JP2005243336A - Battery equipped with spiral electrode group - Google Patents

Battery equipped with spiral electrode group Download PDF

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JP2005243336A
JP2005243336A JP2004049608A JP2004049608A JP2005243336A JP 2005243336 A JP2005243336 A JP 2005243336A JP 2004049608 A JP2004049608 A JP 2004049608A JP 2004049608 A JP2004049608 A JP 2004049608A JP 2005243336 A JP2005243336 A JP 2005243336A
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electrode group
electrode
battery
positive electrode
adhesive tape
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JP5000080B2 (en
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Yohei Hirota
洋平 廣田
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Sanyo Electric Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a battery causing no crack or no rupture in an electrode on the outermost periphery of the battery even if the battery falls, by preventing an adhesive material from overflowing from the end part of an adhesive tape when inserting an electrode group in a case can, in order to prevent the external surface of the electrode group from being bonded to the inner wall of the case can. <P>SOLUTION: This battery is equipped with the spiral electrode group 10A formed by winding a positive electrode in which a positive electrode core body of metal foil is coated with a positive electrode active material and a negative electrode in which a negative electrode core body is coated with a negative electrode active material through a separator so that they face each other. In this spiral electrode group 10A, a core body exposing part 12b where the active material is not coated is formed on the surface of its outermost periphery, adhesive tapes 31a, 32a, 33a are pasted to the core body exposing part 12b, and non-coated parts x, y where adhesive material β is not applied is formed on the peripheral rim parts of the adhesive tapes 31a, 32a, 33a. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、金属箔からなる正極芯体に正極活物質が塗布された正極と、金属箔からなる負極芯体に負極活物質が塗布された負極とがセパレータを介して相対向するように巻回された渦巻状電極群を備えた電池に関する。   In the present invention, a positive electrode in which a positive electrode active material is applied to a positive electrode core made of a metal foil and a negative electrode in which a negative electrode active material is applied to a negative electrode core made of a metal foil are wound so as to face each other via a separator. The present invention relates to a battery including a spiral electrode group.

近年、小型ビデオカメラ、携帯電話、ノートパソコン等の携帯用電子・通信機器等の電源として、小型軽量でかつ高容量な非水電解質二次電池が用いられるようになった。このような非水電解質二次電池は、リチウムイオンの吸蔵・放出が可能な黒鉛を負極活物質として用い、リチウム含有コバルト酸化物(LiCoO2)、リチウム含有マンガン酸化物(LiMn24)等のリチウム含有遷移金属酸化物を正極活物質として用い、有機溶媒に溶質としてリチウム塩を溶解した電解液を用いて構成される電池である。 In recent years, non-aqueous electrolyte secondary batteries that are small and light and have a high capacity have come to be used as power sources for portable electronic and communication devices such as small video cameras, mobile phones, and notebook computers. Such a non-aqueous electrolyte secondary battery uses graphite capable of occluding and releasing lithium ions as a negative electrode active material, and contains lithium-containing cobalt oxide (LiCoO 2 ), lithium-containing manganese oxide (LiMn 2 O 4 ), etc. The lithium-containing transition metal oxide is used as a positive electrode active material, and the battery is configured using an electrolyte solution in which a lithium salt is dissolved as a solute in an organic solvent.

ところで、この種の非水電解質二次電池が使用される機器においては、電池を収容するスペースが角形(扁平な箱形)であることが多いことから、発電要素を角形外装缶に収容して形成した角形電池が使用されることが多い。このような角形電池は以下のようにして作製されるのが一般的である。即ち、まず、正極集電体(正極芯体)に正極活物質を含有する正極合剤を塗布して正極板を作製するとともに、負極集電体(負極芯体)に負極活物質を含有する負極合剤を塗布して負極板を作製する。この後、これらの正極板と負極板をセパレータを介して相対向させた後、これらを渦巻状に巻回して渦巻状電極群とする。   By the way, in a device in which this type of non-aqueous electrolyte secondary battery is used, the space for accommodating the battery is often a square (flat box shape), so the power generation element is accommodated in a rectangular outer can. The formed square battery is often used. Such a prismatic battery is generally manufactured as follows. That is, first, a positive electrode mixture containing a positive electrode active material is applied to a positive electrode current collector (positive electrode core) to produce a positive electrode plate, and a negative electrode current collector (negative electrode core) contains a negative electrode active material. A negative electrode mixture is applied to produce a negative electrode plate. Then, after making these positive electrode plates and negative electrode plates oppose each other via a separator, they are spirally wound to form a spiral electrode group.

この場合、特許文献1に示されるように、この渦巻状電極群がほどけてしまわないように、最外周の電極に巻止め用テープを貼着して最外周の電極を固定するようにしている。そして、このような渦巻状電極群を加圧成形して、扁平な渦巻状電極群とした後、これを扁平な角形外装缶に収容し、非水電解液を注液して非水電解質二次電池としている。なお、絶縁対策として外装缶の底部での短絡を防止するために、電極群の缶底部に位置する部分に缶底絶縁用テープを貼着するようにしている。また、集電タブの補強などを目的として集電タブ部に保護用テープを貼着するようにしている。
特開平11−135110号公報
In this case, as shown in Patent Document 1, in order to prevent the spiral electrode group from being unwound, a winding tape is attached to the outermost electrode to fix the outermost electrode. . Then, after pressing the spiral electrode group into a flat spiral electrode group, it is housed in a flat rectangular outer can, and a nonaqueous electrolyte is injected to make a nonaqueous electrolyte two. Next battery. As a measure against insulation, in order to prevent a short circuit at the bottom of the outer can, a tape for insulating the bottom of the can is attached to a portion of the electrode group located at the bottom of the can. Further, for the purpose of reinforcing the current collecting tab, a protective tape is attached to the current collecting tab portion.
JP-A-11-135110

しかしながら、この種の非水電解質二次電池に対する高容量化の要求は高く、この要求に応えるために、同サイズの電池に充填される活物質の充填量が増大する傾向にある。このため、活物質を保持する芯体に厚みが8〜30μmと薄い金属箔が用いられるようになった。そして、このような金属箔からなる芯体にできる限り充填量を多くした活物質が塗着された電極を用いて電極群を構成すると、電極群の厚みが増大することとなる。   However, there is a high demand for high capacity for this type of nonaqueous electrolyte secondary battery, and in order to meet this demand, the amount of active material filled in batteries of the same size tends to increase. For this reason, a thin metal foil having a thickness of 8 to 30 μm has been used for the core body holding the active material. And if an electrode group is comprised using the electrode by which the active material which increased the filling amount as much as possible to the core which consists of such metal foil was comprised, the thickness of an electrode group will increase.

このため、外装缶内に占める電極群の容積が増大して、外装缶の内壁面と電極群の外表面との間の隙間(クリアランス)が小さくなるという問題を生じた。ここで、外装缶の内壁面と電極群の外表面との間の隙間(クリアランス)が小さくなると、電極群を外装缶内に挿入した際に、電極群の最外周の表面に貼着されているテープが圧迫されて、テープの端部から粘着材がはみ出すという問題を生じることとなる。   For this reason, the volume of the electrode group which occupies in an exterior can increases, and the problem that the clearance gap (clearance) between the inner wall surface of an exterior can and the outer surface of an electrode group became small occurred. Here, when the gap (clearance) between the inner wall surface of the outer can and the outer surface of the electrode group becomes small, when the electrode group is inserted into the outer can, it is attached to the outermost surface of the electrode group When the tape is pressed, the adhesive material protrudes from the end of the tape.

このように、テープの端部から粘着材がはみ出すようになると、はみ出した粘着材により、電極群の外表面が外装缶の内壁面に接着されるという事態が生じる。ここで、電極群の外表面が外装缶の内壁面に接着された状態の電池が落下した場合、落下により電池に衝撃が生じて電極群が電池内(外装缶内)で移動するが、外装缶の内壁面に接着されている最外周の電極は外装缶内で移動することはない。この結果、電極群の最外周の電極の外装缶の内壁面に接着され部分に応力が集中して、この部分の電極に亀裂が生じたり、電極が破断して、電池が使用できなくなるといった問題を生じた。   As described above, when the adhesive material protrudes from the end portion of the tape, a situation occurs in which the outer surface of the electrode group is bonded to the inner wall surface of the outer can by the protruding adhesive material. Here, when a battery with the outer surface of the electrode group adhered to the inner wall surface of the outer can falls, the battery is impacted by the drop and the electrode group moves within the battery (in the outer can). The outermost electrode bonded to the inner wall surface of the can does not move within the outer can. As a result, the stress concentrates on the inner wall surface of the outer can of the outermost electrode of the electrode group, and the electrode in this part is cracked or the electrode breaks, making it impossible to use the battery. Produced.

