JP2005264977A - Piping method - Google Patents
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- JP2005264977A JP2005264977A JP2004074823A JP2004074823A JP2005264977A JP 2005264977 A JP2005264977 A JP 2005264977A JP 2004074823 A JP2004074823 A JP 2004074823A JP 2004074823 A JP2004074823 A JP 2004074823A JP 2005264977 A JP2005264977 A JP 2005264977A
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Abstract
Description
本発明は、ガス供給用既設管を切断してその切断端部を閉塞する為に、前記既設管にガスバッグ装着用貫通孔を形成して、その貫通孔を通して管内に装着したガスバッグで前記既設管の切断予定箇所へのガスの流入を遮断し、前記切断端部を閉塞した後は、前記ガスバッグを管外に撤去して、前記貫通孔周りに設けてある雌ねじ部に螺合した栓部材でその貫通孔を塞ぎ、前記閉塞した切断端部側に新設管を接続する時は、前記栓部材の螺合を解除して、前記貫通孔を通して管内に装着したガスバッグで前記切断端部側へのガスの流入を遮断し、前記新設管を接続した後は、前記ガスバッグを管外に撤去して、前記栓部材を前記雌ねじ部に螺合するとともに溶接固定して前記貫通孔を閉塞する配管工法に関する。 In the present invention, in order to cut the existing pipe for gas supply and close the cut end portion, a gas bag mounting through hole is formed in the existing pipe, and the gas bag is mounted in the pipe through the through hole. After blocking the inflow of gas to the planned cutting location of the existing pipe and closing the cut end, the gas bag is removed from the pipe and screwed into the female thread provided around the through hole. When plugging the through-hole with a plug member and connecting a new pipe to the closed cut end side, the screw end of the plug member is released and the cut end is removed with a gas bag attached to the pipe through the through-hole. After blocking the inflow of gas to the side and connecting the new pipe, the gas bag is removed from the pipe, and the plug member is screwed into the female thread and fixed by welding. The present invention relates to a plumbing method for closing a pipe.
上記配管工法は、ガス供給用既設管を切断してその切断端部を閉塞する際に、その切断予定箇所へのガスの流入を遮断するガスバッグを管内に装着できるように形成したガスバッグ装着用貫通孔を、閉塞した切断端部側に新設管を接続する際にも利用して、その切断端部側へのガスの流入を遮断するためのガスバッグを管内に装着できるので、ガスバッグ装着用貫通孔の数を減らせる利点がある。
従来の上記配管工法では、ガスバッグ装着用貫通孔(以下、単に貫通孔という)の内周面に形成した雌ねじ部に螺合させる雄ねじ部を備えた筒状アダプタの内周側に栓部材を螺合させた状態で、筒状アダプタと栓部材とを溶接固定したり、筒状アダプタに螺合させた栓部材を覆う覆い部材を筒状アダプタに溶接固定したりして、筒状アダプタに螺合させた栓部材の螺合解除操作を阻止できるようにしてある栓ユニットを予め製作しておき、この栓ユニットを使用して、既設管の切断端部を閉塞した後は、筒状アダプタの雄ねじ部を貫通孔の内周面に形成した雌ねじ部に螺合するとともに、その筒状アダプタを既設管に溶接固定して、栓部材の螺合解除操作を阻止した状態で、貫通孔を確実に塞いでおき、閉塞してある切断端部側に新設管を接続する時は、栓部材の螺合解除操作を阻止している筒状アダプタと栓部材との溶接部や、筒状アダプタに溶接してある覆い部材をグラインダーなどで撤去することにより、栓部材の筒状アダプタに対する螺合を解除して、貫通孔を通して管内に装着したガスバッグで切断端部側へのガスの流入を遮断し、新設管を接続した後は、栓部材を筒状アダプタに螺合するとともに、その栓部材を筒状アダプタに溶接固定して貫通孔を閉塞している(例えば、特許文献1参照)。
The above-mentioned piping method is equipped with a gas bag that is formed so that a gas bag that cuts off the inflow of gas to the planned cutting position can be installed in the pipe when the existing pipe for gas supply is cut and its cut end is closed. A gas bag for blocking the inflow of gas to the cut end side can be installed in the pipe by using the through hole for connecting the newly installed pipe to the closed cut end side. There is an advantage that the number of through holes for mounting can be reduced.
