JP2005255757A - Thermoplastic resin composition and its molded product - Google Patents
Thermoplastic resin composition and its molded product Download PDFInfo
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- JP2005255757A JP2005255757A JP2004066818A JP2004066818A JP2005255757A JP 2005255757 A JP2005255757 A JP 2005255757A JP 2004066818 A JP2004066818 A JP 2004066818A JP 2004066818 A JP2004066818 A JP 2004066818A JP 2005255757 A JP2005255757 A JP 2005255757A
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- 239000011342 resin composition Substances 0.000 title claims abstract description 38
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 20
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000005977 Ethylene Substances 0.000 claims abstract description 51
- 229920001577 copolymer Polymers 0.000 claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 claims abstract description 25
- 239000002184 metal Substances 0.000 claims abstract description 25
- 229920012753 Ethylene Ionomers Polymers 0.000 claims abstract description 20
- 239000000178 monomer Substances 0.000 claims abstract description 20
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims abstract description 17
- 229920000098 polyolefin Polymers 0.000 claims abstract description 14
- 229920002126 Acrylic acid copolymer Polymers 0.000 claims abstract description 12
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 14
- 238000006386 neutralization reaction Methods 0.000 claims description 11
- 239000004711 α-olefin Substances 0.000 claims description 11
- 229920003067 (meth)acrylic acid ester copolymer Polymers 0.000 claims description 10
- 150000002500 ions Chemical class 0.000 claims description 9
- 229910052783 alkali metal Inorganic materials 0.000 claims description 8
- 150000001340 alkali metals Chemical class 0.000 claims description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 239000011701 zinc Substances 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- 239000011734 sodium Substances 0.000 claims description 5
- 239000002585 base Substances 0.000 claims description 4
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229920000554 ionomer Polymers 0.000 description 25
- 238000000465 moulding Methods 0.000 description 19
- 239000000203 mixture Substances 0.000 description 15
- 238000002156 mixing Methods 0.000 description 12
- -1 2-methylallyl glycidyl ether Chemical compound 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 10
- 238000001125 extrusion Methods 0.000 description 9
- 229920005601 base polymer Polymers 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 229920000092 linear low density polyethylene Polymers 0.000 description 7
- 239000004707 linear low-density polyethylene Substances 0.000 description 7
- 239000000155 melt Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- 229920005604 random copolymer Polymers 0.000 description 5
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000004840 adhesive resin Substances 0.000 description 4
- 229920006223 adhesive resin Polymers 0.000 description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000007765 extrusion coating Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229920005679 linear ultra low density polyethylene Polymers 0.000 description 2
- 239000012968 metallocene catalyst Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadec-1-ene Chemical compound CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 238000007666 vacuum forming Methods 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- JJRUAPNVLBABCN-UHFFFAOYSA-N 2-(ethenoxymethyl)oxirane Chemical compound C=COCC1CO1 JJRUAPNVLBABCN-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- IEPRKVQEAMIZSS-UHFFFAOYSA-N Di-Et ester-Fumaric acid Natural products CCOC(=O)C=CC(=O)OCC IEPRKVQEAMIZSS-UHFFFAOYSA-N 0.000 description 1
- IEPRKVQEAMIZSS-WAYWQWQTSA-N Diethyl maleate Chemical compound CCOC(=O)\C=C/C(=O)OCC IEPRKVQEAMIZSS-WAYWQWQTSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 206010024769 Local reaction Diseases 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- LDCRTTXIJACKKU-ARJAWSKDSA-N dimethyl maleate Chemical compound COC(=O)\C=C/C(=O)OC LDCRTTXIJACKKU-ARJAWSKDSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 229940117841 methacrylic acid copolymer Drugs 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229920001384 propylene homopolymer Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000000707 stereoselective effect Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920006027 ternary co-polymer Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000009823 thermal lamination Methods 0.000 description 1
- 229920002397 thermoplastic olefin Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、加工性、作業性、耐傷付き性、耐磨耗性、耐熱性、意匠性(艶消し外観)等に優れ、また滑り摩擦係数が小さい表面特性を有する成形体を製造することが可能な熱可塑性樹脂組成物及びその成形体に関する。とくに機械強度及び伸びが共に大きく、とりわけ高温時の引張強度及び半溶融状態における延伸性に優れ、複雑形状の成形体や二次加工成形体の製造に好適な熱可塑性樹脂組成物及びその成形体に関する。 The present invention can produce a molded article having excellent surface properties such as workability, workability, scratch resistance, abrasion resistance, heat resistance, designability (matte appearance), etc., and a small sliding friction coefficient. The present invention relates to a possible thermoplastic resin composition and a molded body thereof. Thermoplastic resin composition and its molded body, which are particularly excellent in both mechanical strength and elongation, particularly excellent in tensile strength at high temperature and stretchability in a semi-molten state, and suitable for the production of complex shaped molded bodies and secondary processed molded bodies. About.
出願人は、すでにエチレン系アイオノマー、α−オレフィン・グリシジルモノマー共重合体及びポリオレフィンからなる熱可塑性樹脂組成物について提案している(例えば特許文献1を参照)。この提案に係る樹脂組成物は、加工性、作業性、耐傷付き性、耐磨耗性、耐熱性、意匠性等に優れ、また滑り摩擦係数が小さい表面特性を有する成形体を製造することが可能であり、その特性を生かして建材や自動車内装部品など種々の用途に供することができる。このような樹脂組成物を用いて異形押出やその他複雑な形状の製品の成形をする場合、あるいは真空成形、圧空成形などの二次加工などにより複雑形状の成形品を得る場合などにおいては、高強度品であって伸びが大きく、精巧で表面状態良好な成形品を生産よく製造できる材料が求められていた。 The applicant has already proposed a thermoplastic resin composition comprising an ethylene ionomer, an α-olefin / glycidyl monomer copolymer and a polyolefin (see, for example, Patent Document 1). The resin composition according to this proposal is excellent in processability, workability, scratch resistance, abrasion resistance, heat resistance, designability, etc., and can produce a molded article having a surface characteristic with a small sliding friction coefficient. It can be used for various purposes such as building materials and automobile interior parts. When molding such products with profile extrusion or other complicated shapes using such resin compositions, or when obtaining molded products with complicated shapes by secondary processing such as vacuum forming or pressure forming, etc. There has been a demand for a material that can produce a molded product that is strong and has a large elongation, a refined, and excellent surface condition with good production.