そこで、本発明は上記問題点を解消するためになされたものであって、電極群の外装缶への挿入時に粘着テープの端部から粘着材がはみ出さないようにして、電極群の外表面が外装缶の内壁面に接着されないようにし、電池が落下しても最外周の電極に亀裂が生じたり、破断が生じたりすることがない電池を提供することを目的とするものである。   Accordingly, the present invention has been made to solve the above-described problems, and prevents the adhesive material from protruding from the end of the adhesive tape when the electrode group is inserted into the outer can. It is an object of the present invention to provide a battery in which the outermost peripheral electrode is not cracked or broken even when the battery is dropped.

本発明は、金属箔からなる正極芯体に正極活物質が塗布された正極と、金属箔からなる負極芯体に負極活物質が塗布された負極とがセパレータを介して相対向するように巻回された渦巻状電極群を備えた電池であって、上記目的を達成するため、渦巻状電極群の最外周の表面は活物質が未塗布の芯体露出部が形成されており、この芯体露出部の少なくも1箇所に粘着テープが貼着されているとともに、粘着テープの少なくも1つは該テープ周縁部の一部または全部に粘着材が塗布されていない未塗布部分が形成されていることを特徴とする。   In the present invention, a positive electrode in which a positive electrode active material is applied to a positive electrode core made of a metal foil and a negative electrode in which a negative electrode active material is applied to a negative electrode core made of a metal foil are wound so as to face each other via a separator. In order to achieve the above object, the outermost surface of the spiral electrode group is formed with a core exposed portion to which no active material is applied. An adhesive tape is attached to at least one part of the body exposed part, and at least one of the adhesive tapes is formed with an uncoated part where no adhesive material is applied to a part or all of the peripheral part of the tape. It is characterized by.

ここで、粘着テープに粘着材が塗布されていない未塗布部分が形成されていると、電極群の外装缶への挿入時に粘着テープから粘着材がはみ出すことを防止できるようになる。これにより、電極群の外表面が外装缶の内壁面に接着されないようになるため、電池が落下しても落下の衝撃に起因する応力が最外周の電極に集中することが防止できるようになる。この結果、最外周の電極に亀裂が生じたり、最外周の電極が破断したりすることが防止できるようになって、信頼性の向上した電池が得られるようになる。なお、電極群の外表面が外装缶の内壁面に接着されないようになると、電解液を外装缶内に注液した際に、電解液が電極群の外表面と外装缶の内壁面との間からスムーズに浸透していくことができるようになる。このため、注液工程での注液性が向上して、この種の電池の生産性も大幅に向上するようになる。   Here, when an uncoated portion where no adhesive material is applied is formed on the adhesive tape, the adhesive material can be prevented from protruding from the adhesive tape when the electrode group is inserted into the outer can. This prevents the outer surface of the electrode group from being adhered to the inner wall surface of the outer can, so that it is possible to prevent stress due to the impact of dropping from being concentrated on the outermost electrode even when the battery is dropped. . As a result, it becomes possible to prevent the outermost peripheral electrode from cracking or the outermost peripheral electrode from being broken, and a battery with improved reliability can be obtained. In addition, when the outer surface of the electrode group is not adhered to the inner wall surface of the outer can, when the electrolyte solution is injected into the outer can, the electrolyte solution is between the outer surface of the electrode group and the inner wall surface of the outer can. Will be able to penetrate smoothly. For this reason, the liquid injection property in the liquid injection process is improved, and the productivity of this type of battery is also greatly improved.

この場合、粘着テープとして、渦巻状に巻回された電極群の巻ほぐれを防止するために電極群最外周の電極の芯体露出部の端部に貼着された巻止め用粘着テープを用いるのが望ましい。また、外装缶の底部での短絡を防止するために電極群の缶底部に位置する部分に貼着された缶底絶縁用粘着テープを用いるのが望ましい。また、電極リードを保護するために電極リード部に貼着されたリード保護用粘着テープを用いるのが望ましい。なお、粘着テープの未塗布部分は渦巻状電極群が外装缶内に圧入された際に粘着材が粘着テープからはみ出さないように形成されているのが望ましい。   In this case, as the pressure-sensitive adhesive tape, an anti-winding pressure-sensitive adhesive tape attached to the end of the core body exposed portion of the electrode on the outermost periphery of the electrode group is used in order to prevent the electrode group wound in a spiral shape from being loosened Is desirable. In order to prevent a short circuit at the bottom of the outer can, it is desirable to use an adhesive tape for insulating the bottom of the can attached to the portion of the electrode group located at the bottom of the can. Moreover, it is desirable to use an adhesive tape for lead protection adhered to the electrode lead portion in order to protect the electrode lead. The uncoated portion of the adhesive tape is desirably formed so that the adhesive material does not protrude from the adhesive tape when the spiral electrode group is press-fitted into the outer can.

ついで、本発明の実施の形態を図1〜図11に基づいて説明するが、本発明はこの実施の形態に何ら限定されるものでなく、本発明の目的を変更しない範囲で適宜変更して実施することが可能である。なお、図1は本発明をリチウムイオン電池に適用した場合の正極板を模式的に示す図あり、図1(a)はその平面図であり、図1(b)は図1(a)のA−A断面を示す断面図である。図2は負極板を模式的に示す図あり、図2(a)はその平面図であり、図2(b)は図2(a)のA−A断面を示す断面図である。   Next, an embodiment of the present invention will be described with reference to FIGS. 1 to 11. However, the present invention is not limited to this embodiment, and may be appropriately changed within a range not changing the object of the present invention. It is possible to implement. 1 is a diagram schematically showing a positive electrode plate when the present invention is applied to a lithium ion battery, FIG. 1 (a) is a plan view thereof, and FIG. 1 (b) is a diagram of FIG. 1 (a). It is sectional drawing which shows an AA cross section. FIG. 2 is a diagram schematically showing the negative electrode plate, FIG. 2 (a) is a plan view thereof, and FIG. 2 (b) is a cross-sectional view showing the AA cross section of FIG. 2 (a).

また、図3は粘着テープを模式的に示す平面図であり、図3(a)〜(c)は巻止め用粘着テープを示し、図3(d)〜(f)は缶底絶縁用粘着テープを示し、図3(g)〜(i)は正極リード保護用粘着テープを示している。図4は渦巻状に巻回した電極群を板状に押圧した状態の電極群を模式的に示す斜視図である。図5は図4の電極群の表面に粘着テープが貼着された第1実施例の電極群を模式的に示す斜視図である。図6は図4の電極群の表面に粘着テープが貼着された第2実施例の電極群を模式的に示す斜視図である。   3 is a plan view schematically showing the adhesive tape, FIGS. 3A to 3C show the anti-winding adhesive tape, and FIGS. 3D to 3F are adhesives for can bottom insulation. 3 (g) to 3 (i) show a positive electrode lead protecting adhesive tape. FIG. 4 is a perspective view schematically showing an electrode group in a state where the electrode group wound in a spiral shape is pressed into a plate shape. FIG. 5 is a perspective view schematically showing the electrode group of the first embodiment in which an adhesive tape is attached to the surface of the electrode group of FIG. FIG. 6 is a perspective view schematically showing an electrode group of a second embodiment in which an adhesive tape is attached to the surface of the electrode group of FIG.

また、図7は図4の電極群の表面に粘着テープが貼着された第3実施例の電極群を模式的に示す斜視図である。図8は図4の電極群の表面に粘着テープが貼着された第4実施例の電極群を模式的に示す斜視図である。図9は図4の電極群の表面に粘着テープが貼着された第5実施例の電極群を模式的に示す斜視図である。図10は図4の電極群の表面に粘着テープが貼着された比較例の電極群を模式的に示す斜視図である。図11は図5〜図10の電極群を外装缶内に収容して構成された電池の断面を模式的に示す斜視図である。   FIG. 7 is a perspective view schematically showing an electrode group of a third embodiment in which an adhesive tape is attached to the surface of the electrode group of FIG. FIG. 8 is a perspective view schematically showing an electrode group of a fourth embodiment in which an adhesive tape is attached to the surface of the electrode group of FIG. FIG. 9 is a perspective view schematically showing an electrode group of a fifth embodiment in which an adhesive tape is attached to the surface of the electrode group of FIG. FIG. 10 is a perspective view schematically showing an electrode group of a comparative example in which an adhesive tape is attached to the surface of the electrode group of FIG. FIG. 11 is a perspective view schematically showing a cross section of a battery configured by housing the electrode group of FIGS. 5 to 10 in an outer can.

