 0.916 to 0.947 g / cm 3 maintained at a temperature density of 23 ± 0.1 ° C. The value when the sedimentation was stopped and the sedimentation completely stopped was taken as the density.
(3) Molecular weight distribution (Mz / Mw, Mw / Mn)
Measured by gel permeation chromatography (GPC) method. Standard polystyrene is manufactured by Tosoh Corporation, and the weight average molecular weight (Mw), number average molecular weight (Mn), and Z average molecular weight (Mz) in terms of polystyrene of the polymer are obtained using a calibration curve of elution time and molecular weight, and molecular weight distribution. Mw / Mn and Mz / Mw were determined.
Apparatus: GPC-150C type manufactured by Waters Co. Column: GMH-HT6 manufactured by Tosoh Corporation (7.5 mm ID × 60 cm)
Mobile phase: Orthodichlorobenzene Column temperature: 140 ° C
Flow rate: 1 ml / min
Detector: Differential refractometer (4) Low molecular component Performed in the same manner as the above molecular weight distribution measurement, create a molecular weight distribution curve, determine the area occupied by a molecular weight of 10,000 or less, and divide by the total molecular weight distribution ratio Asked.
(5) Crystallization temperature, melting point Using a differential scanning calorimeter (DSC, DSC-7 manufactured by PerkinElmer Co., Ltd.), a sample 5 ± 0.5 mg was melted by raising the temperature to 200 ° C. at 10 ° C./min. For 5 minutes, the temperature was lowered to −30 ° C. at a temperature lowering rate of 10 ° C./min, held for 10 minutes, and then an endothermic curve when the temperature was raised at a temperature rising rate of 10 ° C./min was obtained to obtain a melting point. Further, the temperature was raised at a rate of temperature increase of 10 ° C./min, held at 200 ° C. for 5 minutes, and then the DSC exothermic peak temperature in the process of cooling at a rate of temperature decrease of 10 ° C./min was used as the crystallization temperature. .
(6) Breaking strength: Conforms to JIS Z 1702. Using a 40 mmφ single-screw extruder with an L / D of 22 and a 180 mmφ inflation die, film forming was performed at an extrusion temperature of 200 ° C. and a tensile speed of 15 to 20 m / min. The film take-up direction was MD, and the vertical direction was TD, and a tube-shaped film molding was obtained. This film was punched with dumbbell No. 1, the distance between the marked lines was 10 cm, the thickness was measured at three locations, and the minimum value was defined as the thickness. The sample was left in a constant temperature room at an ambient temperature of 23 ° C. for 48 hours, and the maximum load until breaking at a tensile speed of 200 mm / min was measured using a strograph (R-3 manufactured by Toyo Seiki Seisakusho). The value divided by was taken as the breaking strength.
(7) Elongation rate: compliant with JIS Z 1702. In the measurement of the breaking strength, the elongation between the marked lines until the breaking occurred was defined as the elongation rate.

実施例、比較例で用いられた低密度エチレン単独重合体の略号と内容は下記の通りである。また、物性値を表1に示した。
LDPE1:低密度ポリエチレン 商品名「サンテック−LD M2504」(旭化成ケミカルズ社製)。
LDPE2:低密度ポリエチレン 商品名「サンテック−LD M2713」(旭化成ケミカルズ社製)。
LDPE3:低密度ポリエチレン 商品名「サンテック−LD M1920」(旭化成ケミカルズ社製)。
LDPE4:低密度ポリエチレン 商品名「サンテック−LD M2004」(旭化成ケミカルズ社製)。
LDPE5:低密度ポリエチレン 商品名「サンテック−LD M2206」(旭化成ケミカルズ社製)。
LDPE6:低密度ポリエチレン 商品名「サンテック−LD M1703」(旭化成ケミカルズ社製)。
LDPE7:低密度ポリエチレン 商品名「サンテック−LD M2270」(旭化成ケミカルズ社製)、表1の物性値はカタログ値。
The abbreviations and contents of the low density ethylene homopolymers used in Examples and Comparative Examples are as follows. The physical properties are shown in Table 1.
LDPE1: Low density polyethylene Trade name “Suntech-LD M2504” (manufactured by Asahi Kasei Chemicals).
LDPE2: Low-density polyethylene Trade name “Suntec-LD M2713” (manufactured by Asahi Kasei Chemicals).
LDPE3: Low density polyethylene Trade name “Suntec-LD M1920” (manufactured by Asahi Kasei Chemicals).
LDPE4: Low-density polyethylene Trade name “Suntech-LD M2004” (manufactured by Asahi Kasei Chemicals).
LDPE5: Low-density polyethylene Trade name “Suntec-LD M2206” (manufactured by Asahi Kasei Chemicals Corporation).
LDPE6: Low density polyethylene Trade name “Suntec-LD M1703” (manufactured by Asahi Kasei Chemicals).
LDPE7: Low-density polyethylene Product name “Suntech-LD M2270” (manufactured by Asahi Kasei Chemicals), physical properties in Table 1 are catalog values.