そこで本発明者らは、上記提案における熱可塑性樹脂組成物の優れた特性を維持しつつ、高強度であってしかも伸びの大きい材料を得るべく検討した結果、エチレン系アイオノマーとして特定複数種のものを併用することが有効であることを見出した。したがって本発明の目的は、機械強度と引張伸びのバランスが優れ、かつ加工性、作業性、耐傷付き性、耐磨耗性、耐熱性、意匠性等にも優れた熱可塑性樹脂組成物を提供することにある。 Accordingly, the present inventors have studied to obtain a material having high strength and high elongation while maintaining the excellent characteristics of the thermoplastic resin composition in the above proposal, and as a result, a plurality of specific types of ethylene-based ionomers. It was found that it is effective to use together. Accordingly, an object of the present invention is to provide a thermoplastic resin composition having an excellent balance between mechanical strength and tensile elongation and excellent workability, workability, scratch resistance, wear resistance, heat resistance, designability, etc. There is to do.
すなわち本発明によれば、エチレン系アイオノマー(A)60〜96.7重量部、エチレンとグリシジルモノマーの共重合体(B)0.3〜10重量部及びポリオレフィン(C)3〜30重量部(合計100重量部)からなり、前記エチレン系アイオノマー(A)が、少なくとも1種のエチレン・(メタ)アクリル酸共重合体10〜90重量%と少なくとも1種のエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体90〜10重量%の混合成分をベース樹脂とし、かつイオン源として金属種を2種以上含む中和度が20〜90%のものであることを特徴とする熱可塑性樹脂組成物が提供される。 That is, according to the present invention, ethylene ionomer (A) 60-96.7 parts by weight, ethylene-glycidyl monomer copolymer (B) 0.3-10 parts by weight and polyolefin (C) 3-30 parts by weight ( The ethylene ionomer (A) comprises at least one ethylene / (meth) acrylic acid copolymer of 10 to 90% by weight and at least one ethylene / (meth) acrylic acid / ( A heat characterized by having a mixed component of 90 to 10% by weight of a (meth) acrylate copolymer as a base resin and a neutralization degree of 20 to 90% including two or more metal species as an ion source. A plastic resin composition is provided.
本発明によれば、加工性、作業性、耐傷付き性、耐磨耗性、耐熱性、意匠性(艶消し外観)等に優れ、また滑り摩擦係数が小さい表面特性を有する成形体を製造することが可能な熱可塑性樹脂組成物を提供することができる。このような樹脂組成物は、とくに機械強度(引張強度)及び引張伸び(破断点伸度)が共に大きいので、伸縮を伴う成形体用途に好適である。とりわけ高温時の引張強度及び半溶融状態における延伸性に優れているので、複雑な形状の成形体加工に対応でき、二次加工における賦形性にも優れている。例えば、JIS K6760に準拠して測定した引張強度が30MPa以上、破断点伸度が350%以上、軟化温度が65℃以上の熱可塑性樹脂組成物を容易に得ることができる。したがって一般的な押出成形、射出成形、中空成形、圧縮成形などは勿論のこと、異形押出成形や真空成形、圧空成形などの二次成形により複雑形状の成形体を得る場合においても、所望形状の成形体を容易に製造することができる。例えば、異形押出成形体、中空パイプ状成形体、ガス・上下水道などの流体搬送用パイプ、工業用バルーン、ギャザー、伸縮管、継ぎ手、伸縮性コード、機械用ベルト、床材、自動車内装材、突板・鋼板・建材・看板などの表層シート、カーテン・間仕切りシート・産業用シートなどのシート状成形体もしくはそれらの表皮、真空圧空成形体もしくはそれらの表皮材などとして使用することができる。 According to the present invention, a molded article having excellent surface properties such as workability, workability, scratch resistance, abrasion resistance, heat resistance, designability (matte appearance), etc., and a small coefficient of sliding friction is produced. It is possible to provide a thermoplastic resin composition that can be used. Such a resin composition is particularly suitable for use as a molded article with expansion and contraction because both the mechanical strength (tensile strength) and the tensile elongation (elongation at break) are large. In particular, since it is excellent in tensile strength at high temperature and stretchability in a semi-molten state, it can cope with processing of a molded body having a complicated shape and is excellent in formability in secondary processing. For example, a thermoplastic resin composition having a tensile strength measured in accordance with JIS K6760 of 30 MPa or more, an elongation at break of 350% or more, and a softening temperature of 65 ° C. or more can be easily obtained. Therefore, not only general extrusion molding, injection molding, hollow molding, compression molding, etc., but also in the case of obtaining a molded body having a complicated shape by secondary molding such as profile extrusion molding, vacuum molding, pressure molding, etc. A molded object can be manufactured easily. For example, profile extrusion moldings, hollow pipe-shaped moldings, pipes for fluid transportation such as gas and water and sewage, industrial balloons, gathers, telescopic pipes, joints, elastic cords, mechanical belts, flooring materials, automotive interior materials, It can be used as a surface layer sheet such as a veneer, a steel plate, a building material, a signboard, a sheet-like molded body such as a curtain, a partition sheet, or an industrial sheet, or a skin thereof, a vacuum / pressure-air molded body, or a skin material thereof.
本発明で用いられるエチレン系アイオノマー(A)は、少なくとも1種のエチレン・(メタ)アクリル酸共重合体及び少なくとも1種のエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体をベース樹脂とし、かつイオン源として金属種を2種以上含む混合成分である。ここに(メタ)アクリル酸は、アクリル酸又はメタクリル酸を意味するものであり、また(メタ)アクリル酸エステルは、アクリル酸エステル又はメタクリル酸エステルを意味するものである。 The ethylene ionomer (A) used in the present invention comprises at least one ethylene / (meth) acrylic acid copolymer and at least one ethylene / (meth) acrylic acid / (meth) acrylic acid ester copolymer. It is a mixed component containing two or more metal species as a base resin and as an ion source. Here, (meth) acrylic acid means acrylic acid or methacrylic acid, and (meth) acrylic acid ester means acrylic acid ester or methacrylic acid ester.
