JP2006058256A - Rotation detector - Google Patents

Rotation detector Download PDF

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JP2006058256A
JP2006058256A JP2004243094A JP2004243094A JP2006058256A JP 2006058256 A JP2006058256 A JP 2006058256A JP 2004243094 A JP2004243094 A JP 2004243094A JP 2004243094 A JP2004243094 A JP 2004243094A JP 2006058256 A JP2006058256 A JP 2006058256A
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magnetic flux
magnetic
permanent magnet
tone wheel
detection element
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Ikunori Sakatani
郁紀 坂谷
Koichiro Ono
浩一郎 小野
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NSK Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To realize a structure which can ensure the magnitude of the output variation of a sensor 5b, even when the pitch where the magnetic characteristics of the surface to be detected of a tone wheel 4a is varied is shortened. <P>SOLUTION: A magnetic flux convergence element 18, made of a magnetic material for making a magnetic flux supplied from a permanent magnet 15 to a magnetic detection element 17 concentrated, is installed in between the permanent magnet 15 and the magnetic detection element 17 constituting the sensor 5b. According to this constitution, the amount of the magnetic flux passing through the magnetic detection element 17 is increased, and the degree of variations in the magnetic flux, passing through the magnetic detection element 17, corresponding to the variation in the magnetic characteristic of the surface to be detected of the tone wheel 4a, can be enlarged. As a result, the output signal of the sensor 5b is varied by a large amount, and the value of a rotating member, such as rotational speed, rotational angle, or the like related to the rotation of the rotational member can be obtained precisely. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明に係る回転検出装置は、例えば自動車の車輪支持用転がり軸受ユニットに組み込んで、自動車の車輪の回転速度或は回転量(回転角度)を検出する為に利用する。更には、工作機械等、各種機械装置の可動部に組み込んで、この可動部の移動速度或は移動量を求める為に利用する。   The rotation detection device according to the present invention is incorporated in, for example, a rolling bearing unit for supporting a wheel of an automobile and used for detecting the rotation speed or the rotation amount (rotation angle) of the wheel of the automobile. Further, it is incorporated in a movable part of various machine devices such as a machine tool and used for obtaining the moving speed or moving amount of the movable part.

自動車の車輪を懸架装置に対して回転自在に支持するのに、転がり軸受ユニットを使用する。又、アンチロックブレーキシステム(ABS)やトラクションコントロールシステム(TCS)を制御する為には、上記車輪の回転速度を検出する必要がある。この為、上記転がり軸受ユニットに回転検出装置を組み込んだ回転検出装置付転がり軸受ユニットにより、上記車輪を懸架装置に対して回転自在に支持すると共に、この車輪の回転速度を検出する事が、近年広く行なわれる様になっている。   A rolling bearing unit is used to rotatably support the wheels of the automobile with respect to the suspension system. Further, in order to control the anti-lock brake system (ABS) and the traction control system (TCS), it is necessary to detect the rotational speed of the wheel. For this reason, in recent years, it has been possible to support the wheel rotatably with respect to the suspension device and to detect the rotational speed of the wheel by a rolling bearing unit with a rotation detection device in which a rotation detection device is incorporated in the rolling bearing unit. It has become widely practiced.

図5〜6は、この様な目的で使用される回転検出装置付転がり軸受ユニットの従来構造の1例として、特許文献1に記載されたものを示している。この回転検出装置付転がり軸受ユニットは、回転しない静止部材である外輪1の内径側に、回転部材であるハブ2及び内輪3を回転自在に支持している。そして、このハブ2の一部に固定したトーンホイール4の回転速度を、上記外輪1に支持したセンサ5により検出自在としている。   5-6 shows what was described in patent document 1 as an example of the conventional structure of the rolling bearing unit with a rotation detection apparatus used for such a purpose. This rolling bearing unit with a rotation detection device rotatably supports a hub 2 and an inner ring 3 that are rotating members on an inner diameter side of an outer ring 1 that is a stationary member that does not rotate. The rotational speed of the tone wheel 4 fixed to a part of the hub 2 can be detected by a sensor 5 supported on the outer ring 1.

即ち、上記外輪1の内周面には複列の外輪軌道6、6を、外周面には結合フランジ7を、それぞれ形成している。これに対し、上記ハブ2の外周面の一部で、上記外輪1の外端開口から突出した部分には、取付フランジ8を形成している。又、上記ハブ2の中間部外周面、及びこのハブ2の内端部に外嵌固定した上記内輪3の外周面には、内輪軌道9、9を形成している。そして、これら各内輪軌道9、9と上記各外輪軌道6、6との間に転動体10、10を、それぞれ複数個ずつ、転動自在に設けている。   That is, double row outer ring raceways 6 and 6 are formed on the inner peripheral surface of the outer ring 1, and a coupling flange 7 is formed on the outer peripheral surface. On the other hand, a mounting flange 8 is formed on a part of the outer peripheral surface of the hub 2 protruding from the outer end opening of the outer ring 1. Inner ring raceways 9 and 9 are formed on the outer peripheral surface of the intermediate portion of the hub 2 and the outer peripheral surface of the inner ring 3 that is fitted and fixed to the inner end portion of the hub 2. A plurality of rolling elements 10 and 10 are provided between the inner ring raceways 9 and 9 and the outer ring raceways 6 and 6, respectively, so as to be freely rollable.

上述の様な転がり軸受ユニットに回転検出装置を組み込むべく、上記内輪3の内端部には、上記トーンホイール4を外嵌固定している。図示の例の場合、このトーンホイール4は、軟鋼板等の磁性金属板に塑性加工を施す事により、断面L字形で全体を円環状に構成している。そして、このトーンホイール4の円輪部12に多数の透孔を、円周方向に関して等間隔に形成する事により、この円輪部の磁気特性を、円周方向に関して交互に且つ等間隔に変化させている。又、上記外輪1の内端開口部に嵌合固定したカバー13に、上記センサ5を包埋支持した合成樹脂製のセンサホルダ14を支持固定している。この状態で、このセンサ5の検出部を、上記トーンホイール4を構成する円輪部12の、被検出面である内側面に、微小隙間を介してアキシアル方向に対向させている。   In order to incorporate the rotation detection device into the rolling bearing unit as described above, the tone wheel 4 is fitted and fixed to the inner end of the inner ring 3. In the case of the illustrated example, the tone wheel 4 is formed in an annular shape with an L-shaped cross section by performing plastic working on a magnetic metal plate such as a mild steel plate. Then, by forming a large number of through holes in the ring portion 12 of the tone wheel 4 at equal intervals in the circumferential direction, the magnetic characteristics of the ring portion are changed alternately and at equal intervals in the circumferential direction. I am letting. A synthetic resin sensor holder 14 that embeds and supports the sensor 5 is supported and fixed to a cover 13 fitted and fixed to the inner end opening of the outer ring 1. In this state, the detection unit of the sensor 5 is opposed to the inner side surface, which is the detection surface, of the circular ring part 12 constituting the tone wheel 4 in the axial direction via a minute gap.

上述の様に構成する回転検出装置付転がり軸受ユニットの使用時には、上記外輪1の外周面に設けた結合フランジ7を懸架装置に結合固定すると共に、前記ハブ2の外周面に設けた取付フランジ8に車輪を支持固定する。この状態で、この車輪と共に上記トーンホイール4が回転すると、このトーンホイール4の回転速度に応じて、上記センサ5の出力信号の周波数が変化する。従って、このセンサ5の出力信号を図示しない制御器に送れば、ABSやTCSを適切に制御できる。   When the rolling bearing unit with a rotation detecting device configured as described above is used, the coupling flange 7 provided on the outer circumferential surface of the outer ring 1 is coupled and fixed to the suspension device, and the mounting flange 8 provided on the outer circumferential surface of the hub 2. The wheel is supported and fixed. In this state, when the tone wheel 4 rotates together with the wheel, the frequency of the output signal of the sensor 5 changes according to the rotational speed of the tone wheel 4. Therefore, if the output signal of the sensor 5 is sent to a controller (not shown), ABS and TCS can be appropriately controlled.