Figure 2006111521
Figure 2006111521

実施例、比較例で用いられた低密度エチレン単独重合体以外の被膜材料の略号と内容は下記の通りである。
EVA:エチレン−酢酸ビニル共重合体、商品名「エバフレックス360」(三井デュポンポリケミカル社製)。
コーンスターチ:粒径12〜18μm。
タルク:平均粒径10μm。
SA:ヘキサオキシエチレンノニルフェニルエーテル。
Fe:ステアリン酸鉄(III)(キシダ化学社製、試薬グレード、純度99%以上)
Abbreviations and contents of coating materials other than the low-density ethylene homopolymer used in Examples and Comparative Examples are as follows.
EVA: ethylene-vinyl acetate copolymer, trade name “Evaflex 360” (manufactured by Mitsui DuPont Polychemical Co., Ltd.).
Corn starch: particle size 12-18 μm.
Talc: Average particle size 10 μm.
SA: Hexaoxyethylene nonylphenyl ether.
Fe: Iron (III) stearate (manufactured by Kishida Chemical Co., reagent grade, purity 99% or more)

被覆粒状物の製造装置1
実施例及び比較例で用いた被覆粒状肥料の製造装置1の構成は、図1のフローシートと同様であり、噴流塔1は塔径(内径)600mm、高さ5,000mm、円錘角50度の形状を有し、粒状肥料投入口15及び被覆粒状肥料排出口13を有する。噴霧ノズル2はフルコン型一流体スプレーノズル、3は粒状肥料(芯材)である。6は固気分離器、7は冷却凝縮器である。8はルーツ型ブロワー、12はヒーターである。9は攪拌機付の被覆用混合物調整槽(溶解槽)であり、10はダイヤフラム型送液ポンプである。14はガイド管(直径150mm、長さ880mm、フッ素樹脂被覆品)、11は整流缶である。21は絞り円盤である。
絞り円盤21の詳細を図2に示す。図2において、直径154mm、噴出孔23の内径45mm、噴出孔数4個(開口率34%)、各噴出孔23の中央にそれぞれノズル2を設けたものであった。尚、ノズル2は、絞り円盤21の中心を中心とする直径95mmの円上に配置した。
Coated granular material manufacturing apparatus 1
The configuration of the coated granular fertilizer production apparatus 1 used in the examples and comparative examples is the same as that of the flow sheet of FIG. 1, and the spout tower 1 has a tower diameter (inner diameter) of 600 mm, a height of 5,000 mm, and a cone angle of 50 And has a granular fertilizer inlet 15 and a coated granular fertilizer outlet 13. The spray nozzle 2 is a full-contained one-fluid spray nozzle, and 3 is a granular fertilizer (core material). 6 is a solid-gas separator, and 7 is a cooling condenser. 8 is a roots type blower, and 12 is a heater. 9 is a coating mixture adjusting tank (dissolution tank) with a stirrer, and 10 is a diaphragm-type liquid feed pump. Reference numeral 14 denotes a guide tube (diameter 150 mm, length 880 mm, fluororesin-coated product), and 11 denotes a rectifying can. 21 is an aperture disk.
Details of the aperture disk 21 are shown in FIG. In FIG. 2, the diameter is 154 mm, the inner diameter of the ejection hole 23 is 45 mm, the number of ejection holes is 4 (aperture ratio 34%), and the nozzle 2 is provided at the center of each ejection hole 23. The nozzle 2 was arranged on a circle having a diameter of 95 mm with the center of the aperture disk 21 as the center.