このようなエチレン系アイオノマー(A)は、例えば(1)金属をイオン源とするエチレン・(メタ)アクリル酸共重合体のアイオノマーと、これと異なる金属をイオン源とするエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体のアイオノマーをブレンドする方法、(2)エチレン・(メタ)アクリル酸共重合体とエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体のブレンド物を2種以上の金属種により共イオン化する方法、(3)2種以上の金属をイオン源とするエチレン・(メタ)アクリル酸共重合体のアイオノマー(又はアイオノマー混合物)とエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体のアイオノマーをブレンドする方法、(4)エチレン・(メタ)アクリル酸共重合体のアイオノマーと2種以上の金属をイオン源とするエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体のアイオノマー(又はアイオノマー混合物)をブレンドする方法などによって得ることができる。勿論、上記方法を利用した多くの変形によりエチレン系アイオノマー(A)を得ることも可能である。 Such ethylene-based ionomers (A) include, for example, (1) an ethylene / (meth) acrylic acid copolymer ionomer using a metal as an ion source and an ethylene / (meth) acrylic using a different metal as the ion source. Method of blending ionomer of acid / (meth) acrylic acid ester copolymer, (2) of ethylene / (meth) acrylic acid copolymer and ethylene / (meth) acrylic acid / (meth) acrylic acid ester copolymer A method of co-ionizing a blend with two or more metal species; (3) an ethylene (meth) acrylic acid copolymer ionomer (or ionomer mixture) and ethylene (meta) using two or more metals as an ion source; ) Method of blending ionomer of acrylic acid / (meth) acrylic acid ester copolymer, (4) Ethylene / (meth) acrylic It can be obtained by a method of blending an ionomer of a copolymer and an ionomer (or an ionomer mixture) of an ethylene / (meth) acrylic acid / (meth) acrylic acid ester copolymer using two or more kinds of metals as an ion source. . Of course, it is also possible to obtain the ethylene ionomer (A) by many modifications utilizing the above method.
エチレン系アイオノマー(A)のベースポリマーの一つであるエチレン・(メタ)アクリル酸共重合体としては、(メタ)アクリル酸含量が2〜30重量%、好ましくは3〜25重量%、一層好ましくは5〜20重量%のものを使用するのが望ましい。またJIS K7210−1999、190℃、2160g荷重におけるメルトフローレートが1〜1000g/10分、とくに2〜800g/10分のものが好適に使用できる。また他方のベースポリマーであるエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体としては、エチレン含量が、50〜98重量%、好ましくは60〜95重量%、一層好ましくは70〜90重量%、(メタ)アクリル酸含量が1〜30重量%、好ましくは2〜25重量%、一層好ましくは3〜20重量%、(メタ)アクリル酸エステル含量が1〜30重量%、好ましくは2〜25重量%、一層好ましくは3〜20重量%の重合組成のものが好ましい。またJIS K7210−1999、190℃、2160g荷重におけるメルトフローレートが1〜1000g/10分、とくに2〜800g/10分のものが好適に使用できる。後者の共重合体における(メタ)アクリル酸エステルとしては、アクリル酸メチル、アクリル酸エチル、アクリル酸イソプロピル、アクリル酸イソブチル、アクリル酸n−ブチル、アクリル酸−2−エチルヘキシル、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸イソブチル、メタクリル酸n−ブチルなどであり、とくにアクリル酸の炭素数1〜8程度のアルキルエステルが好適である。上記ベースポリマーは、それぞれ重合組成やメルトフローレートなどが異なる2種以上のものを使用してもよい。本発明においては、エチレン系アイオノマー(A)として、ベースポリマー基準で、エチレン・(メタ)アクリル酸共重合体とエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体の使用割合が、10/90〜90/10、好ましくは20/80〜80/20となるような混合成分が使用される。上記各ベースポリマーはまた、高温、高圧下のラジカル共重合によって調製することができる。 The ethylene / (meth) acrylic acid copolymer which is one of the base polymers of the ethylene ionomer (A) has a (meth) acrylic acid content of 2 to 30% by weight, preferably 3 to 25% by weight, and more preferably. Is preferably 5 to 20% by weight. Also, those having a melt flow rate of 1 to 1000 g / 10 min, particularly 2 to 800 g / 10 min under a load of JIS K7210-1999, 190 ° C. and 2160 g can be suitably used. The ethylene / (meth) acrylic acid / (meth) acrylic acid ester copolymer as the other base polymer has an ethylene content of 50 to 98% by weight, preferably 60 to 95% by weight, and more preferably 70 to 90% by weight, (meth) acrylic acid content 1-30% by weight, preferably 2-25% by weight, more preferably 3-20% by weight, (meth) acrylic acid ester content 1-30% by weight, preferably A polymerization composition of 2 to 25% by weight, more preferably 3 to 20% by weight is preferred. Also, those having a melt flow rate of 1 to 1000 g / 10 min, particularly 2 to 800 g / 10 min under a load of JIS K7210-1999, 190 ° C. and 2160 g can be suitably used. The (meth) acrylic acid ester in the latter copolymer includes methyl acrylate, ethyl acrylate, isopropyl acrylate, isobutyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, methacrylic acid Examples thereof include ethyl, isobutyl methacrylate, and n-butyl methacrylate, and alkyl esters of acrylic acid having about 1 to 8 carbon atoms are particularly preferable. As the base polymer, two or more types having different polymerization compositions and melt flow rates may be used. In the present invention, the ethylene ionomer (A) is based on the base polymer, and the proportion of the ethylene / (meth) acrylic acid copolymer and the ethylene / (meth) acrylic acid / (meth) acrylic acid ester copolymer used is 10/90 to 90/10, preferably 20/80 to 80/20 are used. Each of the above base polymers can also be prepared by radical copolymerization under high temperature and high pressure.