又、特許文献2には、図7〜8に示す様に、回転部材である内輪3の外周面にトーンホイール4aを外嵌固定し、静止部材である外輪1aの軸方向中間部にセンサ5aを、この外輪1aを径方向に貫通する状態で支持固定した、回転検出装置付転がり軸受ユニットが記載されている。この従来構造の第2例の場合には、上記トーンホイール4aの被検出面である外周面に、歯車状の凹凸を形成している。そして、上記センサ5aの検出部をこの外周面に、微小隙間を介してラジアル方向に対向させている。   In Patent Document 2, as shown in FIGS. 7 to 8, a tone wheel 4 a is fitted and fixed to the outer peripheral surface of the inner ring 3 that is a rotating member, and a sensor 5 a is attached to an axially intermediate portion of the outer ring 1 a that is a stationary member. Is a rolling bearing unit with a rotation detection device, in which the outer ring 1a is supported and fixed in a state of passing through the outer ring 1a in the radial direction. In the case of the second example of this conventional structure, gear-shaped irregularities are formed on the outer peripheral surface which is the detected surface of the tone wheel 4a. And the detection part of the said sensor 5a is made to oppose to this outer peripheral surface in the radial direction through a micro clearance gap.

例えば上述の様な転がり軸受ユニットに組み込む回転検出装置を構成する、磁気検出型のセンサ5、5aとして従来から、パッシブ型のものとアクティブ型のものとが広く知られている。このうちのパッシブ型のセンサは、磁束の変化に対応してコイルに電圧を惹起させ、この電圧の変化を出力信号として得るものである。又、アクティブ型のものは、磁束の変化に対応して、ホール素子、磁気抵抗素子等の磁気検出素子の特性を変化させ、この特性の変化に対応した出力信号を得るものである。   For example, conventionally, a passive type and an active type are widely known as the magnetic detection type sensors 5 and 5a constituting the rotation detection device incorporated in the rolling bearing unit as described above. Among these sensors, the passive type sensor induces a voltage in the coil in response to a change in magnetic flux, and obtains this change in voltage as an output signal. In the active type, the characteristics of magnetic detection elements such as a Hall element and a magnetoresistive element are changed in response to a change in magnetic flux, and an output signal corresponding to the change in the characteristics is obtained.

このうちのアクティブ型のセンサは、パッシブ型のセンサに比べて小型に構成でき、しかも、トーンホイールの回転速度に拘らず安定した出力を得られる事から、近年広く使用される様になっている。アクティブ型のセンサは、永久磁石と、この永久磁石から供給される磁束を通過させ、通過する磁束の密度に対応して特性を変化させる磁気検出素子とから成る。この様なアクティブ型のセンサを、磁性材製のトーンホイールの被検出面に対向させた状態で、このトーンホイールが回転すると、上記磁気検出素子とこの被検出面の強磁性部分との距離が短くなった状態で、この磁気検出素子を通過する磁束の密度が高くなる。これに対して、この磁気検出素子とこの被検出面の強磁性部分との距離が長くなった状態で、この磁気検出素子を通過する磁束の密度が低くなる。上述した様に、この磁気検出素子の特性は、通過する磁束の密度に対応して変化するので、ブリッジ回路等の適宜の処理回路により上記特性の変化を電気信号に変換すれば、上記トーンホイールの回転速度に対応した出力信号を得られる。   Of these, the active type sensor can be configured smaller than the passive type sensor, and can obtain a stable output regardless of the rotational speed of the tone wheel. . The active type sensor includes a permanent magnet and a magnetic detection element that allows a magnetic flux supplied from the permanent magnet to pass therethrough and changes its characteristics in accordance with the density of the passing magnetic flux. When the tone wheel rotates with such an active sensor facing the detected surface of the magnetic tone wheel, the distance between the magnetic detecting element and the ferromagnetic portion of the detected surface is as follows. In a shortened state, the density of the magnetic flux passing through this magnetic detection element increases. On the other hand, the density of the magnetic flux passing through the magnetic detection element is lowered in a state where the distance between the magnetic detection element and the ferromagnetic portion of the detected surface is increased. As described above, the characteristics of the magnetic detection element change in accordance with the density of the passing magnetic flux. Therefore, if the change in the characteristic is converted into an electric signal by an appropriate processing circuit such as a bridge circuit, the tone wheel An output signal corresponding to the rotation speed of can be obtained.

ところで、センサの出力変化に基づいてトーンホイールの回転速度を求める方法には、変化の周期に基づいて求める方法と、変化の周波数に基づいて求める方法とがある。このうち、変化の周期に応じて求める方法を採用し、回転速度の検出に関する応答性を高くする為には、トーンホイールの被検出面の磁気特性が変化するピッチを短くする必要がある。又、周波数に応じて求める方法を採用し、回転速度の検出に関する精度(分解能)を高くする場合も、上記ピッチを短くする必要がある。近年、ABSやTCSの高性能化に対応して、上記応答性や検出精度を高くする要求が増えている。又、これらABSやTCSのフィード・フォワード制御等を可能にすべく、車輪支持用転がり軸受ユニットを構成する転動体の公転速度を、この転動体を保持した保持器の回転速度として求め、この保持器の回転速度に基づいて、車輪支持用転がり軸受ユニットに加わる荷重を求める事も考えられている。この様な場合、荷重変化に対応した、上記保持器の回転速度の変化量は少ない。この為、回転速度検出に関する分解能を高めるべく、従来の回転検出装置の場合に比べて、上記ピッチを短く(被検出面の全周に亙る特性変化の回数を多く)する必要が、特に高くなる。   By the way, there are a method for obtaining the rotational speed of the tone wheel based on the output change of the sensor, a method for obtaining it based on the cycle of change, and a method for obtaining it based on the frequency of change. Of these, in order to employ a method that is determined in accordance with the period of change and increase the responsiveness relating to the detection of the rotational speed, it is necessary to shorten the pitch at which the magnetic characteristics of the detected surface of the tone wheel change. In addition, the pitch needs to be shortened when a method for obtaining the frequency is adopted to increase the accuracy (resolution) related to the detection of the rotational speed. In recent years, there has been an increasing demand for higher responsiveness and detection accuracy in response to higher performance of ABS and TCS. In addition, in order to enable feed-forward control of these ABS and TCS, the revolution speed of the rolling element constituting the wheel bearing rolling bearing unit is obtained as the rotation speed of the cage holding the rolling element, and this holding is performed. It is also considered to obtain a load applied to the wheel bearing rolling bearing unit based on the rotational speed of the vessel. In such a case, the amount of change in the rotational speed of the cage corresponding to the load change is small. For this reason, it is particularly necessary to shorten the pitch (increase the number of characteristic changes over the entire circumference of the detected surface) as compared with the case of the conventional rotation detection device in order to increase the resolution related to rotation speed detection. .