被覆粒状物の製造装置2
実施例及び比較例で用いた被覆粒状肥料の製造装置2の構成は、噴流塔1の塔径(内径)を1,300mm、高さを8,500mmにし、他の装置も約2倍にし、固気分離器、冷却凝縮器、ルーツ型ブロワー等機器は噴霧により被覆する上で支障がないようスケールアップした以外は製造装置2の場合と同様である。
Coated granular material production equipment 2
The configuration of the coated granular fertilizer manufacturing apparatus 2 used in the examples and comparative examples is that the tower diameter (inner diameter) of the jet tower 1 is 1,300 mm, the height is 8,500 mm, and the other apparatuses are approximately doubled, The apparatus such as the solid-gas separator, the cooling condenser, and the roots type blower is the same as the case of the manufacturing apparatus 2 except that it is scaled up so as not to interfere with the coating by spraying.

被覆粒状肥料の製造方法
製造装置1または2を用いて次の方法により、被覆粒状肥料を製造した。熱せられた気流が噴流塔1の下部から上部に向けて流れ、固気分離器6を通過し、凝縮器7で気流を冷却し、有機溶媒を凝縮回収する。凝縮器7を通過した気流はブロワー8からヒーター12を通過して加熱され高温気流として再度噴流塔1へ導かれるように循環している。
まず、ブロアー8を用いて、噴出孔での気流温度150℃に保持した空気を噴流塔1に送りながら、粒状肥料(芯材)を投入口15から投入し、粒状肥料を噴流状態にする。この際、粒状肥料温度が70±2℃になるように、熱せられた気流の流量及び温度を調節した。気流の流量はブロワー8と整流缶11の間に設置した流量計で測定しながら調節し、熱せられた気流の温度は、粒状肥料温度や噴流塔出口温度を測定しながら調節した。循環風量は製造装置1で1,000m/h、製造装置2で3,000m/hであり、粒状肥料投入量は製造装置1で140kg、製造装置2で1,000kgである。
他方、溶解槽9に表2に示す組成の被膜材料各成分とテトラクロロエチレンを投入し、液温100±2℃で1時間混合撹拌することによって均一な被覆用混合物を調製した。
次いで塔内の粒状肥料が70℃に達したら、被覆用混合物供給ポンプ10を作動させて溶解槽9内の被覆用混合物をノズル2に送って被覆用混合物のスプレーを開始し、被覆率(=(被膜重量/被覆粒状肥料重量)×100)が最終の被覆粒状肥料に対しての8.5%となる迄行い、その後、粒状肥料温度を70℃±2℃に維持することに留意して気流の温度調節をしながら10分間気流のみを吹きつけて乾燥を実施し、乾燥が終了した時点でブロアー8を止めて、被覆された粒状肥料を、抜き出し口13より排出し、有機溶媒を含まない気流により脱溶媒処理を行った後、ホワイトカーボン粉体を被覆する表面処理を経て被覆粒状肥料を得た。
Manufacturing method of coated granular fertilizer Using the manufacturing apparatus 1 or 2, the coated granular fertilizer was manufactured by the following method. The heated airflow flows from the lower part of the jet tower 1 toward the upper part, passes through the solid-gas separator 6, cools the airflow with the condenser 7, and condenses and recovers the organic solvent. The airflow that has passed through the condenser 7 is circulated so as to be heated from the blower 8 through the heater 12 and then led to the jet tower 1 as a high-temperature airflow.
First, granular fertilizer (core material) is introduced from the inlet 15 while air maintained at an airflow temperature of 150 ° C. at the ejection hole is sent to the jet tower 1 using the blower 8, and the granular fertilizer is made into a jet state. Under the present circumstances, the flow volume and temperature of the heated airflow were adjusted so that granular fertilizer temperature might be set to 70 +/- 2 degreeC. The flow rate of the air flow was adjusted while measuring with a flow meter installed between the blower 8 and the rectifying can 11, and the temperature of the heated air flow was adjusted while measuring the granular fertilizer temperature and the jet tower outlet temperature. Circulating air volume 1,000 m 3 / h in the manufacturing apparatus 1, an in the manufacturing apparatus 2 3,000 m 3 / h, the granular fertilizer dosages are 140kg in the manufacturing apparatus 1, a 1,000kg in the manufacturing apparatus 2.
On the other hand, each coating material component having the composition shown in Table 2 and tetrachlorethylene were added to the dissolution tank 9 and mixed and stirred at a liquid temperature of 100 ± 2 ° C. for 1 hour to prepare a uniform coating mixture.
Next, when the granular fertilizer in the tower reaches 70 ° C., the coating mixture supply pump 10 is operated to send the coating mixture in the dissolution tank 9 to the nozzle 2 to start spraying the coating mixture. Note that (coating weight / coated granular fertilizer weight) × 100) is 8.5% of the final coated granular fertilizer, and then the granular fertilizer temperature is maintained at 70 ° C. ± 2 ° C. Drying is performed by blowing only the air flow for 10 minutes while adjusting the temperature of the air flow. When the drying is completed, the blower 8 is stopped, and the coated granular fertilizer is discharged from the outlet 13 and contains an organic solvent. The solvent removal treatment was performed with no airflow, and then the coated granular fertilizer was obtained through the surface treatment for coating the white carbon powder.