In the conventional piping method, a plug member is provided on the inner peripheral side of a cylindrical adapter provided with a male screw portion that is screwed into a female screw portion formed on the inner peripheral surface of a gas bag mounting through hole (hereinafter simply referred to as a through hole). In the screwed state, the cylindrical adapter and the plug member are welded and fixed, or a cover member covering the plug member screwed to the cylindrical adapter is welded and fixed to the cylindrical adapter. After making a plug unit that can prevent the screw release operation of the screwed plug member in advance and using this plug unit to close the cut end of the existing pipe, the cylindrical adapter In the state where the male screw part is screwed to the female screw part formed on the inner peripheral surface of the through hole, and the cylindrical adapter is welded and fixed to the existing pipe, and the screw release operation of the plug member is prevented. Make sure to close the pipe and connect the new pipe to the cut end. When the plug member is unscrewed, the welded part between the cylindrical adapter and the plug member, or the cover member welded to the cylindrical adapter, is removed with a grinder. After screwing in the cylindrical adapter is released, the gas bag attached to the tube through the through hole blocks the flow of gas into the cut end, and after the new pipe is connected, the plug member is screwed into the cylindrical adapter. At the same time, the plug member is welded and fixed to the cylindrical adapter to close the through hole (see, for example, Patent Document 1).
上記従来技術によれば、既設管の切断端部を閉塞した後に筒状アダプタに螺合した栓部材の螺合解除操作を阻止できるようにするために、筒状アダプタと栓部材とを溶接固定したり、筒状アダプタに螺合させた栓部材を覆う覆い部材を筒状アダプタに溶接固定したりしているため、その溶接時に、筒状アダプタや栓部材が溶接熱で高温に加熱されて、筒状アダプタの雄ねじ部や、筒状アダプタと栓部材との螺合部位に歪みが生じ易い問題があり、また、既設管の切断端部を閉塞した後に、栓部材を螺合させてある筒状アダプタを既設管に溶接固定して貫通孔を塞ぐので、その溶接時にも、筒状アダプタや栓部材が溶接熱で高温に加熱されて、筒状アダプタと栓部材との螺合部位に歪みが生じ易い問題がある。
このため、既設管の切断端部を閉塞した後に、栓部材で貫通孔を塞ごうとしても、筒状アダプタの雄ねじ部に生じた歪みに起因して、その雄ねじ部を貫通孔の内周面に形成した雌ねじ部に螺合できなくて貫通孔を塞ぐことができないおそれがある。
また、筒状アダプタの雄ねじ部を貫通孔の内周面に形成した雌ねじ部に螺合して、貫通孔を塞ぐことができたとしても、閉塞した切断端部側に新設管を接続するときにガスバッグを装着するべく、筒状アダプタと栓部材との溶接部や、筒状アダプタに溶接してある覆い部材を撤去しても、筒状アダプタと栓部材との螺合部位に生じた歪みに起因して、栓部材の筒状アダプタに対する螺合を解除できなくてガスバッグを装着できないおそれがある。
更に、栓部材の筒状アダプタに対する螺合を解除できたとしても、新設管を接続した後に、再度、栓部材を筒状アダプタに螺合しようとしても、うまく螺合できなくて、貫通孔を閉塞できないおそれがある。
本発明は上記実情に鑑みてなされたものであって、既設管の切断端部を閉塞した後は、雌ねじ部に螺合した栓部材の螺合解除操作を阻止した状態で、貫通孔を確実に塞いでおくことができ、閉塞した切断端部側に新設管を接続するときには、その貫通孔を利用してガスバッグを確実に装着でき、新設管を接続した後は、貫通孔を確実に閉塞できるようにすることを目的とする。
According to the above prior art, the cylindrical adapter and the plug member are welded and fixed so that the screw member can be prevented from being unscrewed by closing the cut end of the existing pipe and then screwed into the cylindrical adapter. Or the cover member that covers the plug member screwed into the cylindrical adapter is welded and fixed to the cylindrical adapter, so that the cylindrical adapter or the plug member is heated to a high temperature by welding heat during the welding. There is a problem that distortion is likely to occur in the threaded portion of the tubular adapter and the threaded portion of the tubular adapter and the plug member, and the plug member is screwed after closing the cut end of the existing pipe. Since the cylindrical adapter is welded and fixed to the existing pipe to close the through hole, the cylindrical adapter and the plug member are also heated to high temperatures by welding heat during the welding, so that the cylindrical adapter and the plug member are screwed together. There is a problem that distortion tends to occur.