1.正極板
まず、正極活物質としてのコバルト酸リチウム(LiCoO2)85質量部と、導電剤としての黒鉛粉末5質量部とカーボンブラック5質量部とを混合して正極合剤を調製した。この正極合剤と、N−メチル−2−ピロリドン(NMP)に溶かした結着剤としてのフッ化ビニリデン系重合体を固形分が5質量部となるように混合、混練して正極合剤スラリーを調製した。この正極合剤スラリーを厚みが20μmの正極集電体(例えば、アルミニウム箔あるいはアルミニウム合金箔)11の両面にドクターブード法により塗布して、正極集電体11の両面に正極合剤層12を形成した。
1. Positive electrode plate First, 85 parts by mass of lithium cobaltate (LiCoO 2 ) as a positive electrode active material, 5 parts by mass of graphite powder as a conductive agent, and 5 parts by mass of carbon black were mixed to prepare a positive electrode mixture. This positive electrode mixture and a vinylidene fluoride polymer as a binder dissolved in N-methyl-2-pyrrolidone (NMP) are mixed and kneaded so that the solid content is 5 parts by mass, and then a positive electrode mixture slurry Was prepared. This positive electrode mixture slurry is applied to both surfaces of a positive electrode current collector (for example, aluminum foil or aluminum alloy foil) 11 having a thickness of 20 μm by a doctor boud method, and a positive electrode mixture layer 12 is formed on both surfaces of the positive electrode current collector 11. Formed.

ついで、この正極合剤層12を乾燥させた後、所定の厚みになるまでローラプレス機により圧延し、その後、幅40mmの短冊状に切断して正極板10を作製した。この場合、正極集電体11の後端部(渦巻状電極群の巻終わり部となる部分)から30mmまでは、正極集電体11の両面に正極合剤層12が存在しない正極集電体11の露出部分(正極合剤スラリーの未塗布部分)12aとし、それから60mmまでは正極集電体11の片面のみに正極合剤層12が存在する部分(正極集電体の片面は露出部分)12bとなるように正極合剤スラリーを塗布した。   Next, the positive electrode mixture layer 12 was dried and then rolled with a roller press until a predetermined thickness was obtained. Thereafter, the positive electrode plate 10 was produced by cutting into strips having a width of 40 mm. In this case, the positive electrode current collector in which the positive electrode mixture layer 12 does not exist on both surfaces of the positive electrode current collector 11 from the rear end portion of the positive electrode current collector 11 (the portion serving as the winding end portion of the spiral electrode group) to 30 mm. 11 is an exposed portion (uncoated portion of the positive electrode mixture slurry) 12a, and the portion where the positive electrode mixture layer 12 exists only on one surface of the positive electrode current collector 11 up to 60 mm (one surface of the positive electrode current collector is an exposed portion) The positive electrode mixture slurry was applied so as to be 12b.

また、折り曲げた際に正極リード13となり、この正極リード13が渦巻状電極群の上端部から延出するように、正極集電体11の後端部の露出部分(正極合剤スラリーの未塗布部分)12aに略コ字状の切り込み13aを入れた。なお、正極板10を巻回する場合に、正極集電体11の片面のみに正極合剤層が存在する側が渦巻状電極群の外側に向くように巻回することにより、渦巻状電極群の最外周部分を正極集電体11とすることができ、この正極集電体11と電池外装缶の内面とを接触させる構成にすることが可能となる。   Further, when exposed to a positive electrode lead 13, and the positive electrode lead 13 extends from the upper end portion of the spiral electrode group, the exposed portion of the rear end portion of the positive electrode current collector 11 (uncoated positive electrode mixture slurry) Part) A substantially U-shaped cut 13a was made in 12a. When the positive electrode plate 10 is wound, the positive electrode current collector 11 is wound so that the side where the positive electrode mixture layer exists only on one side of the positive electrode current collector 11 faces the outside of the spiral electrode group. The outermost peripheral portion can be the positive electrode current collector 11, and the positive electrode current collector 11 and the inner surface of the battery outer can can be brought into contact with each other.

2.負極板
一方、負極活物質としての天然黒鉛(Lc値が150Å以上で、d002値が3.38Å以下のもの)粉末95質量部に、N−メチル−2−ピロリドン(NMP)に溶かした結着剤してのフッ化ビニリデン系重合体を固形分が5質量部となるように混合、混練して負極合剤スラリーを調製した。得られた負極合剤スラリーを厚みが18μmの負極集電体(例えば、銅箔)21の両面にドクターブード法により塗布して負極合剤層22を形成した。ついで、この負極合剤層22を乾燥させた後、所定の厚みになるまでローラプレス機により圧延し、その後、幅42mmの短冊状に切断し、端部に負極リード23を溶接して負極板20を作製した。
2. Negative electrode plate On the other hand, a natural graphite (with an Lc value of 150 Å or more and a d 002 value of 3.38 Å or less) powder as a negative electrode active material was dissolved in N-methyl-2-pyrrolidone (NMP) in 95 parts by mass. The vinylidene fluoride polymer as a coating was mixed and kneaded so that the solid content was 5 parts by mass to prepare a negative electrode mixture slurry. The obtained negative electrode mixture slurry was applied to both surfaces of a negative electrode current collector (for example, copper foil) 21 having a thickness of 18 μm by a doctor boud method to form a negative electrode mixture layer 22. Next, after the negative electrode mixture layer 22 is dried, the negative electrode mixture layer 22 is rolled by a roller press until a predetermined thickness is obtained, then cut into a strip shape having a width of 42 mm, and the negative electrode lead 23 is welded to the end portion to form a negative electrode plate. 20 was produced.

3.粘着テープ
(1)巻止め用
ここで、ポリプロピレンからなる基材αに粘着材してのゴム系粘着材βが塗布された粘着テープを所定の大きさ(この例においては、幅が20mmで、高さが42mmとなるようにした)に切断して巻止め用粘着テープ31とした。この場合、図3(a)に示すように、幅方向の左右の端部にゴム系粘着材βの未塗着部x(この場合は、2.5mm(x=2.5)とした)を形成するとともに、高さ方向の上下の端部にゴム系粘着材βの未塗着部y(この場合は、1.5mm(y=1.5)とした)を形成したものを巻止め用粘着テープ31aとした。また、図3(b)に示すように、幅方向の左右の端部のみにゴム系粘着材βの未塗着部x(この場合は、2.5mm(x=2.5)とした)を形成したものを巻止め用粘着テープ31bとした。さらに、図3(c)に示すように、幅方向および高さ方向の両端部に未塗着部を形成することなく、基材αの全面にゴム系粘着材βを塗布したものを巻止め用粘着テープ31cとした。
3. Adhesive tape (1) For winding prevention Here, an adhesive tape in which a rubber-based adhesive material β as an adhesive material is applied to a base material α made of polypropylene has a predetermined size (in this example, the width is 20 mm, The adhesive tape 31 for winding prevention was cut into a height of 42 mm. In this case, as shown in FIG. 3A, the rubber-based adhesive material β uncoated portion x (in this case, 2.5 mm (x = 2.5)) at the left and right ends in the width direction. And an uncoated portion y of rubber-based adhesive material β (in this case, 1.5 mm (y = 1.5)) formed on the upper and lower ends in the height direction An adhesive tape 31a was obtained. Further, as shown in FIG. 3 (b), the uncoated portion x of the rubber-based adhesive material β only at the left and right ends in the width direction (in this case, 2.5 mm (x = 2.5)) The one formed was used as an anti-winding adhesive tape 31b. Further, as shown in FIG. 3 (c), a material in which a rubber-based adhesive material β is applied to the entire surface of the base material α is formed without forming uncoated portions at both ends in the width direction and the height direction. An adhesive tape 31c was obtained.

(2)缶底絶縁用
また、ポリプロピレンからなる基材αに粘着材してのゴム系粘着材βが塗布された粘着テープを所定の大きさ(この例においては、幅が30mmで、高さが20mmとなるようにした)に切断して缶底絶縁用粘着テープ32とした。この場合、図3(d)に示すように、幅方向の左右の端部にゴム系粘着材βの未塗着部x(この場合は、1.5mm(x=1.5)とした)を形成するとともに、高さ方向の上下の端部にゴム系粘着材βの未塗着部y(この場合は、2.5mm(y=2.5)とした)を形成したものを缶底絶縁用粘着テープ32aとした。また、図3(e)に示すように、高さ方向の上下の端部のみにゴム系粘着材βの未塗着部y(この場合は、2.5mm(y=2.5)とした)を形成したものを缶底絶縁用粘着テープ32bとした。さらに、図3(f)に示すように、幅方向および高さ方向の両端部に未塗着部を形成することなく、基材αの全面にゴム系粘着材βを塗布したものを缶底絶縁用粘着テープ32cとした。
(2) For can bottom insulation In addition, an adhesive tape in which a rubber adhesive β as an adhesive is applied to a base material α made of polypropylene has a predetermined size (in this example, the width is 30 mm, the height Was cut to 20 mm) to obtain a can bottom insulating adhesive tape 32. In this case, as shown in FIG. 3D, the rubber-based adhesive material β is not applied to the left and right ends in the width direction x (in this case, 1.5 mm (x = 1.5)). And the bottom of the can in which the uncoated portion y (in this case, 2.5 mm (y = 2.5)) of the rubber-based adhesive material β is formed at the upper and lower ends in the height direction The insulating adhesive tape 32a was used. Further, as shown in FIG. 3 (e), an uncoated portion y (in this case, 2.5 mm (y = 2.5)) of the rubber-based adhesive material β is formed only at the upper and lower ends in the height direction. ) Was used as a can bottom insulating adhesive tape 32b. Furthermore, as shown in FIG. 3 (f), the bottom of the can is obtained by applying a rubber adhesive β to the entire surface of the substrate α without forming uncoated portions at both ends in the width direction and the height direction. The insulating adhesive tape 32c was obtained.