ところが、センサとして従来構造と同じものを採用したまま、上記ピッチを短くすると、このセンサの出力変化の程度が小さくなり、正確に回転速度検出を行なえなくなる可能性がある。この理由は、アクティブ型のセンサに内蔵された永久磁石から供給される磁束のうち、磁気検出素子を通過せずに流れる割合が増える為である。即ち、上記永久磁石の直径は、磁束の量を確保する必要上、あまり小さくできない。この為、トーンホイールの被検出面に存在する磁気特性の変化に関するピッチが小さくなると、図9に示す様に、永久磁石15の着磁方向一端面(図9の下端面)が、トーンホイール4aの被検出面の複数のピッチ分に対応する範囲に対向してしまう。例えば、この被検出面に多数の凸部16、16を、円周方向に関して等間隔で配置した場合、上記永久磁石15の着磁方向一端面は、磁気検出素子17が対向している凸部16だけでなく、円周方向に隣り合う凸部16、16にも対向した状態となる。この状態では、上記永久磁石15の着磁方向一端面から出た磁束のうちのかなりの部分が、上記円周方向に隣り合う凸部16、16に直接流れて、上記磁気検出素子17を通過する磁束の量が少なくなる。   However, if the pitch is shortened while using the same sensor as that of the conventional structure, the degree of change in output of the sensor is reduced, and there is a possibility that the rotational speed cannot be detected accurately. This is because the proportion of the magnetic flux supplied from the permanent magnet built in the active sensor increases without passing through the magnetic detection element. That is, the diameter of the permanent magnet cannot be made too small in order to ensure the amount of magnetic flux. For this reason, when the pitch related to the change in the magnetic characteristics existing on the detection surface of the tone wheel is reduced, as shown in FIG. 9, one end surface in the magnetization direction of the permanent magnet 15 (the lower end surface in FIG. 9) is the tone wheel 4a. It faces the range corresponding to a plurality of pitches of the detected surface. For example, when a large number of convex portions 16 and 16 are arranged on the detected surface at equal intervals in the circumferential direction, one end surface of the permanent magnet 15 in the magnetization direction is a convex portion facing the magnetic detection element 17. It will be in the state which opposed not only 16 but the convex parts 16 and 16 adjacent to the circumferential direction. In this state, a considerable portion of the magnetic flux emitted from one end surface of the permanent magnet 15 in the magnetization direction flows directly to the convex portions 16 and 16 adjacent in the circumferential direction and passes through the magnetic detection element 17. The amount of magnetic flux to be reduced is reduced.

この結果、上記トーンホイール4aの回転に拘らず、上記磁気検出素子17を通過する磁束の変化量が少なくなり、この磁気検出素子17の特性が変化する程度が小さくなって、上記トーンホイール4aの回転速度検出の信頼性確保が難しくなる。この傾向は、上記磁気検出素子17と上記トーンホイール4aの被検出面との距離である、測定隙間が大きい場合に著しくなる。尚、この被検出面の特性変化のピッチを小さくするのに合わせて、上記永久磁石15の直径を小さくすれば、上記磁気検出素子17を通過せずに流れる磁束の量そのものは少なくできる。但し、この磁気検出素子17を通過する磁束の量自体が少なくなる為、やはり上記トーンホイール4aの回転速度を正確に測定しにくくなる為、採用する事は難しい。   As a result, regardless of the rotation of the tone wheel 4a, the amount of change in the magnetic flux passing through the magnetic detection element 17 is reduced, and the degree of change in the characteristics of the magnetic detection element 17 is reduced. It becomes difficult to ensure the reliability of rotation speed detection. This tendency becomes significant when the measurement gap, which is the distance between the magnetic detection element 17 and the detection surface of the tone wheel 4a, is large. Incidentally, if the diameter of the permanent magnet 15 is reduced in accordance with the decrease in the characteristic change pitch of the surface to be detected, the amount of magnetic flux that flows without passing through the magnetic detection element 17 can be reduced. However, since the amount of magnetic flux passing through the magnetic detection element 17 itself is reduced, it is difficult to accurately measure the rotational speed of the tone wheel 4a.

実開平7−31539号公報Japanese Utility Model Publication No. 7-31539 特開平8−94657号公報JP-A-8-94657

本発明の回転検出装置付転がり軸受ユニットは、上述の様な事情に鑑み、磁性材製のトーンホイールの被検出面の磁気特性が変化するピッチを短くした場合でも、検出部をこの被検出面に対向させたセンサの出力変化の大きさを確保できる構造を実現すべく発明したものである。   The rolling bearing unit with a rotation detection device of the present invention takes the above-described circumstances into consideration, even when the pitch at which the magnetic characteristics of the detected surface of the tone wheel made of magnetic material changes is shortened, The invention was invented to realize a structure capable of ensuring the magnitude of the output change of the sensor opposed to.

本発明の回転検出装置は、トーンホイールとセンサとを備える。
このうちのトーンホイールは、磁気特性を円周方向に関して交互に変化させた被検出面を有する。そして、この被検出面の中心と回転中心とを一致させた状態で、回転部材に支持される。
又、上記センサは、上記回転部材に隣接して回転しない静止部材に支持される。そして、上記トーンホイールの回転に伴って、出力信号を変化させる。
又、上記センサは、永久磁石と、この永久磁石から供給される磁束を通過させ、通過する磁束の密度に対応して特性を変化させる磁気検出素子とを具える。
特に、本発明の回転検出装置に於いては、上記永久磁石の着磁方向一端面と、磁束の通過方向に関する上記磁気検出素子の両端面のうちの一端面との間に、上記永久磁石から供給される磁束をこの磁気検出素子に集中させる為の、磁性材製の磁束集束素子を設置している。
The rotation detection device of the present invention includes a tone wheel and a sensor.
Of these, the tone wheel has a surface to be detected in which the magnetic characteristics are alternately changed in the circumferential direction. And it is supported by the rotating member in a state where the center of the detected surface and the center of rotation coincide.
The sensor is supported by a stationary member that does not rotate adjacent to the rotating member. The output signal is changed as the tone wheel rotates.
The sensor includes a permanent magnet and a magnetic detection element that allows a magnetic flux supplied from the permanent magnet to pass therethrough and changes its characteristics in accordance with the density of the passing magnetic flux.
In particular, in the rotation detection device of the present invention, the permanent magnet is disposed between one end surface of the permanent magnet in the magnetizing direction and one end surface of the both end surfaces of the magnetic detection element in the magnetic flux passing direction. A magnetic flux concentrating element made of a magnetic material is provided for concentrating the supplied magnetic flux on the magnetic detecting element.

上述の様に構成する本発明の回転検出装置の場合には、永久磁石の着磁方向一端面から出入りする磁束が、磁束集束素子に導かれて、磁気検出素子に流れる。この為、この着磁方向一端面の面積と磁気検出素子の面積との相違に関係なく、この着磁方向一端面から出入りする磁束が、この磁気検出素子を集中して通過する。
この為、この磁気検出素子を通過する磁束の量を多くして、トーンホイールの被検出面の磁気特性の変化に対応する、上記磁気検出素子を通過する磁束の変化の程度を大きくできる。この結果、センサの出力信号を大きく変化させて、回転部材の回転速度、回転角度等、この回転部材の回転に関する値を正確に求められる。
特に、上記トーンホイールの被検出面の磁気特性の変化に関するピッチが短くなっても、上記着磁方向一端面から出入りする磁束のうちで、上記磁気検出素子を通過せずに流れる磁束の割合を小さく抑えて、上記回転部材の回転に関する値を正確に求められる。
In the case of the rotation detection device of the present invention configured as described above, the magnetic flux entering and exiting from one end surface in the magnetization direction of the permanent magnet is guided to the magnetic flux focusing element and flows to the magnetic detection element. For this reason, regardless of the difference between the area of the one end face in the magnetization direction and the area of the magnetic detection element, the magnetic flux entering and exiting from the one end face in the magnetization direction passes through the magnetic detection element in a concentrated manner.
Therefore, the amount of magnetic flux passing through the magnetic detection element can be increased to increase the degree of change in magnetic flux passing through the magnetic detection element corresponding to the change in magnetic characteristics of the detection surface of the tone wheel. As a result, the output signal of the sensor is greatly changed, and values relating to the rotation of the rotating member, such as the rotation speed and rotation angle of the rotating member, can be accurately obtained.
In particular, the ratio of the magnetic flux flowing without passing through the magnetic detection element out of the magnetic flux entering and exiting from the one end face in the magnetization direction even when the pitch related to the change in the magnetic characteristics of the detection surface of the tone wheel is shortened. The value relating to the rotation of the rotating member can be accurately obtained while keeping it small.

