JP2005227029A - Metal detector - Google Patents

Metal detector Download PDF

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JP2005227029A
JP2005227029A JP2004033725A JP2004033725A JP2005227029A JP 2005227029 A JP2005227029 A JP 2005227029A JP 2004033725 A JP2004033725 A JP 2004033725A JP 2004033725 A JP2004033725 A JP 2004033725A JP 2005227029 A JP2005227029 A JP 2005227029A
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detection
connection state
metal
signal
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JP3819903B2 (en
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Kinya Ishida
欽也 石田
Takashi Suzuki
貴志 鈴木
Nobuaki Takeda
信明 武田
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Anritsu Infivis Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To sharply reduce the level of noise included in combined detection signals obtained by together combining detection signals of respective detection sensors 11 to 14. <P>SOLUTION: A plurality of detection sensors 11 and 12 are disposed in a conveyance direction while one or more detection sensors 13 and 14 are disposed via conveyance paths for one or more detection sensors among the plurality of detection sensors. A connection selection part 16 selects a connection state between detection sensors for obtaining the combined detection signal and outputs one combined detection signal among a plurality of kinds of combined detection signals. In a state that a body 1 under test is kept from being conveyed to a conveyance mechanism 2, that is, on condition comprising only an external electromagnetic noise environment condition, a connection state for minimizing the signal level of the combined detection signal is set in the selection part 16. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は例えば食品等の被検体に含まれる異物としての金属を検出する金属検出装置に関する。   The present invention relates to a metal detection apparatus that detects metal as a foreign substance contained in a subject such as food.

一般に、菓子、精肉、総菜、乳酸飲料等を製造、出荷する食品工場の品質検査ラインには食品に含まれる異物としての金属を検出する金属検出装置が配設されている。この金属検出装置は例えば図11に示すように構成されている(特許文献1参照)。   In general, a metal detection device for detecting metal as a foreign substance contained in food is disposed in a quality inspection line of a food factory that manufactures and ships confectionery, meat, prepared dishes, lactic acid beverages, and the like. This metal detection apparatus is configured as shown in FIG. 11, for example (see Patent Document 1).

図11において、例えば食品からなる被検体1を搬送する搬送機構としてのコンベア2の矢印で示す搬送方向の上流側に、このコンベア2上を搬送される被検体1に含まれる金属を直流磁化する励磁コイル3が組込まれた磁化器4が設けられている。コンベア2の搬送方向の下流側に、搬送方向に互いに離間して配設された検出コイルからなる一対の磁気センサ5、6が組込まれた検出ヘッド7が配設されている。なお、この一対の磁気センサ5、6は差分接続されている。   In FIG. 11, for example, the metal contained in the subject 1 transported on the conveyor 2 is DC magnetized upstream of the transport direction indicated by the arrow of the conveyor 2 as a transport mechanism for transporting the subject 1 made of food. A magnetizer 4 in which the exciting coil 3 is incorporated is provided. A detection head 7 in which a pair of magnetic sensors 5 and 6 each including a detection coil that is disposed apart from each other in the transport direction is disposed downstream of the conveyor 2 in the transport direction. The pair of magnetic sensors 5 and 6 are differentially connected.

検出コイルからなる磁気センサ5、6において、この磁気センサ5、6の近傍位置を搬送される被検体1に磁化された金属が含まれると、検出コイルに起電力による電流が流れ、この電流が磁気センサ5、6の検出信号d1、d2となる。磁気センサ5、6は差分接続されているので、検出ヘッド7から検出信号d1、d2の差分検出信号Δdが制御部8へ送出される。 In the magnetic sensors 5 and 6 including the detection coils, if the subject 1 transported in the vicinity of the magnetic sensors 5 and 6 contains magnetized metal, a current due to an electromotive force flows through the detection coils. The detection signals d 1 and d 2 of the magnetic sensors 5 and 6 are obtained. Since the magnetic sensors 5 and 6 are differentially connected, a differential detection signal Δd of the detection signals d 1 and d 2 is sent from the detection head 7 to the control unit 8.

Δd=d1―d2
制御部8は磁化器4に直流励磁電流を送出する。さらに、制御部8は、入力された差分検出信号Δdが予め記憶されたしきい値を超えると、被検体1に金属が存在すると判定して、金属検出信号を出力する。
Δd = d 1 −d 2
The control unit 8 sends a direct current excitation current to the magnetizer 4. Further, when the input difference detection signal Δd exceeds a prestored threshold value, the control unit 8 determines that metal exists in the subject 1 and outputs a metal detection signal.

なお、搬送方向に互いに離間して配設された一対の磁気センサ5、6が、同一被検体1の金属を同一タイミングで検出することはなく、かつ、磁気センサ5、6の検出信号d1、d2には、ほほ同一レベルの雑音が含まれると仮定すると、検出信号d1、d2の差分検出信号Δdを採用することによって、検出ヘッド7から制御部8へ送出される差分検出信号Δdに含まれる雑音レベルを低減できる。
特開2003―66156号公報
Note that the pair of magnetic sensors 5 and 6 disposed apart from each other in the transport direction do not detect the metal of the same subject 1 at the same timing, and the detection signal d 1 of the magnetic sensors 5 and 6. , D 2 are assumed to contain substantially the same level of noise, the difference detection signal Δd between the detection signals d 1 , d 2 is adopted, so that the difference detection signal sent from the detection head 7 to the control unit 8 is used. The noise level included in Δd can be reduced.
Japanese Patent Laid-Open No. 2003-66156

しかしながら、図11に示した金属検出装置においてもまだ解消すべき次のような課題があった。   However, the metal detector shown in FIG. 11 still has the following problems that should be solved.

すなわち、前述したように、この金属検出装置は一般に食品工場における品質検査ラインに組込まれている。この品質検査ラインには、金属検出装置以外にも、この金属検出装置へ被検体1としての食品を搬入したり、この金属検出装置から食品を搬出する多数のコンベアを駆動する電動機や、検査済みの食品を梱包する梱包装置等の多数の電気機器が設置されている。   That is, as described above, this metal detection device is generally incorporated in a quality inspection line in a food factory. In addition to the metal detection device, the quality inspection line carries food as the subject 1 to the metal detection device, an electric motor that drives a number of conveyors that carry food from the metal detection device, and has been inspected. Many electrical devices such as packing devices for packing foods are installed.

これらの電気機器は、稼働状態においては、種々の電磁ノイズを定常的に又は電源投入時、電源遮断時において突発的に発生する。この電気機器が発生する電磁ノイズが検出ヘッド7の各磁気センサ5、6の検出信号d1、d2に混入する。 In the operating state, these electric devices generate various electromagnetic noises on a regular basis or suddenly when the power is turned on or when the power is turned off. Electromagnetic noise generated by this electric device is mixed in the detection signals d 1 and d 2 of the magnetic sensors 5 and 6 of the detection head 7.

この場合、各電気機器の設置場所、電磁ノイズのレベルや種別、電磁ノイズの到来方向に応じて金属検出装置の各磁気センサ5、6の検出信号d1、d2に含まれる雑音レベルに大きな変動が生じる。 In this case, the noise level included in the detection signals d 1 and d 2 of the magnetic sensors 5 and 6 of the metal detector is large depending on the installation location of each electric device, the level and type of electromagnetic noise, and the direction of arrival of the electromagnetic noise. Variations occur.

