JP2005238562A - Printing machine - Google Patents

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JP2005238562A
JP2005238562A JP2004049531A JP2004049531A JP2005238562A JP 2005238562 A JP2005238562 A JP 2005238562A JP 2004049531 A JP2004049531 A JP 2004049531A JP 2004049531 A JP2004049531 A JP 2004049531A JP 2005238562 A JP2005238562 A JP 2005238562A
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ultraviolet
printing machine
curing
roller
curing agent
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Takeshi Iida
剛 飯田
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NEC Platforms Ltd
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NEC AccessTechnica Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a printing machine or coating machine, in which an inexpensive, low electric power consuming and long life ultraviolet hardener is employed. <P>SOLUTION: This printing machine employing the ultraviolet hardener is equipped with a printer 1, which prints an object to be coated or intentionally and convexly raised, a paper guide 2, by which the resultant printed matter is supported and fed, a driving roller 3 and an idle roller 4 for driving the printed matter, a liquid pump 7 for supplying the ultraviolet hardener used for coating or the like, LEDs 8 as an ultraviolet light source necessary for hardening the hardener and a paper delivering roller 9 and an idle roller 10 for finally delivering a finished article. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、紫外線硬化剤を用いた印刷機、またはコーティング機に関する。   The present invention relates to a printing machine or a coating machine using an ultraviolet curing agent.

従来、紫外線硬化剤を用いた印刷機、またはコーティング機においては、無電極高圧水銀灯、有電極高圧水銀灯、無電極メタルハライドランプ、有電極メタルハライドランプ、キセノンランプ、超高圧水銀灯及び水銀キセノンランプから選ばれた1種以上のランプの光を硬化剤に照射して硬化させていた。しかしながら、これらの光源は非常に高価でありながら寿命も短く、また発熱量も大きく当然ながら消費電力も大きい物であった。発熱量の大きさは、ただ単に消費電力の問題だけではなく、紫外線硬化剤のみならず周辺機器までを加熱させ、強いては発火する危険性を含んでいた(例えば、特許文献1参照)。   Conventionally, printing press or coating machine using UV curing agent is selected from electrodeless high pressure mercury lamp, electroded high pressure mercury lamp, electrodeless metal halide lamp, electroded metal halide lamp, xenon lamp, ultra high pressure mercury lamp and mercury xenon lamp. Further, the curing agent was irradiated with light from one or more lamps to be cured. However, these light sources are very expensive but have a short life span, a large calorific value, and naturally large power consumption. The magnitude of the calorific value is not only a problem of power consumption, but also includes the danger of heating not only the ultraviolet curing agent but also peripheral devices and igniting them (see, for example, Patent Document 1).

特開平10−175368号公報(第3−8頁)JP-A-10-175368 (page 3-8)

近年、UVインキ、UV塗料、UV接着剤等のように、紫外線の照射により硬化する素材が注目されている。硬化速度が早く作業性が良いこと、省エネルギー化が図れること等の利点が得られるからである。一般的には、365nmを波長とする紫外線により光重合反応を起し硬化する。紫外線光源としては、無電極高圧水銀灯、有電極高圧水銀灯、無電極メタルハライドランプ、有電極メタルハライドランプ、キセノンランプ、超高圧水銀灯または水銀キセノンランプ等が用いられている。しかしこれらのランプ各々は非常に大きな発熱を伴い、しかも高価で消費電力も大きく、ランプ寿命も決して長くは無い。従って、発熱を抑える対策と、低消費電力高寿命が重要な命題であった。   In recent years, materials that are cured by irradiation with ultraviolet rays, such as UV inks, UV paints, and UV adhesives, have attracted attention. This is because advantages such as fast curing speed and good workability and energy saving can be obtained. Generally, it is cured by causing a photopolymerization reaction with ultraviolet rays having a wavelength of 365 nm. As the ultraviolet light source, an electrodeless high pressure mercury lamp, an electroded high pressure mercury lamp, an electrodeless metal halide lamp, an electroded metal halide lamp, a xenon lamp, an ultrahigh pressure mercury lamp, a mercury xenon lamp, or the like is used. However, each of these lamps generates a great amount of heat, is expensive, consumes a large amount of power, and has a long lamp life. Therefore, measures to suppress heat generation and low power consumption and long life were important propositions.

