JP2005295884A - Functional beverage - Google Patents

Functional beverage Download PDF

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JP2005295884A
JP2005295884A JP2004116512A JP2004116512A JP2005295884A JP 2005295884 A JP2005295884 A JP 2005295884A JP 2004116512 A JP2004116512 A JP 2004116512A JP 2004116512 A JP2004116512 A JP 2004116512A JP 2005295884 A JP2005295884 A JP 2005295884A
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okara
extract
bean
treatment
curd refuse
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Toshiharu Aoki
壽治 青木
Shinji Azuma
信治 東
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BERNET INTERNATIONAL KK
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BERNET INTERNATIONAL KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a functional beverage effectively utilizing a bean-curd refuse extract which is an active ingredient recovered from the bean-curd refuse that is a food waste. <P>SOLUTION: This functional beverage is obtained by regulating the solid concentration of the bean-curd refuse extract which is the active ingredient taken out by carrying out a hot-pressing treatment or an enzyme treatment of the bean-curd refuse or a combination thereof to 1-25% and formulating the regulated bean-curd refuse extract in an amount within the range of 1-30% based on a stock solution. Besides the bean-curd refuse extract, a residue prepared by carrying out the hot-pressing treatment and then the enzyme treatment of the bean-curd refuse or carrying out the enzyme treatment without carrying out the hot-pressing treatment and then solid-liquid separation is subjected to a finely dividing treatment. The resultant microfibers can further be added to raise intestinal function controlling effects. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明はオカラの有効成分を原液に配合してなる機能性飲料に関するものである。   The present invention relates to a functional beverage obtained by blending an active ingredient of okara into a stock solution.

豆腐、豆乳を製造する際副生するオカラは、従来から一部食用として用いられているほか、飼料、肥料等として利用されてきたが、分解し難い食物繊維を多量に含有するためその利用率は低く、しかも極めて腐食し易いことや水分含有率が高いことにより、現在ではほとんどが産業廃棄物として処分されている。そして、その処分費は年間100億円以上に達し社会問題化しているため、かかるオカラの有効な再利用が望まれている。   Okara produced as a by-product in the production of tofu and soy milk has been used for food and fertilizers in addition to being partly used for food, but it contains a large amount of dietary fiber that is difficult to decompose. Most of them are currently disposed of as industrial waste because they are low in corrosion and highly susceptible to corrosion and have a high water content. And since the disposal cost reaches 10 billion yen or more per year, it is becoming a social problem, and effective reuse of such Okara is desired.

オカラには、整腸作用のある食物繊維や、生理作用を有する多糖類やオリゴ糖、ペプチド、アミノ酸類、更に、老化予防、抗酸化等の機能を有するイソフラボンやサポニン等の有効成分(以下、総称してオカラエキスと言う)が多く含まれている。かかるオカラエキスを抽出する技術は既に特許文献に開示されている。
例えば、特許文献1にはオカラを加熱加圧処理するか、加熱加圧処理後、さらにセルラーゼ処理、ペクチナーゼ処理、プロテアーゼ処理およびリパーゼ処理のうち、少なくとも2以上の処理の組み合わせの酵素処理や微生物による発酵処理を行うことにより新規生物系材料を得る技術が開示されている。そして、得られた材料は調味料等の食品材料、化粧品基材、医薬品基材等として使用可能となると記載されている。
Okara has dietary fibers that have an intestinal function, polysaccharides and oligosaccharides that have physiological effects, peptides, amino acids, and active ingredients such as isoflavones and saponins that have functions such as aging prevention and antioxidants (hereinafter referred to as the following). It is generally referred to as Okara extract). Techniques for extracting such okara extract have already been disclosed in the patent literature.
For example, in Patent Document 1, okara is subjected to heat and pressure treatment, or after heat and pressure treatment, and further, a combination of at least two treatments among cellulase treatment, pectinase treatment, protease treatment, and lipase treatment, depending on an enzyme treatment or a microorganism. A technique for obtaining a new biological material by performing a fermentation treatment is disclosed. And it is described that the obtained material can be used as food materials such as seasonings, cosmetic base materials, pharmaceutical base materials and the like.

