JP2006063248A - Lubricant additive - Google Patents

Lubricant additive Download PDF

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JP2006063248A
JP2006063248A JP2004249807A JP2004249807A JP2006063248A JP 2006063248 A JP2006063248 A JP 2006063248A JP 2004249807 A JP2004249807 A JP 2004249807A JP 2004249807 A JP2004249807 A JP 2004249807A JP 2006063248 A JP2006063248 A JP 2006063248A
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zinc
additive
compound
group
carbon atoms
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JP4563114B2 (en
Inventor
Hiroaki Koujima
宏明 甲嶋
Shinya Iizuka
真也 飯塚
Motoharu Ishikawa
元治 石川
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Idemitsu Kosan Co Ltd
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Idemitsu Kosan Co Ltd
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Priority to JP2004249807A priority Critical patent/JP4563114B2/en
Priority to US11/661,354 priority patent/US20080161215A1/en
Priority to EP05780924A priority patent/EP1783196A4/en
Priority to KR1020077004644A priority patent/KR101252867B1/en
Priority to CN2005800292329A priority patent/CN101010418B/en
Priority to PCT/JP2005/015400 priority patent/WO2006025246A1/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • C10M137/04Phosphate esters
    • C10M137/10Thio derivatives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • C10M137/04Phosphate esters
    • C10M137/10Thio derivatives
    • C10M137/105Thio derivatives not containing metal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/28Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/48Carboxylic acids; Salts thereof having carboxyl groups bound to a carbon atom of a six-membered aromatic ring
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/48Carboxylic acids; Salts thereof having carboxyl groups bound to a carbon atom of a six-membered aromatic ring
    • C10M129/54Carboxylic acids; Salts thereof having carboxyl groups bound to a carbon atom of a six-membered aromatic ring containing hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/047Thioderivatives not containing metallic elements
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/08Resistance to extreme temperature
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/10Inhibition of oxidation, e.g. anti-oxidants

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a lubricant additive having excellent functions as an oxidation-stable, heat-stable and NOx resistant extreme-pressure additive or atntiwear agent and a lubrication oil composition containing it. <P>SOLUTION: The lubricant additive is composed of a phosphate derivative expressed by formula [I] [wherein, Y represents S(sulfur) or O(oxygen); R<SP>1</SP>represents a 4-24C organic group; R<SP>2</SP>represents a 1-6C divalent organic group; n is an integer of 1-3]. The lubrication oil composition contains the additive. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、潤滑剤用添加剤に関し、さらに詳しくは、酸化安定性、熱安定性、耐NOx劣化性に優れ、極圧添加剤や耐摩耗剤として優れた機能を有する新規なリン酸エステル誘導体 、該リン酸エステル誘導体と亜鉛化合物との反応物又は該リン酸エステル誘導体と有機亜鉛化合物との混合物からなる潤滑剤用添加剤、並びにこれらの添加剤を配合した潤滑油組成物に関する。   The present invention relates to an additive for lubricants, and more specifically, a novel phosphate ester derivative having excellent oxidation stability, thermal stability, and NOx deterioration resistance, and having an excellent function as an extreme pressure additive and an antiwear agent. The present invention also relates to a lubricant additive comprising a reaction product of the phosphate ester derivative and a zinc compound or a mixture of the phosphate ester derivative and an organic zinc compound, and a lubricating oil composition containing these additives.

潤滑油は、機械装置が作動する際に部品同志が摺動接触もしくは転動接触して金属表面が摩耗することを防止する能力や摩耗を制御する能力を有することが必要とされる。したがって、潤滑油の耐摩耗性を向上させ、かつ装置の寿命を延長するためには添加剤の役割が極めて重要になってくる。
一方、基油単独では、内燃機関用潤滑油や駆動系潤滑油をはじめとするその他の潤滑油組成物の用途に要求される多くの特殊な性質を有することはできない。そこで、潤滑油用添加剤を使用して、それぞれの特定の性質を付与し、潤滑油組成物の性能を向上させる必要がある。このため、これら潤滑油組成物に使用するのに適した一つあるいはそれ以上の性質を有する潤滑油の探索が行われてきた。
例えば、特許文献1には、潤滑油として、一般式
The lubricating oil is required to have an ability to prevent wear of the metal surface due to sliding contact or rolling contact between the parts when the mechanical device is operated and an ability to control wear. Therefore, the role of the additive becomes extremely important in order to improve the wear resistance of the lubricating oil and extend the life of the apparatus.
On the other hand, the base oil alone cannot have many special properties required for the use of other lubricating oil compositions including internal combustion engine lubricating oil and drive system lubricating oil. Therefore, it is necessary to use the additive for lubricating oil to impart each specific property and improve the performance of the lubricating oil composition. For this reason, a search has been made for lubricating oils having one or more properties suitable for use in these lubricating oil compositions.
For example, Patent Document 1 discloses a general formula as a lubricating oil.

Figure 2006063248
Figure 2006063248

[式中、Rは炭素数2〜3の飽和脂肪族炭化水素基を示し、XはそれぞれOまたはSを示し、かつ複数のR'はそれぞれ炭素数1〜18のアルキル基などである。]で表されるリンおよび硫黄含有リン酸エステル化合物が開示されているが具体的用途の記載はない。
特許文献2には、一般式
[Wherein, R represents a saturated aliphatic hydrocarbon group having 2 to 3 carbon atoms, X represents O or S, respectively, and a plurality of R ′ are each an alkyl group having 1 to 18 carbon atoms, or the like. The phosphorous and sulfur-containing phosphoric acid ester compounds represented by the formula are disclosed, but no specific use is described.
Patent Document 2 discloses a general formula.

Figure 2006063248
Figure 2006063248

[式中、Aは炭素数2〜6のアルキレン基であり、R'はそれぞれ炭素数2〜4のアルキル基である。]で表されるリン酸エステル誘導体が開示されており、さらに、これをアクリルエステルと共重合して防炎剤として用いられている。
特許文献3には、芳香族アミンと、一般式
[Wherein, A represents an alkylene group having 2 to 6 carbon atoms, and R ′ represents an alkyl group having 2 to 4 carbon atoms, respectively. ] The phosphoric acid ester derivative represented by this is further disclosed, and this is copolymerized with an acrylic ester and used as a flameproofing agent.
Patent Document 3 discloses an aromatic amine and a general formula.

Figure 2006063248
Figure 2006063248

[式中、XはOもしくはS(少なくとも1つのはS)であり、mは0又は1(少なくとも3個のmは1)であり、複数のRはアルキル基又は芳香族基である。]で表される有機チオリン酸もしくは亜リン酸とからなるエステルベースの潤滑組成物が開示され、酸化防止剤として用いられている。
特許文献4には、一般式 Ya−S−Yb[式中、Yaは、
[Wherein, X is O or S (at least one is S), m is 0 or 1 (at least three m is 1), and a plurality of R are alkyl groups or aromatic groups. An ester-based lubricating composition comprising an organic thiophosphoric acid or phosphorous acid represented by the following formula is disclosed and used as an antioxidant.
In Patent Document 4, the general formula Ya-S-Yb [wherein Ya is

Figure 2006063248
Figure 2006063248

であり、Zはヒドロカルビル基であり、Rはそれぞれヒドロカルビル基, ヒドロカルビルオキシキ基などであり、R'は水素又は二価のヒドロカルビル基である。XはS又はOであり、Ybはヒドロカルビル基などである。]で表されるリン及び硫黄含有化合物が記載されており、酸化安定剤及び耐摩耗剤として用いられている。
特許文献5には、一般式
Z is a hydrocarbyl group, R is a hydrocarbyl group, a hydrocarbyloxy group, etc., and R ′ is hydrogen or a divalent hydrocarbyl group. X is S or O, and Yb is a hydrocarbyl group or the like. The phosphorus and sulfur containing compounds represented by the formula are described and used as oxidation stabilizers and antiwear agents.
Patent Document 5 discloses a general formula.