本発明の目的は、安価で低消費電力、高寿命の紫外線硬化剤を用いた印刷機、またはコーティング機を提供することにある。   An object of the present invention is to provide a printing machine or a coating machine using an ultraviolet curing agent that is inexpensive, has low power consumption, and has a long life.

紫外線硬化剤に対して、硬化のために必要な波長の紫外線を与える光源として、従来使用してきた、無電極高圧水銀灯、有電極高圧水銀灯、無電極メタルハライドランプ、有電極メタルハライドランプ、キセノンランプ、超高圧水銀灯及び水銀キセノンランプ等に代わり、紫外線を発光するLEDを採用することで発熱量を軽減し、発煙発火のおそれを軽減し、なおかつ安価で低消費電力、高寿命な、紫外線硬化剤を用いた印刷機を提供する。   Conventionally used as a light source that gives ultraviolet rays of the wavelength necessary for curing to UV curing agents, electrodeless high-pressure mercury lamp, electroded high-pressure mercury lamp, electrodeless metal halide lamp, electroded metal halide lamp, xenon lamp, ultra Instead of high-pressure mercury lamps and mercury xenon lamps, the use of UV-curing agents that reduce the amount of heat generated by reducing the amount of heat generated by using LEDs that emit ultraviolet rays, reduce the risk of fuming and ignition, and are low in cost, low power consumption, and long life. Provided a printing press.

本発明の紫外線硬化剤を用いた印刷機、またはコーティング機は、印刷物のインクや表面をコーティング、また紫外線硬化剤により意図的に凸状の突起を持たせるために紫外線硬化剤を用いた印刷機おける、硬化剤の硬化方法に関してのものである。インクや表面をコーティングする紫外線硬化剤を用いたプリンタは既に先行特許として様々なものがある。その紫外線硬化剤の硬化方法は、従来方式では、無電極高圧水銀灯、有電極高圧水銀灯、無電極メタルハライドランプ、有電極メタルハライドランプ、キセノンランプ、超高圧水銀灯及び水銀キセノンランプから選ばれた1種以上のランプの光を硬化剤に照射して硬化させていたが、光源にLEDを採用することで発熱量を軽減し、発煙発火のおそれを軽減し、なおかつ安価で低消費電力で高寿命な硬化手法を提供する効果がある。   The printing machine or coating machine using the ultraviolet curing agent of the present invention is a printing machine using an ultraviolet curing agent to coat the ink or surface of printed matter and to intentionally have convex protrusions by the ultraviolet curing agent. It relates to the curing method of the curing agent. Various printers using an ultraviolet curing agent for coating ink and the surface have already been variously available as prior patents. In the conventional method, the ultraviolet curing agent is cured by at least one selected from an electrodeless high pressure mercury lamp, an electroded high pressure mercury lamp, an electrodeless metal halide lamp, an electroded metal halide lamp, a xenon lamp, an ultrahigh pressure mercury lamp, and a mercury xenon lamp. However, the use of LEDs as the light source reduces the amount of heat generated, reduces the risk of smoke and fire, and cures at low cost with low power consumption and long life. There is an effect of providing a method.

本発明は、印刷物などの表面をコーティングしたり、意図的に凸状盛り上がりを付けるために、紫外線硬化剤を用いた印刷機における硬化剤の硬化方法に関するものである。表面をコーティングしたり意図的に凸状盛り上がりを付けるために紫外線硬化剤を用いた印刷機は既に先行技術として様々なものがあるが、その紫外線硬化材の硬化方法は、従来方式では、無電極高圧水銀灯、有電極高圧水銀灯、無電極メタルハライドランプ、有電極メタルハライドランプ、キセノンランプ、超高圧水銀灯及び水銀キセノンランプから選ばれた1種以上のランプの光を硬化材に照射して硬化させていたが、光源にLEDを採用することで発熱量を軽減し、発煙発火のおそれを軽減し、なおかつ安価で低消費電力で高寿命な硬化手法を提供するものである。   The present invention relates to a curing method of a curing agent in a printing machine using an ultraviolet curing agent in order to coat a surface of a printed material or the like or to intentionally give a convex bulge. There are various prior art printing presses that use UV curing agents to coat surfaces or intentionally create convex bulges. However, the conventional UV curing material curing method is electrodeless. The curing material was irradiated with light from one or more lamps selected from a high pressure mercury lamp, an electroded high pressure mercury lamp, an electrodeless metal halide lamp, an electroded metal halide lamp, a xenon lamp, an ultrahigh pressure mercury lamp, and a mercury xenon lamp. However, the use of LEDs as the light source reduces the amount of heat generation, reduces the risk of smoke and ignition, and provides a low cost, low power consumption, long-life curing method.