本発明を実施する場合に、好ましくは、請求項2に記載した様に、磁束集束素子を、永久磁石の着磁方向一端面に当接する一端側の面積が広く、磁気検出素子の磁束の通過方向に関する一端面に当接する他端側の面積が狭く、上記一端側からこの他端側に向け、断面積が漸次狭くなる形状を有するものとする。
この様な形状としては、例えば円すい台状若しくは略円すい台形状、角すい台状若しくは略角すい台形状等が考えられる。
上記磁束集束素子を上述の様な形状とすれば、永久磁石の着磁方向一端面から出入りする磁束を上記磁気検出素子に効率良く導いて、センサの出力信号を大きく変化させる事ができる。
In carrying out the present invention, preferably, as described in claim 2, the magnetic flux converging element has a large area on one end side in contact with one end surface in the magnetization direction of the permanent magnet, and the magnetic flux passing through the magnetic detecting element is passed. The area on the other end side that abuts on one end surface in the direction is narrow, and the cross-sectional area gradually decreases from the one end side toward the other end side.
As such a shape, for example, a truncated cone shape or a substantially truncated cone shape, a truncated cone shape, or a substantially truncated cone shape can be considered.
If the magnetic flux converging element has the shape as described above, the magnetic flux entering and exiting from one end surface in the magnetization direction of the permanent magnet can be efficiently guided to the magnetic detection element, and the output signal of the sensor can be greatly changed.

又、本発明を実施する場合に好ましくは、請求項3に記載した様に、上記磁束集束素子の他端側の面積を、上記永久磁石から供給される磁束が飽和する面積よりも広くする。言い換えれば、上記磁束集束素子のうちで、磁束の通過面積が最も狭くなる他端側の端面を通過する磁束の密度を、上記磁束集束素子を構成する磁性材に関する磁気飽和密度以下に抑える。
この様に構成すれば、上記永久磁石の着磁方向一端面から出入りし、上記磁束集束素子を通過する磁束のほぼ全量を、上記磁気検出素子に導ける。言い換えれば、上記着磁方向一端面からこの磁束集束素子に入り込んだ磁束のうちで、この磁束集束素子外に漏れ出す漏洩磁束を少なくできる。又、トーンホイールの被検出面の特性変化に基づいて上記磁束集束素子を流れようとする磁束の量が変化した場合に、上記磁気検出素子を通過する磁束を確実に変化させて、センサの出力信号を大きく変化させる事ができる。
Further, when the present invention is implemented, preferably, the area on the other end side of the magnetic flux focusing element is made wider than the area where the magnetic flux supplied from the permanent magnet is saturated. In other words, among the magnetic flux focusing elements, the density of the magnetic flux passing through the end surface on the other end side where the magnetic flux passage area is the smallest is suppressed to be equal to or lower than the magnetic saturation density related to the magnetic material constituting the magnetic flux focusing element.
With this configuration, almost the entire amount of the magnetic flux that enters and exits from one end surface of the permanent magnet in the magnetization direction and passes through the magnetic flux converging element can be guided to the magnetic detection element. In other words, of the magnetic flux that has entered the magnetic flux focusing element from the one end surface in the magnetization direction, the leakage magnetic flux that leaks out of the magnetic flux focusing element can be reduced. In addition, when the amount of magnetic flux that flows through the magnetic flux focusing element changes based on the change in characteristics of the detection surface of the tone wheel, the magnetic flux that passes through the magnetic detection element is changed reliably, and the sensor output The signal can be changed greatly.

又、本発明を実施する場合に好ましくは、請求項4に記載した様に、上記トーンホイールの円周方向に関して、上記磁束集束素子の他端側の幅寸法を、このトーンホイールの被検出面の磁気特性が変化するピッチの1/2よりも小さくする。
この様に構成すれば、上記磁束集束素子の他端側から出入りする磁束が磁気検出素子を通過せずに上記被検出面に流れる事をより効果的に防止できる。そして、この磁気検出素子を通過する磁束の量を確保して、この磁気検出素子の特性変化の程度を大きくし、上記センサの出力信号を大きく変化させられる。
Preferably, when carrying out the present invention, preferably, the width dimension of the other end side of the magnetic flux focusing element in the circumferential direction of the tone wheel is set to a detected surface of the tone wheel. The magnetic characteristics are made smaller than ½ of the changing pitch.
If comprised in this way, it can prevent more effectively that the magnetic flux which comes in / out from the other end side of the said magnetic flux focusing element flows into the said to-be-detected surface, without passing a magnetic detection element. The amount of magnetic flux passing through the magnetic detection element is secured, the degree of change in the characteristics of the magnetic detection element is increased, and the output signal of the sensor can be changed greatly.

又、本発明を実施する場合に好ましくは、請求項5に記載した様に、磁束の通過方向に関する、上記磁気検出素子の両端面のうちの他端面に、磁性材製で、この他端面に当接する基端面の面積が広く、逆側の先端面の面積が狭い、第二の磁束集束素子を設ける。そして、この第二の磁束集束素子の先端面をトーンホイールの被検出面に対向させる。即ち、上記磁気検出素子を、磁束集束素子と上記第二の磁束集束素子とにより、磁束の流れ方向両側から挟持した構造とする。
この様に構成すれば、上記被検出面に対向する、上記第二の磁束集束素子の先端面の面積を、上記磁気検出素子の面積よりも更に小さくできる。そして、上記トーンホイールの被検出面の磁気特性の変化に関するピッチをより小さくしても、上記磁気検出素子を通過せずに流れる磁束の割合を少なく抑えられる。この為、上記トーンホイールの回転に関する測定精度の向上と、上記センサの出力信号変化の大きさの確保とを、より高次元で両立させられる。
When the present invention is implemented, preferably, as described in claim 5, the other end surface of the both ends of the magnetic detection element in the direction of magnetic flux is made of a magnetic material, and the other end surface is formed on the other end surface. A second magnetic flux concentrating element is provided in which the area of the proximal end surface in contact is large and the area of the distal end surface on the opposite side is small. Then, the front end surface of the second magnetic flux focusing element is made to face the detected surface of the tone wheel. In other words, the magnetic detection element is sandwiched between the magnetic flux focusing element and the second magnetic flux focusing element from both sides of the magnetic flux flow direction.
If comprised in this way, the area of the front end surface of said 2nd magnetic flux concentrating element facing the said to-be-detected surface can be made still smaller than the area of the said magnetic detection element. Even if the pitch relating to the change in the magnetic characteristics of the detection surface of the tone wheel is made smaller, the proportion of the magnetic flux that flows without passing through the magnetic detection element can be kept small. For this reason, the improvement of the measurement accuracy regarding the rotation of the tone wheel and the securing of the magnitude of the output signal change of the sensor can be achieved at a higher level.

又、本発明を実施する場合に好ましくは、請求項6に記載した様に、永久磁石と、磁束集束素子と、磁気検出素子とを、非分離に結合固定して一体に取り扱い自在とする。
この場合に、より好ましくは、請求項7に記載した様に、磁気検出素子の特性変化に応じた出力信号を得る為の波形整形回路を、永久磁石と磁束集束素子と磁気検出素子とに対し非分離に結合固定して、一体に取り扱い自在とする。
この様に構成すれば、上記センサの構成各部材の取り扱いが容易になる。上記波形成形回路を一体に取り扱い自在とすれば、この取り扱いを更に容易にできる。
Further, when the present invention is implemented, preferably, as described in claim 6, the permanent magnet, the magnetic flux focusing element, and the magnetic detection element are coupled and fixed in a non-separable manner so that they can be handled integrally.
In this case, more preferably, as described in claim 7, a waveform shaping circuit for obtaining an output signal corresponding to a change in characteristics of the magnetic detection element is provided for the permanent magnet, the magnetic flux focusing element, and the magnetic detection element. Non-separated and fixed so that it can be handled as a unit.
If comprised in this way, handling of each structural member of the sensor becomes easy. If the waveform shaping circuit can be handled as a unit, this handling can be further facilitated.