したがって、図11に示した金属検出装置のように、搬送方向に離間して配設された磁気センサ5、6を差分接続して、検出信号d1、d2の差分検出信号Δdを採用するのみでは、この差分検出信号Δdに含まれる雑音レベルを十分に低減できない。 Therefore, as in the metal detector shown in FIG. 11, the magnetic sensors 5 and 6 that are spaced apart from each other in the transport direction are differentially connected, and the difference detection signal Δd of the detection signals d 1 and d 2 is employed. However, the noise level included in the difference detection signal Δd cannot be sufficiently reduced.

また、一般に、各磁気センサ5、6における金属検出の検出レベル(検出感度)は低いので、差分検出信号Δdにおける金属検出の検出レベル(検出感度)も十分でないという問題があった。   In general, the detection level (detection sensitivity) of metal detection in each of the magnetic sensors 5 and 6 is low, so that the detection level (detection sensitivity) of metal detection in the difference detection signal Δd is not sufficient.

本発明はこのような事情に鑑みてなされたものであり、外部の電磁ノイズ環境によらず、被検体に含まれる金属を検出する各検出センサの検出信号を合成した合成検出信号に含まれる雑音レベルを大幅に低減でき、かつ必要に応じて金属検出の検出レベル(検出感度)も十分確保でき、金属検出の信頼性と検出精度を向上できる金属検出装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and the noise contained in the combined detection signal obtained by synthesizing the detection signal of each detection sensor that detects the metal contained in the subject, regardless of the external electromagnetic noise environment. An object of the present invention is to provide a metal detection device capable of greatly reducing the level and sufficiently ensuring the detection level (detection sensitivity) of metal detection as required, and improving the reliability and detection accuracy of metal detection.

本発明の金属検出装置においては、被検体を搬送する搬送機構と、この搬送機構における搬送路の搬送方向に互いに離間して配設され、被検体に含まれる金属を検出する複数の検出センサと、この複数の検出センサのうちの1つ以上の検出センサに対して搬送路を介して対向する位置に配設され、被検体に含まれる金属を検出する1つ以上の検出センサと、各検出センサの検出信号を合成した合成検出信号に基づいて被検体における金属の有無を判定する判定制御部とを備えている。   In the metal detection apparatus of the present invention, a transport mechanism that transports the subject, and a plurality of detection sensors that are disposed apart from each other in the transport direction of the transport path in the transport mechanism and detect the metal contained in the subject. One or more detection sensors which are arranged at positions facing one or more detection sensors of the plurality of detection sensors via the conveyance path and detect metal contained in the subject, and each detection A determination control unit that determines the presence or absence of metal in the subject based on a combined detection signal obtained by combining the detection signals of the sensors.

そして、この金属検出装置の判定制御部は、合成検出信号を得るための検出センサ相互間の接続状態を切換えて、複数種類の合成検出信号のうちの一つの合成検出信号を出力する接続切換部と、被検体を搬送機構に搬送させない状態で、接続切換部における各検出センサの接続状態を切換えて、各接続状態の合成検出信号の信号レベルを検出して、信号レベルが最小の接続状態を選択して接続切換部に設定する接続状態選択手段と、被検体を搬送機構に搬送させた状態で、接続状態選択手段にて設定された接続状態である接続切換部から出力された合成検出信号に基づいて被検体の金属の有無を判定する判定手段とを備えている。   And the determination control part of this metal detection apparatus switches the connection state between the detection sensors for obtaining the composite detection signal, and outputs a composite detection signal of a plurality of kinds of composite detection signals. In a state in which the subject is not transported to the transport mechanism, the connection state of each detection sensor in the connection switching unit is switched, and the signal level of the combined detection signal in each connection state is detected, so that the connection state with the minimum signal level is achieved. A connection state selection unit that selects and sets the connection switching unit, and a combined detection signal that is output from the connection switching unit that is in the connection state set by the connection state selection unit in a state where the subject is transported to the transport mechanism Determination means for determining the presence or absence of metal in the subject based on the above.

このように構成された金属検出装置においては、搬送方向に複数の検出センサを配設するとともに、この複数の検出センサのうちの1つ以上の検出センサに対して搬送路を介して1つ以上の検出センサを配設している。接続切換部は、合成検出信号を得るための検出センサ相互間の接続状態を切換えて、複数種類の合成検出信号のうちの一つの合成検出信号を出力する。   In the metal detection device configured as described above, a plurality of detection sensors are arranged in the transport direction, and at least one of the plurality of detection sensors is detected via the transport path. These detection sensors are arranged. The connection switching unit switches a connection state between the detection sensors for obtaining a combined detection signal, and outputs one combined detection signal among a plurality of types of combined detection signals.

そして、被検体を搬送機構に搬送させない状態、すなわち、外部の電磁ノイズ環境条件のみの条件において、合成検出信号の信号レベルが最小の接続状態を接続切換部に設定している。   Then, a connection state in which the signal level of the combined detection signal is minimum is set in the connection switching unit in a state in which the subject is not transported by the transport mechanism, that is, only in an external electromagnetic noise environment condition.

したがって、この接続状態で、被検体に含まれる金属を各検出センサで検出した場合の合成検出信号の雑音レベルを大幅に低減できる。   Therefore, in this connection state, the noise level of the combined detection signal when the metal contained in the subject is detected by each detection sensor can be greatly reduced.

また、別の発明は、上述した発明の金属検出装置の接続切換部は、少なくとも、搬送路を介して互いに対向する位置に配設された各検出センサの検出信号の差分信号を得るための検出センサの差分接続状態と、搬送路を介して互いに対向する位置に配設された各検出センサの検出信号の加算信号を得るための検出センサの加算接続状態と、搬送路の搬送方向に互いに離間して配設された各検出センサの検出信号の差分信号を得るための検出センサの差分接続状態とを切換える。   In another aspect of the invention, the connection switching unit of the metal detector of the invention described above is a detection for obtaining a differential signal of detection signals of at least the detection sensors disposed at positions facing each other via the transport path. The differential connection state of the sensors, the addition connection state of the detection sensors for obtaining the addition signal of the detection signals of the respective detection sensors disposed at positions facing each other through the conveyance path, and the separation direction in the conveyance direction of the conveyance path The differential connection state of the detection sensor for obtaining the differential signal of the detection signal of each detection sensor arranged in this manner is switched.

このように構成された、金属検出装置において、各検出センサの検出信号の差分信号を得る差分接続状態においては、主に合成検出信号に含まれる雑音レベルが低減される。また、各検出センサの検出信号の加算信号を得る加算接続状態においては、主に合成検出信号に含まれる金属検出の検出レベル(検出感度)が上昇する。   In the metal detection apparatus configured as described above, in the differential connection state in which the differential signal of the detection signal of each detection sensor is obtained, the noise level mainly included in the combined detection signal is reduced. In addition, in the addition connection state in which the addition signal of the detection signal of each detection sensor is obtained, the detection level (detection sensitivity) of metal detection mainly included in the composite detection signal is increased.

したがって、雑音レベルが高い電磁ノイズ環境においては、差分接続状態を選択して合成検出信号に含まれる雑音レベルを低減させて金属検出の信頼性を向上させ、雑音レベルが低い電磁ノイズ環境においては、加算接続状態を選択して合成検出信号に含まれる金属検出の検出レベル(検出感度)を上昇させて金属検出の精度を向上させることが可能となる。   Therefore, in an electromagnetic noise environment where the noise level is high, the differential connection state is selected to reduce the noise level included in the composite detection signal to improve the reliability of metal detection, and in the electromagnetic noise environment where the noise level is low, It is possible to improve the metal detection accuracy by selecting the addition connection state and increasing the detection level (detection sensitivity) of the metal detection included in the composite detection signal.

