JP2005271542A - Method of determining tip tilting angle of sheet-like member and its apparatus - Google Patents

Method of determining tip tilting angle of sheet-like member and its apparatus Download PDF

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JP2005271542A
JP2005271542A JP2004092088A JP2004092088A JP2005271542A JP 2005271542 A JP2005271542 A JP 2005271542A JP 2004092088 A JP2004092088 A JP 2004092088A JP 2004092088 A JP2004092088 A JP 2004092088A JP 2005271542 A JP2005271542 A JP 2005271542A
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sheet
sensors
inclination angle
sensor
tip
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Tadanobu Yufu
惟信 由布
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a method of determining a tip tilting angle of a sheet-like member capable of determining not only the tilting direction of the sheet-like member but whether the tilting angle is proper or not, and to provide its apparatus. <P>SOLUTION: The tip of a belt member 1 is sensed by a first sensor 11 and a second sensor 12 both arranged apart at a predetermined space in the widthwise direction in a transporting route. The tilting direction of the tip of the belt member 1 is determined by the sensing order of the first sensor 11 and the second sensor 12. It is determined whether the tip tilting angle θ1 is a proper tilting angle or not, the tip tilting angle θ1 calculated from the movement distance L1 from a time when one of the first sensor 11 and the second sensor 12 senses the tip of the belt member 1 to a time when the other sensor senses it and the distance L2 between sensing positions of the sensors 11 and 12. Accordingly it is possible to determine whether not only the tilting direction of the belt member 1 but the tilting angle are proper or not. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、例えば乗用車用のラジアルタイヤとして用いられる空気入りタイヤの製造において、成形ドラムに搬送されるベルト部材の先端が所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するためのシート状部材の先端傾斜角度判定方法及びその装置に関するものである。   The present invention, for example, in manufacturing a pneumatic tire used as a radial tire for a passenger car, determines whether or not the tip of a belt member conveyed to a forming drum has a predetermined inclination angle in a predetermined inclination direction. The present invention relates to a method and an apparatus for determining the tip inclination angle of the sheet-like member.

一般に、この種の空気入りタイヤは、路面と接するトレッド部と、タイヤの側面を形成するサイドウォール部と、トレッド部とサイドウォール部との間に形成されるショルダー部と、サイドウォール部とタイヤのホイールとの間に位置するビード部とから構成されている。   Generally, this type of pneumatic tire includes a tread portion that contacts a road surface, a sidewall portion that forms a side surface of the tire, a shoulder portion that is formed between the tread portion and the sidewall portion, a sidewall portion, and a tire. It is comprised from the bead part located between these wheels.

前記タイヤの製造においては、成形ドラムにシート状のゴム部材からなるインナーライナ、カーカス部材及び複数のベルト部材を順次重ね合わせて巻き付ける工程がある。この場合、各ベルト部材はタイヤの周方向に対して傾斜をなす多数のスチールワイヤを有し、ベルト部材の先端はスチールワイヤの傾斜方向に沿って斜めに切断されている。また、各ベルト部材はコンベアによって順次成形ドラムに搬送され、互いにスチールワイヤの傾斜方向が反対向きになるように重ね合わされ、成形ドラムに自動で巻き付けられる。   In the manufacture of the tire, there is a step of winding an inner liner made of a sheet-like rubber member, a carcass member, and a plurality of belt members on the forming drum in order. In this case, each belt member has a number of steel wires that are inclined with respect to the circumferential direction of the tire, and the tip of the belt member is cut obliquely along the inclination direction of the steel wires. Each belt member is sequentially conveyed to a forming drum by a conveyor, overlapped so that the inclination directions of the steel wires are opposite to each other, and are automatically wound around the forming drum.

しかしながら、各ベルト部材を成形ドラムに搬送する際、各ベルト部材をコンベアに供給する作業は人手によって行われるため、誤ってスチールワイヤの傾斜方向が同一方向となる向きで各ベルト部材が搬送される場合があり、このような不適正な向きのベルト部材がそのまま成形ドラムに巻き付けられて不良品を発生させるという問題がある。また、タイヤの仕様によっては、スチールワイヤの傾斜方向が1枚目のベルト部材と2枚目のベルト部材でそれぞれ指定されている場合があり、この場合は各ベルト部材のスチールワイヤの傾斜方向が互いに反対向きになっていても、作業者が1枚目と2枚目の傾斜方向を誤り、指定の傾斜方向とは反対向きにされて仕様とは異なるタイヤが製造されるおそれもあった。   However, when each belt member is transported to the forming drum, since the operation of supplying each belt member to the conveyor is performed manually, each belt member is erroneously transported in the direction in which the inclination direction of the steel wire is the same direction. In some cases, there is a problem in that such an improperly oriented belt member is wound around the molding drum as it is to generate defective products. In addition, depending on the tire specifications, the steel wire inclination direction may be specified for the first belt member and the second belt member, respectively. In this case, the steel wire inclination direction of each belt member may be specified. Even if the directions are opposite to each other, the operator may make a mistake in the direction of inclination of the first and second sheets, and the tire may be manufactured in a direction opposite to the specified inclination direction, resulting in a tire different from the specification.

そこで、コンベアの搬送経路にベルト部材の先端を検知する一対のセンサを互いに搬送経路の幅方向に間隔をおいて設け、各センサの検知順序によってベルト部材の先端の傾斜方向を判別することにより、ベルト部材の向きが適正か否かを判定するようにしたものが知られている(例えば、特許文献1参照。)。
特開平9−201885号公報
Therefore, by providing a pair of sensors for detecting the leading edge of the belt member on the conveyor conveyance path at intervals in the width direction of the conveying path, and determining the inclination direction of the belt member tip according to the detection order of each sensor, A device that determines whether or not the orientation of the belt member is appropriate is known (for example, see Patent Document 1).
JP-A-9-201885

ところで、前記ベルト部材はタイヤの仕様によってスチールワイヤの傾斜角度が異なる場合があるが、コンベアへのベルト部材の供給作業は人手によって行われるため、誤ってスチールワイヤの傾斜角度が異なる他の仕様のベルト部材がコンベアに供給される場合がある。しかしながら、前述のように各センサの検知順序によってベルト部材の先端の傾斜方向を判別するものでは、傾斜方向の適否しか判定することができないため、傾斜方向が適正であれば、傾斜角度が不適正なベルト部材であっても成形ドラムに供給されることになり、このような傾斜角度の不適正なベルト部材による不良品の発生を防止することができないという問題点があった。   By the way, although the belt member may have different steel wire inclination angles depending on the tire specifications, the belt member supply operation to the conveyor is performed manually, so that other steel wire inclination angles are erroneously different. A belt member may be supplied to the conveyor. However, as described above, it is only possible to determine whether the inclination direction of the belt member is inclined based on the detection order of each sensor. Therefore, if the inclination direction is appropriate, the inclination angle is inappropriate. Even a simple belt member is supplied to the forming drum, and there is a problem that it is not possible to prevent the generation of defective products due to the belt member having an inappropriate inclination angle.

本発明は前記問題点に鑑みてなされたものであり、その目的とするところは、シート状部材の先端の傾斜方向のみならず、傾斜角度の適否も判定することのできるシート状部材の先端傾斜角度判定方法及びその装置を提供することにある。   The present invention has been made in view of the above-mentioned problems, and the object of the present invention is not only the inclination direction of the front end of the sheet-like member but also the inclination of the front end of the sheet-like member that can determine whether or not the inclination angle is appropriate. An object of the present invention is to provide an angle determination method and apparatus.