又、本発明を実施する場合に、請求項8に記載した様に、永久磁石として、少なくとも着磁方向一端面寄り部分を、この着磁方向一端面の面積が最も狭く、この着磁方向一端面から離れるに従って断面積が広くなる方向に傾斜した形状のものを使用する代わりに、磁束集束素子を省略する事もできる。
この様な構造によっても、上記トーンホイールの被検出面の磁気特性の変化に関するピッチが短くても、磁気検出素子を通過せずに流れる磁束の割合を小さく抑えて、回転部材の回転に関する値を正確に求められる。
Further, when the present invention is carried out, as described in claim 8, as the permanent magnet, at least a portion near one end surface in the magnetization direction has the smallest area on one end surface in the magnetization direction, and the magnetization direction is uniform. Instead of using a shape that is inclined in a direction in which the cross-sectional area becomes wider as the distance from the end face increases, the magnetic flux focusing element can be omitted.
Even with such a structure, even if the pitch related to the change in the magnetic characteristics of the detection surface of the tone wheel is short, the ratio of the magnetic flux flowing without passing through the magnetic detection element is kept small, and the value related to the rotation of the rotating member is set. Accurately required.

図1〜3は、請求項1〜4、6、7に対応する、本発明の実施例1を示している。尚、本実施例の特徴は、トーンホイール4aの被検出面である外周面の磁気特性の変化に関するピッチを短くすべく、この外周面に多数の凸部16、16を形成した場合にも、センサ5bを構成する磁気検出素子17を通過しつつ流れる磁束の量を確保する為の構造にある。その他の部分の構造及び作用に就いては、前述の図5〜6或は図7〜8に示した従来構造とほぼ同様である為、同等部分に関する図示並びに説明は省略して、以下、本実施例の特徴部分を中心に説明する。   1 to 3 show Embodiment 1 of the present invention corresponding to claims 1 to 4, 6 and 7. The feature of the present embodiment is that even when a large number of convex portions 16, 16 are formed on the outer peripheral surface in order to shorten the pitch related to the change in magnetic characteristics of the outer peripheral surface, which is the detected surface of the tone wheel 4a, It has a structure for ensuring the amount of magnetic flux that flows while passing through the magnetic detection element 17 constituting the sensor 5b. Since the structure and operation of the other parts are almost the same as the conventional structure shown in FIGS. 5 to 6 or FIGS. 7 to 8, the illustration and explanation of the equivalent parts are omitted. The description will focus on the features of the embodiment.

本実施例に組み込むセンサ5bは、図1〜2に示す様に、永久磁石15と、磁束集束素子18と、磁気検出素子17とを、磁束の流れ方向、或はこれら各部材15、18、17の軸方向(図1〜2の上下方向)に、互いに直列に積層している。このうちの永久磁石15は、厚肉の円板状、正方形若しくは矩形板状で、軸方向に着磁されている。又、上記磁気検出素子17は、この永久磁石15から供給される磁束を通過させ、通過する磁束の密度に対応して特性を変化させるもので、ホールIC、MR素子、GMR素子等、従来から知られている各種素子を使用できる。   As shown in FIGS. 1 and 2, the sensor 5 b incorporated in the present embodiment includes a permanent magnet 15, a magnetic flux converging element 18, and a magnetic detection element 17 in the direction of magnetic flux flow, or each of these members 15, 18, They are stacked in series in 17 axial directions (vertical direction in FIGS. 1 and 2). Of these, the permanent magnet 15 is a thick disk, square or rectangular plate and is magnetized in the axial direction. The magnetism detecting element 17 allows the magnetic flux supplied from the permanent magnet 15 to pass therethrough and changes its characteristics in accordance with the density of the passing magnetic flux. Conventionally, such as Hall IC, MR element, GMR element, etc. Various known elements can be used.

更に、上記磁束集束素子18は、磁性体により造られたもので、上記磁束の流れ方向に関する両端面のうちの一端面(図1〜2の上端面)を、上記永久磁石15の着磁方向一端面(図1〜2の下端面)に当接させている。これに対して、上記磁束集束素子18の他端面(図1〜2の下端面)は、磁束の通過方向に関する上記磁気検出素子17の両端面のうちの一端面(図1〜2の上端面)に当接させている。上記磁束集束素子18は、上記永久磁石15から供給される(図示の例では、着磁方向一端面であるN極から出る)磁束を、上記磁気検出素子17に集中させる為のもので、磁性材製である。   Further, the magnetic flux concentrating element 18 is made of a magnetic material, and one end surface (the upper end surface in FIGS. 1 and 2) of both end surfaces with respect to the flow direction of the magnetic flux is set to the magnetization direction of the permanent magnet 15. It is made to contact | abut to one end surface (lower end surface of FIGS. 1-2). On the other hand, the other end surface (the lower end surface in FIGS. 1 and 2) of the magnetic flux focusing element 18 is one end surface (the upper end surface in FIGS. 1 and 2) of both end surfaces of the magnetic detection element 17 with respect to the magnetic flux passing direction. ). The magnetic flux concentrating element 18 is for concentrating the magnetic flux supplied from the permanent magnet 15 (from the N pole, which is one end surface in the magnetization direction) on the magnetic detecting element 17, and is magnetic. Made of wood.

この様な役目を有する、上記磁束集束素子18は、永久磁石15の着磁方向一端面に当接する基端面19の面積が広く、上記磁気検出素子17の一端面に当接する先端面20の面積が狭い。そして、上記磁束集束素子18の、磁束の流れ方向に関して直交する方向の仮想平面に関する断面積は、図3の(A)の(a)(b)に示す様に、基端面19から先端面20に向かう程漸次狭くなる。より具体的には、図3の(B)の(a)(b)に示す様な、台形状若しくは略台形状、或は図3の(C)の(a)(b)に示す様な、円すい台状若しくは略円すい台状(富士山形)の形状を有する。図3の(B)(C)に示した各磁束集束素子18のうち、(B)の磁束集束素子18は厚肉矩形板状の永久磁石15と、(C)の磁束集束素子18は厚肉円板状の永久磁石15と、それぞれ組み合わせる。   The magnetic flux concentrating element 18 having such a role has a large area of the base end face 19 that abuts on one end face in the magnetization direction of the permanent magnet 15 and an area of the front end face 20 that abuts on one end face of the magnetic detection element 17. Is narrow. The cross-sectional area of the magnetic flux concentrating element 18 with respect to the virtual plane in the direction orthogonal to the direction of flow of magnetic flux is from the base end surface 19 to the front end surface 20 as shown in (a) and (b) of FIG. The closer it is, the narrower it gets. More specifically, a trapezoidal shape or a substantially trapezoidal shape as shown in (a) and (b) of FIG. 3B, or as shown in (a) and (b) of FIG. , Has a shape of a truncated cone or a substantially truncated cone (Mt. Fuji). Among the magnetic flux focusing elements 18 shown in FIGS. 3B and 3C, the magnetic flux focusing element 18 of FIG. 3B is a thick rectangular plate-shaped permanent magnet 15, and the magnetic flux focusing element 18 of FIG. Each is combined with a meat disk-shaped permanent magnet 15.