また、特許文献2にはオカラに水を加えてセルラーゼ、ヘミセルラーゼおよびグルカナーゼからなる群より選択された酵素で処理して得られる保湿剤と、該保湿剤を化粧水、乳液、クリーム、ローション、美容液、パック、入浴剤、ファンデーション、化粧下地、口紅、体臭予防剤、デオドラント剤、養毛剤、育毛剤、シャンプ、リンス、化粧石鹸およびボディソープに配合した化粧品が開示されている。   Patent Document 2 discloses a moisturizer obtained by adding water to okara and treating with an enzyme selected from the group consisting of cellulase, hemicellulase and glucanase, and the moisturizer with lotion, emulsion, cream, lotion, Cosmetics blended in cosmetic liquids, packs, bath preparations, foundations, makeup bases, lipsticks, body odor prevention agents, deodorants, hair nourishing agents, hair restorers, shampoos, rinses, cosmetic soaps and body soaps are disclosed.

特開2003−189812号公報JP 2003-189812 A 特開平10−316529号公報JP-A-10-316529

上述の各特許文献によれば、オカラから有効成分であるオカラエキスを取り出し、化粧品や化粧石鹸等に配合することは記載されているが、既存の飲料に配合することや有効な配合方法は示唆すらされていない。
そこで、本発明の目的は、オカラエキスを特定の条件で原液に配合することにより、整腸作用や生活習慣病予防機能のある機能性成分を含む機能性飲料を提供せんとするものである。
According to each of the above-mentioned patent documents, it is described that an okara extract, which is an active ingredient, is taken out from okara and blended into cosmetics, cosmetic soaps, etc., but blending into existing beverages and effective blending methods are suggested. Not even done.
Therefore, an object of the present invention is to provide a functional beverage containing a functional ingredient having an intestinal regulating action or a lifestyle-related disease prevention function by blending okara extract into a stock solution under specific conditions.

前記目的を達成するために、本発明の機能性飲料はオカラエキスの固形分濃度を1〜25%、好ましくは、2〜20%に調整し、これを原液の1〜30%、好ましくは、2〜25%の範囲で配合してなるものである。   In order to achieve the above object, the functional beverage of the present invention adjusts the solid content concentration of the okara extract to 1 to 25%, preferably 2 to 20%, which is 1 to 30% of the stock solution, preferably, It is blended in the range of 2 to 25%.

そして、オカラエキスはオカラを加熱加圧したり、酵素処理したり、これらを組み合わせたりして処理した処理物が望ましい。また、オカラエキスの他に、オカラを加熱加圧処理した後これを酵素処理、または、加熱加圧処理せずに酵素処理してから固液分離した残渣を微細化処理して得られる微細繊維を更に加えることも可能である。
なお、ここで言う機能性飲料とは、豆乳、乳飲料、清涼飲料水、アルコール飲料等である。
The okara extract is preferably a processed product obtained by heating and pressurizing okara, treating it with enzymes, or combining them. In addition to okara extract, fine fibers obtained by heat-pressing okara and then subjecting it to enzyme treatment, or by subjecting it to enzyme treatment without heat-pressure treatment, and then refining the solid-liquid separated residue It is also possible to add further.
In addition, the functional drink said here is soy milk, milk drink, soft drink, alcoholic beverage, etc.

