JP2005305500A - Method for deciding rolling order of slab - Google Patents

Method for deciding rolling order of slab Download PDF

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JP2005305500A
JP2005305500A JP2004125138A JP2004125138A JP2005305500A JP 2005305500 A JP2005305500 A JP 2005305500A JP 2004125138 A JP2004125138 A JP 2004125138A JP 2004125138 A JP2004125138 A JP 2004125138A JP 2005305500 A JP2005305500 A JP 2005305500A
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rolling
time
cooling
tandem
preceding material
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Takashi Sasaki
隆 佐々木
Kunihiko Wakatsuki
邦彦 若月
Kenichi Ogawa
健一 小川
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Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a deciding method of the rolling order of slabs by which the total rolling time of rough rolling is shortened. <P>SOLUTION: This method is a deciding method of the rolling order of the slabs including a plurality of controlled rolled-stocks to which finish rolling is applied after rough rolling and cooling them and which has a stage where a plurality of combination patterns for making the slabs into a pair of every two consisting of a preceding material and a succeeding material are prepared, a stage wherein tandem rolling is made possible in the case the cooling time of the preceding material is beyond the rough rolling time of the succeeding material and the tandem rolling is disapproved in the case deviating from this condition, a stage wherein the total rolling time from the start of the rough rolling of the preceding material to the completion of the finish rolling of the succeeding material is calculated in the case the tandem rolling is possible and a stage wherein the total rolling time of the preceding material and the succeeding material is calculated in the case the tandem rolling is disapproved. the rolling is performed by selecting the combination pattern the total rolling time of which is smallest after similarly processing by changing the order of the preceding material and the succeeding material. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、粗圧延して冷却した後に仕上圧延を行う複数の制御圧延材を含むスラブの圧延順番決定方法に関する。   The present invention relates to a method for determining the rolling order of slabs including a plurality of controlled rolled materials that are subjected to finish rolling after rough rolling and cooling.

近年、スラブから例えば6mm以上の板厚の厚鋼板を製造する圧延において、粗圧延して冷却した後に仕上圧延を行うことにより、圧延材の材質制御を行う制御圧延(Controlled Rolling)が採用されており、この制御圧延方法については、従来から種々の提案がなされている。
例えば特開昭59−61504号公報には、圧延ライン外に冷却用ゾーンを設け、鋼板温度待ち時に、そこで冷却し、圧延ラインの有効利用を行うことによって、圧延途中で温度待ちを必要とする圧延能率の低い鋼板の能率を向上させる方法が開示されている。
また、特開昭60−180604号公報公報には、圧延ラインと圧延材搬送ラインとの間に、圧延ラインから圧延材搬送ラインへ搬送可能な冷却床と、圧延材搬送ラインから圧延ラインへ搬送可能な冷却床を設け、圧延後の中間厚圧延材を前記冷却床と圧延材搬送ラインで所定の温度に空冷したのち、再度圧延ラインに戻して所定仕上厚まで圧延する方法が開示されている。
しかし、特開昭59−61504号公報や特開昭60−180604号に開示された方法は、新たに冷却用ゾーンを設ける必要があるため、設備投資額が莫大なものとなるうえ、先行材を冷却している間に後行材の粗圧延を行い、後行材を冷却している間に先行材の仕上げ圧延を行うことにより、先行材と後行材の合計圧延時間を短縮することができるタンデム圧延を行った場合でも、必ずしも最適(最短時間)のタンデム圧延を実現することができなかった。
特開昭59−61504号公報 特開昭60−180604号公報
In recent years, control rolling (Controlled Rolling) has been adopted in which rolling of a thick steel plate having a thickness of, for example, 6 mm or more from a slab is performed after rough rolling and cooling and then finishing rolling. Various proposals have been made for this controlled rolling method.
For example, in Japanese Patent Laid-Open No. 59-61504, a cooling zone is provided outside the rolling line, and when waiting for the temperature of the steel sheet, cooling is performed there, and effective use of the rolling line is required. A method for improving the efficiency of a steel sheet having a low rolling efficiency is disclosed.
Japanese Laid-Open Patent Publication No. 60-180604 discloses a cooling bed that can be transported from the rolling line to the rolling material transport line between the rolling line and the rolling material transport line, and transported from the rolling material transport line to the rolling line. There is disclosed a method of providing a possible cooling bed, air-cooling a rolled intermediate thickness rolled material to a predetermined temperature in the cooling bed and the rolled material conveyance line, and then returning to the rolling line and rolling to a predetermined finished thickness. .
However, the methods disclosed in Japanese Patent Application Laid-Open Nos. 59-61504 and 60-180604 require a new cooling zone, resulting in an enormous amount of capital investment and the advance materials. The total rolling time of the preceding material and the following material can be shortened by performing rough rolling of the following material while cooling the material, and performing finish rolling of the preceding material while cooling the following material. Even when tandem rolling is performed, optimal (shortest time) tandem rolling cannot always be realized.
JP 59-61504 A JP 60-180604 A

