JP2005300104A - Heating mat - Google Patents

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JP2005300104A
JP2005300104A JP2004120281A JP2004120281A JP2005300104A JP 2005300104 A JP2005300104 A JP 2005300104A JP 2004120281 A JP2004120281 A JP 2004120281A JP 2004120281 A JP2004120281 A JP 2004120281A JP 2005300104 A JP2005300104 A JP 2005300104A
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electric heating
mat
heat
heating
heating mat
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Shiyouichi Suzuki
詳一 鈴木
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Noda Corp
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Noda Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heating mat capable of coping with various laying states. <P>SOLUTION: This heating mat comprises two mat-shaped non-woven fabrics (base material) 11, an electric heater wire (heat generating means) 12 mounted on faces of the non-woven fabrics 11, a laminated body (heat dispersing means) 14 mounted in a state of being kept into contact with the non-woven fabrics 11 and the electric heater wire 12 for dispersing the heat generated by the electric heater wire 12, and terminal panels 9a, 9b composed of terminals for supplying the power to the electric heater wire 12. Two non-woven fabrics 11 are rotatably connected by a rotating spindle 22 of a fitting fixed to the terminal panels 9a, 9b, further a plurality of small joists 15 are mounted on a surface of the laminated body 14, the electric heater wire 12 is mounted on the faces of the non-woven fabrics 11 in a meandering state, and the small joists 15 are arranged in a state of not overlapped to the electric heater wire 12. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、床板を加熱することにより床板上の空間を暖房する床暖房用の電熱マットに関する。   The present invention relates to an electric heating mat for floor heating that heats a space on a floor board by heating the floor board.

従来の電熱マットとしては、下記特許文献1に記載されるように、柔軟性を有する基材の上に積層されたヒーターシートおよびこのヒーターシートの上に積層された小根太とを有するものが知られている。   As a conventional electric heating mat, as described in Patent Document 1 below, one having a heater sheet laminated on a flexible substrate and a small joist laminated on the heater sheet is known. It has been.

この電熱マットを部屋に設置して床暖房をする場合、部屋の下地板上で加熱したい場所に、この電熱マットを配置し、小根太の位置でビスによりこの電熱マットを下地板に固定する。電熱マットは部屋の床の大きさよりも小さいものとされ、電熱マットを下地板の上に配置したときに、電熱マットの縁と部屋の壁との間に電熱マットが敷設されない部分が残る。この部分に電熱マットと略同厚の合板などの周辺パネルを設けるようにする。さらに、これら電熱マットおよび周辺パネルの上に床板を敷設することにより床暖房装置が施工される。
特開2003−166720号公報
When this electric heating mat is installed in a room for floor heating, the electric heating mat is disposed at a place where heating is desired on the base plate in the room, and the electric heating mat is fixed to the base plate with screws at the position of the small joists. The electric heating mat is smaller than the floor of the room, and when the electric heating mat is placed on the base plate, a portion where the electric heating mat is not laid remains between the edge of the electric heating mat and the wall of the room. A peripheral panel such as a plywood having substantially the same thickness as the electrothermal mat is provided in this portion. Furthermore, a floor heating apparatus is constructed by laying a floor board on the electric heating mat and the peripheral panel.
JP 2003-166720 A

上記従来の電熱マットによれば、一般的な住宅の部屋の大きさに対応して予め電熱マットの寸法が設定される。部屋の大きさを考慮し、これに対応する電熱マットを使用し、部屋に電熱マットを敷設し、その周辺に周辺パネルを設け、床板を敷設することにより床暖房装置を施工することができる。   According to the conventional electric heating mat, the dimensions of the electric heating mat are set in advance corresponding to the size of a general residential room. Considering the size of the room, an electric heating mat corresponding to this can be used, an electric heating mat is laid in the room, a peripheral panel is provided around the electric heating mat, and a floor board can be laid to construct the floor heating device.

しかしながら、上記電熱マットは、部屋の床の大きさに対応させて設定されるので、その大きさと形状以外の場所あるいは方向に施工しようとすると、部屋の大きさ(寸法)と電熱マットの大きさ(寸法)との関係で、電熱マットの敷設方向および敷設位置に制限が生ずることとなる。さらに、住宅の廊下のように細長い箇所には、部屋の大きさに対応した電熱マットを敷設することはできないため、部屋用とは別に廊下用の細長状の電熱マットを準備する必要が生じる。 However, the electric heating mat is set according to the size of the floor of the room. Therefore, if the electric heating mat is installed in a place or direction other than its size and shape, the size of the room (size) and the size of the electric heating mat will be described. In relation to (dimension), there are limitations on the laying direction and laying position of the electric heating mat. Furthermore, since an electric heating mat corresponding to the size of the room cannot be laid in a long and narrow part like a hallway of a house, it is necessary to prepare an elongated electric heating mat for the hallway separately from the room.

本発明の目的は、一種類の電熱マットで複数の敷設形態に対応できる電熱マットを提供することである。   An object of the present invention is to provide an electric heating mat that can correspond to a plurality of laying configurations with one type of electric heating mat.

上記目的を達成するため、本発明は、複数のマット状の基材と、これら各基材に設けられ電気的に発熱可能な発熱手段と、該発熱手段を含む各基材の上に当接して設けられ前記発熱手段で発生する熱を分散させる熱分散手段と、前記各基材に設けられ前記発熱手段に電力を供給する端子となる端子パネルとを備え、前記複数の基材は、隣同士に位置する基材が互いに水平面内で相対的に回動可能にする回動手段によって連結されてなることを特徴とする。   In order to achieve the above object, the present invention provides a plurality of mat-like base materials, heat generating means provided on each of the base materials and capable of generating heat electrically, and contacting each base material including the heat generating means. A heat disperser that disperses the heat generated by the heat generating means, and a terminal panel that is provided on each of the bases and serves as a terminal for supplying power to the heat generating means. The base materials located mutually are connected with the rotation means which makes it relatively rotatable within a horizontal surface, It is characterized by the above-mentioned.