オカラエキスの固形分濃度が1%未満の場合には整腸作用がなく、また、配合率が1%未満の場合も同様である。オカラエキスの固形分濃度が25%を超える場合には、均一に混合できなくなる。また、配合率が30%を超える場合には均一な配合が難しくなる。
本発明の機能性飲料はオカラエキスの固形分濃度を1〜25%、好ましくは、2〜10%に調整し、これを原液の1〜30%、好ましくは、2〜25%の範囲で配合してなるものであり、長期保存の場合経時的に安定で、相分離を生じない飲料を製造し得る。
When the solid content concentration of the okara extract is less than 1%, there is no intestinal regulating action, and the same applies when the blending ratio is less than 1%. When the solid content concentration of the okara extract exceeds 25%, it cannot be mixed uniformly. On the other hand, when the blending ratio exceeds 30%, uniform blending becomes difficult.
In the functional beverage of the present invention, the solid content concentration of the okara extract is adjusted to 1 to 25%, preferably 2 to 10%, and this is blended in the range of 1 to 30%, preferably 2 to 25% of the stock solution. In the case of long-term storage, a beverage that is stable over time and does not cause phase separation can be produced.

また、オカラエキスの他に、オカラを加熱加圧処理した後これを酵素処理、または、加熱加圧処理せずに酵素処理してから固液分離した残渣を微細化処理して得られる微細繊維を加えると、整腸効果を高めることもできる。   In addition to Okara extract, fine fibers obtained by heat-pressing okara and then subjecting it to enzyme treatment or enzyme treatment without heat-pressure treatment and then refining the solid-liquid separated residue In addition, the effect of intestinal regulation can be enhanced.

以下、本発明の機能性飲料の製造方法を具体的に説明する。   Hereinafter, the manufacturing method of the functional drink of this invention is demonstrated concretely.

原料としてのオカラは、例えば、豆乳を絞った後の生の状態のオカラ、又は、一旦冷凍させてその後解凍したオカラ、或いは、乾燥オカラを使用する。そして、これらオカラに所定の水を加えて、例えば、オートクレーブ、エクストルーダー、パイプリアクター等の高圧加熱管式反応器等の装置に投入する。そして、所定加熱温度まで迅速に昇温する。   For example, raw okara after squeezing soy milk, okara once frozen and then thawed, or dried okara is used as the raw material. Then, predetermined water is added to these okaras, and the resulting water is put into an apparatus such as a high-pressure heating tube reactor such as an autoclave, an extruder or a pipe reactor. And it heats up rapidly to predetermined heating temperature.

加熱加圧処理の条件は、この処理によって豆類の細胞がばらばらになることが必要であるため、例えば、温度85〜150℃の範囲、圧力1KPa〜3MPaの範囲、時間10〜180分間の範囲であることが望ましい。   The heat and pressure treatment conditions require that the cells of beans be separated by this treatment. For example, the temperature ranges from 85 to 150 ° C., the pressure ranges from 1 KPa to 3 MPa, and the time ranges from 10 to 180 minutes. It is desirable to be.

所定時間加熱加圧された被処理物は、装置から取り出され濾布の袋に入れられた後、加圧圧搾されオカラエキスが回収される。上述の如く、加圧圧搾されオカラエキスを回収した残りの残渣は、セルラーゼ等の酵素で水解反応処理された後、濾布の袋に入れて加圧圧搾され、更にオカラエキスが得られる。   The object to be treated that has been heated and pressurized for a predetermined time is taken out from the apparatus and placed in a bag of filter cloth, and then pressed and compressed to recover the okara extract. As described above, the remaining residue obtained by pressure-pressing and recovering the okara extract is hydrolyzed with an enzyme such as cellulase, and then put into a bag of filter cloth and pressure-pressed to obtain an okara extract.

このようにして得られたオカラエキスは必要に応じてエバポレーターにて濃縮され、所定の固形分濃度に調整した後、原液に所定の割合で配合され製造される。また、必要に応じてオカラエキスと共に微細繊維が加えられる。
かかる微細繊維は、オカラを加熱加圧処理した後これを酵素処理、または、加熱加圧処理せずに酵素処理してから固液分離した残渣を粉砕機、磨砕機で微細化したものである。
The okara extract obtained in this way is concentrated by an evaporator as necessary, adjusted to a predetermined solid content concentration, and then blended into a stock solution at a predetermined ratio to be manufactured. Moreover, a fine fiber is added with an okara extract as needed.
Such fine fiber is obtained by heat-pressing okara and then subjecting the residue to enzyme treatment or enzyme treatment without heat-pressure treatment and then solid-liquid separation, and then pulverizing with a pulverizer or grinder. .