本発明は、前述のような従来技術の問題点を解決し、先行材を冷却している間に後行材の粗圧延を行い、後行材を冷却している間に先行材の仕上げ圧延を行うタンデム圧延における先行材と後行材の合計圧延時間を短縮することができるスラブの圧延順番決定方法を提供することを課題とする。   The present invention solves the problems of the prior art as described above, and performs rough rolling of the subsequent material while the preceding material is cooled, and finish rolling of the preceding material while the subsequent material is being cooled. It is an object of the present invention to provide a method for determining the rolling order of slabs that can shorten the total rolling time of the preceding material and the succeeding material in tandem rolling.

本発明は、前述の課題を解決するために鋭意検討の結果なされたものであり、先行材を冷却している間に後行材の粗圧延を行い、後行材を冷却している間に先行材の仕上げ圧延を行うタンデム圧延における先行材と後行材の組み合わせパターンを工夫することによって合計圧延時間を短縮することができるスラブの圧延順番決定方法を提供するものであり、その要旨とするところは特許請求の範囲に記載した通りの下記内容である。
(1)粗圧延して冷却した後に仕上圧延を行う複数の制御圧延材を含むスラブの圧延順番決定方法であって、
前記スラブを先行材と後行材からなる2本毎のペアにする複数の組み合わせパターンを作成する工程と、
前記先行材を冷却する時間が後行材の粗圧延時間を超えており、かつ、後行材の冷却時間が先行材の仕上圧延時間を超えている場合にタンデム圧延可能とし、この条件を外れるものはタンデム圧延不可とする工程と、
前記タンデム圧延可能の場合には前記先行材の粗圧延開始から後行材の仕上圧延終了までの合計圧延時間を計算する工程と、
前記タンデム圧延不可の場合には前記先行材と後行材の合計圧延時間を計算する工程とを有し、
前記先行材および後行材の順番を変えて同様の処理を行い、合計圧延時間が最も小さい組み合わせパターンを選択して圧延を行うことを特徴とするスラブの圧延順番決定方法。
(2)前記制御圧延材が奇数の場合には、ペアとならなかったスラブ1枚は、その圧延時間を求め、前記合計圧延時間に加えることを特徴とする(1)に記載のスラブの圧延順番決定方法。
The present invention has been made as a result of intensive studies in order to solve the above-mentioned problems, and performs rough rolling of the succeeding material while the preceding material is being cooled, and while the succeeding material is being cooled. The present invention provides a slab rolling order determination method capable of shortening the total rolling time by devising a combination pattern of a preceding material and a succeeding material in tandem rolling that performs finish rolling of a preceding material. However, the following contents are as described in the claims.
(1) A method for determining the rolling order of slabs including a plurality of controlled rolled materials that are subjected to finish rolling after rough rolling and cooling,
A step of creating a plurality of combination patterns in which the slab is paired every two of the preceding material and the following material;
When the time for cooling the preceding material exceeds the rough rolling time of the succeeding material and the cooling time of the following material exceeds the finish rolling time of the preceding material, tandem rolling is possible, and this condition is not satisfied. The process of making tandem rolling impossible,
In the case where the tandem rolling is possible, a step of calculating a total rolling time from the rough rolling start of the preceding material to the finish rolling finish of the succeeding material;
In the case where the tandem rolling is impossible, a step of calculating a total rolling time of the preceding material and the following material,
A method for determining the rolling order of a slab, wherein the same processing is performed by changing the order of the preceding material and the succeeding material, and the combination pattern having the smallest total rolling time is selected and rolled.
(2) When the controlled rolling material is an odd number, one slab that has not been paired is calculated for the rolling time and added to the total rolling time. Rolling of the slab according to (1) Order determination method.

