JP2005254098A - Optical film forming method and optical article manufactured thereby - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an optical film forming method capable of forming an uniform optical film not having appearance failure such as discoloration, streak irregularity and the like, and an optical article manufactured thereby. <P>SOLUTION: In the optical film forming method for discharging the optical film forming composition, which contains a polymerizable organic compound, inorganic fine particles and water and an organic solvent as a solvent, to an object to be coated from an ink jet head group including one or a plurality of ink jet heads forming one or a plurality of nozzle rows to coat the same and the coated optical film forming composition is cured to form the optical film, the dots of the optical film forming compositions applied to the object to be coated are formed in the relation of P<SB>Y</SB><SP>2</SP>≤D<SP>2</SP>-P<SB>X</SB><SP>2</SP>, wherein the dot pitch in a sub-scanning direction is set to P<SB>X</SB>μm, the dot pitch in a main scanning direction is set to P<SB>Y</SB>μm and the diameter of the dot applied to the object to be coated is set to D μm so that the adjacent dots in two directions crossing at a right angle are overlapped without forming a gap. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a method for forming an optical film capable of forming an optical film on an object to be coated and an optical article formed by the method, and in particular, contains a polymerizable organic compound, inorganic fine particles, and water and an organic solvent as a solvent. An optical film forming composition for forming an optical film by discharging and applying an optical film forming composition to an object to be coated by an ink jet method and curing the applied optical film forming composition, and the method The present invention relates to an optical article.

  Plastic optical articles such as organic cover glasses that protect display devices for plastic lenses and portable devices are more likely to be scratched than those made of glass, so a hard coat film can be formed to give scratch resistance. Done. In addition to imparting scratch resistance, this hard coat film is a process that imparts many functions such as improved adhesion to deposited films such as an antireflection film, stabilization of dyeability, etc. Very useful.

  As a method for forming a hard coat film, it is common to uniformly apply a liquid hard coating composition (hereinafter sometimes abbreviated as a hard coat liquid) to an optical article, and then cure the composition. As a method for uniformly coating a hard coat liquid on an optical article, a spin coating method and a dipping (immersion) method are known.

  In the spin coating method, droplets are dropped on the surface while rotating an optical article at a high speed, and a liquid film is spread by centrifugal force.

  In the dipping method, a hard coat liquid film is formed by holding an optical article with a jig, immersing it in a hard coat liquid, leaving it, and then pulling it up.

  After the hard coat liquid is applied, the liquid film is dried and cured in a drying / firing process to form a hard coat film on the surface of the optical article.

  However, in the spin coat method, most of the dropped hard coat solution is discarded in the swing-off process by high-speed rotation. Although recovery and reuse of this waste can be considered, there are problems such as contamination of impurities and an increase in equipment cost due to installation of recovery equipment.

  On the other hand, the dipping method requires a large immersion tank and driving equipment capable of immersing both a large number of optical articles and a jig for holding the optical article. Further, in order to maintain and manage the hard coat liquid contained in such a large immersion tank, various incidental facilities such as stirring, filtering, cooling, and air conditioning are required. Therefore, the size of the apparatus is inevitably increased, and the compactness is lost. At the same time, a large amount of power energy is required. Furthermore, complicated daily liquid management such as replenishment of volatile components and hard coat liquid is required. In addition, when the hard coat liquid is used for a long time, the liquid deteriorates and the durability quality deteriorates. Therefore, a large amount of liquid must be discarded at that time.

  As described above, in the spin coating method and the dipping method, the utilization efficiency of the hard coating solution is low. On the other hand, the price of the hard coat liquid itself is increasing for higher functionality of the optical article, and the ratio of the cost of the hard coat liquid in the surface treatment process is increasing. Therefore, the effective use of the hard coat liquid is strongly demanded.

  Therefore, an ink jet method has been proposed as a coating technique for improving the utilization efficiency of the hard coat liquid (see, for example, Patent Document 1 and Patent Document 2). The application method by the ink jet method is a method in which a treatment liquid is ejected as droplets from a minute nozzle. Inkjet system can be downsized, can be applied with less power, and the use efficiency of processing liquid is high, so it can reduce production cost and environmental measures such as reduction of solvent usage and waste. Can be expected.

JP 2003-126770 A International publication WO00 / 67051

  However, when a hard coat film is formed on an object to be coated such as a plastic lens by the inkjet head method, if the dots of the hard coat liquid that have landed on the object to be coated do not overlap with each other, omission or unevenness occurs. As a result, a uniform hard coat film cannot be formed, resulting in a problem that the appearance of the hard coat film is poor.

  The present invention has been made in view of the above problems, and a method for forming an optical coating capable of forming a uniform optical coating free from defects or unevenness and free from appearance defects, and an optical article manufactured by the method. The purpose is to provide.

In order to solve the above-described problems and achieve the object, the present invention provides a composition for forming an optical film containing a polymerizable organic compound, inorganic fine particles, and water and an organic solvent as a solvent. An optical coating for forming an optical coating by ejecting and applying dots in a dot shape from an inkjet head group including one or a plurality of inkjet heads on which the coating is formed to cure the applied optical coating forming composition In the forming method, the dots of the composition for forming an optical film applied to the object to be coated have a dot pitch in the sub-scanning direction of P _X μm and main scanning so that adjacent dots in two orthogonal directions overlap each other without any gap. the direction of the dot pitch P _Y [mu] m, the case of the Dμm the diameter of the dot when landed on the coating object, to be formed such that the relationship of ^{_{P Y 2 ≦ D 2 -P X}} 2 And butterflies.

  Thereby, the dots of the optical film forming composition applied to the object to be coated are applied to the objects to be coated such that adjacent dots in two orthogonal directions overlap each other without any gap. Therefore, it is possible to form a uniform optical coating film that is free from omission or unevenness. As a result, it is possible to provide a method of forming an optical film that is uniform and free from defects in appearance, such as no omissions or stripes.

  Moreover, according to a preferable aspect of the present invention, it is desirable that the composition for forming an optical film is overcoated on the object to be coated. Thereby, it becomes possible to form an optical film having a desired film thickness.

  According to a preferred aspect of the present invention, it is desirable that the nozzle row of the inkjet head group is arranged in an orthogonal direction or an oblique direction with respect to the main scanning direction. Thereby, when apply | coating the composition for optical film formation to a to-be-coated object, it becomes possible to perform efficient and high-density application | coating.

  Moreover, according to a preferable aspect of the present invention, the optical film-forming composition is preferably a hard coating composition for forming a hard coat film. As a result, it is possible to form a hard coat film that is free from nozzle unevenness, line feed unevenness, and the like and has no appearance defects.

  Further, according to a preferred aspect of the present invention, the contact angle θ of the organic solvent with respect to the surface to which the hard coating composition is applied of the coated object in an aqueous solution diluted with a weight ratio of 1 to the water 9 is set. It is desirable to contain a contact angle reducing solvent that is 30 ° or less. As a result, when the hard coating composition is ejected as fine droplets from the nozzle and landed on the coating object, a uniform coating film can be formed without being repelled by the coating object.

  Further, according to a preferred embodiment of the present invention, the contact angle reducing solvent is preferably a solvent that is compatible with water and has a boiling point of 135 ° C. or higher, and in particular, cellosolves.

  Moreover, according to a preferable aspect of the present invention, it is desirable that the composition for forming an optical film is a coating composition for an antireflection film for forming an antireflection film. As a result, it is possible to form an antireflection film that is free from nozzle irregularities, line feed irregularities, and the like and has no appearance defects.

  Further, according to a preferred aspect of the present invention, the contact angle of the organic solvent with respect to the surface on which the low refractive index coating composition is applied to the coated object in an aqueous solution diluted with a weight ratio of 1 to water 9. It is desirable to contain a contact angle reducing solvent having θ of 40 ° or less.

  According to a preferred aspect of the present invention, it is desirable that the contact angle reducing solvent is a solvent having a compatibility with water and a boiling point of 110 ° C. or higher. Thereby, when the coating composition for an antireflection film is ejected as fine droplets from the nozzle and landed on the coating object, a uniform coating film can be formed without being repelled by the coating object.

  Further, according to a preferred aspect of the present invention, the contact angle reducing solvent is preferably a solvent that is compatible with water and has a boiling point of 110 ° C. or higher, and particularly preferably an alcohol.

  According to a preferred aspect of the present invention, the optical article is preferably manufactured by the method for forming an optical coating of the present invention. As a result, it is possible to provide an optical article on which an optical coating without appearance defects such as nozzle unevenness and line feed unevenness is formed.

  Hereinafter, the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments. In addition, constituent elements in the following embodiments include those that can be easily assumed by those skilled in the art or those that are substantially the same. In this specification, the optical coating means an optical coating such as a hard coat film, an organic AR film (antireflection film), a primer film, and an antifouling film formed on an optical substrate. The inkjet head group is a group of one or a plurality of inkjet heads.

  Preferred embodiments of the optical film forming method and the optical article produced by the method according to the present invention include [Structural Example of Optical Lens], [Inkjet Head], [Hard Coating Composition], and [Hard Coat Film]. Examples of formation], [Coating composition for antireflection film], [Example of formation of antireflection film] will be described in detail in this order.

[Structure example of optical lens]
FIG. 1 is a diagram illustrating an example of a structure example of the optical lens 1 according to the present embodiment. In the figure, 11 is a plastic lens substrate, 12 is a primer film, 13 is a hard coat film, 14 is an antireflection film (organic AR film), and 15 is an antifouling film.