このようにすることにより、電熱マットは複数に分割されており、隣同士に位置する電熱マット(または基材)は、互いに水平面内で相対的に回動可能であるので、たとえば180度回転させ、隣同士に位置する電熱マットを同一方向に隣接するように位置させることができる。また、水平面内で90度回転させ、隣同士に位置する電熱マットを直交するように位置させることができる。このように、施工する場所の大きさ、形状に応じて複数種類の敷設形態が可能となる。   By doing so, the electric heating mat is divided into a plurality of parts, and the electric heating mats (or base materials) located next to each other can be rotated relative to each other in a horizontal plane, and thus, for example, rotated by 180 degrees. The adjacent electric heating mats can be positioned so as to be adjacent in the same direction. Moreover, it can be rotated 90 degree | times within a horizontal surface, and the electric heating mat located adjacent can be located so that it may orthogonally cross. In this way, a plurality of types of laying configurations are possible depending on the size and shape of the place to be constructed.

また、電熱マットが二つに分割され、それぞれの電熱マット(または基材)が矩形状であり、それぞれの電熱マットの一つの角隅に端子パネルを設け、この端子パネルとこれに延在する長辺が隣接するように位置させることができる。この場合、二つの回動支軸を有する回動手段を使用し、各回動支軸を各端子パネルに回動可能に固定する。   In addition, the electric heating mat is divided into two, and each electric heating mat (or base material) has a rectangular shape. A terminal panel is provided at one corner of each electric heating mat, and the terminal panel and the terminal panel extend to the terminal panel. The long sides can be positioned adjacent to each other. In this case, a rotation means having two rotation support shafts is used, and each rotation support shaft is rotatably fixed to each terminal panel.

この回動手段により端子パネル同士を連結すれば、回動支軸を中心に二つの電熱マットを水平面内で相対的に180度回転させ、二つの電熱マットの各々の短辺が隣接する状態にすることができる。あるいは平面内で相対的に90度回転させ、二つの電熱マットの長辺の延長線が直交する状態にすることができる。このように施工する場所に応じて複数種類の敷設形態が可能となる。   If the terminal panels are connected to each other by this rotating means, the two electric heating mats are rotated relative to each other by 180 degrees in the horizontal plane around the rotation supporting shaft so that the short sides of the two electric heating mats are adjacent to each other. can do. Or it can be rotated 90 degrees relatively in a plane, and the extended line of the long side of two electrothermal mats can be made into the state where it intersects perpendicularly. In this way, a plurality of types of laying forms are possible depending on the place of construction.

さらに、前記熱分散手段の表面に設けられる複数の小根太を備え、前記発熱手段は前記基材の面上に蛇行状に設けられ、前記小根太は前記発熱手段と重ならないように配置されると良い。   And a plurality of small joists provided on the surface of the heat dispersing means, wherein the heat generating means are provided in a meandering manner on the surface of the substrate, and the small joists are arranged so as not to overlap the heat generating means. And good.

このような構成とすることにより、小根太は熱分散手段の上に設けられるので暖房床板を張る際に暖房床板の先端を小根太の上に位置させるように設けることができる。こうすると暖房床板を釘や木ねじなどで固定する際に固定する位置が明確に分かり、かつ釘や木ねじで電気ヒーター線などの発熱手段を損傷させることもない。さらに、暖房床板の継目は小根太の上に位置するように張られるので、暖房床板の継目部分が撓んだり、跳ね上がるなどの変形をすることがなく、不陸のない床面を与えることができる。   By adopting such a configuration, the small joist is provided on the heat dispersion means, and therefore, when the heating floor board is stretched, the tip of the heating floor board can be provided on the small joist. In this way, the fixing position when the heating floor board is fixed with a nail or a wood screw can be clearly understood, and the heating means such as the electric heater wire is not damaged by the nail or the wood screw. Furthermore, since the joint of the heating floor board is stretched so as to be located on the small joist, the joint part of the heating floor board is not deformed such as bending or jumping up, and the floor surface without unevenness can be given. it can.

なお、発熱手段を含む基材の上に設ける小根太を格子状に設けることもできる。こうすると、隣同士の基材が90度の位置関係にある場合でも、同一方向に揃う小根太があるので、暖房床板の長手方向の先端を小根太の上に位置させることができ、暖房床板を張ることができる。   Note that the small joists provided on the base material including the heat generating means can be provided in a lattice shape. In this way, even when the adjacent base materials are in a 90-degree positional relationship, since there is a small joist that aligns in the same direction, the front end of the heating floor plate in the longitudinal direction can be positioned on the small joist, and the heating floor plate Can be stretched.

また、小根太を格子状に設けることにより、電熱マットの表裏を裏返して使用することもできる。たとえば、隣同士の電熱マットが90度の位置関係にある場合でも小根太を格子状に設けることにより、電熱マットの表裏を裏返したときに同一方向に揃う小根太があるので、暖房床板の長手方向の先端を小根太の上に位置させることができ、暖房床板を張ることができる。   Further, by providing the small joists in a lattice shape, the electric heating mat can be used upside down. For example, even when the adjacent electric heating mats are in a positional relationship of 90 degrees, by providing the small joists in a lattice shape, there are small joists that are aligned in the same direction when the electric heating mat is turned upside down. The tip of the direction can be positioned on the small joists and the heating floor can be stretched.

さらに、発熱手段は蛇行状に設けられるので、発熱手段の発生熱は蛇行状に発生する。熱分散手段は発熱手段に密着し、かつ熱分散手段は熱伝導性に優れるので、発熱手段で発生した熱は熱分散手段により広がり暖房床板に対して均一に効率的に伝熱される。   Further, since the heat generating means is provided in a meandering manner, the heat generated by the heat generating means is generated in a meandering manner. Since the heat dispersing means is in close contact with the heat generating means and the heat dispersing means is excellent in heat conductivity, the heat generated by the heat generating means spreads by the heat dispersing means and is uniformly and efficiently transferred to the heating floorboard.