Figure 2006063248
Figure 2006063248

[式中、Rはアルキル基、シクロアルキル基などであり、R'はアルキル基を示し、xは1〜4であり、mは1または2、m+m'=3である。]で表されるアルキルチオリン酸エステルが記載されており、第一鉄金属の腐食防止剤として用いられている。
特許文献6には、一般式
RO-(CH2CH2O)xP(R')-OH
[式中、Rはアルキルキ基又はアルケニルであり、R'はOH、アルコキシなどでありであり、xは2〜4である。]で表されるアルコキシポリエチレンオキシ酸ホスファイトエステルが開示されており、油に対する水許容度を向上させる添加剤として用いられている。
特許文献7には、一般式
[Wherein, R represents an alkyl group, a cycloalkyl group, R ′ represents an alkyl group, x is 1 to 4, m is 1 or 2, and m + m ′ = 3. ] And is used as a corrosion inhibitor for ferrous metals.
Patent Document 6 describes that the general formula RO- (CH 2 CH 2 O) x P (R ′) — OH
[Wherein, R is an alkyl group or alkenyl, R ′ is OH, alkoxy or the like, and x is 2-4. ], And is used as an additive for improving water tolerance for oil.
Patent Document 7 discloses a general formula.

Figure 2006063248
Figure 2006063248

[式中、Rはアルキルなどであり、R'はアルキレン基であり、XはO,NHまたはSを示す。mは1〜3、m'は1〜12、m''は0又は1である。]で表される環式ホスフェートが記載され、自動車トランスミッション液のような潤滑油組成物の摩耗防止剤、酸化防止剤および摩擦改質剤として用いられている。
特許文献8には、燃料ならびに潤滑および機能流体組成物に有用な添加剤として、少なくとも1種の硫黄組成物を、ジ−又はトリ−ヒドロカルビルホスファイト及び/又はアミン化合物と反応させて得られる硫黄含有化合物のリン及び窒素含有誘導体が開示されている。
[Wherein, R is alkyl or the like, R ′ is an alkylene group, and X represents O, NH or S. m is 1 to 3, m ′ is 1 to 12, and m is 0 or 1. And are used as antiwear, antioxidant and friction modifiers in lubricating oil compositions such as automotive transmission fluids.
Patent Document 8 discloses sulfur obtained by reacting at least one sulfur composition with a di- or tri-hydrocarbyl phosphite and / or an amine compound as a useful additive in fuel and lubricating and functional fluid compositions. Phosphorus and nitrogen containing derivatives of the containing compounds are disclosed.

特許文献9及び特許文献10には、(1)β−ヒドロキシチオエーテル反応体、(2)亜リン酸水素ジヒドロカルビル、亜リン酸トリヒドロカルビルおよびそれらの混合物、(3)特定の求核反応体、を含む反応混合物の反応生成物が開示され、耐摩耗剤や酸化防止剤として用いられている。
特許文献11には、一般式
(R−X'−R'−Y')m−P−(OH)3-m
[式中、X'はS(硫黄)、Y'はS(硫黄)またはO(酸素)を示す。Rは炭素数6〜20の有機基、R'は炭素数1〜6の有機基を示す。mは1〜3の整数である。]
及び一般式
Patent Document 9 and Patent Document 10 include (1) β-hydroxythioether reactant, (2) dihydrocarbyl hydrogen phosphite, trihydrocarbyl phosphite and mixtures thereof, (3) specific nucleophilic reactants, The reaction product of a reaction mixture containing is disclosed and used as an antiwear and antioxidant agent.
In Patent Document 11, the general formula (RX'-R'-Y ') m- P- (OH) 3-m
[Wherein, X ′ represents S (sulfur) and Y ′ represents S (sulfur) or O (oxygen). R represents an organic group having 6 to 20 carbon atoms, and R ′ represents an organic group having 1 to 6 carbon atoms. m is an integer of 1-3. ]
And general formula

Figure 2006063248
Figure 2006063248

[式中、X',Y',R,R'は同上。pは0〜2の整数、qは0又は1の整数を示し、同時に0にはならない。]で表わされるリン及び硫黄含有亜リン酸化合物が記載されている。
特許文献12には、一般式 A−(RO)-(R'O)-P-(O)m [式中、AはHまたはOH、mは0又は1で、mが0のときAはOH、mが1のときAはHまたはOH、RとR'はそれぞれHまたは少なくとも1つのS又はOを含む炭化水素を示す。]で表わされるリン酸及び/又は亜リン酸 と、ホウ素を含むイミド分散剤を加熱処理して得られる組成物が開示されている。
特許文献13には、一般式
[In the formula, X ′, Y ′, R and R ′ are the same as above. p represents an integer of 0 to 2, q represents an integer of 0 or 1, and is not 0 at the same time. And phosphorous compounds containing sulfur and sulfur.
In Patent Document 12, the general formula A- (RO)-(R'O) -P- (O) m [wherein A is H or OH, m is 0 or 1, and when m is 0, A is When OH and m are 1, A represents H or OH, and R and R ′ each represent H or a hydrocarbon containing at least one S or O. ] The composition obtained by heat-processing the imide dispersing agent containing phosphoric acid and / or phosphorous acid represented by these, and boron is disclosed.
Patent Document 13 includes a general formula.

Figure 2006063248
Figure 2006063248

[式中、Rはそれぞれ水素原子または炭素数1〜30の炭化水素基、XはそれぞれOまたSであり、Zは金属原子を示す。]で表わされるリン酸化合物が記載され、塩基価維持性、摩耗防止性の添加剤として用いられている。
しかし、これら従来の添加剤を潤滑油に使用した場合には、高負荷で過酷な条件における極圧性、耐摩耗性および摩擦特性は未だ満足すべきものではなかった。
[Wherein, R represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, X represents O or S, respectively, and Z represents a metal atom. ] And is used as an additive for maintaining the base number and preventing wear.
However, when these conventional additives are used in lubricating oils, the extreme pressure properties, wear resistance and friction characteristics under severe conditions under high load have not yet been satisfactory.

米国特許第2750342号明細書U.S. Pat. No. 2,750,342 米国特許第2960523号明細書U.S. Pat. No. 2,960,523 米国特許第3446738号明細書U.S. Pat. No. 3,446,738 米国特許第4081387号明細書U.S. Pat. No. 4,081,387 米国特許第4511480号明細書US Pat. No. 4,511,480 米国特許第4579672号明細書US Pat. No. 4,579,672 米国特許第4776969号明細書US Pat. No. 4,776,969 WO88/03554号パンフレットWO88 / 03554 pamphlet WO89/12666号パンフレットWO89 / 12666 pamphlet 特表平3−500061号公報Japanese National Patent Publication No. 3-500061 特開平11−171892号公報Japanese Patent Laid-Open No. 11-171892 米国特許第6352962号明細書US Pat. No. 6,352,962 特開2002−294271号公報JP 2002-294271 A

本発明は、このような状況下でなされたもので、新規なイオウ含有有機リン化合物、及び該化合物を含有する潤滑油用添加剤を提供し、さらに内燃機関や駆動系機械などの高負荷の過酷な運転条件においても、極圧性、耐摩耗性及び摩擦特性に優れた潤滑油組成物を提供することを目的とするものである。   The present invention has been made under such circumstances, and provides a novel sulfur-containing organophosphorus compound and an additive for lubricating oil containing the compound, and further provides a high load such as an internal combustion engine and a drive train machine. An object of the present invention is to provide a lubricating oil composition having excellent extreme pressure properties, wear resistance and friction characteristics even under severe operating conditions.