(3)正極リード保護用
さらに、ポリプロピレンからなる基材αに粘着材してのゴム系粘着材βが塗布された粘着テープを所定の大きさ(この例においては、幅が15mmで、高さが12mmとなるようにした)に切断して缶底絶縁用粘着テープ33とした。この場合、図3(g)に示すように、幅方向の左右の端部にゴム系粘着材βの未塗着部x(この場合は、1.5mm(x=1.5)とした)を形成するとともに、高さ方向の上下の端部にゴム系粘着材βの未塗着部y(この場合は、2.5mm(y=2.5)とした)を形成したものを正極リード保護用粘着テープ33aとした。また、図3(h)に示すように、高さ方向の上下の端部のみにゴム系粘着材βの未塗着部y(この場合は、2.5mm(y=2.5)とした)を形成したものを正極リード保護用粘着テープ33bとした。さらに、図3(i)に示すように、幅方向および高さ方向の両端部に未塗着部を形成することなく、基材αの全面にゴム系粘着材βを塗布したものを正極リード保護用粘着テープ33cとした。
(3) Positive electrode lead protection Further, an adhesive tape in which a rubber-based adhesive material β as an adhesive material is applied to a base material α made of polypropylene has a predetermined size (in this example, the width is 15 mm, the height To 12 mm) to obtain a can bottom insulating adhesive tape 33. In this case, as shown in FIG. 3 (g), the uncoated portion x of the rubber-based adhesive material β at the left and right ends in the width direction (in this case, 1.5 mm (x = 1.5)) A positive electrode lead is formed by forming an uncoated portion y (in this case, 2.5 mm (y = 2.5)) of the rubber-based adhesive material β at the upper and lower end portions in the height direction. The protective adhesive tape 33a was obtained. Further, as shown in FIG. 3 (h), an uncoated portion y (in this case, 2.5 mm (y = 2.5)) of the rubber-based adhesive material β is formed only at the upper and lower ends in the height direction. ) Was used as the positive electrode lead protecting adhesive tape 33b. Further, as shown in FIG. 3 (i), the positive electrode lead is formed by applying a rubber-based adhesive material β to the entire surface of the base material α without forming uncoated portions at both ends in the width direction and the height direction. The protective adhesive tape 33c was obtained.

なお、巻止め用粘着テープ31、缶底絶縁用粘着テープ32および正極リード保護用粘着テープ33としては、上述したポリプロピレン基材に代えてポリエチレン、軟質ビニル、ポリエステル、ポリフェニレンサルファイド、フッ素樹脂などの基材αを用い、上述したゴム系粘着材に代えてアクリル系あるいはシリコーン系などの粘着材βを用いるようにしてもよい。   In addition, as the adhesive tape 31 for winding prevention, the adhesive tape 32 for can bottom insulation, and the adhesive tape 33 for positive electrode lead protection, a base such as polyethylene, soft vinyl, polyester, polyphenylene sulfide, and fluororesin is used instead of the above-described polypropylene base material. The material α may be used, and an acrylic or silicone adhesive β may be used instead of the rubber adhesive described above.

4.渦巻状電極群
ついで、上述のようにして作製した正極板10と負極板20との間に、ポリエチレン製微多孔膜からなるセパレータ(幅が44mmで、厚みが25μmのもの)40(図11参照)を挟み込んで、渦巻状に卷回して渦巻状電極群10aを作製した。この場合、正極集電体が露出している部分が渦巻状電極群の最外周に配置されるように積層して巻回した。この後、得られた渦巻状電極群の最外周の正極集電体の露出部分の端部と、その内周側の正極集電体の露出部分が差し渡されるように巻止用粘着テープ31(31a,31b,31c)をそれぞれ貼着して、渦巻状電極群10aの巻回がほどけないようにした。
4). Next, a separator made of a polyethylene microporous film (with a width of 44 mm and a thickness of 25 μm) 40 (see FIG. 11) between the positive electrode plate 10 and the negative electrode plate 20 produced as described above. ) And wound in a spiral shape to produce a spiral electrode group 10a. In this case, it laminated | stacked and wound so that the part which the positive electrode electrical power collector exposed may be arrange | positioned at the outermost periphery of a spiral electrode group. Thereafter, the end of the exposed portion of the positive electrode current collector on the outermost periphery of the spiral electrode group obtained and the exposed portion of the positive electrode current collector on the inner peripheral side are passed over. (31a, 31b, 31c) were attached to prevent unwinding of the spiral electrode group 10a.

ついで、上述のように作製した渦巻状電極群の両側から加圧して、図4に示すように、横断面形状が長円形状の渦巻状電極群とした。このとき、横断面形状が長円形状の渦巻状電極群が所定の厚みになるように(この場合は4.2mmになるように)プレスの圧力を制御した。なお、渦巻状電極群が所定の厚みになるようにプレスした後の渦巻状電極群が所定の幅になるように(この場合は29.0mmになるように)、予め渦巻状電極群の巻き径を調整した。   Next, pressure was applied from both sides of the spiral electrode group produced as described above to form a spiral electrode group having an elliptical cross-sectional shape as shown in FIG. At this time, the pressure of the press was controlled so that the spiral electrode group having an oval cross-sectional shape had a predetermined thickness (in this case, 4.2 mm). Note that the spiral electrode group is previously wound so that the spiral electrode group after being pressed to have a predetermined thickness has a predetermined width (in this case, 29.0 mm). The diameter was adjusted.

ついで、プレスした後の渦巻状電極群の底部に、図5〜図10に示すように、缶底絶縁用テープ32a,32b,32cをそれぞれ貼着した。ついで、正極板10の作製時に正極合剤層が存在しない正極集電体11の露出部分12aにコの字形状に入れた切り込み13aを、渦巻状電極群の上端部より上部に延出するように上側に折り曲げて、これを正極集電リード13とした。この後、正極集電リード13の折り曲げ部に、図5〜図10に示すように、正極リード保護用粘着テープ33a,33b,33cをそれぞれ貼着し、各粘着テープがそれぞれ貼着された渦巻状電極群10A,10B,10C,10D,10E,10Fをそれぞれ作製した。   Next, as shown in FIGS. 5 to 10, can bottom insulating tapes 32a, 32b, and 32c were attached to the bottom of the spiral electrode group after pressing, respectively. Next, a notch 13a, which is formed in a U-shape in the exposed portion 12a of the positive electrode current collector 11 where the positive electrode mixture layer does not exist when the positive electrode plate 10 is manufactured, extends upward from the upper end portion of the spiral electrode group. The positive electrode current collector lead 13 was formed by bending it upward. Thereafter, as shown in FIGS. 5 to 10, positive electrode lead protecting adhesive tapes 33 a, 33 b, and 33 c are respectively attached to the bent portions of the positive electrode current collecting leads 13, and the spirals in which the respective adhesive tapes are attached. The electrode groups 10A, 10B, 10C, 10D, 10E, and 10F were produced.

ここで、図5に示すように、巻止用粘着テープ31aと缶底絶縁用テープ32aと正極リード保護用粘着テープ33aを用いた渦巻状電極群を電極群10A(第1実施例)とした。また、図6に示すように、巻止用粘着テープ31bと缶底絶縁用テープ32bと正極リード保護用粘着テープ33bを用いた渦巻状電極群を電極群10B(第2実施例)とした。また、図7に示すように、巻止用粘着テープ31bと缶底絶縁用テープ32cと正極リード保護用粘着テープ33cを用いた渦巻状電極群を電極群10C(第3実施例)とした。   Here, as shown in FIG. 5, the spiral electrode group using the winding adhesive tape 31a, the can bottom insulating tape 32a, and the positive electrode lead protecting adhesive tape 33a was defined as an electrode group 10A (first example). . Further, as shown in FIG. 6, a spiral electrode group using a winding adhesive tape 31b, a can bottom insulating tape 32b, and a positive electrode lead protecting adhesive tape 33b was defined as an electrode group 10B (second example). Further, as shown in FIG. 7, a spiral electrode group using a winding adhesive tape 31b, a can bottom insulating tape 32c, and a positive electrode lead protecting adhesive tape 33c was defined as an electrode group 10C (third example).

