JP2006046937A - Liquid dispersant for preparing magnetic powder liquid - Google Patents

Liquid dispersant for preparing magnetic powder liquid Download PDF

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JP2006046937A
JP2006046937A JP2004224165A JP2004224165A JP2006046937A JP 2006046937 A JP2006046937 A JP 2006046937A JP 2004224165 A JP2004224165 A JP 2004224165A JP 2004224165 A JP2004224165 A JP 2004224165A JP 2006046937 A JP2006046937 A JP 2006046937A
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JP4359888B2 (en
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Yoshitaka Sano
嘉高 佐野
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Marktec Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a liquid dispersant for preparing a magnetic powder liquid that is low in initial viscosity, that causes no gelation or solidification during preservation, or much compounding amount of effective components and reduced in the compounding amount of water. <P>SOLUTION: A tertiary butylbenzoate is formulated with the liquid dispersant for preparing the magnetic powder liquid composed of a nonionic surfactant with an HLB of 8-14, a silicone-defoaming agent, a higher fatty acid, an alcohol and water in an amount of 0-25 wt.%, the compounding ratio of the surfactant is set at least to 8 wt.% and the compounding ratio of water is set to 45-65 wt.% to adjust the viscosity of the liquid dispersant for the magnetic powder liquid to 15-65 cP. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、湿式磁粉探傷試験方法に用いられる磁粉液の調製に適した磁粉液調製用液状分散剤に関するものである。   The present invention relates to a liquid dispersant for preparing a magnetic powder solution suitable for preparing a magnetic powder solution used in a wet magnetic particle testing method.

周知のとおり、鉄鋼材製造工場においては角ビレットや丸ビレットなどの鋼材を被検査物として、また、自動車製造工場においてはナックルアームやシャフトなどの鋼材部品を被検査物として、その表面欠陥部の探傷に、JIS G 0565−1992「鉄鋼材の磁粉探傷試験方法及び磁粉模様の分類」に規格化されている「湿式磁粉探傷試験方法」が汎用されている。   As is well known, steel materials such as square billets and round billets are used as inspection objects in steel manufacturing plants, and steel parts such as knuckle arms and shafts are used as inspection objects in automobile manufacturing plants. For the flaw detection, “wet magnetic particle flaw detection test method” standardized in JIS G 0565-1992 “ferromagnetic particle flaw detection test method and classification of magnetic powder pattern” is widely used.

前記湿式磁粉探傷試験方法は、通常、水1l当り蛍光磁粉又は非蛍光磁粉0.2〜2.0gを分散させた磁粉液を被検査物表面に接触させることによって実施されているが、当該磁粉液の調製に当っては、界面活性剤が配合された磁粉液調製用分散剤が必ず使用されている。   The wet magnetic particle testing method is usually carried out by bringing a magnetic powder liquid in which 0.2 to 2.0 g of fluorescent magnetic powder or non-fluorescent magnetic powder per 1 liter of water is dispersed into contact with the surface of the test object. In the preparation of the liquid, a dispersant for preparing a magnetic powder liquid in which a surfactant is blended is always used.

現在、市販されている磁粉液調製用液状分散剤の代表的処方は、水70〜98重量%にHLBが8〜14の範囲内にあるポリオキシエチレンアルキルエーテル型ノニオン系界面活性剤、ポリオキシエチレンアルキルアリルエーテル型ノニオン系界面活性剤、ポリオキシエチレンアルキルエステル型ノニオン系界面活性剤、ポリオキシエチレンアルキルアミン型ノニオン系界面活性剤及びポリオキシエチレンソルビタン脂肪酸エステル型ノニオン系界面活性剤から選ばれる1又は2以上のノニオン系界面活性剤2〜30重量%を溶解又は分散させたものを基本処方とし、被検査物(鋼材)に対する防錆効果を付与する目的で亜硝酸ナトリウムやトリエタノールアミンなどの市販防錆剤が適量配合されており、また、通常、被検査物表面に磁粉液を付着させるに当っては、磁粉液をタンク中で撹拌しながらポンプにて所定の散布場所に運んで被検査物表面に散布し、散布された磁粉液を当該タンクに回収し、回収された磁粉液を再びタンクよりポンプにて当該散布場所に運んで散布するという循環を繰返す態様が採られているので、使用中の磁粉は泡立ち易い状態にあり、泡立ちを起すと探傷に支障が生じると共にタンクより泡が溢れてしまうため、磁粉液に対する消泡効果を付与する目的でシリコン消泡剤KS530(商品名・信越化学株式会社製)やシリコン消泡剤KM−75(商品名・信越化学株式会社製)などの市販シリコーン消泡剤が適量配合されている。   Currently, a typical formulation of a liquid dispersant for preparing a magnetic powder solution is a polyoxyethylene alkyl ether type nonionic surfactant having a HLB in the range of 8 to 14 in 70 to 98% by weight of water, polyoxy Selected from ethylene alkyl allyl ether type nonionic surfactant, polyoxyethylene alkyl ester type nonionic surfactant, polyoxyethylene alkylamine type nonionic surfactant and polyoxyethylene sorbitan fatty acid ester type nonionic surfactant One or two or more nonionic surfactants in which 2 to 30% by weight are dissolved or dispersed are used as a basic prescription, and sodium nitrite, triethanolamine, etc. for the purpose of imparting a rust-proofing effect on the object to be inspected (steel) An appropriate amount of commercially available rust preventive is blended, and usually the magnetic powder liquid on the surface of the object to be inspected In adhering, the magnetic powder is agitated in the tank and transported to a predetermined spraying place by a pump and sprayed on the surface of the object to be inspected. The sprayed magnetic powder is collected in the tank, and the collected magnetic powder is collected. Since the liquid is again circulated from the tank to the spraying place by the pump and sprayed, the magnetic powder in use is in a state where it is easily foamed. Since the foam overflows more, silicon antifoaming agent KS530 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.) and silicon antifoaming agent KM-75 (trade name, Shin-Etsu Chemical Co., Ltd.) are provided for the purpose of imparting an antifoaming effect to the magnetic powder liquid. An appropriate amount of a commercially available silicone antifoaming agent such as

なお、前記防錆剤及び/又は消泡剤が配合された処方では、その配合量に見合う量の水が減量されている。   In addition, in the prescription with which the said rust preventive agent and / or antifoamer were mix | blended, the quantity of water corresponding to the compounding quantity is reduced.

また、磁粉液調製用液状分散剤の改良処方も種々提案されており、後出特許文献1には、水、ノニオン系界面活性剤、シリコーン消泡剤、防錆剤及びセッケン(高級脂肪酸)からなる処方が、また、後出特許文献2には、水、ノニオン系界面活性剤、シリコーン消泡剤、セッケン及びアルコールからなる処方が、それぞれ開示されている。   In addition, various improved formulations of liquid dispersants for preparing magnetic powder solutions have been proposed. Patent Document 1 listed below includes water, nonionic surfactants, silicone antifoaming agents, rust preventives and soaps (higher fatty acids). The following formulation is also disclosed in Patent Document 2 described below, which is composed of water, a nonionic surfactant, a silicone antifoaming agent, soap and alcohol.