本発明のエチレン系アイオノマー(A)としては、ベースポリマーとして上記割合のエチレン・(メタ)アクリル酸共重合体及びエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体の混合成分を使用すると共に、イオン源として2種以上の金属種を含む中和度が20〜90%のものを使用するものである。金属種としては、例えば、リチウム、ナトリウム、カリウム、ルビジウム、セシウムなどのアルカリ金属、マグネシウム、カルシウム、バリウム、亜鉛などの2価金属などから選ばれる2種以上のものを使用することができる。これらの中ではアルカリ金属と2価金属を併用することが好ましく、中でもナトリウムと亜鉛の組み合わせが好ましい。エチレン系アイオノマー(A)においては、ベースポリマー中のエチレン・(メタ)アクリル酸共重合体及びエチレン・(メタ)アクリル酸・(メタ)アクリル酸エステル共重合体の全カルボキシル基に対する中和度(平均中和度)が20〜90%、好ましくは30〜85%のものが使用される。またイオン種としてアルカリ金属と2価金属を使用する場合、両者の原子比(アルカリ金属/2価金属)が1/25〜25/1、とくに1/20〜20/1となるような割合とするのが好ましい。エチレン系アイオノマー(A)としてはまた、成形性、機械的特性、他成分との混和性などを考慮すると、JIS K7210−1999、190℃、2160g荷重により測定したメルトフローレートが0.01〜100g/10分、とくに0.1〜50g/10分のものを使用するのが好ましい。エチレン系アイオノマー(A)として、上記のようにベースポリマーを2種以上使用し、またこのような2種以上の金属種を使用することにより、引張強度及び引張伸びが共に大きく、半溶融状態における延伸性に優れた樹脂組成物を得ることができる。 As the ethylene ionomer (A) of the present invention, a mixed component of an ethylene / (meth) acrylic acid copolymer and an ethylene / (meth) acrylic acid / (meth) acrylic acid ester copolymer in the above proportion as a base polymer. In addition to being used, an ion source having a neutralization degree of 20 to 90% containing two or more metal species is used. As the metal species, for example, two or more species selected from alkali metals such as lithium, sodium, potassium, rubidium and cesium, and divalent metals such as magnesium, calcium, barium and zinc can be used. Among these, it is preferable to use an alkali metal and a divalent metal in combination, and a combination of sodium and zinc is particularly preferable. In the ethylene ionomer (A), the degree of neutralization of all the carboxyl groups of the ethylene / (meth) acrylic acid copolymer and the ethylene / (meth) acrylic acid / (meth) acrylic acid ester copolymer in the base polymer ( The average neutralization degree) is 20 to 90%, preferably 30 to 85%. When an alkali metal and a divalent metal are used as the ion species, the ratio of the atomic ratio (alkali metal / divalent metal) of 1/25 to 25/1, particularly 1/20 to 20/1, It is preferable to do this. The ethylene ionomer (A) also has a melt flow rate of 0.01 to 100 g measured by JIS K7210-1999, 190 ° C., 2160 g load in consideration of moldability, mechanical properties, miscibility with other components, and the like. / 10 minutes, in particular 0.1 to 50 g / 10 minutes are preferred. As the ethylene ionomer (A), two or more base polymers are used as described above, and by using two or more kinds of such metal species, both the tensile strength and the tensile elongation are large, and in a semi-molten state. A resin composition excellent in stretchability can be obtained.
本発明で使用されるエチレンとグリシジルモノマーの共重合体(B)は、エチレンとグリシジルモノマーのみからなる二元共重合体であっても、エチレンとグリシジルモノマーに加え、さらに他の単量体が共重合された多元共重合体であってもよい。共重合体(B)におけるグリシジルモノマーとしては、グリシジル(メタ)アクリレート又は不飽和グリシジルエーテルを代表例として挙げることができる。より具体的にはグリシジルアクリレート、グリシジルメタクリレート、ビニルグリシジルエーテル、アリルグリシジルエーテル、2−メチルアリルグリシジルエーテル等を挙げることができる。 Even if the copolymer (B) of ethylene and glycidyl monomer used in the present invention is a binary copolymer consisting only of ethylene and glycidyl monomer, in addition to ethylene and glycidyl monomer, other monomers It may be a copolymerized multi-component copolymer. Typical examples of the glycidyl monomer in the copolymer (B) include glycidyl (meth) acrylate and unsaturated glycidyl ether. More specifically, glycidyl acrylate, glycidyl methacrylate, vinyl glycidyl ether, allyl glycidyl ether, 2-methylallyl glycidyl ether and the like can be mentioned.
エチレンと上記グリシジルモノマーの共重合体に任意に共重合される他の単量体の具体例としては、酢酸ビニル、プロピオン酸ビニルのようなビニルエステル、アクリル酸メチル、アクリル酸エチル、アクリル酸イソプロピル、アクリル酸イソブチル、アクリル酸n−ブチル、アクリル酸−2−エチルヘキシル、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸イソブチル、メタクリル酸n−ブチル、マレイン酸ジメチル、マレイン酸ジエチルなどの不飽和カルボン酸エステルなどを例示することができる。 Specific examples of other monomers optionally copolymerized with a copolymer of ethylene and the above glycidyl monomer include vinyl acetate, vinyl esters such as vinyl propionate, methyl acrylate, ethyl acrylate, and isopropyl acrylate. , Unsaturated carboxylic acid esters such as isobutyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, isobutyl methacrylate, n-butyl methacrylate, dimethyl maleate, diethyl maleate Etc. can be illustrated.
エチレンとグリシジルモノマーの共重合体(B)としては、エチレンが50〜99重量%、とくに52〜98重量%、グリシジルモノマーが0.5〜20重量%、とくに1〜18重量%、上記他の単量体が0〜49.5重量%、好ましくは0〜40重量%の割合で共重合されているものが好ましい。グリシジルモノマー含量が少なすぎると、軟化温度の上昇や耐熱性、耐艶戻り性の改良が顕著でなく、一方その量が多くなりすぎると、アイオノマーとの反応が強くなりすぎ、樹脂粘度が急激に上昇して成形が困難となったり、また組成物中にゲルが発生するなどの問題を起こすことがある。このような共重合体は、ランダム共重合体であってもグラフト共重合体であってもよいが、一般にはエチレン系アイオノマー(A)との反応の均一性からランダム共重合体を使用するのが好ましい。このようなランダム共重合体は、例えば、高温、高圧下のラジカル共重合によって得ることができる。 As the copolymer (B) of ethylene and glycidyl monomer, ethylene is 50 to 99% by weight, particularly 52 to 98% by weight, glycidyl monomer is 0.5 to 20% by weight, particularly 1 to 18% by weight, The monomer is preferably copolymerized in a proportion of 0 to 49.5% by weight, preferably 0 to 40% by weight. If the glycidyl monomer content is too low, the increase in softening temperature, heat resistance, and improvement in anti-glare properties are not significant, while if the amount is too high, the reaction with the ionomer becomes too strong and the resin viscosity increases rapidly. The composition may rise and become difficult to mold, or may cause problems such as gel formation in the composition. Such a copolymer may be a random copolymer or a graft copolymer, but in general, a random copolymer is used in view of the uniformity of reaction with the ethylene ionomer (A). Is preferred. Such a random copolymer can be obtained, for example, by radical copolymerization under high temperature and high pressure.
エチレン・グリシジルモノマー共重合体(B)としてはまた、JIS K7210−1999、190℃、2160g荷重におけるメルトフローレートが、0.01〜1000g/10分、とくに0.1〜200g/10分のものを使用するのが好ましい。 As the ethylene / glycidyl monomer copolymer (B), JIS K7210-1999, 190 ° C., melt flow rate at 2160 g load is 0.01 to 1000 g / 10 min, particularly 0.1 to 200 g / 10 min. Is preferably used.