本発明によれば、先行材を冷却している間に後行材の粗圧延を行い、後行材を冷却している間に先行材の仕上げ圧延を行うタンデム圧延における先行材と後行材の組み合わせパターン毎の合計圧延時間を計算して最適な組み合わせパターンを選択して圧延することによって合計圧延時間を短縮することができるスラブの圧延順番決定方法を提供することが
できるなど産業上有用な著しい効果を奏する。
According to the present invention, the preceding material and the succeeding material in tandem rolling in which the subsequent material is roughly rolled while the preceding material is cooled and the preceding material is finish-rolled while the succeeding material is cooled. It is industrially useful, such as providing a method for determining the rolling order of slabs that can reduce the total rolling time by calculating the total rolling time for each combination pattern and selecting and rolling the optimal combination pattern There is a remarkable effect.

発明を実施するための最良の形態について、図1および図2を用いて詳細に説明する。
図1は、本発明に用いるタンデム圧延の圧延手順を示す図である。
図1において、まず、先行材aは圧延機に噛み込まれた後、冷却待ちまでの時間(t1a)だけ粗圧延され、空冷で目標とする温度になるために必要な温度待ち時間(t2a)だけ冷却され、温度待ち後の圧延時間(t3a)だけ仕上圧延される。
同様に、後行材bは圧延機に噛み込まれた後、冷却待ちまでの時間(t1b)だけ粗圧延され、空冷で目標とする温度になるために必要な温度待ち時間(t2b)だけ冷却され、温度待ち後の圧延時間(t3b)だけ仕上圧延される。
The best mode for carrying out the invention will be described in detail with reference to FIGS.
FIG. 1 is a diagram showing a rolling procedure of tandem rolling used in the present invention.
In FIG. 1, first, the preceding material a is caught in the rolling mill and then roughly rolled for the time to wait for cooling (t1a), and the temperature waiting time (t2a) required to reach the target temperature by air cooling. Only after cooling and finish rolling for the rolling time (t3a) after waiting for the temperature.
Similarly, after the trailing material b is caught in the rolling mill, it is roughly rolled for the time to wait for cooling (t1b) and cooled by the temperature waiting time (t2b) necessary to reach the target temperature by air cooling. Then, finish rolling is performed for the rolling time (t3b) after waiting for the temperature.

図1に示すように、タンデム圧延においては、先行材aを冷却している間に後行材bの粗圧延を行い、後行材bを冷却している間に先行材aの仕上げ圧延を行うことによって、先行材aと後行材bの合計圧延時間を短縮することができる。
複数の制御圧延材を含むスラブを対象として、先行材を冷却している間に後行材の粗圧延を行い、後行材を冷却している間に先行材の仕上げ圧延を行うタンデム圧延する場合、スラブのペアの組み合わせパターンが複数あり、下記(A)式で計算できる組み合わせパターンがある。
組み合わせパターン=(n-1)(n-3)(n-5)・・3 (A)
ここに、n:スラブ本数(n≧4)
例えば、スラブ本数n=5の場合、2本ずつ2組のペアの組み合わせパターンは、表1に示す12パターンあり、nが奇数なので単独のスラブが1本残る。