本発明者らが、前記目的を達成するために鋭意研究を重ねた結果、特定のリン酸エステル誘導体が、熱安定性、酸化安定性、耐NOx性及び塩基価維持性に優れており、極圧剤、耐摩耗剤及び摩擦特性改質剤として有用であることを見出し、本発明を完成するに至った。
すなわち、本発明は下記の潤滑剤用添加剤などを提供するものである。
1.一般式[I]
As a result of intensive studies by the present inventors to achieve the above object, the specific phosphate ester derivative is excellent in thermal stability, oxidation stability, NOx resistance and base number maintenance, and is extremely It has been found useful as a pressure agent, an antiwear agent, and a friction property modifier, and the present invention has been completed.
That is, the present invention provides the following additives for lubricants and the like.
1. General formula [I]

Figure 2006063248
Figure 2006063248

[式中、YはS(硫黄)またはO(酸素)を示す。R1 は炭素数4から24の有機基、R2 は炭素数1から6の二価の有機基を示す。nは1〜3の整数を示す。]
で表わされるリン酸エステル誘導体(A)からなる潤滑剤用添加剤。
2. 一般式[I]
[Wherein Y represents S (sulfur) or O (oxygen). R 1 represents an organic group having 4 to 24 carbon atoms, and R 2 represents a divalent organic group having 1 to 6 carbon atoms. n shows the integer of 1-3. ]
The additive for lubricants which consists of phosphate ester derivative (A) represented by these.
2. General formula [I]

Figure 2006063248
Figure 2006063248

[式中、YはS(硫黄)またはO(酸素)を示す。R1 は炭素数4から24の有機基、R2 は炭素数1から6の二価の有機基を示す。nは1〜3の整数を示す。]
で表わされるリン酸エステル誘導体(A)と亜鉛化合物(B)の反応物からなる潤滑剤用添加剤。
3. 一般式[I]
[Wherein Y represents S (sulfur) or O (oxygen). R 1 represents an organic group having 4 to 24 carbon atoms, and R 2 represents a divalent organic group having 1 to 6 carbon atoms. n shows the integer of 1-3. ]
A lubricant additive comprising a reaction product of a phosphate ester derivative (A) and a zinc compound (B) represented by the formula:
3. General formula [I]

Figure 2006063248
Figure 2006063248

[式中、YはS(硫黄)またはO(酸素)を示す。R1 は炭素数4から24の有機基、R2 は炭素数1から6の二価の有機基を示す。nは1〜3の整数を示す。]
で表わされるリン酸エステル誘導体(A)と、有機亜鉛化合物(C)との混合物からなる潤滑剤用添加剤。
4. 上記一般式(I)において、YがO(酸素)のリン酸エステル誘導体である前記1〜3の
いずれかに記載の潤滑剤用添加剤。
5. 亜鉛化合物(B)が、金属亜鉛、亜鉛酸化物、有機亜鉛化合物、亜鉛酸素酸塩、ハロゲン化亜鉛及び亜鉛錯体の群から選ばれた少なくとも一つの化合物である前記2記載の潤滑剤用添加剤。
6. 亜鉛化合物(B)が、亜鉛、酸化亜鉛、水酸化亜鉛、炭酸亜鉛、ジメチル亜鉛、ジフェニル亜鉛及び亜鉛錯体の群から選ばれた少なくとも一つの化合物である前記2記載の潤滑剤用添加剤。
7. 有機亜鉛化合物(C)が、アルキルカルボン酸亜鉛、アルケニルカルボン酸亜鉛、アルキルフェニルカルボン酸亜鉛及びアルケニルフェニルカルボン酸亜鉛の群から選ばれた少なくとも一つの化合物である前記3記載の潤滑剤用添加剤。
8. 有機亜鉛化合物(C)が、オレイン酸亜鉛、イソステアリン酸亜鉛、ステアリン酸亜鉛、アルキルフェニルカルボン酸亜鉛、アルキルサリチル酸亜鉛の群から選ばれた少なくとも一つの化合物である前記3記載の潤滑剤用添加剤。
9. 前記1〜8のいずれかに記載の潤滑剤用添加剤を配合してなる潤滑剤用添加剤組成物。
10. 潤滑油基油に、前記1〜8のいずれかに記載の潤滑剤用添加剤をリン元素換算量で0.001〜0.5質量%含有したことを特徴とする潤滑油組成物。
11. 潤滑油基油に、前記1〜8のいずれかに記載の潤滑剤用添加剤をリン元素換算量で0.001〜0.5質量%含有したことを特徴とする内燃機関用潤滑油組成物。
12. 前記2又は4に記載のリン酸エステル誘導体(A)と亜鉛化合物(B)とを反応して得ることを特徴とする潤滑剤用添加剤の製造方法。
[Wherein Y represents S (sulfur) or O (oxygen). R 1 represents an organic group having 4 to 24 carbon atoms, and R 2 represents a divalent organic group having 1 to 6 carbon atoms. n shows the integer of 1-3. ]
The additive for lubricants which consists of a mixture of the phosphoric acid ester derivative (A) represented by these, and an organic zinc compound (C).
4. The additive for lubricant according to any one of 1 to 3 above, wherein in the general formula (I), Y is a phosphate ester derivative of O (oxygen).
5. The lubricant according to 2 above, wherein the zinc compound (B) is at least one compound selected from the group consisting of zinc metal, zinc oxide, organic zinc compound, zinc oxyacid salt, zinc halide and zinc complex. Additive.
6. The additive for lubricant according to 2 above, wherein the zinc compound (B) is at least one compound selected from the group consisting of zinc, zinc oxide, zinc hydroxide, zinc carbonate, dimethyl zinc, diphenyl zinc and zinc complexes. .
7. The lubricant according to 3 above, wherein the organic zinc compound (C) is at least one compound selected from the group consisting of zinc alkylcarboxylate, zinc alkenylcarboxylate, zinc alkylphenylcarboxylate and zinc alkenylphenylcarboxylate. Additive.
8. The lubricant according to 3 above, wherein the organic zinc compound (C) is at least one compound selected from the group consisting of zinc oleate, zinc isostearate, zinc stearate, zinc alkylphenylcarboxylate, and zinc alkylsalicylate. Additive.
9. A lubricant additive composition comprising the lubricant additive according to any one of 1 to 8 above.
10. A lubricating oil composition comprising the lubricating base oil containing 0.001 to 0.5 mass% of the additive for lubricant according to any one of 1 to 8 above in terms of phosphorus element.
11. Lubricating oil for internal combustion engines, characterized in that the lubricating base oil contains 0.001 to 0.5 mass% of the additive for lubricant according to any one of 1 to 8 above in terms of phosphorus element. Composition.
12. A method for producing an additive for lubricant, which is obtained by reacting the phosphate ester derivative (A) and the zinc compound (B) according to 2 or 4 above.

本発明の潤滑油組成物は、NOx雰囲気下における塩基価維持性、すなわちロングドレイン性能に極めて優れ、さらには優れた摩耗防止性能や高温清浄性能を有する。
したがって、NOx ガス濃度の高く、しかも比較的高温下の内燃機関用の潤滑油、例えばガソリン機関やディーゼル機関、さらにはガス機関としての、天然ガス、LPG(液化石油ガス)、分解ガス、石炭分解ガス等を燃料とする内燃機関のクランクケース油などとして有効に利用される。また、本発明の潤滑油組成物は、塩基価維持性、さらには摩耗防止性能及び高温清浄性が必要とされる潤滑油、例えば、動力伝達用潤滑油、ギヤ油、軸受け油、ショックアブソーバー油、工業用潤滑油などとしても使用できる。
The lubricating oil composition of the present invention is extremely excellent in base number retention under NOx atmosphere, that is, long drain performance, and further has excellent wear prevention performance and high temperature cleaning performance.
Therefore, lubricating oils for internal combustion engines with high NOx gas concentration and relatively high temperatures, such as gasoline engines, diesel engines, and gas engines, natural gas, LPG (liquefied petroleum gas), cracked gas, coal cracking It is effectively used as crankcase oil for internal combustion engines that use gas or the like as fuel. Further, the lubricating oil composition of the present invention is a lubricating oil that requires base number maintenance, wear prevention performance and high temperature cleanliness, such as lubricating oil for power transmission, gear oil, bearing oil, shock absorber oil. It can also be used as industrial lubricating oil.