本発明においては、エチレン系アイオノマー(A)、エチレン・グリシジルモノマー共重合体(B)とともにポリオレフィン(C)が使用される。このようなポリオレフィン(C)を使用することにより、他成分との分散性が優れ、軟化温度が高く、意匠性、耐熱性、耐磨耗性、耐傷付き性、防汚性、機械的強度等に優れた樹脂組成物を容易に得ることができる。 In the present invention, the polyolefin (C) is used together with the ethylene ionomer (A) and the ethylene / glycidyl monomer copolymer (B). By using such a polyolefin (C), dispersibility with other components is excellent, softening temperature is high, design properties, heat resistance, abrasion resistance, scratch resistance, antifouling properties, mechanical strength, etc. It is possible to easily obtain an excellent resin composition.
ポリオレフィン(C)は、エチレン、プロピレン、1−ブテン、1−ペンテン、1−ヘキセン、1−ヘプテン、1−オクテン、1−デセン、1−ドデセン、1−テトラデセン、1−ヘキサデセン、1−オクタデセンなどα−オレフィンの単独重合体又はこれら2種以上の相互共重合体であり、各種触媒を使用して、種々の方法で製造されたものを使用することができる。より具体的には、中・高密度ポリエチレン、高圧法低密度ポリエチレン、直鎖低密度ポリエチレン、直鎖超低密度ポリエチレンなどのエチレン系重合体、ポリプロピレン、ポリー1−ブテン、ポリ−4−メチル−1−ペンテンなどを例示することができる。これらの中では、成形加工性、引張伸び(破断点伸び)を考慮すると、エチレン系重合体を使用することが好ましい。 Polyolefin (C) is ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, etc. It is a homopolymer of α-olefin or a copolymer of two or more of these, and those produced by various methods using various catalysts can be used. More specifically, medium / high density polyethylene, high pressure process low density polyethylene, linear low density polyethylene, linear ultra-low density polyethylene and other ethylene polymers, polypropylene, poly-1-butene, poly-4-methyl- Examples include 1-pentene. Among these, it is preferable to use an ethylene polymer in view of moldability and tensile elongation (elongation at break).
上記エチレン系重合体において、エチレンと他のα−オレフィンの共重合体である場合には、共重合成分は炭素数3〜20、とくに4〜10のα−オレフィンであることが好ましい。また密度(JIS K7112 D法)が900〜960kg/m3の直鎖低密度ポリエチレンやそれ以下の密度を有する直鎖超低密度ポリエチレンにおいては、高活性チタン触媒成分と有機アルミニウム化合物触媒成分からなるマルチサイト触媒系、バナジウム化合物触媒成分と有機アルミニウム化合物触媒成分からなる触媒系、メタロセン系触媒成分とアルミノオキサンからなる触媒系など、種々の触媒系を用いて製造したものを使用することができる。これらの中では他成分との分散性が優れ、意匠性、耐熱性、耐磨耗性、耐傷付き性、機械的強度等に優れた樹脂組成物を容易に得ることができるところから、その少なくとも一部として、好ましくは30重量%以上、さらに好ましくは50重量%以上が、密度が920kg/m3以上、とくに925kg/m3以上のエチレンと他のα−オレフィンの共重合体を使用するのが好ましい。エチレン系重合体においてはまた、成形加工性、製品強度などを考慮すると、JIS K7210−1999、190℃、2160g荷重におけるメルトフローレートが0.01〜100g/10分、とくに0.1〜50g/10分程度のものを使用するのが好ましい。 When the ethylene polymer is a copolymer of ethylene and another α-olefin, the copolymer component is preferably an α-olefin having 3 to 20 carbon atoms, particularly 4 to 10 carbon atoms. Further, in a linear low density polyethylene having a density (JIS K7112 D method) of 900 to 960 kg / m 3 and a linear ultra-low density polyethylene having a density of less than that, it comprises a highly active titanium catalyst component and an organoaluminum compound catalyst component. Products manufactured using various catalyst systems such as multisite catalyst systems, catalyst systems composed of vanadium compound catalyst components and organoaluminum compound catalyst components, and catalyst systems composed of metallocene catalyst components and aluminoxane can be used. . Among these, the dispersibility with other components is excellent, and a resin composition excellent in design properties, heat resistance, abrasion resistance, scratch resistance, mechanical strength, etc. can be easily obtained. As a part, preferably a copolymer of ethylene and other α-olefins having a density of 920 kg / m 3 or more, more preferably 925 kg / m 3 or more, preferably 30% by weight or more, more preferably 50% by weight or more is used. Is preferred. In the case of an ethylene polymer, in consideration of moldability, product strength, and the like, the melt flow rate at JIS K7210-1999, 190 ° C. and 2160 g load is 0.01 to 100 g / 10 min, particularly 0.1 to 50 g / min. It is preferable to use a thing of about 10 minutes.
ポリオレフィン(C)として使用可能なポリプロピレンとしては、プロピレン単独重合体、プロピレンと他のα−オレフィンのランダム共重合体、プロピレンと他のα−オレフィンのブロック共重合体などを使用することができる。これらの中では他成分との混和性を考慮すると、プロピレンと他のα−オレフィンのランダム又はブロック共重合体を使用するのが好ましい。上記プロピレンの共重合体においては、プロピレンと共重合させる他のα−オレフィンとして、エチレンを単独で使用するかあるいはエチレンと炭素数4〜8程度のα−オレフィンを組み合わせて使用することが好ましい。このようなポリプロピレン(C)は、立体特異性触媒の存在下で製造することができる。ポリプロピレンにおいては、成形加工性、製品強度などを考慮すると、ASTMD1238、230℃、2160g荷重におけるメルトフローレートが0.01〜100g/10分、とくに0.1〜50g/10分程度のものを使用するのが好ましい。 As the polypropylene that can be used as the polyolefin (C), a propylene homopolymer, a random copolymer of propylene and another α-olefin, a block copolymer of propylene and another α-olefin, and the like can be used. Among these, in consideration of miscibility with other components, it is preferable to use a random or block copolymer of propylene and another α-olefin. In the propylene copolymer, it is preferable to use ethylene alone or a combination of ethylene and an α-olefin having about 4 to 8 carbon atoms as another α-olefin to be copolymerized with propylene. Such polypropylene (C) can be produced in the presence of a stereospecific catalyst. In view of molding processability, product strength, etc., polypropylene with a melt flow rate of 0.01 to 100 g / 10 min, particularly about 0.1 to 50 g / 10 min at 2160 g load is used. It is preferable to do this.