また、別の発明は、上述した発明の金属検出装置において、搬送機構にて搬送中の被検体に含まれる金属を磁化する磁化器を備えている。また、検出センサは搬送中の被検体に含まれる磁化された金属を検出する磁気センサである。   In another aspect of the present invention, the metal detector according to the present invention includes a magnetizer that magnetizes a metal contained in a subject being transported by a transport mechanism. The detection sensor is a magnetic sensor that detects magnetized metal contained in the object being transported.

さらに別の発明は、上述した発明の金属検出装置において、複数の検出センサにおける各検出センサの位置に互いに等しい磁界を形成する1個の共通の磁界発生装置を備えている。そして、検出センサは、共通の磁界発生装置で形成された磁界に基づいて搬送中の被検体に含まれる金属を検出する。   Still another invention is the above-described metal detection device according to the invention, further comprising one common magnetic field generation device for forming an equal magnetic field at the position of each detection sensor in the plurality of detection sensors. The detection sensor detects the metal contained in the object being transported based on the magnetic field formed by the common magnetic field generator.

本発明の金属検出装置においては、外部の電磁ノイズ環境によらず、被検体に含まれる金属を検出する各検出センサの検出信号を合成した合成検出信号に含まれる雑音レベルを大幅に低減でき、かつ必要に応じて金属検出の検出レベル(検出感度)も十分確保でき、金属検出の信頼性と検出精度を向上できる。   In the metal detection device of the present invention, regardless of the external electromagnetic noise environment, the noise level included in the combined detection signal obtained by combining the detection signals of the detection sensors that detect the metal included in the subject can be greatly reduced, In addition, the detection level (detection sensitivity) of metal detection can be sufficiently secured as required, and the reliability and detection accuracy of metal detection can be improved.

以下、本発明の各実施形態を図面を用いて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(第1実施形態)
図1は本発明の第1実施形態に係わる金属検出装置の概略構成を示す模式図である。図11に示す従来の金属検出装置と同一部分には同一符号を付して、重複する部分の詳細説明を省略する。
(First embodiment)
FIG. 1 is a schematic diagram showing a schematic configuration of a metal detector according to the first embodiment of the present invention. The same parts as those of the conventional metal detector shown in FIG. 11 are denoted by the same reference numerals, and detailed description of the overlapping parts is omitted.

例えば食品からなる被検体1を搬送する搬送機構としてのコンベア2の矢印で示す搬送方向の上流側に、このコンベア2上を搬送される被検体1に含まれる金属を直流磁化する励磁コイルが組込まれ磁化器4が設けられている。この磁化器4には励磁電源10から直流の励磁電流が供給される。   For example, an exciting coil for DC magnetizing the metal contained in the subject 1 conveyed on the conveyor 2 is incorporated upstream of the conveying direction indicated by the arrow of the conveyor 2 as a conveying mechanism for conveying the subject 1 made of food. A magnetizer 4 is provided. A direct current excitation current is supplied to the magnetizer 4 from an excitation power source 10.

コンベア2の搬送方向の下流側で、かつコンベア2の下側位置に、搬送方向に互いに離間して、検出コイルからなる一対の磁気センサ11、12が配設されている。この各磁気センサ11、12に対してコンベア2を介して対向する位置に磁気センサ13、14が配設されている。   A pair of magnetic sensors 11 and 12 composed of detection coils are disposed downstream of the conveyor 2 in the conveying direction and at a lower position of the conveyor 2 and spaced apart from each other in the conveying direction. Magnetic sensors 13 and 14 are disposed at positions facing the magnetic sensors 11 and 12 via the conveyor 2.

図2は、金属検出装置の要部の上面図である。励磁コイルが組込まれた磁化器4、及び検出コイルからなる各磁気センサ11、12、13、14は、被検体1を搬送するコンベア2の幅より広い範囲を覆う。   FIG. 2 is a top view of the main part of the metal detection device. Each of the magnetic sensors 11, 12, 13, and 14 including the magnetizer 4 in which the excitation coil is incorporated and the detection coil covers a range wider than the width of the conveyor 2 that conveys the subject 1.

検出コイルからなる各磁気センサ11、12、13、14において、この磁気センサ11、12、13、14の近傍位置を搬送される被検体1に磁化された金属が含まれると、検出コイルに起電力による電流が流れ、この電流が磁気センサ11、12、13、14の検出信号A、B、C、Dとなる。各磁気センサ11、12、13、14の各コイル端子(A1、A2)、(B1、B2)、(C1、C2)、(D1、D2)は、例えばコンピュータからなる判定制御部15内の接続切換部16の各端子に接続されている。 In each of the magnetic sensors 11, 12, 13, and 14 including the detection coils, if the subject 1 transported in the vicinity of the magnetic sensors 11, 12, 13, and 14 contains magnetized metal, A current due to electric power flows, and this current becomes detection signals A, B, C and D of the magnetic sensors 11, 12, 13 and 14. Each coil terminal (A 1 , A 2 ), (B 1 , B 2 ), (C 1 , C 2 ), (D 1 , D 2 ) of each magnetic sensor 11, 12, 13, 14 is, for example, from a computer Connected to each terminal of the connection switching unit 16 in the determination control unit 15.

判定制御部15内には、接続切換部16の他に、接続切換部16から出力された合成検出信号sを受信する受信部17、接続状態選択部18、比較部19、しきい値メモリ20、表示部21、出力端子22が設けられている。   In the determination control unit 15, in addition to the connection switching unit 16, a reception unit 17 that receives the composite detection signal s output from the connection switching unit 16, a connection state selection unit 18, a comparison unit 19, and a threshold memory 20. A display unit 21 and an output terminal 22 are provided.

接続切換部16は各磁気センサ11、12、13、14相互間の接続状態を切換えて、複数種類の合成検出信号のうちの一つの合成検出信号sを出力する。すなわち、各磁気センサ11、12、13、14相互間の接続状態に応じて、磁気センサ11、12、13、14の検出信号A、B、C、Dを合成した合成検出信号sはそれぞれ異なる合成形態となる。接続切換部16は接続状態に対応した一つの合成検出信号sを出力する。この実施形態においては4種類の接続状態を切換可能である。   The connection switching unit 16 switches the connection state between the magnetic sensors 11, 12, 13, and 14 and outputs one combined detection signal s among a plurality of types of combined detection signals. That is, the combined detection signals s obtained by combining the detection signals A, B, C, and D of the magnetic sensors 11, 12, 13, and 14 are different depending on the connection state between the magnetic sensors 11, 12, 13, and 14. It becomes a composite form. The connection switching unit 16 outputs one composite detection signal s corresponding to the connection state. In this embodiment, four types of connection states can be switched.

受信部17は、接続切換部16から出力された合成検出信号sを増幅してA/D変換してデジタルの合成検出信号sとして、接続状態選択部18、及び比較部19へ送出する。   The receiving unit 17 amplifies the combined detection signal s output from the connection switching unit 16, performs A / D conversion, and sends it to the connection state selection unit 18 and the comparison unit 19 as a digital combined detection signal s.