尚、図3の(B)に示す様な磁束集束素子18を使用する場合には、先端面20の長さ方向と、前記トーンホイール4aの被検出面に形成した凸部16の長さ方向(トーンホイール4aの軸方向)とを一致させる。この理由は、特定の1個の凸部16と上記先端面20とを、広い面積で対向させ、この先端面20と他の凸部16とを対向させない為である。図3の(C)に示す様な磁束集束素子18を使用する場合には、先端面20の面積が狭い為、この様な考慮は不要である。但し、上記トーンホイール4aの被検出面に形成した凸部16の形状を考慮し、この凸部16と上記磁束集束素子18との間で流れる磁束の量を多くする事を考慮した場合、上記図3の(B)に示した磁束集束素子18を使用する事が好ましい場合もある。尚、図3の(B)(C)の何れの磁束集束素子18を使用する場合でも、この磁束集束素子18の先端面20の円周方向長さが、上記凸部16の円周方向長さより長くなると、この先端面20から、この先端面20が対向した凸部16の隣の凸部16に流れる磁束の割合が多くなってしまう。そこで、この様な漏洩磁束を少なく抑える面から、上記磁束集束素子18の先端面20の円周方向の幅寸法は、上記凸部16の円周方向に関する幅寸法(一般的には、上記被検出面の特性変化のピッチの1/2)よりも短くする事が好ましい。上記先端面20の幅寸法をこの様に規制すれば、この先端面20が対向した凸部16に向けて磁束を、効率良く流す事ができる。   When the magnetic flux converging element 18 as shown in FIG. 3B is used, the length direction of the tip surface 20 and the length direction of the convex portion 16 formed on the detection surface of the tone wheel 4a. (The axial direction of the tone wheel 4a). This is because one specific convex portion 16 and the tip surface 20 are opposed to each other over a wide area, and the tip surface 20 and the other convex portion 16 are not opposed to each other. When the magnetic flux converging element 18 as shown in FIG. 3C is used, such a consideration is unnecessary because the area of the tip surface 20 is small. However, when the shape of the convex portion 16 formed on the detection surface of the tone wheel 4a is taken into consideration and the amount of magnetic flux flowing between the convex portion 16 and the magnetic flux focusing element 18 is considered, In some cases, it may be preferable to use the magnetic flux focusing element 18 shown in FIG. 3B and 3C, the circumferential length of the tip surface 20 of the magnetic flux focusing element 18 is the circumferential length of the convex portion 16. If the length is longer than this, the ratio of the magnetic flux flowing from the tip surface 20 to the convex portion 16 adjacent to the convex portion 16 facing the tip surface 20 increases. Therefore, from the viewpoint of suppressing such leakage magnetic flux, the circumferential width dimension of the tip surface 20 of the magnetic flux concentrating element 18 is the width dimension of the convex portion 16 in the circumferential direction (generally, the above-described covered dimension). It is preferable to make it shorter than 1/2 of the pitch of the characteristic change of the detection surface. If the width dimension of the tip surface 20 is regulated in this way, the magnetic flux can be efficiently flowed toward the convex portion 16 opposed to the tip surface 20.

又、上記磁束集束素子18を構成する磁性材の種類は特に問わないが、純鉄の様な、残留磁束が少ないものが、上記トーンホイール4aの回転に伴って、上記磁気検出素子17の流れる磁束の密度を大きく変化させられる事から、好ましく使用できる。純鉄を使用する場合には、上記磁束集束素子18の防錆の為に、磁束の流れに対して抵抗にならない程度に、この磁束集束素子18の表面にメッキや塗装を施す事が好ましい。これに対して、この磁束集束素子18を、フェライト系やマルテンサイト系の、磁性ステンレス鋼により造れば、別個、メッキや塗装を施さなくても、上記磁束集束素子18の表面が錆びるのを防止できる。又、この磁束集束素子18を、フェライト等、他の磁性材により造る事もできる。   The type of the magnetic material constituting the magnetic flux concentrating element 18 is not particularly limited, but a material having a small residual magnetic flux such as pure iron flows through the magnetic detecting element 17 as the tone wheel 4a rotates. Since the magnetic flux density can be greatly changed, it can be preferably used. In the case of using pure iron, it is preferable that the surface of the magnetic flux focusing element 18 is plated or painted to prevent the magnetic flux focusing element 18 from being resistant to the flow of magnetic flux in order to prevent rust. On the other hand, if the magnetic flux focusing element 18 is made of ferrite or martensitic magnetic stainless steel, the surface of the magnetic flux focusing element 18 is prevented from being rusted without being separately plated or painted. it can. Further, the magnetic flux concentrating element 18 can be made of other magnetic materials such as ferrite.

上記磁気検出素子17は、上記磁束集束素子18の先端面20の中央部に、好ましくはこの先端面20全体をこの磁気検出素子17により覆う状態で添着する。又、この様にして軸方向に重ね合わされた、上記各部材15、18、17は、互いに別体で配置する事もできるが、好ましくは、これら各部材15、18、17同士を接着剤により接着したり、或は合成樹脂製のセンサホルダ内にモールドする等により、一体的に組み合わせる。この様に、上記各部材15、18、17を一体的に組み合わせれば、これら各部材15、18、17を組み合わせて成る、前記センサ5bの取り扱いが容易になる。この場合に、上記磁気検出素子17の特性変化を電気信号の変化に置き換え、更にこの電気信号の波形を整形する(矩形波とする)為の波形整形回路を、上記各部材15、18、17と一体的に組み合わせる事も、外部に別途波形整形回路を設ける必要がなくなる事から、好ましい。   The magnetic detection element 17 is attached to the central portion of the front end surface 20 of the magnetic flux focusing element 18, preferably in a state where the entire front end surface 20 is covered with the magnetic detection element 17. In addition, the members 15, 18, and 17 that are overlapped in the axial direction in this manner can be arranged separately from each other, but preferably, the members 15, 18, and 17 are bonded to each other with an adhesive. They are combined together by bonding or molding in a sensor holder made of synthetic resin. In this way, if the members 15, 18, and 17 are combined together, the sensor 5b, which is a combination of the members 15, 18, and 17, can be easily handled. In this case, a waveform shaping circuit for replacing the characteristic change of the magnetic detection element 17 with the change of the electric signal and further shaping the waveform of the electric signal (to form a rectangular wave) is used for each of the members 15, 18, 17. It is also preferable to combine them with the above because it is not necessary to provide a separate waveform shaping circuit outside.

上述の様なセンサ5bは、上記磁気検出素子17を、上記トーンホイール4aの外周面である被検出面に対向させた状態で、外輪1、1a(図5、7、8参照)等の静止部材に支持する。この状態で、上記磁気検出素子17が、上記被検出面に設けた何れかの凸部16に対向すると、図2に破線で示す様に、この磁気検出素子17を通過する磁束の量が多くなる(通過磁束密度が高くなる)。これに対して、上記磁気検出素子17が、上記被検出面に設けた凸部16、16同士の間に存在する凹部21に対向すると、この磁気検出素子17を通過する磁束の量が少なくなる(通過磁束密度が低くなる)。この結果、上記センサ5bの出力信号が、上記トーンホイール4aの回転速度に比例した周波数で(回転速度に反比例した周期で)変化する。   The sensor 5b as described above has a stationary state such as the outer ring 1, 1a (see FIGS. 5, 7 and 8) in a state where the magnetic detection element 17 is opposed to the detection surface which is the outer peripheral surface of the tone wheel 4a. Support the member. In this state, when the magnetic detection element 17 faces any one of the convex portions 16 provided on the detected surface, the amount of magnetic flux passing through the magnetic detection element 17 is large as shown by a broken line in FIG. (Passing magnetic flux density is increased). On the other hand, when the magnetic detection element 17 is opposed to the concave portion 21 existing between the convex portions 16 and 16 provided on the detection surface, the amount of magnetic flux passing through the magnetic detection element 17 is reduced. (Passing magnetic flux density is lowered). As a result, the output signal of the sensor 5b changes at a frequency proportional to the rotational speed of the tone wheel 4a (with a period inversely proportional to the rotational speed).

特に、本実施例の回転検出装置の場合には、上記永久磁石15の着磁方向一端面から出入りする磁束(図示の実施例の場合、N極から出る磁束。逆に、S極に入る磁束であっても良い。)が、上記磁束集束素子18に導かれて、上記磁気検出素子17に流れる。従って、上記着磁方向一端面から出入りする磁束が、この磁気検出素子17を集中して通過する。この為、この磁気検出素子17を通過する磁束の量を多くして、上記トーンホイール4aの被検出面の磁気特性の変化に対応する、上記磁気検出素子17を通過する磁束の変化の程度を大きくできる。この結果、上記センサ5bの出力信号を大きく変化させて、回転部材の回転速度、回転角度等、この回転部材の回転に関する値を正確に求められる。   In particular, in the case of the rotation detection device of the present embodiment, the magnetic flux entering and exiting from one end surface of the permanent magnet 15 in the magnetization direction (in the illustrated embodiment, the magnetic flux exiting from the N pole. Conversely, the magnetic flux entering the S pole. May be guided to the magnetic flux focusing element 18 and flow to the magnetic detection element 17. Therefore, the magnetic flux entering and exiting from one end surface of the magnetization direction passes through the magnetic detection element 17 in a concentrated manner. For this reason, by increasing the amount of magnetic flux passing through the magnetic detection element 17, the degree of change in the magnetic flux passing through the magnetic detection element 17 corresponding to the change in the magnetic characteristics of the detected surface of the tone wheel 4a is set. Can be bigger. As a result, the output signal of the sensor 5b is greatly changed, and values relating to the rotation of the rotating member, such as the rotation speed and the rotation angle of the rotating member, can be obtained accurately.