また、図8に示すように、巻止用粘着テープ31cと缶底絶縁用テープ32bと正極リード保護用粘着テープ33cを用いた渦巻状電極群を電極群10D(第4実施例)とした。また、図9に示すように、巻止用粘着テープ31cと缶底絶縁用テープ32cと正極リード保護用粘着テープ33bを用いた渦巻状電極群を電極群10E(第5実施例)とした。さらに、図10に示すように、巻止用粘着テープ31cと缶底絶縁用テープ32cと正極リード保護用粘着テープ33cを用いた渦巻状電極群を電極群10F(比較例)とした。   Further, as shown in FIG. 8, a spiral electrode group using a winding adhesive tape 31c, a can bottom insulating tape 32b, and a positive electrode lead protecting adhesive tape 33c was defined as an electrode group 10D (fourth example). Further, as shown in FIG. 9, a spiral electrode group using a winding adhesive tape 31c, a can bottom insulating tape 32c, and a positive electrode lead protecting adhesive tape 33b was defined as an electrode group 10E (fifth embodiment). Furthermore, as shown in FIG. 10, a spiral electrode group using a winding adhesive tape 31c, a can bottom insulating tape 32c, and a positive lead protecting adhesive tape 33c was taken as an electrode group 10F (comparative example).

5.非水電解液二次電池の作製
ついで、図11に示すように、肉厚が0.4mmで、外形寸法の高さが48mmで、幅が30mmで、厚みが5mmのアルミニウム製の角形外装缶50を用意した。なお、角形外装缶50の大きさ、材質、肉厚はこれに限ることはなく、例えば、鉄あるいは鉄合金製のものを用いるようにしてもよい。ついで、上述のように作製した電極群10A,10B,10C,10D,10E,10Fを角形外装缶50の開口部からそれぞれ挿入した後、各電極群10A〜10Fの正極10から延出する正極集電リード13を外装缶(正極端子を兼ねる)50に溶接するとともに、負極20から延出する負極集電リード23を負極端子53に溶接した。
5). Next, as shown in FIG. 11, a rectangular outer can made of aluminum having a thickness of 0.4 mm, a height of 48 mm, a width of 30 mm, and a thickness of 5 mm, as shown in FIG. 50 were prepared. The size, material, and thickness of the rectangular outer can 50 are not limited to this, and for example, iron or iron alloy may be used. Next, after the electrode groups 10A, 10B, 10C, 10D, 10E, and 10F produced as described above are inserted from the openings of the rectangular outer can 50, the positive electrode assembly extending from the positive electrode 10 of each of the electrode groups 10A to 10F. The electric lead 13 was welded to an outer can (also serving as a positive electrode terminal) 50, and the negative electrode current collecting lead 23 extending from the negative electrode 20 was welded to the negative electrode terminal 53.

この後、角形外装缶50の開口部内に絶縁スペーサ56を配置した後、角形外装缶50の開口部の上に封口板51を配置した後、これらの接合部にレーザー光を照射して、角形外装缶50の上に封口板51を接合した。ついで、封口板51に設けられた注液口55から非水電解液を注液した後、注液口55をレーザー溶接法で封止して密閉し、非水電解液二次電池A,B,C,D,E.Fをそれぞれ作製した。なお、封口板51の中央部には絶縁ガスケット54を介して負極端子52が配設されており、この負極端子52内にガス排出弁53が配置されている。   Thereafter, after the insulating spacer 56 is disposed in the opening of the rectangular outer can 50, the sealing plate 51 is disposed on the opening of the rectangular outer can 50, and then laser light is irradiated to these joints to form the rectangular A sealing plate 51 was joined on the outer can 50. Next, after injecting a non-aqueous electrolyte from an injection port 55 provided on the sealing plate 51, the injection port 55 is sealed and sealed by a laser welding method, and the non-aqueous electrolyte secondary batteries A and B are sealed. , C, D, E.M. Each F was produced. Note that a negative electrode terminal 52 is disposed at the center of the sealing plate 51 via an insulating gasket 54, and a gas discharge valve 53 is disposed in the negative electrode terminal 52.

ここで、電極群10Aを用いたものを電池Aとし、電極群10Bを用いたものを電池Bとし、電極群10Cを用いたものを電池Cとし、電極群10Dを用いたものを電池Dとし、電極群10Eを用いたものを電池Eとし、電極群10Fを用いたものを電池Fとした。なお、非水電解液としては、エチレンカーボネート(EC)とジエチルカーボネート(DEC)を等体積比で混合した溶媒に、六フッ化リン酸リチウム(LiPF6)からなる溶質を1モル/リットル溶解させた非水溶液を用いた。 Here, a battery using the electrode group 10A is a battery A, a battery using the electrode group 10B is a battery B, a battery using the electrode group 10C is a battery C, and a battery using the electrode group 10D is a battery D. A battery E was formed using the electrode group 10E, and a battery F was formed using the electrode group 10F. As the non-aqueous electrolyte, 1 mol / liter of a solute composed of lithium hexafluorophosphate (LiPF 6 ) is dissolved in a solvent in which ethylene carbonate (EC) and diethyl carbonate (DEC) are mixed at an equal volume ratio. A non-aqueous solution was used.

この場合、溶媒に溶解される溶質としては、LiPF6以外に、LiBF4,LiCF3SO3,LiAsF6,LiN(CF3SO22,LiC(CF3SO23,LiCF3(CF23SO3等を用いてもよい。また、混合溶媒としては、上述したECとDECとの混合溶媒以外に、水素イオンを供給する能力のない非プロトン性溶媒、例えば、プロピレンカーボネート(PC)、ビニレンカーボネート(VC)、ブチレンカーボネート(BC)、γ−ブチロラクトン(GBL)等を使用し、これらとジメチルカーボネート(DMC)、メチルエチルカーボネート(MEC)、1,2−ジエトキシエタン(DEE)、1,2−ジメトキシエタン(DME)、エトキシメトキシエタン(EME)等の低沸点溶媒との混合溶媒を用いてもよい。 In this case, as the solute dissolved in the solvent, in addition to LiPF 6 , LiBF 4 , LiCF 3 SO 3 , LiAsF 6 , LiN (CF 3 SO 2 ) 2 , LiC (CF 3 SO 2 ) 3 , LiCF 3 (CF 2 ) 3 SO 3 or the like may be used. As the mixed solvent, in addition to the above-mentioned mixed solvent of EC and DEC, an aprotic solvent having no ability to supply hydrogen ions, for example, propylene carbonate (PC), vinylene carbonate (VC), butylene carbonate (BC ), Γ-butyrolactone (GBL), etc., and these and dimethyl carbonate (DMC), methyl ethyl carbonate (MEC), 1,2-diethoxyethane (DEE), 1,2-dimethoxyethane (DME), ethoxy A mixed solvent with a low boiling point solvent such as methoxyethane (EME) may be used.

6.落下に対する耐久性試験
上述のようにして、各電池A,B,C,D,E.Fをそれぞれ5個ずつ(A1〜A5,B1〜B5,C1〜C5,D1〜D5,E1〜E5,F1〜F5)作製した後、これらの電池を充電レートが0.2Itで4.25Vになるまで充電した後、放電レートが0.2Itで放電させて、充放電可能な電池とした。この後、高さが1.00mの場所からタイル上に、これらの電池を自由落下させ、1回落下させる毎に周波数1kHzでの各電池の交流インピーダンスを測定した。
6). Durability test against dropping As described above, each battery A, B, C, D, E. After preparing 5 F each (A1 to A5, B1 to B5, C1 to C5, D1 to D5, E1 to E5, F1 to F5), these batteries were charged to 4.25 V at a charge rate of 0.2 It. After being charged, the battery was discharged at a discharge rate of 0.2 It to obtain a chargeable / dischargeable battery. Thereafter, these batteries were freely dropped on the tiles from a height of 1.00 m, and the AC impedance of each battery at a frequency of 1 kHz was measured each time it was dropped once.