For this reason, even if it is attempted to close the through hole with the plug member after closing the cut end portion of the existing pipe, the male screw portion is connected to the inner peripheral surface of the through hole due to distortion generated in the male screw portion of the cylindrical adapter. There is a possibility that the through-hole cannot be closed because it cannot be screwed into the female screw portion formed in the above.
In addition, even when the male threaded portion of the cylindrical adapter is screwed into the female threaded portion formed on the inner peripheral surface of the through hole to close the through hole, the new pipe is connected to the closed cut end side. Even if the welded part between the cylindrical adapter and the plug member or the cover member welded to the cylindrical adapter was removed to attach the gas bag to the gas bag, it occurred at the screwed portion between the cylindrical adapter and the plug member. Due to the distortion, there is a possibility that the screw bag cannot be released from the tubular adapter and the gas bag cannot be mounted.
Furthermore, even if the screwing of the plug member to the cylindrical adapter can be released, even after trying to screw the plug member into the cylindrical adapter again after connecting the new pipe, the screw cannot be screwed well and the through hole is There is a possibility that it cannot be blocked.
The present invention has been made in view of the above circumstances, and after closing the cut end portion of the existing pipe, the through-hole is reliably secured in a state in which the screw release operation of the plug member screwed into the female screw portion is blocked. When connecting the new pipe to the closed cutting end side, the gas bag can be securely attached using the through hole, and after connecting the new pipe, the through hole The purpose is to allow closure.
本発明の第1特徴構成は、ガス供給用既設管を切断してその切断端部を閉塞する為に、前記既設管にガスバッグ装着用貫通孔を形成して、その貫通孔を通して管内に装着したガスバッグで前記既設管の切断予定箇所へのガスの流入を遮断し、前記切断端部を閉塞した後は、前記ガスバッグを管外に撤去して、前記貫通孔周りに設けてある雌ねじ部に螺合した栓部材でその貫通孔を塞ぎ、前記閉塞した切断端部側に新設管を接続する時は、前記栓部材の螺合を解除して、前記貫通孔を通して管内に装着したガスバッグで前記切断端部側へのガスの流入を遮断し、前記新設管を接続した後は、前記ガスバッグを管外に撤去して、前記栓部材を前記雌ねじ部に螺合するとともに溶接固定して前記貫通孔を閉塞する配管工法であって、前記雌ねじ部に前記栓部材を螺合し、前記切断端部を閉塞した後に前記雌ねじ部に螺合した栓部材の螺合解除操作を阻止できるように、その栓部材を覆う覆い部材を、その栓部材から離して前記既設管に撤去可能に溶接固定する点にある。 The first characteristic configuration of the present invention is that a gas bag mounting through-hole is formed in the existing pipe in order to cut the existing pipe for gas supply and close the cut end portion, and the pipe is mounted in the pipe through the through-hole. An internal thread provided around the through-hole after removing the gas bag from the pipe after blocking the inflow of gas to the planned cutting position of the existing pipe with the gas bag and closing the cut end. When the through hole is closed with a plug member that is screwed to the plug, and a new pipe is connected to the closed cutting end, the screw that is screwed to the plug member is released, and the gas fitted into the pipe through the through hole After the gas flow to the cut end side is blocked by the bag and the new pipe is connected, the gas bag is removed from the pipe, and the plug member is screwed into the female screw portion and fixed by welding. A piping method for closing the through-hole, and The cover member covering the plug member is separated from the plug member so that the screw member can be prevented from being unscrewed by screwing the plug member and closing the cut end. In this point, it is fixed to the existing pipe by welding.