特に、上記トーンホイール4aの被検出面である外周面に設ける、上記各凸部16、16の数を増やし、この被検出面の磁気特性の変化に関するピッチが短くなっても、上記着磁方向一端面から出入りする磁束のうちで、上記磁気検出素子17を通過せずに流れる磁束の割合を小さく抑えて、上記回転部材の回転に関する値を正確に求められる。尚、上記磁束集束素子18のうちで磁束が通過する面積が最も狭くなる、先端面20部分の面積は、この部分を通過する磁束の密度が、上記磁束集束素子18を構成する磁性材の飽和磁束密度以下となる様に設定する事が好ましい。この磁束集束素子18に、その一部でも飽和磁束密度を越える磁束を流すと、磁束がこの磁束集束素子18内部から漏出して、磁束を集束させる効果が少なくなる。   In particular, even if the number of the protrusions 16 and 16 provided on the outer peripheral surface, which is the detection surface of the tone wheel 4a, is increased and the pitch related to the change in the magnetic characteristics of the detection surface is shortened, the magnetization direction is reduced. Of the magnetic flux entering and exiting from one end face, the ratio of the magnetic flux that flows without passing through the magnetic detection element 17 is suppressed to a small value, and the value related to the rotation of the rotating member can be accurately obtained. It should be noted that the area through which the magnetic flux passes through the magnetic flux converging element 18 is the narrowest. The area of the tip surface 20 portion is such that the density of the magnetic flux passing through this portion is saturated with the magnetic material constituting the magnetic flux converging element 18. It is preferable to set the magnetic flux density to be equal to or lower. If a magnetic flux exceeding the saturation magnetic flux density is allowed to flow through the magnetic flux focusing element 18, the magnetic flux leaks out from the magnetic flux focusing element 18 and the effect of focusing the magnetic flux is reduced.

図4は、請求項1〜7に対応する、本発明の実施例2を示している。本実施例のセンサ5cの場合には、磁束の通過方向に関する、磁気検出素子17の両端面のうちの他端面(図4の下端面)に、磁性材製で、この他端面に当接する基端面の面積が広く、逆側の先端面の面積が狭い、第二の磁束集束素子22を設けている。そして、この第二の磁束集束素子22の先端面を、トーンホイール4aの被検出面である、外周面(凸部16)に対向させている。即ち、上記磁気検出素子17を、磁束集束素子18と上記第二の磁束集束素子22とにより、磁束の流れ方向両側から挟持した構造としている。   FIG. 4 shows a second embodiment of the present invention corresponding to claims 1 to 7. In the case of the sensor 5c of the present embodiment, the other end face (the lower end face in FIG. 4) of both end faces of the magnetic detection element 17 in the magnetic flux passing direction is made of a magnetic material and comes into contact with the other end face. A second magnetic flux concentrating element 22 having a large end face area and a narrow tip end face area is provided. The tip surface of the second magnetic flux concentrating element 22 is opposed to the outer peripheral surface (convex portion 16), which is the detected surface of the tone wheel 4a. That is, the magnetic detection element 17 is sandwiched by the magnetic flux focusing element 18 and the second magnetic flux focusing element 22 from both sides in the direction of flow of magnetic flux.

本実施例の場合には、上述の様な構成を採用する事により、上記第二の磁束集束素子22の先端面の面積を、上記磁気検出素子17の面積よりも更に小さくしている。そして、上記トーンホイール4aの被検出面に設ける凸部16、16の数を更に増やし、この被検出面の磁気特性の変化に関するピッチをより小さくしても、上記磁気検出素子17を通過せずに流れる磁束の割合を少なく抑えられる。そして、上記トーンホイール4aの回転に関する測定精度の向上と、上記センサ5cの出力信号変化の大きさの確保とを、より高次元で両立させられる。尚、上記第二の磁束集束素子22の先端面に関しても、磁束が飽和しないだけの面積を確保する。   In the case of the present embodiment, by adopting the configuration as described above, the area of the tip surface of the second magnetic flux focusing element 22 is made smaller than the area of the magnetic detection element 17. Even if the number of convex portions 16 and 16 provided on the detection surface of the tone wheel 4a is further increased and the pitch relating to the change in magnetic characteristics of the detection surface is further reduced, the magnetic detection element 17 does not pass through. The ratio of the magnetic flux flowing through the And improvement of the measurement accuracy regarding the rotation of the tone wheel 4a and securing of the magnitude of the output signal change of the sensor 5c can be achieved at a higher level. It should be noted that the front end surface of the second magnetic flux focusing element 22 also has an area that does not saturate the magnetic flux.

本発明を実施する場合に、回転部材に支持するトーンホイールは、図示の例の様な、被検出面に歯車状の凹凸を有するものに限らず、前述の図5に示した様に、磁性金属板に多数の透孔を形成したものであっても良い。そして、被検出面の設置位置も、周面に限らず、軸方向側面であっても良い。この場合には、被検出面とセンサの検出部とを、アキシアル方向に対向させる。   When the present invention is implemented, the tone wheel supported by the rotating member is not limited to the one having the gear-like irregularities on the detection surface as shown in the illustrated example, but as shown in FIG. A metal plate having a large number of through holes may be used. And the installation position of a to-be-detected surface is not restricted to a surrounding surface, An axial direction side surface may be sufficient. In this case, the detection surface and the detection unit of the sensor are opposed to each other in the axial direction.

又、図示は省略するが、請求項8に記載した様に、永久磁石として、少なくとも着磁方向一端面寄り部分を、この着磁方向一端面の面積が最も狭く、この着磁方向一端面から離れるに従って断面積が広くなる方向に傾斜した形状のものを使用する代わりに、磁束集束素子を省略する事もできる。
この様な構造によっても、トーンホイールの被検出面の磁気特性の変化に関するピッチが短くなっても、磁気検出素子を通過せずに流れる磁束の割合を小さく抑えて、回転部材の回転に関する値を正確に求められる。
Although not shown, as described in claim 8, as a permanent magnet, at least a portion near one end surface in the magnetization direction has the smallest area on one end surface in the magnetization direction, and from one end surface in the magnetization direction. Instead of using a shape inclined in a direction in which the cross-sectional area becomes wider as the distance increases, the magnetic flux focusing element can be omitted.
Even with such a structure, even if the pitch related to the change in the magnetic characteristics of the detection surface of the tone wheel is shortened, the ratio of the magnetic flux flowing without passing through the magnetic detection element is kept small, and the value related to the rotation of the rotating member is set. Accurately required.

本発明の実施例1を示す略正面図。1 is a schematic front view showing a first embodiment of the present invention. 図1のA部拡大図。The A section enlarged view of FIG. 磁束集束素子の形状を示す略図。6 is a schematic diagram showing the shape of a magnetic flux focusing element. 本発明の実施例2を示す、図2と同様の図。The figure similar to FIG. 2 which shows Example 2 of this invention. 従来構造の第1例を示す断面図。Sectional drawing which shows the 1st example of a conventional structure. 図5の右側から見た図。The figure seen from the right side of FIG. 従来構造の第2例を示す断面図。Sectional drawing which shows the 2nd example of a conventional structure. 図7の右側から見た部分断面図。The fragmentary sectional view seen from the right side of FIG. トーンホイールの被検出面の磁気特性が変化するピッチを短くした場合に、磁気検出素子を通過する磁束が少なくなる理由を説明する為の略正面図。The schematic front view for demonstrating the reason that the magnetic flux which passes a magnetic detection element becomes small when the pitch which the magnetic characteristic of the to-be-detected surface of a tone wheel changes is shortened.