なお、後出特許文献1に開示されている処方は、シリコーン消泡剤による消泡効果に加えてより一層強力な消泡効果を得る目的でセッケンが配合されているものであり、磁粉液の液温度が常温(20〜30℃)である場合にはシリコーン消泡剤の単独配合によって実用上充分な消泡効果が得られるのに対して液温が40℃を越えるとシリコーン消泡剤単独では消泡効果が得られなくなるが、セッケンを併用配合することによって液温が40〜50℃であっても実用上充分な消泡効果が得られる。また、後出特許文献2に開示されている処方は、セッケンなどの高級脂肪酸はクラフト点が高いため、セッケンを配合した磁粉液調製用液状分散剤はその粘度が高くなり易く、特に、保存時に粘度上昇が起き易いので、保存時の粘度上昇を抑制する目的でアルコールが配合されているものであり、アルコールを配合しない処方の場合には製造時から3ヶ月後にはプリン状物となってしまうが、アルコールを配合した処方の場合には製造時から12ヶ月後においても液状を保っている。   In addition, the prescription disclosed in the following Patent Document 1 is a mixture of soap for the purpose of obtaining a stronger antifoaming effect in addition to the antifoaming effect of the silicone antifoaming agent. When the liquid temperature is room temperature (20 to 30 ° C.), a practically sufficient antifoaming effect can be obtained by adding the silicone antifoaming agent alone, whereas when the liquid temperature exceeds 40 ° C., the silicone antifoaming agent alone is obtained. In this case, the defoaming effect cannot be obtained, but practically sufficient defoaming effect can be obtained even when the liquid temperature is 40 to 50 ° C. by using soap together. In addition, the prescription disclosed in Patent Document 2 mentioned later has a high Kraft point for higher fatty acids such as soap, so the liquid dispersant for preparing magnetic powder containing soap is likely to have a high viscosity, especially during storage. Since viscosity increases easily, alcohol is blended for the purpose of suppressing viscosity increase during storage, and in the case of a prescription without blending alcohol, it becomes a pudding after 3 months from the time of manufacture. However, in the case of a prescription blended with alcohol, it remains liquid even after 12 months from the time of manufacture.

前記の市販磁粉液調製用液状分散剤や後出特許文献1及び2に開示されている磁粉液調製用液状分散剤は、いずれも、例えば、水1l当り蛍光磁粉0.2〜2.0gを分散させた磁粉液を調製する場合には、水1l当りの磁粉液調製用液状分散剤濃度が1〜3%となるように添加して使用されている。これは、水1l当りに0.2〜2.0gの蛍光磁粉を充分に分散させることができる分散性を得、かつ、当該磁粉液を被検査物表面に接触させたときに該表面を均一に濡すことができる濡れ性を得るためには、少なくとも、水1l当りの磁粉液調製用液状分散剤濃度が1%以上であることを必要とし、一方、水1l当りの磁粉液調製用液状分散剤濃度を3%以上としても分散性並びに濡れ性の顕著な向上が認められないからである。   For example, the commercially available liquid dispersant for preparing magnetic powder liquid and the liquid dispersant for preparing magnetic powder liquid disclosed in Patent Documents 1 and 2 described below each include 0.2 to 2.0 g of fluorescent magnetic powder per liter of water. When preparing a dispersed magnetic powder, it is used by adding so that the concentration of the liquid dispersant for preparing the magnetic powder per 1 liter of water is 1 to 3%. This achieves a dispersibility capable of sufficiently dispersing 0.2 to 2.0 g of fluorescent magnetic powder per liter of water, and the surface is uniform when the magnetic powder liquid is brought into contact with the surface of the object to be inspected. In order to obtain wettability that can be wet, it is necessary that at least the concentration of the liquid dispersant for preparing magnetic powder solution per liter of water is 1% or more, while the liquid for preparing magnetic powder solution per liter of water. This is because no significant improvement in dispersibility and wettability is observed even when the dispersant concentration is 3% or more.

特公平2−52987号公報:Japanese Examined Patent Publication No. 2-52987: 特公平4−26057号公報:Japanese Examined Patent Publication No. 4-26057:

先ず、本発明が解決しようとする第1の技術的課題は、次のとおりである。   First, the first technical problem to be solved by the present invention is as follows.

すなわち、磁粉液調製用液状分散剤を用いて磁粉液を調製するに当り、通常採られている態様は、先ず、所定量の液状分散剤と所定量の蛍光磁粉とをよく混和して液状の混和物とし、次いで、この混和物を所定量の水に投入し、撹拌して所要の磁粉液を得るという態様であり、当該態様が採られているのは、液状分散剤を蛍光磁粉の一粒、一粒に付着させることによって該分散剤の性能を充分に発揮させることができるからである。   That is, in preparing a magnetic powder using a liquid dispersant for preparing a magnetic powder, a commonly employed embodiment is that a predetermined amount of a liquid dispersant and a predetermined amount of fluorescent magnetic powder are first mixed well to form a liquid. Then, the mixture is poured into a predetermined amount of water and stirred to obtain a required magnetic powder solution. This mode is adopted because the liquid dispersant is used as a fluorescent magnetic powder. This is because the performance of the dispersant can be sufficiently exerted by adhering to one grain.

ところが、磁粉液調製用液状分散剤の粘度が高い場合には、所定量の液状分散剤と所定量の蛍光磁粉とを混和する際に団子状となってしまうため、液状分散剤を蛍光磁粉の一粒、一粒に付着させることが困難となり、作業性も著しく悪くなるのである。   However, when the viscosity of the liquid dispersant for preparing the magnetic powder liquid is high, it becomes a dumpling when the predetermined amount of the liquid dispersant and the predetermined amount of the fluorescent magnetic powder are mixed. It becomes difficult to adhere to each grain, and workability is also significantly deteriorated.

磁粉液調製用液状分散剤の初期粘度は処方中に配合される高級脂肪酸の量に比例して高くなり、配合量を増加して行くと、やがてゲル化又は固化する。また、水にゲル化又は固化しない程度の量の高級脂肪酸を配合した場合にも、ノニオン系界面活性剤や防錆剤を配合すると溶解力が低下して粘度が上昇し、ゲル化又は固化を引き起してしまう。   The initial viscosity of the liquid dispersant for preparing magnetic powder liquid increases in proportion to the amount of higher fatty acid compounded in the formulation, and as the blending amount increases, it will gel or solidify over time. In addition, even when a higher fatty acid in an amount that does not gel or solidify in water is added, if a nonionic surfactant or rust preventive agent is blended, the dissolving power decreases and the viscosity increases, causing gelation or solidification. It will cause.

もっとも、処方中に高級脂肪酸が配合されている場合にも、ノニオン系界面活性剤の配合量を少なくすれば初期粘度を低くすることができる(特許文献1及び2においては、ノニオン系界面活性剤2〜6%とされている)。
しかしながら、磁粉液を調製するとき、ノニオン系界面活性剤の配合量(濃度)少ない(低い)磁粉液調製用液状分散剤を用いる場合には、ノニオン系界面活性剤の配合量(濃度)が多い(高い)磁粉液調製用液状分散剤を用いる場合と比較してその使用量が多くなり、後述する「製品の嵩と重量の問題」が発生することになる。
However, even when a higher fatty acid is blended in the formulation, the initial viscosity can be lowered by reducing the blending amount of the nonionic surfactant (in Patent Documents 1 and 2, the nonionic surfactant). 2-6%).
However, when preparing a magnetic powder solution, when using a liquid dispersant for preparing a magnetic powder solution with a small (low) amount (concentration) of the nonionic surfactant, a large amount (concentration) of the nonionic surfactant is used. Compared with the case of using (high) a liquid dispersant for magnetic powder solution preparation, the amount of use increases, and the “problem of product bulk and weight” described later occurs.