尚、粒状肥料として尿素(粒径3.0mm〜3.6mm、平均粒径3.4mm)を使用した。
粒状肥料の円形度係数は、NIRECO社製のIMAGE ANAJYZER LUZEX-FSを用いて測定した。測定はランダムに取り出した粒状肥料100個を用いて行った。測定結果は0.994であった。
Urea (particle size: 3.0 mm to 3.6 mm, average particle size: 3.4 mm) was used as the granular fertilizer.
The circularity coefficient of the granular fertilizer was measured using IMAGE ANAJYZER LUZEX-FS manufactured by NIRECO. The measurement was performed using 100 granular fertilizers taken at random. The measurement result was 0.994.

実施例1〜10、比較例1〜13
表2に示した被膜材料組成と製造条件で被覆粒状肥料を製造した。
Examples 1-10, Comparative Examples 1-13
The coated granular fertilizer was manufactured with the coating material composition and manufacturing conditions shown in Table 2.

Figure 2006111521
Figure 2006111521

実施例及び比較例で得られた被覆粒状肥料について、水中溶出挙動、及び被膜強度の測定を実施した。   About the coated granular fertilizer obtained by the Example and the comparative example, the elution behavior in water and the measurement of the film strength were implemented.

被覆粒状肥料の溶出測定
実施例及び比較例の被覆粒状肥料を10gとあらかじめ25℃に調整をしておいた蒸留水200mlとを250mlの蓋付きポリ容器に投入し、25℃設定のインキュベーターに静置した。7日後、該容器から水を全て抜き取り、抜き取った水に含まれる尿素量(尿素溶出量)を定量分析(ジメチルアミノベンズアルデヒド法 「詳解肥料 分析法 第二改訂版」養賢堂)により求めた。水を抜き取った後のサンプルは再度該容器に入れ、該容器に再度蒸留水を200ml投入し同様に静置した。尿素溶出量の積算値が、予め同一ロットの被覆粒状肥料を用いて測定した尿素含有量の80重量%に達する迄この操作を繰り返した。
その後該被覆粒状肥料を乳鉢ですりつぶし、該肥料の内容物を水200mlに溶解後上記と同様の方法で尿素残量を定量分析した。積算尿素溶出量と尿素残量を加えた量を尿素全量とし、水中に溶出した尿素の溶出累計と日数の関係をグラフ化して溶出速度曲線を作成し、80重量%溶出率に至る日数を求めた。結果を表3に示す。また、溶出測定開始から5重量%溶出に至る迄の日数を「d1」とし、それ以降80重量%溶出に至る迄の日数を「d2」とした。結果を表3に示した。
Measurement of dissolution of coated granular fertilizer 10 g of the coated granular fertilizer of Examples and Comparative Examples and 200 ml of distilled water adjusted to 25 ° C. in advance are put into a 250 ml plastic container with a lid, and placed in an incubator set at 25 ° C. I put it. Seven days later, all the water was extracted from the container, and the amount of urea contained in the extracted water (urea elution amount) was determined by quantitative analysis (dimethylaminobenzaldehyde method “detailed fertilizer analysis method second revised edition” Yokendo). The sample after draining water was put into the vessel again, and 200 ml of distilled water was put into the vessel again and left in the same manner. This operation was repeated until the integrated value of the urea elution amount reached 80% by weight of the urea content measured in advance using the same lot of coated granular fertilizer.
Thereafter, the coated granular fertilizer was ground in a mortar, and the content of the fertilizer was dissolved in 200 ml of water, and then the amount of urea remaining was quantitatively analyzed in the same manner as described above. The total amount of urea dissolved and the amount of urea remaining is added to the total amount of urea, and the relationship between the total amount of urea eluted in water and the number of days is graphed, and an elution rate curve is created to determine the number of days to reach 80% by weight elution rate. It was. The results are shown in Table 3. In addition, the number of days from the start of elution measurement until 5% by weight elution was defined as “d1”, and the number of days until 80% by weight elution was performed thereafter as “d2”. The results are shown in Table 3.