  In the method for forming an optical coating of the present invention, an optical coating composition is applied to an object to be coated, and the applied optical coating forming composition is cured to form an optical coating.

  As an object to be coated in the method for forming an optical coating of the present invention, any material that requires scratch resistance is applicable. For example, a spectacle lens, a light control lens, sunglasses, a camera lens, The present invention can be applied to optical articles such as telescope lenses, magnifier lenses, projector lenses, pickup lenses, microlenses, and other optical lenses and optical mirrors, optical filters, steppers for semiconductor exposure, and organic cover glasses for portable devices.

  The material of the object to be coated is not particularly limited, and examples thereof include resins used in optical articles such as ABS resin, polycarbonate, polystyrene, polyethylene terephthalate, methacrylic resin, thiourethane resin, thioepoxy resin, and allyl carbonate resin. be able to.

  In the present invention, as an application method of the composition for forming an optical film for forming an optical film, an ink jet method capable of applying a necessary amount only to a required place of an object to be coated is used. Hereinafter, as a method for forming an optical coating, a method for forming a hard coat film and an antireflection film by an inkjet method will be described as an example.

[Inkjet head]
The ink jet system is filled with ink in a pressure chamber provided with a fine nozzle opening with a diameter of 10 to 100 μm and a pressure generating element, and pressurizes the ink in the pressure chamber by electronically controlling the pressure generating element. With that pressure, the ink is ejected as fine droplets from the nozzle opening.

  Depending on the type of pressure generating element, a piezo method using a piezoelectric vibrator by a piezo element, a so-called bubble jet (registered trademark) method that uses a heating element to generate bubbles by heating ink and using the pressure, etc. There are various methods. In the present invention, any ink jet method can be used.

  FIG. 2 is a diagram showing a partial structure of the piezo-type inkjet head 20. The piezo-type inkjet head 20 compresses a liquid chamber with a piezo element and discharges liquid droplets (liquid material) with the pressure, and includes a plurality of nozzles (nozzle holes) arranged at equal intervals in one or more rows. )have. FIG. 2A is an exploded perspective view of the inkjet head 20, and FIG. 2B is a cross-sectional view of the inkjet head 20.

  As shown in FIGS. 2A and 2B, the inkjet head 20 includes a nozzle plate 21 made of, for example, stainless steel and a vibration plate 22, which are joined together via a partition member (reservoir plate) 23. is there. A plurality of spaces 24 and a liquid reservoir 25 are formed between the nozzle plate 23 and the diaphragm 22 by a partition member. Each space 24 and the liquid reservoir 25 are filled with a coating solution 30 (not shown), and each space 24 and the liquid reservoir 25 communicate with each other through a supply port 26. As the coating liquid 30, for example, a composition for forming an optical film can be used. In addition, the nozzle plate 21 is formed with minute hole nozzles 27 for ejecting the coating liquid 30 from the spaces 24. On the other hand, a hole 27 a for supplying the coating liquid 30 to the liquid reservoir 25 is formed in the vibration plate 22.

  A piezoelectric element (piezo element) 28 is bonded to the surface of the diaphragm 22 opposite to the surface facing the space, as shown in FIGS. 2-1 and 2-2. As shown in FIG. 2B, the piezoelectric element 28 is positioned between a pair of electrodes 29, 29, and is bent so that when it is energized, it projects outward. The diaphragm 22 to which the piezoelectric element 28 is bonded in such a configuration is integrated with the piezoelectric element 28 and bends outward at the same time, whereby the internal volume of the space 24 is increased. Is increasing. Accordingly, the coating liquid 30 corresponding to the increased volume in the space 24 flows from the liquid reservoir 25 through the supply port 26. Further, when the energization to the piezoelectric element 28 is released from such a state, both the piezoelectric element 28 and the diaphragm 22 return to their original shapes. Therefore, since the space 24 also returns to its original volume, the pressure of the coating liquid 30 inside the space increases, and dot-like droplets of the coating liquid 30 are ejected from the nozzle 27 toward the object to be coated.

  In the inkjet head 20 having such a configuration, when the coating liquid 30 (ink) is thickened by the nozzle 27 or dried, the nozzle 27 is clogged and stable ejection cannot be performed. When the composition for forming an optical film is used as the coating liquid 30 to be ejected, in addition to such stable ejection properties, a uniform coating film is formed in which fine droplets that have landed on the surface of the object to be coated gather. Applicability is required. If the discharged fine droplets cannot form a uniform coating film on the surface of the optical article to be coated, the optical performance is adversely affected, which is not preferable as an optical coating film.

  Therefore, the composition for forming an optical film for an ink-jet head needs to satisfy both the discharge property that is less likely to cause clogging with a nozzle and the coating property that can form a uniform coating film on the surface of the coating object. The details of the composition for forming an optical film for an ink jet head will be described later. However, in order to form an optical film as in the case of the composition for forming an optical film used in the spin coating method and the dipping method, the composition is polymerizable. It contains water and an organic solvent as an organic compound, inorganic fine particles, and a solvent.

  In the present invention, when the composition for forming an optical film is applied to an object to be coated by an inkjet method, there are a case where a single inkjet head is used and a case where a plurality of inkjet heads are used. These inkjet heads are collectively referred to as an inkjet head group.

  FIG. 3 is a bottom view illustrating a part of the arrangement pattern for explaining the arrangement pattern of the inkjet head group 100. As the arrangement pattern of the inkjet head group 100, as shown in FIG. 3, (1) 1 head horizontal type (see FIG. 3-1), (2) 2 head horizontal wide type (see FIG. 3-2), (3 2 head horizontal high density type (see FIG. 3-3), (4) 1 head rotation type (see FIG. 3-4), (5) 2 head rotation type (see FIG. 3-5), and the like. Here, the horizontal type means that the nozzle row of the inkjet head 20 is arranged in the orthogonal direction (X-axis direction) with respect to the main scanning direction (Y-axis direction). The rotation type means that the nozzle row of the inkjet head 20 is arranged in an oblique direction with respect to the main scanning direction (Y-axis direction). Note that the arrangement pattern of the inkjet head group 100 of the present invention is not limited to this, and a plurality of inkjet head groups (1) to (5) may be arranged.

  3A to 3E, the nozzle pitch NPX in the X-axis direction (sub-scanning direction) of the inkjet head group 100 is the same for all the nozzles in the inkjet head group 100 in the Y-axis direction (main scanning direction = scanning direction). This corresponds to the pitch between the plurality of nozzle images obtained by projecting on the X axis along the line. When the inkjet head group 100 is a single type (one head horizontal type (see FIG. 3-1), one head rotation type (see FIG. 3-4)), the nozzle pitch NPX in the X-axis direction of the inkjet head group 100 Corresponds to a pitch between a plurality of nozzle images obtained by projecting all the nozzles in one inkjet head 20 onto the X axis along the Y axis direction. On the other hand, the inkjet head group 100 is a two-head type (two-head horizontal wide type (see FIG. 3-2), two-head horizontal high-density type (see FIG. 3-3), two-head rotation type (see FIG. 3-5)). In this case, the nozzle pitch NPX in the X-axis direction of the inkjet head group 100 is a plurality of nozzle images obtained by projecting all the nozzles in the two inkjet heads 20 on the X-axis along the Y-axis direction. It corresponds to the pitch between.

  In the case of the one-head horizontal type, as shown in FIG. 3A, a plurality of nozzles form a nozzle row A and a nozzle row B, each extending in the X-axis direction. The nozzle row A and the nozzle row B are arranged in the Y-axis direction. In each of the nozzle row A and the nozzle row B, 180 nozzles are aligned in the X-axis direction at regular intervals. In this embodiment, this regular interval is about 141 μm. The nozzle pitch LNP of the nozzle row A and the nozzle pitch LNP of the nozzle row B are both about 141 μm.

  The position of the nozzle row B is shifted from the position of the nozzle row A by a half length (70 μm) of the nozzle pitch LNP in the positive direction (right direction) in the X-axis direction. For this reason, the nozzle pitch NPX in the X-axis direction of the head is half the length (about 71 μm) of the nozzle pitch LNP of the nozzle row A (or nozzle row B). Therefore, the nozzle line density in the X-axis direction of the inkjet head is twice the nozzle line density of the nozzle array A (or nozzle array B). In the present specification, the “linear density of nozzles in the X-axis direction” means per unit length of a plurality of nozzle images obtained by projecting a plurality of nozzles on the X-axis along the Y-axis direction. It is equivalent to the number of

  Of course, the number of nozzle rows included in the inkjet head is not limited to two. The inkjet head may include M nozzle rows. Since each of the nozzle row A and the nozzle row B is composed of 180 nozzles, one inkjet head has 360 nozzles. However, 10 nozzles at both ends of the nozzle row A are set as “pause nozzles”. Similarly, 10 nozzles at both ends of the nozzle row B are also set as “pause nozzles”. The “pause nozzle” is set because the discharge distribution changes (the discharge amount is large) at the end of the nozzle row as compared with other portions. Then, no droplet material is ejected from these 40 “pause nozzles”. For this reason, of the 360 nozzles in the inkjet head, 320 nozzles function as nozzles that discharge droplet material. In the present specification, these 320 nozzles may be referred to as “effective nozzles”, and among the nozzle rows, the rows of effective nozzles may be referred to as “effective nozzle rows”.