そこで、本発明は、特許文献1及び2に開示されている処方中にセッケン(高級脂肪酸)が配合された磁粉液調製用液状分散剤の初期粘度(製造時点における粘度)を、ノニオン系界面活性剤の配合量を減じることなく可及的に低下させ、ゲル化又は固化を引き起こすことがない磁粉液調製用液状分散剤を提供することを、第1の技術的課題とするものである。   Therefore, the present invention provides the initial viscosity (viscosity at the time of manufacture) of the liquid dispersant for preparing magnetic powder liquid in which soap (higher fatty acid) is blended in the formulations disclosed in Patent Documents 1 and 2, and the nonionic surfactant. A first technical problem is to provide a liquid dispersant for preparing a magnetic powder solution that can be reduced as much as possible without reducing the blending amount of the agent and cause gelation or solidification.

次に、本発明が解決しようとする第2の技術的課題は、次のとおりである。   Next, the second technical problem to be solved by the present invention is as follows.

すなわち、前記の市販磁粉液調製用液状分散剤や特許文献1及び2に開示されている磁粉液調製用液状分散剤に用いられているHLBが8〜14の範囲内にある前記各ノニオン系界面活性剤は液状物であって、水に溶解又は分散させることが非常に厄介なものである。詳言すれば、HLB8〜14のノニオン系界面活性剤(液状物)の一定量を一定量の水に溶解又は分散させて希釈しようとするとき、当該活性剤の一定量(例えば2g)に一定量(例えば98cc)の水を一時に注入した場合には、いくら撹拌してもゲル状となり、いつまでも粘度が下らず、一方、当該活性剤の一定量(例えば2g)に一定量(例えば98cc)の水を少量(例えば10cc)ずつ撹拌しながら添加して行った場合には、初めは粘度が上昇して乳白色分散液状又はゼリー状となるが、ある時点を通過すると粘度が下って半透明分散液又は透明溶液となる。なお、当該活性剤のHLBの数字が低いと乳白色分散液状になり、HLBの数字が高いとゼリー状になる。従って、湿式磁粉探傷試験方法の実施現場において、水にHLB8〜14のノニオン系界面活性剤を溶解又は分散させて磁粉液調製用液状分散剤を調製することは殆んど不可能であり、磁粉液調製用液状分散剤のメーカー側においてあらかじめ透明溶液又は半透明分散液を調製し、18l缶(石油缶)に充填(風袋込み重量:約20kg)した形態でユーザーに納品されているが、保管や輸送に当って、その嵩と重量が問題となっている(因みに、ユーザーである鉄鋼材製造工場や自動車製造工場への納品は一回当り18l缶を50〜60ヶの単位で行われているのが現状である)。   That is, each said nonionic interface in which HLB currently used for the liquid dispersing agent for the above-mentioned commercial magnetic powder liquid preparation and the liquid dispersing agent for the magnetic powder liquid preparation currently disclosed by patent documents 1 and 2 exists in the range of 8-14. The activator is liquid and very difficult to dissolve or disperse in water. Specifically, when trying to dilute a certain amount of HLB 8-14 nonionic surfactant (liquid) dissolved or dispersed in a certain amount of water, it is constant to a certain amount (for example, 2 g) of the active agent. When an amount of water (for example, 98 cc) is injected at a time, it will be in a gel state no matter how much it is stirred, and the viscosity will not decrease indefinitely, while a certain amount (for example, 98 cc) of a certain amount (for example, 2 g) of the active agent. ) When added in small amounts (for example, 10 cc) with stirring, the viscosity initially increases to a milky white dispersion or jelly, but after a certain point, the viscosity decreases and becomes translucent. It becomes a dispersion or a transparent solution. When the HLB number of the activator is low, it becomes milky white dispersion liquid, and when the HLB number is high, it becomes jelly. Accordingly, it is almost impossible to prepare a liquid dispersant for preparing a magnetic powder by dissolving or dispersing a nonionic surfactant of HLB 8 to 14 in water at the implementation site of the wet magnetic particle testing method. The manufacturer of the liquid dispersant for liquid preparation prepares a clear solution or a translucent dispersion in advance, and fills it into an 18-liter can (petroleum can) (tared weight: about 20 kg). The bulk and weight are a problem during transportation and transportation (by the way, delivery to the user's steel material manufacturing factory and automobile manufacturing factory is performed in units of 50 to 60 18 liter cans at a time. Is the current situation).

そこで、本発明は、特許文献1及び2に開示されている処方中にセッケン(高級脂肪酸)が配合された磁粉液調製用液状分散剤に配合されノニオン系界面活性剤の配合量(濃度)を可及的に多く(高く)して、換言すれば、処方中の水の配合量を可及的に少なくして、従来品に比べて製品の嵩と重量が小さい磁粉液調製用液状分散剤を提供することを、第2の技術的課題とするものである。   Therefore, the present invention provides the blending amount (concentration) of the nonionic surfactant blended in the liquid dispersant for preparing magnetic powder liquid in which soap (higher fatty acid) is blended in the formulations disclosed in Patent Documents 1 and 2. A liquid dispersant for magnetic powder preparation that increases (higher) as much as possible, in other words, reduces the amount of water in the formulation as much as possible, and has a smaller product volume and weight than conventional products. Providing the above is a second technical problem.

本発明者は、前記各技術的課題を達成すべく、処方中に高級脂肪酸が配合された磁粉液調製用液状分散剤の初期粘度を低下させ、ゲル化又は固化の発生を抑制することができる添加物を求めて数多くの物質について試行錯誤的な試製・実験を繰返した結果、ターシャリーブチル安息香酸塩を配合する場合には、処方中の高級脂肪酸に起因する初期粘度を低下させ、ゲル化又は固化の発生を抑制できるという刮目すべき新知見を得、また、ターシャリーブチル安息香酸塩自体が被検査物(鋼材)に対する優れた防錆効果を有しているので、亜硝酸ナトリウムやトリエタノールアミンなどの市販防錆剤の配合が省略でき、省略できた配合量に見合う量だけノニオン系界面活性剤を多く配合することにより、当該課題を達成したのである。   In order to achieve each of the technical problems described above, the present inventor can reduce the initial viscosity of a liquid dispersant for preparing magnetic powder liquid in which a higher fatty acid is blended in the formulation, and can suppress the occurrence of gelation or solidification. As a result of repeated trial and error trials and experiments on many substances in search of additives, when adding tertiary butyl benzoate, the initial viscosity due to higher fatty acids in the formulation is reduced and gelled. In addition, new knowledge that can suppress the occurrence of solidification has been obtained, and tertiary butyl benzoate itself has an excellent anti-rust effect on the test object (steel), so sodium nitrite and Blending of commercially available rust preventives such as ethanolamine can be omitted, and the problem was achieved by blending more nonionic surfactant in an amount commensurate with the blended amount.

前記各技術的課題は、次のとおりの本発明によって解決できる。   Each of the above technical problems can be solved by the present invention as follows.