Figure 2006111521
Figure 2006111521

本結果からも明らかなように、実施例1〜10は被覆率を10重量%以下とし、被覆用混合物供給速度を固形分で10kg/hの生産性が高い条件下において、d1/d2が0.70以上となった。このことは、溶出を抑えた後の肥料成分が必要時期に必要な量だけ供給できることが明らかであるほか、実施例のような高性能かつより多くの肥料成分を含む製品を安価に供給することができる。
一方、比較例1〜12はd1/d2が0.70未満となり、特にd1を40日以上、またはd1とd2の和が100日以上の製品を本発明条件で製造しようとした場合、d2が長くなり栽培期間を超えて溶出し続けることになり、実用的でない。尚、比較例9、10はd1/d2が0.2以下になり時限溶出型にならず、比較例11は被覆率が小さすぎてd1とd2の和が3日で緩効性肥料とはいえず、比較例12は被覆用混合物中の被膜材料濃度を3重量%迄下げて丁寧に噴霧し被覆したが、上述の通りd1/d2が0.70未満となった。
比較例13の場合のような低密度エチレン単独重合体を用いた場合は、被覆率を12重量%、被覆用混合物供給速度を固形分で5kg/hのように被膜を厚くし、ゆっくり丁寧に噴霧し被覆すれば本発明品と同等のものが製造可能であるが、コストがかかりすぎ実用的でない。
As can be seen from these results, in Examples 1 to 10, d1 / d2 was 0 under conditions where the coverage was 10 wt% or less and the coating mixture supply rate was 10 kg / h in terms of solid content and high productivity. It was over 70. This clearly indicates that the fertilizer component after suppressing elution can be supplied only in the required amount at the required time, and that a product containing high performance and more fertilizer components as in the embodiment can be supplied at low cost. Can do.
On the other hand, in Comparative Examples 1 to 12, d1 / d2 is less than 0.70. In particular, when d1 is 40 days or more, or a product in which the sum of d1 and d2 is 100 days or more is manufactured under the conditions of the present invention, d2 is It becomes longer and continues to elute beyond the cultivation period, which is not practical. In Comparative Examples 9 and 10, d1 / d2 is 0.2 or less and does not become a time elution type, and Comparative Example 11 has a too low coverage and the sum of d1 and d2 is 3 days. No, comparative example 12 was coated by carefully spraying the coating material concentration in the coating mixture down to 3% by weight, but d1 / d2 was less than 0.70 as described above.
When a low-density ethylene homopolymer as in Comparative Example 13 was used, the coating was thickened so that the coating rate was 12% by weight and the coating mixture supply rate was 5 kg / h in terms of solid content. If sprayed and coated, an equivalent product of the present invention can be produced, but it is too costly and impractical.

被覆粒状肥料の被膜強度測定
背負い形動力散布機(共立社製、DMD−5501−26)を用いて、エンジンスロットル8、シャッター開度10の条件で、被覆粒状肥料10kgを散布し、筒先から10m以上吐出した被覆粒状肥料を回収した。回収した被覆粒状肥料を縮分器により50g迄縮分し、試験前の被覆粒状肥料10gと回収した被覆粒状肥料10gとあらかじめ25℃に調整をしておいた蒸留水200mlと共に250mlの蓋付きポリ容器に仕込み、25℃設定のインキュベーターに静置した。7日後、該容器から水を全て抜き取り、抜き取った水に含まれる尿素量(尿素溶出量)を定量分析(ジメチルアミノベンズアルデヒド法 「詳解肥料 分析法 第二改訂版」養賢堂)により求め、溶出率を算出した。散布機試験後の被覆粒状肥料の溶出率から、試験前の被覆粒状肥料の溶出率を差し引いた値を求め、被膜強度の尺度とした。結果を表4に示した。
Measurement of coating strength of coated granular fertilizer Using a shoulder-type power spreader (manufactured by Kyoritsu Co., Ltd., DMD-5501-26), spray 10 kg of coated granular fertilizer under the conditions of engine throttle 8 and shutter opening 10 and 10 m or more from the tube tip The discharged coated granular fertilizer was collected. The recovered coated granular fertilizer is shrunk to 50 g with a reducer, and the coated granular fertilizer 10 g before the test, the recovered coated granular fertilizer 10 g, and 200 ml of distilled water adjusted to 25 ° C. in advance and 250 ml of poly with a lid The container was charged and allowed to stand in an incubator set at 25 ° C. Seven days later, all the water is extracted from the container, and the amount of urea contained in the extracted water (urea elution amount) is obtained by quantitative analysis (dimethylaminobenzaldehyde method “Detailed Fertilizer Analysis Method Second Revised Edition” Yokendo). The rate was calculated. A value obtained by subtracting the dissolution rate of the coated granular fertilizer before the test from the dissolution rate of the coated granular fertilizer after the spreader test was determined as a measure of the coating strength. The results are shown in Table 4.