〔作用及び効果〕
貫通孔周りに設けてある雌ねじ部に栓部材を螺合するので、既設管の切断端部を閉塞した後でも、貫通孔を確実に塞いでおくことができる。
また、切断端部を閉塞した後に雌ねじ部に螺合して貫通孔を塞いでいる栓部材の螺合解除操作を阻止できるように、その栓部材を覆う覆い部材を、栓部材や雌ねじ部が溶接熱で高温に加熱されないように、その栓部材から離して既設管に撤去可能に溶接固定するので、雌ねじ部と栓部材との螺合部位に歪みが生じにくい。
従って、既設管の切断端部を閉塞した後は、雌ねじ部に螺合した栓部材の螺合解除操作を阻止した状態で、貫通孔を確実に塞いでおくことができ、閉塞した切断端部側に新設管を接続するときには、覆い部材の全部又は一部を撤去して、栓部材の雌ねじ部に対する螺合を解除することにより、貫通孔を利用してガスバッグを確実に装着でき、新設管を接続した後も、栓部材を雌ねじ部に螺合するとともに溶接固定して、貫通孔を確実に閉塞できる。
[Action and effect]
Since the plug member is screwed into the female screw portion provided around the through hole, the through hole can be reliably closed even after the cut end portion of the existing pipe is closed.
In addition, the covering member covering the plug member is blocked by the plug member or the female screw portion so that the screw member can be prevented from being unscrewed by closing the cut end portion and then screwing into the female screw portion to close the through hole. In order not to be heated to high temperature by welding heat, it is welded and fixed to the existing pipe so as to be removed from the plug member, so that the screwed portion between the female screw portion and the plug member is hardly distorted.
Therefore, after the cut end of the existing pipe is closed, the through hole can be reliably closed in a state where the screw release operation of the plug member screwed into the female screw portion is blocked, and the closed cut end When connecting the new pipe to the side, all or part of the cover member is removed and the screwing of the female screw part of the plug member is released, so that the gas bag can be securely attached using the through hole. Even after the pipe is connected, the through hole can be reliably closed by screwing the stopper member into the female thread portion and fixing it by welding.
本発明の第2特徴構成は、一端側にフランジ部を備えた筒体の他端側を前記既設管に気密に溶接固定して、前記雌ねじ部に螺合した栓部材の外周部を間隔を隔てて囲み、前記フランジ部にボルト固定してある蓋板でその内側を密閉して、前記覆い部材を構成する点にある。 According to a second characteristic configuration of the present invention, the other end side of the cylindrical body having a flange portion at one end side is hermetically welded and fixed to the existing pipe, and the outer peripheral portion of the plug member screwed into the female thread portion is spaced apart. The cover member is formed by sealing the inside with a cover plate that is surrounded by a space and is bolted to the flange portion.
〔作用及び効果〕
一端側にフランジ部を備えた筒体の他端側を既設管に気密に溶接固定して、雌ねじ部に螺合した栓部材の外周部を間隔を隔てて囲み、フランジ部にボルト固定してある蓋板でその内側を密閉して、覆い部材を構成するので、雌ねじ部と栓部材との螺合部位から管内ガスが漏れ出ていても、その漏れ出たガスを覆い部材の内側に滞留させて、ガスの継続的な漏れ出しを防止できるとともに、栓部材の雌ねじ部に対する螺合を解除できるように、蓋板のフランジ部に対するボルト固定を外して、蓋板を簡便に撤去できる。
また、火花の発生を伴うグラインダーや溶断用トーチなどを特に使用することなく、栓部材の雌ねじ部に対する螺合を解除できるように、蓋板をそのフランジ部に対するボルト固定を外して撤去できるので、作業を安全に実施することができる。
[Action and effect]
The other end of the cylinder having a flange portion at one end is hermetically welded and fixed to an existing pipe, and the outer peripheral portion of the plug member screwed into the female screw portion is surrounded with a gap, and bolted to the flange portion. Since the inside of the lid is sealed with a cover plate to form the cover member, even if gas in the pipe leaks from the screwed part between the female thread and the plug member, the leaked gas stays inside the cover member. Thus, it is possible to easily remove the lid plate by removing the bolts from the flange portion of the lid plate so that continuous leakage of gas can be prevented and the screwing of the plug member to the female thread portion can be released.
In addition, the cap plate can be removed by removing the bolt fixing to the flange part so that the screwing to the female thread part of the plug member can be released without using a grinder or a torch for fusing with the occurrence of sparks. Work can be performed safely.