図3は接続状態選択部18の概略構成を示すブロック図である。この接続状態選択部18内には、接続状態メモリ23、接続状態指示部24、信号レベル検出部25、信号レベルメモリ26、接続状態決定部27が設けられている。   FIG. 3 is a block diagram showing a schematic configuration of the connection state selection unit 18. In the connection state selection unit 18, a connection state memory 23, a connection state instruction unit 24, a signal level detection unit 25, a signal level memory 26, and a connection state determination unit 27 are provided.

接続状態メモリ23内には、図4に示すように、接続切換部16におけるNo1〜No4の4種類の接続状態が、各磁気センサ11、12、13、14の検出信号A、B、C、Dを用いて表現されて記憶されている。   In the connection state memory 23, as shown in FIG. 4, four types of connection states No. 1 to No. 4 in the connection switching unit 16 are detected signals A, B, C, It is expressed and stored using D.

例えば、No1の[(A―C)―(B−D)]で示される接続状態は、上下に対向する磁気センサ(11、13)、(12、14)をそれぞれ差分接続し、差分接続した搬送方向の磁気センサ(11、13)、(12、14)の組をさらに差分接続する。その結果、このNo1の接続状態における合成検出信号s1は、
1=(A―C)―(B−D)
となる。
For example, in the connection state indicated by [(AC)-(BD)] of No. 1, the magnetic sensors (11, 13) and (12, 14) that face each other are differentially connected and differentially connected. The pair of magnetic sensors (11, 13) and (12, 14) in the transport direction is further differentially connected. As a result, the combined detection signal s 1 in the connection state of No. 1 is
s 1 = (AC)-(BD)
It becomes.

また、No2の[(A+C)―(B+D)]で示される接続状態は、上下に対向する磁気センサ(11、13)、(12、14)をそれぞれ加算接続し、加算接続した搬送方向の磁気センサ(11、13)、(12、14)の組を差分接続する。その結果、このNo2の接続状態における合成検出信号s2は、
2=(A+C)―(B+D)
となる。
In addition, the connection state indicated by [(A + C) − (B + D)] of No. 2 is such that the magnetic sensors (11, 13) and (12, 14) facing each other are added and connected, and the magnetism in the transport direction is added and connected. The pair of sensors (11, 13) and (12, 14) is differentially connected. As a result, the combined detection signal s 2 in the connection state of No. 2 is
s 2 = (A + C) − (B + D)
It becomes.

また、No3の[(A―C)+(B−D)]で示される接続状態は、上下に対向する磁気センサ(11、13)、(12、14)をそれぞれ差分接続し、差分接続した搬送方向の磁気センサ(11、13)、(12、14)の組を加算接続する。その結果、このNo3の接続状態における合成検出信号s3は、
3=(A―C)+(B−D)
となる。
In addition, the connection state indicated by [(AC) + (BD)] of No. 3 is obtained by differentially connecting the magnetic sensors (11, 13) and (12, 14) opposed to each other in the vertical direction. A set of magnetic sensors (11, 13) and (12, 14) in the transport direction is added and connected. As a result, the combined detection signal s 3 in the connection state of No. 3 is
s 3 = (AC) + (BD)
It becomes.

さらに、No4の[(A+C)+(B+D)]で示される接続状態は、上下に対向する磁気センサ(11、13)、(12、14)をそれぞれ加算接続し、加算接続した搬送方向の磁気センサ(11、13)、(12、14)の組をさらに加算接続する。その結果、このNo4の接続状態における合成検出信号s4は、
4=(A+C)+(B+D)
となる。
Further, the connection state indicated by [(A + C) + (B + D)] of No. 4 is such that the magnetic sensors (11, 13) and (12, 14) facing each other are added and connected, and the magnetism in the transport direction is added and connected. A set of sensors (11, 13) and (12, 14) is further added and connected. As a result, the combined detection signal s 4 in the connection state of No. 4 is
s 4 = (A + C) + (B + D)
It becomes.

ここで、図5を用いて、複数の磁気センサを用いて外部から入力された電磁ノイズが除去される基本原理を説明する。図5に示すように、4つの磁気センサ11、13、12、14の中心を原点とする3軸座標(X、Y、Z)を想定する。なお、コンベア2の被検体1の搬送方向はX軸に平行である。   Here, with reference to FIG. 5, the basic principle of removing electromagnetic noise input from the outside using a plurality of magnetic sensors will be described. As shown in FIG. 5, three-axis coordinates (X, Y, Z) having the origin at the center of four magnetic sensors 11, 13, 12, 14 are assumed. The conveyance direction of the subject 1 on the conveyor 2 is parallel to the X axis.

先ず、2つの磁気センサから合成検出信号を取出すこととすると、以下のように説明できる。   First, assuming that the combined detection signal is taken out from the two magnetic sensors, it can be explained as follows.

XY平面上にノイズ源がある場合、有効となる接続状態は、ノイズ源から等距離にある磁気センサ11、13の差動接続状態(検出信号A−検出信号C)、及び磁気センサ12、14の差動接続状態(検出信号B−検出信号D)である。   When there is a noise source on the XY plane, the effective connection state is the differential connection state (detection signal A−detection signal C) of the magnetic sensors 11 and 13 equidistant from the noise source, and the magnetic sensors 12 and 14. The differential connection state (detection signal B-detection signal D).

YZ平面上にノイズ源がある場合、有効となる接続状態は、ノイズ源から等距離にある磁気センサ11、12の差動接続状態(検出信号A−検出信号B)、及び磁気センサ13、14の差動接続状態(検出信号C−検出信号D)である。   When there is a noise source on the YZ plane, the effective connection state is the differential connection state (detection signal A−detection signal B) of the magnetic sensors 11 and 12 equidistant from the noise source, and the magnetic sensors 13 and 14. The differential connection state (detection signal C-detection signal D).

ZX平面上にノイズ源がある場合、ノイズ源の位置により有効となる接続状態が異なる。例えば、図5のE点にノイズ源がある場合、E点と磁気センサ間の距離差が少ない2つの磁気センサを選択して差動接続状態として差動信号を取出すことが、電磁ノイズを相殺する最良の方法である。ここでは、磁気センサ12、14の差動接続状態が最良となるため、磁気センサ11、13の差動接続状態(検出信号A−検出信号C)、及び磁気センサ12、14の差動接続状態(検出信号B−検出信号D)でノイズ除去を行う。   When there is a noise source on the ZX plane, the effective connection state differs depending on the position of the noise source. For example, if there is a noise source at point E in FIG. 5, selecting two magnetic sensors with a small distance difference between point E and the magnetic sensor and taking out a differential signal as a differential connection state cancels electromagnetic noise. The best way to do it. Here, since the differential connection state of the magnetic sensors 12 and 14 is the best, the differential connection state (detection signal A−detection signal C) of the magnetic sensors 11 and 13 and the differential connection state of the magnetic sensors 12 and 14. Noise removal is performed using (detection signal B−detection signal D).

次に、上述した合成検出信号から、さらに合成検出信号を得ることが有効な場合を示す。
いま、図5のF点にノイズ源があるとすると、上記と同様に、磁気センサ11、13の差動接続状態(検出信号A−検出信号C)、及び磁気センサ12、14の差動接続状態(検出信号B−検出信号D)を採用して、2つの合成検出信号(A−C)、(B−D)を取出すこととなる。
Next, a case where it is effective to obtain a combined detection signal from the combined detection signal described above will be described.
If there is a noise source at point F in FIG. 5, the differential connection state (detection signal A−detection signal C) of the magnetic sensors 11 and 13 and the differential connection of the magnetic sensors 12 and 14 are the same as described above. By adopting the state (detection signal B-detection signal D), two combined detection signals (AC) and (BD) are taken out.