Figure 2006111521
Figure 2006111521

その結果、実施例1〜10は1重量%以内の範囲に収まり、被膜強度の強さを示していたが、比較例1〜12では5〜15重量%と拡大した。これは、従来より生産性を高くしたため、一部、製造時に噴霧ノズルが閉塞気味になったものやブロッキングをしたものが含まれるほか、全般的に被膜強度が各実施例と比較して弱いものと思われる。これは比較例で用いた被膜材料の低密度エチレン単独重合体の破断強度、破断伸び率が各実施例のものと比べて劣ることも原因の一つと推測している。
よって、各比較例は機械を用いた施肥法には不向きか、注意が必要であり、用途が限定される。
比較例13は製造時に問題はなかったものの、各比較例と同様に被膜強度が劣る結果となった。これは、MFR値が大きいことが影響していると予測される。
As a result, Examples 1 to 10 were within the range of 1% by weight and showed the strength of the coating strength, but Comparative Examples 1 to 12 expanded to 5 to 15% by weight. This is because the productivity has been higher than before, and in some cases, the spray nozzle became obstructed or blocked during production, and the coating strength was generally weak compared to each example. I think that the. This is presumed to be caused by the fact that the breaking strength and breaking elongation of the low density ethylene homopolymer of the coating material used in the comparative examples are inferior to those of the respective examples.
Therefore, each comparative example is unsuitable for the fertilization method using a machine, or needs attention, and uses are limited.
Although Comparative Example 13 had no problem at the time of production, the film strength was inferior as in each Comparative Example. This is predicted to be affected by a large MFR value.

本発明は被覆粒状肥料の製造に有効に利用できる。   The present invention can be effectively used for the production of coated granular fertilizer.

被覆に使用する装置の一例のフローシートExample flow sheet for equipment used for coating 絞り円盤(オリフィス)の一例An example of an aperture disk (orifice)

符号の説明Explanation of symbols

1.噴流塔
2.噴霧ノズル
3.粒状肥料(芯材)
4.循環気流配管
5.被覆用混合物供給配管
6.固気分離器
7.凝縮器
8.ブロワー
9.溶解槽
10.ポンプ
11.整流缶
12.ヒーター
13.排出口
14.ガイド管
15.粒状肥料投入口
21.絞り円盤
22.円盤主体
23.噴出孔
1. Jet tower 2. 2. Spray nozzle Granular fertilizer (core material)
4). Circulating air flow piping5. 5. Mixing supply pipe for coating 6. Solid-gas separator Condenser 8. Blower 9 Dissolution tank 10. Pump 11. Rectification can 12. Heater 13. Outlet 14. Guide tube 15. Granular fertilizer inlet 21. Diaphragm disc 22. Main disc 23. Outlet

Claims (9)