次に本発明を構成する各要件についてさらに詳しく説明する。本発明の電熱マットは、電気エネルギーを利用して暖房床板を加熱し、この暖房床板の上部空間を暖房するものである。基材は、弾力性と圧縮性を有し、ある程度の耐熱性を有するマット状の材料から形成され、不織布、網状シート、紙、孔あきシートなどを使用すると良い。   Next, each requirement constituting the present invention will be described in more detail. The electric heating mat of the present invention heats a heating floor board using electric energy and heats an upper space of the heating floor board. The base material is formed of a mat-like material having elasticity and compressibility and having a certain degree of heat resistance, and it is preferable to use a nonwoven fabric, a net-like sheet, paper, a perforated sheet, or the like.

発熱手段は、電気ヒーター線または面状発熱体などを使用しても良い。発熱手段として電気ヒーター線を使用する場合、電気ヒーター線の近傍に感熱線(センサー線)を沿わせて設けると良い。感熱線を設けることにより暖房床板の温度を制御するとともに過熱を防止する。   As the heating means, an electric heater wire or a planar heating element may be used. When an electric heater wire is used as the heat generating means, a heat sensitive wire (sensor wire) may be provided in the vicinity of the electric heater wire. By providing a heat sensitive wire, the temperature of the heating floor board is controlled and overheating is prevented.

熱分散手段は、電気ヒーター線などの発熱手段を含む基材の全面に設けられると良く、発熱手段で発生した熱を分散する。熱分散手段としては、スパンボンドなどの不織布、ある程度の耐熱性を有する網、紙などに熱伝導性および可撓性を有する金属薄板や金属箔、たとえば銅箔やアルミ箔などを貼着するか、挟んで積層構造としたシート状物で、多少の圧縮性がある。   The heat dispersion means is preferably provided on the entire surface of the substrate including the heat generation means such as an electric heater wire, and disperses the heat generated by the heat generation means. As a heat dispersion means, a non-woven fabric such as spunbond, a net having a certain degree of heat resistance, a metal sheet or metal foil having heat conductivity and flexibility, such as copper foil or aluminum foil, etc. It is a sheet-like material sandwiched between layers and has some compressibility.

発熱手段を基材に貼着する場合の接着剤、あるいは熱分散手段を基材に貼着する場合の接着剤や熱分散手段自体における金属薄板や金属箔を二つのシートの間またはシートの表面に貼着する接着剤(合成樹脂)としては、たとえば酢酸ビニル系、酢酸ビニル・アクリル系、エチレン・酢酸ビニル系、アクリル・エチレン系、ウレタン系などを使用すると良い。   Adhesive when sticking the heat generating means to the base material, or the adhesive when sticking the heat dispersion means to the base material or the metal thin plate or metal foil in the heat dispersing means itself between two sheets or the surface of the sheet As an adhesive (synthetic resin) to be attached to the substrate, for example, vinyl acetate, vinyl acetate / acrylic, ethylene / vinyl acetate, acrylic / ethylene, urethane, or the like may be used.

端子パネルは、発熱手段と電熱マット外部の電気配線とを接続するために設けられる。端子パネルは基材の形状が矩形状である場合、その角隅に設けられると良い。さらに、隣同士の端子パネルを回動させるに可能な回動手段により接続すると良い。回動手段としては、公知のヒンジ、蝶番および折り曲げ可能な弾性部材等の接続金具を使用することができる。   The terminal panel is provided for connecting the heating means and the electric wiring outside the electric heating mat. When the base material has a rectangular shape, the terminal panel is preferably provided at the corner of the terminal panel. Furthermore, it is good to connect by the rotation means which can rotate the adjacent terminal panel. As the rotating means, a known fitting such as a hinge, a hinge and a bendable elastic member can be used.

小根太は、暖房床板にかかる荷重を床下地材に伝えるもので、発熱手段と重ならない位置に熱分散手段の上に固定されるが、その形状は特に限定されない。一般的には細長状または短冊状の板、あるいは棒状の材料を利用する。   The small joist is to transmit the load applied to the heating floor plate to the floor base material, and is fixed on the heat dispersion means at a position not overlapping with the heat generation means, but the shape is not particularly limited. In general, an elongated or strip-like plate or a rod-like material is used.

小根太の材質は、合板、木質板、木質繊維板(MDFなど)、木削片板、単板積層板などの木質系をはじめ合成樹脂系、鉄、銅、アルミニウム合金などの金属系板、形材などでも使用できる。   Small joists are made of wood such as plywood, wood board, wood fiber board (MDF, etc.), wood chipboard, single board laminated board, etc., synthetic resin, metal board such as iron, copper, aluminum alloy, It can also be used for shapes.

本発明によれば、電熱パネルは複数に分割され、端子パネル同士の間に設けられる回動手段により回動させて、施工する場所に合った形状にすることができ、一種類の電熱マットで複数の敷設形態に対応できる。   According to the present invention, the electric heating panel is divided into a plurality of parts, and can be turned by a turning means provided between the terminal panels so as to have a shape suitable for the place to be constructed. It can correspond to multiple laying forms.

以下、本発明に係る電熱マットの実施例を図面に基づいて詳細に説明する。なお、図1〜10において、同一または同等部分には同一符号を付けて示す。   Hereinafter, embodiments of the electrothermal mat according to the present invention will be described in detail with reference to the drawings. 1 to 10, the same or equivalent parts are denoted by the same reference numerals.

図1は、本発明に係る電熱マットにおいて、実施例1の電熱マットを使用した床暖房装置を示し、暖房床板の一部を除いた状態の斜視図である。床暖房装置Hは、電気エネルギーを利用して暖房床板を加熱し、部屋を暖房するものである。すなわち、図示されていない床下地材の表面に設置される電熱マット1a、1bと、この電熱マット1a、1bと部屋の周囲との間で床下地材などの表面に設けられる周辺パネル10と、これら電熱マット1a、1bおよび周辺パネル10の上に敷設される暖房床板2とを有する。暖房床板2の両端には周辺床板18が設けられる。   FIG. 1 is a perspective view showing a floor heating apparatus using the electric heating mat of Example 1 in the electric heating mat according to the present invention, excluding a part of the heating floor plate. The floor heating apparatus H heats a heating floor board using electric energy and heats a room. That is, the electric heating mats 1a and 1b installed on the surface of the floor base material (not shown), and the peripheral panel 10 provided on the surface of the floor base material between the electric heating mats 1a and 1b and the surroundings of the room, These electric heating mats 1a and 1b and the heating floor plate 2 laid on the peripheral panel 10 are provided. A peripheral floor board 18 is provided at both ends of the heating floor board 2.