すなわち、本発明は、HLB8〜14の範囲内にあるノニオン系界面活性剤、シリコーン消泡剤、高級脂肪酸、アルコール及び水からなる磁粉液調製用液状分散剤にターシャリーブチル安息香酸塩を配合してなり、粘度が15cP〜65cPの範囲内にあることを特徴とする磁粉液調製用液状分散剤(発明1)である。   That is, the present invention blends tertiary butyl benzoate with a liquid dispersant for magnetic powder preparation consisting of a nonionic surfactant, silicone antifoaming agent, higher fatty acid, alcohol and water within the range of HLB 8-14. It is a liquid dispersant (Invention 1) for preparing magnetic powder liquid, characterized in that the viscosity is in the range of 15 cP to 65 cP.

また、本発明は、前記発明1において、ターシャリーブチル安息香酸塩がナトリウム塩又はカリウム塩である磁粉液調製用液状分散剤(発明2)である。   The present invention is also the liquid dispersant for preparing a magnetic powder liquid according to the first aspect, wherein the tertiary butyl benzoate is a sodium salt or a potassium salt (invention 2).

また、本発明は、前記発明1又は発明2において、HLB8〜14の範囲内にあるノニオン系界面活性剤の配合割合が少なくとも8重量%であり、水の配合割合が45〜65重量%であり、ターシャリーブチル安息香酸塩の配合割合が10〜25重量%である磁粉液調製用液状分散剤(発明3)である。   In the invention 1 or 2, the present invention has a nonionic surfactant content of at least 8% by weight and a water content of 45 to 65% by weight within the range of HLB 8-14. The liquid dispersant for preparing magnetic powder liquid (Invention 3), wherein the blending ratio of tertiary butyl benzoate is 10 to 25% by weight.

本発明の構成をより詳しく述べれば次のとおりである。   The configuration of the present invention will be described in more detail as follows.

先ず、本発明に用いるHLB8〜14の範囲内にあるノニオン系界面活性剤、シリコーン消泡剤、高級脂肪酸及びアルコールとしては、いずれも、前記の市販磁粉液調製用液状分散剤並びに特許文献1及び2に開示されている磁粉液調製用液状分散剤に使用されているものを用いればよい。   First, as the nonionic surfactant, silicone antifoaming agent, higher fatty acid and alcohol in the range of HLB 8 to 14 used in the present invention, all of the above-mentioned liquid dispersant for preparing magnetic powder liquid and Patent Document 1 and What is necessary is just to use what is used for the liquid dispersing agent for magnetic-powder liquid preparation currently disclosed by 2. FIG.

なお、HLBの範囲内にあるノニオン系界面活性剤としては、ポリオキシエチレンラウリルエーテル(HLB10.5)が好ましく、シリコーン消泡剤としてはシリコン消泡剤KS530、シリコン消泡剤KS531及びシリコン消泡剤KS537(いずれも、商品名・信越化学株式会社製)が好ましく、高級脂肪酸としては、セッケン(例えば、NSソープ・商品名・花王株式会社製・牛脂肪酸ナトリウム)、パルミチン酸カリウム、ミリスチン酸ナトリウムが好ましく、アルコールとしては、プロピレングリコール、イソプロピルアルコール、エタノールが好ましい。水は水道水を用いればよい。   The nonionic surfactant within the HLB range is preferably polyoxyethylene lauryl ether (HLB10.5), and the silicone antifoaming agent KS530, silicon antifoaming agent KS531, and silicon antifoaming are preferred. Agent KS537 (both trade names, manufactured by Shin-Etsu Chemical Co., Ltd.) are preferable, and higher fatty acids include soap (for example, NS soap, trade name, manufactured by Kao Corporation, sodium beef fatty acid), potassium palmitate, sodium myristate The alcohol is preferably propylene glycol, isopropyl alcohol, or ethanol. Tap water may be used as the water.

本発明に用いるターシャリーブチル安息香酸塩はそのナトリウム塩及びカリウム塩のいずれであってもよい。   The tertiary butyl benzoate used in the present invention may be either its sodium salt or potassium salt.

次に、本発明に用いる前記諸材料の配合割合は、HLB8〜14の範囲内にあるノニオン系界面活性剤を少なくとも8重量%を配合すると共に水の配合割合を45〜65重量%とする必要があり、これは使用時における使用量を少なくし、かつ、製品の嵩と重量を小さくするためである。なお、当該ノニオン系界面活性剤の配合割合の上限はターシャリーブチル安息香酸塩の配合割合によって左右されるが通常は約25重量%である。   Next, the blending ratio of the various materials used in the present invention is required to blend at least 8% by weight of the nonionic surfactant in the range of HLB 8 to 14 and the blending ratio of water to 45 to 65% by weight. This is to reduce the amount used during use and to reduce the bulk and weight of the product. In addition, although the upper limit of the mixing ratio of the nonionic surfactant depends on the mixing ratio of tertiary butyl benzoate, it is usually about 25% by weight.

シリコーン消泡剤の配合割合は3〜6重量%が好ましく、3重量%未満では、所要の消泡効果が得られ難く、高級脂肪酸を併用しているから6重量%を越えて配合する必要はない。   The blending ratio of the silicone antifoaming agent is preferably 3 to 6% by weight, and if it is less than 3% by weight, it is difficult to obtain the required defoaming effect, and since higher fatty acids are used in combination, it is necessary to blend more than 6% by weight. Absent.

高級脂肪酸の配合割合は5〜15重量%が好ましく、5重量%未満では、磁粉液の液温が約40℃以上の場合に消泡効果が得られ難く、15重量%を越えて配合しても消泡効果の向上は認められない。   The blending ratio of the higher fatty acid is preferably 5 to 15% by weight, and if it is less than 5% by weight, it is difficult to obtain an antifoaming effect when the temperature of the magnetic powder is about 40 ° C. or higher. However, no improvement in the defoaming effect is observed.

アルコールの配合割合は約5重量%程度とすれば、保存時における粘度上昇を充分に抑制することができる。   If the blending ratio of the alcohol is about 5% by weight, the viscosity increase during storage can be sufficiently suppressed.

ターシャリーブチル安息香酸の配合割合は10〜25重量%が好ましく、10重量%未満では、初期粘度を低下させゲル化又は固化の発生を抑制する効果が得られ難く、25重量%を越えて配合しても当該効果の向上は認められない。   The blending ratio of tertiary butyl benzoic acid is preferably 10 to 25% by weight, and if it is less than 10% by weight, it is difficult to obtain the effect of reducing the initial viscosity and suppressing the occurrence of gelation or solidification. However, the improvement of the effect is not recognized.

次に、本発明に係る磁粉液調製用液状分散剤の構造は、きわめて容易であり、前記各材料を前記各配合割合の範囲内における所要量をそれぞれ秤取し、シリコーン消泡剤以外の各材料をタンクに投入し、液温を約60℃に加温した状態で撹拌した後、液温約25℃まで冷却し、次いで、タンクにシリコーン消泡剤を投入して再び撹拌すれば、乳白色を呈する液状の目的物が得られる。   Next, the structure of the liquid dispersant for preparing a magnetic powder solution according to the present invention is very easy, and each of the materials other than the silicone antifoaming agent is weighed for each of the required amounts within the ranges of the mixing ratios. The material is put into a tank, stirred while the liquid temperature is heated to about 60 ° C., then cooled to about 25 ° C., and then a silicone antifoaming agent is put into the tank and stirred again so that milky white A liquid object exhibiting the following can be obtained.