表面が被膜によって被覆された被覆粒状肥料であり、該被膜が、下記(a)〜(c)の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を含有する被膜であり、時限溶出型の溶出パターンを有する被覆粒状肥料。
(a)重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。
(b)分子量10,000以下の成分の含有量が3.5%未満である。
(c)メルトマスフローレイトが0.01〜2g/10minである。
A coated granular fertilizer having a surface coated with a coating, the coating comprising at least one selected from low density ethylene homopolymers having the following physical properties (a) to (c), polysaccharides and derivatives thereof: A coated granular fertilizer which is a coating to be contained and has a timed dissolution type elution pattern.
(A) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3 to 6, and the weight average molecular weight (Mw) is 100,000 to 300,000.
(B) The content of components having a molecular weight of 10,000 or less is less than 3.5%.
(C) Melt mass flow rate is 0.01 to 2 g / 10 min.
表面が被膜によって被覆された被覆粒状肥料であり、該被膜が、下記(a)〜(c)の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を含有する被膜であり、被膜の割合が被覆粒状肥料に対して3〜12重量%であり、時限溶出型の溶出パターンを有する被覆粒状肥料。
(a)重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。
(b)分子量10,000以下の成分の含有量が3.0%以下である。
(c)メルトマスフローレイトが0.01〜2g/10minである。
A coated granular fertilizer having a surface coated with a coating, the coating comprising at least one selected from low density ethylene homopolymers having the following physical properties (a) to (c), polysaccharides and derivatives thereof: A coated granular fertilizer which is a coating to be contained and has a coating ratio of 3 to 12% by weight with respect to the coated granular fertilizer and has a timed dissolution type elution pattern.
(A) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3 to 6, and the weight average molecular weight (Mw) is 100,000 to 300,000.
(B) The content of components having a molecular weight of 10,000 or less is 3.0% or less.
(C) Melt mass flow rate is 0.01 to 2 g / 10 min.
被膜が、更にエチレン共重合体を含有する、請求項1または2記載の被覆粒状肥料。   The coated granular fertilizer according to claim 1 or 2, wherein the coating further contains an ethylene copolymer. 被膜が、更に充填材を含有する、請求項1〜3のいずれか1項記載の被覆粒状肥料。   The coated granular fertilizer according to any one of claims 1 to 3, wherein the coating further contains a filler. 時限溶出型の溶出パターンが、被覆粒状肥料を25℃の水中に浸漬した場合の肥料成分の溶出率が5重量%に達する迄の期間をd1(日)とし、肥料成分の溶出率が、被覆粒状肥料に含まれる全肥料成分量に対して、5重量%を超えて80重量%に達する迄の期間をd2(日)とした時、d1/d2が0.7以上であり、かつd1+d2が30〜360(日)の範囲である、請求項1〜4のいずれか1項記載の被覆粒状肥料。   The time elution type elution pattern is d1 (day) until the elution rate of the fertilizer component reaches 5% by weight when the coated granular fertilizer is immersed in water at 25 ° C. D1 / d2 is 0.7 or more, and d1 + d2 is greater than 5% by weight and reaching 80% by weight with respect to the total amount of fertilizer components contained in the granular fertilizer. The coated granular fertilizer according to any one of claims 1 to 4, which is in a range of 30 to 360 (days). 下記(a)〜(c)の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を、有機溶媒に溶解及び分散させた被覆用混合物を、流動状態または転動状態にある粒状肥料の表面に噴霧し付着させ、この付着した被覆用混合物から有機溶媒を蒸発させて得られる、被膜の割合が被覆粒状肥料に対して3〜12重量%であり、時限溶出型の溶出パターンを有する被覆粒状肥料。
(a)重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。
(b)分子量10,000以下の成分の含有量が3.0%以下である。
(c)メルトマスフローレイトが0.1〜2g/10minである。
A coating mixture in which one or more selected from low density ethylene homopolymers having the following physical properties (a) to (c), and polysaccharides and derivatives thereof are dissolved and dispersed in an organic solvent, The ratio of the coating obtained by spraying and adhering to the surface of the granular fertilizer in the rolling state and evaporating the organic solvent from the adhering coating mixture is 3 to 12% by weight with respect to the coated granular fertilizer, Coated granular fertilizer having an elution pattern.
(A) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3 to 6, and the weight average molecular weight (Mw) is 100,000 to 300,000.
(B) The content of components having a molecular weight of 10,000 or less is 3.0% or less.
(C) The melt mass flow rate is 0.1 to 2 g / 10 min.
被覆用混合物が、更にエチレン共重合体を含有する、請求項6記載の被覆粒状肥料。   The coated granular fertilizer according to claim 6, wherein the coating mixture further contains an ethylene copolymer. 下記工程を有する、時限溶出型の溶出パターンを有する被覆粒状肥料の製造方法。
第1工程:下記(a)〜(c)の物性を有する低密度エチレン単独重合体、及び多糖類ならびにその誘導体から選ばれた1種以上を、有機溶媒に溶解及び分散させた被覆用混合物を、流動状態または転動状態にある粒状肥料の表面に噴霧して付着させる工程。
第2工程:粒状肥料の表面に付着した被覆用混合物から有機溶媒を蒸発させ、粒状肥料の表面に被膜を形成する工程。
(a)重量平均分子量(Mw)と数平均分子量(Mn)との比(Mw/Mn)が3〜6であり、かつ重量平均分子量(Mw)が100,000〜300,000である。
(b)分子量10,000以下の成分の含有量が3.5%未満である。
(c)メルトマスフローレイトが0.1〜2g/10minである。
The manufacturing method of the covering granular fertilizer which has the elution pattern of a time elution type which has the following process.
1st process: The coating mixture which melt | dissolved and disperse | distributed in the organic solvent 1 or more types chosen from the low density ethylene homopolymer which has the physical property of following (a)-(c), polysaccharide, and its derivative (s). The process of spraying and adhering to the surface of the granular fertilizer in a fluid state or a rolling state.
Second step: a step of evaporating the organic solvent from the coating mixture adhering to the surface of the granular fertilizer to form a film on the surface of the granular fertilizer.
(A) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 3 to 6, and the weight average molecular weight (Mw) is 100,000 to 300,000.
(B) The content of components having a molecular weight of 10,000 or less is less than 3.5%.
(C) The melt mass flow rate is 0.1 to 2 g / 10 min.
被覆用混合物の噴霧が、塔内部に垂直なガイド管が設置され、かつ塔下部に複数の噴出孔を有しその開口率が10〜70%である絞り円盤が設置された噴流塔内において、前記絞り円盤の噴出孔を通して下方から噴出する気体により噴流層を形成して流動状態にある粒状肥料の表面に対し、噴出孔の少なくとも1個に下方から上方に向けて挿入されている噴霧ノズルを用いて行われる、請求項8記載の被覆粒状肥料の製造方法。   In the jet tower in which the spray of the coating mixture is installed with a vertical guide pipe inside the tower, and a throttle disk having a plurality of ejection holes at the bottom of the tower and an opening ratio of 10 to 70%, A spray nozzle that is inserted into at least one of the ejection holes from below to above the surface of the granular fertilizer that is in a fluidized state by forming a spout layer with gas ejected from below through the ejection holes of the throttle disk. The manufacturing method of the covering granular fertilizer of Claim 8 performed using.
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WO2012147668A1 (en) * 2011-04-25 2012-11-01 ジェイカムアグリ株式会社 Coated granular fertilizer coated with disintegrating coating
JP2019156681A (en) * 2018-03-13 2019-09-19 ジェイカムアグリ株式会社 Coated granular fertilizer, method of producing coated granular fertilizer, mixed fertilizer, and cultivation method
CN113402323A (en) * 2021-07-08 2021-09-17 百色学院 Special fertilizer for sugarcane primary root zone and preparation process thereof
JP7419083B2 (en) 2019-11-27 2024-01-22 三洋化成工業株式会社 Covered agricultural, forestry, and horticultural granular chemicals