さらに、電熱マット1a、1bは、暖房床板2の下に密着させて敷設され、暖房床板2を加熱することにより暖房床板上の空間を暖房するものである。また、電熱マット1a、1bは、暖房床板2が敷設された状態で圧縮され、周辺パネル10と同じ、たとえば3mm厚となる。   Furthermore, the electric heating mats 1a and 1b are laid in close contact with the bottom of the heating floor board 2, and the heating floor board 2 is heated to heat the space on the heating floor board. Moreover, the electric heating mats 1a and 1b are compressed in a state where the heating floor board 2 is laid, and become the same as the peripheral panel 10, for example, 3 mm thick.

暖房床板2の厚みは、たとえば9mmのものが選定される。暖房床板2は、小根太15(後述)に直交する方向に敷設され、その長手方向先端の継目2cは小根太15の上に位置するように敷設される。   The thickness of the heating floor board 2 is selected to be 9 mm, for example. The heating floor plate 2 is laid in a direction orthogonal to the small joist 15 (described later), and the joint 2 c at the longitudinal end is laid so as to be positioned on the small joist 15.

さらに、床暖房装置Hは、コントローラー4を有し、電熱マット1a、1bに設けられる端子パネル9a、9bからケーブル収容溝24内に敷設される電熱マット側ケーブル20と、コントローラー4から引き出されるコントローラ側ケーブル5とがコネクター6を介して接続される。コントローラー4には電力を供給する電源コード7が接続される。   Further, the floor heating device H includes a controller 4, and an electric heating mat side cable 20 laid in the cable receiving groove 24 from the terminal panels 9 a and 9 b provided on the electric heating mats 1 a and 1 b, and a controller drawn from the controller 4. A side cable 5 is connected via a connector 6. A power cord 7 for supplying power is connected to the controller 4.

電源コード7は、このままコントローラー4に接続されたまま用いられても良いが、電源コード7にプラグ8を取り付けておき、この電源コード7を電熱マット1a、1bの通電試験用として仮設的に使用し、通電試験が終了したときに、この電源コード7を取り外し、コントローラー4と図示していない分電盤との間を電源配線しても良い。電熱マット1a、1bの電気的制御は、そのオン・オフ、暖房の強弱、過熱防止、漏電防止、その他暖房予約などである。   The power cord 7 may be used as it is connected to the controller 4, but a plug 8 is attached to the power cord 7, and the power cord 7 is temporarily used for a current test of the electric heating mats 1a and 1b. Then, when the energization test is completed, the power cord 7 may be removed, and power may be wired between the controller 4 and a distribution board (not shown). The electric control of the electric heating mats 1a and 1b is on / off, heating intensity, overheating prevention, leakage prevention, and other heating reservations.

図2は、実施例1の電熱マットを示す平面図である。電熱マット1a、1bは、後述の不織布11(図3)の面上に設けられる電気ヒーター線(発熱手段)12を備える。電気ヒーター線12は、不織布11上で蛇行状に設けられる。さらに、各不織布11に設けられ電気ヒーター線12に電力を供給する端子となる端子パネル9a、9bとを備える。電熱マット1aと電熱マット1bは、接続金具(回動手段)21により接続される。接続金具21は、その回動支軸22が各端子パネル9a、9bに回転可能に固定され、端子パネル9aと端子パネル9bは連結される。   FIG. 2 is a plan view showing the electrothermal mat of the first embodiment. The electric heating mats 1a and 1b include electric heater wires (heating means) 12 provided on the surface of a nonwoven fabric 11 (FIG. 3) described later. The electric heater wire 12 is provided in a meandering manner on the nonwoven fabric 11. Furthermore, it is provided with terminal panels 9 a and 9 b that are provided on each nonwoven fabric 11 and serve as terminals for supplying electric power to the electric heater wires 12. The electrothermal mat 1 a and the electrothermal mat 1 b are connected by a connection fitting (rotating means) 21. The connection bracket 21 is rotatably fixed to the terminal panels 9a and 9b, and the terminal panel 9a and the terminal panel 9b are connected to each other.

さらに、電熱マット1a、1bは、それぞれ後述の積層体(熱分散手段)14の表面に設けられる複数の小根太15を備える。電熱マット1aに設けられる小根太15と電熱マット1bに設けられる小根太15とは点対称の関係にある。小根太15は、電気ヒーター線12と重ならないように配置される。   Furthermore, each of the electrothermal mats 1a and 1b includes a plurality of small joists 15 provided on the surface of a laminate (heat dispersion means) 14 described later. The small joist 15 provided in the electric heating mat 1a and the small joist 15 provided in the electric heating mat 1b have a point-symmetrical relationship. The small joist 15 is disposed so as not to overlap the electric heater wire 12.

図3は、図2におけるA−A線断面を示し、暖房床板、下地板とともに示す断面図である。電熱マット1aは、合板、木質板、木質繊維板(MDFなど)などの木質系の材料で形成された下地板17の表面に設けられる。さらに、電熱マット1aは、弾力性を有するマット状の不織布11と、この不織布11の表面に貼着される電気ヒーター線12とを備える。   FIG. 3 is a cross-sectional view showing the cross section along the line AA in FIG. 2 together with the heating floor plate and the base plate. The electrothermal mat 1a is provided on the surface of a base plate 17 made of a wood-based material such as plywood, wood board, wood fiber board (MDF, etc.). Furthermore, the electrothermal mat 1a includes a mat-like nonwoven fabric 11 having elasticity and an electric heater wire 12 attached to the surface of the nonwoven fabric 11.