本願の第一の発明は、前記一般式[I]で表されるものであるリン酸エステル誘導体(A)か
らなる潤滑剤用添加剤である。
一般式[I]において、R1 は炭素数4〜24の炭化水素基が好ましく、特に炭素数8〜16
のアルキル基が好ましい。R1 の炭素数が4より小さい場合には、油溶性、極圧特性、耐摩耗特性、摩擦特性、潤滑特性に劣るとともに、腐食性が増大する。R1は具体的には、ブチル基,ペンチル基,各種へキシル基,各種ヘプチル基,各種オクチル基,各種ノニル基,各種デシル基,各種ウンデシル基,各種ドデシル基,各種トリデシル基,各種テトラデシル基,各種ペンタデシル基,各種ヘキサデシル基,各種ヘプタデシル基,各種オクタデシル基,各種ノナデシル基,各種エイコデシル基などのアルキル基;シクロヘキシル基,各種メチルシクロヘキシル基,各種エチルシクロヘキシル基,各種プロピルシクロアルキル基,各種ジメチルシクロアルキル基などのシクロアルキル基;フェニル基,各種メチルフェニル基,各種エチルフェニル基,各種プロピルフェニル基,各種トリメチルフェニル基,各種ブチルフェニル基,各種ナフチル基などのアリール基;ベンジル基,各種フェニルエチル基,各種メチルベンジル基,各種フェニルプロピル基、各種フェニルブチル基などのアリールアルキル基などを挙げることができる。
また、一般式[I]において、R2 は炭素数1〜6の炭化水素基が好ましく、特に炭素数1〜4のアルキレン基が好ましい。具体的にはメチレン基,エチレン基,1,2−プロピレン基;1,3−プロピレン基,各種ブチレン基,各種ペンチレン基,各種ヘキシレン基の二価の脂肪族基、シクロヘキサン,メチルシクロペンタンなどの脂環式炭化水素に2個の結合部位を有する脂環式基、各種フェニレン基などを挙げることができる。
1st invention of this application is an additive for lubricants which consists of a phosphate ester derivative (A) which is represented by the said general formula [I].
In the general formula [I], R 1 is preferably a hydrocarbon group having 4 to 24 carbon atoms, particularly 8 to 16 carbon atoms.
Are preferred. When the carbon number of R 1 is smaller than 4, the oil solubility, extreme pressure characteristics, wear resistance characteristics, friction characteristics, and lubrication characteristics are inferior and the corrosivity increases. Specifically, R 1 is a butyl group, a pentyl group, various hexyl groups, various heptyl groups, various octyl groups, various nonyl groups, various decyl groups, various undecyl groups, various dodecyl groups, various tridecyl groups, various tetradecyl groups. , Various pentadecyl groups, various hexadecyl groups, various heptadecyl groups, various octadecyl groups, various nonadecyl groups, various eicodecyl groups and other alkyl groups; cyclohexyl group, various methylcyclohexyl groups, various ethylcyclohexyl groups, various propylcycloalkyl groups, various dimethyl groups Cycloalkyl groups such as cycloalkyl groups; phenyl groups, various methylphenyl groups, various ethylphenyl groups, various propylphenyl groups, various trimethylphenyl groups, various butylphenyl groups, various naphthyl groups, and other aryl groups; benzyl groups, various phenylethyl groups Groups, various methylbenzyl groups, various phenylpropyl groups, and arylalkyl groups such as various phenylbutyl group and the like.
In the general formula [I], R 2 is preferably a hydrocarbon group having 1 to 6 carbon atoms, particularly preferably an alkylene group having 1 to 4 carbon atoms. Specifically, methylene group, ethylene group, 1,2-propylene group; 1,3-propylene group, various butylene groups, various pentylene groups, divalent aliphatic groups of various hexylene groups, cyclohexane, methylcyclopentane, etc. An alicyclic group having two bonding sites on the alicyclic hydrocarbon, various phenylene groups and the like can be mentioned.

また、YはS(硫黄)またはO(酸素)を示し、一般式[I]として少なくとも1つ以上のSを含有するものである。nは1〜3の整数を示し、好ましくは1または2であり、さらに好ましくは2である。
上記一般式[I]で表わされるリン酸エステル誘導体の具体例としては、トリ(ヘキシルチオエトキシ)リン酸エステル、トリ(オクチルチオエトキシ)リン酸エステル、トリ(ドデシルチオエトキシ)リン酸エステル、トリ(ヘキサデシルチオエトキシ)リン酸エステル、ジ(ヘキシルチオエトキシ)リン酸エステル、ジ(オクチルチオエトキシ)リン酸エステル、ジ(ドデシルチオエトキシ)リン酸エステル、ジ(ヘキサデシルチオエトキシ)リン酸エステル、モノ(ヘキシルチオエトキシ)リン酸エステル、モノ(オクチルチオエトキシ)リン酸エステル、モノ(ドデシルチオエトキシ)リン酸エステル、モノ(ヘキサデシルチオエトキシ)リン酸エステルなどが挙げられる。
上記一般式[I]で表されるリン酸エステル誘導体の製造方法については、特に制限はないが、例えば、リン酸エステル誘導体は、一般式[II]
1−S−R2−YH ・・・[II]
[式中、YはS(硫黄)またはO(酸素)を示す。R1 、R2 は前記同様である。]で表わされるアルキルチオアルキルアルコールまたは、一般式[III]
1−X−R2 −YNa ・・・[III]
[式中、X,Y,R1,R2 は前記同様である。]
で表わされるアルキルチオアルコキシドと、オキシ塩化リン(POCl3)とを、無触媒または塩基の存在下で反応させることにより得ることができる。
Y represents S (sulfur) or O (oxygen), and contains at least one S as the general formula [I]. n represents an integer of 1 to 3, preferably 1 or 2, and more preferably 2.
Specific examples of the phosphate ester derivative represented by the above general formula [I] include tri (hexylthioethoxy) phosphate, tri (octylthioethoxy) phosphate, tri (dodecylthioethoxy) phosphate, (Hexadecylthioethoxy) phosphate, di (hexylthioethoxy) phosphate, di (octylthioethoxy) phosphate, di (dodecylthioethoxy) phosphate, di (hexadecylthioethoxy) phosphate Mono (hexylthioethoxy) phosphate, mono (octylthioethoxy) phosphate, mono (dodecylthioethoxy) phosphate, mono (hexadecylthioethoxy) phosphate, and the like.
Although there is no restriction | limiting in particular about the manufacturing method of the phosphate ester derivative represented by the said general formula [I], For example, a phosphate ester derivative is general formula [II]
R 1 —S—R 2 —YH (II)
[Wherein Y represents S (sulfur) or O (oxygen). R 1 and R 2 are the same as described above. Or an alkylthioalkyl alcohol represented by the general formula [III]
R 1 —X—R 2 —YNa (III)
[Wherein, X, Y, R 1 and R 2 are the same as described above. ]
Can be obtained by reacting phosphorus oxychloride (POCl 3 ) with no catalyst or in the presence of a base.

