JP2005248512A - Interposition pipe-jacking machine and split caisson-body interposition jacking method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an interposition jacking apparatus capable of installing a split caisson-body with an excellent accuracy with securing cutoff properties when the split caisson bodies are juxtaposed by an interposition jacking method in construction of a tunnel of a large section, and a split caisson-body interposition jacking method. <P>SOLUTION: An interposition pipe-jacking machine 1 is composed of an external cylinder 2, an internal cylinder 3, in which a part can be slid in the external cylinder 2, an interposition jack 4 in the external cylinder 2 and a reaction-receiving cylindrical body 5 being mounted in the internal cylinder 3 and transmitting a reaction by an jack 4 to the split caisson bodies 8 at rears. The interposition pipe-jacking machine 1 is further composed of a rectangular or square-shaped outercoat 6 mounted on the outer periphery of the external cylinder 2. In the interposition pipe-jacking machine 1, a sealant 7 is arranged in an opening between the external cylinder 2 and the internal cylinder 3, a groove 61 extended in the tunnel extending-direction is formed to the outer peripheral surface of the outercoat 6 and the external shapes of the external cylinder 2 and the internal cylinder 3 are molded in similar figures respectively in a rectangle, in which a circular or corner section is curvature-molded, or a square, in which the corner section is curvature-molded. The split caisson bodies 8 are installed by the interposition jacking method by such an interposition pipe-jacking machine 1. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention provides an intermediate push propulsion machine for the split box and a half press for the split box using the intermediate push propulsion machine when the lining body to be constructed at the time of constructing the large cross-section tunnel is configured by the split box. It is about the method.

In the recent propulsion method, the extension of the propulsion pipe row composed of the propulsion pipes has become longer, and a propulsion pipe row of more than 500 m has been constructed. As described above, when the extension of the propelling pipe row becomes long, it becomes extremely difficult to propel the propelling pipe over the construction extension with only the main push jack arranged in the start shaft. Therefore, an intermediate push propulsion unit is interposed in the middle of the propulsion tube row, and a construction is performed in which the propulsion tube row located in front of the propulsion device is pushed out by expansion and contraction of the intermediate push jack constituting the intermediate push propulsion device (see Patent Document 1). ).
In addition, the conventional intermediate pushing propulsion machine has a circular cross section, and a structure in which a plurality of middle pushing jacks and a reaction force receiving box that receives the reaction force are incorporated inside a collar having the same outer diameter as the pushing pipe to be extruded. It has become.

  By the way, underground tunnels have become larger in cross section due to the recent increase in traffic volume and diversification of application of underground tunnels. In constructing such a large-section tunnel, a construction method has been devised to shift to construction of a large-section tunnel after constructing a lining body by arranging a plurality of divided boxes in parallel by a shield method or a propulsion method (Patent Document) 2). Specifically, after arranging a plurality of rectangular or square small-section division boxes having a hollow cross-sectional view, the steel plate constituting the small-section division box is removed, and the reinforcing bars for the main-section large-section tunnel are removed. Assemble and place concrete to build a large section box tunnel.

Therefore, when constructing a large-section tunnel with a long construction extension, a method of constructing a lining body by arranging a plurality of divided boxes in parallel by a propulsion method can push a rectangular or square divided box in a cross-sectional view. An intermediate thruster is required.
Japanese Patent Laid-Open No. 6-137075 JP 2001-214699 A

There are the following problems in the above-described conventional intermediate pushing propulsion machine and the middle pushing method of the divided box.
<1> In a half-push thruster with a circular cross-sectional view, it is not possible to arrange divided boxes having a rectangular or square cross-sectional view side by side.
<2> When the cross-sectional view is simply a rectangular or square center push propulsion device, the water stop performance of the water stop seal between the collar constituting the center push propulsion device and the reaction force receiving box that slides inside the collar There's a problem. That is, the sealing material is cut off at the corners of the rectangle or square, and the construction cannot be performed with an integral sealing material.
<3> When a plurality of divided boxes are arranged side by side, it is extremely difficult to ensure the construction accuracy at the time of the middle push, and the separation between the divided boxes is likely to be non-uniform in the section where the pieces are pushed. . Furthermore, if the separation between the division boxes arranged side by side becomes large, the ground improvement area for water stop that will be subsequently applied to the separation also becomes wide, which may cause problems such as an increase in construction cost and labor.