符号の説明Explanation of symbols

1、1a 外輪
2 ハブ
3 内輪
4、4a トーンホイール
5、5a、5b、5c センサ
6 外輪軌道
7 結合フランジ
8 取付フランジ
9 内輪軌道
10 転動体
11 シールリング
12 円輪部
13 カバー
14 センサホルダ
15 永久磁石
16 凸部
17 磁気検出素子
18 磁束集束素子
19 基端面
20 先端面
21 凹部
22 第二の磁束集束素子
DESCRIPTION OF SYMBOLS 1, 1a Outer ring 2 Hub 3 Inner ring 4, 4a Tone wheel 5, 5a, 5b, 5c Sensor 6 Outer ring raceway 7 Connection flange 8 Mounting flange 9 Inner ring raceway 10 Rolling element 11 Seal ring 12 Circular ring part 13 Cover 14 Sensor holder 15 Permanent Magnet 16 Convex part 17 Magnetic detection element 18 Magnetic flux focusing element 19 Base end face 20 Front end face 21 Concave part 22 Second magnetic flux converging element

Claims (8)

磁気特性を円周方向に関して交互に変化させた被検出面を有し、この被検出面の中心と回転中心とを一致させた状態で回転部材に支持されるトーンホイールと、この回転部材に隣接して設けられる回転しない静止部材に支持されて、このトーンホイールの回転に伴って出力信号を変化させるセンサとを備え、このセンサは、永久磁石と、この永久磁石から供給される磁束を通過させ、通過する磁束の密度に対応して特性を変化させる磁気検出素子とを具えたものである回転検出装置に於いて、上記永久磁石の着磁方向一端面と、磁束の通過方向に関する上記磁気検出素子の両端面のうちの一端面との間に、上記永久磁石から供給される磁束をこの磁気検出素子に集中させる為の、磁性材製の磁束集束素子を設置した事を特徴とする回転検出装置。   A tone wheel having a surface to be detected in which the magnetic characteristics are alternately changed in the circumferential direction, the tone wheel being supported by the rotating member in a state where the center of the detected surface coincides with the rotation center, and adjacent to the rotating member And a sensor that is supported by a non-rotating stationary member and changes an output signal as the tone wheel rotates. The sensor passes a permanent magnet and a magnetic flux supplied from the permanent magnet. In the rotation detection device comprising a magnetic detection element that changes the characteristics in accordance with the density of the magnetic flux passing through, one end surface of the permanent magnet in the magnetization direction and the magnetic detection relating to the magnetic flux passing direction Rotation detection characterized by the installation of a magnetic flux concentrating element made of magnetic material for concentrating the magnetic flux supplied from the permanent magnet on the magnetic detection element between one end face of both end faces of the element Dress . 磁束集束素子は、永久磁石の着磁方向一端面に当接する一端側の面積が広く、磁気検出素子の磁束の通過方向に関する一端面に当接する他端側の面積が狭く、上記一端側からこの他端側に向け、断面積が漸次狭くなる形状を有するものである、請求項1に記載した回転検出装置。   The magnetic flux concentrating element has a large area on one end side that abuts on one end surface of the permanent magnet in the magnetization direction, and a small area on the other end side that abuts on one end face in the magnetic flux passing direction of the magnetic detection element. The rotation detection device according to claim 1, wherein the rotation detection device has a shape in which a cross-sectional area gradually decreases toward the other end side. 磁束集束素子の他端側の面積が、永久磁石から供給される磁束が飽和する面積よりも広い、請求項2に記載した回転検出装置。   The rotation detection device according to claim 2, wherein an area of the other end side of the magnetic flux focusing element is wider than an area where the magnetic flux supplied from the permanent magnet is saturated. トーンホイールの円周方向に関して、磁束集束素子の他端側の幅寸法が、このトーンホイールの被検出面の磁気特性が変化するピッチの1/2よりも小さい、請求項1〜3の何れかに記載した回転検出装置。   The width dimension of the other end side of the magnetic flux focusing element with respect to the circumferential direction of the tone wheel is smaller than 1/2 of the pitch at which the magnetic characteristics of the detected surface of the tone wheel change. The rotation detection device described in 1. 磁束の通過方向に関する磁気検出素子の両端面のうちの他端面に、磁性材製で、この他端面に当接する基端面の面積が広く、逆側の先端面の面積が狭い、第二の磁束集束素子を設け、この第二の磁束集束素子の先端面をトーンホイールの被検出面に対向させた、請求項1〜4の何れかに記載した回転検出装置。   The second magnetic flux is made of a magnetic material on the other end face of the both ends of the magnetic sensing element with respect to the direction of passage of the magnetic flux, and has a large area of the base end face in contact with the other end face and a small area of the tip end face on the opposite side. The rotation detecting device according to any one of claims 1 to 4, wherein a focusing element is provided, and a tip surface of the second magnetic flux focusing element is opposed to a detection surface of the tone wheel. 永久磁石と、磁束集束素子と、磁気検出素子とを、非分離に結合固定して一体に取り扱い自在とした、請求項1〜5の何れかに記載した回転検出装置。   The rotation detection device according to any one of claims 1 to 5, wherein the permanent magnet, the magnetic flux focusing element, and the magnetic detection element are coupled and fixed in a non-separable manner so that they can be handled together. 磁気検出素子の特性変化に応じた出力信号を得る為の波形整形回路を、永久磁石と磁束集束素子と磁気検出素子とに対し非分離に結合固定して一体に取り扱い自在とした、請求項6に記載した回転検出装置。   7. A waveform shaping circuit for obtaining an output signal corresponding to a change in characteristics of the magnetic detection element is coupled and fixed to the permanent magnet, the magnetic flux focusing element, and the magnetic detection element in a non-separable manner so as to be handled integrally. The rotation detection device described in 1. 永久磁石として、少なくとも着磁方向一端面寄り部分を、この着磁方向一端面の面積が最も狭く、この着磁方向一端面から離れるに従って断面積が広くなる方向に傾斜した形状のものを使用する代わりに、磁束集束素子を省略した、請求項1〜7の何れかに記載した回転検出装置。   As a permanent magnet, use at least a portion close to one end surface in the magnetization direction and having a shape in which the area of the one end surface in the magnetization direction is the smallest and the cross-sectional area becomes wider as the distance from the one end surface in the magnetization direction increases. Instead, the rotation detection device according to any one of claims 1 to 7, wherein the magnetic flux focusing element is omitted.
JP2004243094A 2004-08-24 2004-08-24 Rotation detector Withdrawn JP2006058256A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011128028A (en) * 2009-12-18 2011-06-30 Sensatec Co Ltd Magnetic detector
JP2011141132A (en) * 2010-01-05 2011-07-21 Hitachi Automotive Systems Ltd Position sensor
EP2587223A2 (en) 2011-10-28 2013-05-01 Sanyo Denki Co., Ltd. Magnetic encoder with improved resolution
JP2014126550A (en) * 2012-12-27 2014-07-07 Denso Corp Position detector
JP2017053776A (en) * 2015-09-10 2017-03-16 日立金属株式会社 Rotation angle detection magnet, rotation angle detector and method for manufacturing rotation angle detection magnet

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011128028A (en) * 2009-12-18 2011-06-30 Sensatec Co Ltd Magnetic detector
JP2011141132A (en) * 2010-01-05 2011-07-21 Hitachi Automotive Systems Ltd Position sensor
EP2587223A2 (en) 2011-10-28 2013-05-01 Sanyo Denki Co., Ltd. Magnetic encoder with improved resolution
US8928313B2 (en) 2011-10-28 2015-01-06 Sanyo Denki Co., Ltd. Magnetic encoder with improved resolution
JP2014126550A (en) * 2012-12-27 2014-07-07 Denso Corp Position detector
JP2017053776A (en) * 2015-09-10 2017-03-16 日立金属株式会社 Rotation angle detection magnet, rotation angle detector and method for manufacturing rotation angle detection magnet

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