これらの反応において、アルキルチオアルキルアルコールまたはアルキルチオアルコキシドとオキシ塩化リンの使用割合は、通常、モル比でオキシ塩化リン1モルに対して、アルキルチオアルキルアルコールまたはアルキルチオアルコキシド0.1〜5.0モル、より好ましくは1〜3モル、さらに好ましくは1.5〜2.5モルの範囲である。
また、反応温度は、通常、−20〜100℃、好ましくは−10〜50℃の範囲で選ばれる。この反応は無触媒で行ってもよいし、塩基の存在下に行ってもよい。この塩基には、例えば、トリエチルアミン、ピリジンなどを使用できる。なお、この反応を行うにあたって、溶媒、例えば、キシレン、トルエン、THF、ジエチルエーテルなどを使用することができる。
In these reactions, the alkylthioalkyl alcohol or alkylthioalkoxide and phosphorus oxychloride are usually used at a molar ratio of 0.1 to 5.0 mol of alkylthioalkyl alcohol or alkylthioalkoxide per mol of phosphorus oxychloride. Preferably it is 1-3 mol, More preferably, it is the range of 1.5-2.5 mol.
The reaction temperature is usually selected in the range of -20 to 100 ° C, preferably -10 to 50 ° C. This reaction may be performed without a catalyst or in the presence of a base. As this base, for example, triethylamine, pyridine and the like can be used. In carrying out this reaction, a solvent such as xylene, toluene, THF, diethyl ether or the like can be used.

本願の第二の発明は、前記リン酸エステル誘導体(A)と亜鉛化合物(B)の反応物からなる潤滑剤用添加剤である。
亜鉛化合物(B)としては、金属亜鉛、亜鉛酸化物、有機亜鉛化合物、亜鉛酸素酸塩、ハロゲン化亜鉛、亜鉛錯体などが好ましく、具体的には亜鉛、酸化亜鉛、水酸化亜鉛、炭酸亜鉛、ジメチル亜鉛、ジフェニル亜鉛、亜鉛錯体などが挙げられる。
リン酸エステル誘導体(A)と亜鉛化合物(B)との反応は、無触媒または触媒存在下で反応させることにより得ることができる。この反応において、リン酸エステル誘導体と亜鉛化合物の使用割合は、通常は、モル比で亜鉛化合物1モルに対して、リン酸エステル誘導体0.1〜5.0モル、好ましくは1〜3モル、さらに好ましくは1.5〜2.5モルの範囲である。
また、反応範囲は、通常、室温〜200℃、好ましくは40〜150℃の範囲で選ばれる。なお、この反応を行うにあたって、溶媒、例えば、キシレン、トルエン、ヘキサンなどを使用することができる。
The second invention of the present application is an additive for a lubricant composed of a reaction product of the phosphate ester derivative (A) and the zinc compound (B).
As the zinc compound (B), metal zinc, zinc oxide, organic zinc compound, zinc oxyacid salt, zinc halide, zinc complex and the like are preferable. Specifically, zinc, zinc oxide, zinc hydroxide, zinc carbonate, Examples include dimethylzinc, diphenylzinc, and zinc complexes.
The reaction of the phosphate ester derivative (A) and the zinc compound (B) can be obtained by reacting in the absence of a catalyst or in the presence of a catalyst. In this reaction, the use ratio of the phosphate ester derivative and the zinc compound is usually 0.1 to 5.0 mol, preferably 1 to 3 mol of the phosphate ester derivative with respect to 1 mol of the zinc compound in a molar ratio. More preferably, it is the range of 1.5-2.5 mol.
The reaction range is usually selected in the range of room temperature to 200 ° C, preferably 40 to 150 ° C. In carrying out this reaction, a solvent such as xylene, toluene, hexane or the like can be used.

本願第三の発明は、リン酸エステル誘導体(A)と有機亜鉛化合物(C)との混合物からなる潤滑剤用添加剤である。
有機亜鉛塩(C)としては、アルキル又はアルケニルカルボン酸亜鉛、アルキル又はアルケニルフェニルカルボン酸亜鉛などが好ましく、具体的にはオレイン酸亜鉛、イソステアリン酸亜鉛、ステアリン酸亜鉛、アルキルフェニルカルボン酸亜鉛、アルキルサリチル酸亜鉛などが挙げられる。
上記の如く、本発明における潤滑剤用添加剤は、リン酸エステル誘導体(A)だけで用いることができるが、(A)成分と亜鉛化合物(B)との反応物、または(A)成分と有機亜鉛化合物(C)との混合物として用いることが好ましい。また、これらの反応物および混合物は、一種のものでもよく二種以上のものからなるものでもよい。
これら添加剤の有効配合量は、用途によって異なるが、基油基準にて、通常、リン元素換算量で0.001〜1.0質量%、好ましくは0.005〜0.5質量%の割合で含有することが好ましい。
The third invention of the present application is an additive for a lubricant composed of a mixture of a phosphate ester derivative (A) and an organic zinc compound (C).
As the organic zinc salt (C), zinc alkyl or alkenyl carboxylate, zinc alkyl or alkenyl phenyl carboxylate and the like are preferable. Specifically, zinc oleate, zinc isostearate, zinc stearate, zinc alkylphenylcarboxylate, alkyl Examples include zinc salicylate.
As described above, the additive for lubricant in the present invention can be used only with the phosphate ester derivative (A), but the reaction product of the component (A) with the zinc compound (B), or the component (A) It is preferably used as a mixture with the organozinc compound (C). These reactants and mixtures may be one kind or two or more kinds.
The effective amount of these additives varies depending on the use, but is usually 0.001 to 1.0% by mass, preferably 0.005 to 0.5% by mass in terms of phosphorus element, based on the base oil. It is preferable to contain.

潤滑油基油としては、鉱油や合成油が使用できる。鉱油,合成油は各種のものがあり、用途などに応じて適宜選定すればよい。鉱油としては、例えばパラフィン系鉱油,ナフテーン系鉱油,中間基系鉱油などが挙げられ、具体例としては、溶剤精製または水添精製による軽質ニュートラル油,中質ニュートラル油,重質ニュートラル油,ブライトストックなどを挙げることができる。
一方合成油としては、例えば、ポリα−オレフィン,α−オレフィンコポリマー,ポリブテン,アルキルベンゼン,ポリオールエステル,二塩基酸エステル,多価アルコールエステル,ポリオキシアルキレングリコール,ポリオキシアルキレングリコールエステル,ポリオキシアルキレングリコールエーテル、シクロアルカン系化合物などを挙げることができる。
これらの潤滑油基油は、それぞれ単独で、あるいは二種以上を組み合わせて使用することができ、鉱油と合成油を組み合わせて使用してもよい。
本発明の潤滑剤用添加剤組成物においては、本発明の目的が損なわれない範囲で、所望に応じ、従来潤滑剤組成物に慣用されている各種添加成分、例えば、清浄分散剤、酸化防止剤、防錆剤、泡消剤、粘度指数向上剤、流動点降下剤、抗乳化剤、他の極圧剤、耐摩耗剤などを配合することができる。
Mineral oil and synthetic oil can be used as the lubricating base oil. There are various mineral oils and synthetic oils, and they may be appropriately selected according to the use. Examples of mineral oil include paraffinic mineral oil, naphthenic mineral oil, intermediate base mineral oil, etc. Specific examples include light neutral oil, medium neutral oil, heavy neutral oil, bright stock by solvent refining or hydrogenation refining. And so on.
On the other hand, as synthetic oil, for example, poly α-olefin, α-olefin copolymer, polybutene, alkylbenzene, polyol ester, dibasic acid ester, polyhydric alcohol ester, polyoxyalkylene glycol, polyoxyalkylene glycol ester, polyoxyalkylene glycol Examples include ethers and cycloalkane compounds.
These lubricating base oils can be used alone or in combination of two or more kinds, and mineral oil and synthetic oil may be used in combination.
In the additive composition for lubricants of the present invention, various additive components conventionally used in lubricant compositions, for example, detergent dispersants, antioxidants, and the like, as long as the object of the present invention is not impaired. An agent, a rust preventive agent, a defoaming agent, a viscosity index improver, a pour point depressant, a demulsifier, another extreme pressure agent, an antiwear agent, and the like can be blended.