Figure 2005305500
同様に、スラブ本数n=6の場合、2本ずつ3組のペアの組み合わせパターンは、表1に示す15パターンあり、この場合は単独のスラブは存在しない。
Figure 2005305500
本発明者等はこの組み合わせパターンと合計圧延時間との関係について検討したところ、このタンデム圧延を行う場合のペアの組み合わせパターンおよび各ペアの圧延順序によって合計圧延時間が変化することを見出し、最適な組み合わせパターンを選択することによって合計圧延時間短縮することができるスラブの圧延順番決定方法を完成させた。 As shown in FIG. 1, in tandem rolling, the subsequent material b is roughly rolled while the preceding material a is being cooled, and the preceding material a is finish-rolled while the subsequent material b is being cooled. By doing so, the total rolling time of the preceding material a and the succeeding material b can be shortened.
For slabs containing multiple controlled rolled materials, rough rolling of the following material is performed while the preceding material is being cooled, and tandem rolling is performed to perform finish rolling of the preceding material while the following material is being cooled. In this case, there are a plurality of combination patterns of slab pairs, and there are combination patterns that can be calculated by the following equation (A).
Combination pattern = (n-1) (n-3) (n-5) ... 3 (A)
Where n is the number of slabs (n ≧ 4)
For example, when the number of slabs n = 5, there are 12 pairs of combinations of two pairs each shown in Table 1. Since n is an odd number, one single slab remains.
Figure 2005305500
Similarly, when the number of slabs n = 6, there are 15 combinations shown in Table 1 for 3 pairs of 2 pairs, in which case there is no single slab.
Figure 2005305500
The present inventors have examined the relationship between the combination pattern and the total rolling time, and found that the total rolling time varies depending on the combination pattern of the pair and the rolling order of each pair when performing the tandem rolling. A method for determining the rolling order of slabs that can shorten the total rolling time by selecting a combination pattern was completed.

図2は、本発明におけるスラブの圧延順番決定方法のフローを示す図である。
圧延対象とするスラブを粗圧延して冷却した後に仕上圧延を行う複数の制御圧延材を含む場合に、まず、前述の表1や表2のようにスラブを2本毎のペアにする複数の組み合わせパターンを作成する(S−1)。
この組み合わせパターンは前述の(A)式で計算される全ての組み合わせについて作成する。
FIG. 2 is a diagram showing a flow of a method for determining the rolling order of slabs in the present invention.
When a plurality of controlled rolled materials that are subjected to finish rolling after rough rolling and cooling the slab to be rolled are included, first, a plurality of pairs of slabs are made into pairs every two as shown in Tables 1 and 2 above. A combination pattern is created (S-1).
This combination pattern is created for all combinations calculated by the above-described equation (A).

次に、前記先行材の冷却時間が後行材の粗圧延時間を超えているか(S−2)、後行材の冷却時間が先行材の仕上圧延時間を超えているか(S−3)をチェックし、双方の条件を満足する場合にタンデム圧延可能とし、この条件を外れるものはタンデム圧延不可とする。
この(S−2)および(S-3)の条件の双方を満足しないでタンデム圧延を行った場合には、先行材または後行材のいずれかの冷却時間が超過して所定の材質を確保できなくなるケースが発生するからである。
そして、タンデム圧延可能の場合には、先行材の粗圧延開始から後行材の仕上圧延終了までの合計圧延時間を計算する(S-4)。
この合計圧延時間は図1に示す圧延手順に従って計算し、先行材と後行材との干渉を回避するための余裕時間と、空冷の代わりに水冷によって冷却する場合の冷却時間の短縮を考慮することが好ましい。
Next, whether the cooling time of the preceding material exceeds the rough rolling time of the succeeding material (S-2), or whether the cooling time of the following material exceeds the finish rolling time of the preceding material (S-3) Check to make tandem rolling possible when both conditions are satisfied, and tandem rolling is not possible if these conditions are not met.
When tandem rolling is performed without satisfying both of the conditions (S-2) and (S-3), the cooling time of either the preceding material or the succeeding material is exceeded and a predetermined material is secured. This is because there are cases where it becomes impossible.
When tandem rolling is possible, the total rolling time from the start of rough rolling of the preceding material to the end of finish rolling of the succeeding material is calculated (S-4).
This total rolling time is calculated according to the rolling procedure shown in FIG. 1 and takes into account the allowance time for avoiding interference between the preceding material and the following material and the shortening of the cooling time when cooling by water cooling instead of air cooling. It is preferable.