また、電気ヒーター線12に沿って感熱線13が設けられる。感熱線13を電気ヒーター線12に沿わせることにより暖房床板2の温度を制御するとともに過熱を防止する。さらに、電気ヒーター線12および感熱線13を含む不織布11の上には、電気ヒーター線12で発生した熱を分散させる積層体14と、この積層体14の上に配置される小根太15とを備える。   A heat sensitive wire 13 is provided along the electric heater wire 12. By controlling the heat sensitive wire 13 along the electric heater wire 12, the temperature of the heating floor board 2 is controlled and overheating is prevented. Furthermore, on the nonwoven fabric 11 including the electric heater wire 12 and the heat sensitive wire 13, a laminated body 14 for dispersing the heat generated in the electric heater wire 12 and a small joist 15 arranged on the laminated body 14 are provided. Prepare.

不織布11は、弾力性を有するマット状の材料で、不織布、網状シート、紙、孔あきシートなどで形成され、その厚みは数mm厚で、暖房床板2と下地板17との間に挟まれ圧縮された状態で、たとえば略3mm厚となる。   The nonwoven fabric 11 is a mat-like material having elasticity, and is formed of a nonwoven fabric, a net-like sheet, paper, a perforated sheet, etc., and has a thickness of several millimeters and is sandwiched between the heating floor board 2 and the base board 17. In a compressed state, for example, the thickness is about 3 mm.

積層体14は、電気ヒーター線、感熱線を含む不織布11の略全面に設けられる。積層体の構造は、スパンボンドなどの不織布で形成される二つのシートの間に熱伝導性および可撓性を有するアルミニウム箔(薄板)が挟まれ接着剤で貼着される。二つのシートの間にアルミニウム箔を貼着する接着剤としては、たとえば酢酸ビニル系、酢酸ビニル・アクリル系、エチレン・酢酸ビニル系、アクリル・エチレン系、ウレタン系などである。   The laminate 14 is provided on substantially the entire surface of the nonwoven fabric 11 including electric heater wires and heat sensitive wires. In the structure of the laminated body, an aluminum foil (thin plate) having thermal conductivity and flexibility is sandwiched between two sheets formed of a nonwoven fabric such as spunbond and attached with an adhesive. Examples of the adhesive for sticking the aluminum foil between the two sheets include vinyl acetate, vinyl acetate / acrylic, ethylene / vinyl acetate, acrylic / ethylene, and urethane.

小根太15は、暖房床板2からの圧縮力に十分耐える材料が良く、合板、木質繊維板(MDFなど)などの木質系や合成樹脂系の材料を使用すると良い。小根太15の横断面は矩形で細長状または短冊状の板である。小根太15は、木ねじ(ビス)16により下地板17に固定される。先に記したように、不織布11が弾力性を有しているので小根太15の下に位置する不織布11および積層体14は圧縮され、小根太15を含めた電熱マット1aの厚みは略3mmとなる。   The small joist 15 is preferably made of a material that can sufficiently withstand the compressive force from the heating floor board 2, and a wood-based or synthetic resin-based material such as plywood or wood fiber board (MDF or the like) is preferably used. The cross section of the small joist 15 is a rectangular, elongated or strip-shaped plate. The small joist 15 is fixed to the base plate 17 with wood screws (screws) 16. As described above, since the nonwoven fabric 11 has elasticity, the nonwoven fabric 11 and the laminate 14 positioned under the small joist 15 are compressed, and the thickness of the electrothermal mat 1a including the small joist 15 is approximately 3 mm. It becomes.

下地板17は、根太26に支えられる。根太26同士の間には、たとえばポリスチレンフォームなどの断熱材27が設けられると良い。こうすることにより床下への放熱量を少なくし暖房効率を向上させる。   The base plate 17 is supported by the joists 26. A heat insulating material 27 such as polystyrene foam is preferably provided between the joists 26. This reduces the amount of heat dissipated under the floor and improves the heating efficiency.

電熱マット1aの上には暖房床板2が敷設される。暖房床板2は、合板、木質繊維板(MDFなど)、木削片板、単板積層板などの木質系が使用され、その表面は化粧面とされる。暖房床板2の大きさは、たとえば幅303mm×長さ1818mm×厚み9〜12mmのものが選定される。さらに、暖房床板2は、釘34を用いて小根太15を介して下地板17に固定される。   A heating floor board 2 is laid on the electric heating mat 1a. The heating floor board 2 is made of a wood system such as a plywood board, a wood fiber board (MDF, etc.), a wood chip board, and a single board laminated board, and its surface is a decorative surface. As the size of the heating floor board 2, for example, a width 303 mm × a length 1818 mm × a thickness 9 to 12 mm is selected. Further, the heating floor board 2 is fixed to the base board 17 through the small joists 15 using nails 34.

また、暖房床板2の継目位置には雄実2a、雌実2bが形成される。なお、図3は、電熱マット1aについての説明であるが、電熱マット1bについても電熱マット1aと同じ構造であり、かつ小根太15についても、暖房床板2からの圧縮力に十分耐える材料であるので、その説明を省略する。   A male fruit 2a and a female fruit 2b are formed at the joint position of the heating floor board 2. 3 illustrates the electric heating mat 1a, the electric heating mat 1b has the same structure as the electric heating mat 1a, and the small joist 15 is a material that can sufficiently withstand the compressive force from the heating floor board 2. Therefore, the description is omitted.

図4は、図2における電熱マットにおいて、右側の電熱マットを180度回動した状態の平面図である。電熱マット1aと電熱マット1bとは、互いに端子パネル9aと端子パネル9bとが接続金具21により接続され、接続金具21に設けられる回動支軸によって回動可能に連結される。右側の電熱マット1bを180度回動することにより小根太15が同一方向に向く位置関係の縦長の電熱マット形状とすることができる。   4 is a plan view of the electric heating mat in FIG. 2 in a state in which the right electric heating mat is rotated 180 degrees. The electric heating mat 1a and the electric heating mat 1b are connected to each other by a connection bracket 21 such that the terminal panel 9a and the terminal panel 9b are connected to each other so as to be rotatable by a rotation support shaft provided on the connection fitting 21. By rotating the electric heating mat 1b on the right side by 180 degrees, a vertically long electric heating mat shape in which the small joists 15 are oriented in the same direction can be obtained.

