JP2005262026A - Apparatus for agitating powder or granular material - Google Patents
Apparatus for agitating powder or granular material Download PDFInfo
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- JP2005262026A JP2005262026A JP2004075518A JP2004075518A JP2005262026A JP 2005262026 A JP2005262026 A JP 2005262026A JP 2004075518 A JP2004075518 A JP 2004075518A JP 2004075518 A JP2004075518 A JP 2004075518A JP 2005262026 A JP2005262026 A JP 2005262026A
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本発明は、粉粒体の攪拌装置に関するものである。 The present invention relates to an apparatus for stirring powder particles.
粉粒体の攪拌は、複数種の粉粒体を均一に混合するために行なわれる作業である。例えば、固相反応の場合では、固体同士の反応は互いの接触回数によるため、できるだけ均一に混合することが要求される。また、反応しない顔料等の混合においても均一に混合しなければ色ムラがでる。その他、種々のもので粉粒体の均一混合が要求される。 Agitation of the powder particles is an operation performed to uniformly mix a plurality of types of powder particles. For example, in the case of a solid-phase reaction, since the reaction between solids depends on the number of contact with each other, it is required to mix as uniformly as possible. Further, even when mixing non-reactive pigments or the like, color unevenness occurs unless they are mixed uniformly. In addition, various materials require uniform mixing of the granular materials.
このような混合のための攪拌装置としては、スクリュータイプ、振動タイプ、スティックやベーンを回転させるタイプ等がある。
スクリュータイプはスクリューが回転するタイプのものであり最もよく使用されているが、スクリューの中心部分がほとんど攪拌されないため、時間がかかる。
As a stirring device for such mixing, there are a screw type, a vibration type, a type that rotates a stick or a vane, and the like.
The screw type is a type in which the screw rotates and is most often used. However, it takes time because the central portion of the screw is hardly stirred.
また、振動タイプでは完全な攪拌は不可能である。更に、スティックやベーンを回転させるタイプでは、水平方向か垂直方向のどちらかの攪拌がほとんどできない。且つ、回転抵抗も大きくなる。 Moreover, complete stirring is impossible with the vibration type. Furthermore, in the type in which the stick or vane is rotated, stirring in either the horizontal direction or the vertical direction is hardly possible. In addition, the rotational resistance increases.
そもそも、粉粒体は液体と異なり、均一攪拌(混合も)が難しい。自然拡散による攪拌や混合が起こらないばかりか、その比重や大きさに差があればあるほど難しくなる。 In the first place, unlike a liquid, a granular material is difficult to uniformly stir (also mix). Not only stirring and mixing due to natural diffusion does not occur, but the more the difference in specific gravity and size, the more difficult it becomes.
このような困難性を考慮した攪拌装置として特許文献1に記載されたものがある。これは、螺旋状翼とパドル型の攪拌翼が設けられ同時に回転するものである。螺旋状翼によって、粉体が上下に攪拌される点が特徴である。
しかし、これも中心部分の混合が悪いことと、螺旋状翼が粉体を切るように浸入するため、混合効果が小さい。
However, the mixing effect is also small because the mixing of the central part is poor and the spiral blades penetrate so as to cut the powder.
そこで、粉体や粒体を効率よく攪拌できる簡単な装置を提供する。 Therefore, a simple apparatus that can efficiently stir powders and granules is provided.
以上のような現状に鑑み、本発明者は鋭意研究の結果本発明粉粒体の攪拌装置を完成させたものであり、その特徴とするところは、複数種の粉粒体を攪拌するものであって、回転軸に直角に3本以上の水平材を設け、該水平材に直角にそれぞれ攪拌翼を設けたものであって、該攪拌翼は垂直方向に長く、且つ水平方向に角度を持った板材で構成された点にある。 In view of the current situation as described above, the present inventor has completed the agitation apparatus of the present invention as a result of earnest research, and the feature of the present invention is that a plurality of types of powder are agitated. 3 or more horizontal members are provided at right angles to the rotation axis, and stirring blades are provided at right angles to the horizontal members, the stirring blades being long in the vertical direction and having an angle in the horizontal direction. It is in the point comprised with the plate material.
ここで、粉粒体は、その物理的又は化学的性質はどのようなものでもよい。混合している間に液化したり、気化したり、分解するようなものでもよい。粉粒体のサイズは問わないが、通常は0.01〜数mm程度が好適である。
このような粉粒体の例としては、砂、石粉、触媒粒子、プラスチックやゴム等の粉体や破砕品があるがその他どのようなものでもよい。勿論、これらが複数種混合していてもよい。
Here, the granular material may have any physical or chemical properties. It may be liquefied, vaporized or decomposed during mixing. The size of the granular material is not limited, but usually about 0.01 to several mm is suitable.
Examples of such granular materials include sand, stone powder, catalyst particles, powders such as plastic and rubber, and crushed products, but any other type may be used. Of course, a plurality of these may be mixed.