本発明は前記目的を達成するために、搬送手段によって所定方向に搬送されるシート状部材の先端がシート状部材の幅方向に対して所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するシート状部材の先端傾斜角度判定方法において、前記搬送手段の搬送経路の幅方向に互いに所定間隔をおいて配置された第1及び第2のセンサによってシート状部材の先端を検知するとともに、第1及び第2のセンサの検知順序によってシート状部材の先端の傾斜方向を判別することによりその傾斜方向が所定の傾斜方向か否かを判定し、第1及び第2のセンサの一方がシート状部材の先端を検知してから他方が検知するまでのシート状部材の移動距離と第1及び第2のセンサの検知位置間の距離とからシート状部材の先端傾斜角度を算出することによりその傾斜角度が所定の傾斜角度か否かを判定するようにしている。   In order to achieve the above object, according to the present invention, whether or not the front end of the sheet-like member conveyed in a predetermined direction by the conveying means forms a predetermined inclination angle in a predetermined inclination direction with respect to the width direction of the sheet-like member. In the method of determining the inclination angle of the leading edge of the sheet-like member, the leading edge of the sheet-like member is detected by the first and second sensors arranged at predetermined intervals in the width direction of the conveying path of the conveying means. By determining the inclination direction of the tip of the sheet-like member according to the detection order of the first and second sensors, it is determined whether the inclination direction is a predetermined inclination direction, and one of the first and second sensors is The inclination angle of the leading edge of the sheet-like member is calculated from the movement distance of the sheet-like member from the detection of the leading edge of the sheet-like member to the detection of the other and the distance between the detection positions of the first and second sensors. The inclination angle is to be determined whether a predetermined inclination angle by.

また、本発明は、搬送手段によって所定方向に搬送されるシート状部材の先端がシート状部材の幅方向に対して所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するシート状部材の先端傾斜角度判定装置において、前記搬送手段の搬送経路の幅方向に互いに所定間隔をおいて配置され、それぞれシート状部材の先端を検知する第1及び第2のセンサと、第1及び第2のセンサの検知順序によってシート状部材の先端の傾斜方向を判別することによりその傾斜方向が所定の傾斜方向か否かを判定し、第1及び第2のセンサの一方がシート状部材の先端を検知してから他方が検知するまでのシート状部材の移動距離と第1及び第2のセンサの検知位置間の距離とからシート状部材の先端傾斜角度を算出することによりその傾斜角度が所定の傾斜角度か否かを判定する判定手段とを備えている。   Further, the present invention provides a sheet shape for determining whether or not the leading end of the sheet-like member conveyed in a predetermined direction by the conveying means has a predetermined inclination angle in a predetermined inclination direction with respect to the width direction of the sheet-like member. In the apparatus for determining the inclination angle of the leading end of the member, a first sensor and a second sensor, which are arranged at predetermined intervals in the width direction of the transport path of the transport means and detect the leading end of the sheet-like member, respectively, 2 determines the inclination direction of the leading edge of the sheet-like member based on the detection order of the two sensors to determine whether the inclination direction is a predetermined inclination direction, and one of the first and second sensors is the leading edge of the sheet-like member. The inclination angle is determined by calculating the tip inclination angle of the sheet-like member from the movement distance of the sheet-like member from when the other is detected and the distance between the detection positions of the first and second sensors. And a determining means for determining the inclination angle or not the.

これにより、第1及び第2のセンサの検知順序によって判別されたシート状部材の先端の傾斜方向が所定の傾斜方向か否かが判定され、シート状部材の移動距離と第1及び第2のセンサの検知位置間の距離とから算出された傾斜角度が所定の傾斜角度か否かを判定されることから、シート状部材の先端の傾斜方向及び傾斜角度の適否がそれぞれ判定される。   Thereby, it is determined whether or not the inclination direction of the front end of the sheet-like member determined by the detection order of the first and second sensors is a predetermined inclination direction, and the movement distance of the sheet-like member and the first and second movements are determined. Since it is determined whether or not the inclination angle calculated from the distance between the detection positions of the sensors is a predetermined inclination angle, the inclination direction of the front end of the sheet-like member and the suitability of the inclination angle are respectively determined.

また、本発明は、搬送手段によって所定方向に搬送されるシート状部材の先端がシート状部材の幅方向に対して所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するシート状部材の先端傾斜角度判定方法において、前記搬送手段の搬送経路の幅方向に対して傾斜した角度をなす方向に互いに間隔をおいて配置された第1及び第2のセンサによってシート状部材の先端を検知するとともに、第1及び第2のセンサが同時にシート状部材の先端を検知したか否かを判別することによりシート状部材の先端傾斜角度が所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するようにしている。   Further, the present invention provides a sheet shape for determining whether or not the leading end of the sheet-like member conveyed in a predetermined direction by the conveying means has a predetermined inclination angle in a predetermined inclination direction with respect to the width direction of the sheet-like member. In the method for determining the tip end tilt angle of the member, the tip end of the sheet-like member is moved by the first and second sensors arranged at an interval in a direction that forms an angle inclined with respect to the width direction of the transport path of the transport means. Whether the leading edge inclination angle of the sheet-like member forms a predetermined inclination angle in a predetermined inclination direction by detecting whether the first and second sensors simultaneously detect the leading edge of the sheet-like member. It is determined whether or not.

また、本発明は、搬送手段によって所定方向に搬送されるシート状部材の先端がシート状部材の幅方向に対して所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するシート状部材の先端傾斜角度判定装置において、前記搬送手段の搬送経路の幅方向に対して傾斜した角度をなす方向に互いに間隔をおいて配置され、それぞれシート状部材の先端を検知する第1及び第2のセンサと、第1及び第2のセンサが同時にシート状部材の先端を検知したか否かを判別することによりシート状部材の先端傾斜角度が所定の傾斜方向に所定の傾斜角度をなしているか否かを判定する判定手段とを備えている。   Further, the present invention provides a sheet shape for determining whether or not the leading end of the sheet-like member conveyed in a predetermined direction by the conveying means has a predetermined inclination angle in a predetermined inclination direction with respect to the width direction of the sheet-like member. In the apparatus for determining the inclination angle of the leading end of the member, a first and a second are arranged to be spaced apart from each other in a direction that forms an angle inclined with respect to the width direction of the conveying path of the conveying means, and respectively detect the leading end of the sheet-like member. Whether the leading edge inclination angle of the sheet-like member forms a predetermined inclination angle in a predetermined inclination direction by determining whether or not the first and second sensors simultaneously detect the leading edge of the sheet-like member. Determination means for determining whether or not.

これにより、搬送経路の幅方向に対して傾斜した角度をなす方向に配置された第1及び第2のセンサが同時にシート状部材の先端を検知したか否かを判別することにより、シート状部材の先端傾斜角度が所定の傾斜方向に所定の傾斜角度をなしているか否かが判定されることから、シート状部材の先端の傾斜方向及び傾斜角度の適否がそれぞれ判定される。   Thus, by determining whether or not the first and second sensors arranged in the direction that forms an angle inclined with respect to the width direction of the transport path simultaneously detect the leading end of the sheet-like member, the sheet-like member Since it is determined whether or not the leading end tilt angle is equal to the predetermined tilt direction in the predetermined tilt direction, it is determined whether the tip tilt direction and the tilt angle of the sheet-like member are appropriate.