  The 2-head horizontal wide type shown in FIG. 3-2 is obtained by doubling the print width by arranging these 1-head horizontal types in the X-axis direction. Further, the two-head horizontal high-density type shown in FIG. 3C is one in which one-head horizontal type is arranged in the Y-axis direction and the nozzle linear density in the X-axis direction is doubled. The rotation type shown in FIGS. 3-4 and 3-5 increases the linear density of the nozzles in the X-axis direction by rotating the inkjet head.

  In the inkjet head group 100 of FIGS. 3-1 to 3-5, (1) 1-head horizontal type has a nozzle pitch NPX = about 70 μm (360 dpi), print width (effective nozzle row width) = 320 nozzles = 22.58 mm. (2) Nozzle pitch NPX = approx. 70 μm (360 dpi), print width (effective nozzle row width) = 640 nozzles = 45.16 mm, (3) Nozzle pitch for 2 head horizontal wide type NPX = about 35 μm (720 dpi), printing width (effective nozzle row width) = 640 nozzles = 22.58 mm, (4) 1 head rotation type, nozzle pitch NPX = about 18 μm (720/1440 dpi (depending on angle)), printing Width (effective nozzle row width) = 160 nozzles = 5.64 mm (720 dpi) /2.84 mm (1440 dpi), (5 In the two-head rotation type, the nozzle pitch NPX = about 18 μm (720/1440 dpi (depending on the angle)), print width (effective nozzle row width) = 320 nozzles = 11.88 mm (720 dpi) /5.04 mm (1440 dpi). Yes.

In the present invention, in order to form a uniform optical film by preventing omissions, streaks, etc., in the dots of the optical film forming composition applied to the coated object, adjacent dots in two orthogonal directions are mutually connected. The nozzle arrangement of the inkjet head group 100, the droplet discharge interval, and the discharge amount are set so as to overlap with no gap. Specifically, the dots of the optical film forming composition applied to the object to be coated have a dot pitch in the sub-scanning direction (X-axis direction) of P _X μm and a dot pitch in the main scanning direction (Y-axis direction). In the case where P _Y μm and the dot diameter upon landing on the object to be coated are D μm, the arrangement of the nozzles of the inkjet head group 100, the discharge interval and the discharge of the droplets so as to satisfy the following conditional expression (A) The amount is set.
P _Y ² ≦ D ² −P _X ² (A)

(For 1 head horizontal type: 360 DPI)
FIG. 4A is a diagram for explaining the relationship between the dot pitch and the dot diameter in the case of the one-head horizontal type shown in FIG. The dot pitch P _X μm in the sub-scanning direction (X-axis direction) is equal to the nozzle pitch NPX in the sub-scanning direction (X-axis direction) and is 71 μm. The dot pitch P _Y μm in the main scanning direction (Y-axis direction) and the dot diameter D when landed on the object are set to values that satisfy the conditional expression (A). For example, when the dot diameter D is 71 μm or less, no coating film is formed in the X-axis direction. When the dot diameter D is 72 μm, the dot pitch P _Y μm in the main scanning direction (Y-axis direction) needs to be 12.0 μm or less. Similarly, when the dot diameter D is 130 μm, the dot pitch P _Y μm in the main scanning direction (Y-axis direction) needs to be 108.9 μm or less.

(For 2-head horizontal high-density type: 720 DPI)
FIG. 4B is a diagram for explaining the relationship between the dot pitch and the dot diameter in the case of the two-head high-density type shown in FIG. 3-2. This type is excellent in terms of increasing the dot linear density and securing the coating amount. The dot pitch P _X μm in the sub-scanning direction (X-axis direction) is equal to the nozzle pitch NPX in the sub-scanning direction (X-axis direction) and is 35 μm. The dot pitch P _Y μm in the main scanning direction (Y-axis direction) and the dot diameter D when landed on the object are set to values that satisfy the conditional expression (A). For example, when the dot diameter D is 35 μm or less, no coating film is formed in the X-axis direction. When the dot diameter D is 70 μm, the dot pitch P _Y μm in the main scanning direction (Y-axis direction) needs to be 60.6 μm or less. Similarly, when the dot diameter D is 130 μm, the dot pitch P _Y μm in the main scanning direction (Y-axis direction) needs to be 125.2 μm or less.

(For 1 head rotation type: 1440 DPI)
FIG. 4C is a diagram for explaining the relationship between the dot pitch and the dot diameter in the case of the one-head rotation type illustrated in FIG. This type is excellent in dot linear density but has a small coating area. The dot pitch P _X μm in the sub-scanning direction (X-axis direction) is 18 μm, which is equal to the nozzle pitch NPX in the sub-scanning direction (X-axis direction). The dot pitch P _Y μm in the main scanning direction (Y-axis direction) and the dot diameter D when landed on the object are set to values that satisfy the conditional expression (A). For example, when the dot diameter D is 18 μm or less, no coating film is formed in the X-axis direction. When the dot diameter D is 70 μm, the dot pitch P _Y μm in the main scanning direction (Y-axis direction) needs to be 67.6 μm or less. Similarly, when the dot diameter D is 130 μm, the dot pitch P _Y μm in the main scanning direction (Y-axis direction) needs to be 128.7 μm or less.

When an ink jet head group having a nozzle pitch NPX = 18 μm, 35 μm, and 71 μm is used, the dot diameter D at the time of landing of the hard coat liquid varies depending on the surface state of the coating object, and therefore a range of 70 μm to 130 μm is desirable. In the conditional expression (A), the coating film can be formed when the dot pitch P _Y μm in the main scanning direction (Y-axis direction) is 5 to 130 μm.

  Control means (not shown) adjusts the discharge conditions of the coating liquid filled in the inkjet head group 100 and controls the coating amount of the thin film to be formed. That is, the control means (not shown) has a function of adjusting the discharge amount of the coating liquid with respect to the object to be coated, a function of adjusting the discharge amount of the coating liquid per dot, It has a function of dividing an object into a plurality of areas and setting discharge conditions in each area. The control means (not shown) has a control function for adjusting the discharge interval by adjusting the speed of relative movement between the object to be coated and the inkjet head group 100, and a control function for adjusting the discharge interval. When the distance between the object and the inkjet head group 100 is adjusted and the coating liquid 30 is discharged, the function of making the gap between them constant and the nozzle that simultaneously discharges the coating liquid 30 among a plurality of nozzles are arbitrarily set. And a function of adjusting the discharge interval.

  5 and 6 are schematic diagrams for explaining a method of applying the composition for forming an optical film of the present invention to an object to be coated by the inkjet head group 100. FIG. In FIG. 5, an object to be coated 200 such as a plastic lens substrate is held by a holding member 40. The inkjet head group 100 is configured to be movable in the X-axis direction (sub-scanning direction) and the Y-axis direction (main scanning direction) by a driving mechanism (not shown). The composition for forming an optical film is filled in the inkjet head group 100, and the object to be coated is controlled while controlling the relative position of the inkjet head group 100 with the surface of the object to be coated 200 while maintaining a substantially equal distance from the surface of the object to be coated 200. By scanning the surface and controlling the ejection from the nozzles of the inkjet head group 100, it is possible to uniformly apply the composition for forming an optical coating to the object to be coated. In order to improve the applicability of the composition for forming an optical film on an object to be coated, details will be described later, but the composition for forming an optical film contains an organic solvent for improving the applicability.

  Specifically, as shown in FIG. 6, in the inkjet head group 100, the object to be coated is divided into a plurality of areas 1 to 5 and the composition for forming an optical film is applied to each area. First, the inkjet head group 100 applies the optical film forming composition by scanning once in the Y-axis direction with respect to the object 200 from the initial position. Next, after the inkjet head group 100 is moved in the X-axis direction by the effective nozzle row width (printing width), similarly, the coating 200 is scanned once in the axial direction to form an optical coating composition. This operation is performed on the entire surface of the object to be coated 200. In order to obtain an optical coating having a desired film thickness, the ink-jet head group 100 may be overcoated on the object to be coated 200.

  After coating an object to be coated by the ink jet method using the composition for forming an optical film of the present invention, the film is dried at a temperature of 40 to 200 ° C., preferably 80 to 130 ° C., for 30 minutes to 8 hours. Can be formed on the surface of the object to be coated.

According to this example, the dots of the optical film forming composition applied to the object to be coated by the inkjet head group have a dot pitch in the sub-scanning direction so that adjacent dots in two orthogonal directions overlap each other without a gap. When P _X μm, the dot pitch in the main scanning direction is Py μm, and the dot diameter upon landing on the object to be coated is D μm, P _Y ² ≦ D ² −P _X ² is formed. Therefore, it is possible to form a uniform optical coating film that is free from omission or unevenness.

  In the above-described embodiment, the inkjet head group 100 is configured to move in the X-axis direction and the Y-axis direction. However, the configuration may be such that the workpiece 200 is moved in the X-axis direction and the Y-axis direction. A configuration may be adopted in which both are moved.

[Composition for hard coating]
A composition for hard coating for forming a hard coat film contains a polymerizable organic compound, inorganic fine particles, and water and an organic solvent as a solvent. In the present invention, when a hard coating composition is applied to an object to be coated by an inkjet method, attention is paid to a contact angle of the hard coating composition to the object to be coated. A hard coating composition is prepared so that the contact angle θ with respect to the surface of the object to be coated is 30 ° or less. Alternatively, the wettability of the surface of the object to be coated is improved so as to have such a contact angle. In order to make such a composition for hard coating, specifically, an organic solvent having a contact angle θ with respect to the surface of an object to be coated of an aqueous solution diluted with a weight ratio of 1 with respect to water 9 is 30 ° or less. In the measurement of the contact angle in this specification, when measuring the contact angle of an organic solvent, the contact angle of an aqueous solution diluted with a weight ratio of 1 to water 9 is measured, and the contact angle of the hard coating composition is measured. Is measured, the contact angle of the hard coating composition itself is measured. In the method of measuring the contact angle of organic solvents, the proportion of water is increased because the measurement becomes difficult if the contact angle is too small. This is to make it easier. Further, the solid sample for measuring the contact angle is a flat plate having a surface on which the hard coating composition is actually applied.