次に、本発明を実施例により説明するが、本発明は、これらの例によってなんら限定されるものではない。
実施例1
500ミリリットルのフラスコに、窒素気流下で、水素化ナトリウム13.2g(0.55mol)とキシレン100ミリリットルを入れ、オクチルチオエタノール95.2g(0.5mol)のキシレン(100ミリリットル)溶液を、攪拌しながら滴下した。還流しながら5時間反応した。
一方、1000ミリリットルのフラスコに、氷冷しながら、窒素気流下で、オキシ塩化リン38.3g(0.25mol)とTHF100ミリリットルを入れた。前述の反応混合物を2時間かけて滴下し、その後、室温で1時間反応した。
反応溶液に水10g(0.55mol)を滴下し、室温で1時間攪拌した後、水100ミリリットルを加え、室温で1時間攪拌した。静置して有機層と水層を分離し、再び有機層に水100ミリリットル加え、室温で攪拌する。これを2度行う。有機層から、キシレン及びTHFを蒸留し、未反応のオクチルチオエタノール及び副生成する塩化オクチルチオエチルを減圧蒸留で除去した。 生成したオクチルチオエチルリン酸の収量は75gであった。
EXAMPLES Next, although an Example demonstrates this invention, this invention is not limited at all by these examples.
Example 1
In a 500 ml flask, 13.2 g (0.55 mol) of sodium hydride and 100 ml of xylene are placed under a nitrogen stream, and a solution of 95.2 g (0.5 mol) of octylthioethanol in xylene (100 ml) is stirred. While dripping. The reaction was carried out for 5 hours while refluxing.
On the other hand, 38.3 g (0.25 mol) of phosphorus oxychloride and 100 ml of THF were placed in a 1000 ml flask under ice-cooling under a nitrogen stream. The aforementioned reaction mixture was added dropwise over 2 hours, and then reacted at room temperature for 1 hour.
To the reaction solution, 10 g (0.55 mol) of water was added dropwise and stirred at room temperature for 1 hour, and then 100 ml of water was added and stirred at room temperature for 1 hour. The organic layer and the aqueous layer are separated by standing, 100 ml of water is added to the organic layer again, and the mixture is stirred at room temperature. Do this twice. Xylene and THF were distilled from the organic layer, and unreacted octylthioethanol and by-product octylthioethyl chloride were removed by distillation under reduced pressure. The yield of produced octylthioethyl phosphoric acid was 75 g.

実施例2
300ミリリットルのフラスコに、実施例1で得られたオクチルチオエチルリン酸45g、トルエン50ml、水1gを入れ、70℃に昇温する。酸化亜鉛4.1g(0.05mol)を添加した。70℃で3時間反応した。トルエンと水を減圧留去後、150N相当の鉱物油15gで希釈し、反応物をろ過した。得られた反応生成物の収量は60gであった。
実施例3
実施例1において、オクチルチオエタノールの代わりにドデシルチオエタノール123.3g(0.5mol)を用いたこと以外は、実施例1と同様にして実施した。得られた反応生成物(ドデシルチオエチルリン酸)の収量は92gであった。
実施例4
実施例2において、実施例1で得られた反応生成物の代わりに実施例3で得られた反応生成物(ドデシルチオエチルリン酸)55gを用いたこと以外は、実施例2と同様にして実施した。得られた反応生成物の収量は70gであった。
Example 2
A 300 ml flask is charged with 45 g of octylthioethyl phosphoric acid obtained in Example 1, 50 ml of toluene and 1 g of water, and the temperature is raised to 70 ° C. 4.1 g (0.05 mol) of zinc oxide was added. The reaction was carried out at 70 ° C. for 3 hours. Toluene and water were distilled off under reduced pressure, then diluted with 15 g of 150N equivalent mineral oil, and the reaction product was filtered. The yield of the obtained reaction product was 60 g.
Example 3
In Example 1, it implemented like Example 1 except having used 123.3 g (0.5 mol) of dodecyl thioethanol instead of octyl thioethanol. The yield of the obtained reaction product (dodecylthioethyl phosphoric acid) was 92 g.
Example 4
The same procedure as in Example 2 was performed except that 55 g of the reaction product (dodecylthioethyl phosphoric acid) obtained in Example 3 was used instead of the reaction product obtained in Example 1. Carried out. The yield of the obtained reaction product was 70 g.

実施例5
実施例1において、オクチルチオエタノールの代わりにヘキシルチオエタノール81.1g(0.5mol)を用いたこと以外は、実施例1と同様にして実施した。得られた反応生成物(ヘキシルチオエチルリン酸)の収量は61gであった。
実施例6
実施例2において、実施例1で得られた反応生成物の代わりに実施例5で得られた反応生成物(ヘキシルチオエチルリン酸)33gを用いたこと以外は、実施例2と同様にして実施した。得られた反応生成物の収量は50gであった。
実施例7
実施例1において、オキシ塩化リン38.3g(0.25mol)の代わりにオキシ塩化リン42.2g(0.275mol)用いたこと以外は、実施例1と同様にして実施した。得られた反応生成物(オクチルチオエチルリン酸)の収量は62gであった。
実施例8
実施例2において、実施例1で得られた反応生成物の代わりに実施例7で得られた反応生成物(オクチルチオエチルリン酸)を用いたこと以外は、実施例2と同様にして実施した。得られた反応生成物の収量は60gであった。
Example 5
In Example 1, it implemented like Example 1 except having used 81.1 g (0.5 mol) of hexyl thioethanol instead of octyl thioethanol. The yield of the obtained reaction product (hexylthioethyl phosphoric acid) was 61 g.
Example 6
In Example 2, the same procedure as in Example 2 was used except that 33 g of the reaction product (hexylthioethyl phosphoric acid) obtained in Example 5 was used instead of the reaction product obtained in Example 1. Carried out. The yield of the obtained reaction product was 50 g.
Example 7
In Example 1, it implemented like Example 1 except having used 42.2 g (0.275 mol) of phosphorus oxychloride instead of 38.3 g (0.25 mol) of phosphorus oxychloride. The yield of the obtained reaction product (octylthioethyl phosphoric acid) was 62 g.
Example 8
The same procedure as in Example 2 was performed except that the reaction product (octylthioethyl phosphate) obtained in Example 7 was used instead of the reaction product obtained in Example 1. did. The yield of the obtained reaction product was 60 g.

実施例9
実施例1において、オキシ塩化リン38.3g(0.25mol)の代わりにオキシ塩化リン34.5g(0.225mol)用いたこと以外は、実施例1と同様にして実施した。得られた反応生成物の収量は78gであった。
実施例10
実施例2において、実施例1で得られた反応生成物の代わりに実施例9で得られた反応生成物(オクチルチオエチルリン酸)を用いたこと以外は、実施例2と同様にして実施した。得られた反応生成物の収量は61gであった。
実施例11
500ミリリットルフラスコに、オレイン酸112.8g(0.4mol)、酸化亜鉛16.2g(0.2mol)、トルエン50ミリリットル、水2gを入れ、70℃で3時間反応した。トルエンと水を減圧留去後、150N相当の鉱物油30gで希釈し、反応物をろ過した。得られた反応生成物の収量は145gであった。
実施例12
実施例11において、オレイン酸の代わりにステアリン酸113.6g(0.4mol)を用いたこと以外は、実施例11と同様にして実施した。得られた反応生成物の収量は148gであった。
実施例13
実施例11において、オレイン酸の代わりにドデシルサリチル酸122.4g(0.4mol)を用いたこと以外は、実施例11と同様にして実施した。得られた反応生成物の収量は156gであった。
Example 9
In Example 1, it implemented like Example 1 except having used 34.5 g (0.225 mol) of phosphorus oxychloride instead of 38.3 g (0.25 mol) of phosphorus oxychloride. The yield of the obtained reaction product was 78 g.
Example 10
In Example 2, the reaction product obtained in Example 9 was used in the same manner as in Example 2 except that the reaction product (octylthioethyl phosphoric acid) obtained in Example 9 was used instead of the reaction product obtained in Example 1. did. The yield of the obtained reaction product was 61 g.
Example 11
A 500 ml flask was charged with 112.8 g (0.4 mol) of oleic acid, 16.2 g (0.2 mol) of zinc oxide, 50 ml of toluene and 2 g of water, and reacted at 70 ° C. for 3 hours. Toluene and water were distilled off under reduced pressure, and the residue was diluted with 30 g of mineral oil equivalent to 150 N, and the reaction product was filtered. The yield of the obtained reaction product was 145 g.
Example 12
In Example 11, it carried out like Example 11 except having used 113.6 g (0.4 mol) of stearic acid instead of oleic acid. The yield of the obtained reaction product was 148 g.
Example 13
In Example 11, it carried out like Example 11 except having used 122.4 g (0.4 mol) of dodecyl salicylic acid instead of oleic acid. The yield of the obtained reaction product was 156 g.