本発明の熱可塑性樹脂組成物における(A)、(B)、(C)各成分の配合割合は、これら合計量を100重量部とするときに、エチレン系アイオノマー(A)が60〜96.7重量部、エチレン・グリシジルモノマー共重合体(B)が0.3〜10重量部、ポリオレフィン(C)が3〜30重量部、好ましくは(A)が73〜95.5重量部、(B)が0.5〜7重量部、(C)が4〜20重量部、一層好ましくは(A)が81〜94重量部、(B)が1〜4重量部、(C)が5〜15重量部となる割合である。これら(A)、(B)、(C)各成分の種類及びその配合割合を適宜選択することにより、JIS K6760に準拠して測定した引張強度が30MPa以上、破断点伸度が350%以上、軟化温度が65℃以上の熱可塑性樹脂組成物を容易に得ることができる。 The blending ratio of each component (A), (B), (C) in the thermoplastic resin composition of the present invention is such that the ethylene ionomer (A) is 60 to 96. 7 parts by weight, ethylene / glycidyl monomer copolymer (B) is 0.3 to 10 parts by weight, polyolefin (C) is 3 to 30 parts by weight, preferably (A) is 73 to 95.5 parts by weight, (B ) Is 0.5-7 parts by weight, (C) is 4-20 parts by weight, more preferably (A) is 81-94 parts by weight, (B) is 1-4 parts by weight, and (C) is 5-15. It is the ratio which becomes a weight part. By appropriately selecting the type of each component (A), (B), and (C) and the blending ratio thereof, the tensile strength measured in accordance with JIS K6760 is 30 MPa or more, the elongation at break is 350% or more, A thermoplastic resin composition having a softening temperature of 65 ° C. or higher can be easily obtained.
本発明の熱可塑性樹脂組成物は、エチレン系アイオノマー(A)、エチレン・グリシジルモノマー共重合体(B)及びポリオレフィン(C)を溶融混合することによって得ることができる。溶融混合に際しては、スクリュー押出機、ロールミキサー、バンバリミキサー等の通常の混合装置を使用することができる。また溶融混合は上記3成分を同時に配合して行うことができるが、最も好ましいのは(B)と(C)を予め溶融混合したものと(A)を溶融混合する方法である。この方法によれば、(B)が(C)に希釈されることにより(A)との反応が局部的に起こらず均一となるためで、優れた諸性質を有する組成物を品質安定性よく製造できるという利点がある。先に(A)と(B)を溶融混合した後、(C)を混合するというような方法を取ると、局部的な反応によりゲルが発生する恐れがあるので避けたほうがよい。 The thermoplastic resin composition of the present invention can be obtained by melt-mixing an ethylene ionomer (A), an ethylene / glycidyl monomer copolymer (B), and a polyolefin (C). In melt mixing, a normal mixing device such as a screw extruder, a roll mixer, a Banbury mixer, or the like can be used. Melt mixing can be carried out by blending the above three components at the same time, but the most preferable method is to melt and mix (B) and (C) in advance and (A). According to this method, since (B) is diluted to (C) and the reaction with (A) does not occur locally and becomes uniform, a composition having excellent properties can be obtained with good quality stability. There is an advantage that it can be manufactured. If (A) and (B) are first melt-mixed and then (C) is mixed, gelation may occur due to a local reaction.
本発明の樹脂組成物には、本発明の目的を損なわない範囲内においてその他の重合体や各種添加剤を配合することができる。添加剤の一例として、酸化防止剤、熱安定剤、光安定剤、紫外線吸収剤、顔料、染料、滑剤、ブロッキング防止剤、帯電防止剤、防黴剤、抗菌剤、難燃剤、難燃助剤、架橋剤、架橋助剤、発泡剤、発泡助剤、無機充填剤、繊維強化材などを挙げることができる。 Other polymers and various additives can be blended with the resin composition of the present invention within a range not impairing the object of the present invention. Examples of additives include antioxidants, heat stabilizers, light stabilizers, UV absorbers, pigments, dyes, lubricants, antiblocking agents, antistatic agents, antifungal agents, antibacterial agents, flame retardants, flame retardant aids , Crosslinking agents, crosslinking aids, foaming agents, foaming aids, inorganic fillers, fiber reinforcements and the like.
本発明の樹脂組成物は、押出成形、射出成形、圧縮成形、中空成形などの各種成形方法により、各種形状の成形体とすることができる。例えばインフレーションフイルム成形機やキャストフイルム・シート成形機を用いて成形されるシートやフイルムなどの成形体は、シルキー状で得られ、耐磨耗性、耐傷付き性が優れ、延伸時又は折り曲げ時に樹脂白化がないというアイオノマーの特徴を維持しつつ、剛性、表面硬度、防汚性、意匠性(艶消し外観)などにも優れているという特徴を有している。このようなシートやフイルムなどの成形体は単層でもよく、また各種基材との接着性を向上させるために、共押出成形機により接着性樹脂と共押出積層体を形成することもできる。 The resin composition of the present invention can be formed into molded bodies having various shapes by various molding methods such as extrusion molding, injection molding, compression molding, and hollow molding. For example, a molded body such as a sheet or film formed using an inflation film molding machine or a cast film sheet molding machine is obtained in a silky shape, and has excellent wear resistance and scratch resistance, and is resin when stretched or bent. While maintaining the characteristics of the ionomer that there is no whitening, it has excellent characteristics such as rigidity, surface hardness, antifouling properties, and design (matte appearance). Such a molded body such as a sheet or film may be a single layer, and an adhesive resin and a co-extruded laminate can be formed by a co-extrusion molding machine in order to improve the adhesion to various substrates.
本発明の樹脂組成物はまた、機械強度(引張強度)及び引張伸び(破断点伸度)のバランスが良好であるので、伸縮性を伴う成形体用途に好適である。また軟化温度が高く、高温下での引張強度に優れ、半溶融状態での均一な延伸性が良好である。このため異形押出成形のような複雑な形状の成形体加工に対応することができ、また真空成形や圧空成形などの二次加工における賦形性も優れている。 Since the resin composition of the present invention has a good balance between mechanical strength (tensile strength) and tensile elongation (elongation at break), it is suitable for use in molded articles with stretchability. Moreover, the softening temperature is high, the tensile strength at high temperature is excellent, and the uniform stretchability in the semi-molten state is good. For this reason, it is possible to cope with processing of a molded body having a complicated shape such as profile extrusion molding, and it is excellent in formability in secondary processing such as vacuum forming and pressure forming.