図5は、図2に示す電熱マットを部屋の略中央に敷設した状態の平面図である。図6は、図2に示す電熱マットを部屋の右寄りに敷設した状態の平面図である。本実施例の電熱マット1a、1bは、部屋の大きさ、形状と、暖房したい場所などに応じて接続金具21で回動させ適宜の形状に形成させて設置することができる。本発明の電熱マット1a、1bを使用する床暖房装置は、電熱マット1a、1bの四周縁と部屋の壁縁との間で下地板17上に周辺パネルを設ける。   FIG. 5 is a plan view showing a state in which the electric heating mat shown in FIG. 2 is laid in the approximate center of the room. FIG. 6 is a plan view showing a state where the electric heating mat shown in FIG. 2 is laid on the right side of the room. The electric heating mats 1a and 1b of the present embodiment can be installed by being rotated by the connection fitting 21 according to the size and shape of the room and the place where heating is desired. In the floor heating apparatus using the electric heating mats 1a and 1b of the present invention, a peripheral panel is provided on the base plate 17 between the four peripheral edges of the electric heating mats 1a and 1b and the wall edge of the room.

周辺パネルは、電熱マット1a、1bと略同じ厚さを有するとともに複数に分割された部分パネルから形成される。そして、電熱マット1a、1bとこれに隣接する部分パネルの間および部分パネル同士の間に隙間Tを設ける。隙間Tの大きさとしては3mm程度である。   The peripheral panel is formed of a partial panel that has substantially the same thickness as the electrothermal mats 1a and 1b and is divided into a plurality of parts. And the clearance gap T is provided between the electric heating mats 1a and 1b and the partial panel adjacent to this, and between partial panels. The size of the gap T is about 3 mm.

床暖房装置Hは、電熱マット1a、1bの上に図示していない暖房床板2、周辺パネル10の上に図示していない周辺床板18を敷設することにより施工される。暖房床板2、周辺床板18は、たとえば合板、木質繊維板(MDFなど)、木削片板、単板積層板などの木質系が使用される。この場合、床板の表面は化粧面とされる。暖房床板2および周辺床板18の大きさは、たとえば幅303mm×長さ1818mm×厚さ9〜12mmのものが選定される。   The floor heating device H is constructed by laying a heating floor plate 2 (not shown) on the electric heating mats 1a, 1b and a peripheral floor plate 18 (not shown) on the peripheral panel 10. For the heating floor board 2 and the peripheral floor board 18, for example, a wood system such as a plywood board, a wood fiber board (MDF, etc.), a woodcut piece board, and a single board laminated board is used. In this case, the surface of the floor board is a decorative surface. As the size of the heating floor board 2 and the peripheral floor board 18, for example, a width of 303 mm × a length of 1818 mm × a thickness of 9 to 12 mm is selected.

図7は、台所を有する部屋において、本発明の電熱マット1a、1bを敷設する形態を示す平面図である。本実施例の電熱マット1a、1bを利用すれば、リビングまたは居間には正方形状に近い形状に形成した電熱マット1a、1bを、キッチン35前にはこれに沿うように、縦長状の形状に形成した電熱マット1a、1bを設けることができる。なお、符号36は引戸である。   FIG. 7 is a plan view showing a form in which the electrothermal mats 1a and 1b of the present invention are laid in a room having a kitchen. If the electric heating mats 1a and 1b of the present embodiment are used, the electric heating mats 1a and 1b formed in a shape close to a square shape in the living room or the living room are formed in a vertically long shape along the front of the kitchen 35. The formed electrothermal mats 1a and 1b can be provided. Reference numeral 36 denotes a sliding door.

以上の構造を有する実施例1の電熱マット1a、1bは、次のように作用する。すなわち、図1において、電熱マット1a、1bの長辺が隣接する状態で端子パネル9a、9bが接続金具21により連結され、この状態から接続金具の回動支軸22を中心に電熱マット1a、1bを平面内で180度回転し、電熱マット1a、1bの各々の短辺が隣接する状態、あるいは平面内で90度回転し、電熱マット1a、1bの長辺の延長線が直交する状態など、施工する場所に応じて複数種類の敷設形態が可能となる。   The electrothermal mats 1a and 1b according to the first embodiment having the above structure operate as follows. That is, in FIG. 1, the terminal panels 9a and 9b are connected by the connection fitting 21 in a state where the long sides of the electric heating mats 1a and 1b are adjacent to each other, and from this state, the electric heating mat 1a, 1b is rotated 180 degrees in the plane and the short sides of the electric heating mats 1a and 1b are adjacent to each other, or 90 ° is rotated in the plane and the extended lines of the long sides of the electric heating mats 1a and 1b are orthogonal to each other. Depending on the place of construction, multiple types of laying configurations are possible.

さらに、小根太は積層体14の上に設けられるので暖房床板2を張る際に確認することができ、暖房床板2を釘や木ねじなどで固定する際に固定する位置が明確に分かり、かつ釘や木ねじで電気ヒーター線や感熱線を損傷させることもない。さらに、暖房床板2の継目は小根太15の上に位置するように張られるので、暖房床板2の継目部分が撓んだり、跳ね上がるなどの変形をすることがなく、不陸のない床面を与えることができる。   Further, since the small joist is provided on the laminate 14, it can be confirmed when the heating floor board 2 is stretched, and the position where the heating floor board 2 is fixed when the heating floor board 2 is fixed with a nail or a wood screw can be clearly seen. Neither electric heater wires nor heat-sensitive wires are damaged by wood screws. Furthermore, since the joint of the heating floor board 2 is stretched so as to be located on the small joist 15, the joint part of the heating floor board 2 is not deformed such as bending or jumping up, and a floor surface without unevenness is formed. Can be given.

さらに、電気ヒーター線12が蛇行状に設けられるので、電気ヒーター線12の発生熱は蛇行状に発生する。積層体14は電気ヒーター線12に密着し、かつ積層体14は熱伝導性に優れるので、電気ヒーター線12で発生した熱は面状に広がり暖房床板2に均一に効率的に伝熱される。   Furthermore, since the electric heater wire 12 is provided in a meandering manner, the heat generated by the electric heater wire 12 is produced in a meandering manner. Since the laminate 14 is in close contact with the electric heater wire 12 and the laminate 14 is excellent in thermal conductivity, the heat generated in the electric heater wire 12 spreads in a planar shape and is uniformly and efficiently transferred to the heating floor plate 2.