含水率82%のオカラ10kgに水20kgを加えてオートクレーブに入れ、密閉状態で常温(約20℃)から120℃までを20分で昇温した。その後、直ちに降温させ、常温まで冷却できたときに被処理物をオートクレーブから取り出し、濾布の袋に入れて、加圧圧搾して液体成分を回収して得た固形分濃度3%のオカラエキスを、豆乳に5%(いずれも重量比)加えた飲料を製造した。   20 kg of water was added to 10 kg of Okara with a moisture content of 82%, and the mixture was placed in an autoclave. The temperature was raised from normal temperature (about 20 ° C.) to 120 ° C. in 20 minutes in a sealed state. Thereafter, the temperature is immediately lowered, and when it is cooled to room temperature, the processed material is taken out from the autoclave, put into a bag of filter cloth, and compressed to obtain a liquid component. Was produced by adding 5% to the soymilk (both by weight).

このオカラエキス入り豆乳は、オカラエキスを加えないものよりも甘さを増した濃厚な風味となり、評価者からは好評であった。糖度計による糖度測定結果では糖度が1%上昇していた。この飲料水は1ヵ月経過後も相分離がなく安定であった。   The soymilk containing the Okara extract had a rich flavor with a sweeter taste than that without the Okara extract, and was well received by the evaluators. As a result of sugar content measurement by a sugar content meter, the sugar content increased by 1%. This drinking water was stable without phase separation even after 1 month.

実施例1で作製したオカラから回収して得たオカラエキスを、牛乳に6%(重量比)加えた飲料を製造した。
この飲料はオカラエキスを加える前の牛乳と風味は変わらなかったが、食物繊維を含むので健康保持に有効で新規な乳飲料となる。牛乳にオカラエキスと共に、オカラエキスを分離して残った残渣を磨砕して得た微細繊維を加えたところ、風味は損なわず、食物繊維を豊富に含む新規な飲料が得られた。この飲料は1ヶ月経過後も相分離がなく安定であった。
A beverage was produced by adding 6% (weight ratio) of the okara extract obtained by recovering from the okara prepared in Example 1 to milk.
Although this beverage did not change in flavor from the milk before adding the Okara extract, it contains dietary fiber, so it becomes a new milk beverage effective for maintaining health. When the fine fiber obtained by grinding the residue remaining after separating the Okara extract was added to the milk together with the Okara extract, the flavor was not impaired, and a novel beverage rich in dietary fiber was obtained. This beverage was stable without phase separation even after 1 month.

実施例1でオカラを加熱加圧処理、圧搾してオカラエキスを回収した残りの固形残渣にセルラーゼ酵素を加えて水解反応処理し、これから分離して回収した固形分濃度3.5%のオカラエキスを、炭酸飲料に5%(いずれも重量比)加えて飲料を製造した。
この飲料はオカラエキスを加える前の炭酸飲料と風味は変わらなかったが、食物繊維を含む新規な炭酸飲料となる。この炭酸飲料は1ヶ月経過後も相分離がなく安定であった。
In Example 1, the okara was heated and pressurized, pressed and recovered to recover the okara extract. Cellulase enzyme was added to the remaining solid residue to hydrolyze it, and the okara extract with a solid content concentration of 3.5% separated and recovered therefrom was recovered. Was added to a carbonated beverage at 5% (all by weight) to produce a beverage.
Although this beverage did not change in flavor from the carbonated beverage before adding the okara extract, it becomes a novel carbonated beverage containing dietary fiber. This carbonated beverage was stable without phase separation even after 1 month.