上記のような共押出積層体を形成する場合、本発明の樹脂組成物と積層できる接着性樹脂は、エチレン・不飽和カルボン酸共重合体、エチレン・不飽和カルボン酸・不飽和カルボン酸アルキルエステル3元共重合体、エチレン・不飽和カルボン酸アルキルエステル共重合体、エチレン・ビニルエステル共重合体、エチレン・不飽和カルボン酸アルキルエステル・一酸化炭素共重合体、あるいはこれらの不飽和カルボン酸グラフト物から選ばれる、単体もしくは任意の複数からなるブレンド物を代表例として挙げることができる。 When forming the above coextruded laminate, the adhesive resin that can be laminated with the resin composition of the present invention is an ethylene / unsaturated carboxylic acid copolymer, an ethylene / unsaturated carboxylic acid / unsaturated carboxylic acid alkyl ester, Ternary copolymer, ethylene / unsaturated carboxylic acid alkyl ester copolymer, ethylene / vinyl ester copolymer, ethylene / unsaturated carboxylic acid alkyl ester / carbon monoxide copolymer, or unsaturated carboxylic acid graft thereof As a representative example, a single substance or a blend consisting of a plurality of substances selected from those can be given.
本発明の樹脂組成物からなる単層シートあるいはこれを表皮層とし、前述の接着性樹脂を内層とする多層シートは、熱ラミネーション成形、熱ロール成形、熱プレス成形、ドライラミネーション(接着剤塗工)などの公知の成形方法により、他の基材表面に積層することにより積層体を形成することができる。このような基材としては、紙又は印刷紙、各種金属箔、鋼鈑などの各種金属板、木材又は合板などの木質材料、ポリエチレン、ポリプロピレン、TPOなどのポリオレフィン系フィルム・シート・成形品又はそれらの各種充填剤配合品、PVCシート・タイル、織布、不織布などを挙げることができる。 A single-layer sheet comprising the resin composition of the present invention or a multilayer sheet comprising the above-mentioned adhesive resin as an inner layer is formed by thermal lamination molding, hot roll molding, hot press molding, dry lamination (adhesive coating). The laminate can be formed by laminating on the surface of another substrate by a known molding method such as Examples of such base materials include paper or printing paper, various metal foils, various metal plates such as steel plates, woody materials such as wood or plywood, polyolefin films / sheets / molded products such as polyethylene, polypropylene, TPO, or the like. And various filler blends, PVC sheets / tiles, woven fabrics and non-woven fabrics.
また本発明の樹脂組成物の他の押出成形例としては、押出コーティング成形機を用いて他の基材表面に熱接着させることにより積層体を形成する方法を例示することができる。このような基材として、紙、各種金属箔、鋼板などの各種金属板、ポリオレフィンフイルム・シート、織布、不織布などを挙げることができる。押出コーティング成形の場合、後述の実施例に示すように、本発明の樹脂組成物を構成する各樹脂成分のMFRや配合割合を巧くコントロールすることにより、押出成形性と耐磨耗性、耐傷付き性、艶消し外観などの表面特性のバランスを取ることができる。 Another example of extrusion molding of the resin composition of the present invention is a method of forming a laminate by thermally bonding to another substrate surface using an extrusion coating molding machine. Examples of such a substrate include various metal plates such as paper, various metal foils and steel plates, polyolefin film sheets, woven fabrics and non-woven fabrics. In the case of extrusion coating molding, as shown in the examples below, by controlling the MFR and blending ratio of each resin component constituting the resin composition of the present invention, extrusion moldability, abrasion resistance, and scratch resistance It is possible to balance surface characteristics such as stickiness and matte appearance.
本発明の樹脂組成物を押出コーティング成形機により他の基材の表面に積層する場合、単層でもよく、また各種基材との接着性を向上させるために、共押出コーティング成形機により接着性樹脂層を介して形成することができる。このような接着性樹脂としては、前述の各種エチレン共重合体、あるいはこれらの不飽和カルボン酸グラフト物から選ばれる、単体もしくは任意の複数からなるブレンド物を代表例として挙げることができる。 When laminating the resin composition of the present invention on the surface of another substrate by an extrusion coating molding machine, it may be a single layer, or in order to improve the adhesion to various substrates, it is adhesive by a coextrusion coating molding machine. It can be formed via a resin layer. As such an adhesive resin, a single substance or a blend of any plural kinds selected from the aforementioned various ethylene copolymers or an unsaturated carboxylic acid graft product thereof can be given as a representative example.
以下、本発明を実施例により説明するが、本発明はこれらの実施例に限定されるものではない。尚、実施例及び比較例において用いた原料の組成と物性及び得られた樹脂組成物の物性評価方法は、以下の通りである。 EXAMPLES Hereinafter, although an Example demonstrates this invention, this invention is not limited to these Examples. In addition, the composition and physical properties of the raw materials used in the examples and comparative examples and the physical property evaluation methods of the obtained resin compositions are as follows.