  A method for measuring the contact angle is shown in FIG. An aqueous solution sample to be measured is placed in a syringe-like droplet regulator (not shown). As shown in (a), a solid sample whose surface is horizontally adjusted is placed on a sample stage (not shown) whose position can be changed vertically and horizontally, and the surface of the solid sample is observed with an optical mirror. The optical mirror incorporates a rotatable rotating cloth. Droplets are made at the tip of a drop adjuster placed just above the solid sample.

  Next, as shown in (b), the surface of the solid sample is raised, and the droplet is brought into contact with the surface of the solid sample. Thereafter, as shown in (c), the solid sample is lowered to the original position, the droplet is transferred from the tip of the needle to the surface of the fixed sample, and the droplet is aligned with the center of the rotating cloth.

  Then, as shown in (d), the rotary cloth is rotated to create a tangent line between the droplet and the solid sample surface, and the angle θ is read. This θ is the contact angle.

  Since there is an individual error in this reading method, the contact angle reading method shown in (e) to (g) is performed based on the assumption that the droplet is a part of a circle.

  First, as shown in (e), the rotating cloth is adjusted to 45 °, and the sample stage is adjusted so that the cloth touches both sides of the droplet symmetrically. Next, as shown in (f), the sample stage is raised and the center of the cloth is aligned with the top of the droplet. Then, as shown in (g), the apex of the droplet, the solid sample, and the contact point of the droplet are connected, and the extension angle is measured. The angle becomes the half value θ / 2 of the contact angle θ.

  Table 1 shows the types of organic solvents soluble in water, their molecular weights, boiling points, and contact angles θ of aqueous solutions diluted with a weight ratio of 1 to water 9. As a contact angle measuring device, a contact angle meter OA-D type manufactured by Kyowa Interface Science Co., Ltd. was used. As the solid sample, a flat plate made of a thiourethane plastic lens material having a thickness of 3 mm and an outer diameter of 70 mm washed with acetone was used.

  In FIG. 8, each contact angle (theta) of the organic solvent shown in Table 1 was shown as a graph. In Table 1 and FIG. 8, a hard coating composition containing 15% by weight of water, 20% by weight of solids, and the remaining organic solvent as described above was prepared and actually ejected from an inkjet head. Butyl cellosolve showed the best coatability and was able to form a uniform coating. Next, it was confirmed that the coating properties of isopropyl cellosolve and then ethyl cellosolve were good, and other organic solvents were not so good in coating property. Cellosolve is a common name for ethylene glycol monoalkyl ether. Therefore, practically, since the contact angle θ of the aqueous solution diluted with a weight ratio of 1 with respect to water 9 of ethyl cellosolve is 30 °, the contact angle θ measured by the measurement method described above is preferably 30 ° or less, preferably By using an organic solvent having a temperature of 20 ° or less, most preferably 10.6 ° or less of butyl cellosolve, it was confirmed that uniform coating properties could be ensured even if the amount of water was increased. Also in the actual hard coating composition, the contact angle θ of the hard coating composition itself with respect to the actual surface on which the hard coating composition is applied is 30 ° or less, preferably 20 ° or less, most preferably It was confirmed that a good coating property was exhibited by adjusting to 12 ° or less.

  From Table 1, the molecular weight and the boiling point have a correlation with the contact angle, the molecular weight is 90 or more, particularly 100 or more, optimally 115 or more is preferable, and the boiling point is 135 ° C. or more, particularly 150 ° C. or more, Optimally, 170 ° C. or higher is preferable.

  From the above experimental results, in the hard coating composition, the coating property can be improved by setting the contact angle θ of the coated object to the surface on which the hard coating composition is applied to 30 ° or less. In order to obtain a hard coating composition having such a coating property, the contact angle θ of an aqueous solution diluted with a weight ratio of 1 to water 9 with respect to the surface on which the hard coating composition is applied is 30. It is effective to add a contact angle lowering solvent of not more than 0 °. Specifically, it is a high-boiling organic solvent having a boiling point of 135 ° C. or higher, particularly 150 ° C. or higher, and optimally 170 ° C. or higher and compatible with water. The term “compatible” means that a uniform solution can be formed with water to be blended at the same time.

  As the high boiling point organic solvent, solvents other than the above-described cellosolves such as ethyl cellosolve, isopropyl cellosolve, and butyl cellosolve can be used. The blending amount of the high-boiling organic solvent is preferably 40 to 70% by weight, particularly 45 to 65% by weight of the entire composition.

  Thus, by using a high boiling point organic solvent such as isopropyl cellosolve and butyl cellosolve, the reason why the coating property is good is that the wettability to the coated object is good, and the fine particles discharged from the inkjet head It is considered that the reason why the coating property is good is that the evaporation of the solvent from the surface of the fine droplets is suppressed in the air until the droplets land on the surface of the object to be coated.

  As the organic solvent in the hard coating composition of the present invention, one high boiling point organic solvent can be used alone or two or more types can be mixed to use only a high boiling point organic solvent. If the contact angle θ can be 30 ° or less, an organic solvent having a low boiling point can be blended.

  Low boiling solvents include alcohols such as methanol, ethanol, IPA, butanol, ketones such as MEK, 2-pentanone, MIBK, 2-heptanone, methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, butyl acetate, acetic acid One kind or two or more kinds of low boiling point solvents such as esters such as isobutyl, secbutyl acetate, isopentyl acetate, methyl propionate, butyl propionate, and 3-methoxybutyl acetate, methyl cellosolve, and 1,4-dioxane Can be appropriately mixed with a high-boiling organic solvent. These low-boiling organic solvents are preferably blended in the hard coating composition as a dispersion medium for dispersing inorganic fine particles described later. Moreover, it may be mix | blended with the composition for hard coating also by the hydrolysis of the hydrolysable group in a polymeric organic compound.

  As the organic solvent, a high-boiling water-soluble organic solvent having a boiling point of 200 ° C. or higher can be blended as a liquid wetting agent for preventing clogging. Examples of the water-soluble organic solvent include nitrogen-containing carbonization such as divalent to pentavalent alcohols having 2 to 10 carbon atoms such as ethylene glycol, triethylene glycol, and glycerin, formamides, imidazolidinones, pyrrolidone, and aminos. One kind of hydrogen solvent or sulfur-containing hydrocarbon solvent can be added alone or in admixture of two or more kinds. Such a high boiling water-soluble organic solvent can also be blended as a contact angle reducing solvent.

  The contact angle θ is a scale for evaluating wetting by a solid liquid. Therefore, the contact angle also changes depending on the surface properties of the object to be coated. By subjecting the surface of the object to be coated to surface modification treatment, the contact angle θ can be reduced.

  If the composition for hard coating of the present invention is used, the wettability is good, so that it is possible to form a uniform coating film on the surface of a normal coating object by an inkjet method. In order to further improve the wettability, the surface of the object to be coated is previously subjected to alkali treatment, acid treatment, surfactant treatment, polishing treatment with inorganic or organic fine particles, oxidizing treatment, primer treatment, ultraviolet irradiation treatment, argon or oxygen. Surface modification treatment is preferably performed by plasma treatment using high-frequency discharge in an atmosphere, ion beam treatment using argon, oxygen, nitrogen, or the like. Further, it is preferable to perform cleaning with ultrapure water.

Among the surface modification treatments described above, the ultraviolet irradiation treatment can impart good wettability to the surface of a transparent optical article. As the ultraviolet irradiation treatment, a low-pressure mercury lamp is used to irradiate mainly ultraviolet rays having wavelengths of 185 nm and 254 nm with a light amount of 1 to 3000 mJ / cm ² , or an excimer lamp is used to mainly emit ultraviolet rays having a wavelength of 172 nm. A method of irradiating with a light amount of ˜3000 mJ / cm ² can be exemplified.

  Such ultraviolet rays can generate active oxygen and ozone, decompose organic substances on the surface of the object to be cleaned, and act directly on the surface of the object to be coated to hydroxyl on the surface of the object to be coated. A hydrophilic group such as a group, a carboxyl group, or a carbonyl group can be generated to improve wettability.

  In addition to the type and composition of the organic solvent constituting the solvent of the hard coating composition described above, the contact angle θ can be reduced by subjecting the coating object to surface modification treatment. For example, when the contact angle θ of the hard coating composition with respect to a thiourethane-based flat plate washed with acetone is 23 °, the thiourethane-based flat plate subjected to ultraviolet irradiation can be lowered to 11.8 °. Therefore, in order to reduce the contact angle θ of the hard coating composition to the surface of the coating object to 30 ° or less, the surface modification treatment for the surface of the coating object and selection of the type and composition of the organic solvent of the hard coating composition This can be achieved by adopting either one or both.

  The composition components other than the organic solvent of the hard coating composition of the present invention will be described. The solid content in the coating composition of the present invention contains a polymerizable organic compound and inorganic fine particles as essential components in order to ensure sufficient performance as a hard coat film.