このようにして得られた目的物の振動式粘度計を用いて測定した初期粘度は15cP〜65cPの範囲内にあり、前記した磁粉液調製の態様における所定量の液状分散剤と所定量の蛍光磁粉とを混和して液状の混和物とする作業を容易かつ効率よく行なうことができる。また、製造時から12ヶ月を経過した時点においても粘度は殆んど上昇せずに液状を保っていてゲル化や固化は発生しない。   The initial viscosity measured using the vibration viscometer of the target product thus obtained is in the range of 15 cP to 65 cP, and the predetermined amount of liquid dispersant and the predetermined amount of fluorescence in the above-described embodiment of the magnetic powder liquid preparation are used. The operation | work which mixes with magnetic powder and is made into a liquid mixture can be performed easily and efficiently. Further, even when 12 months have passed since the production, the viscosity is hardly increased and the liquid state is maintained and gelation or solidification does not occur.

本発明によれば、処方中に高級脂肪酸が配合されているにもかかわらず初期粘度が低く、保存中にほとんど粘度上昇しないのでゲル化や固化が発生せず、しかも、処方中のノニオン系界面活性剤の配合量が多くて水の配合量が少ない磁粉液調製用液状分散剤が提供できる。   According to the present invention, the initial viscosity is low despite the inclusion of higher fatty acids in the formulation, the viscosity does not increase during storage, so gelation and solidification do not occur, and the nonionic interface in the formulation A liquid dispersant for preparing a magnetic powder can be provided in which the amount of the active agent is large and the amount of water is small.

ポリオキシエチレンラウリルエーテル(HLB10.5)1000g、NSソープ(商品名・花王株式会社製・牛脂肪酸ナトリウム)500g、プロピレングリコール500g、ターシャリーブチル安息香酸ナトリウム2500g及び水道水5000gをステンレス製タンクに投入し、該タンクを加熱してタンク内の液温を60℃に加温した状態で電動ミキサーを用いて充分撹拌した後、加熱を停止し、液温25℃まで冷却し、次いで、シリコン消泡剤KS530(商品名・信越化学株式会社製)500gを当該タンクに投入して充分撹拌して乳白色を呈する磁粉液調製用液状分散剤約10000g(本発明品A)を得た。ここに得られた本発明品Aの粘度を振動式粘度計(VISCOMATE VM1−A・商品名・山一電気工業株式会社製)を用いて測定したところ18.2cPであった。なお、本発明品Aは製造時から12ヶ月を経過した時点においても液状を保っており、ゲル化や固化は発生しなかった。   1000g of polyoxyethylene lauryl ether (HLB10.5), NS soap (trade name, manufactured by Kao Corporation, beef fatty acid sodium) 500g, propylene glycol 500g, tertiary butyl sodium benzoate 2500g and tap water 5000g are put into a stainless steel tank. Then, the tank is heated and sufficiently stirred using an electric mixer with the liquid temperature in the tank heated to 60 ° C., then the heating is stopped, the liquid temperature is cooled to 25 ° C., and then the silicon defoaming is performed. About 10000 g of the liquid dispersant for preparing a magnetic powder liquid (present product A) was obtained by adding 500 g of the agent KS530 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.) to the tank and stirring sufficiently. The viscosity of the product A of the present invention obtained here was 18.2 cP when measured using a vibration viscometer (VISCOMATE VM1-A, trade name, manufactured by Yamaichi Electronics Co., Ltd.). The product A of the present invention remained in a liquid state even when 12 months had elapsed from the time of manufacture, and neither gelation nor solidification occurred.

本発明品A50mlにスーパーマグナ蛍光磁粉LY−1500(商品名・マークテック株式会社製)10gを加え、よく撹拌して分散させた後、当該分散液を水道水10lに加え撹拌することによって磁粉液Aを調製した。   After adding 10 g of Super Magna fluorescent magnetic powder LY-1500 (trade name, manufactured by Marktec Co., Ltd.) to 50 ml of the product A of the present invention and stirring and dispersing the mixture, the dispersion is added to 10 l of tap water and stirred. A was prepared.

性能比較試験:比較のため、スーパーマグナ磁粉分散剤(商品名・マークテック株式会社製・液状物)200mlにスーパーマグナ蛍光磁粉LY−1500(同上)10gを加え、よく撹拌して分散させた後、当該分散液を水道水10lに加え撹拌することによって比較用磁粉液を調製した。   Performance comparison test: For comparison, after adding 10 g of Super Magna Fluorescent Magnetic Powder LY-1500 (same as above) to 200 ml of Super Magna Magnetic Powder Dispersant (trade name, manufactured by Marktech Co., Ltd., Liquid), and stirring and dispersing it Then, a magnetic powder solution for comparison was prepared by adding the dispersion to 10 l of tap water and stirring.

ここに調製した磁粉液Aにおける蛍光磁粉の分散状態と比較用磁粉液における蛍光磁粉の分散状態は同等であり、24時間放置後の再分散性も同等であった。   The dispersion state of the fluorescent magnetic powder in the magnetic powder liquid A prepared here was equivalent to the dispersion state of the fluorescent magnetic powder in the comparative magnetic powder liquid, and the redispersibility after being left for 24 hours was also equivalent.

次に、ここに調製した磁粉液Aと比較用磁粉液とを用いて、次のとおりの湿式磁粉探傷試験方法を実施した。   Next, using the magnetic powder A prepared here and the comparative magnetic powder, the following wet magnetic particle testing method was carried out.

前出JIS規格のA型標準試験片(円形・Al−15/100)を貼り付けた鋼製角形ビレットを用い、これを軸通電法によって磁化し、磁粉液Aと比較用磁粉液とを、それぞれ、前記した散布・回収・散布の循環を繰返す態様により、当該試験片表面に散布した後、暗所において紫外線灯を照射して目視にて観察する。   Using a steel square billet to which the above-mentioned JIS standard A-type standard test piece (circular / Al-15 / 100) is attached, this is magnetized by the axial current method, and magnetic powder A and comparative magnetic powder are obtained. In each of the above-described modes of repeating the spraying / recovery / spreading cycle, the sample is sprayed on the surface of the test piece, and then irradiated with an ultraviolet lamp in a dark place and visually observed.

その結果、両磁粉液は同等の明瞭な欠陥指示模様が観察できることを確認できた。また、鋼製角形ビレットに錆の発生は認められず、両磁粉液は同等の防錆効果を有していることが確認できた。なお、磁粉液Aの液温を約40℃に加温した状態にて循環させたが泡立ちは起こらなかった。   As a result, it was confirmed that both magnetic powders can observe the same clear defect indication pattern. Moreover, generation | occurrence | production of rust was not recognized by the steel square billet, but it has confirmed that both magnetic powder liquid had the same rust prevention effect. In addition, although it circulated in the state which heated the liquid temperature of the magnetic powder liquid A to about 40 degreeC, foaming did not occur.

以下に、本発明の実施例と比較例を挙げる。   Examples of the present invention and comparative examples are given below.