本発明によれば、シート状部材の先端の傾斜方向のみならず、傾斜角度の適否も判定することのできるので、例えばタイヤの製造においてシート状部材としてのベルト部材を成形ドラムに巻き付ける場合、ベルト部材が不適正な向きで搬送されたり、或いは傾斜角度の異なる不適正なベルト部材が搬送された場合には、このようなベルト部材の成形ドラムへの供給を阻止することができ、不良品の発生を確実に防止することができる。   According to the present invention, not only the inclination direction of the leading end of the sheet-like member but also the suitability of the inclination angle can be determined. For example, when a belt member as a sheet-like member is wound around a forming drum in the manufacture of a tire, the belt When a member is transported in an inappropriate direction or an inappropriate belt member having a different inclination angle is transported, the supply of such a belt member to the forming drum can be prevented. Occurrence can be reliably prevented.

図1乃至図5は本発明の一実施形態を示すもので、図1は傾斜角度判定装置、成形ドラム及びコンベアの概略側面図、図2は傾斜角度判定装置及びコンベアの概略平面図、図3は傾斜角度判定装置のブロック図、図4はその動作説明図、図5は判定処理部の動作を示すフローチャートである。   1 to 5 show an embodiment of the present invention. FIG. 1 is a schematic side view of an inclination angle determination device, a forming drum, and a conveyor. FIG. 2 is an outline plan view of the inclination angle determination device and the conveyor. Is a block diagram of an inclination angle determination device, FIG. 4 is an operation explanatory diagram thereof, and FIG. 5 is a flowchart showing an operation of a determination processing unit.

本実施形態では、シート状部材としてのベルト部材1を搬送手段としてのコンベア2によって搬送し、コンベア2からベルト部材1を成形ドラム3に巻き付ける工程において、ベルト部材1の先端が所定の傾斜方向に所定の傾斜角度をなしているか否かを傾斜角度判定装置10を用いて判定する方法を示す。   In this embodiment, the belt member 1 as a sheet-like member is conveyed by a conveyor 2 as a conveying means, and in the step of winding the belt member 1 around the forming drum 3 from the conveyor 2, the tip of the belt member 1 is in a predetermined inclination direction. A method of determining whether or not a predetermined inclination angle is made using the inclination angle determination device 10 will be described.

ベルト部材1は、タイヤの補強用として図示しないカーカス部材とトレッド部材との間に配置されるゴム部材からなり、タイヤの周方向に対して傾斜をなす多数のスチールワイヤ1aを有しいる。この場合、ベルト部材1の先端はスチールワイヤ1aの傾斜方向に沿って斜めに切断され、その傾斜角度θはタイヤの仕様に応じて異なる。   The belt member 1 is made of a rubber member disposed between a carcass member (not shown) and a tread member for reinforcing the tire, and has a number of steel wires 1a that are inclined with respect to the circumferential direction of the tire. In this case, the tip of the belt member 1 is cut obliquely along the inclination direction of the steel wire 1a, and the inclination angle θ varies depending on the tire specifications.

コンベア2は、搬送経路に沿って配列された多数のコンベアローラ2aと、搬送経路の幅方向両側に配置された一対の側板2bと、各側板2bの内側に設けられたガイドローラ2cとから構成され、各コンベアローラ2aを図示しない駆動手段によって回転させることにより、ベルト部材1を成形ドラム3側に搬送するようになっている。複数のベルト部材1を成形ドラム3に巻き付ける場合、コンベア2は各ベルト部材1ごとに設けられ、例えば一枚目のベルト部材1が所定のコンベア2から成形ドラム3に供給されると、他のコンベア2から二枚目のベルト部材1が成形ドラム3に供給されるようになっている。   The conveyor 2 includes a number of conveyor rollers 2a arranged along the conveyance path, a pair of side plates 2b arranged on both sides in the width direction of the conveyance path, and guide rollers 2c provided inside each side plate 2b. Then, by rotating each conveyor roller 2a by a driving means (not shown), the belt member 1 is conveyed to the molding drum 3 side. When a plurality of belt members 1 are wound around the forming drum 3, the conveyor 2 is provided for each belt member 1. For example, when the first belt member 1 is supplied from the predetermined conveyor 2 to the forming drum 3, A second belt member 1 is supplied from the conveyor 2 to the forming drum 3.

成形ドラム3は、図示しない駆動手段によって回転することにより、コンベア2から供給されるベルト部材1を巻き付けるようになっており、図示しないインナーライナ及びカーカス部材を巻き付けた後、複数のベルト部材1が順次巻き付けられるようになっている。   The forming drum 3 is rotated by a driving means (not shown) to wind the belt member 1 supplied from the conveyor 2. After winding an inner liner and a carcass member (not shown), a plurality of belt members 1 are wound. It is designed to be wound sequentially.

傾斜角度判定装置10は、コンベア2によって搬送されるベルト部材1の先端を検知する第1及び第2のセンサ11,12と、コンベア2によるベルト部材1の移動距離を検出する距離センサ13と、各センサ11,12の検知動作に基づいてベルト部材1の先端傾斜角度が所定の傾斜方向に所定の傾斜角度をなしているか否かを判定する判定処理部14とから構成されている。   The inclination angle determination device 10 includes first and second sensors 11 and 12 that detect the tip of the belt member 1 conveyed by the conveyor 2, a distance sensor 13 that detects a moving distance of the belt member 1 by the conveyor 2, Based on the detection operation of each sensor 11, 12, the determination unit 14 is configured to determine whether or not the tip end inclination angle of the belt member 1 has a predetermined inclination angle in a predetermined inclination direction.

第1及び第2のセンサ11,12は、光センサ等の周知の機器からなり、互いにコンベア2の搬送経路の上方に幅方向に所定間隔L1 をおいて配置され、その下方を通過するベルト部材1の先端を検知するようになっている。   The first and second sensors 11, 12 are well-known devices such as optical sensors, and are arranged above the conveying path of the conveyor 2 with a predetermined interval L 1 in the width direction, and pass through the belt member. The tip of 1 is detected.

距離センサ13は、例えばエンコーダ等の周知の機器からなり、コンベアローラ2aの回転によってベルト部材1の移動距離を検出するようになっている。   The distance sensor 13 includes a known device such as an encoder, and detects the moving distance of the belt member 1 by the rotation of the conveyor roller 2a.

判定処理部14はマイクロコンピュータによって構成され、各センサ11,12、距離センサ13及びコンベア2に接続されている。判定処理部14には、製造しようとするタイヤの仕様等、ベルト部材1の先端傾斜方向及び傾斜角度に関する情報を有する中央処理部4が接続され、成形ドラム3に巻き付けるベルト部材1の先端傾斜方向及び傾斜角度のデータが中央処理部4から入力されるようになっている。   The determination processing unit 14 is configured by a microcomputer, and is connected to the sensors 11 and 12, the distance sensor 13, and the conveyor 2. The determination processing unit 14 is connected to a central processing unit 4 having information on the tip inclination direction and the inclination angle of the belt member 1 such as the specifications of the tire to be manufactured, and the tip inclination direction of the belt member 1 wound around the forming drum 3. In addition, tilt angle data is input from the central processing unit 4.