なお、実施例1の電熱マットにおいて、その表と裏とを裏返して使用することもできる。図3において、表と裏とを裏返すと、小根太15が下側(下地板17側)になるので、表面からは小根太15が見えない。そこで、基材11の表面に小根太15の位置を示す印、または釘やビスを設ける位置を示す印を印刷などにより設けておくと良い。こうすることにより釘やビスが電気ヒーター線や感熱線に損傷を与えることがない。   In addition, in the electrothermal mat of Example 1, the front and back can be turned over and used. In FIG. 3, when the front and the back are turned over, the small joist 15 is on the lower side (the base plate 17 side), so the small joist 15 cannot be seen from the surface. Therefore, a mark indicating the position of the small joist 15 or a mark indicating a position where a nail or a screw is provided may be provided on the surface of the substrate 11 by printing or the like. By doing so, the nail and the screw do not damage the electric heater wire and the heat sensitive wire.

また、電熱マット1a、1bの小根太を格子状に設けても良い。小根太を格子状に設けることにより、暖房床板2の張る方向の自由度が一層広がる。   Further, the small joists of the electric heating mats 1a and 1b may be provided in a lattice shape. By providing the small joists in a lattice shape, the degree of freedom in the direction in which the heating floor board 2 is stretched is further expanded.

図8は、実施例2の電熱マットを示す平面図である。実施例1の電熱マットと同様に、実施例2の電熱マット1aと電熱マット1bは、互いに端子パネル9aと端子パネル9bとが接続金具(回動手段)21により接続される。接続金具21は、その回動支軸22が各端子パネル9a、9bに対して回動可能に固定され、電熱マット1aと電熱マット1bとは、接続金具21に設けられる回動支軸22によって回動可能に連結される。   FIG. 8 is a plan view showing the electrothermal mat of the second embodiment. Similar to the electric heating mat of the first embodiment, the electric heating mat 1a and the electric heating mat 1b of the second embodiment are connected to each other by a connection fitting (rotating means) 21 between the terminal panel 9a and the terminal panel 9b. The connection bracket 21 is fixed so that the rotation support shaft 22 can rotate with respect to the terminal panels 9a and 9b. The electric heating mat 1a and the electric heating mat 1b are connected to each other by the rotation support shaft 22 provided on the connection fitting 21. It is pivotally connected.

さらに、電熱マット1aは、積層体14の表面に設けられる複数の小根太15を備える。電熱マット1bは、積層体14の表面に設けられる複数の小根太15に加え、小根太23を備える。ここで、電熱マット1aに設けられる小根太15と電熱マット1bに設けられる小根太15とは点対称の関係にある。小根太15は、電気ヒーター線12と重ならないように配置される。   Furthermore, the electrothermal mat 1 a includes a plurality of small joists 15 provided on the surface of the laminate 14. The electric heating mat 1 b includes a small root joist 23 in addition to a plurality of small joists 15 provided on the surface of the laminate 14. Here, the small joist 15 provided in the electric heating mat 1a and the small joist 15 provided in the electric heating mat 1b have a point-symmetrical relationship. The small joist 15 is disposed so as not to overlap the electric heater wire 12.

さらに、電熱マット1bに設けられる小根太15と小根太23とは互いに直交し、格子状に設けられる。実施例2の電熱マットは、図8に示す状態で図示していない暖房床板(符号2)を張る場合には、小根太15に直交する方向に暖房床板2を張り、暖房床板2の長手方向先端を小根太15の上に位置させる。   Further, the small joist 15 and the small joist 23 provided in the electric heating mat 1b are orthogonal to each other and are provided in a lattice shape. When the heating floor board (symbol 2) (not shown) is stretched in the state shown in FIG. 8, the heating floor board 2 is stretched in a direction perpendicular to the small joists 15 and the heating floor board 2 in the longitudinal direction. The tip is positioned on the small joist 15.

図9は、図8に示す電熱マットにおいて、右側の電熱マット1bを90度回動した状態の平面図である。電熱マット1bの小根太15と小根太23とは格子状に形成されるので、電熱マット1bを90度回動しても電熱マット1aの小根太15と電熱マット1bの小根太23とを平行に配置させることができる。暖房床板2を小根太15、23に直交する方向に張り、暖房床板2の長手方向先端を小根太15、23の上に位置させることができるので、暖房床板2の継目に反りや不陸が発生することがほとんどない。   FIG. 9 is a plan view of the electric heating mat shown in FIG. 8 with the right electric heating mat 1b rotated 90 degrees. Since the small joist 15 and the small joist 23 of the electric heating mat 1b are formed in a lattice shape, the small joist 15 of the electric heating mat 1a and the small joist 23 of the electric heating mat 1b are parallel even if the electric heating mat 1b is rotated 90 degrees. Can be arranged. Since the heating floor board 2 can be stretched in a direction orthogonal to the small joists 15 and 23 and the longitudinal ends of the heating floor boards 2 can be positioned on the small joists 15 and 23, warping and unevenness of the heating floor boards 2 can be prevented. It rarely occurs.

さらに、実施例2の電熱マットにおいても表と裏とを裏返して使用することができる。電熱マット1bの小根太15と小根太23とが格子状に形成されるので、電熱マット1a、1bを裏返して使用しても電熱マット1aの小根太15と電熱マット1bの小根太23とは同一方向で平行になり、暖房床板2と直交する方向に設けることができ暖房床板を敷設できる。なお、図8、9において、電熱マット1aの小根太も格子状に設けても良い。図8、9におけるその他の構造と作用は、図1〜7に示した実施例1の電熱マットと同じであるのでその説明を省略する。   Furthermore, the electrothermal mat of Example 2 can be used with the front and back turned upside down. Since the small joist 15 and the small joist 23 of the electric heating mat 1b are formed in a lattice shape, even if the electric heating mats 1a and 1b are turned upside down, the small heating rod 15 of the electric heating mat 1a and the small heating rod 23 of the electric heating mat 1b are It is parallel to the same direction, can be provided in a direction orthogonal to the heating floor board 2, and the heating floor board can be laid. 8 and 9, the small joists of the electrothermal mat 1a may be provided in a lattice shape. The other structures and operations in FIGS. 8 and 9 are the same as those of the electrothermal mat of the first embodiment shown in FIGS.