1.原料
(1)アイオノマー
アイオノマーA:メタクリル酸(MAA)含量10重量%のエチレン・メタクリル酸共重合体(EMAA)の亜鉛中和度80%のアイオノマー、メルトフローレート(MFR)(JIS K7110−1999、190℃、2160g荷重、以下同じ):1.0g/10分
アイオノマーB:MAA含量10重量%、アクリル酸イソブチル(iBA)含量10重量%のエチレン・メタクリル酸・アクリル酸イソブチル共重合体(EMAAiBA)の亜鉛中和度70%のアイオノマー、MFR:1.0g/10分
アイオノマーC:MAA含量9重量%のEMAAのナトリウム中和度53%のアイオノマー、MFR:0.45g/10分
アイオノマーD:MAA含量10重量%、iBA含量10重量%のEMAAiBAのナトリウム中和度36%のアイオノマー、MFR:1.0g/10分
アイオノマーE:MAA含量15重量%のEMAAの亜鉛中和度59%のアイオノマー、MFR:0.9g/10分
アイオノマーF:MAA含量10重量%のEMAAのナトリウム中和度54%のアイオノマー、MFR:0.9g/10分
1. Raw Material (1) Ionomer Ionomer A: an ionomer having an methacrylic acid (MAA) content of 10% by weight and an ethylene / methacrylic acid copolymer (EMAA) having a zinc neutralization degree of 80%, a melt flow rate (MFR) (JIS K7110-1999, 190 ° C., 2160 g load, the same applies hereinafter): 1.0 g / 10 min. Ionomer B: ethylene / methacrylic acid / isobutyl acrylate copolymer (EMAAiBA) having a MAA content of 10% by weight and an isobutyl acrylate (iBA) content of 10% by weight. Ionomer with a zinc neutralization degree of 70%, MFR: 1.0 g / 10 min. Ionomer C: ionomer with 53% sodium neutralization degree of EMAA with MAA content of 9% by weight, MFR: 0.45 g / 10 min. Ionomer D: MAA Of EMAAiBA with a content of 10% by weight and an iBA content of 10% by weight Thion neutralization degree 36% ionomer, MFR: 1.0 g / 10 min. Ionomer E: MAA content 15% by weight EMAA zinc neutralization degree 59% ionomer, MFR: 0.9 g / 10 min. Ionomer F: MAA content 10% by weight EMAA ionomer with 54% sodium neutralization, MFR: 0.9 g / 10 min
(2)エチレン・グリシジルモノマー共重合体マスターバッチ
EnBAGMA−MB:下記EnBAGMA20重量部及び下記m−LLDPE80重量部のメルトブレンド物
EnBAGMA:アクリル酸n−ブチル含量28重量%、グリシジルメタクリレート含量5重量%のエチレン・アクリル酸n−ブチル・グリシジルメタクリレート共重合体、MFR:12g/10分
(3)ポリオレフィン
m−LLDPE:メタロセン触媒を使用して製造された直鎖低密度ポリエチレン、商品名:エボリューSP1540(三井化学(株)製)、密度:913kg/m3、MFR:3.8g/10分
LLDPE:直鎖低密度ポリエチレン、商品名:ウルトゼックス3021F(三井化学(株)製)、密度:930kg/m3、MFR:2.1g/10分
(2) Ethylene / glycidyl monomer copolymer master batch EnBAGMA-MB: Melt blend of 20 parts by weight of the following EnBAGMA and 80 parts by weight of the following m-LLDPE EnBAGMA: n-butyl acrylate content of 28% by weight, glycidyl methacrylate content of 5% by weight Ethylene / n-butyl acrylate / glycidyl methacrylate copolymer, MFR: 12 g / 10 min (3) Polyolefin m-LLDPE: linear low density polyethylene produced using a metallocene catalyst, trade name: Evolue SP1540 (Mitsui (Manufactured by Chemical Co., Ltd.), density: 913 kg / m 3 , MFR: 3.8 g / 10 min LLDPE: linear low density polyethylene, trade name: Ultozex 3021F (manufactured by Mitsui Chemicals), density: 930 kg / m 3, MFR: 2.1g / 0 minutes
2.物性評価方法
(1)MFR:JIS K7210−1999に準拠して、190℃、2160g荷重にて測定
(2)引張試験:JIS−K6760に準拠して、引張強度及び引張伸び(破断点伸度)を測定
(3)曲げ剛性率:JIS K7106に準拠して測定
(4)硬度:JIS K7125に準拠してショアD硬度を測定
(5)軟化温度:JIS K6760に準拠して、ビカット軟化温度を測定
(6)高温引張試験:恒温恒湿槽を備えた(株)島津製作所製オートグラフにより、雰囲気を80℃の調整し、試験片をセットし10分放置した後、同雰囲気下において、JIS K6760に準拠して引張強度及び引張伸びを測定
2. Physical property evaluation method (1) MFR: measured in accordance with JIS K7210-1999 at 190 ° C. under a load of 2160 g (2) Tensile test: tensile strength and tensile elongation (elongation at break) in accordance with JIS-K6760 (3) Flexural rigidity: measured in accordance with JIS K7106 (4) Hardness: Shore D hardness measured in accordance with JIS K7125 (5) Softening temperature: Vicat softened temperature measured in accordance with JIS K6760 (6) High-temperature tensile test: The atmosphere was adjusted to 80 ° C. with an autograph manufactured by Shimadzu Corporation equipped with a constant temperature and humidity chamber, and a test piece was set and allowed to stand for 10 minutes. Under the same atmosphere, JIS K6760 Measures tensile strength and tensile elongation according to
[実施例1〜3、比較例1〜3]
表1に示す配合割合で各原料をドライブレンドした後、60mmφ、L/D=32、先端ダルメージスクリュータイプの単軸押出機を用い、加工温度210℃、スクリュー回転数50rpmの条件で溶融押出しし、樹脂組成物を得た。その樹脂組成物のMFRを、前記条件にて測定した。次にこの樹脂組成物を用い、180℃×3分×低触圧→180℃×3分×9.8MPa(100kg/cm2)→20℃×3分×14.7MPa(150kg/cm2)の条件でプレスシートを作成し、その物性評価を行なった。それらの結果を表1に示す。
[Examples 1-3, Comparative Examples 1-3]
After each material was dry-blended at the blending ratio shown in Table 1, it was melt-extruded using a single screw extruder of 60 mmφ, L / D = 32, tip dull screw type, at a processing temperature of 210 ° C. and a screw rotation speed of 50 rpm. Thus, a resin composition was obtained. The MFR of the resin composition was measured under the above conditions. Next, using this resin composition, 180 ° C. × 3 minutes × low contact pressure → 180 ° C. × 3 minutes × 9.8 MPa (100 kg / cm 2 ) → 20 ° C. × 3 minutes × 14.7 MPa (150 kg / cm 2 ) A press sheet was prepared under the conditions described above and its physical properties were evaluated. The results are shown in Table 1.
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JPH0925376A (en) * | 1995-07-10 | 1997-01-28 | Du Pont Mitsui Polychem Co Ltd | Ionomer composition and use thereof |
JP2001261906A (en) * | 2000-01-11 | 2001-09-26 | Du Pont Mitsui Polychem Co Ltd | Thermoplastic resin composition, method for producing the same and its use |
JP2002200719A (en) * | 2000-10-31 | 2002-07-16 | Du Pont Mitsui Polychem Co Ltd | Laminate |
JP2003049030A (en) * | 2001-06-01 | 2003-02-21 | Du Pont Mitsui Polychem Co Ltd | Ionomer composition |
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JP2001261906A (en) * | 2000-01-11 | 2001-09-26 | Du Pont Mitsui Polychem Co Ltd | Thermoplastic resin composition, method for producing the same and its use |
JP2002200719A (en) * | 2000-10-31 | 2002-07-16 | Du Pont Mitsui Polychem Co Ltd | Laminate |
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