実施例1で作製したオカラから回収して得たオカラエキスをロータリーエバポレーターで真空濃縮し、固形分濃度10%の濃厚オカラエキスを作製した。このオカラエキスをヨーグルトに10%(いずれも重量比)加えた濃厚飲料を製造した。
この飲料は1ヶ月経過後も相分離がなく安定であった。
The okara extract obtained by recovering from the okara produced in Example 1 was vacuum-concentrated with a rotary evaporator to produce a concentrated okara extract having a solid concentration of 10%. A concentrated beverage was produced by adding 10% (all by weight) of this okara extract to yogurt.
This beverage was stable without phase separation even after 1 month.

比較例1Comparative Example 1

オカラ1kgに水20kgを加えて固形分0.3%の加熱加圧処理回収液であるオカラエキスを作製し、これを豆乳に加えて飲料を製造した。加熱加圧処理時の水の添加率以外の条件は実施例1と同じである。   20 kg of water was added to 1 kg of okara to produce an okara extract, which is a heat and pressure treatment recovery liquid having a solid content of 0.3%, and this was added to soy milk to produce a beverage. Conditions other than the addition rate of water during the heat and pressure treatment are the same as in Example 1.

この飲料は、オカラエキスを入れた効果が分からなかった。糖度を測定してもオカラエキスを加えないものと同じ値を示した。この飲料は1ヶ月経過後も相分離がなく安定であった。   This drink did not understand the effect of adding Okara extract. Even when the sugar content was measured, the same value as that obtained when no okara extract was added was obtained. This beverage was stable without phase separation even after 1 month.

比較例2Comparative Example 2

実施例1で作製したオカラから回収して得た液体をロータリーエバポレーターで真空濃縮し、固形分濃度25%のオカラエキスを作製した。このオカラエキスを牛乳に10%(いずれも重量比)加えた乳飲料を製造したが均一な製品はできなかった。従って、商品価値は認められなかった。   The liquid obtained by recovering from the okara produced in Example 1 was vacuum concentrated using a rotary evaporator to produce an okara extract having a solid content concentration of 25%. Although a milk beverage was produced by adding 10% (all by weight) of this okara extract to milk, a uniform product could not be produced. Therefore, commercial value was not recognized.

比較例3Comparative Example 3

実施例4で作製した固形分濃度10%のオカラエキスをヨーグルトに40%(いずれも重量比)加えた濃厚飲料を製造した。その結果、15日後には相分離を生じ、均一な品質を保てなかった。

A concentrated beverage was produced by adding 40% (all by weight) of the okara extract having a solid content concentration of 10% prepared in Example 4 to yogurt. As a result, phase separation occurred after 15 days, and uniform quality could not be maintained.

Claims (3)

オカラエキスの固形分濃度を1〜25%に調整し、これを原液の1〜30%の範囲で配合してなる機能性飲料。 A functional beverage prepared by adjusting the solid content concentration of Okara extract to 1 to 25% and blending it in the range of 1 to 30% of the stock solution. 前記オカラエキスは、オカラを加熱加圧したり、酵素処理したり、これらを組み合わせたりして処理した処理物である請求項1に記載の機能性飲料。 The functional beverage according to claim 1, wherein the okara extract is a processed product obtained by processing okara by heating and pressurizing, enzyme treatment, or a combination thereof. オカラを加熱加圧処理した後これを酵素処理、または、加熱加圧処理せずに酵素処理してから固液分離した残渣を微細化処理して得られる微細繊維を更に加えてなる請求項1又は2に記載の機能性飲料。




A fine fiber obtained by subjecting okara to heat treatment under pressure and then subjecting it to enzyme treatment or enzyme treatment without heat and pressure treatment and then refining the solid-liquid separated residue is further added. Or the functional drink of 2.




JP2004116512A 2004-04-12 2004-04-12 Functional beverage Pending JP2005295884A (en)

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