In order to solve the above-described problems, an intermediate push propulsion device according to the present invention includes an outer cylinder, an inner cylinder that is partially slidable in the outer cylinder, and an intermediate push jack provided in the outer cylinder. A reaction force receiving cylinder that is provided in the inner cylinder and transmits a reaction force by the intermediate push jack to a rear divided box, and a jacket having a rectangular or square cross-sectional view provided on the outer periphery of the outer cylinder. The outer cylinder and the outer cylinder are formed by a medium-push propulsion machine, wherein the outer cylinder and the inner cylinder are formed in a similar shape with a circular shape or a rectangular shape with a curved corner portion or a square shape with a curved corner portion. is there. Here, it is preferable to employ a configuration in which a sealing material is disposed in the gap between the outer cylinder and the inner cylinder. Since both the outer cylinder and the inner cylinder are formed in a circular shape, a rectangle with a curved corner, or a square with a curved corner, each has a similar shape, so there is no right-angled corner. The sealing material can be applied to the gap in a continuous state. Furthermore, it is preferable that the outer peripheral surface of the jacket is provided with a groove extending in the tunnel extending direction. By adopting such a configuration, it is possible to intermediately push the subsequent divided box while fitting the groove provided on the outer peripheral surface of the outer jacket of the intermediate push propulsion device to the protrusion of the divided box previously installed. Can do. Therefore, it is possible to perform the division box row that is pushed from the middle push propulsion unit in a state in which the separation from the parallel division box that is installed in parallel is kept constant. Furthermore, since the separation between the divided boxes can be narrowed as much as possible, the range of improvement of the ground for water stop that is subsequently applied to the separation can be reduced.

The intermediate push propulsion device and the split box intermediate push method of the present invention can obtain at least one of the following effects by means for solving the above-described problems.
<1> By forming the outer cylinder and the outer cylinder that slide relatively relative to each other in a circular shape or a rectangular shape or a square shape having a curved corner portion, a sealing material integrated in the gap between the inner cylinder and the outer cylinder is obtained. It becomes possible to intervene continuously, and thus high water stopping properties can be secured.
<2> On the outer periphery of the outer cylinder, by providing a mantle with grooves, the above-mentioned grooves are fitted on the ridges of the previously-constructed divided box (parallel press work). ) Can be performed. In addition, it is possible to narrow the separation between the divided boxes arranged side by side as much as possible by the parallel installation of the divided boxes, and the improvement of the water stopping ground improvement to the separation part performed after the parallel installation of the divided boxes is performed. The range can also be reduced.

<1> Intermediate Push Propulsion Machine An intermediate push propulsion machine 1 according to the present invention includes an outer cylinder 2, an inner cylinder 3 that is partially slidable in the outer cylinder 2, and an intermediate push jack 4 provided in the outer cylinder 2. A reaction force receiving cylinder 5 which is provided in the inner cylinder 3 and transmits a reaction force generated by the intermediate push jack 4 to the rear divided box 8 and a jacket 6 having a rectangular or square sectional view provided on the outer periphery of the outer cylinder 2. Configured (see FIG. 1). Here, it is preferable that the outer cylinder 2, the inner cylinder 3, the reaction force receiving cylinder 5, the outer jacket 6, etc. are all made of a steel material.
Since a part of the inner cylinder 3 slides in the outer cylinder 2, it is preferable that each sectional view outer shape is made similar. That is, the outer dimension of the inner cylinder 3 is manufactured to be smaller than the outer dimension of the outer cylinder 2 by a thickness obtained by adding a margin to the member thickness of the outer cylinder 2.