  The polymerizable organic compound functions as a so-called binder in the hard coat film. Examples of the polymerizable organic compound include polymerizable groups such as vinyl group, allyl group, acrylic group, methacryl group, epoxy group, mercapto group, cyano group, isocyano group, amino group and alkoxy group in one molecule. An organosilicon compound containing a hydrolyzable group such as can be used. By using such an organosilicon compound as the polymerizable organic compound, a silicon-based hard coat film can be formed.

  Examples of the organosilicon compound containing a polymerizable group and a hydrolyzable group in one molecule include vinyl trialkoxysilane, vinyltrichlorosilane, vinyltri (β-methoxy-ethoxy) silane, allyltrialkoxysilane, acryloxypropyltrimethyl. Alkoxysilane, methacryloxypropyltrialkoxysilane, methacryloxypropyl dialkoxymethylsilane, mercaptopropyltrialkoxysilane, γ-aminopropyltrialkoxysilane, N-β (aminoethyl) -γ-aminopropylmethyl dialkoxysilane, etc. It can be illustrated.

  Moreover, as an organosilicon compound containing an epoxy group and a hydrolyzable group in one molecule, a monoepoxy group-containing trialkoxysilane is preferable. Mono-epoxy group-containing trialkoxysilanes include glycidoxymethyltrimethoxysilane, glycidoxymethyltriethoxysilane, glycidoxymethyltripropoxysilane, glycidoxymethyltributoxysilane, α-glycidoxyethyltrimethoxy Silane, α-glycidoxyethyltriethoxysilane, α-glycidoxyethyltripropoxysilane, α-glycidoxyethyltributoxysilane, β-glycidoxyethyltrimethoxysilane, β-glycidoxyethyltriethoxy Silane, β-glycidoxyethyl tripropoxysilane, β-glycidoxyethyl tributoxysilane, α-glycidoxypropyltrimethoxysilane, α-glycidoxypropyltriethoxysilane, α-glycidoxypropyltripropoxy Silane , Α-glycidoxypropyl tributoxysilane, β-glycidoxypropyltrimethoxysilane, β-glycidoxypropyltriethoxysilane, β-glycidoxypropyltripropoxysilane, β-glycidoxypropyltributoxysilane Γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-glycidoxypropyltripropoxysilane, γ-glycidoxypropyltributoxysilane, α-glycidoxybutyltrimethoxysilane , Α-glycidoxybutyl triethoxysilane, α-glycidoxybutyl tripropoxysilane, α-glycidoxybutyl tributoxysilane, β-glycidoxybutyltrimethoxysilane, β-glycidoxybutyltriethoxysilane , Β-glycidoxybuty Tripropoxysilane, β-glycidoxybutyl tributoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-glycidoxybutyltrimethoxysilane, γ-glycidoxybutyltriethoxysilane, γ-glycidoxybutyl Tripropoxysilane, γ-glycidoxybutyl tributoxysilane, δ-glycidoxybutyltrimethoxysilane, δ-glycidoxybutyltriethoxysilane, δ-glycidoxybutyltripropoxysilane, δ-glycidoxybutyl Tributoxysilane, β-methylglycidoxymethyltrimethoxysilane, β-methylglycidoxymethyltriethoxysilane, β-methylglycidoxymethyltripropoxysilane, β-methylglycidoxymethyltributoxysilane, β- Methyl-α-glycidoxye Rutrimethoxysilane, β-methyl-α-glycidoxyethyltriethoxysilane, β-methyl-α-glycidoxyethyltripropoxysilane, β-methyl-α-glycidoxyethyltributoxysilane, β-methyl- β-glycidoxyethyltrimethoxysilane, β-methyl-β-glycidoxyethyltriethoxysilane, β-methyl-β-glycidoxyethyltripropoxysilane, β-methyl-β-glycidoxyethyltributoxy Silane, β-methyl-α-glycidoxypropyltrimethoxysilane, β-methyl-α-glycidoxypropyltriethoxysilane, β-methyl-α-glycidoxypropyltripropoxysilane, β-methyl-α- Glycidoxypropyl tributoxysilane, β-methyl-β-glycidoxypropyltrimethoxysilane Β-methyl-β-glycidoxypropyltriethoxysilane, β-methyl-β-glycidoxypropyltripropoxysilane, β-methyl-β-glycidoxypropyltributoxysilane, β-methyl-γ- Glycidoxypropyltrimethoxysilane, β-methyl-γ-glycidoxypropyltriethoxysilane, β-methyl-γ-glycidoxypropyltripropoxysilane, β-methyl-γ-glycidoxypropyltributoxysilane, β-methyl-α-glycidoxybutyltrimethoxysilane, β-methyl-α-glycidoxybutyltriethoxysilane, β-methyl-α-glycidoxybutyltripropoxysilane, β-methyl-α-glycid Xibutyltributoxysilane, β-methyl-β-glycidoxybutyltrimethoxysilane, β-methyl β-glycidoxybutyltriethoxysilane, β-methyl-β-glycidoxybutyltripropoxysilane, β-methyl-β-glycidoxybutyltributoxysilane, β-methyl-γ-glycidoxybutyltrimethoxy Silane, β-methyl-γ-glycidoxybutyltriethoxysilane, β-methyl-γ-glycidoxybutyltripropoxysilane, β-methyl-γ-glycidoxybutyltributoxysilane, β-methyl-δ- Glycidoxybutyltrimethoxysilane, β-methyl-δ-glycidoxybutyltriethoxysilane, β-methyl-δ-glycidoxybutyltripropoxysilane, β-methyl-δ-glycidoxybutyltributoxysilane, aliphatic epoxy compounds such as γ-methacryloxypropyltrimethoxysilane, or (3,4-ethylene (Poxycyclohexyl) methyltrimethoxysilane, (3,4-epoxycyclohexyl) methyltriethoxysilane, (3,4-epoxycyclohexyl) methyltripropoxysilane, (3,4-epoxycyclohexyl) methyltributoxysilane, (3 4-epoxycyclohexyl) ethyltrimethoxysilane, (3,4-epoxycyclohexyl) ethyltriethoxysilane, (3,4-epoxycyclohexyl) ethyltripropoxysilane, (3,4-epoxycyclohexyl) ethyltributoxysilane, ( 3,4-epoxycyclohexyl) propyltrimethoxysilane, (3,4-epoxycyclohexyl) propyltriethoxysilane, (3,4-epoxycyclohexyl) propyltripropoxysilane, (3, -Epoxycyclohexyl) propyltributoxysilane, (3,4-epoxycyclohexyl) butyltrimethoxysilane, (3,4-epoxycyclohexyl) butyltriethoxysilane, (3,4-epoxycyclohexyl) butyltripropoxysilane, (3 , 4-epoxycyclohexyl) butyltributoxysilane, and the like.

  The amount of the polymerizable organic compound is preferably 10 to 90% by weight, particularly 20 to 80% by weight, and most preferably 30 to 70% by weight, based on the solid content of the hard coating composition. If the blending amount is too small, the adhesion with the plastic coating object or the antireflection film to be formed later may be deteriorated. On the other hand, if the blending amount is too large, the cured film may be cracked.

  The inorganic fine particles function as a so-called filler of the hard coat film, and those having a particle size of about 1 to 100 mμm are generally used. Specifically, fine particles composed of one or more metal oxides selected from Si, A1, Sn, Sb, Ce, La, Fe, Zn, W, Zr, In, Ti and / or Si, A1, Sn, Examples thereof include composite fine particles composed of two or more metal oxides selected from Sb, Ta, Ce, La, Fe, Zn, W, Zr, In, and Ti.

Specific examples of the inorganic fine particles include SiO ₂ , SiO, Al ₂ O ₃ , Fe ₂ O ₃ , CeO ₂ , SnO ₂ , Sb ₂ O ₅ , Ta ₂ O ₅ , CeO ₂ , WO ₃ , ZrO ₂ , TiO, Fine particles such as Ti ₂ O ₃ , Ti ₂ O ₅ and TiO ₂ are colloidally dispersed in a dispersion medium such as water, alcohol or cellosolves or other organic solvents. Alternatively, composite fine particles composed of two or more inorganic oxides of Si, A1, Sn, Sb, Ta, Ce, La, Fe, Zn, W, Zr, In, and Ti are water, alcohol-based or cellosolves, etc. In an organic solvent in a colloidal form.

  In addition, in order to enhance the dispersion stability of these inorganic fine particles in the hard coat liquid, it is also possible to use those obtained by treating the surface of these fine particles with an organosilicon compound or an amine compound. Examples of the organosilicon compound used for the surface treatment include monofunctional silane, trifunctional silane, and tetrafunctional silane. In the treatment, a state in which the hydrolyzable group reacts with the hydroxyl group of the fine particles is preferable, but there is no problem in stability even in a state in which a part remains. Examples of amine compounds include ammonium, ethylamine, triethylamine, isopropylamine, alkylamines such as n-propylamine, aralkylamines such as benzylamine, alicyclic amines such as piperidine, alkanolamines such as monoethanolamine and triethanolamine, etc. Can be illustrated. The addition amount of these organosilicon compounds and amine compounds is preferably in the range of about 1 to 15% by weight with respect to the weight of the inorganic fine particles.

  The blending amount of the inorganic fine particles in the solid content of the hard coating composition is preferably 20 to 80% by weight, particularly preferably about 30 to 70% by weight. If the blending amount is reduced, the viscosity of the composition decreases, but it may not be possible to secure a film thickness sufficient to form a hard coat film. Cracks may occur.