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JPH11343190A (en) * 1998-05-29 1999-12-14 Chisso Corp Elution time adjusting type coated granular fertilizer, its production, control of eluting suppressing period and cultivation using the fertilizer
JP2002161002A (en) * 2000-11-24 2002-06-04 Chisso Corp Surface-coated biologically active particles and method of producing the same
JP2004002158A (en) * 2002-03-28 2004-01-08 Mitsubishi Chemicals Corp Coated granular fertilizer

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JPH11319535A (en) * 1998-05-19 1999-11-24 Chisso Corp Throttling disk for particle-coating apparatus, apparatus for coating particle comprising throttling disk, and method for coating particle
JPH11343190A (en) * 1998-05-29 1999-12-14 Chisso Corp Elution time adjusting type coated granular fertilizer, its production, control of eluting suppressing period and cultivation using the fertilizer
JP2002161002A (en) * 2000-11-24 2002-06-04 Chisso Corp Surface-coated biologically active particles and method of producing the same
JP2004002158A (en) * 2002-03-28 2004-01-08 Mitsubishi Chemicals Corp Coated granular fertilizer

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Publication number Priority date Publication date Assignee Title
WO2012147668A1 (en) * 2011-04-25 2012-11-01 ジェイカムアグリ株式会社 Coated granular fertilizer coated with disintegrating coating
KR101545799B1 (en) 2011-04-25 2015-08-19 제이캄 아그리 가부시끼가이샤 Coated granular fertilizer coated with disintegrating coating
JP5871912B2 (en) * 2011-04-25 2016-03-01 ジェイカムアグリ株式会社 Coated granular fertilizer coated with a disintegrating coating
JP2019156681A (en) * 2018-03-13 2019-09-19 ジェイカムアグリ株式会社 Coated granular fertilizer, method of producing coated granular fertilizer, mixed fertilizer, and cultivation method
JP7419083B2 (en) 2019-11-27 2024-01-22 三洋化成工業株式会社 Covered agricultural, forestry, and horticultural granular chemicals
CN113402323A (en) * 2021-07-08 2021-09-17 百色学院 Special fertilizer for sugarcane primary root zone and preparation process thereof

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