この場合、これらの各電池を自由落下させるときには、直方体となる電池の六面が順番に下向きとなるようにして、特定の方向のみに衝撃が加わることがないようにした。このような落下試験を繰り返して行っているうちに電池の内部抵抗が急激に上昇した電池については、この電池を解体して内部抵抗が上昇した原因を確認したところ、下記の表1に示すような結果が得られた。なお、表1において、落下回数は内部抵抗の急激な上昇に至るまでの落下回数を示している。

Figure 2005243336
In this case, when these batteries were allowed to fall freely, the six faces of the rectangular batteries were directed downward in order so that no impact was applied only in a specific direction. Regarding the battery whose internal resistance suddenly increased during repeated drop tests, the cause of the increase in internal resistance was confirmed by disassembling the battery, as shown in Table 1 below. Results were obtained. In Table 1, the number of drops indicates the number of drops until the internal resistance suddenly increases.
Figure 2005243336

上記表1の結果から明らかなように、電池A1〜A5については1000回落下試験を行った後にも内部抵抗は落下試験前と全く変わっていないことが分かる。これに対して、電池F1〜F5はいずれも200回から400回程度の落下試験を繰り返すことにより、内部抵抗が大きく上昇していることが分かる。これらの内部抵抗が上昇した電池の外装缶50を取り除くと、いずれの電池F1〜F5も電極群10Fの最外周に位置する正極集電体11の露出部12bが破断していた。また、電極群10Fの最外周の正極集電体11の露出部12bが粘着テープからはみ出した粘着材によって外装缶50の内壁に接着されていた。このため、電極群10Fの最外周に位置する正極集電体11の露出部12bが外装缶50の内壁に固定された状態で落下の衝撃を受け、それより内側にある電極群が外装缶50内を移動するため、固定された露出部12bの境界に位置する露出部12bが、落下を繰り返すうちに破断するに至ったものと考えられる。   As is clear from the results in Table 1 above, it can be seen that the internal resistance of the batteries A1 to A5 was not changed from that before the drop test even after the drop test was performed 1000 times. On the other hand, it can be seen that the internal resistance of the batteries F1 to F5 is greatly increased by repeating the drop test about 200 to 400 times. When the outer can 50 of the battery whose internal resistance was increased was removed, the exposed portion 12b of the positive electrode current collector 11 located on the outermost periphery of the electrode group 10F was broken in any of the batteries F1 to F5. Further, the exposed portion 12b of the positive electrode current collector 11 at the outermost periphery of the electrode group 10F was adhered to the inner wall of the outer can 50 by an adhesive material protruding from the adhesive tape. Therefore, the exposed portion 12b of the positive electrode current collector 11 located on the outermost periphery of the electrode group 10F is subjected to a drop impact in a state where the exposed portion 12b is fixed to the inner wall of the outer can 50, and the electrode group on the inner side of the exposed portion 12b It is considered that the exposed portion 12b located at the boundary of the fixed exposed portion 12b has been broken during repeated dropping because it moves inside.

また、電池B1〜B5については、5セル中1セルのみ、1000回以内に内部抵抗が急激に上昇する現象が見られたものの、その他のセルについては1000回の落下試験の後も内部抵抗は落下試験前と全く変わっていないことが分かる。そこで、内部抵抗が大きく上昇した電池B2を解体したところ、電極群10Bの最外周の正極集電体11の露出部12bが完全な破断にまでは至っていないものの、大きな亀裂が入っていることが分かった。この電極群10Bの表面を観察したところ、テープ33b(図6参照)の1辺から粘着材βがはみ出して、電極群10Bの最外周の正極集電体11の露出部12bが外装缶50の内壁に接着されていることが分かった。その他のテープ31bや32bなどからは粘着材βのはみ出しは見られなかった。   In addition, for batteries B1 to B5, only one cell out of five cells showed a phenomenon in which the internal resistance suddenly increased within 1000 times, but the internal resistance remained after 1000 drop tests for other cells. It can be seen that there is no change from before the drop test. Therefore, when the battery B2 whose internal resistance has greatly increased is disassembled, the exposed portion 12b of the positive electrode current collector 11 on the outermost periphery of the electrode group 10B has not yet been completely broken, but has a large crack. I understood. When the surface of the electrode group 10B was observed, the adhesive β protruded from one side of the tape 33b (see FIG. 6), and the exposed portion 12b of the outermost positive electrode current collector 11 of the electrode group 10B was It was found that it was adhered to the inner wall. No sticking out of the adhesive β was observed from the other tapes 31b and 32b.

このことから、電極群10Bに用いられるテープ31b,32b,33bのように、最外周の正極集電体11の露出部12bに貼り付ける長方形のテープの4辺のうち、粘着材βが塗布されていない辺が2辺のみであっても、落下に対する耐久性が十分に向上することが分かった。この場合、巻止用粘着テープ31においては、粘着材βの未塗布部分xが電極群10Bの縦方向と平行になる方向となるように貼着するのが望ましい。また、缶底絶縁用テープ32および正極リード保護用粘着テープ33においては、粘着材βの未塗布部分yが電極群10Bの横方向と平行になる方向となるように貼着するのが望ましい。   Therefore, the adhesive material β is applied among the four sides of the rectangular tape to be attached to the exposed portion 12b of the outermost positive electrode current collector 11 like the tapes 31b, 32b, 33b used for the electrode group 10B. It was found that the durability against dropping is sufficiently improved even when there are only two sides that are not. In this case, in the adhesive tape 31 for winding, it is preferable that the uncoated portion x of the adhesive material β is stuck so as to be parallel to the longitudinal direction of the electrode group 10B. In addition, in the can bottom insulating tape 32 and the positive electrode lead protecting adhesive tape 33, it is desirable that the unapplied portion y of the adhesive material β is stuck in a direction parallel to the lateral direction of the electrode group 10B.

また、電池C1〜C5については、5セル中3セルが落下試験1000回以内に内部抵抗が急激に上昇する現象が見られたものの、その他のセルについては1000回の落下試験の後も内部抵抗は落下試験前と全く変わっていないことが分かる。そこで、内部抵抗が大きく上昇した電池C3、C4、C5を解体したところ、缶底絶縁用テープ32c(図7参照)からはみ出した粘着材βによって、電極群10Cの最外周の正極集電体11の露出部12bが破断していたり、亀裂が入っていたりしていることが分かった。   In addition, for batteries C1 to C5, 3 out of 5 cells showed a phenomenon in which the internal resistance rapidly increased within 1000 drop tests, but the other cells had internal resistance after 1000 drop tests. It can be seen that there is no change from before the drop test. Therefore, when the batteries C3, C4, and C5 whose internal resistance was greatly increased were disassembled, the positive electrode current collector 11 at the outermost periphery of the electrode group 10C was removed by the adhesive β that protruded from the can bottom insulating tape 32c (see FIG. 7). It was found that the exposed portion 12b was broken or cracked.

また、電池D1〜D5については、5セル中1セルが落下試験1000回以内に内部抵抗が急激に上昇する現象が見られたものの、その他のセルについては1000回の落下試験の後も内部抵抗は落下試験前と全く変わっていないことが分かる。そこで、内部抵抗が大きく上昇した電池D4を解体したところ、巻止用粘着テープ31c(図8参照)からはみ出した粘着材βによって、電極群10Dの最外周の正極集電体11の露出部12bに亀裂が入っていることが分かった。   For batteries D1 to D5, one cell out of five cells showed a phenomenon in which the internal resistance suddenly increased within 1000 drop tests, but the other cells had internal resistance after 1000 drop tests. It can be seen that there is no change from before the drop test. Therefore, when the battery D4 whose internal resistance is greatly increased is disassembled, the exposed portion 12b of the outermost positive electrode current collector 11 of the electrode group 10D is exposed by the adhesive material β protruding from the winding adhesive tape 31c (see FIG. 8). It turned out that there was a crack.

また、電池E1〜E5については、5セル中4セルが落下試験1000回以内に内部抵抗が急激に上昇する現象が見られたが、5セル中1セルについては1000回の落下試験の後も内部抵抗は落下試験前と全く変わっていない。また内部抵抗が急激に上昇した電池も内部抵抗の上昇に至るまでの落下の回数は電池F1〜F5よりも多く、電池F1〜F5よりも落下に対する耐久性が向上していることが分かる。ここで、内部抵抗が大きく上昇した電池E1、E3、E4、E5を解体したところ、缶底絶縁用テープ32c(図9参照)からはみ出した粘着材βによって、電極群10Eの最外周の正極集電体11の露出部12bが破断していたり、亀裂が入っていたりしていることが分かった。   As for batteries E1 to E5, 4 cells out of 5 cells showed a phenomenon in which the internal resistance suddenly increased within 1000 times of the drop test, but 1 cell out of 5 cells also after 1000 times of drop tests. The internal resistance has not changed from before the drop test. In addition, it can be seen that the battery in which the internal resistance has rapidly increased has more drops than the batteries F1 to F5 until the internal resistance is increased, and the durability against dropping is improved more than the batteries F1 to F5. Here, when the batteries E1, E3, E4, and E5 whose internal resistance greatly increased were disassembled, the positive electrode assembly on the outermost periphery of the electrode group 10E was removed by the adhesive material β protruding from the can bottom insulating tape 32c (see FIG. 9). It was found that the exposed portion 12b of the electric body 11 was broken or cracked.