実施例1:ポリオキシエチレンスチレン化フェニルエーテル(HLB10.6)1000g、パルミチン酸カリウム500g、エタノール600g、ターシャリーブチル安息香酸ナトリウム1000g及び水道水6500gをステンレス製タンクに投入し、該タンクを加熱してタンク内の液温を60℃に加熱した状態で電動ミキサーを用いて充分撹拌した後、加熱を停止し、液温25℃まで冷却し、次いで、シリコン消泡剤KS531(商品名・信越化学株式会社製)400gを当該タンクに投入して充分撹拌して乳白色を呈する磁粉液調製用液状分散剤約10000g(本発明品B)を得た。ここに得た本発明品Bの粘度を振動式粘度計(VISCOMATE VM1−A・商品名・山一電気工業株式会社製)を用いて測定したところ40.2cPであった。なお、本発明品Bは製造時から12ヶ月を経過した時点においても液状を保っており、ゲル化や固化は発生しなかった。   Example 1: 1000 g of polyoxyethylene styrenated phenyl ether (HLB10.6), 500 g of potassium palmitate, 600 g of ethanol, 1000 g of sodium tertiary butylbenzoate and 6500 g of tap water were put into a stainless steel tank, and the tank was heated. After sufficiently stirring with an electric mixer while the liquid temperature in the tank is heated to 60 ° C., the heating is stopped, the liquid temperature is cooled to 25 ° C., and then the silicone antifoaming agent KS531 (trade name: Shin-Etsu Chemical) 400 g of Co., Ltd. was put into the tank and stirred sufficiently to obtain about 10000 g of a liquid dispersing agent for preparing a magnetic powder solution (present product B). The viscosity of the product B of the present invention obtained here was 40.2 cP when measured using a vibration viscometer (VISCOMATE VM1-A, trade name, manufactured by Yamaichi Electronics Co., Ltd.). The product B of the present invention was kept in a liquid state even after 12 months from the production, and neither gelation nor solidification occurred.

本発明品B50mlにスーパーマグナ蛍光磁粉LY−1500(商品名・マークテック株式会社製)10gを加え、よく撹拌して分散させた後、当該分散液を水道水10lに加え撹拌することによって磁粉液Bを調製した。   After adding 10 g of Super Magna fluorescent magnetic powder LY-1500 (trade name, manufactured by Marktec Co., Ltd.) to 50 ml of the product B of the present invention and stirring and dispersing the mixture, the dispersion is added to 10 l of tap water and stirred. B was prepared.

実施例2:ポリオキシエチレンスチレン化フェニルエーテル(HLB10.6)800g、ミリスチン酸ナトリウム1500g、プロピレングリコール600g、ターシャリーブチル安息香酸カリウム1500g及び水道水5100gをステンレス製タンクに投入し、該タンクを加熱してタンク内の液温を60℃に加熱した状態で電動ミキサーを用いて充分撹拌した後、加熱を停止し、液温25℃まで冷却し、次いで、シリコン消泡剤KS537(商品名・信越化学株式会社製)500gを当該タンクに投入して充分撹拌して乳白色を呈する磁粉液調製用液状分散剤約10000g(本発明品C)を得た。ここに得た本発明品Cの粘度を振動式粘度計(VISCOMATE VM1−A・商品名・山一電気工業株式会社製)を用いて測定したところ62.8cPであった。なお、本発明品Cは製造時から12ヶ月を経過した時点においても液状を保っており、ゲル化や固化は発生しなかった。   Example 2: 800 g of polyoxyethylene styrenated phenyl ether (HLB10.6), 1500 g of sodium myristate, 600 g of propylene glycol, 1500 g of tertiary butyl benzoate and 5100 g of tap water are put into a stainless steel tank, and the tank is heated. Then, after sufficiently stirring with an electric mixer while the liquid temperature in the tank is heated to 60 ° C., the heating is stopped, the liquid temperature is cooled to 25 ° C., and then the silicone antifoaming agent KS537 (trade name, Shin-Etsu) Chemical Co., Ltd.) (500 g) was put into the tank and stirred sufficiently to obtain about 10000 g of a liquid dispersing agent for preparing a magnetic powder liquid (present product C). The viscosity of the product C of the present invention obtained here was 62.8 cP when measured using a vibration viscometer (VISCOMATE VM1-A, trade name, manufactured by Yamaichi Electronics Co., Ltd.). The product C of the present invention was kept in a liquid state even after 12 months from the time of manufacture, and neither gelation nor solidification occurred.

本発明品C50mlにスーパーマグナ蛍光磁粉LY−1500(商品名・マークテック株式会社製)10gを加え、よく撹拌して分散させた後、当該分散液を水道水10lに加え撹拌することによって磁粉液Cを調製した。   After adding 10 g of Super Magna fluorescent magnetic powder LY-1500 (trade name, manufactured by Marktec Co., Ltd.) to 50 ml of the product C of the present invention and stirring and dispersing it, the dispersion is added to 10 l of tap water to stir the magnetic powder. C was prepared.

実施例3:ポリオキシエチレンラウリルエーテル(HLB10.5)1000g、ミリスチン酸ナトリウム1500g、プロピレングリコール500g、ターシャリーブチル安息香酸カリウム2000g及び水道水4500gをステンレス製タンクに投入し、該タンクを加熱してタンク内の液温を60℃に加熱した状態で電動ミキサーを用いて充分撹拌した後、加熱を停止し、液温25℃まで冷却し、次いで、シリコン消泡剤KS537(商品名・信越化学株式会社製)500gを当該タンクに投入して充分撹拌して乳白色を呈する磁粉液調製用液状分散剤約10000g(本発明品D)を得た。ここに得た本発明品Dの粘度を振動式粘度計(VISCOMATE VM1−A・商品名・山一電気工業株式会社製)を用いて測定したところ28.7cPであった。なお、本発明品Dは製造時から12ヶ月を経過した時点においても液状を保っており、ゲル化や固化は発生しなかった。   Example 3: 1000 g of polyoxyethylene lauryl ether (HLB10.5), 1500 g of sodium myristate, 500 g of propylene glycol, 2000 g of tertiary butyl benzoate and 4500 g of tap water were put into a stainless steel tank, and the tank was heated. After sufficiently stirring with an electric mixer while the liquid temperature in the tank is heated to 60 ° C., the heating is stopped, the liquid temperature is cooled to 25 ° C., and then the silicone antifoaming agent KS537 (trade name: Shin-Etsu Chemical Co., Ltd.) About 10,000 g of liquid dispersant for preparing a magnetic powder solution (invention product D) was obtained by putting 500 g into the tank and stirring sufficiently. The viscosity of the product D of the present invention obtained here was 28.7 cP when measured using a vibration viscometer (VISCOMATE VM1-A, trade name, manufactured by Yamaichi Electronics Co., Ltd.). The product D of the present invention was kept in a liquid state even after 12 months from the time of manufacture, and neither gelation nor solidification occurred.

本発明品D50mlにスーパーマグナ磁粉分散剤(商品名・マークテック株式会社製)10gを加え、よく撹拌して分散させた後、当該分散液を水道水10lに加え撹拌することによって磁粉液Dを調製した。   After adding 10 g of Super Magna magnetic powder dispersant (trade name, manufactured by Marktec Co., Ltd.) to 50 ml of the product D of the present invention, and stirring and dispersing the mixture, the dispersion is added to 10 l of tap water to stir the magnetic powder D. Prepared.