ノイズ源がXY平面より多少ずれているため、各合成検出信号(A−C)、(B−D)にはノイズ成分が残っている。そこで、さらにこの得られた2つの合成検出信号(A−C)、(B−D)を、さらに差動接続状態として、合成検出信号[(A−C)―(B−D)]を得ることにより、電磁ノイズ成分をさらに削減することができる。   Since the noise source is slightly deviated from the XY plane, noise components remain in the respective composite detection signals (AC) and (BD). Therefore, the two combined detection signals (AC) and (BD) thus obtained are further connected in a differential connection state to obtain a combined detection signal [(AC)-(BD)]. Thus, the electromagnetic noise component can be further reduced.

図6は、図5を用いて説明した電磁ノイズの除去基本原理に基づいて作成した、上下に対向する磁気センサ11、13の差分接続状態と加算接続状態、及び搬送方向に離間する磁気センサ11、12の差分接続状態と加算接続状態における合成検出信号s’の金属検出の検出レベル(検出感度)、搬送方向(X方向)から侵入する電磁ノイズに対する耐ノイズ、上下方向(Y方向)から侵入する電磁ノイズに対する耐ノイズの各程度を示す図である。   FIG. 6 shows the differential connection state and addition connection state of the magnetic sensors 11 and 13 facing each other and the magnetic sensor 11 spaced apart in the transport direction, which are created based on the basic principle of electromagnetic noise removal described with reference to FIG. The detection level (detection sensitivity) of the metal detection of the combined detection signal s ′ in the differential connection state and the addition connection state, noise resistance against electromagnetic noise entering from the transport direction (X direction), and entering from the vertical direction (Y direction) It is a figure which shows each grade of the noise tolerance with respect to the electromagnetic noise to do.

金属検出の検出レベル(検出感度)は、同一被検体1に対して同一タイミングで金属を検出する上下に対向する磁気センサ11、13の加算接続状態が最も有利である。また、上下方向(Y方向)から侵入する電磁ノイズに対する耐ノイズは、搬送方向に離間する磁気センサ11、12の差分接続状態が最も有利である。さらに、搬送方向(X方向)から侵入する電磁ノイズに対する耐ノイズは、上下に対向する磁気センサ11、13の差分接続状態が最も有利である。   The detection level (detection sensitivity) of metal detection is most advantageous in the addition connection state of the magnetic sensors 11 and 13 that face each other and detect the metal at the same timing with the same timing. In addition, with regard to noise resistance against electromagnetic noise entering from the vertical direction (Y direction), the differential connection state of the magnetic sensors 11 and 12 that are separated in the transport direction is most advantageous. Furthermore, with regard to noise resistance against electromagnetic noise that enters from the transport direction (X direction), the differential connection state of the magnetic sensors 11 and 13 that face each other is most advantageous.

なお、被検体1内に存在する異物としての金属が磁気センサ11、13の中間位置に正確に位置する確率は非常に小さいので、磁気センサ11、13の差分接続状態の合成検出信号s’に金属検出に起因する信号は必ず現れる。   Since the probability that the metal as a foreign substance existing in the subject 1 is accurately located at the intermediate position of the magnetic sensors 11 and 13 is very small, the combined detection signal s ′ of the differential connection state of the magnetic sensors 11 and 13 is used. Signals due to metal detection always appear.

このように、要求される金属検出の検出レベル(検出感度)、及び外部の電磁ノイズ環境に応じて、各磁気センサ11、12、13、14の最適の接続状態を選択可能である。   As described above, the optimum connection state of each of the magnetic sensors 11, 12, 13, and 14 can be selected according to the required detection level (detection sensitivity) of metal detection and the external electromagnetic noise environment.

図3の接続状態選択部18は、この金属検出装置の電源を投入した状態において、被検体1をコンベア2に搬送させない状態で、接続状態指示部24が起動して、接続状態メモリ23のNo1〜No4の接続状態を順次読出して、接続切換部16へ順次送出する。接続切換部16は、各磁気センサ11、12、13、14のNo1〜No4の接続状態を順次実現して、No1〜No4の各接続状態に対応する各合成検出信号s1〜s4を順次受信部17へ送出する。 The connection state selection unit 18 in FIG. 3 activates the connection state instruction unit 24 in a state where the subject 1 is not transported to the conveyor 2 in a state where the power of the metal detection apparatus is turned on, and No1 in the connection state memory 23. The connection states of No. 4 to No. 4 are sequentially read out and sequentially transmitted to the connection switching unit 16. The connection switching unit 16 sequentially realizes the connection states No. 1 to No. 4 of the magnetic sensors 11, 12, 13 and 14, and sequentially outputs the combined detection signals s 1 to s 4 corresponding to the connection states No. 1 to No 4 . Send to receiver 17.

信号レベル検出部25は、受信部17から順次出力される各合成検出信号s1〜s4の信号レベルを検出して、信号レベルメモリ26へ書込む。接続状態決定部27は、信号レベルメモリ26に書込まれた各合成検出信号s1〜s4の信号レベルのうちの信号レベルが最小の合成検出信号s1〜s4の接続状態を選択して接続切換部16に設定する。さらに、接続状態決定部27は、決定した接続状態をしきい値メモリ20へ送出する。 The signal level detection unit 25 detects the signal level of each of the combined detection signals s 1 to s 4 sequentially output from the reception unit 17 and writes it in the signal level memory 26. The connection state determining unit 27, the signal level of the signal level of each joint detection signals s 1 ~s 4 written in the signal level memory 26 selects a connection state of the smallest synthetic detection signal s 1 ~s 4 To the connection switching unit 16. Further, the connection state determination unit 27 sends the determined connection state to the threshold value memory 20.

No1〜No4の各接続状態における同一金属検出時における各合成検出信号s1〜s4の信号レベルが異なる。したがって、しきい値メモリ20には、No1〜No4の各接続状態に対応した複数のしきい値が記憶されている。そして、しきい値メモリ20は、決定した接続状態に対応するしきい値を比較部19へ印加する。
以上で、この金属検出装置における電源投入時における測定準備処理を終了する。
The signal levels of the combined detection signals s 1 to s 4 at the time of detecting the same metal in each connection state of No. 1 to No. 4 are different. Therefore, the threshold value memory 20 stores a plurality of threshold values corresponding to the connection states No. 1 to No. 4. Then, the threshold value memory 20 applies a threshold value corresponding to the determined connection state to the comparison unit 19.
This completes the measurement preparation process when the metal detector is powered on.

判定手段としての比較部19は、上述した測定準備処理を終了した後において、被検体1をコンベア2に搬送させた状態で、接続切換部16から受信部17を介して出力された合成検出信号sの信号レベルとしきい値とを比較して、合成検出信号sの信号レベルがしきい値を超えると、被検体1に金属が存在すると判定して、表示部21に表示すると共に、出力端子22に金属検出信号を出力する。   The comparison unit 19 serving as a determination unit outputs the combined detection signal output from the connection switching unit 16 via the receiving unit 17 in a state where the subject 1 is transported to the conveyor 2 after the measurement preparation process described above is completed. When the signal level of the combined detection signal s exceeds the threshold value by comparing the signal level of s with the threshold value, it is determined that metal is present in the subject 1 and displayed on the display unit 21, and the output terminal A metal detection signal is output to 22.