本発明の一実施の形態の構成を示す図1を参照すると、この実施の形態の紫外線硬化剤を用いた印刷機は、コーティングしたり意図的に凸状盛り上がりを付ける対象物を印刷するプリンタ1と、その印刷物を支持し紙送りを行うペーパーガイド2と、印刷物を駆動する駆動ローラ3及びアイドルローラ4と、紙送りの駆動の元となるタイミングベルト5及びモータ6と、コーティング等を行うために使用される紫外線硬化剤の供給を行う液体ポンプ7と、硬化剤の硬化に必要とする紫外線光源であるLED8と、最終的に完成品を排出するために使用される排紙ローラ9及びアイドルローラ10と、から構成される。   Referring to FIG. 1 showing the configuration of an embodiment of the present invention, a printer using an ultraviolet curing agent of this embodiment is a printer 1 that prints an object to be coated or intentionally provided with a convex bulge. In order to perform coating and the like, a paper guide 2 that supports the printed material and feeds paper, a driving roller 3 and an idler roller 4 that drive the printed material, a timing belt 5 and a motor 6 that drive paper feeding, and the like. A liquid pump 7 for supplying an ultraviolet curing agent used in the process, an LED 8 which is an ultraviolet light source necessary for curing the curing agent, a discharge roller 9 and an idle used for finally discharging a finished product And a roller 10.

次に、この実施の形態の動作について図1を参照して説明する。   Next, the operation of this embodiment will be described with reference to FIG.

プリンタ1にて印刷された印刷物はペーパーガイド2の支持を受け、駆動ローラ3とアイドルローラ4とによって紙送りされる。駆動ローラ3はタイミングベルト5を通じ、モータ6によって駆動される。紙送りされてた印刷物は、液体ポンプ7の直下を搬送される。ここで液体ポンプ7から、紫外線硬化剤が印刷物の上に塗布される。紫外線硬化剤が塗布された印刷物は、なおもペーパーガイド2の支持を受け、駆動ローラ3とアイドルローラ4とによって紙送りされ、LED8の直下に搬送される。塗布された紫外線硬化剤は、紫外線で硬化するものであり、これらの紫外線硬化材の硬化には、硬化に必要な波長が決められている。それに適合した波長を出す光源にて照射する必要があり、本発明ではその光源としてLED8を用いている。LED8の直下に搬送された印刷物は、LED8を光源とした紫外線が照射される。これにより紫外線硬化剤は、決められた波長の紫外線を受け、紫外線硬化剤の仕様に沿って硬化をする。LED8単体の光量は比較的少ないことと発せられる紫外線が比較的直線的に進むことから、その光量と照射される範囲を限定した形で硬化させることが可能となる。またLED8の場合大きな熱を発しないことから、紫外線硬化剤が塗布された印刷物に近づけて照射することもでき、これによりLED8からの紫外線を効率よく受ける事が可能である。この時点で、コーティングや意図的に凸状に盛り上がりを付けた加工が印刷物上に形成されたことになる。紫外線硬化剤の硬化が完了した印刷物は、排紙ローラ9とアイドルローラ4とによって本印刷機外へ排出されるように搬送される。排出ローラ9は駆動ローラ3同様にタイミングベルト5を介してモータ6によって駆動される。   The printed matter printed by the printer 1 is supported by the paper guide 2 and is fed by the drive roller 3 and the idle roller 4. The driving roller 3 is driven by a motor 6 through a timing belt 5. The printed matter that has been fed is conveyed directly under the liquid pump 7. Here, an ultraviolet curing agent is applied from the liquid pump 7 onto the printed matter. The printed matter coated with the ultraviolet curing agent is still supported by the paper guide 2, is fed by the drive roller 3 and the idle roller 4, and is conveyed directly under the LED 8. The applied ultraviolet curing agent is cured by ultraviolet rays, and the wavelength necessary for curing is determined for curing these ultraviolet curing materials. It is necessary to irradiate with a light source that emits a wavelength suitable for it. In the present invention, the LED 8 is used as the light source. The printed matter conveyed immediately below the LED 8 is irradiated with ultraviolet rays using the LED 8 as a light source. Thereby, the ultraviolet curing agent receives ultraviolet rays of a predetermined wavelength and cures in accordance with the specifications of the ultraviolet curing agent. Since the light amount of the LED 8 alone is relatively small and the emitted ultraviolet light travels relatively linearly, it is possible to cure the light amount and the irradiated range in a limited form. In addition, since the LED 8 does not generate a large amount of heat, it can be irradiated close to the printed matter on which the ultraviolet curing agent is applied, whereby the ultraviolet rays from the LED 8 can be received efficiently. At this point, a coating or a process with intentionally raised protrusions has been formed on the printed matter. The printed matter that has been cured by the ultraviolet curing agent is conveyed by the paper discharge roller 9 and the idle roller 4 so as to be discharged out of the printing press. The discharge roller 9 is driven by the motor 6 through the timing belt 5 in the same manner as the drive roller 3.