ここで、前記判定処理部14の動作について、図5のフローチャートを参照して説明する。まず、ベルト部材1がコンベア2によって搬送され、その先端が第1及び第2のセンサ11,12の一方によって検知されると(S1)、距離センサ13の計測を開始し(S2)、第1及び第2のセンサ11,12の他方によってベルト部材1の先端が検知されると(S3)、距離センサ13の計測を終了する(S4)。ここでは、距離センサ13によって計測した距離をL1 とし(S5)、各センサ11,12の検知位置間の距離L2 と前記距離L1 に基づいて傾斜角度θ1 を算出する(S6)。即ち、傾斜角度θ1 は、ベルト部材1の移動距離L1 と、各センサ11,12の検知位置間の距離L2 (規定値)との関係から、以下の式(1) によって算出される。   Here, the operation of the determination processing unit 14 will be described with reference to the flowchart of FIG. First, when the belt member 1 is conveyed by the conveyor 2 and the tip thereof is detected by one of the first and second sensors 11 and 12 (S1), measurement of the distance sensor 13 is started (S2), When the tip of the belt member 1 is detected by the other of the second sensors 11 and 12 (S3), the measurement of the distance sensor 13 is ended (S4). Here, the distance measured by the distance sensor 13 is L1 (S5), and the inclination angle θ1 is calculated based on the distance L2 between the detection positions of the sensors 11 and 12 and the distance L1 (S6). That is, the inclination angle θ1 is calculated by the following equation (1) from the relationship between the movement distance L1 of the belt member 1 and the distance L2 (specified value) between the detection positions of the sensors 11 and 12.

tanθ1=L1/L2 …(1)
次に、第1及び第2のセンサ11,12の検知順序によってベルト部材1の先端の傾斜方向を判別する(S7)。例えば、図4に示すように第1のセンサ11が第2のセンサ12よりも先に検知した場合は、ベルト部材1の先端の傾斜方向は、同図に示すようにベルト部材1の図中右側から左側に向かって後方に傾斜した傾斜方向であると判別され、この方向が適正な傾斜方向でなければ(S8)、警報ブザー等の警報を発し(S9)、コンベア2を停止する(S10)。
tanθ1 = L1 / L2 (1)
Next, the inclination direction of the tip of the belt member 1 is determined according to the detection order of the first and second sensors 11 and 12 (S7). For example, when the first sensor 11 detects before the second sensor 12 as shown in FIG. 4, the inclination direction of the tip of the belt member 1 is as shown in FIG. If it is determined that the tilt direction is tilted backward from the right side to the left side and this direction is not an appropriate tilt direction (S8), an alarm such as an alarm buzzer is issued (S9), and the conveyor 2 is stopped (S10). ).

また、前記傾斜方向が適正な方向であれば(S8)、前記ステップS6で算出した傾斜角度θ1 が適正か否かを判定する。即ち、傾斜角度θ1 が適正な傾斜角度θ0 (予め中央処理部4から入力された値)でない場合には(S11)、警報ブザー等の警報を発し(S9)、コンベア2を停止する(S10)。この場合、多少の誤差を考慮し、傾斜角度θ1 が傾斜角度θ0 に所定の許容値αを加減した範囲内、即ちθ0 ±αの範囲内であれば適正と判定する。また、前記ステップS11において傾斜角度θ1 が適正な傾斜角度θ0 であると判定された場合はプログラムを終了する。   If the inclination direction is an appropriate direction (S8), it is determined whether the inclination angle θ1 calculated in step S6 is appropriate. That is, when the inclination angle θ1 is not an appropriate inclination angle θ0 (value previously input from the central processing unit 4) (S11), an alarm such as an alarm buzzer is issued (S9) and the conveyor 2 is stopped (S10). . In this case, in consideration of some errors, if the inclination angle θ1 is within a range obtained by adding or subtracting a predetermined allowable value α to the inclination angle θ0, that is, within a range of θ0 ± α, it is determined to be appropriate. If it is determined in step S11 that the tilt angle θ1 is an appropriate tilt angle θ0, the program is terminated.

このように、本実施形態によれば、コンベア2の搬送経路に互いに幅方向に所定間隔をおいて配置された第1及び第2のセンサ11,12によってベルト部材1の先端を検知するとともに、第1及び第2のセンサ11,12の検知順序によってベルト部材1の先端の傾斜方向を判定し、第1及び第2のセンサ11,12の一方がベルト部材1の先端を検知してから他方が検知するまでのベルト部材1の移動距離L1 と各センサ11,12の検知位置間の距離L2 に基づいて算出されるベルト部材1の先端傾斜角度θ1 が所定の傾斜角度θ0 か否かを判定するようにしたので、ベルト部材1の先端の傾斜方向のみならず、傾斜角度の適否も判定することができる。これにより、ベルト部材1が不適正な向きで搬送されたり、或いは傾斜角度の異なる不適正なベルト部材1が搬送された場合には、このようなベルト部材1が成形ドラムに供給されることがなく、不良品の発生を確実に防止することができる。   Thus, according to this embodiment, while detecting the front-end | tip of the belt member 1 with the 1st and 2nd sensors 11 and 12 arrange | positioned in the conveyance path | route of the conveyor 2 at predetermined intervals in the width direction, The inclination direction of the front end of the belt member 1 is determined according to the detection order of the first and second sensors 11 and 12, and one of the first and second sensors 11 and 12 detects the front end of the belt member 1 and then the other. It is determined whether or not the tip end inclination angle θ1 of the belt member 1 calculated based on the movement distance L1 of the belt member 1 until the detection is detected and the distance L2 between the detection positions of the sensors 11 and 12 is a predetermined inclination angle θ0. Thus, not only the inclination direction of the tip of the belt member 1 but also the suitability of the inclination angle can be determined. Thereby, when the belt member 1 is conveyed in an inappropriate direction or an inappropriate belt member 1 having a different inclination angle is conveyed, such a belt member 1 may be supplied to the forming drum. Therefore, it is possible to reliably prevent the occurrence of defective products.

また、各センサ11,12の一方がベルト部材1の先端を検知してから他方が検知するまでの距離を計測するようにしたので、ベルト部材1の移動距離L1 を容易且つ正確に算出することができる。   In addition, since the distance from when one of the sensors 11 and 12 detects the leading edge of the belt member 1 to when the other is detected, the movement distance L1 of the belt member 1 can be calculated easily and accurately. Can do.

図6乃至図10は本発明の他の実施形態を示すもので、図6は傾斜角度判定装置、成形ドラム及びコンベアの概略側面図、図7は傾斜角度判定装置及びコンベアの概略平面図、図8は傾斜角度判定装置のブロック図、図9はその動作説明図、図10は判定処理部の動作を示すフローチャートである。尚、前記実施形態と同等の構成部分には同一の符号を付して示す。   6 to 10 show another embodiment of the present invention. FIG. 6 is a schematic side view of an inclination angle determination device, a forming drum, and a conveyor. FIG. 7 is a schematic plan view of the inclination angle determination device and the conveyor. 8 is a block diagram of the tilt angle determination device, FIG. 9 is an operation explanatory diagram thereof, and FIG. 10 is a flowchart showing the operation of the determination processing unit. In addition, the same code | symbol is attached | subjected and shown to the component equivalent to the said embodiment.

本実施形態の傾斜角度判定装置20は、コンベア2によって搬送されるベルト部材1の先端を検知する第1のセンサ21及び一対の第2のセンサ22と、各第2のセンサ22をコンベア2の搬送経路の幅方向に移動させるセンサ移動機構23と、各センサ21,22の検知動作に基づいてベルト部材1の先端傾斜角度が所定の傾斜方向に所定の傾斜角度をなしているか否かを判定する判定処理部24とから構成されている。   The inclination angle determination device 20 of this embodiment includes a first sensor 21 and a pair of second sensors 22 that detect the tip of the belt member 1 conveyed by the conveyor 2, and each second sensor 22 is connected to the conveyor 2. Based on the sensor moving mechanism 23 that moves in the width direction of the transport path and the detection operations of the sensors 21 and 22, it is determined whether or not the tip end tilt angle of the belt member 1 is a predetermined tilt angle in a predetermined tilt direction. And a determination processing unit 24.