このように構成された第1実施形態の金属検出装置においては、電源を投入して金属検出装置における測定準備段階において、外部の電磁ノイズ環境に応じて、合成検出信号sが最も小さくなる各磁気センサ11、12、13、14の接続状態が自動的に選択されて、接続切換部16へ設定される。   In the metal detection device of the first embodiment configured as described above, each magnetic field in which the combined detection signal s becomes the smallest in accordance with the external electromagnetic noise environment in the measurement preparation stage in the metal detection device after turning on the power. The connection states of the sensors 11, 12, 13, 14 are automatically selected and set in the connection switching unit 16.

したがって、外部の電磁ノイズ環境によらず、被検体1に含まれる金属を検出する各検出センサ11、12、13、14の検出信号A、B、C、Dを合成した合成検出信号sに含まれる雑音レベルを大幅に低減でき、金属検出の信頼性を向上できる。   Therefore, it is included in the combined detection signal s obtained by combining the detection signals A, B, C, and D of the detection sensors 11, 12, 13, and 14 that detect the metal included in the subject 1 regardless of the external electromagnetic noise environment. Noise level can be greatly reduced, and the reliability of metal detection can be improved.

なお、本発明は上述した第1実施形態に限定されるものではない。
電源を投入して金属検出装置における測定準備段階において、信号レベルメモリ26に書込まれた各合成検出信号s1〜s4の信号レベルを表示部21に表示して、操作者に、最適の接続状態を選択させて、接続切換部16にマニュアル設定させるマニュアル設定手法を選択可能にする機能を付加することも可能である。
The present invention is not limited to the first embodiment described above.
In the measurement preparation stage in the metal detection apparatus after turning on the power, the signal level of each of the combined detection signals s 1 to s 4 written in the signal level memory 26 is displayed on the display unit 21, which is optimal for the operator. It is also possible to add a function that allows the user to select a manual setting method that allows the connection switching unit 16 to manually set the connection state.

この場合、操作者は、表示部21に表示された各合成検出信号s1〜s4の信号レベルを観察して、雑音レベルが高い電磁ノイズ環境においては、例えばNo1の差分接続状態を選択して合成検出信号sに含まれる雑音レベルを低減させて金属検出の信頼性を向上させ、雑音レベルが低い電磁ノイズ環境においては、例えばNo2の加算接続状態を選択して合成検出信号sに含まれる金属検出の検出レベル(検出感度)を上昇させて金属検出の精度を向上させることが可能となる。 In this case, the operator observes the signal level of each of the combined detection signals s 1 to s 4 displayed on the display unit 21 and selects, for example, the No1 differential connection state in an electromagnetic noise environment with a high noise level. Thus, the noise level included in the combined detection signal s is reduced to improve the reliability of metal detection. In an electromagnetic noise environment where the noise level is low, for example, the addition connection state of No. 2 is selected and included in the combined detection signal s. It is possible to improve the metal detection accuracy by increasing the detection level (detection sensitivity) of metal detection.

(第2実施形態)
図7は本発明の第2実施形態に係わる金属検出装置の概略構成を示す模式図である。図1に示す第2実施形態に係わる金属検出装置と同一部分には同一符号を付して、重複する部分の詳細説明を省略する。
(Second Embodiment)
FIG. 7 is a schematic diagram showing a schematic configuration of a metal detection apparatus according to the second embodiment of the present invention. The same parts as those of the metal detector according to the second embodiment shown in FIG. 1 are denoted by the same reference numerals, and detailed description of the overlapping parts is omitted.

この第2実施形態の金属検出装置においては、3個の磁気センサ11、12、13が組込まれている。この3個の磁気センサ11、12、13の各コイル端子(A1、A2)、(B1、B2)、(C1、C2)は、判定制御部15a内の接続切換部16aの各端子に接続されている。 In the metal detection device of the second embodiment, three magnetic sensors 11, 12, and 13 are incorporated. The coil terminals (A 1 , A 2 ), (B 1 , B 2 ), (C 1 , C 2 ) of the three magnetic sensors 11, 12, 13 are connected to the connection switching unit 16a in the determination control unit 15a. Connected to each terminal.

判定制御部15a内には、接続切換部16a、接続切換部16aから出力された各合成検出信号s5、s6、s7を選択する信号選択部31、接続状態選択部18a、比較部19、しきい値メモリ20、表示部21、出力端子22が設けられている。 In the determination control unit 15a, a connection switching unit 16a, a signal selection unit 31 for selecting each of the combined detection signals s 5 , s 6 and s 7 output from the connection switching unit 16a, a connection state selection unit 18a, and a comparison unit 19 A threshold memory 20, a display unit 21, and an output terminal 22 are provided.

接続切換部16aは各磁気センサ11、12、13相互間の接続状態を切換えて、図8に示す3種類の合成検出信号s5、s6、s7を出力する。図8(a)の接続状態は、磁気センサ11、13を差分接続状態とするNo5の接続状態であり、合成検出信号s5は、s5=A−Cである。図8(b)の接続状態は、磁気センサ11、12を差分接続状態とするNo6の接続状態であり、合成検出信号s6は、s6=A−Bである。さらに、図8(c)の接続状態は、磁気センサ11、13を加算接続状態とするNo7の接続状態であり、合成検出信号s7は、s7=A+Cである。 The connection switching unit 16a switches the connection state between the magnetic sensors 11, 12, and 13 and outputs three types of combined detection signals s 5 , s 6 , and s 7 shown in FIG. The connection state in FIG. 8A is a connection state of No5 in which the magnetic sensors 11 and 13 are in the differential connection state, and the combined detection signal s 5 is s 5 = A−C. The connection state of FIG. 8B is a connection state of No. 6 in which the magnetic sensors 11 and 12 are in the differential connection state, and the combined detection signal s 6 is s 6 = A−B. Further, the connection state of FIG. 8C is a connection state of No. 7 in which the magnetic sensors 11 and 13 are in the addition connection state, and the combined detection signal s 7 is s 7 = A + C.

接続状態選択部18aは、コンベア2に被検体1を搬送させていない状態において、接続切換部16aから3種類の合成検出信号s5、s6、s7のうちの最も信号レベルの小さい合成検出信号を選択して、この選択情報を信号選択部31へ送出する。信号選択部31は3種類の合成検出信号s5、s6、s7のうち選択された一つの合成検出信号sを次の比較部19へ送出する。 The connection state selection unit 18a has the lowest signal level among the three types of combination detection signals s 5 , s 6 , and s 7 from the connection switching unit 16a in a state in which the subject 1 is not conveyed to the conveyor 2. A signal is selected and this selection information is sent to the signal selection unit 31. The signal selection unit 31 sends one synthesis detection signal s selected from the three types of synthesis detection signals s 5 , s 6 , and s 7 to the next comparison unit 19.

また、接続状態選択部18aは、選択された合成検出信号sに対応する接続状態をしきい値メモリ20へ送出する。しきい値メモリ20には、No5〜No7の各接続状態に対応した複数のしきい値が記憶されている。そして、しきい値メモリ20は、選択した接続状態に対応するしきい値を比較部19へ印加する。最後に、接続状態選択部18aは、選択した接続状態を接続切換部16aに設定する。
以上で、この金属検出装置における電源投入時における測定準備処理を終了する。
In addition, the connection state selection unit 18 a sends the connection state corresponding to the selected composite detection signal s to the threshold value memory 20. The threshold value memory 20 stores a plurality of threshold values corresponding to the connection states No. 5 to No. 7. Then, the threshold memory 20 applies a threshold corresponding to the selected connection state to the comparison unit 19. Finally, the connection state selection unit 18a sets the selected connection state in the connection switching unit 16a.
This completes the measurement preparation process when the metal detector is powered on.