実施例4:ポリオキシエチレンイソデシルエーテル(HLB10.5)2000g、NSソープ(商品名・花王株式会社製・牛脂肪酸ナトリウム)500g、エタノール500g、ターシャリーブチル安息香酸カリウム1000g及び水道水5500gをステンレス製タンクに投入し、該タンクを加熱してタンク内の液温を60℃に加熱した状態で電動ミキサーを用いて充分撹拌した後、加熱を停止し、液温25℃まで冷却し、次いで、シリコン消泡剤KS530(商品名・信越化学株式会社製)500gを当該タンクに投入して充分撹拌して乳白色を呈する磁粉液調製用液状分散剤約10000g(本発明品E)を得た。ここに得た本発明品Eの粘度を振動式粘度計(VISCOMATE
VM1−A・商品名・山一電気工業株式会社製)を用いて測定したところ41.0cPであった。なお、本発明品Eは製造時から12ヶ月を経過した時点においても液状を保っており、ゲル化や固化は発生しなかった。
Example 4: 2000 g of polyoxyethylene isodecyl ether (HLB10.5), NS soap (trade name, manufactured by Kao Corporation, sodium beef fatty acid) 500 g, ethanol 500 g, tertiary butyl potassium benzoate 1000 g and tap water 5500 g were stainless steel The tank is heated, and the tank is heated to sufficiently stir the liquid temperature in the tank to 60 ° C. using an electric mixer, then the heating is stopped, the liquid temperature is cooled to 25 ° C., and then 500 g of a silicon antifoaming agent KS530 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.) was put into the tank and sufficiently stirred to obtain about 10000 g of a liquid dispersing agent for preparing magnetic powder liquid (present product E) exhibiting milky white color. The viscosity of the product E of the present invention obtained here was measured using a vibration viscometer (VISCOMATE).
It was 41.0 cP when measured using VM1-A (trade name, manufactured by Yamaichi Electronics Co., Ltd.). The product E of the present invention remained in a liquid state even when 12 months had elapsed from the time of manufacture, and neither gelation nor solidification occurred.

本発明品E50mlにスーパーマグナ磁粉分散剤(商品名・マークテック株式会社製)10gを加え、よく撹拌して分散させた後、当該分散液を水道水10lに加え撹拌することによって磁粉液Eを調製した。   After adding 10 g of Super Magna magnetic powder dispersant (trade name, manufactured by Marktec Co., Ltd.) to 50 ml of the product E of the present invention and stirring and dispersing the mixture, the dispersion is added to 10 l of tap water to stir the magnetic powder E. Prepared.

性能比較試験:前出「発明を実施するための最良の形態」の欄で調製した比較用磁粉液における蛍光磁粉の分散状態と実施例1〜実施例4でそれぞれ調製した磁粉液B、磁粉液C、磁粉液D及び磁粉液Eにおける各蛍光磁粉液の分散状態は同等であり、24時間放置後の再分散性も同等であった。   Performance comparison test: The dispersion state of the fluorescent magnetic powder in the comparative magnetic powder prepared in the above-mentioned “Best Mode for Carrying Out the Invention” and the magnetic powder B and magnetic powder prepared in Examples 1 to 4, respectively. The dispersion states of the fluorescent magnetic powder liquids in C, magnetic powder liquid D, and magnetic powder liquid E were the same, and the redispersibility after being left for 24 hours was also the same.

また、磁粉液B、磁粉液C、磁粉液D及び磁粉液Eを用いて、前出「発明を実施するための形態」の欄で行った湿式磁粉探傷試験方法を実施した結果、各磁粉液B〜Eは、前記比較用磁粉液を用いて当該試験方法を実施した場合と同等の明瞭な欠陥指示模様が観察できることを確認でき、また、鋼製角形ビレットに錆の発生は認められず、各磁粉液液B〜Eは前記比較用磁粉液と同等の防錆効果を有していることが確認できた。なお、磁粉液B〜Eを、それぞれ液温を約40℃に加温した状態にて循環させたが泡立ちは起こらなかった。   Moreover, as a result of carrying out the wet magnetic particle flaw detection test method performed in the above-mentioned "Mode for carrying out the invention" using the magnetic powder solution B, the magnetic powder solution C, the magnetic powder solution D, and the magnetic powder solution E, each magnetic powder solution B to E can confirm that a clear defect indicating pattern equivalent to the case where the test method is carried out using the magnetic powder for comparison can be observed, and the occurrence of rust is not recognized in the steel square billet, It was confirmed that each of the magnetic powder liquids B to E had the same rust prevention effect as that of the comparative magnetic powder liquid. In addition, although the magnetic powder liquids B to E were circulated in a state where the liquid temperature was heated to about 40 ° C., foaming did not occur.

比較例1:前出「発明を実施するための最良の形態」の欄で本発明品Aを得た条件の内、ターシャリーブチル安息香酸ナトリウムを配合しないで水道水を7500gとした以外は、本発明品Aを得た条件と同じ条件とした場合に得られたものは乳白色を呈するゲル状物であり、振動式粘度計(VISCOMATE VM1−A・商品名・山一電気工業株式会社製)による粘度測定は不可能であった。   Comparative Example 1: Among the conditions for obtaining the product A of the present invention in the above-mentioned column “Best Mode for Carrying Out the Invention”, except that tertiary butyl sodium benzoate was not blended and the tap water was 7500 g, What was obtained when the same conditions as those for obtaining the product A of the present invention were obtained was a gel-like product exhibiting a milky white color. Vibrating viscometer (VISCOMATE VM1-A, trade name, manufactured by Yamaichi Electronics Co., Ltd.) Viscosity measurement by was impossible.

比較例2:前出「発明を実施するための最良の形態」の欄で本発明品Aを得た条件の内、ターシャリーブチル安息香酸ナトリウムの代りに亜硝酸ナトリウム2500gを用いた以外は、本発明品Aを得た条件と同じ条件とした場合に得られたものは白色を呈する固体であり、粘度測定は不可能であった。   Comparative Example 2: Among the conditions for obtaining the product A of the present invention in the above-mentioned “Best Mode for Carrying Out the Invention”, except that 2500 g of sodium nitrite was used instead of sodium tertiary butylbenzoate, What was obtained when the same conditions as those for obtaining the product A of the present invention were obtained was a white solid, and viscosity measurement was impossible.

比較例3:前出「発明を実施するための最良の形態」の欄で本発明品Aを得た条件の内、ターシャリーブチル安息香酸ナトリウムの代りにトリエタノールアミン2500gを用いた以外は、本発明品Aを得た条件と同じ条件とした場合に得られたものは白色を呈する固体であり、粘度測定は不可能であった。   Comparative Example 3: Among the conditions for obtaining the product A of the present invention in the above-mentioned “Best Mode for Carrying Out the Invention”, except that 2500 g of triethanolamine was used instead of sodium tertiary butylbenzoate, What was obtained when the same conditions as those for obtaining the product A of the present invention were obtained was a white solid, and viscosity measurement was impossible.

比較例4:実施例1で本発明品Bを得た条件の内、ターシャリーブチル安息香酸ナトリウムを配合しないで水道水を7500gとした以外は、本発明品Bを得た条件と同じ条件とした場合に得られたものは乳白色を呈するゲル状物であり、振動式粘度計(VISCOMATE VM1−A・商品名・山一電気工業株式会社製)による粘度測定は不可能であった。   Comparative Example 4: Among the conditions for obtaining the product B of the present invention in Example 1, the same conditions as those for obtaining the product B of the present invention were obtained except that the amount of tap water was changed to 7500 g without adding tertiary butyl benzoate. What was obtained in this case was a gel-like product having a milky white color, and it was impossible to measure the viscosity with a vibrating viscometer (VISCOMATE VM1-A, trade name, manufactured by Yamaichi Electronics Co., Ltd.).