第1のセンサ21は、光センサ等の周知の機器からなり、コンベア2の搬送経路の上方に幅方向中央に配置され、その下方を通過するベルト部材1の先端を検知するようになっている。   The first sensor 21 is composed of a known device such as an optical sensor, and is arranged at the center in the width direction above the conveyance path of the conveyor 2 and detects the tip of the belt member 1 passing below the first sensor 21. .

各第2のセンサ22は、光センサ等の周知の機器からなり、互いにコンベア2の搬送経路の上方に幅方向に間隔をおいて配置され、その下方を通過するベルト部材1の先端を検知するようになっている。   Each of the second sensors 22 includes a known device such as an optical sensor, and is arranged above the conveyance path of the conveyor 2 with a gap in the width direction, and detects the tip of the belt member 1 that passes below the second sensor 22. It is like that.

センサ移動機構23は、各第2のセンサ22をそれぞれ支持する一対の支持部材23aと、各支持部材23aに螺合する螺合部材としてのネジシャフト23bと、ネジシャフト23bを回転させるモータ23cとから構成されている。各支持部材23aは互いにコンベア2の搬送経路の幅方向に間隔をおいて配置され、それぞれ各第2のセンサ22が固定されている。ネジシャフト23bは搬送経路の幅方向に延びるように配置され、その両端側に各支持部材23aを螺合している。この場合、ネジシャフト23bの両端側には互いに反対向きのネジが形成されており、ネジシャフト23bの回転により各支持部材23aが互いに反対方向に同時に移動するようになっている。モータ23cは、例えばステッピングモータ等、回転量を制御可能なモータからなり、一対のプーリ23d及びベルト23eを介してネジシャフト23bに連結されている。   The sensor moving mechanism 23 includes a pair of support members 23a that respectively support the second sensors 22, a screw shaft 23b that is screwed into the support members 23a, and a motor 23c that rotates the screw shaft 23b. It is composed of The support members 23a are arranged at intervals in the width direction of the transport path of the conveyor 2, and the second sensors 22 are fixed to the support members 23a. The screw shaft 23b is disposed so as to extend in the width direction of the conveyance path, and the support members 23a are screwed to both ends thereof. In this case, opposite-direction screws are formed on both ends of the screw shaft 23b, and the support members 23a are simultaneously moved in opposite directions by the rotation of the screw shaft 23b. The motor 23c is a motor capable of controlling the amount of rotation, such as a stepping motor, and is connected to the screw shaft 23b via a pair of pulleys 23d and a belt 23e.

即ち、センサ移動機構23では、ネジシャフト23bを回転させて各第2及び第3のセンサ22を任意の位置に移動することにより、図7に示すように第1のセンサ21と第2のセンサ22とを結ぶ線分Aが搬送経路の幅方向となす傾斜角度θ2 をベルト部材1の傾斜角度θ0 (予め中央処理部4から入力された値)と一致する角度に設定するようになっている。この場合、搬送経路の幅方向における第1のセンサ21と第2のセンサ22との距離L3 は、第1及び第2のセンサ21,22が搬送経路の幅方向に対してなすべき傾斜角度θ0 の値が与えられれば、搬送方向における第1のセンサ21と第2のセンサ22との距離L4 (規定値)と傾斜角度θ0 とから以下の式(2) によって算出されるので、
tanθ0=L4/L3 …(2)
センサ移動機構23では、搬送経路の幅方向における第1及び第2のセンサ22間の距離が算出した距離L3 になるように各第2のセンサ22を移動するようになっている。
That is, in the sensor moving mechanism 23, the first sensor 21 and the second sensor are moved as shown in FIG. 7 by rotating the screw shaft 23b to move the second and third sensors 22 to arbitrary positions. The inclination angle θ2 formed by the line segment A connecting with the line 22 in the width direction of the transport path is set to an angle that coincides with the inclination angle θ0 of the belt member 1 (value previously input from the central processing unit 4). . In this case, the distance L3 between the first sensor 21 and the second sensor 22 in the width direction of the transport path is an inclination angle θ0 that the first and second sensors 21 and 22 should make with respect to the width direction of the transport path. Is given by the following equation (2) from the distance L4 (specified value) between the first sensor 21 and the second sensor 22 in the transport direction and the inclination angle θ0:
tanθ0 = L4 / L3 (2)
In the sensor moving mechanism 23, each second sensor 22 is moved so that the distance between the first and second sensors 22 in the width direction of the transport path becomes the calculated distance L3.

判定処理部24はマイクロコンピュータによって構成され、各センサ21,22及びセンサ移動機構23のモータ23cに接続されている。また、前記実施形態と同様、判定処理部24には中央処理部4が接続され、成形ドラム3に巻き付けるベルト部材1の先端傾斜方向及び傾斜角度のデータが中央処理部4から入力されるようになっている。   The determination processing unit 24 is constituted by a microcomputer and is connected to the sensors 21 and 22 and the motor 23c of the sensor moving mechanism 23. Further, as in the above-described embodiment, the central processing unit 4 is connected to the determination processing unit 24 so that the data of the tip inclination direction and the inclination angle of the belt member 1 wound around the forming drum 3 are input from the central processing unit 4. It has become.

ここで、前記判定処理部24の動作について、図10のフローチャートを参照して説明する。まず、ベルト部材1がコンベア2によって搬送され、その先端が第1のセンサ21及び一方の第2のセンサ22(ベルト部材1の傾斜方向が反対向きの場合は他方の第2のセンサ22)によって検知されると(S20,S21)、ベルト部材1の傾斜方向と傾斜角度が適正か否かを判定する。即ち、ベルト部材1の先端が第1のセンサ21と第2のセンサ22によって同時に検知された場合は(S22)、ベルト部材1の傾斜方向及び傾斜角度が適正であると判定し、プログラムを終了する。また、ベルト部材1の先端が第1のセンサ21と第2のセンサ22によって同時に検知されなかった場合には(S22)、搬送されたベルト部材1の傾斜角度θが第1及び第2のセンサ21,22の傾斜角度θ2 と一致していないため、ベルト部材1の先端が第1及び第2のセンサ11,12の何れか一方によって検知されてから他方によって検知されるまでのベルト部材1の移動距離L5 を距離センサ13によって計測し(S23)、第1のセンサ21と第2のセンサ22との距離L3 ,L4 と、前記移動距離L5 に基づいてベルト部材1の傾斜角度θを算出する(S24)。即ち、第1のセンサ11がベルト部材1を先に検出していた場合は、傾斜角度θを以下の式(3) によって算出し、第2のセンサ12がベルト部材1を先に検出していた場合は、傾斜角度θを以下の式(4) によって算出する。   Here, the operation of the determination processing unit 24 will be described with reference to the flowchart of FIG. First, the belt member 1 is conveyed by the conveyor 2, and the front end of the belt member 1 is detected by the first sensor 21 and one second sensor 22 (or the other second sensor 22 when the inclination direction of the belt member 1 is opposite). When detected (S20, S21), it is determined whether or not the inclination direction and the inclination angle of the belt member 1 are appropriate. That is, when the front end of the belt member 1 is detected simultaneously by the first sensor 21 and the second sensor 22 (S22), it is determined that the inclination direction and the inclination angle of the belt member 1 are appropriate, and the program ends. To do. When the leading end of the belt member 1 is not simultaneously detected by the first sensor 21 and the second sensor 22 (S22), the inclination angle θ of the conveyed belt member 1 is the first and second sensors. Since the inclination angle θ2 of the belt member 1 does not coincide with that of the belt member 1, the belt member 1 is detected from one of the first and second sensors 11 and 12 until it is detected by the other. The moving distance L5 is measured by the distance sensor 13 (S23), and the inclination angle θ of the belt member 1 is calculated based on the distances L3 and L4 between the first sensor 21 and the second sensor 22 and the moving distance L5. (S24). That is, when the first sensor 11 detects the belt member 1 first, the inclination angle θ is calculated by the following equation (3), and the second sensor 12 detects the belt member 1 first. In such a case, the inclination angle θ is calculated by the following equation (4).