図10は、本発明に係る電熱マットにおいて、接続金具の形状の例を示す平面図である。図10(a)は、端子パネル9a、9bの形状が矩形状、図10(b)は、端子パネル9a、9bの形状が円弧状、図10(c)は、端子パネル9a、9bの形状が三角形状としており、端子パネルの意匠上の工夫を凝らすことができる。   FIG. 10 is a plan view showing an example of the shape of the connection fitting in the electrothermal mat according to the present invention. 10A shows a rectangular shape of the terminal panels 9a and 9b, FIG. 10B shows a circular shape of the terminal panels 9a and 9b, and FIG. 10C shows a shape of the terminal panels 9a and 9b. Has a triangular shape, and the design of the terminal panel can be refined.

以上この発明を図示の実施例について詳しく説明したが、それを以ってこの発明をそれらの実施例のみに限定するものではなく、この発明の精神を逸脱せずして種々改変を加えて多種多様の変形をなし得ることは云うまでもない。   The present invention has been described in detail with reference to the illustrated embodiments. However, the present invention is not limited to the embodiments, and various modifications can be made without departing from the spirit of the present invention. It goes without saying that various modifications can be made.

本発明の電熱マットは、集合住宅や個別住宅の部屋の暖房あるいは事務所、理髪店、美容院などの業務用室の暖房として利用可能である。   The electric heating mat of the present invention can be used for heating a room of an apartment house or an individual house, or for a business room such as an office, a barber shop, or a beauty salon.

本発明に係る電熱マットにおいて、実施例1の電熱マットを使用した床暖房装置を示し、暖房床板の一部を除いた状態の斜視図である。The electric heating mat which concerns on this invention WHEREIN: The floor heating apparatus which uses the electric heating mat of Example 1 is shown, and it is a perspective view of the state which removed a part of heating floor board. 実施例1の電熱マットを示す平面図である。1 is a plan view showing an electrothermal mat of Example 1. FIG. 図2におけるA−A線断面を示し、暖房床板、下地板とともに示す断面図である。FIG. 3 is a cross-sectional view showing a cross section along line AA in FIG. 図2における電熱マットにおいて、右側の電熱マットを180度回動した状態の平面図である。FIG. 3 is a plan view of the electric heating mat in FIG. 2 in a state where the right electric heating mat is rotated 180 degrees. 図2に示す電熱マットを部屋の略中央に敷設した状態の平面図である。It is a top view of the state which laid the electric heating mat shown in FIG. 2 in the approximate center of the room. 図2に示す電熱マットを部屋の右寄りに敷設した状態の平面図である。FIG. 3 is a plan view of a state where the electric heating mat shown in FIG. 2 is laid on the right side of the room. 台所を有する部屋において、本発明の電熱マットを敷設する形態を示す平面図である。It is a top view which shows the form which lays the electric heating mat of this invention in the room which has a kitchen. 実施例2の電熱マットを示す平面図である。6 is a plan view showing an electrothermal mat of Example 2. FIG. 図8に示す電熱マットにおいて、右側の電熱マットを90度回動した状態の平面図である。FIG. 9 is a plan view of the electric heating mat shown in FIG. 8 with the right electric heating mat rotated 90 degrees. 本発明に係る電熱マットにおいて、接続金具の形状の例を示す平面図である。In the electrothermal mat according to the present invention, it is a plan view showing an example of the shape of the connection fitting.

符号の説明Explanation of symbols

1a、1b 電熱マット
2 暖房床板
9a、9b 端子パネル
11 不織布(基材)
12 電気ヒーター線(発熱手段)
14 積層体(熱分散手段)
15、23 小根太
21 接続金具(回動手段)
22 回動支軸
DESCRIPTION OF SYMBOLS 1a, 1b Electric heating mat 2 Heating floor board 9a, 9b Terminal panel 11 Nonwoven fabric (base material)
12 Electric heater wire (heating means)
14 Laminate (heat dispersion means)
15, 23 Koneta 21 Connecting bracket (turning means)
22 Rotating spindle

Claims (2)

複数のマット状の基材と、これら各基材に設けられ電気的に発熱可能な発熱手段と、該発熱手段を含む各基材の上に当接して設けられ前記発熱手段で発生する熱を分散させる熱分散手段と、前記各基材に設けられ前記発熱手段に電力を供給する端子となる端子パネルとを備え、前記複数の基材は、隣同士に位置する基材が互いに水平面内で相対的に回動可能にする回動手段によって連結されてなる電熱マット。   A plurality of mat-shaped base materials, heat generating means provided on each of the base materials and capable of generating heat electrically, and heat generated by the heat generating means provided in contact with each base material including the heat generating means. Heat dispersion means for dispersing, and a terminal panel provided on each of the base materials and serving as a terminal for supplying power to the heat generating means, and the plurality of base materials are adjacent to each other in a horizontal plane. An electrothermal mat that is connected by a rotating means that is relatively rotatable. 前記熱分散手段の表面に設けられる複数の小根太を備え、前記発熱手段は前記基材の面上に蛇行状に設けられ、前記小根太は前記発熱手段と重ならないように配置されてなる請求項1に記載の電熱マット。   A plurality of small joists provided on the surface of the heat dispersing means, wherein the heat generating means are provided in a meandering manner on the surface of the base material, and the small joists are arranged so as not to overlap the heat generating means. The electrothermal mat according to Item 1.
JP2004120281A 2004-04-15 2004-04-15 Heating mat Pending JP2005300104A (en)

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JP2004120281A JP2005300104A (en) 2004-04-15 2004-04-15 Heating mat

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JP2004120281A JP2005300104A (en) 2004-04-15 2004-04-15 Heating mat

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Family

ID=35331846

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JP2004120281A Pending JP2005300104A (en) 2004-04-15 2004-04-15 Heating mat

Country Status (1)

Country Link
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