また、タンデム圧延不可(S−2、S-3でNo)の場合には前記先行材と後行材の合計圧延時間を計算する(S-5)。
さらに、先行材および後行材の順番を変えて同様の処理を行い、合計圧延時間が最も小さい組み合わせパターンを選択して圧延を行う(S-6)。
なお、前記制御圧延材が奇数の場合には、ペアとならなかった鋼板1枚は、その圧延時間を求め、前記合計圧延時間に加えることにより、正確な合計圧延時間を計算することができる。
以上の手順によって、複数の制御圧延材を含むスラブを2本毎のペアにする全ての組み合わせパターンおよび各ペアの圧延順序について、タンデム圧延の可否判断を行ったうえで合計圧延時間を計算し、全スラブの圧延時間が最も短くなる組み合わせパターンを選択して圧延することによって、最も効率的な圧延を行うことができる。
If tandem rolling is not possible (No in S-2 and S-3), the total rolling time of the preceding material and the following material is calculated (S-5).
Further, the same processing is performed by changing the order of the preceding material and the succeeding material, and the combination pattern having the shortest total rolling time is selected and rolled (S-6).
In addition, when the said control rolling material is an odd number, the steel sheet which was not paired can calculate the exact total rolling time by calculating | requiring the rolling time, and adding to the said total rolling time.
By the above procedure, the total rolling time is calculated after determining whether or not tandem rolling can be performed for all the combination patterns and the rolling order of each pair that form a pair of slabs including a plurality of control rolled materials, The most efficient rolling can be performed by selecting and rolling a combination pattern that minimizes the rolling time of all slabs.

本発明のスラブの圧延順序決定方法を、厚鋼板用の制御圧延材からなら6本のスラブに適用した結果を表3乃至表5に示す。
表3は、6本のスラブそれぞれの仕様によって予め設定される、粗圧延時間(t1)、冷却時間(t2)、仕上圧延時間(t3)を示す。
表4は、先行材および後行材の組み合わせパターンを示す。
表5は、それぞれの組み合わせパターンにおける最短の圧延時間を示す。
本実施例に用いたタンデム圧延時間Tの計算式を以下に示す。
T=t1a+t1b+t2b+t3b
但し、t1a:先行材の粗圧延時間、
t1b:後行材の粗圧延時間、
t2b:後行材の冷却時間、
t3b:後行材の仕上圧延時間、
この式は圧延機の前面で空冷した場合を示しているが、冷却装置を設けて強制冷却してもよく、この際には後行材の冷却時間t2bが短くなり、その時の冷却時間t2boは、
t2bo =t2a−t1b+t3a
+(t2b−t2a+t1b−t3a)/dbとなり、上記式はT=t1a+t1b+ t2bo +t3bとなる。
但し、dbは圧延機前面の冷却装置での冷却と空冷との冷却比を示す。
また、圧延機後面に冷却装置を設けて強制冷却してもよく、
その際には、先行材の冷却時間t2aが短くなるので、
t2ao=t1b+(t2a−t1b)/daとなる。
しかし、このt2aoは前記T式には関係ないので、対象材(本例では6本)の何れかまたは全部がタンデム圧延とならない場合に関係がある。
表5に示すように、15パターンの組み合わせのうち、合計圧延時間が最も短かったのはNO.8とNO.15の1851秒であり、このパターンを採用することにより、最も効率的なスラブの圧延を実現できることが確認された。