  Disilane can be blended for the purpose of increasing the curing rate of the hard coating composition of the present invention.

  As this disilane, the compound shown by following General formula (1) can be illustrated.

(In the formula, R ¹ and R ² are hydrocarbon groups having 1 to 6 carbon atoms, X ¹ and X ² are hydrolyzable groups, Y is an organic group containing a carbonate group or an epoxy group, m and k are 0 or 1.)
Examples of the hydrocarbon group having 1 to 6 carbon atoms of R ¹ and R ² include a methyl group, an ethyl group, a butyl group, a vinyl group, and a phenyl group. Examples of the hydrolyzable group for X ¹ and X ² include alkoxy groups such as methoxy group, ethoxy group and methoxyethoxy group, halogen groups such as chloro group and bromo group, and acyloxy groups.

  Moreover, the following can be illustrated as an organic group containing the carbonate group or epoxy group of Y.

  These disilane compounds can be synthesized by a conventionally known method. For example, it can be obtained by subjecting diallyl carbonate to trichlorosilane or the like, followed by alkoxylation. Alternatively, it can be obtained by adding a trichlorosilane or the like to a compound having a substituent that can be added at both ends and further containing a functional group that can be epoxidized therein, followed by alkoxylation.

  By adding disilane, the curing speed is improved and the curing time is shortened, thereby reducing the possibility of dust and impurities adhering to the coated surface in the coating film forming process and improving the yield. Furthermore, the effect of improving dyeability, the effect of reducing the blending amount of the polyfunctional epoxy compound described below, or the presence of defective parts such as scratches on the surface of the object to be coated are not noticeable. Has an excellent effect.

  The amount of disilane is preferably 3 to 40% by weight, particularly 5 to 20% by weight, based on the solid content. If the blending amount is too small, the reaction promoting effect may not appear. On the other hand, if the blending amount is too large, the water resistance of the coating film may be deteriorated or the pot life of the coating solution may be shortened.

  Moreover, in the composition for hard coatings of this invention, in order to improve the role as a dyeing | staining component, water resistance, and warm water resistance, it is preferable to mix | blend a polyfunctional epoxy compound. This polyfunctional epoxy compound is widely used for paints, adhesives, casting and the like. For example, polyolefin epoxy resins synthesized by a peroxidation method, cyclopentadiene oxide and cyclohexene oxide, and alicyclic epoxy resins such as polyglycidyl ester obtained from hexahydrophthalic acid and epichlorohydrin, bisphenol A, catechol, resorcinol, etc. Polyphenols or polyglycidyl ethers obtained from (poly) ethylene glycol, (poly) propylene glycol, neopentyl glycol, glycerin, trimethylolpropane, pentaerythritol, diglycerol, sorbitol and other polyhydric alcohols and epichlorohydrin, epoxidation Obtained from vegetable oil, epoxy novolac, phenolphthalein and epichlorohydrin obtained from novolac type phenolic resin and epichlorohydrin Epoxy resins, copolymers of glycidyl methacrylate and methyl methacrylate acrylic monomers or styrene, and epoxy acrylates obtained by glycidyl group ring-opening reaction of the above epoxy compounds with monocarboxylic acid-containing (meth) acrylic acid It is done.

  Furthermore, as a multifunctional epoxy compound, 1,6-hexanediol diglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, triethylene glycol diglycidyl ether, tetraethylene glycol diglycidyl ether, nonaethylene glycol diglycidyl ether, Propylene glycol diglycidyl ether, dipropylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, tetrapropylene glycol diglycidyl ether, nonapropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, neopentyl glycol hydroxyhybalic acid di ester Glycidyl ether, trimethylolpropane jig Sidyl ether, trimethylolpropane triglycidyl ether, glycerol diglycidyl ether, glycerol triglycidyl ether, diglycerol tetraglycidyl ether, pentaerythritol diglycidyl ether, pentaerythritol triglycidyl ether, dipentaerythritol tetraglycidyl ether, dipentaerythritol tetraglycidyl Aliphatic epoxy compounds such as ether, sorbitol tetraglycidyl ether, diglycidyl ether of tris (2-hydroxyethyl) isocyanurate, triglycidyl ether of tris (2-hydroxyethyl) isocyanurate, isophoronediol glycidyl ether, bis-2, 2-hydroxycyclohexylpropane diglycidyl ether, etc. Aromatics such as alicyclic epoxy compounds, resorcin diglycidyl ether, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol S diglycidyl ether, orthophthalic acid diglycidyl ether, phenol novolac polyglycidyl ether, cresol novolac polyglycidyl ether An epoxy compound etc. can be illustrated.

  Among these, 1,6-hexanediol diglycidyl ether, diethylene glycol diglycidyl ether, trimethylolpropane diglycidyl ether, glycerol diglycidyl ether, glycerol triglycidyl ether, triglycidyl ether of tris (2-hydroxyethyl) isocyanurate, etc. Aliphatic epoxy compounds are preferred.

  The compounding amount of the polyfunctional epoxy compound is preferably in the range of 5 to 40% by weight, particularly 5 to 20% by weight of the solid content. If the blending amount is too small, the water resistance of the coating film may be insufficient. On the other hand, if the blending amount is too large, when the antireflection film is formed on the hard coat film, it adheres to the inorganic vapor deposition film. May be insufficient.

It is also useful to add a tetrafunctional silane compound represented by the general formula Si (OR) ₄ . Specifically, tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetraisopropoxysilane, tetrabutoxysilane, tetraphenoxysilane, tetraacetoxysilane, tetraallyloxysilane, tetrakis (2-methoxyethoxy) silane, tetrakis ( Examples thereof include 2-ethylbutoxy) silane and tetrakis (2-ethylhexyloxy) silane. These may be used alone or in combination of two or more. These are preferably used after being hydrolyzed in the presence of an acid in the absence of a solvent or in an organic solvent such as alcohol.

Moreover, a curing catalyst can be mix | blended with the composition of this invention. Examples of the curing catalyst include the following groups (1) to (4).
(1) acetylacetonate having a metal element of Fe (III), Al (III), Sn (IV) or Ti (IV) as a central atom, (2) magnesium perchlorate or ammonium perchlorate, (3) Fatty acid saturated or unsaturated carboxylic acid, aromatic carboxylic acid, or anhydride of these acids, (4) LI (I), Cu (II), Mn (II) or Mn (III) metal atom as the central atom One or two or more selected from acetylacetonate can be used in combination. In particular, a combined catalyst of the curing catalyst of the group (1) to (3) and the curing catalyst of the group (4) is preferable because the pot life is improved.

  The blending amount of the curing catalyst is preferably in the range of 0.2 to 10% by weight, particularly 0.5 to 3% by weight of the solid content of the hard coating composition. If the blending amount is too small, the blending effect may not appear. On the other hand, even if the blending amount is increased, the curing rate does not improve any more, which may be uneconomical.

  In the hard coating composition of the present invention, in addition to the above-described components, colorants such as pigments and dyes, UV absorbers, leveling agents, surfactants, viscosity modifiers, pH adjusters, photochromic compounds, hindered amine hindered Components such as a light-resistant and heat-resistant stabilizer such as phenol, an antioxidant, and an antistatic agent can be included. These components constitute a solid content.

  The composition described above was thermosetting, but when the object to be coated is a thermoplastic resin, an ultraviolet curable or electron beam curable polymerizable organic compound is used instead of the above-described polymerizable organic compound. Is preferably used.

  For example, a photo-curable silicone composition comprising, as a main component, a silicone compound that generates a silanol group by ultraviolet irradiation and an organopolysiloxane having a reactive group such as a halogen atom or an amino group that undergoes a condensation reaction with the silanol group, Mitsubishi Rayon ( Examples thereof include acrylic ultraviolet curable monomer compositions such as UK-6074 manufactured by the same company.

  In addition, the hard coating composition of the present invention can use two or more curing methods of thermosetting, electron beam curing and photocuring, for example, thermosetting and photocuring can be used in combination.

[Example of hard coat film formation]
Next, an experimental example in which the hard coating composition of the present invention is applied by the optical film forming method of the present invention will be described. Table 2 shows the hardware when the dot pitch P _Y μm (10 μm, 100 μm) in the scanning direction (main scanning direction), the dot diameter D μm (100 μm, 70 μm) upon landing, and the main solvent (butyl cellosolve, methanol) are changed. The result of the appearance evaluation of the coat film is shown.

The application pattern described in FIG. 6 was used as the application pattern in this experiment. As the inkjet head group 100, the two-head horizontal high-density type shown in FIG. 3-3 (nozzle pitch NPX = 720 dpi, print width (effective nozzle row width) = 640 nozzles = 22.58 mm)
It was used. As the main solvent, butyl cellosolve having the above contact angle θ = 10.54 ° and methanol having the above contact angle θ = 53.6 ° were used.

  Appearance evaluation performed visual evaluation with the dark box about the lens in which the hard-coat film was formed. “O”: There is no defect such as banding or unevenness on the coating surface. “X”: The coating surface has defects such as banding irregularities.