Further, the outer cylinder 2 and the inner cylinder 3 are manufactured to have a circular shape, a rectangle in which corners are curved, or a square in which corners are curved (see FIGS. 2 and 3).
Molding into such a shape is for the following purposes.
In the gap between the inner hollow surface of the outer cylinder 2 and the outer peripheral surface of the inner cylinder 3, a sealing material 7 is interposed as a countermeasure against water stoppage. However, the outer shapes of the outer cylinder 2 and the inner cylinder 3 are assumed to have corners. In the case where the part is a rectangular or square having a right angle, it is difficult to bond the sealing material continuous at the corner. Therefore, the continuity of the sealing material is divided at the corners, and even when separate sealing materials are bonded to each other at the corners, the water-stopping performance is better than when they are continuously bonded with an integral sealing material. It must be reduced. Therefore, by avoiding a right-angled corner portion and making it a corner portion formed by curvature, or by making both the outer cylinder 2 and the inner cylinder 3 have similar circular shapes, the outer circumference of the inner cylinder 3 is continuous. It becomes possible to adhere the sealing material 7.

The outer casing 2 is provided with a jacket 6 having a rectangular or square cross-sectional view for the following purpose.
The intermediate pusher 1 of the present invention is used for propelling the split box 8 in the case of constructing the lining body 100 by arranging a plurality of split boxes 8 side by side, particularly when the large-section tunnel 9 is constructed. It is a propulsion machine. Here, in the side-by-side arrangement of the divided boxes 8, as shown in FIG. 4, the outer periphery of the divided box 8 to be pre-installed is provided with a groove 81 engraved in the tunnel extending direction, followed by A protrusion 82 that can be fitted in the groove 81 is provided on the outer periphery of the division box 8 that is provided side by side on the preceding construction division box 8 side. The split box 8 is arranged side by side while fitting the protrusions 82 of the split box 8 to be constructed in succession into the grooves 81 of the split box 8 to be constructed in advance. Parallel construction can be realized. Referring to FIG. 4, the order of construction of the split box 8 will be described. The order of the A split box 8, B split box 8, C split box 8, D split box 8, A split box 8, B split The order of the box 8, the D-divided box 8, the C-divided box 8, and the like.
In order to satisfy the above-described parallel installation of the divided boxes 8 and the propulsion of the divided box rows ahead of the intermediate push propulsion unit 1 at the same time, the divided box 8 that is also preceded on the outer periphery of the intermediate push propulsion unit 1. It is necessary to make it the structure provided with the groove 61 which can be fitted in the protrusion 81 which has. Therefore, the outer sleeve 6 having the groove 61 on the outer periphery is provided on the outer periphery of the outer cylinder 2.

The reaction force receiving cylinder 5 is preferably fixed with a reaction force transmission cylinder 51 having an outer shape similar to that of the mantle 6 on the rear side. When the inner cylinder 3 enters the outer cylinder 2 with the intermediate push jack 4 contracted, the outer sleeve 2 and the reaction force transmission cylinder 51 prevent the sand and sand from entering through the gap between the outer cylinder 2 and the inner cylinder 3. It is. In addition, it is possible to further enhance the effect of preventing intrusion of sand and sand by adopting a configuration in which cylindrical protective plates 62 and 52 are provided on the outer periphery of the outer jacket 6 and the reaction force transmission cylinder 51, respectively (see FIG. 1). Such protective plates 62 and 52 are also preferably made of a steel material.