上述したように、巻止用粘着テープ31、缶底絶縁用テープ32、正極リード保護用粘着テープ33の周辺部に粘着材βを塗布しない領域xあるいはyを設けることによって、電池の落下に対する耐久性が大幅に向上することが分かる。この場合、テープ31,32,33の全てについて、全周に亘って粘着材βを塗布しない領域xあるいはyを設けることによって、耐久性は最も向上するが、粘着材βを塗布しないテープの貼着箇所が1箇所であっても十分な耐久性の向上効果を得ることができる。特に電池Dの電池のように、缶底絶縁用テープ32を電極群10Dの横方向に平行な部分を未塗布部yとするだけでも、落下に対して十分な耐久性の向上効果を得ることができる。   As described above, by providing the region x or y where the adhesive material β is not applied to the periphery of the winding adhesive tape 31, the can bottom insulating tape 32, and the positive electrode lead protecting adhesive tape 33, durability against dropping of the battery is provided. It can be seen that the performance is greatly improved. In this case, for all of the tapes 31, 32 and 33, by providing the region x or y where the adhesive material β is not applied over the entire circumference, the durability is most improved, but the tape which is not applied with the adhesive material β is applied. Even if there is only one wearing place, a sufficient durability improvement effect can be obtained. In particular, as in the case of the battery D, even if the portion of the can bottom insulating tape 32 that is parallel to the lateral direction of the electrode group 10D is used as the uncoated portion y, a sufficient durability improvement effect against dropping can be obtained. Can do.

7.電解液の注液容易性の測定
ついで、上述のように作製する電池Aおよび電池Fの電解液の注液容易性を以下のようにして測定した。即ち、注液前の電池Aおよび電池Fが十分に入る大きさの容器に非水電解液を満たし、この容器の中に注液口55が下になるようにして電池Aおよび電池Fを沈めた。このとき、電解液は十分な量を用い、注液後も注液口55が液面上に露出しないようにした。このような状態の電池Aおよび電池Fを、電解液が入った容器毎所定の時間減圧状態に保ち、その後に電池Aおよび電池Fを容器から取り出して、表面に付着した電解液を拭き取った後、電池Aおよび電池Fの質量を測定した。
7). Measurement of Ease of Injection of Electrolyte Next, the ease of injection of the electrolytes of Battery A and Battery F produced as described above was measured as follows. That is, a non-aqueous electrolyte is filled in a container large enough to accommodate the battery A and the battery F before the injection, and the battery A and the battery F are submerged so that the injection port 55 is placed in the container. It was. At this time, a sufficient amount of the electrolytic solution was used so that the injection port 55 was not exposed on the liquid surface even after the injection. After maintaining the battery A and the battery F in such a state in a reduced pressure state for a predetermined time for each container containing the electrolytic solution, and then removing the battery A and the battery F from the container and wiping off the electrolytic solution adhering to the surface. The masses of Battery A and Battery F were measured.

ここで、それぞれの電池は、予め、電解液の注液前にそれぞれの電池の質量が測定してあり、この質量を電解液注液後に求めた質量から減算することにより、所定時間の減圧下での電解液の充填量を求めることができる。そこで、上述のように電池Aおよび電池Fについて、所定時間の減圧下での電解液の充填量を求めると下記の表2に示すような結果が得られた。なお、非水電解液としては、上述と同様にエチレンカーボネート(EC)とジエチルカーボネート(DEC)を等体積比で混合した溶媒に、六フッ化リン酸リチウム(LiPF6)からなる溶質を1モル/リットル溶解させた非水溶液を用いた。

Figure 2005243336
Here, for each battery, the mass of each battery was measured in advance before injection of the electrolyte solution, and this mass was subtracted from the mass obtained after injection of the electrolyte solution, thereby reducing the pressure for a predetermined time. The filling amount of the electrolytic solution can be obtained. Thus, for the battery A and the battery F as described above, when the filling amount of the electrolyte solution under a reduced pressure for a predetermined time was obtained, the results shown in Table 2 below were obtained. As the non-aqueous electrolyte, 1 mol of a solute composed of lithium hexafluorophosphate (LiPF 6 ) is added to a solvent in which ethylene carbonate (EC) and diethyl carbonate (DEC) are mixed at an equal volume ratio as described above. A non-aqueous solution dissolved in 1 liter was used.
Figure 2005243336

上記表2の結果から明らかなように、減圧時間が1〜5分の場合、電池Aの方が電池Fよりも注液電解液量が多く、電池Fよりも短時間で注液できる電解液量が大幅に改善できることが分かる。これは、電池Fにおいては、粘着材βが粘着テープ(31c,32c,33c)からはみ出して、はみ出した粘着材βが電極群10Fの最外周の正極集電体11の露出部12bと外装缶50の内壁との間に存在することにより、電解液が電池内に浸透するのを妨げたためと考えられる。   As is clear from the results in Table 2 above, when the decompression time is 1 to 5 minutes, the amount of the electrolyte solution injected into the battery A is larger than that of the battery F, and the electrolyte solution can be injected in a shorter time than the battery F. It can be seen that the amount can be greatly improved. In the battery F, the adhesive material β protrudes from the adhesive tape (31c, 32c, 33c), and the exposed adhesive material β is exposed to the exposed portion 12b of the positive electrode current collector 11 on the outermost periphery of the electrode group 10F and the outer can. This is considered to be because the electrolytic solution was prevented from penetrating into the battery by being present between the inner wall and the inner wall.

一方、電池Aにおいては、粘着材βが粘着テープ(31a,32a,33a)からはみ出すことがないため、電解液の注液に要する時間が短くなったと考えられる。実験終了後、これらの電池A,Fを解体したところ、電池Fにおいては粘着材βが粘着テープ(31c,32c,33c)からはみ出して、はみ出した粘着材βが外装缶50の内面に付着していた。一方、電池Aにおいては、粘着剤βが塗布されている領域が本来の塗布位置よりもやや上方に移動しているものの、粘着テープ(31a,32a,33a)の周辺に設けた未塗布部分(x,y)からはみ出していることはなかった。   On the other hand, in the battery A, since the adhesive material β does not protrude from the adhesive tape (31a, 32a, 33a), it is considered that the time required for injecting the electrolytic solution is shortened. When the batteries A and F were disassembled after the experiment, the adhesive material β protruded from the adhesive tape (31c, 32c, 33c) in the battery F, and the protruded adhesive material β adhered to the inner surface of the outer can 50. It was. On the other hand, in the battery A, although the region where the adhesive β is applied has moved slightly upward from the original application position, the uncoated portion provided around the adhesive tape (31a, 32a, 33a) ( x, y) never protruded.

なお、減圧時間が長くなると、電池Aと電池Fの電解液の注液量の差は小さくなって、減圧時間が8分以上ではほぼ同量の電解液が注液されることが分かる。これは、減圧時間が長くなると、電池Fにおいても、電解液がセパレータ40や外装缶50のコーナー部などの他の経路から浸透できるようになるためである。これは、注液時間が十分に長くなれば、どちらの場合であってもほぼ同量の電解液が注液されることを示しているが、電池の生産性を考慮すると、短時間で注液できることが好ましいため、電池Aのように粘着材がはみ出さないようにして、電解液の浸透性を妨げないようにする必要があるということができる。   In addition, it turns out that the difference of the injection amount of the electrolyte solution of the battery A and the battery F becomes small when pressure reduction time becomes long, and the electrolyte solution of substantially the same quantity will be injected when pressure reduction time is 8 minutes or more. This is because in the battery F, the electrolyte solution can permeate from other paths such as the separator 40 and the corner portion of the outer can 50 as the decompression time becomes longer. This indicates that if the injection time is sufficiently long, almost the same amount of electrolyte will be injected in either case. Since it is preferable to be able to be liquid, it can be said that it is necessary to prevent the adhesive material from protruding like the battery A so as not to hinder the permeability of the electrolytic solution.

なお、上述した実施の形態においては、負極活物質として天然黒鉛を用いた例について説明したが、天然黒鉛以外に、リチウムイオンを吸蔵・放出し得るカーボン系材料、例えば、カーボンブラック、コークス、ガラス状炭素、炭素繊維、またはこれらの焼成体、人造黒鉛、非晶質酸化物等の公知のものを用いてもよい。また、同様にリチウムイオンを吸蔵・放出し得るシリコン系材料、シリコンとカーボン系材料の混合物を用いてもよい。また、リチウム、リチウムを主体とする合金を負極に用いても、本発明を適用できるのは勿論である。   In the above-described embodiment, an example in which natural graphite is used as the negative electrode active material has been described. However, in addition to natural graphite, a carbon-based material capable of occluding and releasing lithium ions, such as carbon black, coke, and glass. Known carbon, carbon fiber, or a fired body thereof, artificial graphite, amorphous oxide, or the like may be used. Similarly, a silicon-based material that can occlude and release lithium ions, or a mixture of silicon and a carbon-based material may be used. Of course, the present invention can be applied even when lithium or an alloy mainly composed of lithium is used for the negative electrode.

また、上述した実施の形態においては、正極活物質にコバルト酸リチウムを用いた例について説明したが、コバルト酸リチウム以外に、ニッケル酸リチウム、マンガン酸リチウム等のリチウム含有遷移金属複合酸化物あるいは二酸化マンガン(MnO2)、五酸化バナジウム、五酸化ニオブなどの金属酸化物、二硫化チタン、二硫化モリブデンなどの金属カルコゲン化物等も使用できる。 In the above-described embodiment, the example in which lithium cobaltate is used as the positive electrode active material has been described. In addition to lithium cobaltate, lithium-containing transition metal composite oxides such as lithium nickelate and lithium manganate, or dioxide dioxide Metal oxides such as manganese (MnO 2 ), vanadium pentoxide, niobium pentoxide, and metal chalcogenides such as titanium disulfide and molybdenum disulfide can also be used.