実施例14〜21及び比較例1,2
第1表の処方により、100N鉱油または500N鉱油の基油に、上記で得られたリン酸エステル誘導体または市販の耐摩耗剤或いはリン酸ジブチルエステル及び各種添加剤を加えて、本発明の潤滑油組成物(実施例14〜21)及び比較用の潤滑油組成物(比較例1,2)をそれぞれ調製した。
Examples 14 to 21 and Comparative Examples 1 and 2
By adding the phosphate ester derivative obtained above or a commercially available antiwear agent or phosphate dibutyl ester and various additives to the base oil of 100N mineral oil or 500N mineral oil according to the formulation in Table 1, the lubricating oil of the present invention Compositions (Examples 14 to 21) and comparative lubricating oil compositions (Comparative Examples 1 and 2) were prepared.

Figure 2006063248
Figure 2006063248

(注)
*1 水素化精製鉱油、100℃動粘度4.5mm2/s,硫黄分0.0質量%以下
*2 水素化精製鉱油、100℃動粘度10.9mm2/s,硫黄分0.01質量%以下
*3 二級ジアルキルジチオリン酸亜鉛、リン含有量8.2質量%,亜鉛含有量9.0質量%,硫黄含有量17.1質量%
*4 Caサリシレート,Ca:7.94質量%
*5 ポリブテニルコハク酸イミド、窒素含有量1.56質量%
*6 ホウ素変性ポリブテニルコハク酸イミド、窒素含有量1.76質量%,ホウ素含有量2.0質量%
*7 ジアルキルジフェニルアミンとヒンダードフェノール系酸化防止剤の混合物
*8 金属不活性化剤、消泡剤、抗乳化剤等
(note)
* 1 Hydrorefined mineral oil, 100 ° C kinematic viscosity 4.5mm 2 / s, sulfur content 0.0% by mass or less
* 2 Hydrorefined mineral oil, kinematic viscosity at 100 ° C 10.9 mm 2 / s, sulfur content 0.01% by mass or less
* 3 Zinc secondary dialkyldithiophosphate, phosphorus content 8.2% by mass, zinc content 9.0% by mass, sulfur content 17.1% by mass
* 4 Ca salicylate, Ca: 7.94% by mass
* 5 Polybutenyl succinimide, nitrogen content 1.56% by mass
* 6 Boron-modified polybutenyl succinimide, nitrogen content 1.76% by mass, boron content 2.0% by mass
* 7 Mixture of dialkyldiphenylamine and hindered phenol antioxidant
* 8 Metal deactivators, antifoaming agents, demulsifiers, etc.

上記により得られた各組成物について、下記の方法により耐NOx性試験、動弁摩耗試験、及びファレックス耐荷重能試験を行った。
(1)耐NOx性試験
試料油250ミリリットルに、鉄、銅触媒(酸化試験JIS K−2514の試験片)の存在下で濃度8000ppmの一酸化窒素(NO)ガスを6リットル/hrおよび空気を6リットル/hrの割合で吹き込んだ。試料油の温度を140℃に保持し、強制劣化させた時の塩基価(塩酸法)を測定した。塩基価の減少が小さい程、内燃機関で使用されるような窒素酸化物ガス雰囲気下においても塩基価維持性が高く、より長期間使用できる潤滑油であることを示す。
(2)動弁系摩耗試験
JASO M 328−95動弁系摩耗試験を実施し、100時間試験後のロッカーアームパッドスカッフ面積、ロッカーアーム摩耗量、カム摩耗量を測定した。それぞれ10以下の値であれば、耐摩耗性能に優れた潤滑油組成物であることを示す。
(3)ファレックス耐荷重能試験
ピンの材質;AISI−3153、ブロックの材質;AISI−1137、油量;300mL、回転数;290rpm、油温;100℃、荷重1112Nの条件で、5分慣らし運転を行った後、油温100℃で荷重を連続的に増加していき、ASTM D3233に準拠して焼付き荷重を測定した。焼付き荷重が高い程、耐荷重能に優れた潤滑油であることを示す。
About each composition obtained by the above, the NOx resistance test, the valve-wear abrasion test, and the Falex load-bearing capacity test were done by the following method.
(1) NOx resistance test 250 ml of sample oil was charged with 6 liter / hr of nitric oxide (NO) gas at a concentration of 8000 ppm in the presence of iron and copper catalyst (test piece of oxidation test JIS K-2514) and air. Blowing was performed at a rate of 6 liters / hr. The base oil number (hydrochloric acid method) was measured when the temperature of the sample oil was kept at 140 ° C. and forcedly deteriorated. The smaller the base number decrease, the higher the base number maintainability even in a nitrogen oxide gas atmosphere used in an internal combustion engine, indicating that the lubricating oil can be used for a longer period of time.
(2) Valve system wear test A JASO M 328-95 valve system wear test was performed, and the rocker arm pad scuff area, rocker arm wear amount, and cam wear amount after 100 hours test were measured. Each value of 10 or less indicates a lubricating oil composition having excellent wear resistance.
(3) Falex load-bearing capacity test Pin material: AISI-3153, block material: AISI-1137, oil amount: 300 mL, rotation speed: 290 rpm, oil temperature: 100 ° C., load 1112 N After the operation, the load was continuously increased at an oil temperature of 100 ° C., and the seizure load was measured according to ASTM D3233. The higher the seizure load, the more excellent the load bearing capacity.

Figure 2006063248
Figure 2006063248

Figure 2006063248
Figure 2006063248

Figure 2006063248
Figure 2006063248

上記第2表に示す耐NOx性試験結果より、本発明の潤滑油組成物(実施例14〜21)は窒素酸化物ガス雰囲気下において優れた塩基価維持性を示している。一方、本発明における耐摩耗剤をジチオリン酸亜鉛に置き換えて同様に試験した比較例1においては、塩基価維持特性が著しく劣っていることがわかる。
また、第3表に示す動弁系摩耗試験結果より、本発明の潤滑油組成物(実施例14、19)の耐摩耗性能は優れたものであるが、比較例1では、耐摩耗性能が著しく劣っていることがわかる。
比較例2は窒素雰囲気下において優れた塩基価持続性を示し(第2表)、耐摩耗性能も優れているが(第3表)、耐荷重性能は本発明の潤滑油組成物(実施例14,19)より著しく劣っていることを示している(第4表)。
From the NOx resistance test results shown in Table 2 above, the lubricating oil compositions (Examples 14 to 21) of the present invention show excellent base number retention in a nitrogen oxide gas atmosphere. On the other hand, in Comparative Example 1 in which the antiwear agent in the present invention was replaced with zinc dithiophosphate and tested in the same manner, it was found that the base number maintenance characteristics were remarkably inferior.
Further, from the results of the valve train wear test shown in Table 3, the lubricating oil compositions of the present invention (Examples 14 and 19) are excellent in wear resistance performance, but in Comparative Example 1, the wear resistance performance is low. It turns out that it is remarkably inferior.
Comparative Example 2 shows excellent base number durability under a nitrogen atmosphere (Table 2), and also has excellent wear resistance (Table 3), but the load bearing performance is the lubricating oil composition of the present invention (Examples). 14 and 19) (Table 4).