<2> Divided box When the large section tunnel 9 is constructed, a plurality of divided boxes 8 (divided box series) are juxtaposed to construct the lining body 100 for constructing the large section tunnel 9. By arranging the division box 8 having a relatively small outer shape in parallel with the large-section tunnel 9, the scale of the division box for installing the division box can be reduced, so that the production cost of the excavator can be reduced. It is also possible to transport the divided box 8 manufactured in the factory with a relatively small trailer. Further, the miniaturization of the excavator also leads to the miniaturization of the intermediate push propulsion device 1 of the present invention.
The division box 8 can be selected from various types such as steel, concrete, and a composite structure of steel and concrete. As described above, the division box 8 that is installed in the ground in advance is configured to have grooves 81 extending in the tunnel extending direction on the outer periphery thereof (see A division box 8 in FIG. 4). It is preferable that the divided box 8 to be constructed later is configured to have a protrusion 82 and a groove 81 on its outer periphery (B-divided box 8 in FIG. 4). By carrying out the parallel construction of the divided boxes 8 while fitting the grooves of the divided box 8 to be subsequently installed on the ridges 81 of the divided box 8 installed in advance, the divided boxes 8 with high accuracy can be obtained. Can be realized, and the separation between the divided boxes 8 can be made as small as possible.

  For example, a description will be given of an embodiment of a split box intermediate pressing method for constructing a lining body 100 composed of two rows and two rows of split box rows (see FIG. 4). In addition, the parallel radix of the divided box 8 constituting the cross section of the lining body 100 is not restricted by the present embodiment, and the external dimensions of the large-section tunnel 9 to be constructed and the excavator and the divided box 8 to be used are used. Various selections are possible depending on the external dimensions of the.

The groove 61 provided on the outer peripheral surface of the outer sheath 6 of the intermediate push propulsion machine 1 is fitted to the protrusion 81 extending in the tunnel extending direction on the outer peripheral surface on the side of the divided box 8 that is provided in parallel. The divided box 8 to be moved is pushed in the middle of the divided box row in front of the intermediate pusher 1.
At the time of intermediate pressing, the intermediate pressing jack 4 is extended with the tip of the intermediate pressing jack 4 in contact with the reaction force receiving cylindrical body 5, thereby allowing the reaction force receiving cylindrical body 5 (and the reaction force transmitting cylindrical body 51) to pass through. The division box body in front of the intermediate push propulsion machine 1 can be propelled while taking a reaction force on the division box 8 in the rear.

The longitudinal cross-sectional view of the intermediate pushing propulsion machine of this invention. It is the figure which showed one Embodiment of the intermediate propulsion machine of this invention, Comprising: The AA arrow line view of FIG. It is the figure which showed other embodiment of the intermediate propulsion machine of this invention, Comprising: The AA arrow line view of FIG. Sectional drawing which showed the lining body which consists of the division box provided in parallel.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Intermediate push propulsion machine 2 ... Outer cylinder 3 ... Inner cylinder 4 ... Intermediate push jack 5 ... Reaction force receiving cylinder 6 ... Outer sleeve 61 ... Groove Article 7 ... Seal material 8 ... Divided box 81 ... Projection

Claims (4)

An outer cylinder,
An inner cylinder partly slidable in the outer cylinder;
An intermediate push jack provided in the outer cylinder;
A reaction force receiving cylinder that is provided in the inner cylinder and transmits a reaction force by the intermediate push jack to a rear divided box;
The cross-sectional view provided on the outer periphery of the outer cylinder comprises a rectangular or square outer jacket,
The outer shape of the outer cylinder and the inner cylinder is characterized by being formed into a similar shape with a circular shape or a rectangular shape with a curved corner portion or a square with a curved corner portion, respectively.
Medium push propulsion machine.
A sealing material is disposed in a gap between the outer cylinder and the inner cylinder,
The intermediate push propulsion device according to claim 1.
In the outer peripheral surface of the mantle, characterized by comprising a groove extending in the tunnel extending direction,
The intermediate push propulsion device according to claim 1 or 2.
A split box intermediate pushing method using the intermediate pushing propulsion device according to claim 3,
Characterized in that the subsequent split box is pushed while being fitted to the ridge of the split box previously installed with the groove provided on the outer peripheral surface of the outer pusher of the intermediate push propulsion machine,
Split box middle press method.

Images