また応用例として、大量の紫外線硬化剤を使用した場合など硬化に多くの光量を必要とする場合は、光源となるLED8の数を増やし、より多くの紫外線を発光することが可能である。また紫外線硬化剤が塗布された印刷物を、駆動ローラ3と排紙ローラ9との間で行き来をさせ、LED8から発光される紫外線の下を何度も通過させることにより、より多くの光量を受けさせることも可能である。   As an application example, when a large amount of light is required for curing, such as when a large amount of ultraviolet curing agent is used, it is possible to increase the number of LEDs 8 serving as a light source and emit more ultraviolet light. Further, the printed material coated with the ultraviolet curing agent is moved back and forth between the driving roller 3 and the paper discharge roller 9 and passed through the ultraviolet light emitted from the LED 8 many times, thereby receiving a larger amount of light. It is also possible to make it.

他の応用例としては、印刷部の表面にコーティングや意図的に凸状の突起を持たせるだけでなく、紫外線硬化インクを使った印刷物そのものへの応用も可能である。   As another application example, not only the surface of the printing part has a coating or intentionally convex protrusion, but also the application to a printed matter using an ultraviolet curable ink is possible.

本発明の一実施の形態の構成を示す図である。It is a figure which shows the structure of one embodiment of this invention.

符号の説明Explanation of symbols

1 プリンタ
2 ペーパガイド
3 駆動ローラ
4 アイドルローラ
5 タイミングベルト
6 モータ
7 液体ポンプ
8 LED
9 排紙ローラ
10 アイドルローラ
1 Printer 2 Paper Guide 3 Drive Roller 4 Idle Roller 5 Timing Belt 6 Motor 7 Liquid Pump 8 LED
9 Paper discharge roller 10 Idle roller

Claims (6)