tanθ=L3/(L4−L5) …(3)
tanθ=L3/(L4+L5) …(4)
そして、算出した傾斜角度θが所定の許容角度範囲α内であれば(S25)、ベルト部材1の傾斜方向及び傾斜角度が適正であると判定し、プログラムを終了する。また、傾斜角度θが所定の許容角度範囲α内でなければ(S25)、ベルト部材1の傾斜方向及び傾斜角度が適正でないと判定し、警報ブザー等の警報を発して(S26)、コンベア2を停止する(S27)。
tanθ = L3 / (L4−L5) (3)
tanθ = L3 / (L4 + L5) (4)
If the calculated inclination angle θ is within the predetermined allowable angle range α (S25), it is determined that the inclination direction and the inclination angle of the belt member 1 are appropriate, and the program ends. If the inclination angle θ is not within the predetermined allowable angle range α (S25), it is determined that the inclination direction and the inclination angle of the belt member 1 are not appropriate, an alarm such as an alarm buzzer is issued (S26), and the conveyor 2 Is stopped (S27).

このように、本実施形態によれば、コンベア2の搬送経路の幅方向に対して所定の傾斜角度θ2 をなす方向に互いに間隔をおいて配置された第1及び第2のセンサ21,22によってベルト部材1の先端を検知するとともに、第1及び第2のセンサ21,22が同時にベルト部材1の先端を検知したか否かを判別することにより、ベルト部材1の先端傾斜角度が所定の傾斜方向に所定の傾斜角度θ0 をなしているか否かを判定するようにしたので、前記実施形態と同様、ベルト部材1の先端の傾斜方向のみならず、傾斜角度の適否も判定することができる。この場合、前記実施形態に比べて短時間及び短距離で判定を行うことができるので、成形ドラム3までの搬送距離が短い場合に有利である。   As described above, according to the present embodiment, the first and second sensors 21 and 22 disposed at a distance from each other in the direction forming the predetermined inclination angle θ2 with respect to the width direction of the transport path of the conveyor 2. By detecting the front end of the belt member 1 and determining whether the first and second sensors 21 and 22 detect the front end of the belt member 1 at the same time, the front end inclination angle of the belt member 1 is a predetermined inclination. Since it is determined whether or not the predetermined inclination angle θ0 is formed in the direction, not only the inclination direction of the tip of the belt member 1 but also the suitability of the inclination angle can be determined as in the above-described embodiment. In this case, since the determination can be performed in a short time and a short distance as compared with the embodiment, it is advantageous when the conveyance distance to the forming drum 3 is short.

また、第1のセンサ21を搬送経路の幅方向中央に配置するとともに、一対の第2のセンサ22を互いに間隔をおいて搬送経路の幅方向両側に配置し、第1のセンサ21及び何れか一方の第2のセンサ22が同時にベルト部材1の先端を検知したか否かを判別するようにしたので、ベルト部材1が何れの傾斜方向に搬送される場合でも傾斜方向及び傾斜角度の適否を判定することができ、複数種類の仕様に対応する場合に有利である。   In addition, the first sensor 21 is disposed at the center in the width direction of the transport path, and the pair of second sensors 22 are disposed on both sides in the width direction of the transport path so as to be spaced apart from each other. Since one of the second sensors 22 detects the tip of the belt member 1 at the same time, whether or not the inclination direction and the inclination angle are appropriate regardless of the inclination direction of the belt member 1 is determined. It can be determined, which is advantageous when dealing with a plurality of types of specifications.

更に、ベルト部材1の先端が第1及び第2のセンサ21,22によって同時に検知されなかった場合には、ベルト部材1が第1及び第2のセンサ11,12の何れか一方によって検知されてから他方によって検知されるまでのベルト部材1の移動距離L5 と、第1のセンサ21と第2のセンサ22との距離L3 ,L4 に基づいて算出される傾斜角度θが所定の許容角度範囲α内である場合は、ベルト部材1の傾斜方向及び傾斜角度が適正であると判定するようにしたので、傾斜角度θに厳密な正確さを要求されない場合でも、傾斜角度の適否の判定を所定の許容範囲内で的確に行うことができる。   Further, when the front end of the belt member 1 is not detected by the first and second sensors 21 and 22 at the same time, the belt member 1 is detected by one of the first and second sensors 11 and 12. The inclination angle θ calculated based on the moving distance L5 of the belt member 1 from the first sensor 21 to the second sensor 22 and the distances L3 and L4 between the first sensor 21 and the second sensor 22 is a predetermined allowable angle range α. If the inclination angle θ is within the range, it is determined that the inclination direction and the inclination angle of the belt member 1 are appropriate. Therefore, even when the strict accuracy is not required for the inclination angle θ, it is determined whether the inclination angle is appropriate or not. It can be performed accurately within an allowable range.

また、各第2のセンサ22を搬送経路の幅方向に移動自在に設けたので、各第2のセンサ22,23を移動することにより、第1のセンサ21及び第2のセンサ22の傾斜角度θ2 を任意の角度に設定することができ、先端の傾斜角度が異なる他の仕様のベルト部材にも的確に対応することができる。   In addition, since each second sensor 22 is provided so as to be movable in the width direction of the transport path, the inclination angles of the first sensor 21 and the second sensor 22 can be obtained by moving the second sensors 22 and 23. θ2 can be set to an arbitrary angle, and it is possible to accurately cope with belt members of other specifications having different tip inclination angles.

更に、各第2のセンサ22をネジシャフト23bに螺合するとともに、ネジシャフト23bの回転により各第2のセンサ22を移動させるようにしたので、各第2のセンサ22を簡単な構造により確実に移動させることができ、実用化に際して極めて有利である。   Further, since each second sensor 22 is screwed to the screw shaft 23b and each second sensor 22 is moved by the rotation of the screw shaft 23b, each second sensor 22 is surely secured by a simple structure. This is extremely advantageous for practical use.

この場合、各第2のセンサ22をネジシャフト23bの両端側にそれぞれ螺合するとともに、ネジシャフト23bの両端側に互いに反対向きのネジを形成し、ネジシャフト23bの回転により各第2のセンサ22が互いに反対方向に同時に移動させるようにしたので、第1のセンサ21及び一方の第2のセンサ22の傾斜角度と、第1のセンサ21及び他方の第2のセンサ22の傾斜角度の設定とをそれぞれ個別に行う必要がなく、傾斜角度の設定を容易に行うことができる。   In this case, each second sensor 22 is screwed to both ends of the screw shaft 23b, and screws opposite to each other are formed on both ends of the screw shaft 23b, and each second sensor 22 is rotated by rotation of the screw shaft 23b. 22 are moved simultaneously in opposite directions, the inclination angle of the first sensor 21 and the one second sensor 22 and the inclination angle of the first sensor 21 and the other second sensor 22 are set. And the inclination angle can be easily set.