比較例5:実施例1で本発明品Bを得た条件の内、ターシャリーブチル安息香酸ナトリウムの代りに亜硝酸ナトリウム1000gを用いた以外は、本発明品Bを得た条件と同じ条件とした場合に得られたものは白色を呈する固体であり、粘度測定は不可能であった。   Comparative Example 5: Among the conditions for obtaining the product B of the invention in Example 1, except that 1000 g of sodium nitrite was used instead of sodium tertiary butylbenzoate, the same conditions as those for obtaining the product B of the invention were obtained. In this case, what was obtained was a white solid, and viscosity measurement was impossible.

比較例6:実施例1で本発明品Bを得た条件の内、ターシャリーブチル安息香酸ナトリウムの代りにトリエタノールアミン1000gを用いた以外は、本発明品Bを得た条件と同じ条件とした場合に得られたものは白色を呈する固体であり、粘度測定は不可能であった。   Comparative Example 6: Among the conditions for obtaining the product B of the present invention in Example 1, except that 1000 g of triethanolamine was used instead of sodium tertiary butylbenzoate, the same conditions as those for obtaining the product B of the present invention were used. In this case, what was obtained was a white solid, and viscosity measurement was impossible.

比較例7:実施例2で本発明品Cを得た条件の内、ターシャリーブチル安息香酸ナトリウムを配合しないで水道水を6500gとした以外は、本発明品Cを得た条件と同じ条件とした場合に得られたものは白色を呈するクリーム状物であり、振動式粘度計(VISCOMATE VM1−A・商品名・山一電気工業株式会社製)による粘度測定は不可能であった。   Comparative Example 7: Among the conditions for obtaining the product C of the present invention in Example 2, the same conditions as those for obtaining the product C of the present invention were obtained except that 6500 g of tap water was used without adding tertiary butyl benzoate. What was obtained in this case was a cream-like product having a white color, and viscosity measurement with a vibration viscometer (VISCOMATE VM1-A, trade name, manufactured by Yamaichi Electronics Co., Ltd.) was impossible.

比較例8:実施例2で本発明品Cを得た条件の内、ターシャリーブチル安息香酸ナトリウムの代りに亜硝酸ナトリウム1500gを用いた以外は、本発明品Cを得た条件と同じ条件とした場合に得られたものは白色を呈する固体であり、粘度測定は不可能であった。   Comparative Example 8: Among the conditions for obtaining the product C of the present invention in Example 2, except that 1500 g of sodium nitrite was used instead of sodium tertiary butylbenzoate, the same conditions as those for obtaining the product C of the present invention were used. In this case, what was obtained was a white solid, and viscosity measurement was impossible.

比較例9:実施例2で本発明品Cを得た条件の内、ターシャリーブチル安息香酸ナトリウムの代りにトリエタノールアミン1500gを用いた以外は、本発明品Cを得た条件と同じ条件とした場合に得られたものは白色を呈するゲル状物であり、振動式粘度計(VISCOMATE VM1−A・商品名・山一電気工業株式会社製)による粘度測定は不可能であった。   Comparative Example 9: Among the conditions for obtaining the product C of the present invention in Example 2, except that 1500 g of triethanolamine was used instead of sodium tertiary butylbenzoate, the same conditions as those for obtaining the product C of the present invention were used. What was obtained in this case was a white gel-like product, and viscosity measurement with a vibration viscometer (VISCOMATE VM1-A, trade name, manufactured by Yamaichi Electric Industry Co., Ltd.) was impossible.

本発明に係る磁粉液調製用液状分散剤は、初期粘度が低く、保存中にほとんど粘度上昇しないのでゲル化や固化が発生せず、また、処方中の有効成分の配合量が多く媒体である水の配合量は少ないので、磁粉液調製時には比較的少量を使用すればよいから、従来の磁粉液調製用液状分散剤に較べて嵩と重量が小さく、輸送や保管に有利である。   The liquid dispersant for magnetic powder preparation according to the present invention has a low initial viscosity and hardly increases in viscosity during storage, so that gelation or solidification does not occur, and the amount of active ingredients in the formulation is large and is a medium. Since the blending amount of water is small, it is sufficient to use a relatively small amount at the time of preparing the magnetic powder solution. Therefore, the bulk and weight are small compared to the conventional liquid dispersant for preparing magnetic powder solution, which is advantageous for transportation and storage.

Claims (3)

HLB8〜14の範囲内にあるノニオン系界面活性剤、シリコーン消泡剤、高級脂肪酸、アルコール及び水からなる磁粉液調製用液状分散剤にターシャリーブチル安息香酸塩を配合してなり、かつ、粘度が15cP〜65cPの範囲内にあることを特徴とする磁粉液調製用液状分散剤。   A non-ionic surfactant in the range of HLB 8-14, a silicone antifoaming agent, a liquid dispersant for preparing magnetic powder liquid consisting of higher fatty acid, alcohol and water, and tertiary butyl benzoate is blended, and the viscosity Is in the range of 15 cP to 65 cP. ターシャリーブチル安息香酸塩がナトリウム塩又はカリウム塩である請求項1記載の磁粉液調製用液状分散剤。   The liquid dispersant for preparing magnetic powder liquid according to claim 1, wherein the tertiary butyl benzoate is a sodium salt or a potassium salt. HLB8〜14の範囲内にあるノニオン系界面活性剤の配合割合が少なくとも8重量%であり、水の配合割合が45〜65重量%であり、ターシャリーブチル安息香酸塩の配合割合が10〜25重量%である請求項1又は請求項2記載の磁粉液調製用液状分散剤。
















The blending ratio of the nonionic surfactant in the range of HLB 8 to 14 is at least 8% by weight, the blending ratio of water is 45 to 65% by weight, and the blending ratio of tertiary butyl benzoate is 10 to 25%. The liquid dispersant for preparing a magnetic powder liquid according to claim 1 or 2, wherein the liquid dispersant is wt%.
















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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009109424A (en) * 2007-10-31 2009-05-21 Marktec Corp Thick magnetic-particle dispersion for wet magnetic-particle flaw detection testing
CN106226386A (en) * 2016-07-04 2016-12-14 中车戚墅堰机车车辆工艺研究所有限公司 A kind of processing method of performance test composite fluorescence magnetic powder
KR102490065B1 (en) * 2022-10-23 2023-01-18 (주)한솔인텍 Wet magnetic powder composition for Magnetic particle Testing

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009109424A (en) * 2007-10-31 2009-05-21 Marktec Corp Thick magnetic-particle dispersion for wet magnetic-particle flaw detection testing
CN106226386A (en) * 2016-07-04 2016-12-14 中车戚墅堰机车车辆工艺研究所有限公司 A kind of processing method of performance test composite fluorescence magnetic powder
CN106226386B (en) * 2016-07-04 2019-05-10 中车戚墅堰机车车辆工艺研究所有限公司 A kind of processing method of performance test composite fluorescence magnetic powder
KR102490065B1 (en) * 2022-10-23 2023-01-18 (주)한솔인텍 Wet magnetic powder composition for Magnetic particle Testing

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