<Experimental example (1)>
(Preparation of hard coating composition (main solvent = butyl cellosolve))
As a polymerizable organosilicon compound, 15.93 g of γ-glycidoxypropyltrimethoxysilane and 7.43 g of γ-glycidoxypropylmethyldimethoxysilane were mixed and stirred for 5 minutes. To this was added 5.83 g of 0.1N hydrochloric acid, and the mixture was stirred for 1 hour for hydrolysis. Thereafter, 26.40 g of pure water was added and stirred for 1 hour. Furthermore, 1.20 g of butyl cellosolve 5% diluted solution of silicon surfactant (made by Nippon Unicar Co., Ltd., trade name “L-7001”) and silicon surfactant (made by Nippon Unicar Co., Ltd., trade name) 0.80 g of butyl cellosolve 5% diluted solution of “L-7604” was added and stirred for 10 minutes, and butyl cellosolve dispersed silicon monoxide-titanium oxide composite fine particle sol (trade name: OPTRAIQUE) 142.41 g of 1920Z-U25A8, manufactured by Catalyst Kasei Kogyo Co., Ltd., solid content 20%) was added and stirred for 1 hour, and then aged for 20 to 36 hours at room temperature, solid content 20% by weight, moisture 16 200 g of a hard coating composition having a weight% of 57% by weight of butyl cellosolve was prepared.

(Application method)
For a thiourethane plastic lens having a center thickness of 1.1 mm, edge thickness of 4.7 mm, and outer diameter of 80 mm washed with acetone, a hard coating composition in which the main solvent is butyl cellosolve has a dot pitch P _X in the sub-scanning direction of 35 μm. The dot pitch P _Y in the main scanning direction was continuously discharged at 10 μm and applied. In the prior measurement, the dot diameter D was 100 μm when the hard coating composition having the main solvent butyl cellosolve landed on the plastic lens. After application, it was cured at 120 ° C. for 90 minutes. The hard coat film thus obtained had a film thickness of 2.2 μm, and there was no uneven coating such as banding, and it had a good appearance.

<Comparative Example 1>
(Application method)
For a thiourethane plastic lens having a center thickness of 1.1 mm, edge thickness of 4.7 mm, and outer diameter of 80 mm washed with acetone, a hard coating composition in which the main solvent is butyl cellosolve has a dot pitch Y of 100 μm in the scanning direction. Except for the above, it was continuously discharged and applied in the same manner as in Experimental Example 1, and cured at 120 ° C. for 90 minutes. The hard coat film thus obtained had a film thickness of 0.2 μm, which was only 1/10 of the target film thickness of 2 μm. In addition, the coating surface was conspicuous in coating unevenness such as banding, and did not satisfy the required appearance quality level.

<Comparative example 2>
(Preparation of hard coating composition (main solvent = methanol))
As a polymerizable organosilicon compound, 15.93 g of γ-glycidoxypropyltrimethoxysilane and 7.43 g of γ-glycidoxypropylmethyldimethoxysilane were mixed and stirred for 5 minutes. To this was added 5.83 g of 0.1N hydrochloric acid, and the mixture was stirred for 1 hour for hydrolysis. Thereafter, 26.40 g of pure water was added and stirred for 1 hour. Further, 1.20 g of a 5% methanol diluted solution of a silicon surfactant (manufactured by Nihon Unicar Co., Ltd., trade name “L-7001”) and a silicon surfactant (manufactured by Nihon Unicar Co., Ltd., trade name) 0.80 g of a methanol 5% diluted solution of “L-7604” was added and stirred for 10 minutes, and then, as inorganic fine particles, methanol-dispersed silicon oxide zirconium monoxide-titanium oxide composite fine particle sol (trade name: OPTRAIQUE) 142.41 g of 1120Z-U25A8 (manufactured by Catalytic Chemical Industry Co., Ltd., solid content 20%) was added and stirred for 1 hour. 200 g of a composition for hard coating containing 57% by weight of methanol and 57% by weight of methanol was prepared.

(Application method)
For a thiourethane plastic lens having a center thickness of 1.1 mm, edge thickness of 4.7 mm, and outer diameter of 80 mm washed with acetone, a hard coating composition containing methanol as a main solvent was continuously used under the same conditions as in Experimental Example 1. It was discharged and applied. In the prior measurement, the dot diameter D was 70 μm when the hard coating composition whose main solvent was methanol landed on the plastic lens. After coating, it was cured at 120 ° C. for 90 minutes, and the hard coat film thus obtained had a thickness of 2.2 μm. However, the coating liquid was highly dry and the leveling characteristics did not work effectively, so the unevenness was conspicuous, and the required appearance quality level was not satisfied.

[Antireflection film]
If necessary, an antireflection film can be formed on the hard coat film by an inkjet method. A coating composition for an antireflection film for forming an antireflection film contains a polymerizable organic compound, inorganic fine particles, water, an organic solvent, and the like as a solvent. The constituent components of the antireflection film in the present invention are not particularly limited as long as the refractive index difference from the plastic lens substrate is 0.10 or more, and known materials can be used.

  When forming the antireflection film, it is desirable to perform a surface treatment of the hard coat film in order to improve adhesion. Examples of the surface treatment include acid treatment, alkali treatment, ultraviolet irradiation treatment, plasma treatment by high-frequency discharge in an argon or oxygen atmosphere, and ion beam treatment such as argon, oxygen or nitrogen.

  In the coating composition for an antireflection film, water, an organic solvent, and the like can be used as a polymerizable organic compound similar to the hard coating composition described above and a solvent. In the anti-reflection coating composition, the contact angle θ of the anti-reflection coating composition itself with respect to the actual surface on which the anti-reflection coating composition is applied to the object is adjusted to 40 ° or less. It was confirmed that the coating property was excellent (see Table 1 and FIG. 7).

  Examples of the inorganic fine particles include colloidally dispersed sols, and specific examples include silica sol, magnesium fluoride sol, calcium fluoride sol, and the like. Actually, it is preferable to form an antireflection film using a composition containing the following components (A) and (B).

(A) General formula (2)
R ¹ R ² _n SiX ¹ ₃ − _n (2)
An organosilicon compound represented by Wherein R ¹ is an organic group having a polymerizable reactive group, R ² is a hydrocarbon group having 1 to 6 carbon atoms, X ¹ is a hydrolytic group, and n is 0 or 1. .)

(B) Silica-based fine particles Here, R ^{1 in the} component (A) is an organic group having a polymerizable reactive group, and specific examples of the polymerizable reactive group herein include a vinyl group, an allyl group, An acrylic group, a methacryl group, an epoxy group, a mercapto group, a cyano group, an amino group, etc. are mentioned. Specific examples of R ² include a methyl group, an ethyl group, a butyl group, a vinyl group, and a phenyl group. X1 is a hydrolyzable functional group, and specific examples thereof include an alkoxy group such as a methoxy group, an ethoxy group, and a methoxyethoxy group, a halogen group such as a chloro group and a bromo group, and an acyloxy group. Specific examples of the silane compound (A) include vinyltrialkoxysilane, vinyltrichlorosilane, vinyltri (β-methoxy-ethoxy) silane, allyltrialkoxysilane, acryloxypropyltrialkoxysilane, methacryloxypropyltrialkoxysilane. , Methacryloxypropyl dialkoxymethylsilane, γ-glycidoxypropyltrialkoxysilane, β- (3,4-epoxycyclohexyl) -ethyltrialkoxysilane, mercaptopropyltrialkoxysilane, γ-aminopropyltrialkoxysilane, N -Β (aminoethyl) -γ-aminopropylmethyl dialkoxysilane and the like.

  This component (A) may be used as a mixture of two or more. In addition, it is more effective to use after hydrolysis.

  Specific examples of the component (B) include silica sol composed of silica-based fine particles having a particle diameter of 10 to 1000 nm. Silica sol is often used in a colloidal dispersion in an organic solvent such as water, alcohols or cellosolves.

  Here, in order to further lower the refractive index of the antireflection film and enhance the antireflection effect, hollow spherical silica-based fine particles in which cavities are formed are used as the component (B). It is more preferable. This is because in the case of hollow spherical silica-based fine particles, a cavity is formed inside, and a gas or a solvent is included in the cavity, so that a reduction in refractive index is achieved.

  In addition to the above-mentioned components, the coating composition for an antireflective film in the present invention contains a small amount of a curing catalyst, a surfactant, an antistatic agent, an ultraviolet absorber, an antioxidant, a hindered amine, as necessary. Light stabilizers such as hindered phenol, disperse dyes / oil-soluble dyes / fluorescent dyes / pigments, etc. can be added to improve the coating property of the coating liquid and to improve the film performance after curing.

  The coating composition for an antireflection film is prepared by the following procedure. First, the silane compound as the component (A) is diluted with an organic solvent, and hydrolyzed by adding water or thin hydrochloric acid, acetic acid or the like as necessary. Further, a product in which the silica-based fine particles as the component (B) are colloidally dispersed in an organic solvent at a fraction of 5 to 50% by weight is added. Thereafter, if necessary, a surfactant, an ultraviolet absorber, an antioxidant and the like are added, and after sufficiently stirring, used as a coating liquid.

  And the produced coating composition for anti-reflective films is apply | coated to a to-be-coated object with an inkjet system. After application, it is obtained by curing with heat or ultraviolet rays, but it is preferably cured by heat treatment. In this case, the heating temperature is appropriately determined in consideration of the composition of the coating composition, the heat resistance of the plastic lens base material, etc., preferably 50 ° C. to 250 ° C., more preferably 80 ° C. to 150 ° C. .

[Experimental example of antireflection film formation]
Next, an experimental example in which the coating composition for an antireflection film of the present invention is formed by the method for forming an optical coating of the present invention will be described. Table 3 shows the hardware when the dot pitch P _Y μm (70 μm, 10 μm) in the scanning direction (main scanning direction), the dot diameter D μm (70 μm, 50 μm) at the time of landing, and the main solvent (PGMA, methanol) are changed. The result of the appearance evaluation of the coat film is shown.