回転軸は、垂直に設けるのが普通であるが少々傾斜していてもよい。この軸はモターやエンジン等通常の駆動源で駆動すればよい。駆動は上下どちらからでもよい。 The rotation axis is usually provided vertically, but may be slightly inclined. This shaft may be driven by a normal drive source such as a motor or engine. The drive may be from either up or down.
この回転軸には、水平材を3本以上(4〜5本が好ましい)設ける。水平材はこれ自体もわずかは攪拌効果を有するが、根本は攪拌翼を固定して回転させるためのものである。水平材は板状、パイプ状等どのようなものでもよい。この水平材の取り付け位置は、3本の場合には、互いに120度間隔を持った均等位置ではなく、40度、160度、160度のように1つの間隔を狭くすることが望ましい。また、4本の場合には、3本を120度間隔で均等に配置し、他の1本をどこかの間(中間でなくともよい)に位置させるのがよい。本数にかかわらず、すべてが均等に配置するよりは不均一な方がよい。勿論、このような位置に限定するものではないが、好ましいという意味である。 The rotating shaft is provided with three or more horizontal members (preferably 4 to 5). The horizontal material itself has a slight stirring effect, but the root is for fixing and rotating the stirring blade. The horizontal member may be any shape such as a plate shape or a pipe shape. In the case of three horizontal member attachment positions, it is preferable that one interval be narrowed, such as 40 degrees, 160 degrees, and 160 degrees, instead of an equal position with an interval of 120 degrees. In the case of four, it is preferable that three are evenly arranged at intervals of 120 degrees, and the other one is located somewhere (not necessarily intermediate). Regardless of the number, it is better to have non-uniformity than to arrange them all evenly. Of course, it is not limited to such a position, but it is preferable.
このような位置関係がこのましいのは、後述する攪拌翼によって、その前部にできる山を均一なものにせず、大きさに差を持たせるためである。このようにすると、大きな山から小さな山に粉粒体が流れ攪拌効率が上がる。 The reason why such a positional relationship is favorable is that the crests formed at the front portion thereof are not made uniform by the agitating blade described later, but have a difference in size. If it does in this way, a granular material will flow from a big mountain to a small mountain, and stirring efficiency will go up.
この水平材に攪拌翼を設ける。攪拌翼は、粉粒体を攪拌する主体である。本発明では、この攪拌翼は水平材に直角に設けられたほぼ直線状部材である。よって、実質状垂直なものである。この直線状材は、水平方向に角度を持った板材で構成されている。アングルのようなものが好適である。これは、形状的には(製法ではない)2枚の板材を長手方向に直角に接合したものである。本発明では、直角だけでなく、より小さい角度(60度程度まで)でも、より大きな(120度程度まで)でも構わない。また、3枚を接合したチャンネルのような形状でもよい。更に、三方に突出した形状、例えば、アングルに板を接合したような、断面T字状のものや、断面Y字状等でもよい。 A stirring blade is provided on the horizontal member. The stirring blade is a main body for stirring the powder particles. In the present invention, the stirring blade is a substantially linear member provided at a right angle to the horizontal member. Therefore, it is substantially vertical. This linear material is composed of a plate material having an angle in the horizontal direction. Something like an angle is preferred. This is formed by joining two plate materials (not a manufacturing method) at right angles to the longitudinal direction. In the present invention, not only a right angle but also a smaller angle (up to about 60 degrees) or a larger angle (up to about 120 degrees) may be used. Moreover, the shape like the channel which joined 3 sheets may be sufficient. Further, it may have a shape protruding in three directions, for example, a T-shaped section in which a plate is joined to an angle, a Y-shaped section, or the like.
このような形状にし、接合ラインを前にして回転させるのである。このようにすれば、進行方向の後ろ側に真空部分(極端に言えば)ができ、そこに粉粒体が巻き込まれてくるためである。これによって、混合効果が大きくなる。特に通常のものでは、起こり難い上下の攪拌が可能となる。これによって、中心部分と周囲部との交換が起こり、通常攪拌され難い中心部分も粉粒体がよく入れ替わることとなる。 Such a shape is formed and rotated with the joining line in front. This is because a vacuum part (in an extreme case) is formed on the rear side in the traveling direction, and the powder is entrained there. This increases the mixing effect. In particular, in the normal case, it is possible to stir up and down which hardly occurs. As a result, the center portion and the surrounding portion are exchanged, and the powder particles are often replaced in the center portion that is usually difficult to stir.
この攪拌翼の長さは、すべて同じでもよいが、差を持たせる方がよい。これも攪拌翼によって、その前部にできる山を均一なものにせず、大きさに差を持たせるためである。攪拌翼は、1本の水平材に1つでも複数でもよい。
長さは、充填する粉粒体の深さによって決めればよく自由であるが、少なくとも充填深さの70%程度の長さ(高さ)は必要である。これ以上長くても問題はない。
The lengths of the stirring blades may all be the same, but it is better to have a difference. This is also because the crests formed in the front part of the agitating blade are not made uniform, but have a difference in size. One or more stirring blades may be provided for one horizontal member.