Figure 2005305500
Figure 2005305500
Figure 2005305500
Tables 3 to 5 show the results of applying the method for determining the rolling order of slabs of the present invention to six slabs from a control rolled material for thick steel plates.
Table 3 shows the rough rolling time (t1), the cooling time (t2), and the finish rolling time (t3) preset according to the specifications of each of the six slabs.
Table 4 shows a combination pattern of the preceding material and the following material.
Table 5 shows the shortest rolling time in each combination pattern.
The calculation formula of the tandem rolling time T used in this example is shown below.
T = t1a + t1b + t2b + t3b
Where t1a: rough rolling time of the preceding material,
t1b: rough rolling time of the following material,
t2b: cooling time of the following material,
t3b: finish rolling time of the following material,
This equation shows the case of air cooling at the front of the rolling mill, but forced cooling may be provided by providing a cooling device. In this case, the cooling time t2b of the succeeding material is shortened, and the cooling time t2bo at that time is ,
t2bo = t2a-t1b + t3a
+ (T2b-t2a + t1b-t3a) / db, and the above equation becomes T = t1a + t1b + t2bo + t3b.
However, db shows the cooling ratio of the cooling by the cooling device of the rolling mill front surface, and air cooling.
Moreover, a cooling device may be provided on the rear surface of the rolling mill for forced cooling,
In that case, since the cooling time t2a of the preceding material is shortened,
t2ao = t1b + (t2a-t1b) / da.
However, since this t2ao is not related to the T formula, it is relevant when any or all of the target materials (six in this example) are not tandem rolled.
As shown in Table 5, among the combinations of 15 patterns, the total rolling time was the shortest in 1851 seconds of NO.8 and NO.15. By adopting this pattern, the most efficient slab It was confirmed that rolling could be realized.
Figure 2005305500
Figure 2005305500
Figure 2005305500

本発明に用いるタンデム圧延の圧延手順を示す図である。It is a figure which shows the rolling procedure of the tandem rolling used for this invention. 本発明におけるスラブの圧延順番決定方法のフローを示す図である。It is a figure which shows the flow of the rolling order determination method of the slab in this invention.

Claims (2)

粗圧延して冷却した後に仕上圧延を行う複数の制御圧延材を含むスラブの圧延順番決定方法であって、
前記スラブを先行材と後行材からなる2本毎のペアにする複数の組み合わせパターンを作成する工程と、
前記先行材を冷却する時間が後行材の粗圧延時間を超えており、かつ、後行材の冷却時間が先行材の仕上圧延時間を超えている場合にタンデム圧延可能とし、この条件を外れるものはタンデム圧延不可とする工程と、
前記タンデム圧延可能の場合には前記先行材の粗圧延開始から後行材の仕上圧延終了までの合計圧延時間を計算する工程と、
前記タンデム圧延不可の場合には前記先行材と後行材の合計圧延時間を計算する工程とを有し、
前記先行材および後行材の順番を変えて同様の処理を行い、合計圧延時間が最も小さい組み合わせパターンを選択して圧延を行うことを特徴とするスラブの圧延順番決定方法。
A method for determining the rolling order of a slab including a plurality of control rolled materials that are subjected to finish rolling after rough rolling and cooling,
A step of creating a plurality of combination patterns in which the slab is paired every two of the preceding material and the following material;
When the time for cooling the preceding material exceeds the rough rolling time of the succeeding material and the cooling time of the following material exceeds the finish rolling time of the preceding material, tandem rolling is possible, and this condition is not satisfied. The process of making tandem rolling impossible,
In the case where the tandem rolling is possible, a step of calculating a total rolling time from the rough rolling start of the preceding material to the finish rolling finish of the succeeding material;
In the case where the tandem rolling is impossible, a step of calculating a total rolling time of the preceding material and the following material,
A method for determining the rolling order of a slab, wherein the same processing is performed by changing the order of the preceding material and the succeeding material, and the combination pattern having the smallest total rolling time is selected and rolled.
前記制御圧延材が奇数の場合には、ペアとならなかったスラブ1枚は、その圧延時間を求め、前記合計圧延時間に加えることを特徴とする請求項1に記載のスラブの圧延順番決定方法。
The method for determining the rolling order of slabs according to claim 1, wherein when the number of controlled rolled materials is an odd number, one slab that has not been paired is calculated for the rolling time and added to the total rolling time. .
JP2004125138A 2004-04-21 2004-04-21 Method for deciding rolling order of slab Withdrawn JP2005305500A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014057989A (en) * 2012-09-19 2014-04-03 Jfe Steel Corp Method and apparatus for program planning of heating furnace extraction order and rolling order

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014057989A (en) * 2012-09-19 2014-04-03 Jfe Steel Corp Method and apparatus for program planning of heating furnace extraction order and rolling order

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