本発明の潤滑油組成物は、例えば、内燃機関用潤滑油、動力伝達用潤滑油、ギヤ油、軸受け油、ショックアブソーバー油、工業用潤滑油などとして使用できる。
The lubricating oil composition of the present invention can be used, for example, as an internal combustion engine lubricating oil, a power transmission lubricating oil, a gear oil, a bearing oil, a shock absorber oil, an industrial lubricating oil, and the like.

Claims (12)

一般式[I]
Figure 2006063248
[式中、YはS(硫黄)またはO(酸素)を示す。R1 は炭素数4から24の有機基、R2 は炭素数1から6の二価の有機基を示す。nは1〜3の整数である。]
で表わされるリン酸エステル誘導体(A)からなる潤滑剤用添加剤。
Formula [I]
Figure 2006063248
[Wherein Y represents S (sulfur) or O (oxygen). R 1 represents an organic group having 4 to 24 carbon atoms, and R 2 represents a divalent organic group having 1 to 6 carbon atoms. n is an integer of 1 to 3. ]
The additive for lubricants which consists of phosphate ester derivative (A) represented by these.
一般式[I]
Figure 2006063248
[式中、YはS(硫黄)またはO(酸素)を示す。R1 は炭素数4から24の有機基、R2 は炭素数1から6の二価の有機基を示す。nは1〜3の整数である。]
で表わされるリン酸エステル誘導体(A)と亜鉛化合物(B)の反応物からなる潤滑剤用添加剤。
Formula [I]
Figure 2006063248
[Wherein Y represents S (sulfur) or O (oxygen). R 1 represents an organic group having 4 to 24 carbon atoms, and R 2 represents a divalent organic group having 1 to 6 carbon atoms. n is an integer of 1 to 3. ]
A lubricant additive comprising a reaction product of a phosphate ester derivative (A) and a zinc compound (B) represented by the formula:
一般式[I]
Figure 2006063248
[式中、YはS(硫黄)またはO(酸素)を示す。R1 は炭素数4から24の有機基、R2 は炭素数1から6の二価の有機基を示す。nは1〜3の整数である。]
で表わされるリン酸エステル誘導体(A)と、有機亜鉛化合物(C)との混合物からなる潤滑剤用添加剤。
Formula [I]
Figure 2006063248
[Wherein Y represents S (sulfur) or O (oxygen). R 1 represents an organic group having 4 to 24 carbon atoms, and R 2 represents a divalent organic group having 1 to 6 carbon atoms. n is an integer of 1 to 3. ]
The additive for lubricants which consists of a mixture of the phosphoric acid ester derivative (A) represented by these, and an organic zinc compound (C).
上記一般式(I)において、YがO(酸素)である請求項1〜3のいずれかに記載の潤滑剤用添加剤。 In the said general formula (I), Y is O (oxygen), The additive for lubricants in any one of Claims 1-3. 亜鉛化合物(B)が、金属亜鉛、亜鉛酸化物、有機亜鉛化合物、亜鉛酸素酸塩、ハロゲン化亜鉛及び亜鉛錯体の群から選ばれた少なくとも一つの化合物である請求項2記載の潤滑剤用添加剤。 The additive for lubricant according to claim 2, wherein the zinc compound (B) is at least one compound selected from the group consisting of metal zinc, zinc oxide, organic zinc compound, zinc oxyacid salt, zinc halide and zinc complex. Agent. 亜鉛化合物(B)が、亜鉛、酸化亜鉛、水酸化亜鉛、炭酸亜鉛、ジメチル亜鉛、ジフェニル亜鉛及び亜鉛錯体の群から選ばれた少なくとも一つの化合物である請求項5載の潤滑剤用添加剤。 The additive for lubricant according to claim 5, wherein the zinc compound (B) is at least one compound selected from the group consisting of zinc, zinc oxide, zinc hydroxide, zinc carbonate, dimethyl zinc, diphenyl zinc and zinc complexes. 有機亜鉛化合物(C)が、アルキルカルボン酸亜鉛、アルケニルカルボン酸亜鉛、アルキルフェニルカルボン酸亜鉛及びアルケニルフェニルカルボン酸亜鉛の群から選ばれた少なくとも一つの化合物である請求項3記載の潤滑剤用添加剤。 The additive for lubricant according to claim 3, wherein the organic zinc compound (C) is at least one compound selected from the group consisting of zinc alkylcarboxylate, zinc alkenylcarboxylate, zinc alkylphenylcarboxylate and zinc alkenylphenylcarboxylate. Agent. 有機亜鉛化合物(C)が、オレイン酸亜鉛、イソステアリン酸亜鉛、ステアリン酸亜鉛、アルキルフェニルカルボン酸亜鉛、アルキルサリチル酸亜鉛の群から選ばれた少なくとも一つの化合物である請求項7記載の潤滑剤用添加剤。 The additive for lubricant according to claim 7, wherein the organic zinc compound (C) is at least one compound selected from the group consisting of zinc oleate, zinc isostearate, zinc stearate, zinc alkylphenylcarboxylate and zinc alkylsalicylate. Agent. 請求項1〜8のいずれかに記載の潤滑剤用添加剤を配合してなる潤滑剤用添加剤組成物。 The additive composition for lubricants which mix | blends the additive for lubricants in any one of Claims 1-8. 潤滑油基油に、請求項1〜8のいずれかに記載の潤滑剤用添加剤をリン元素換算量で0.001〜0.5質量%含有したことを特徴とする潤滑油組成物。 A lubricating oil composition comprising the lubricating base oil containing 0.001 to 0.5 mass% of the additive for lubricant according to any one of claims 1 to 8 in terms of phosphorus element. 潤滑油基油に、請求項1〜8のいずれかに記載の潤滑剤用添加剤をリン元素換算量で0.001〜0.5質量%含有したことを特徴とする内燃機関用潤滑油組成物。 A lubricating oil composition for an internal combustion engine, characterized in that the lubricating base oil contains 0.001 to 0.5 mass% of the additive for lubricant according to any one of claims 1 to 8 in terms of phosphorus element. object. 請求項2又は4に記載のリン酸エステル誘導体(A)と亜鉛化合物(B)とを反応して得ることを特徴とする潤滑剤用添加剤の製造方法。


A method for producing an additive for lubricant, which is obtained by reacting the phosphate ester derivative (A) according to claim 2 or 4 with a zinc compound (B).


JP2004249807A 2004-08-30 2004-08-30 Additive for lubricant Expired - Fee Related JP4563114B2 (en)

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JP2004249807A JP4563114B2 (en) 2004-08-30 2004-08-30 Additive for lubricant
US11/661,354 US20080161215A1 (en) 2004-08-30 2005-08-25 Additive For Lubricant
EP05780924A EP1783196A4 (en) 2004-08-30 2005-08-25 Additive for lubricant
KR1020077004644A KR101252867B1 (en) 2004-08-30 2005-08-25 Additive for lubricant
CN2005800292329A CN101010418B (en) 2004-08-30 2005-08-25 Additive for lubricating oil
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EP1783196A1 (en) 2007-05-09
US20080161215A1 (en) 2008-07-03
WO2006025246A1 (en) 2006-03-09
CN101010418A (en) 2007-08-01
KR20070048745A (en) 2007-05-09
CN101010418B (en) 2011-07-06
JP4563114B2 (en) 2010-10-13
KR101252867B1 (en) 2013-04-09

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