図1〜図3に示すように、都市ガスなどの可燃性ガスが通流している鋼製のガス供給用既設管Aを、管内ガスを外部に噴出させないノーブロー工法で切断して、その切断端部4を閉塞しておき、後日、新設管Bを接続する必要が生じたときに、その切断端部4側にノーブロー工法で新設管Bを接続する本発明による配管工法の実施の形態を説明する。
As shown in FIGS. 1 to 3, the existing gas supply pipe A through which combustible gas such as city gas flows is cut by a no-blow construction method in which the gas in the pipe is not jetted outside, and the cut end An embodiment of the pipe construction method according to the present invention in which the new pipe B is connected to the
ノーブロー工法用のシャッター装置を既設管Aに固定して、そのシャッター装置に装着した穿孔装置で、図1(イ)に示すように、切断予定箇所Xよりもガス通流方向で上流側(高圧側)の既設管Aの管壁にガスバッグ装着用の平面視で円形の貫通孔1を、管内ガスが外部に噴出しないように形成するとともに、その貫通孔1の内周面に雌ねじ部2を形成し、その貫通孔1を通して管内に装着した二個のガスバッグ3で既設管Aの切断予定箇所Xへのガスの流入を遮断して、図1(ロ)に示すように、既設管Aを切断するとともに、その切断端部4にキャップ5を溶接して、切断端部4を閉塞する。
As shown in FIG. 1 (a), the no-blow construction shutter device is fixed to the existing pipe A and attached to the shutter device. As shown in FIG. The side wall of the existing pipe A is formed with a circular through
前記切断端部4を閉塞した後は、管内ガスが外部に噴出しないようにガスバッグ3を管外に撤去して、図1(ハ)に示すように、雌ねじ部2に螺合した栓部材6で貫通孔1を塞ぎ、その栓部材6の螺合解除操作を阻止できるように、栓部材6を覆う鋼製の覆い部材7を、その栓部材6から離して既設管Aに撤去可能に溶接固定する。
After the
前記覆い部材7は、図2,図3に示すように、一端側にフランジ部8a備えた内径が貫通孔1の径の2倍程度の円筒体8の他端側を、貫通孔1と同芯状に既設管Aに気密に溶接固定して、雌ねじ部2に螺合した栓部材6の外周部を間隔を隔てて囲み、蓋板9をガスケット10を挟んでフランジ部8aにボルト固定して、その内側を密閉できるように構成してある。
As shown in FIGS. 2 and 3, the
そして、キャップ5で閉塞した既設管Aの切断端部4側に新設管Bを接続する時は、管内ガスが外部に噴出しないようにノーブローバッグなどを使用して、蓋板9のフランジ部8aに対するボルト固定を外し、その蓋板9を撤去して、栓部材6の雌ねじ部2に対する螺合を解除し、図1(ニ)に示すように、貫通孔1を通して管内に装着した二個のガスバッグ3で切断端部4側へのガスの流入を遮断して、図1(ホ)に示すように、新設管Bを接続する。
When the new pipe B is connected to the
前記新設管Bを接続した後は、管内ガスが外部に噴出しないようにノーブローバッグなどを使用して、ガスバッグ3を管外に撤去して、図1(ヘ)に示すように、栓部材6を雌ねじ部2に螺合するとともに既設管Aに溶接固定して貫通孔1を閉塞し、円筒体8をグラインダーなどで切断して撤去する。
After the new pipe B is connected, the
〔その他の実施形態〕
1.本発明による配管工法は、既設管に溶接固定する筒体と、筒体の端部を塞ぐ蓋板とで覆い部材を構成する場合は、切断端部を閉塞した後に栓部材で貫通孔を塞ぐ前に、筒体のみを既設管に溶接固定しておいても良く、筒体を既設管に溶接固定した後、ガスバッグ装着用貫通孔の内周面に雌ねじ部を形成すれば、溶接熱によって雌ねじ部に歪みが発生することを防止できる。
2.本発明による配管工法は、既設管に溶接固定する筒体と、筒体の端部を塞ぐ蓋板とで覆い部材を構成する場合は、既設管に筒体を溶接固定してから、その筒体に蓋板を溶接固定しても良い。
3.本発明による配管工法は、既設管の切断端部を閉塞した後、貫通孔の内周面に形成してある雌ねじ部に栓部材を螺合して貫通孔を塞いでから、その栓部材の螺合解除操作を阻止できるように、栓部材を覆うように被せたキャップ状に形成した覆い部材を既設管に溶接固定しても良い。
[Other Embodiments]
1. In the pipe construction method according to the present invention, when a covering member is constituted by a cylinder body that is welded and fixed to an existing pipe and a cover plate that closes an end portion of the cylinder body, the through hole is closed by a plug member after closing the cut end portion. It may be possible to weld and fix only the cylinder to the existing pipe before, and after fixing the cylinder to the existing pipe by welding, if a female thread is formed on the inner peripheral surface of the through hole for attaching the gas bag, the welding heat Therefore, it is possible to prevent the internal thread portion from being distorted.