紫外線硬化インクを使用し、その硬化のために必要な光源としてLEDを用いることを特徴とする印刷機。 A printing machine that uses UV curable ink and uses LED as a light source necessary for its curing. 紫外線硬化コーティング剤を使用し、その硬化のために必要な光源としてLEDを用いることを特徴とする印刷機。 A printing machine that uses an ultraviolet-curing coating and uses LEDs as the light source required for curing. 紫外線硬化剤を使用し印刷物の表面にシリコンによる凸状の突起を持たせ、その硬化のために必要な光源にLEDを用いることを特徴とする印刷機。 A printing machine that uses UV curing agent to give convex surface of silicon on the surface of printed matter, and uses LED as the light source necessary for curing. コーティングする対象物を印刷するプリンタと、その印刷物を支持し紙送りを行うペーパーガイドと、前記印刷物を駆動する駆動ローラ及びアイドルローラと、紙送りの駆動の元となるタイミングベルト及びモータと、コーティングを行うために使用される紫外線硬化剤の供給を行う液体ポンプと、硬化剤の硬化に必要とする紫外線光源であるLEDと、最終的に完成品を排出するために使用される排紙ローラ及びアイドルローラとを備えることを特徴とする印刷機。 A printer for printing an object to be coated, a paper guide for supporting the printed material and feeding paper, a driving roller and an idle roller for driving the printed material, a timing belt and a motor for driving paper feeding, and a coating A liquid pump that supplies an ultraviolet curing agent used to perform the curing, an LED that is an ultraviolet light source necessary for curing the curing agent, a discharge roller that is used to finally discharge the finished product, and A printing machine comprising an idle roller. 前記LEDを複数個並べることを特徴とする請求項4記載の印刷機。 The printing machine according to claim 4, wherein a plurality of the LEDs are arranged. 紫外線硬化剤が塗布された前記印刷物を、前記駆動ローラと前記排紙ローラとの間で行き来をさせ、前記LEDから発光される紫外線の下を何度も通過させることを特徴とする請求項4記載の印刷機。
5. The printed matter coated with an ultraviolet curing agent is moved back and forth between the drive roller and the paper discharge roller, and passes under the ultraviolet rays emitted from the LED many times. The printing machine described.
JP2004049531A 2004-02-25 2004-02-25 Printing machine Pending JP2005238562A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008307891A (en) * 2007-05-15 2008-12-25 Komori Corp Liquid hardening apparatus of liquid transfer press
DE102009007873A1 (en) 2008-02-06 2009-08-20 Ryobi Ltd., Fuchu Printing process for a printing press, as well as printing press
JP2010000742A (en) * 2008-06-23 2010-01-07 Dic Corp Method for manufacturing ultraviolet curable printed material and ultraviolet curable printed material by the method
DE102009045123A1 (en) 2008-10-07 2010-04-22 Ryobi Ltd., Fuchu Printing process for printing press and printing press
KR101038379B1 (en) 2010-05-31 2011-06-01 주식회사 딜리 Curing device for printer using led
WO2011067836A1 (en) * 2009-12-02 2011-06-09 パナソニック電工株式会社 Uv-irradiation apparatus
JP5630584B2 (en) * 2012-01-11 2014-11-26 大日本印刷株式会社 Method for producing optical laminate

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008307891A (en) * 2007-05-15 2008-12-25 Komori Corp Liquid hardening apparatus of liquid transfer press
DE102009007873A1 (en) 2008-02-06 2009-08-20 Ryobi Ltd., Fuchu Printing process for a printing press, as well as printing press
JP2009208463A (en) * 2008-02-06 2009-09-17 Ryobi Ltd Printing method of printing machine, and printing machine
US8220391B2 (en) 2008-02-06 2012-07-17 Ryobi Ltd. Printing method for printing press and printing press
JP2010000742A (en) * 2008-06-23 2010-01-07 Dic Corp Method for manufacturing ultraviolet curable printed material and ultraviolet curable printed material by the method
DE102009045123A1 (en) 2008-10-07 2010-04-22 Ryobi Ltd., Fuchu Printing process for printing press and printing press
WO2011067836A1 (en) * 2009-12-02 2011-06-09 パナソニック電工株式会社 Uv-irradiation apparatus
CN102695558B (en) * 2009-12-02 2014-04-16 松下神视株式会社 UV-irradiation apparatus
US8970125B2 (en) 2009-12-02 2015-03-03 Panasonic Industrial Devices Sunx Co., Ltd. UV irradiation apparatus
KR101038379B1 (en) 2010-05-31 2011-06-01 주식회사 딜리 Curing device for printer using led
JP5630584B2 (en) * 2012-01-11 2014-11-26 大日本印刷株式会社 Method for producing optical laminate
JPWO2013105656A1 (en) * 2012-01-11 2015-05-11 大日本印刷株式会社 Method for producing optical laminate
US9103970B2 (en) 2012-01-11 2015-08-11 Dai Nippon Printing Co., Ltd. Optical layered body, method for producing optical layered body, polarizer, and image display device

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