更に、第1及び第2のセンサ21,22が搬送経路の幅方向に対してなすべき傾斜角度θ0 と、搬送経路の幅方向における第1及び第2のセンサ21,22間の距離L3 と、搬送方向における第1及び第2のセンサ21,22間の距離L4 との関係に基づいて搬送経路の幅方向(センサ移動方向)における第1及び第2のセンサ21,22間の距離L3 を算出し、距離L3 が算出した値となるように第2のセンサ22を移動させるようにしたので、第1のセンサ21及び第2のセンサ22の傾斜角度θ2 の設定を自動で行うことができ、仕様の変更時に傾斜角度θ2 の設定を速やかに変更することができる。   Further, an inclination angle θ0 that the first and second sensors 21 and 22 should make with respect to the width direction of the transport path, a distance L3 between the first and second sensors 21 and 22 in the width direction of the transport path, Based on the relationship with the distance L4 between the first and second sensors 21 and 22 in the transport direction, the distance L3 between the first and second sensors 21 and 22 in the width direction (sensor movement direction) of the transport path is calculated. Since the second sensor 22 is moved so that the distance L3 becomes the calculated value, the inclination angle θ2 of the first sensor 21 and the second sensor 22 can be automatically set. When the specification is changed, the setting of the inclination angle θ2 can be quickly changed.

また、前記第2の実施形態では、各第2のセンサ22を搬送経路の幅方向に移動自在に設けたものを示したが、例えば各第2のセンサ22を固定して第1のセンサ21をコンベア2の搬送方向に沿って移動自在に設けるなど、第1のセンサ21及び第2のセンサ22の傾斜角度を変更することができれば、第1及び第2のセンサ21,22の何れを移動させるようにしてもよく、何れの方向に移動させるようにしてもよい。   In the second embodiment, the second sensors 22 are provided so as to be movable in the width direction of the transport path. However, for example, the second sensors 22 are fixed and the first sensors 21 are fixed. If the inclination angle of the first sensor 21 and the second sensor 22 can be changed, for example, the first sensor 21 and the second sensor 22 can be moved along the conveying direction of the conveyor 2, either the first sensor 21 or the second sensor 22 can be moved. You may make it move, and you may make it move to which direction.

本発明の一実施形態を示す傾斜角度判定装置、成形ドラム及びコンベアの概略側面図Schematic side view of an inclination angle determination device, a forming drum, and a conveyor showing an embodiment of the present invention 傾斜角度判定装置及びコンベアの概略平面図Schematic plan view of inclination angle determination device and conveyor 傾斜角度判定装置のブロック図Block diagram of tilt angle determination device 傾斜角度判定装置の動作説明図Operation explanatory diagram of tilt angle determination device 判定処理部の動作を示すフローチャートA flowchart showing the operation of the determination processing unit 本発明の他の実施形態を示す傾斜角度判定装置、成形ドラム及びコンベアの概略側面図The schematic side view of the inclination-angle determination apparatus which shows other embodiment of this invention, a forming drum, and a conveyor 傾斜角度判定装置及びコンベアの概略平面図Schematic plan view of inclination angle determination device and conveyor 傾斜角度判定装置のブロック図Block diagram of tilt angle determination device 傾斜角度判定装置の動作説明図Operation explanatory diagram of tilt angle determination device 判定処理部の動作を示すフローチャートA flowchart showing the operation of the determination processing unit

符号の説明Explanation of symbols

1…ベルト部材、2…コンベア、10…傾斜角度判定装置、11…第1のセンサ、12…第2のセンサ、14…判定処理部、20…傾斜角度判定装置、21…第1のセンサ、22…第2のセンサ、23…センサ移動機構、23b…ネジシャフト、23c…モータ、24…判定処理部。   DESCRIPTION OF SYMBOLS 1 ... Belt member, 2 ... Conveyor, 10 ... Inclination angle determination apparatus, 11 ... 1st sensor, 12 ... 2nd sensor, 14 ... Determination processing part, 20 ... Inclination angle determination apparatus, 21 ... 1st sensor, 22 ... 2nd sensor, 23 ... Sensor moving mechanism, 23b ... Screw shaft, 23c ... Motor, 24 ... Judgment processing part.

Claims (10)