2. The pipe construction method according to the present invention is such that when a covering member is constituted by a cylindrical body that is welded and fixed to an existing pipe and a cover plate that closes an end of the cylindrical body, the cylindrical body is welded and fixed to the existing pipe, and then the cylinder A lid plate may be fixed to the body by welding.
3. In the piping method according to the present invention, after closing the cut end portion of the existing pipe, the plug member is screwed into the female thread portion formed on the inner peripheral surface of the through hole to close the through hole, and then the plug member A covering member formed in a cap shape so as to cover the plug member may be welded and fixed to the existing pipe so as to prevent the screw release operation.
1 ガスバッグ装着用貫通孔
2 雌ねじ部
3 ガスバッグ
4 切断端部
6 栓部材
7 覆い部材
8 筒体
8a フランジ部
9 蓋板
A 既設管
B 新設管
DESCRIPTION OF
Claims (2)
前記切断端部を閉塞した後は、前記ガスバッグを管外に撤去して、前記貫通孔周りに設けてある雌ねじ部に螺合した栓部材でその貫通孔を塞ぎ、
前記閉塞した切断端部側に新設管を接続する時は、前記栓部材の螺合を解除して、前記貫通孔を通して管内に装着したガスバッグで前記切断端部側へのガスの流入を遮断し、
前記新設管を接続した後は、前記ガスバッグを管外に撤去して、前記栓部材を前記雌ねじ部に螺合するとともに溶接固定して前記貫通孔を閉塞する配管工法であって、
前記雌ねじ部に前記栓部材を螺合し、前記切断端部を閉塞した後に前記雌ねじ部に螺合した栓部材の螺合解除操作を阻止できるように、その栓部材を覆う覆い部材を、その栓部材から離して前記既設管に撤去可能に溶接固定する配管工法。 In order to cut the existing pipe for gas supply and close the cut end portion thereof, a gas bag mounting through hole is formed in the existing pipe, and the existing pipe is cut by the gas bag mounted in the pipe through the through hole. Shut off the gas flow to the planned location,
After closing the cut end, the gas bag is removed outside the tube, and the through hole is closed with a plug member screwed into the female screw portion provided around the through hole,
When connecting a new pipe to the closed cutting end side, the screw member is released and the gas bag attached to the pipe through the through hole is used to block the gas flow to the cutting end side. And
After connecting the new pipe, the gas bag is removed outside the pipe, and the plug member is screwed into the female thread portion and welded and fixed to close the through hole,
A covering member that covers the plug member, so as to prevent the screw release operation of the plug member screwed into the female screw portion after the plug member is screwed into the female screw portion and the cut end portion is closed, A piping method that is welded and fixed to the existing pipe away from the plug member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2004074823A JP2005264977A (en) | 2004-03-16 | 2004-03-16 | Piping method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2004074823A JP2005264977A (en) | 2004-03-16 | 2004-03-16 | Piping method |
Publications (1)
Publication Number | Publication Date |
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JP2005264977A true JP2005264977A (en) | 2005-09-29 |
Family
ID=35089764
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2004074823A Pending JP2005264977A (en) | 2004-03-16 | 2004-03-16 | Piping method |
Country Status (1)
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JP (1) | JP2005264977A (en) |
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2004
- 2004-03-16 JP JP2004074823A patent/JP2005264977A/en active Pending
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