比較部19は、上述した測定準備処理を終了した後において、被検体1をコンベア2に搬送させた状態で、接続切換部16a、信号選択部31を介して出力された一つの合成検出信号sの信号レベルとしきい値とを比較して、合成検出信号sの信号レベルがしきい値を超えると、被検体1に金属が存在すると判定して、表示部21に表示すると共に、出力端子22に金属検出信号を出力する。   The comparison unit 19 completes the measurement preparation process described above, and then outputs a single composite detection signal s output via the connection switching unit 16a and the signal selection unit 31 in a state where the subject 1 is transported to the conveyor 2. When the signal level of the combined detection signal s exceeds the threshold value, it is determined that metal is present in the subject 1 and displayed on the display unit 21 and the output terminal 22. The metal detection signal is output to.

このように構成された第2実施形態の金属検出装置において、外部から入力された磁界ノイズが効率的に除去される状態を図9を用いて説明する。   A state in which magnetic field noise input from the outside is efficiently removed in the metal detection device of the second embodiment configured as described above will be described with reference to FIG.

図9(a)に示すように、コンベア2の搬送方向の上流側から図示波形を有する電磁ノイズ32が入力した場合には、図9(b)に示すように、磁気センサ11、13の検出信号A、Cのノイズ波形はほぼ等しい。磁気センサ12の検出信号Bのノイズ波形は、磁気センサ11、13の検出信号A、Cに比較して小さい。したがって、この場合、磁気センサ11、13を差分接続状態とする接続状態No5(合成検出信号s5=A−C)の接続状態が、他の接続状態No6、No7に比較してより効果的に磁界ノイズが除去される。 As shown in FIG. 9A, when the electromagnetic noise 32 having the waveform shown in the figure is input from the upstream side in the conveying direction of the conveyor 2, the detection of the magnetic sensors 11 and 13 is performed as shown in FIG. The noise waveforms of signals A and C are almost equal. The noise waveform of the detection signal B of the magnetic sensor 12 is smaller than the detection signals A and C of the magnetic sensors 11 and 13. Therefore, in this case, the connection state of the connection state No5 (joint detection signal s 5 = A-C) to the magnetic sensor 11, 13 and the differential connection state, more effectively compared to other connection state No6, No7 Magnetic field noise is removed.

一方、図9(a)に示すように、コンベア2の下方側から図示波形を有する電磁ノイズ33が入力した場合には、図9(c)に示すように、磁気センサ11、12の検出信号A、Bのノイズ波形はほぼ等しい。磁気センサ13の検出信号Cのノイズ波形は、磁気センサ11、12の検出信号A、Bに比較して小さい。したがって、この場合、磁気センサ11、12を差分接続状態とする接続状態No6(合成検出信号s6=A−B)の接続状態が、他の接続状態No5、No7に比較してより効果的に磁界ノイズが除去される。 On the other hand, as shown in FIG. 9A, when the electromagnetic noise 33 having the illustrated waveform is input from the lower side of the conveyor 2, as shown in FIG. 9C, the detection signals of the magnetic sensors 11 and 12 are detected. The noise waveforms of A and B are almost equal. The noise waveform of the detection signal C of the magnetic sensor 13 is smaller than the detection signals A and B of the magnetic sensors 11 and 12. Therefore, in this case, the connection state of connection state No 6 (combined detection signal s 6 = AB) in which the magnetic sensors 11 and 12 are in the differential connection state is more effective than the other connection states No 5 and No 7. Magnetic field noise is removed.

なお、本発明は上述した各実施形態に限定されるものではない。
例えば、図10(a)に示すように、搬送方向に離間配置された磁気センサ11(13)、12(14)の中間位置に、略コ字形状を有した磁界発生装置34を配設することも可能である。そして、図10(b)に示すように、この磁界発生装置34で形成される磁界の中心(磁界中心35)から各磁気センサ11、12、13、14までの各距離は等しく設定されている。したがって、各磁気センサ11、12、13、14の位置における磁界強度は互いに等しい。
The present invention is not limited to the above-described embodiments.
For example, as shown in FIG. 10A, a magnetic field generator 34 having a substantially U-shape is disposed at an intermediate position between the magnetic sensors 11 (13) and 12 (14) spaced apart in the transport direction. It is also possible. As shown in FIG. 10B, the distances from the magnetic field center (magnetic field center 35) formed by the magnetic field generator 34 to the magnetic sensors 11, 12, 13, and 14 are set equal. . Accordingly, the magnetic field strengths at the positions of the magnetic sensors 11, 12, 13, and 14 are equal to each other.

磁界発生装置34は交流磁界又は直流磁界を形成する。各磁気センサ11、12、13、14は、例えば受信コイルで形成されており、コンベア2上を金属が含まれる被検体1が搬送されると、この金属の存在にて、受信コイルに流れる電流の変化を検出して、検出信号A、B、C、Dとして出力する。   The magnetic field generator 34 generates an alternating magnetic field or a direct magnetic field. Each of the magnetic sensors 11, 12, 13, and 14 is formed of, for example, a reception coil. When the subject 1 containing metal is conveyed on the conveyor 2, the current flowing through the reception coil due to the presence of this metal. Are detected and output as detection signals A, B, C, and D.

なお、磁界発生装置34が発生する磁界が交流磁界の場合は鉄などの磁性金属及びアルミなどの非磁性金属も検出可能であり、磁界発生装置34が発生する磁界が直流磁界の場合は磁性金属のみ検出可能である。磁界発生装置34が発生させる磁界は、被検体1の材質によって、交流磁界か直流磁界かを選択することができる。   When the magnetic field generated by the magnetic field generator 34 is an alternating magnetic field, a magnetic metal such as iron and a nonmagnetic metal such as aluminum can be detected. When the magnetic field generated by the magnetic field generator 34 is a direct current magnetic field, the magnetic metal Can only be detected. The magnetic field generated by the magnetic field generator 34 can be selected from an AC magnetic field and a DC magnetic field depending on the material of the subject 1.

また、磁界発生装置34は、図10(c)に示すように各磁気センサ11、12、13、14と一体型としてもよい。   Further, the magnetic field generator 34 may be integrated with each of the magnetic sensors 11, 12, 13, and 14 as shown in FIG.

さらに、被検体1の搬送路であるコンベア2は、被検体1に流動性がある場合などは筒状となることがある。また、披検体1が落下する途中に磁気センサがあってもよい。このように、搬送路はコンベア2に限られたものではない。   Furthermore, the conveyor 2 that is the transport path of the subject 1 may be cylindrical when the subject 1 has fluidity. There may be a magnetic sensor in the middle of the sample 1 dropping. Thus, the conveyance path is not limited to the conveyor 2.