搬送手段によって所定方向に搬送されるシート状部材の先端がシート状部材の幅方向に対して所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するシート状部材の先端傾斜角度判定方法において、
前記搬送手段の搬送経路の幅方向に互いに所定間隔をおいて配置された第1及び第2のセンサによってシート状部材の先端を検知するとともに、
第1及び第2のセンサの検知順序によってシート状部材の先端の傾斜方向を判別することによりその傾斜方向が所定の傾斜方向か否かを判定し、
第1及び第2のセンサの一方がシート状部材の先端を検知してから他方が検知するまでのシート状部材の移動距離と第1及び第2のセンサの検知位置間の距離とからシート状部材の先端傾斜角度を算出することによりその傾斜角度が所定の傾斜角度か否かを判定する
ことを特徴とするシート状部材の先端傾斜角度判定方法。
Determining whether or not the leading end of the sheet-like member is conveyed in a predetermined direction by the conveying means to determine whether or not the leading end of the sheet-like member has a predetermined inclination angle in a predetermined inclination direction with respect to the width direction of the sheet-like member In the method
While detecting the leading edge of the sheet-like member by the first and second sensors arranged at a predetermined interval in the width direction of the conveying path of the conveying means,
By determining the inclination direction of the tip of the sheet-like member according to the detection order of the first and second sensors, it is determined whether the inclination direction is a predetermined inclination direction,
From one of the first and second sensors detecting the leading edge of the sheet-like member until the other is detected, and the distance between the detection positions of the first and second sensors from the movement distance of the sheet-like member A method for determining a tip end tilt angle of a sheet-like member, comprising: calculating a tip end tilt angle of the member to determine whether or not the tilt angle is a predetermined tilt angle.
搬送手段によって所定方向に搬送されるシート状部材の先端がシート状部材の幅方向に対して所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するシート状部材の先端傾斜角度判定方法において、
前記搬送手段の搬送経路の幅方向に対して傾斜した角度をなす方向に互いに間隔をおいて配置された第1及び第2のセンサによってシート状部材の先端を検知するとともに、
第1及び第2のセンサが同時にシート状部材の先端を検知したか否かを判別することによりシート状部材の先端傾斜角度が所定の傾斜方向に所定の傾斜角度をなしているか否かを判定する
ことを特徴とするシート状部材の先端傾斜角度判定方法。
Determining whether or not the leading end of the sheet-like member is conveyed in a predetermined direction by the conveying means to determine whether or not the leading end of the sheet-like member has a predetermined inclination angle in a predetermined inclination direction with respect to the width direction of the sheet-like member In the method
Detecting the leading edge of the sheet-like member by first and second sensors arranged at intervals in a direction that forms an angle inclined with respect to the width direction of the conveying path of the conveying means;
By determining whether or not the first and second sensors simultaneously detect the leading edge of the sheet-like member, it is determined whether or not the leading-edge inclination angle of the sheet-like member forms a predetermined inclination angle in a predetermined inclination direction. A method for determining the tip inclination angle of a sheet-like member.
前記シート状部材の先端が第1及び第2のセンサによって同時に検知されなかった場合に、第1及び第2のセンサの一方がシート状部材の先端を検知してから他方が検知するまでのシート状部材の移動距離と第1及び第2のセンサの検知位置間の距離とからシート状部材の先端傾斜角度を算出することによりその傾斜角度が所定の傾斜角度範囲内か否かを判定する
ことを特徴とする請求項2記載のシート状部材の先端傾斜角度判定方法。
A sheet from when one of the first and second sensors detects the leading edge of the sheet-like member until the other is detected when the leading edge of the sheet-like member is not simultaneously detected by the first and second sensors Determining whether the inclination angle is within a predetermined inclination angle range by calculating the tip inclination angle of the sheet-like member from the movement distance of the sheet-like member and the distance between the detection positions of the first and second sensors. The method for determining a tip inclination angle of a sheet-like member according to claim 2.
搬送手段によって所定方向に搬送されるシート状部材の先端がシート状部材の幅方向に対して所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するシート状部材の先端傾斜角度判定装置において、
前記搬送手段の搬送経路の幅方向に互いに所定間隔をおいて配置され、それぞれシート状部材の先端を検知する第1及び第2のセンサと、
第1及び第2のセンサの検知順序によってシート状部材の先端の傾斜方向を判別することによりその傾斜方向が所定の傾斜方向か否かを判定し、第1及び第2のセンサの一方がシート状部材の先端を検知してから他方が検知するまでのシート状部材の移動距離と第1及び第2のセンサの検知位置間の距離とからシート状部材の先端傾斜角度を算出することによりその傾斜角度が所定の傾斜角度か否かを判定する判定手段とを備えた
ことを特徴とするシート状部材の先端傾斜角度判定装置。
Determining whether or not the leading end of the sheet-like member is conveyed in a predetermined direction by the conveying means to determine whether or not the leading end of the sheet-like member has a predetermined inclination angle in a predetermined inclination direction with respect to the width direction of the sheet-like member In the device
A first sensor and a second sensor, which are arranged at predetermined intervals in the width direction of the transport path of the transport means and detect the leading edge of each sheet-like member,
By determining the inclination direction of the tip of the sheet-like member according to the detection order of the first and second sensors, it is determined whether the inclination direction is a predetermined inclination direction, and one of the first and second sensors is the sheet. By calculating the tip inclination angle of the sheet-like member from the distance traveled by the sheet-like member from the detection of the tip of the sheet-like member to the detection of the other and the distance between the detection positions of the first and second sensors And a determination means for determining whether or not the inclination angle is a predetermined inclination angle.
搬送手段によって所定方向に搬送されるシート状部材の先端がシート状部材の幅方向に対して所定の傾斜方向に所定の傾斜角度をなしているか否かを判定するシート状部材の先端傾斜角度判定装置において、
前記搬送手段の搬送経路の幅方向に対して傾斜した角度をなす方向に互いに間隔をおいて配置され、それぞれシート状部材の先端を検知する第1及び第2のセンサと、
第1及び第2のセンサが同時にシート状部材の先端を検知したか否かを判別することによりシート状部材の先端傾斜角度が所定の傾斜方向に所定の傾斜角度をなしているか否かを判定する判定手段とを備えた
ことを特徴とするシート状部材の先端傾斜角度判定装置。
Determining whether or not the leading end of the sheet-like member is conveyed in a predetermined direction by the conveying means to determine whether or not the leading end of the sheet-like member has a predetermined inclination angle in a predetermined inclination direction with respect to the width direction of the sheet-like member In the device
A first sensor and a second sensor, which are arranged at intervals from each other in a direction forming an angle inclined with respect to the width direction of the transport path of the transport means, and respectively detect the leading edge of the sheet-like member;
By determining whether or not the first and second sensors simultaneously detect the leading edge of the sheet-like member, it is determined whether or not the leading-edge inclination angle of the sheet-like member forms a predetermined inclination angle in a predetermined inclination direction. And a determination means for determining the tip end inclination angle of the sheet-like member.
前記第1のセンサを搬送経路の幅方向中央に配置するとともに、一対の前記第2のセンサを互いに間隔をおいて搬送経路の幅方向両側に配置し、
前記判定手段を第1のセンサ及び何れか一方の第2のセンサが同時にシート状部材の先端を検知したか否かを判別するように構成した
ことを特徴とする請求項5記載のシート状部材の先端傾斜角度判定装置。
The first sensor is arranged at the center in the width direction of the conveyance path, and the pair of second sensors are arranged on both sides in the width direction of the conveyance path at intervals.
The sheet-like member according to claim 5, wherein the determination unit is configured to determine whether or not the first sensor and any one of the second sensors simultaneously detect the leading edge of the sheet-like member. Tip inclination angle determination device.
前記シート状部材の先端が第1及び第2のセンサによって同時に検知されなかった場合に、第1及び第2のセンサの一方がシート状部材の先端を検知してから他方が検知するまでのシート状部材の移動距離と第1及び第2のセンサの検知位置間の距離とからシート状部材の先端傾斜角度を算出することによりその傾斜角度が所定の傾斜角度範囲内か否かを判定する判定手段を備えた
ことを特徴とする請求項5または6記載のシート状部材の先端傾斜角度判定装置。
A sheet from when one of the first and second sensors detects the leading edge of the sheet-like member until the other is detected when the leading edge of the sheet-like member is not simultaneously detected by the first and second sensors Determination of whether or not the inclination angle is within a predetermined inclination angle range by calculating the tip inclination angle of the sheet-like member from the movement distance of the member and the distance between the detection positions of the first and second sensors The apparatus according to claim 5 or 6, further comprising a means.
前記第1及び第2のセンサの何れか一方を搬送経路の幅方向及び搬送方向の何れか一方に移動させるセンサ移動手段を備えた
ことを特徴とする請求項5、6または7記載のシート状部材の先端傾斜角度判定装置。
The sheet-like sheet according to claim 5, 6 or 7, further comprising sensor moving means for moving one of the first and second sensors in either the width direction of the conveyance path or the conveyance direction. Member tip inclination angle determination device.
前記センサ移動手段を、移動すべきセンサに螺合する螺合部材と、螺合部材を回転させることによりセンサを搬送経路の幅方向または搬送方向に移動させるモータとから構成した
ことを特徴とする請求項8記載のシート状部材の先端傾斜角度判定装置。
The sensor moving means comprises a screwing member that is screwed to a sensor to be moved, and a motor that moves the sensor in the width direction of the conveyance path or the conveyance direction by rotating the screwing member. The sheet | seat-shaped member tip inclination angle determination apparatus of Claim 8.
前記センサ移動手段を、第1及び第2のセンサが搬送経路の幅方向に対してなすべき傾斜角度と、搬送経路の幅方向における第1及び第2のセンサ間の距離と、搬送経路の搬送方向における第1及び第2のセンサ間の距離との関係に基づいてセンサの移動方向における第1及び第2のセンサ間の距離を算出し、同方向における第1及び第2のセンサ間の距離が前記算出値になるようにセンサを移動させるように構成した
ことを特徴とする請求項8または9記載のシート状部材の先端傾斜角度判定装置。
The sensor moving means includes a tilt angle that the first and second sensors should make with respect to the width direction of the transport path, a distance between the first and second sensors in the width direction of the transport path, and transport of the transport path. The distance between the first and second sensors in the moving direction of the sensor is calculated based on the relationship with the distance between the first and second sensors in the direction, and the distance between the first and second sensors in the same direction 10. The apparatus according to claim 8, wherein the sensor is moved so that the calculated value becomes the calculated value.
JP2004092088A 2004-03-26 2004-03-26 Method of determining tip tilting angle of sheet-like member and its apparatus Pending JP2005271542A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007315901A (en) * 2006-05-25 2007-12-06 Sumitomo Rubber Ind Ltd Contactless joint amount measuring device
JP2008094046A (en) * 2006-10-16 2008-04-24 Bridgestone Corp Inspection method of steel cord arrangement direction and apparatus used therefor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007315901A (en) * 2006-05-25 2007-12-06 Sumitomo Rubber Ind Ltd Contactless joint amount measuring device
JP2008094046A (en) * 2006-10-16 2008-04-24 Bridgestone Corp Inspection method of steel cord arrangement direction and apparatus used therefor

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