  The coating pattern of this experiment and the inkjet head group 100 used are the same as those in [Experimental example of hard coat film formation]. As the main solvent, PGMA having the above contact angle θ = 33.2 ° and methanol having the above contact angle θ = 53.6 ° were used.

  Appearance evaluation performed visual evaluation with the dark box about the lens in which the hard-coat film was formed. “O”: There is no defect such as banding or unevenness on the coating surface. “X”: The coating surface has defects such as banding irregularities.

<Experimental example 2>
(Preparation of coating composition for antireflection film (main solvent = PGME))
After mixing 18.8 g of propylene glycol monomethyl ether (hereinafter referred to as PGME) and 8.1 g of γ-glycidoxytrimethoxysilane, 2.2 g of a 0.1 N hydrochloric acid aqueous solution was added dropwise with stirring, followed by stirring for 5 hours. After adding 20.7 g of isopropanol-dispersed hollow silica sol (solid content concentration 20 wt%) to this liquid and mixing well, 0.04 g of Al (C ₅ H ₇ O ₂ ) ₃ as a curing catalyst, a silicon surfactant ( A coating stock solution having a solid content concentration of 20% was obtained by adding 0.015 g of Nippon Unicar L7604) and stirring and dissolving. In order to dilute this coating solution, a PGME solution containing a 300 ppm silicon surfactant (Nihon Unicar L7604) was prepared, and 35.3 g of the coating stock solution was mixed with 670.7 g of a PGME solution containing the surfactant for dilution. Then, the mixture was sufficiently stirred to prepare a coating composition for an antireflection film having a solid content concentration of about 1%.

(Application method)
Anti-reflective coating composition with PGME as the main solvent for a thiourethane plastic lens with a center thickness of 1.1mm, edge thickness of 4.7mm and outer diameter of 80mm. Was applied by continuously discharging the dot pitch P _X in the sub-scanning direction at 35 μm and the dot pitch P _Y in the main scanning direction at 10 μm. In addition, as a result of prior confirmation, the dot diameter D when the coating composition for an antireflection film whose main solvent was PGME landed on the hard coat film was 70 μm. After application, it was cured at 125 ° C. for 180 minutes. The film thickness of the low refractive index layer thus obtained was 0.1 μm, and there was no uneven coating such as banding, and the appearance was good.

<Comparative Example 3>
(Application method)
Anti-reflective coating composition with PGME as the main solvent for a thiourethane plastic lens with a center thickness of 1.1mm, edge thickness of 4.7mm and outer diameter of 80mm. Was applied in the same manner as in Experimental Example 2 except that the dot pitch P _Y in the main scanning direction was 70 μm. After application, it was cured at 125 ° C. for 180 minutes. The thickness of the antireflection film thus obtained was 0.01 μm, and only 1/10 of the target film thickness of 0.1 μm was obtained. In addition, the coating surface was conspicuous in coating unevenness such as banding, and did not satisfy the required appearance quality level.

<Comparative example 4>
(Preparation of coating composition for antireflection film (main solvent = methanol))
After mixing 18.8 g of methanol and 8.1 g of γ-glycidoxytrimethoxysilane, 2.2 g of a 0.1 N aqueous hydrochloric acid solution was added dropwise with stirring and stirred for 5 hours. After adding 20.7 g of isopropanol-dispersed hollow silica sol (solid content concentration 20 wt%) to this liquid and mixing well, 0.04 g of Al (C ₅ H ₇ O ₂ ) ₃ as a curing catalyst, a silicon surfactant ( A coating stock solution having a solid content concentration of 20% was obtained by adding 0.015 g of Nippon Unicar L7604) and stirring and dissolving. In order to dilute the coating solution, a methanol solution containing a 300 ppm silicon surfactant (Nihon Unicar L7604) was prepared, and 35.3 g of the coating stock solution and 670.7 g of a methanol solution containing the surfactant for dilution were mixed. Then, the mixture was sufficiently stirred to prepare a coating composition for an antireflection film having a solid content concentration of about 1%.

(Application method)
For a thiourethane plastic lens having a center thickness of 1.1 mm, an edge thickness of 4.7 mm, and an outer diameter of 80 mm, on which a hard coat film having a thickness of 2.0 μm is formed in advance, the main solvent is used under the same conditions as in Experimental Example 2. The coating composition for the antireflection film of methanol was applied by continuously discharging. In the prior measurement, the dot diameter D was 55 μm when the coating composition for an antireflection film whose main solvent was methanol landed on the hard coat film. After the application, it was cured at 125 ° C. for 180 minutes to obtain an antireflection film having a thickness of 0.1 μm. However, the coating composition for an antireflection film has high drying properties, and the leveling characteristics do not work effectively, so that the unevenness is conspicuous and does not satisfy the required level of appearance quality.

  The optical film forming method of the present invention includes spectacle lenses, dimming lenses, sunglasses, camera lenses, telescope lenses, magnifier lenses, projector lenses, pickup lenses, microlenses, and other various optical lenses and optical mirrors, optical filters, It can be widely used when forming an optical film of an optical article such as a semiconductor exposure stepper or an organic cover glass of a portable device.

The figure which shows an example of the structural example of the optical lens which concerns on a present Example. The disassembled perspective view of an inkjet head. Sectional drawing of an inkjet head. The bottom view which shows the structure of the inkjet head group of 1 head horizontal type. The bottom view which shows the structure of a 2 head horizontal wide type inkjet head group. The bottom view which shows the structure of a 2 head horizontal high-density type inkjet head group. The bottom view which shows the structure of the inkjet head group of 1 head rotation type. The bottom view which shows the structure of the inkjet head group of 2 head rotation type. Explanatory drawing for demonstrating the relationship between the dot pitch and dot diameter in the case of 1 head horizontal type. Explanatory drawing for demonstrating the relationship between the dot pitch and dot diameter in the case of a two-head horizontal high-density type. Explanatory drawing for demonstrating the relationship between the dot pitch and dot diameter in the case of 1 head rotation type. Explanatory drawing for demonstrating the method to apply | coat the composition for optical film formation to a to-be-coated object by an inkjet head group. Explanatory drawing for demonstrating the method to apply | coat the composition for optical film formation to a to-be-coated object by an inkjet head group. The flowchart which shows the method of measuring a contact angle. The graph which shows the contact angle (theta) of each organic solvent.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 1 Optical lens, 11 Plastic lens base material, 12 Primer film, 13 Hard coat film, 14 Antireflection film (organic AR film), 15 Antifouling film, 20 Inkjet head, 21 Nozzle plate, 22 Diaphragm, 23 Partition member ( Reservoir plate), 24 spaces, 25 liquid reservoir, 26 supply port, 27 nozzle, 27a hole, 28 piezoelectric element (piezo element), 29 electrode, 30 coating liquid, 100 inkjet head group, 101 holding member, 200 object to be coated

Claims (12)

A composition for forming an optical film containing a polymerizable organic compound, inorganic fine particles, and water and an organic solvent as a solvent from an ink jet head group including one or more ink jet heads having one or more nozzle rows formed thereon. In the method for forming an optical coating, the optical coating is formed by ejecting in the form of dots and applying, curing the applied optical coating forming composition,
The dots of the composition for forming an optical film applied to the object to be coated are such that adjacent dots in two orthogonal directions overlap each other without a gap.
When the dot pitch in the sub-scanning direction is P _X μm, the dot pitch in the main scanning direction is P _Y μm, and the diameter of the dots upon landing on the coated object is D μm, P _Y ² ≦ D ² −P _X ² A method for forming an optical film, wherein the optical film is formed so as to satisfy the following relationship.   The method for forming an optical coating according to claim 1, wherein the composition for forming an optical coating is overcoated on the object to be coated.   3. The method for forming an optical coating according to claim 1, wherein the nozzle row of the inkjet head group is arranged in an orthogonal direction or an oblique direction with respect to the main scanning direction.   The said optical film formation composition is a composition for hard coating for forming a hard-coat film, The formation method of the optical film as described in any one of Claims 1-3 characterized by the above-mentioned.   The organic solvent contains a contact angle reducing solvent having a contact angle θ of 30 ° or less with respect to the surface on which the hard coating composition is applied to the coated object in an aqueous solution diluted with a weight ratio of 1 to water 9. The method for forming an optical coating according to claim 4, wherein:   6. The method for forming an optical coating according to claim 5, wherein the contact angle reducing solvent is a solvent having a compatibility with water and a boiling point of 135 ° C. or higher.   The method for forming an optical coating according to claim 6, wherein the contact angle reducing solvent is a cellosolve.   The said optical film formation composition is a coating composition for anti-reflective films for forming an anti-reflective film, The formation of the optical film as described in any one of Claims 1-3 characterized by the above-mentioned. Method.   The contact angle decreasing solvent in which the organic solvent is an aqueous solution diluted with a weight ratio of 1 with respect to water 9 and the contact angle θ of the coating object to the surface on which the low refractive index coating composition is applied is 40 ° or less. The method for forming an optical film according to claim 8, comprising:   The method for forming an optical coating according to claim 9, wherein the contact angle reducing solvent is a solvent having a compatibility with water and a boiling point of 110 ° C. or more.   The method for forming an optical coating according to claim 10, wherein the contact angle reducing solvent is an alcohol.   An optical article manufactured by the method for forming an optical coating according to any one of claims 1 to 11.

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