The length may be determined according to the depth of the granular material to be filled, but the length (height) of at least about 70% of the filling depth is necessary. There is no problem even if it is longer than this.
本発明攪拌装置には、次のような大きな利点がある。
(1) 混合の困難な粒や粉が簡単に混合できる。
(2) 装置が簡単で安価である。
(3) 複雑な動きや操作がなく、そのため故障が少なく、寿命も長くなる。
The stirring device of the present invention has the following great advantages.
(1) Grains and powders that are difficult to mix can be easily mixed.
(2) The device is simple and inexpensive.
(3) There are no complicated movements and operations, so there are few failures and long life.
以下好適な実施の形態に基づいて本発明をより詳細に説明する。 Hereinafter, the present invention will be described in more detail based on preferred embodiments.
図1は、本発明攪拌装置1の1例を示す平面図である。回転軸2に固定された円板3に水平材4が4本ボルト止めされている。この水平材4は板状のもので、攪拌翼5の形状に合わせた形状にしている。攪拌翼5はアングル又はアングルに板を接合した形状のものを用いている。この図では、回転軸2は反時計まわりに回転する。
FIG. 1 is a plan view showing an example of the stirring device 1 of the present invention. Four
図2は、図1の斜視図である。アングルやアングルに板を接合したものであることが理解できる。水平材4の形状は単なる矩形でも、この図のような形状でも構わない。
FIG. 2 is a perspective view of FIG. It can be understood that the plate is joined to an angle or an angle. The shape of the
図3は、この攪拌装置1を円筒状の容器6に取り付け、そこに混合すべき粒体を導入したものである。回転軸2の下方に駆動用モーター7が設けられている。この状態でモーター7を回転するだけで攪拌され混合される。
この容器自体が、加熱されたり、この中でその他のものが添加されたり、種々の反応を起こしたりしても問題はない。逆にそのような反応を迅速に、効率よくすることも本発明攪拌装置の大きな目的である。
FIG. 3 shows an example in which the stirring device 1 is attached to a
There is no problem even if the container itself is heated, other substances are added in the container, or various reactions are caused. On the other hand, it is a major object of the stirring apparatus of the present invention to make such a reaction quickly and efficiently.
粒体の充填面8は、攪拌翼5よりわずかに上方である。この図では、攪拌翼5と容器6の壁面には隙間があるが、これは粒体によって、隙間がほとんどない方がよい場合と、ある程度隙間があった方がいい場合とがある。
The particle filling surface 8 is slightly above the
この容器に、0.05mmサイズ(公称)の珪砂と、1.0mmのプラスチック片を同量(重量比)導入した。そして、モーターを回転(回転数:60回転/分)したところ数分でほぼ完全に混合できた。このことから、混合効率が高いことがわかる。 0.05 mm size (nominal) silica sand and 1.0 mm plastic piece were introduced into this container in the same amount (weight ratio). When the motor was rotated (rotation number: 60 rotations / minute), almost complete mixing was achieved in a few minutes. This shows that mixing efficiency is high.
1 本発明攪拌装置
2 回転軸
3 円板
4 水平材
5 攪拌翼
6 容器
7 モーター
8 充填面
DESCRIPTION OF SYMBOLS 1 This invention stirring apparatus 2 Rotating shaft 3
Claims (3)
The granular material stirring apparatus according to claim 1 or 2, wherein the horizontal member uses at least three kinds having different lengths.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2020054956A (en) * | 2018-10-02 | 2020-04-09 | 淺田鉄工株式会社 | Paddle blade and stirring device comprising paddle blade |
KR20200038194A (en) * | 2018-10-02 | 2020-04-10 | 아사다텍코 가부시키가이샤 | Mixing device |
KR102176241B1 (en) * | 2020-06-19 | 2020-11-09 | 김용훈 | Sand cleaning apparatus of sediment treatment system |
-
2004
- 2004-03-17 JP JP2004075518A patent/JP4368707B2/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2020054956A (en) * | 2018-10-02 | 2020-04-09 | 淺田鉄工株式会社 | Paddle blade and stirring device comprising paddle blade |
KR20200038194A (en) * | 2018-10-02 | 2020-04-10 | 아사다텍코 가부시키가이샤 | Mixing device |
KR102106439B1 (en) * | 2018-10-02 | 2020-05-04 | 아사다텍코 가부시키가이샤 | Mixing device |
TWI694861B (en) * | 2018-10-02 | 2020-06-01 | 日商淺田鐵工股份有限公司 | Stirring device |
KR102176241B1 (en) * | 2020-06-19 | 2020-11-09 | 김용훈 | Sand cleaning apparatus of sediment treatment system |
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