また、上述した実施の形態においては、セパレータとしてポリエチレン製の微多孔膜を用いた例について説明したが、セパレータとしては、ポリプロピレン製の微多孔膜など、ポリオレフィン系の微多孔膜も使用できる。さらに、ポリオレフィン系の繊維を使用した不織布セパレータも使用できる。   In the above-described embodiment, an example in which a polyethylene microporous film is used as a separator has been described. However, a polyolefin microporous film such as a polypropylene microporous film can also be used as the separator. Furthermore, a nonwoven fabric separator using polyolefin fibers can also be used.

本発明をリチウムイオン電池に適用した場合の正極板を模式的に示す図あり、図1(a)はその平面図であり、図1(b)は図1(a)のA−A断面を示す断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows typically the positive electrode plate at the time of applying this invention to a lithium ion battery, Fig.1 (a) is the top view, FIG.1 (b) shows the AA cross section of Fig.1 (a). It is sectional drawing shown. 負極板を模式的に示す図あり、図2(a)はその平面図であり、図2(b)は図4(a)のA−A断面を示す断面図である。FIG. 2 is a diagram schematically illustrating a negative electrode plate, FIG. 2A is a plan view thereof, and FIG. 2B is a cross-sectional view illustrating a cross section taken along the line AA of FIG. 粘着テープを模式的に示す平面図であり、図3(a)〜(c)は巻止め用粘着テープを示し、図3(d)〜(f)は缶底絶縁用粘着テープを示し、図3(g)〜(i)は正極リード保護用粘着テープを示している。It is a top view which shows an adhesive tape typically, FIG. 3 (a)-(c) shows the adhesive tape for winding prevention, FIG.3 (d)-(f) shows the adhesive tape for can bottom insulation, Reference numerals 3 (g) to (i) denote positive electrode lead protecting adhesive tapes. 渦巻状に巻回した電極群を板状に押圧した状態の電極群を模式的に示す斜視図である。It is a perspective view which shows typically the electrode group of the state which pressed the electrode group wound by the spiral shape in plate shape. 図4の電極群の表面に粘着テープが貼着された第1実施例の電極群を模式的に示す斜視図である。It is a perspective view which shows typically the electrode group of 1st Example by which the adhesive tape was stuck on the surface of the electrode group of FIG. 図4の電極群の表面に粘着テープが貼着された第2実施例の電極群を模式的に示す斜視図である。It is a perspective view which shows typically the electrode group of 2nd Example by which the adhesive tape was stuck on the surface of the electrode group of FIG. 図4の電極群の表面に粘着テープが貼着された第3実施例の電極群を模式的に示す斜視図である。It is a perspective view which shows typically the electrode group of 3rd Example by which the adhesive tape was stuck on the surface of the electrode group of FIG. 図4の電極群の表面に粘着テープが貼着された第4実施例の電極群を模式的に示す斜視図である。It is a perspective view which shows typically the electrode group of 4th Example by which the adhesive tape was stuck on the surface of the electrode group of FIG. 図4の電極群の表面に粘着テープが貼着された第5実施例の電極群を模式的に示す斜視図である。It is a perspective view which shows typically the electrode group of 5th Example by which the adhesive tape was stuck on the surface of the electrode group of FIG. 図4の電極群の表面に粘着テープが貼着された比較例の電極群を模式的に示す斜視図である。It is a perspective view which shows typically the electrode group of the comparative example by which the adhesive tape was stuck on the surface of the electrode group of FIG. 図5〜図10の電極群を外装缶内に収容して構成された電池の断面を模式的に示す斜視図である。It is a perspective view which shows typically the cross section of the battery comprised by accommodating the electrode group of FIGS. 5-10 in an exterior can.

符号の説明Explanation of symbols

10a…渦巻状電極群、10A,10B,10C,10D,10E,10F…粘着テープが貼着された渦巻状電極群、10…正極板、11…正極集電体、12…正極合剤層、12a…芯体露出部分、13…正極リード(正極集電タブ)、20…負極板、21…負極集電体、22…負極合剤層、23…負極リード(負極集電タブ)、31…粘着テープ、α…基材、β…粘着材、31a,31b,31c…巻止用粘着テープ、32a,32b,32c…缶底絶縁用テープ、33a,33b,33c…正極リード保護用粘着テープ、40…セパレータ、50…角形外装缶、51…封口板、52…負極端子、53…ガス排出弁、54…絶縁ガスケット、55…注液口
10a ... spiral electrode group, 10A, 10B, 10C, 10D, 10E, 10F ... spiral electrode group with adhesive tape attached, 10 ... positive electrode plate, 11 ... positive electrode current collector, 12 ... positive electrode mixture layer, 12a ... core exposed portion, 13 ... positive electrode lead (positive electrode current collecting tab), 20 ... negative electrode plate, 21 ... negative electrode current collector, 22 ... negative electrode mixture layer, 23 ... negative electrode lead (negative electrode current collecting tab), 31 ... Adhesive tape, α ... base material, β ... adhesive material, 31a, 31b, 31c ... anti-winding adhesive tape, 32a, 32b, 32c ... can bottom insulating tape, 33a, 33b, 33c ... positive electrode lead protecting adhesive tape, DESCRIPTION OF SYMBOLS 40 ... Separator, 50 ... Rectangular outer can, 51 ... Sealing plate, 52 ... Negative electrode terminal, 53 ... Gas discharge valve, 54 ... Insulation gasket, 55 ... Injection hole

Claims (3)

金属箔からなる正極芯体に正極活物質が塗布された正極と、金属箔からなる負極芯体に負極活物質が塗布された負極とがセパレータを介して相対向するように巻回された渦巻状電極群を備えた電池であって、
前記渦巻状電極群の最外周の表面は活物質が未塗布の芯体露出部が形成されており、
前記芯体露出部の少なくも1箇所に粘着テープが貼着されているとともに、
前記粘着テープの少なくも1つは該テープ周縁部の一部または全部に粘着材が塗布されていない未塗布部分が形成されていることを特徴とする渦巻状電極群を備えた電池。
A spiral in which a positive electrode in which a positive electrode active material is applied to a positive electrode core made of metal foil and a negative electrode in which a negative electrode active material is applied to a negative electrode core made of metal foil are wound so as to face each other via a separator A battery provided with a group of electrode electrodes,
The outermost surface of the spiral electrode group is formed with a core exposed portion that is not coated with an active material,
While the adhesive tape is stuck on at least one place of the core exposed portion,
A battery provided with a spiral electrode group, wherein at least one of the adhesive tapes is formed with an unapplied portion where an adhesive material is not applied to a part or all of the peripheral portion of the tape.
前記粘着テープは少なくとも、渦巻状に巻回された電極群の巻ほぐれを防止するために電極群最外周の電極の芯体露出部の端部に貼着された巻止め用粘着テープ、外装缶の底部での短絡を防止するために電極群の缶底部に位置する部分に貼着された缶底絶縁用粘着テープ、電極リードを保護するために電極リード部に貼着されたリード保護用粘着テープのいずれか1種あるいは2種もしくは全部であることを特徴とする請求項1に記載の渦巻状電極群を備えた電池。   The adhesive tape has at least an anti-winding adhesive tape attached to the end of the core exposed portion of the electrode on the outermost periphery of the electrode group in order to prevent the electrode group wound in a spiral shape from unwinding. Insulation adhesive tape attached to the bottom of the electrode group to prevent short circuit at the bottom of the electrode group, adhesive for lead protection attached to the electrode lead to protect the electrode lead The battery provided with the spiral electrode group according to claim 1, wherein the battery is any one, two or all of the tapes. 前記未塗布部分は前記渦巻状電極群が外装缶内に圧入された際に粘着材が前記粘着テープからはみ出さないように形成されていることを特徴とする請求項1または請求項2に記載の渦巻状電極群を備えた電池。
The said uncoated part is formed so that an adhesive material may not protrude from the said adhesive tape when the said spiral electrode group is press-fitted in an armored can. A battery having a spiral electrode group.
JP2004049608A 2004-02-25 2004-02-25 Battery with spiral electrode group Expired - Fee Related JP5000080B2 (en)

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JP2007242518A (en) * 2006-03-10 2007-09-20 Sanyo Electric Co Ltd Square battery
KR100876270B1 (en) 2007-03-19 2008-12-26 삼성에스디아이 주식회사 Secondary battery
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JP2013064086A (en) * 2011-09-20 2013-04-11 Nitto Denko Corp Self-adhesive tape for battery
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CN114678640A (en) * 2022-05-09 2022-06-28 苏州威达智电子科技有限公司 Sealing device is pasted to casing
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