本発明の第1実施形態に係わる金属検出装置の概略構成を示す模式図The schematic diagram which shows schematic structure of the metal detection apparatus concerning 1st Embodiment of this invention. 同実施形態に係わる金属検出装置の要部の上面図Top view of the main part of the metal detector according to the same embodiment 同実施形態に係わる金属検出装置の接続状態選択部の概略構成を示すブロック図The block diagram which shows schematic structure of the connection state selection part of the metal detection apparatus concerning the embodiment 同金属検出装置の接続状態選択部に組込まれた接続状態メモリの記憶内容を示す図The figure which shows the memory content of the connection state memory built in the connection state selection part of the metal detection apparatus 同金属検出装置における複数の磁気センサを用いて外部から入力された電磁ノイズが除去される基本原理を示す図The figure which shows the basic principle by which the electromagnetic noise input from the outside is removed using a plurality of magnetic sensors in the metal detection device 同金属検出装置の磁気センサの各接続状態と金属検出の検出レベル(検出感度)、電磁ノイズに対する耐ノイズの各程度との関係を示す図The figure which shows the relationship between each connection state of the magnetic sensor of the same metal detection apparatus, the detection level (detection sensitivity) of metal detection, and each degree of noise resistance against electromagnetic noise 本発明の第2実施形態に係わる金属検出装置の概略構成を示す模式図The schematic diagram which shows schematic structure of the metal detection apparatus concerning 2nd Embodiment of this invention. 同金属検出装置の接続切換部で実現される接続状態を示す図The figure which shows the connection state implement | achieved in the connection switching part of the metal detection apparatus 同金属検出装置の電磁ノイズが除去される状態を示す波形図Waveform diagram showing the state where electromagnetic noise of the metal detector is removed 本発明の他の実施形態に係わる金属検出装置の要部を示す模式図The schematic diagram which shows the principal part of the metal detection apparatus concerning other embodiment of this invention. 従来の金属検出装置の概略構成を示す模式図Schematic diagram showing the schematic configuration of a conventional metal detector

符号の説明Explanation of symbols

1…被検体、2…コンベア、4…磁化器、10…励磁電源、11〜14…磁気センサ、15,15a…判定制御部、16,16a…接続切換部、17…受信部、18,18a…接続状態選択部、19…比較部、20…しきい値メモリ、21…表示部、22…出力端子、23…接続状態メモリ、24…接続状態指示部、25…信号レベル検出部、26…信号レベルメモリ、27…接続状態決定部、31…信号選択部、34…磁界発生装置   DESCRIPTION OF SYMBOLS 1 ... Subject, 2 ... Conveyor, 4 ... Magnetizer, 10 ... Excitation power supply, 11-14 ... Magnetic sensor, 15, 15a ... Determination control part, 16, 16a ... Connection switching part, 17 ... Receiving part, 18, 18a Connection state selection unit, 19 Comparison unit, 20 Threshold memory, 21 Display unit, 22 Output terminal, 23 Connection state memory, 24 Connection state indication unit, 25 Signal level detection unit, 26 Signal level memory, 27... Connection state determination unit, 31... Signal selection unit, 34.

Claims (4)

被検体(1)を搬送する搬送機構(2)と、この搬送機構における搬送路の搬送方向に互いに離間して配設され、前記被検体に含まれる金属を検出する複数の検出センサ(11、12)と、この複数の検出センサのうちの1つ以上の検出センサに対して前記搬送路を介して対向する位置に配設され、前記被検体に含まれる金属を検出する1つ以上の検出センサ(13、14)と、各検出センサ(11、12、13、14)の検出信号を合成した合成検出信号に基づいて前記被検体における金属の有無を判定する判定制御部(15)とを備えた金属検出装置であって、
前記判定制御部は、
前記合成検出信号を得るための検出センサ相互間の接続状態を切換えて、複数種類の合成検出信号のうちの一つの合成検出信号を出力する接続切換部(16)と、
前記被検体を搬送機構に搬送させない状態で、前記接続切換部における各検出センサの接続状態を切換えて、各接続状態の合成検出信号の信号レベルを検出して、信号レベルが最小の接続状態を選択して接続切換部に設定する接続状態選択手段(18)と、
前記被検体を搬送機構に搬送させた状態で、前記接続状態選択手段にて設定された接続状態である接続切換部から出力された合成検出信号に基づいて前記被検体の金属の有無を判定する判定手段(19)と
を備えたことを特徴とする金属検出装置。
A transport mechanism (2) that transports the subject (1) and a plurality of detection sensors (11, 11) that are spaced apart from each other in the transport direction of the transport path in the transport mechanism and detect the metal contained in the subject. 12) and one or more detections arranged to face one or more detection sensors of the plurality of detection sensors via the conveyance path and detect a metal contained in the subject. A sensor (13, 14) and a determination control unit (15) for determining the presence or absence of metal in the subject based on a combined detection signal obtained by combining the detection signals of the detection sensors (11, 12, 13, 14). A metal detection device comprising:
The determination control unit
A connection switching unit (16) for switching a connection state between the detection sensors for obtaining the combined detection signal and outputting one combined detection signal among a plurality of types of combined detection signals;
In a state where the subject is not transported to the transport mechanism, the connection state of each detection sensor in the connection switching unit is switched, and the signal level of the combined detection signal in each connection state is detected, and the connection state with the minimum signal level is determined. Connection state selection means (18) for selecting and setting in the connection switching section;
In the state where the subject is transported to the transport mechanism, the presence / absence of metal in the subject is determined based on the composite detection signal output from the connection switching unit which is the connection state set by the connection state selection means. A metal detection device comprising a determination means (19).
前記接続切換部は、少なくとも、前記搬送路を介して互いに対向する位置に配設された各検出センサの検出信号の差分信号を得るための検出センサの差分接続状態と、前記搬送路を介して互いに対向する位置に配設された各検出センサの検出信号の加算信号を得るための検出センサの加算接続状態と、前記搬送路の搬送方向に互いに離間して配設された各検出センサの検出信号の差分信号を得るための検出センサの差分接続状態とを切換えることを特徴とする請求項1記載の金属検出装置。   The connection switching unit includes at least a differential connection state of detection sensors for obtaining a differential signal of detection signals of the respective detection sensors disposed at positions facing each other via the conveyance path, and the conveyance path. The addition connection state of the detection sensors for obtaining the addition signal of the detection signals of the respective detection sensors arranged at positions facing each other, and the detection of each detection sensor arranged apart from each other in the conveyance direction of the conveyance path The metal detection device according to claim 1, wherein the differential connection state of the detection sensor for obtaining a signal difference signal is switched. 前記搬送機構にて搬送中の被検体に含まれる金属を磁化する磁化器(4)を備え、
前記検出センサは搬送中の被検体に含まれる磁化された金属を検出する磁気センサである
ことを特徴とする請求項1又は2記載の金属検出装置。
A magnetizer (4) for magnetizing a metal contained in a subject being transported by the transport mechanism;
The metal detection apparatus according to claim 1, wherein the detection sensor is a magnetic sensor that detects magnetized metal contained in a subject being transported.
前記複数の検出センサにおける各検出センサの位置に互いに等しい磁界を形成する1個の共通の磁界発生装置(34)を備え、
前記検出センサは、前記共通の磁界発生装置で形成された磁界に基づいて搬送中の被検体に含まれる金属を検出する
ことを特徴とする請求項1又は2記載の金属検出装置。
A common magnetic field generator (34) for forming an equal magnetic field at the position of each detection sensor in the plurality of detection sensors;
The metal detection apparatus according to claim 1, wherein the detection sensor detects a metal contained in a subject being transported based on a magnetic field formed by the common magnetic field generation apparatus.
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US10551214B2 (en) 2015-03-12 2020-02-04 International Business Machines Corporation Sensor arrangement for position sensing

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